TWI394870B - A polyimide-based flexible copper foil laminated sheet copper foil, a polyimide-based flexible copper foil laminated sheet, and a polyimide-based flexible printed wiring board - Google Patents

A polyimide-based flexible copper foil laminated sheet copper foil, a polyimide-based flexible copper foil laminated sheet, and a polyimide-based flexible printed wiring board Download PDF

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TWI394870B
TWI394870B TW095104047A TW95104047A TWI394870B TW I394870 B TWI394870 B TW I394870B TW 095104047 A TW095104047 A TW 095104047A TW 95104047 A TW95104047 A TW 95104047A TW I394870 B TWI394870 B TW I394870B
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copper foil
layer
polyimide
crystal structure
flexible
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TW095104047A
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TW200634182A (en
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Moteki Takami
Suzuki Akitoshi
Suzuki Yuuji
Matsumoto Sadao
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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04WWIRELESS COMMUNICATION NETWORKS
    • H04W88/00Devices specially adapted for wireless communication networks, e.g. terminals, base stations or access point devices
    • H04W88/02Terminal devices
    • H04W88/04Terminal devices adapted for relaying to or from another terminal or user
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04WWIRELESS COMMUNICATION NETWORKS
    • H04W8/00Network data management
    • H04W8/26Network addressing or numbering for mobility support
    • H04W8/28Number portability ; Network address portability
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04WWIRELESS COMMUNICATION NETWORKS
    • H04W84/00Network topologies
    • H04W84/18Self-organising networks, e.g. ad-hoc networks or sensor networks
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04WWIRELESS COMMUNICATION NETWORKS
    • H04W92/00Interfaces specially adapted for wireless communication networks
    • H04W92/16Interfaces between hierarchically similar devices
    • H04W92/18Interfaces between hierarchically similar devices between terminal devices

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  • Engineering & Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Signal Processing (AREA)
  • Databases & Information Systems (AREA)
  • Parts Printed On Printed Circuit Boards (AREA)
  • Laminated Bodies (AREA)
  • Electroplating Methods And Accessories (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Manufacturing Of Printed Wiring (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a polyimide flexible copper clad laminate which has a high adhesive strength between a copper foil and a polyimide resin layer and has a superior insulation reliability, etching characteristics at the time of forming a wiring pattern, and bending property; and alto to provide the copper foil for the polyimide flexible copper clad laminate and a polyimide flexible printed wiring board made by processing the copper clad laminate. <P>SOLUTION: At least the surface of the copper foil consisting of a granular crystalline structure which is in contact with the polyimide resin layer is formed with a surface treatment layer. The surface treatment layer is an Ni layer and/or an Ni alloy layer which has the Ni content of 0.03-3.0 mg/dm<SP>2</SP>. The copper clad laminate is provided with the surface-treated copper foil which is bonded to the polyimide resin layer to constitute the flexible copper clad laminate, the flexible copper clad laminate using the copper foil, and the polyimide flexible printed wiring board made by processing the copper clad laminate. <P>COPYRIGHT: (C)2006,JPO&amp;NCIPI

Description

聚醯亞胺系可撓性銅箔積層板用銅箔、聚醯亞胺系可撓性銅箔積層板、以及聚醯亞胺系可撓性印刷線路板Polyimide-based flexible copper foil laminated plate copper foil, polyamidene-based flexible copper foil laminated board, and polyimide-based flexible printed wiring board

本發明係關於銅箔上設有聚醯亞胺系樹脂層之可撓性印刷線路板,為銅箔與聚醯亞胺系樹脂層之間的黏著強度優異,絕緣可靠度、形成線路圖案時之蝕刻特性、彎曲特性優異之聚醯亞胺系可撓性銅箔積層板用銅箔、聚醯亞胺系可撓性銅箔積層板及聚醯亞胺系可撓性印刷線路板。The present invention relates to a flexible printed wiring board having a polyimide film on a copper foil, which is excellent in adhesion between a copper foil and a polyimide resin layer, insulation reliability, and formation of a wiring pattern. A copper foil for a flexible copper foil laminated plate, a polyimide-based flexible copper foil laminated plate, and a polyimide-based flexible printed wiring board, which are excellent in etching properties and bending properties.

於銅箔上不隔著黏著劑層而直接設置絕緣性之聚醯亞胺系樹脂層構成的可撓性銅箔積層板被稱為二層可撓性銅箔積層板,並且大別為2種製造方法。其中之一的方法被被稱為澆鑄法(casting),係藉由將芳香族酸二酐與芳香族二胺類於二甲基乙醯胺等溶劑中進行加成聚合得到的聚醯胺酸清漆塗布在為了得到高黏著強度而經過表面粗糙化處理的銅箔之上並乾燥成為聚醯胺酸層,進一步藉由加熱而醯亞胺化,而於銅箔上形成聚醯亞胺系樹脂層以製造。A flexible copper foil laminate in which an insulating polyimide-based resin layer is directly provided on a copper foil without an adhesive layer is called a two-layer flexible copper foil laminate, and is roughly 2 Manufacturing method. One of the methods is called casting, and is a polylysine obtained by addition polymerization of an aromatic acid dianhydride and an aromatic diamine in a solvent such as dimethylacetamide. The varnish is coated on a copper foil which has been subjected to surface roughening treatment in order to obtain high adhesion strength, and is dried to form a polyamic acid layer, which is further imidized by heating to form a polyimide resin on the copper foil. Layers are manufactured.

另一種方法被稱為疊層法(laminating),係將熱可塑性之聚醯亞胺塗布於聚醯亞胺膜上,並於上面重疊經過表面粗糙化處理的銅箔而後進行加熱壓著以製造。Another method, called laminating, is to apply a thermoplastic polyimide to a polyimide film, and to superimpose the surface roughened copper foil thereon, followed by heating and pressing to manufacture. .

近年來,伴隨著電子機器的記憶體容量增加,於電子機器,線路之窄間隔化和高密度包裝化都在進展當中。伴隨於此,對於作為可撓性印刷線路板使用之可撓性銅箔積層板的機械物性要求水準也變得更高起來。又,隨著最近之高密度包裝化,收納於電子機器之框體內的可撓性印刷線路板不僅彎曲部增加,形成彎曲面之2面構成的角度也變小。In recent years, with the increase in the memory capacity of electronic devices, in electronic devices, narrow spacing of circuits and high-density packaging have progressed. Along with this, the level of mechanical properties required for a flexible copper foil laminate used as a flexible printed wiring board has also become higher. Further, with the recent high-density packaging, the flexible printed wiring board housed in the casing of the electronic device has not only an increased bending portion but also an angle at which the two surfaces forming the curved surface are formed.

銅箔主要有壓延銅箔及電解銅箔。以往,作為可撓性印刷線路板的用途,由於壓延銅箔的彎曲特性較優異,因此使用的比例高。但是,近來已開發了彎曲特性優異的電解銅箔,壓延銅箔與電解銅箔的使用比例逐漸成為大致為同等。Copper foil mainly has rolled copper foil and electrolytic copper foil. Conventionally, as a flexible printed wiring board, since the rolled copper foil has excellent bending characteristics, the ratio of use is high. However, recently, an electrolytic copper foil having excellent bending properties has been developed, and the ratio of use of the rolled copper foil to the electrolytic copper foil is gradually equal.

為了使電解銅箔與聚醯亞胺系樹脂間之黏著性提高,通常會對以電解製箔裝置所製箔的電解銅箔(未處理銅箔)的表面,施以利用金屬鍍層使析出數μ m大小的鋼粒的粗糙化處理。又,通常於電解銅箔之表面,在粗糙化處理之後會進一步施以金屬鍍層處理或防銹處理。In order to improve the adhesion between the electrodeposited copper foil and the polyimide resin, the surface of the electrodeposited copper foil (untreated copper foil) of the foil produced by the electrolytic foil-making apparatus is usually subjected to metal plating to precipitate Roughening of steel particles of μ m size. Further, usually, on the surface of the electrolytic copper foil, metal plating treatment or rust prevention treatment is further applied after the roughening treatment.

又,於壓延銅箔上,已知有如日本特公平6-050794號公報所記載者,形成由銅、鈷、鎳構成之電鍍層。Further, in the rolled copper foil, a plating layer made of copper, cobalt or nickel is known as described in Japanese Patent Publication No. Hei 6-050794.

然而,關於將如上可撓性銅箔積層板加工而成的可撓性印刷線路板,伴隨著裝載於該可撓性印刷線路板之半導體裝置或各種電子塑膠構件等裝載構件的小型堆積化技術的發展,要求線路間距等要能夠更加的微細圖案化。但是,習知的粗糙化處理之中,由於在表面形成數μ m大的粒狀銅,因此,在以蝕刻處理製作微細圖案時,會有粒狀銅殘留在基板面的「殘根」現象,使得蝕刻性受損,無法得到完美的微細圖案。However, a flexible printed wiring board obtained by processing the above-mentioned flexible copper foil laminate is accompanied by a small stacking technique of a semiconductor device mounted on the flexible printed wiring board or a load member such as various electronic plastic members. The development requires that the line spacing and the like be more finely patterned. However, in the conventional roughening treatment, since granular copper having a size of several μm is formed on the surface, when the fine pattern is formed by etching, the "residual root" phenomenon in which the granular copper remains on the substrate surface may occur. The etching property is impaired, and a perfect fine pattern cannot be obtained.

又,於壓延銅箔的情形,表面雖然比較平滑,但是,由於形成如上銅、鈷、鎳構成的電鍍層,因此有與聚醯亞胺系樹脂層之緊黏性差的缺點。Further, in the case of rolling a copper foil, although the surface is relatively smooth, since a plating layer made of copper, cobalt or nickel as described above is formed, the adhesion to the polyimide layer is poor.

因此,為了對應於微細圖案化的要求,有人嘗試就印刷線路板用之銅箔而言,考量確保圖案間的絕緣性且抑制蝕刻時發生殘根,而採用電解銅箔,並使該未處理箔之表面粗糙度低化(low profile)(粗糙度的減低化)。例如,本案申請人於日本特開2004-263300號公報中,提供一種作為印刷線路板之優異電解銅箔,藉由製成使未處理銅箔之10點平均表面粗糙度Rz(Rz為JIS B0601-1994「表面粗糙度之定義及表示」規定的Rz)定為2.5 μ m以下,並且使裸面凸起之最小間距定為5 μ m之電解銅箔,以謀求粗糙度低化。Therefore, in order to cope with the demand for fine patterning, attempts have been made to ensure the insulation between the patterns in order to ensure the insulation between the patterns and to prevent the occurrence of residual roots during etching, and to use electrolytic copper foil and to treat the copper foil for the printed wiring board. The surface roughness of the foil is reduced (roughness reduction). For example, Japanese Laid-Open Patent Publication No. 2004-263300 provides an excellent electrolytic copper foil as a printed wiring board by making a 10-point average surface roughness Rz of an untreated copper foil (Rz is JIS B0601). -1994 "Rz) specified in "Definition and Expression of Surface Roughness" is set to 2.5 μm or less, and the electrolytic copper foil having a minimum pitch of bare bumps of 5 μm is used to reduce the roughness.

另一方面,可撓性印刷線路板藉由使聚醯亞胺系樹脂層減薄,可得到優異的彎曲特性。但是,聚醯亞胺系樹脂層(絕緣層)上如果壓著表面經過粗糙化的銅箔,則銅箔表面的凹凸會插入薄的絕緣層,使得絕緣層的絕緣距離變得不足,因為樹脂厚度要考慮銅箔表面之凹凸大小,如果太薄會有損害絕緣可靠度的問題。On the other hand, the flexible printed wiring board can obtain excellent bending characteristics by reducing the thickness of the polyimide film. However, if the roughened copper foil is pressed against the surface of the polyimide film (insulating layer), the unevenness of the surface of the copper foil is inserted into the thin insulating layer, so that the insulating distance of the insulating layer becomes insufficient because of the resin. The thickness should consider the size of the surface of the copper foil. If it is too thin, it will damage the reliability of the insulation.

為了實現微細圖案化並得到優異彎曲特性,使未處理銅箔之粗糙度低化、使聚醯亞胺系樹脂層減薄,於形成彎曲性優異、微細圖案化之可撓性印刷線路板方面確實有效果。而且,不僅使未處理銅箔之粗糙度低化,使其表面以粗糙化所附著之銅粒粒徑儘可能減小也是有效果的。但是,使該未處理銅箔進行平滑化及使粗糙化處理之銅粒小徑化,在另一方面會發生銅箔與聚醯亞胺系樹脂層之間的黏著強度下降的問題。也就是說,如果要滿足近年來更加高水平之微細圖案化、高彎曲性的要求,則無法維持銅箔與聚醯亞胺系樹脂層之間的黏著強度,由於兩者之黏著性不足而發生銅箔(線路)於加工階段於聚醯亞胺系樹脂層剝離的不良現象,因而極難提供令人滿意的可撓性印刷線路板。In order to achieve fine patterning and to obtain excellent bending properties, the roughness of the untreated copper foil is reduced, and the polyimine-based resin layer is thinned, thereby forming a flexible printed wiring board having excellent flexibility and fine patterning. It does have an effect. Further, it is effective not only to lower the roughness of the untreated copper foil, but also to reduce the particle size of the copper particles to which the surface is roughened as much as possible. However, the untreated copper foil is smoothed and the copper particles of the roughening treatment are reduced in diameter, and on the other hand, there is a problem that the adhesion strength between the copper foil and the polyimide film is lowered. In other words, if the requirements for fine patterning and high flexibility in a higher level in recent years are satisfied, the adhesion strength between the copper foil and the polyimide film layer cannot be maintained, and the adhesion between the two is insufficient. The occurrence of a problem that the copper foil (line) is peeled off from the polyimide film at the processing stage is extremely difficult, and thus it is extremely difficult to provide a satisfactory flexible printed wiring board.

本發明為解決如上該先前技術上的問題點,其木的為提供:銅箔與聚醯亞胺系樹脂層之間的黏著強度優異,絕緣可靠度、形成線路圖案時之蝕刻特性、彎曲特性優異之聚醯亞胺系可撓性銅箔積層板用銅箔;並提供將該銅箔積層於聚醯亞胺系樹脂層之可撓性優異的聚醯亞胺系可撓性銅箔積層板;及將該銅箔積層板加工的聚醯亞胺系可撓性印刷線路板。The present invention solves the above problems in the prior art, and provides wood with excellent adhesion between a copper foil and a polyimide film, insulation reliability, etching characteristics when forming a wiring pattern, and bending characteristics. A copper foil for a flexible polyimide-based flexible copper foil laminate, and a polyimide-based flexible copper foil laminate having excellent flexibility for laminating the copper foil to the polyimide layer a plate; and a polyimide-based flexible printed wiring board processed with the copper foil laminate.

本發明者為了能解決上述問題努力地探討,結果成功地開發了:銅箔與聚醯亞胺系樹脂層之間的黏著強度優異,絕緣可靠度、形成線路圖案時之蝕刻特性、彎曲特性優異之聚醯亞胺系可撓性銅箔積層板用銅箔,及聚醯亞胺系可撓性銅箔積層板、將該銅箔積層板加工的聚醯亞胺系可撓性印刷線路板。In order to solve the above problems, the inventors of the present invention have succeeded in developing an excellent adhesion between a copper foil and a polyimide resin layer, and excellent in insulation reliability, etching characteristics and bending characteristics when forming a wiring pattern. Polyimide-based flexible copper foil laminated plate copper foil, polyimide-based flexible copper foil laminated board, and polyimide-based flexible printed wiring board processed by the copper foil laminated board .

本發明之第1之表面處理銅箔為聚醯亞胺系可撓性銅箔積層板用銅箔,該表面處理銅箔係在由粒狀之結晶組織構成之銅箔至少與聚醯亞胺系樹脂層接觸之表面形成有表面處理層,該表面處理層就Ni量而言,為含有0.03~3.0mg/dm2 之Ni層或/及Ni合金層,且係積層於聚醯亞胺系樹脂層而構成可撓性印刷線路板之表面處理銅箔。The surface-treated copper foil according to the first aspect of the present invention is a copper foil for a polyimide-based flexible copper foil laminate, and the surface-treated copper foil is a copper foil composed of a granular crystal structure and at least polyimine. A surface-treated layer is formed on the surface in contact with the resin layer, and the surface treatment layer is a Ni layer or/and a Ni alloy layer containing 0.03 to 3.0 mg/dm 2 in terms of the amount of Ni, and is laminated on the polyimide layer. A surface-treated copper foil of a flexible printed wiring board is formed of a resin layer.

本發明之第2之表面處理銅箔為聚醯亞胺系可撓性銅箔積層板用銅箔,該表面處理銅箔係在由粒狀之結晶組織構成之銅箔至少與聚醯亞胺系樹脂層接觸之表面形成有表面處理層,該表面處理層就Cr量而言,為含有0.03~1.0mg/dm2 之鉻酸鹽層,且係積層於聚醯亞胺系樹脂層而構成可撓性印刷線路板之表面處理銅箔。The surface-treated copper foil according to the second aspect of the present invention is a copper foil for a polyimide-based flexible copper foil laminate, and the surface-treated copper foil is a copper foil composed of a granular crystal structure and at least polyimine. A surface-treated layer is formed on the surface in contact with the resin layer, and the surface treatment layer contains a chromate layer of 0.03 to 1.0 mg/dm 2 in terms of the amount of Cr, and is laminated on the polyimide layer. Surface treated copper foil for flexible printed wiring boards.

本發明之第3之表面處理銅箔為聚醯亞胺系可撓性銅箔積層板用銅箔,該表面處理銅箔係在由粒狀之結晶組織構成之銅箔至少與聚醯亞胺系樹脂層接觸之表面形成有表面處理層,該表面處理層就Cr量而言,為含有0.03~1.0mg/dm2 之Cr或Cr合金層,且係積層於聚醯亞胺系樹脂層而構成可撓性印刷線路板之表面處理銅箔。The surface-treated copper foil according to the third aspect of the present invention is a copper foil for a polyimide-based flexible copper foil laminated board, the surface-treated copper foil being at least a copper foil composed of a granular crystal structure and at least polyimine. A surface-treated layer is formed on the surface in contact with the resin layer, and the surface treatment layer contains a Cr or Cr alloy layer of 0.03 to 1.0 mg/dm 2 in terms of the amount of Cr, and is laminated on the polyimide layer. A surface-treated copper foil constituting a flexible printed wiring board.

本發明之第4之表面處理銅箔為聚醯亞胺系可撓性銅箔積層板用銅箔,該表面處理銅箔係在由粒狀之結晶組織構成之銅箔至少與聚醯亞胺系樹脂層接觸之表面形成有表面處理層,該表面處理層就Ni量而言,為含有0.03~3.0mg/dm2 之Ni層或/及Ni合金層,及形成於該Ni層及/或Ni合金層之上層含有就Cr量而言為0.03~1.0mg/dm2 之鉻酸鹽層,且係積層於聚醯亞胺系樹脂層而構成可撓性印刷線路板之表面處理銅箔。The surface-treated copper foil according to the fourth aspect of the present invention is a copper foil for a polyimide-based flexible copper foil laminated board, the surface-treated copper foil being at least a copper foil composed of a granular crystal structure and at least polyimine. A surface-treated layer is formed on the surface in contact with the resin layer, and the surface treatment layer is a Ni layer or/and a Ni alloy layer containing 0.03 to 3.0 mg/dm 2 in terms of the amount of Ni, and is formed on the Ni layer and/or The upper layer of the Ni alloy layer contains a chromate layer having a Cr content of 0.03 to 1.0 mg/dm 2 and a layered copper foil which is laminated on the polyimide layer to form a flexible printed wiring board.

本發明之第5之表面處理銅箔為聚醯亞胺系可撓性銅箔積層板用銅箔,該表面處理銅箔係在由粒狀之結晶組織構成之銅箔至少與聚醯亞胺系樹脂層接觸之表面形成有表面處理層,該表面處理層為就Ni量而言,為含有0.03~3.0mg/dm2 之Ni層或/及Ni合金層,及形成於該Ni層及/或Ni合金層之上層含有就Cr量而言為0.03~1.0mg/dm2 之Cr層及/或Cr合金層,且係積層於聚醯亞胺系樹脂層而構成可撓性印刷線路板之表面處理銅箔。The surface-treated copper foil according to the fifth aspect of the present invention is a copper foil for a polyimide-based flexible copper foil laminate, the surface-treated copper foil being at least a copper foil composed of a granular crystal structure and at least polyimine. A surface-treated layer is formed on the surface in contact with the resin layer, and the surface treatment layer is a Ni layer or/and a Ni alloy layer containing 0.03 to 3.0 mg/dm 2 in terms of the amount of Ni, and is formed on the Ni layer and/or Or the upper layer of the Ni alloy layer contains a Cr layer and/or a Cr alloy layer of 0.03 to 1.0 mg/dm 2 in terms of the amount of Cr, and is laminated on the polyimide layer to form a flexible printed wiring board. Surface treated copper foil.

較佳為,前述由粒狀之結晶組織構成之銅箔至少與聚醯亞胺系樹脂層接觸之單側表面經過粗糙化處理而成為平均粒徑1 μ m以下的銅粒層,並且於該銅粒層表面上形成有前述表面處理層。Preferably, the copper foil composed of the granular crystal structure is subjected to a roughening treatment on at least one side surface of the copper iodide-based resin layer to form a copper particle layer having an average particle diameter of 1 μm or less. The aforementioned surface treatment layer is formed on the surface of the copper grain layer.

又較佳為,前述聚醯亞胺系可撓性銅箔積層板用銅箔,至少在前述表面處理層表面施以矽烷偶合劑處理。Further, it is preferable that the copper foil for a polyimine-based flexible copper foil laminate is treated with a decane coupling agent on at least the surface of the surface treatment layer.

較佳為,前述由粒狀之結晶組織所構成的銅箔為厚度0.5~70 μ m之電解銅箔或壓延銅箔,且前述由粒狀之結晶組織所構成的銅箔為電解銅箔的情形,較佳為表面粗糙度為:10點平均粗糙度Rz為2.5 μ m以下,且由裸面凸起之最小間距為5 μ m以上的粒狀結晶組織構成。另一方面,前述由粒狀之結晶組織所構成的銅箔為壓延銅箔的情形,較佳為由表面粗糙度為10點平均粗糙度Rz為1.0 μ m以下之粒狀結晶組織構成。Preferably, the copper foil composed of the granular crystal structure is an electrolytic copper foil or a rolled copper foil having a thickness of 0.5 to 70 μm, and the copper foil composed of the granular crystal structure is an electrolytic copper foil. In other cases, the surface roughness is preferably 10 points, the average roughness Rz is 2.5 μm or less, and is composed of a granular crystal structure having a minimum pitch of bare protrusions of 5 μm or more. On the other hand, in the case where the copper foil composed of the granular crystal structure is a rolled copper foil, it is preferably composed of a granular crystal structure having a surface roughness of 10 points and an average roughness Rz of 1.0 μm or less.

本發明之第6為使用前述表面處理銅箔而製成的聚醯亞胺系可撓性銅箔積層板,且為將該銅箔積層板加工之聚醯亞胺系可撓性印刷線路板。The sixth aspect of the present invention is a polyimide-based flexible copper foil laminate produced by using the surface-treated copper foil, and is a polyimide-based flexible printed wiring board processed by the copper foil laminate. .

本發明之銅箔與聚醯亞胺系樹脂層之間具有高剝離強度,且能提供絕緣可靠度、形成線路圖案時之蝕刻特性、彎曲特性優異聚醯亞胺系可撓性銅箔積層板用銅箔,並能提供藉由使用該銅箔之優異的聚醯亞胺系可撓性銅箔積層板,及將該銅箔積層板加工而成的可撓性印刷線路板。The copper foil and the polyimide film of the present invention have high peel strength, and can provide insulation reliability, etching characteristics when forming a wiring pattern, and excellent bending properties. Polyimide-based flexible copper foil laminate A copper foil is used, and an excellent polyimide-based flexible copper foil laminate using the copper foil and a flexible printed wiring board obtained by processing the copper laminate are provided.

本發明者經過努力的研究,結果發現由粒狀之結晶組織構成之銅箔與由柱狀之結晶組織構成的銅箔相比,具有較佳的彎曲特性,而完成本發明。As a result of intensive studies, the present inventors have found that a copper foil composed of a granular crystal structure has better bending characteristics than a copper foil composed of a columnar crystal structure, and the present invention has been completed.

通常,電解銅箔為柱狀的結晶組織,可藉由使用既定電解液而製造由粒狀之結晶組織構成的電解銅箔。例如,以添加有具巰基之化合物、氯化物離子及分子量10000以下之低分子量膠及/或高分子多糖類的鍍銅液製箔成的電解銅箔會成為粒狀的結晶組織。Usually, the electrolytic copper foil is a columnar crystal structure, and an electrolytic copper foil composed of a granular crystal structure can be produced by using a predetermined electrolytic solution. For example, an electrodeposited copper foil formed by a copper plating solution in which a compound having a mercapto group, a chloride ion, and a low molecular weight gel having a molecular weight of 10,000 or less and/or a polymer polysaccharide is added is formed into a granular crystal structure.

又,於銅箔表面,相對於由柱狀結晶組織所構成之銅箔的平滑性差,由於粒狀結晶組織構成的銅箔的平滑性佳且粗糙度低,因此,銅箔的蝕刻性優異,適於微細圖案的用途。再者,由於粗糙度低,即使將聚醯亞胺系樹脂層減薄也不會由於銅箔表面的凹凸而造成絕緣可靠度受損,能將聚醯亞胺系樹脂層做得更薄,可得到更高的彎曲特性。Further, the surface of the copper foil is inferior in smoothness to the copper foil composed of the columnar crystal structure, and the copper foil composed of the granular crystal structure has good smoothness and low roughness, so that the copper foil is excellent in etching property. Suitable for the use of fine patterns. Further, since the roughness is low, even if the polyimide layer is thinned, the insulation reliability is not impaired due to the unevenness of the surface of the copper foil, and the polyimide layer can be made thinner. Higher bending characteristics are obtained.

銅箔厚度視可撓性印刷線路板之使用目的而有不同,由線路之微細圖案化的觀點,較佳為愈薄愈好,通常為0.5~70 μ m,較佳為3~18 μ m,更佳為3~12 μ m。The thickness of the copper foil varies depending on the purpose of use of the flexible printed wiring board, and from the viewpoint of fine patterning of the wiring, it is preferably as thin as possible, usually 0.5 to 70 μm, preferably 3 to 18 μm. More preferably, it is 3 to 12 μm.

如上所述,由粒狀結晶組織構成之低粗糙度銅箔為絕緣可靠度、高彎曲性優異,適用於微細圖案的用途,但是另一方面,與聚醯亞胺系樹脂層之間無法得到充分的黏著強度。本發明者等為了提高銅箔與聚醯亞胺系樹脂層之間的黏著性,努力地研究,結果藉由對與聚醯亞胺系樹脂層黏著之銅箔表面施以適當的表面處理,而成功地滿足了銅箔與聚醯亞胺系樹脂層之黏著性。As described above, the low-roughness copper foil composed of a granular crystal structure is excellent in insulation reliability and high flexibility, and is suitable for use in a fine pattern. However, it cannot be obtained from a polyimide-based resin layer. Full adhesion strength. The inventors of the present invention have diligently studied in order to improve the adhesion between the copper foil and the polyimide resin layer, and as a result, by applying an appropriate surface treatment to the surface of the copper foil adhered to the polyimide layer. The adhesion of the copper foil to the polyimide film layer was successfully satisfied.

本實施形態之第1表面處理銅箔,在銅箔上至少與聚醯亞胺系樹脂層接觸之面上設有Ni層及/或Ni合金層。藉由設置Ni層及/或Ni合金層,可提高聚醯亞胺系樹脂層與銅箔之黏著強度。如該Ni層及/或Ni合金層可藉由電鍍法、無電解電鍍法、蒸鍍法、濺鍍法等形成,由容易控制層厚度之觀點,較佳為電鍍法。就電鍍浴而言,例如有硫酸鉻電鍍浴、磺胺酸鎳電鍍浴等。其中,由形成成本的觀點,較佳為使用廉價的硫酸鎳浴。In the first surface-treated copper foil of the present embodiment, a Ni layer and/or a Ni alloy layer are provided on at least a surface of the copper foil which is in contact with the polyimide layer. By providing the Ni layer and/or the Ni alloy layer, the adhesion strength between the polyimide film and the copper foil can be improved. The Ni layer and/or the Ni alloy layer can be formed by an electroplating method, an electroless plating method, a vapor deposition method, a sputtering method, or the like, and is preferably an electroplating method from the viewpoint of easily controlling the thickness of the layer. Examples of the plating bath include a chromium sulfate plating bath, a nickel sulfate plating bath, and the like. Among them, from the viewpoint of formation cost, it is preferred to use an inexpensive nickel sulfate bath.

就設置於銅箔表面之Ni層及/或Ni合金層的被覆量而言,如果太少則與聚醯亞胺系樹脂層之黏著強度下降,而如果太多則形成圖案的蝕刻時,形成微細圖案變難,因此至少以金屬Ni換算為0.03~3.0mg/dm2 ,較佳為0.05~1.0mg/dm2When the amount of coating of the Ni layer and/or the Ni alloy layer provided on the surface of the copper foil is too small, the adhesion strength to the polyimide layer is decreased, and if too much, the pattern is formed by etching. Since the fine pattern is difficult, it is at least 0.03 to 3.0 mg/dm 2 in terms of metal Ni, preferably 0.05 to 1.0 mg/dm 2 .

本實施形態之第2表面處理銅箔,在銅箔上至少與聚醯亞胺系樹脂層接觸之面上設有鉻酸鹽層。藉由設置鉻酸鹽層,可提高聚醯亞胺系樹脂層與銅箔之黏著強度。鉻酸鹽層可使用一般的鉻酸鹽處理而形成。In the second surface-treated copper foil of the present embodiment, a chromate layer is provided on at least the surface of the copper foil which is in contact with the polyimide layer. By providing a chromate layer, the adhesion strength between the polyimide film and the copper foil can be improved. The chromate layer can be formed using a general chromate treatment.

就鉻酸鹽之被覆量而言,如果太少則與聚醯亞胺系樹脂層之黏著強度下降,而如果太多則形成圖案的蝕刻時,形成微細圖案變難,因此以金屬Cr換算為0.03~1.0mg/dm2 ,較佳為0.05~0.5mg/dm2When the amount of the chromate coating is too small, the adhesion strength to the polyimine-based resin layer is lowered, and if the pattern is formed too much, it becomes difficult to form a fine pattern, so that it is converted into metal Cr. 0.03 to 1.0 mg/dm 2 , preferably 0.05 to 0.5 mg/dm 2 .

本實施形態之第3表面處理銅箔,在銅箔上至少與聚醯亞胺系樹脂層接觸之面上設有Cr層或Cr合金層。藉由設置Cr層或Cr合金層,可提高聚醯亞胺系樹脂層與銅箔之黏著強度。鉻層可使用一般的鉻處理而形成。鉻層之被覆量而言,如果太少則與聚醯亞胺系樹脂層之黏著強度下降,而如果太多則形成圖案的蝕刻時,形成微細圖案變難,因此以Cr量換算為0.03~1.0mg/dm2 ,較佳為0.05~0.5mg/dm2In the third surface-treated copper foil of the present embodiment, a Cr layer or a Cr alloy layer is provided on at least the surface of the copper foil which is in contact with the polyimide layer. By providing a Cr layer or a Cr alloy layer, the adhesion strength between the polyimide film and the copper foil can be improved. The chrome layer can be formed using a general chromium treatment. When the amount of coating of the chrome layer is too small, the adhesion strength to the polyimide-based resin layer is lowered. If the pattern is etched too much, it becomes difficult to form a fine pattern. Therefore, the amount of Cr is converted to 0.03. 1.0 mg/dm 2 , preferably 0.05 to 0.5 mg/dm 2 .

本實施形態之第4表面處理銅箔,在銅箔上至少與聚醯亞胺系樹脂層接觸之面上設有Ni層及/或Ni合金層與鉻酸鹽層。設置於該銅箔表面之Ni層及/或Ni合金層與鉻酸鹽層較佳為以Ni量而言,為0.03~3.0mg/dm2 ,並於其上設置以Cr量而言,含有0.03~1.0mg/dm2 之鉻酸鹽層。藉由在鎳層上設置鉻酸鹽層,能使與聚醯亞胺系樹脂層之黏著強度適當地提高。In the fourth surface-treated copper foil of the present embodiment, a Ni layer and/or a Ni alloy layer and a chromate layer are provided on at least a surface of the copper foil which is in contact with the polyimide layer. The Ni layer and/or the Ni alloy layer and the chromate layer provided on the surface of the copper foil are preferably 0.03 to 3.0 mg/dm 2 in terms of the amount of Ni, and are provided thereon in terms of the amount of Cr. 0.03~1.0mg/dm 2 chromate layer. By providing a chromate layer on the nickel layer, the adhesion strength to the polyimide layer can be appropriately increased.

本實施形態之第5表面處理銅箔,在銅箔上至少與聚醯亞胺系樹脂層接觸之面上設有Ni層及/或Ni合金層及Cr及/或Cr合金層。設置於該銅箔表面之Ni層及/或Ni合金層較佳為以Ni量而言,為0.03~3.0mg/dm2 ,並於其上設置以Cr量而言,含有0.03~1.0mg/dm2 之Cr及/或Cr合金層。藉由在Ni層及/或Ni合金層上設置Cr及/或Cr合金層,能使與聚醯亞胺系樹脂層之黏著強度適當地提高。In the fifth surface-treated copper foil of the present embodiment, a Ni layer and/or a Ni alloy layer and a Cr and/or Cr alloy layer are provided on the copper foil at least on the surface in contact with the polyimide layer. The Ni layer and/or the Ni alloy layer provided on the surface of the copper foil is preferably 0.03 to 3.0 mg/dm 2 in terms of the amount of Ni, and is contained in the amount of Cr, and contains 0.03 to 1.0 mg/ Dm 2 of Cr and / or Cr alloy layer. By providing the Cr layer and/or the Cr alloy layer on the Ni layer and/or the Ni alloy layer, the adhesion strength to the polyimide layer can be appropriately increased.

本發明之前述比面處理銅箔上,較佳為塗布矽烷偶合劑。矽烷偶合劑處理可使用乙烯基矽烷、環氧系矽烷、苯乙烯系矽烷、甲基丙烯醯氧系矽烷、丙烯醯氧矽烷、胺基矽烷、脲系矽烷、氯丙基矽烷、巰基系矽烷、硫化物系矽烷、異氰酸酯系矽烷等一般市售的矽烷偶合劑。尤其是,於提高與聚醯亞胺系樹脂層之黏著性方面,以環氧系矽烷、胺基系矽烷為佳。Preferably, the above-mentioned surface-treated copper foil of the present invention is coated with a decane coupling agent. For the treatment of the decane coupling agent, vinyl decane, epoxy decane, styrene decane, methacryloxy decane, propylene sulfoxide, amino decane, urea decane, chloropropyl decane, decyl decane, A commercially available decane coupling agent such as a sulfide-based decane or an isocyanate-based decane. In particular, epoxy decane or amino decane is preferred for improving the adhesion to the polyimide film.

又,於本發明之表面處理銅箔上施以一般的防銹處理即可。就一般的防銹處理而言,例如有Zn處理及/Zn-鉻酸鹽處理、苯苄三唑處理等。Further, a general anti-rust treatment may be applied to the surface-treated copper foil of the present invention. Examples of the general rust-preventing treatment include Zn treatment, /Zn-chromate treatment, and benzyltriazole treatment.

使用如上述粒狀結晶組織構成之低粗糙度銅箔,施以最適的表面處理,可製作黏著強度優異、絕緣可靠度、彎曲特性、適於微細圖案用途之優異聚醯亞胺系可撓性銅箔積層板用表面處理銅箔及使用該銅箔之聚醯亞胺系可撓性銅箔積層板、將該銅箔積層板加工之聚醯亞胺系可撓性印刷線路板。By using a low-roughness copper foil composed of the above-mentioned granular crystal structure and applying an optimum surface treatment, it is possible to produce an excellent polyimide-based flexibility which is excellent in adhesion strength, insulation reliability, bending property, and suitable for fine pattern use. A surface-treated copper foil for a copper-clad laminate, a polyimide-based flexible copper foil laminate using the copper foil, and a polyimide-based flexible printed wiring board in which the copper foil laminate is processed.

就形成微細圖案而言,具體而言,習知的銅箔於厚度12 μ m的銅箔有線路間距L/S=75/25左右的極限,但是藉由使用本發明之銅箔,可微細化至線路間隔間距L/S=25/25。In order to form a fine pattern, specifically, a conventional copper foil has a line pitch of L/S=75/25 in a copper foil having a thickness of 12 μm, but can be finely used by using the copper foil of the present invention. The line spacing is L/S=25/25.

(實施例)(Example)

其次,對本發明依據實施例詳細地說明。Next, the present invention will be described in detail based on the embodiments.

該實施例係為了對本發明做一般性說明,並不是對本發明加諸任何的限定。This embodiment is intended to be illustrative of the invention and is not intended to limit the invention.

1.實施例之中的電鍍、表面處理條件(1)由粒狀結晶組織構成銅箔之製箔條件電鍍浴:Cu:70~130g/L H2 SO4 :80~140g/L 3-巰基-1-丙烷磺酸鈉:0.5~3ppm羥基乙基纖維素:1~10ppm低分子量膠(分子量3000):1~10ppm氯化物離子:10~50ppm電流密度:30~70A/dm2 浴溫:30~60℃1. Electroplating and surface treatment conditions in the examples (1) Foil-forming conditions for forming copper foil from granular crystal structure Electroplating bath: Cu: 70-130 g/LH 2 SO 4 : 80-140 g/L 3-decyl- Sodium 1-propane sulfonate: 0.5~3ppm Hydroxyethyl cellulose: 1~10ppm low molecular weight glue (molecular weight 3000): 1~10ppm chloride ion: 10~50ppm Current density: 30~70A/dm 2 Bath temperature: 30 ~60°C

(2)粗糙化處理條件電鍍浴Cu:20~35g/L H2 SO4 :110~160g/L電流密度:10~50A/dm2 浴溫:5~35℃(2) Roughening treatment conditions Electroplating bath Cu: 20~35g/LH 2 SO 4 : 110~160g/L Current density: 10~50A/dm 2 Bath temperature: 5~35°C

(3)鍍鎳處理條件電鍍浴NiSO4 .7H2 O:220~360g/L H3 BO3 :20~50g/L電流密度:1~5A/dm2 浴溫:15~35℃(3) Nickel plating treatment conditions Electroplating bath NiSO 4 . 7H 2 O: 220~360g/LH 3 BO 3 : 20~50g/L Current density: 1~5A/dm 2 Bath temperature: 15~35°C

(4)鍍鉻處理條件電鍍浴CrO3 :10~300g/L H2 SO4 :0.1~3g/L電流密度:1~10A/dm2 浴溫:15~35℃(4) Plating treatment conditions Electroplating bath CrO 3 : 10~300g/LH 2 SO 4 : 0.1~3g/L Current density: 1~10A/dm 2 Bath temperature: 15~35°C

(5)鉻酸鹽處理條件處理浴:CrO3 :0.5~3g/L電流密度:1~4A/dm2 浴溫:15~30℃(5) Chromate treatment conditions Treatment bath: CrO 3 : 0.5~3g/L Current density: 1~4A/dm 2 Bath temperature: 15~30°C

(6)矽烷偶合劑處理3-胺基丙基三乙氧基矽烷:塗布0.1~0.5%(6) Treatment of 3-aminopropyltriethoxydecane by decane coupling agent: coating 0.1~0.5%

實施例1Example 1

以Ti鼓作為陰極,以前述製箔電鍍浴製作由粒狀結晶組織構成之12 μ m的銅箔,於該銅箔之粗糙面(黏著於Ti鼓之面的相反面),施以就Ni量而言為0.2mg/dm2 之鍍鎳處理。Using a Ti drum as a cathode, a 12 μm copper foil composed of a granular crystal structure was prepared by the above-described foil-forming plating bath, and the rough surface of the copper foil (adhered to the opposite side of the surface of the Ti drum) was applied to Ni. The amount is 0.2 mg/dm 2 of nickel plating treatment.

實施例2Example 2

以Ti鼓作為陰極,製作由粒狀結晶組織構成之12 μ m的銅箔,於該銅箔之粗糙面(黏著於Ti鼓之面的相反面),施以就Ni量而言為1.0mg/dm2 之鍍鎳處理。Using a Ti drum as a cathode, a 12 μm copper foil composed of a granular crystal structure was prepared, and the rough surface of the copper foil (adhered to the opposite side of the surface of the Ti drum) was 1.0 mg in terms of the amount of Ni. /dm 2 nickel plating treatment.

實施例3Example 3

以Ti鼓作為陰極,製作由粒狀結晶組織構成之12 μ m的銅箔,於該銅箔之粗糙面(黏著於Ti鼓之面的相反面),施以就金屬Cr量而言為0.1mg/dm2 之鉻酸鹽處理。Using a Ti drum as a cathode, a 12 μm copper foil composed of a granular crystal structure was prepared, and the rough surface of the copper foil (opposite to the surface of the Ti drum) was 0.1 in terms of the amount of metal Cr. Chromate treatment of mg/dm 2 .

實施例4Example 4

以Ti鼓作為陰極,製作由粒狀結晶組織構成之12 μ m的銅箔,於該銅箔之粗糙面(黏著於Ti鼓之面的相反面),施以就金屬Cr量而言為0.5mg/dm2 之鉻酸鹽處理。Using a Ti drum as a cathode, a 12 μm copper foil composed of a granular crystal structure was prepared, and the rough surface of the copper foil (opposite to the surface of the Ti drum) was applied in an amount of 0.5 Cr. Chromate treatment of mg/dm 2 .

實施例5Example 5

以Ti鼓作為陰極,製作由粒狀結晶組織構成之12 μ m的銅箔,於該銅箔之粗糙面(黏著於Ti鼓之面的相反面),施以就金屬Cr量而言為0.5mg/dm2 之鍍Cr處理。Using a Ti drum as a cathode, a 12 μm copper foil composed of a granular crystal structure was prepared, and the rough surface of the copper foil (opposite to the surface of the Ti drum) was applied in an amount of 0.5 Cr. Mg/dm 2 is plated with Cr.

實施例6Example 6

以Ti鼓作為陰極,製作由粒狀結晶組織構成之12 μ m的銅箔,於該銅箔之粗糙面(黏著於Ti鼓之面的相反面),施以就Ni量而言為0.2mg/dm2 之鍍Ni處理,進一步施以就金屬Cr量而言為0.1mg/dm2 之鉻酸鹽處理。A 12 μm copper foil composed of a granular crystal structure was prepared using a Ti drum as a cathode, and the roughness of the copper foil (opposite to the surface of the Ti drum) was 0.2 mg in terms of the amount of Ni. The Ni plating treatment of /dm 2 was further carried out by a chromate treatment of 0.1 mg/dm 2 in terms of the amount of metal Cr.

實施例7Example 7

以Ti鼓作為陰極,製作由粒狀結晶組織構成之12 μ m的銅箔,於該銅箔之粗糙面(黏著於Ti鼓之面的相反面),施以就Ni量而言為0.2mg/dm2 之鍍Ni處理,進一步施以就金屬Cr量而言為0.1mg/dm2 之鍍Cr處理。A 12 μm copper foil composed of a granular crystal structure was prepared using a Ti drum as a cathode, and the roughness of the copper foil (opposite to the surface of the Ti drum) was 0.2 mg in terms of the amount of Ni. The Ni plating treatment of /dm 2 was further applied to a Cr plating treatment in which the amount of metal Cr was 0.1 mg/dm 2 .

實施例8Example 8

以Ti鼓作為陰極,製作由粒狀結晶組織構成之12 μ m的銅箔,於該銅箔之粗糙面(黏著於Ti鼓之面的相反面),施以就Ni量而言為0.4mg/dm2 之鍍Ni處理,進一步施以就金屬Cr量而言為0.2mg/dm2 之鍍Cr處理。Using a Ti drum as a cathode, a 12 μm copper foil composed of a granular crystal structure was prepared, and the rough surface of the copper foil (opposite to the surface of the Ti drum) was applied in an amount of 0.4 mg in terms of the amount of Ni. The Ni plating treatment of /dm 2 was further applied with a Cr plating treatment of 0.2 mg/dm 2 in terms of the amount of metal Cr.

實施例9Example 9

以Ti鼓作為陰極,製作由粒狀結晶組織構成之12 μ m的銅箔,於該銅箔之粗糙面(黏著於Ti鼓之面的相反面),施以就Ni量而言為0.4mg/dm2 之鍍Ni處理,並施以就金屬Cr量而言為0.2mg/dm2 之鉻酸鹽處理,並施以矽烷偶合劑處理。Using a Ti drum as a cathode, a 12 μm copper foil composed of a granular crystal structure was prepared, and the rough surface of the copper foil (opposite to the surface of the Ti drum) was applied in an amount of 0.4 mg in terms of the amount of Ni. The /dm 2 was subjected to Ni plating treatment, and treated with a chromate of 0.2 mg/dm 2 in terms of the amount of metal Cr, and treated with a decane coupling agent.

實施例10Example 10

以Ti鼓作為陰極,製作由粒狀結晶組織構成之12 μ m的銅箔,於該銅箔之粗糙面(黏著於Ti鼓之面的相反面),依序施以粗糙化銅粒量0.02g/dm2 之粗糙化處理、就Ni量而言為0.4mg/dm2 之鍍Ni處理、就金屬Cr量而言為0.2mg/dm2 之鉻酸鹽處理、矽烷偶合劑處理。Using a Ti drum as a cathode, a 12 μm copper foil composed of a granular crystal structure was prepared, and the rough surface of the copper foil (adhered to the opposite side of the surface of the Ti drum) was sequentially subjected to a roughened copper particle amount of 0.02. The roughening treatment of g/dm 2 , the Ni plating treatment of 0.4 mg/dm 2 for the amount of Ni, the chromate treatment of 0.2 mg/dm 2 for the amount of metal Cr, and the treatment with a decane coupling agent.

又,本說明書之中,「粗糙化銅粒量」係指藉由銅箔表面之粗糙化處理,而於銅箔表面形成之銅粒的單位面積的重量。In the present specification, the "roughened copper grain amount" means the weight per unit area of the copper particles formed on the surface of the copper foil by the roughening treatment of the surface of the copper foil.

實施例11Example 11

以Ti鼓作為陰極,製作由粒狀結晶組織構成之12 μ m的銅箔,於該銅箔之粗糙面(黏著於Ti鼓之面的相反面),依序施以粗糙化銅粒量0.08g/dm2 之粗糙化處理、就Ni量而言為0.4mg/dm2 之鍍Ni處理、就金屬Cr量而言為0.2mg/dm2 之鉻酸鹽處理、矽烷偶合劑處理。Using a Ti drum as a cathode, a 12 μm copper foil composed of a granular crystal structure was prepared, and the roughened surface of the copper foil (adhered to the opposite side of the surface of the Ti drum) was sequentially subjected to a roughened copper particle amount of 0.08. The roughening treatment of g/dm 2 , the Ni plating treatment of 0.4 mg/dm 2 for the amount of Ni, the chromate treatment of 0.2 mg/dm 2 for the amount of metal Cr, and the treatment with a decane coupling agent.

實施例12Example 12

以Ti鼓作為陰極,製作由粒狀結晶組織構成之12 μ m的銅箔,於該銅箔之光澤面(黏著於Ti鼓之面),施以就Ni量而言為0.4mg/dm2 之鍍Ni處理,進一步施以就金屬Cr量而言為0.2mg/dm2 之鉻酸鹽處理。Using a Ti drum as a cathode, a 12 μm copper foil composed of a granular crystal structure was prepared, and the shiny side of the copper foil (adhesive to the surface of the Ti drum) was applied in an amount of 0.4 mg/dm 2 in terms of the amount of Ni. The Ni plating treatment was further carried out by a chromate treatment of 0.2 mg/dm 2 in terms of the amount of metal Cr.

實施例13Example 13

以Ti鼓作為陰極,製作由粒狀結晶組織構成之12 μ m的銅箔,於該銅箔之光澤面(黏著於Ti鼓之面),依序施以粗糙化銅粒量0.02g/dm2 之粗糙化處理、就Ni量而言為0.4mg/dm2 之鍍Ni處理、就金屬Cr量而言為0.2mg/dm2 之鉻酸鹽處理。Using a Ti drum as a cathode, a 12 μm copper foil composed of a granular crystal structure was prepared, and the rough surface of the copper foil (adhered to the surface of the Ti drum) was sequentially applied with a roughened copper particle amount of 0.02 g/dm. 2 of the roughening treatment, in terms of the amount of Ni to 0.4mg / dm 2 of Ni plating treatment, in terms of the amount of metallic Cr to 0.2mg / dm 2 of chromate treatment.

實施例14Example 14

於12 μ m的壓延銅箔上,施以就Ni量而言為0.4mg/dm2 之鍍Ni處理,進一步施以就金屬Cr量而言為0.2mg/dm2 之鉻酸鹽處理。On a rolled copper foil of 12 μm, a Ni plating treatment of 0.4 mg/dm 2 in terms of the amount of Ni was applied, and a chromate treatment of 0.2 mg/dm 2 in terms of the amount of metal Cr was further applied.

實施例15Example 15

於12 μ m的壓延銅箔上,施以粗糙化銅粒量0.02g/dm2 之粗糙化處理,進一步施以就Ni量而言為0.4mg/dm2 之鍍Ni處理、就金屬Cr量而言為0.2mg/dm2 之鉻酸鹽處理。On a rolled copper foil of 12 μm, a roughening treatment of a roughened copper particle amount of 0.02 g/dm 2 was applied, and a Ni plating treatment of 0.4 mg/dm 2 in terms of the amount of Ni was further applied, and the amount of metal Cr was applied. In the case of 0.2 mg/dm 2 chromate treatment.

比較例1Comparative example 1

以Ti鼓作為陰極,製作由粒狀結晶組織構成之12 μ m的銅箔,於該銅箔之粗糙面(黏著於Ti鼓之相反面之面),施以就金屬Cr量而言為0.02mg/dm2 之鉻酸鹽處理。Using a Ti drum as a cathode, a 12 μm copper foil composed of a granular crystal structure was prepared, and the rough surface of the copper foil (adhesive surface opposite to the Ti drum) was applied in an amount of 0.02 in terms of the amount of metal Cr. Chromate treatment of mg/dm 2 .

比較例2Comparative example 2

以Ti鼓作為陰極,製作由粒狀結晶組織構成之12 μ m的銅箔,於該銅箔之粗糙面(黏著於Ti鼓之相反面之面),施以就Ni量而言為0.01mg/dm2 之鍍Ni處理。Using a Ti drum as a cathode, a 12 μm copper foil composed of a granular crystal structure was prepared, and the rough surface of the copper foil (adhesive surface opposite to the Ti drum) was applied in an amount of 0.01 mg in terms of the amount of Ni. /dm 2 is plated with Ni.

比較例3Comparative example 3

以Ti鼓作為陰極,製作由粒狀結晶組織構成之12 μ m的銅箔,於該銅箔之粗糙面(黏著於Ti鼓之相反面之面),施以就Zn量而言為0.1mg/dm2 之鍍Zn處理,進一步施以就金屬Cr量而言,為0.02mg/dm2 之鉻酸鹽處理。Using a Ti drum as a cathode, a 12 μm copper foil composed of a granular crystal structure was prepared, and the rough surface of the copper foil (adhered to the surface opposite to the Ti drum) was 0.1 mg in terms of the amount of Zn. The Zn plating treatment of /dm 2 was further applied to a chromate treatment of 0.02 mg/dm 2 in terms of the amount of metal Cr.

比較例4Comparative example 4

以Ti鼓作為陰極,製作由粒狀結晶組織構成之12 μ m的銅箔,於該銅箔之光澤面(黏著於Ti鼓之之面),施以就Zn量而言為0.12mg/dm2 之鍍Zn處理,進一步施以就金屬Cr量而言,為0.02mg/dm2 之鉻酸鹽處理。Using a Ti drum as a cathode, a 12 μm copper foil composed of a granular crystal structure was prepared, and the shiny surface of the copper foil (adhesive to the surface of the Ti drum) was applied in an amount of 0.12 mg/dm in terms of the amount of Zn. The Zn plating treatment of 2 was further applied to a chromate treatment of 0.02 mg/dm 2 in terms of the amount of metal Cr.

比較例5Comparative Example 5

於12 μ m的壓延銅箔上,施以就Zn量而言為0.1mg/dm2 之鍍Zn處理,進一步施以就金屬Cr而言,為0.02mg/dm2 之鉻酸鹽處理。On a rolled copper foil of 12 μm, a Zn plating treatment of 0.1 mg/dm 2 in terms of the amount of Zn was applied, and a chromate treatment of 0.02 mg/dm 2 in terms of metal Cr was further applied.

測定實施例1~15及比較例1~5之粗糙化銅粒的平均粒徑、Rz、金屬附著量、剝離強度,並將其結果表示於表1、2。The average particle diameter, Rz, metal adhesion amount, and peel strength of the roughened copper particles of Examples 1 to 15 and Comparative Examples 1 to 5 were measured, and the results are shown in Tables 1 and 2.

表中之剝離強度係於經過表面處理之銅箔上,塗布聚醯胺酸清漆,並於不起泡之狀態下分階段乾燥之後,於氮氣環境氣氛下,於330℃(30分鐘)醯亞胺化,以製成25 μ m厚的聚醯亞胺系可撓性銅箔積層板,並對銅箔施以圖案加工,於23℃測定黏著強度(剝離強度)(kN/m)之結果。The peel strength in the table is applied to the surface treated copper foil, coated with polyamic acid varnish, and dried in stages without blistering, and then under a nitrogen atmosphere at 330 ° C (30 minutes). Amination to prepare a 25 μm thick polyimide-based flexible copper foil laminate, and patterning the copper foil to measure the adhesion strength (peel strength) (kN/m) at 23 ° C .

各實施例及比較例於表1、表2進行比較。Each of the examples and comparative examples was compared in Tables 1 and 2.

以Ni量0.2mg/dm2 被覆之實施例1、以Ni量1.0mg/dm2 被覆之實施例2、將鉻酸鹽以金屬Cr量0.1mg/dm2 被覆之實施例3、將鉻酸鹽以金屬Cr量0.5mg/dm2 被覆之實施例4、將鉻層以金屬Cr量0.5mg/dm2 被覆之實施例5、以Ni量0.2mg/dm2 被覆再將鉻酸鹽以金屬Cr量0.1mg/dm2 被覆之實施例6、以Ni量0.2mg/dm2 被覆再將鉻層以金屬Cr量0.1mg/dm2 被覆之實施例7,與比較例1~3比較,剝離強度為提高的。Example 1 coated with Ni in an amount of 0.2 mg/dm 2 , Example 2 coated with a Ni amount of 1.0 mg/dm 2 , Example 3 in which chromate was coated with a metal Cr amount of 0.1 mg/dm 2 , and chromic acid The salt was coated with the metal Cr amount of 0.5 mg/dm 2 , the chromium layer was coated with the metal Cr amount of 0.5 mg/dm 2 , the Ni amount was 0.2 mg/dm 2 , and the chromate was metal. Example 6, the amount of Ni to 0.2mg / dm 2 and then the chromium layer covering the amount of Cr embodiment 0.1mg / dm 2 coating of 0.1mg / 2 dm of the metal coating amount of Cr 7 and Comparative Examples 1 to 3 and Comparative peeling The strength is increased.

以Ni量0.4mg/dm2 被覆,再就金屬量Cr為0.2mg/dm2 被覆鉻酸層之實施例與實施例6相比,藉由多量被覆Ni量、金屬Cr量,剝離強度更高。In the example in which the amount of Ni is 0.4 mg/dm 2 and the amount of Cr is 0.2 mg/dm 2 to coat the chromic acid layer, the amount of Ni and the amount of Cr in the coating is higher than that of Example 6. .

實施例相對於實施例8,藉由進一步施以矽烷偶合劑,剝離強度更高。EXAMPLES With respect to Example 8, the peel strength was higher by further applying a decane coupling agent.

實施例10相對於實施例9,藉由施以粗糙化處理(粗糙化銅粒量0.02g/dm2 ),剝離強度更高。In Example 10, with respect to Example 9, by applying a roughening treatment (roughened copper particles of 0.02 g/dm 2 ), the peel strength was higher.

實施例11相對於實施例10,藉由施以粗糙化處理(粗糙化銅粒量0.08g/dm2 ),剝離強度更高。In Example 11, with respect to Example 10, the peeling strength was higher by applying a roughening treatment (roughening copper particles amount of 0.08 g/dm 2 ).

以Ni量0.4mg/dm2 被覆,再就金屬量Cr為0.2mg/dm2 被覆鉻酸層之實施例12與比較例4相比,藉由多量被覆Ni量、金屬Cr量,剝離強度更高。In the case where the Ni amount is 0.4 mg/dm 2 and the metal amount Cr is 0.2 mg/dm 2 , the chromic acid layer is coated with the chromic acid layer. Compared with the comparative example 4, the amount of Ni and the amount of metal Cr are increased by a large amount, and the peel strength is further increased. high.

實施例13相對於實施例12,藉由施以粗糙化處理(粗糙化銅粒量0.02g/dm2 ),剝離強度更高。In Example 13, with respect to Example 12, the peeling strength was higher by applying a roughening treatment (roughened copper particles of 0.02 g/dm 2 ).

以Ni量0.4mg/dm2 被覆,再就金屬量Cr為0.2mg/dm2 被覆鉻酸層之實施例14與比較例5相比,藉由多量被覆Ni量、金屬Cr量,剝離強度更高。In the case where the Ni amount is 0.4 mg/dm 2 and the metal amount Cr is 0.2 mg/dm 2 , the chromic acid layer is coated with the chromic acid layer. Compared with the comparative example 5, the amount of Ni and the amount of metal Cr are increased by a large amount, and the peel strength is further increased. high.

實施例15相對於實施例14,藉由施以粗糙化處理(粗糙化銅粒量0.02g/dm2 ),剝離強度更高。In Example 15, with respect to Example 14, by applying a roughening treatment (roughened copper particles of 0.02 g/dm 2 ), the peel strength was higher.

於實施例及比較例製作的表面處理銅箔上,塗布聚醯胺酸清漆,並於不起泡之狀態下分階段乾燥之後,於氮氣環境氣氛下,於330℃(30分鐘)醯亞胺化,以製成25 μ m厚的聚醯亞胺系可撓性銅箔積層板,並對銅箔施以圖案加工。其結果,於實施例製作表面處理銅箔維持高剝離強度,同時可形成線路間距L/S=25/25的微細圖案,且可確保絕緣可靠度。On the surface-treated copper foil prepared in the examples and the comparative examples, a polyamic acid varnish was applied and dried in a non-foamed state, and then dried at 330 ° C (30 minutes) under a nitrogen atmosphere. The laminate was formed into a 25 μm thick polyimide-based flexible copper foil laminate, and the copper foil was patterned. As a result, the surface-treated copper foil was produced in the examples to maintain high peel strength, and a fine pattern having a line pitch L/S = 25/25 was formed, and insulation reliability was ensured.

又,比較例也與實施例以相同條件形成線路L/S=25/25之微細圖案,但剝離強度皆不足,無法製成令人滿意的聚醯亞胺系可撓性印刷線路板。Further, in the comparative example, the fine pattern of the line L/S = 25/25 was formed under the same conditions as in the examples, but the peel strength was insufficient, and a satisfactory polyimide-based flexible printed wiring board could not be produced.

本發明之銅箔藉由施以適當的表面處理,能得到高剝離強度。又,藉由為低粗糙度,可提供絕緣可靠度、彎曲特性、微細圖案用途優異的聚醯亞胺系可撓性銅箔積層板用銅箔、使用該銅箔之聚醯亞胺系可撓性銅箔積層板及聚醯亞胺系可撓性印刷線路板。The copper foil of the present invention can be obtained with a high peel strength by applying an appropriate surface treatment. In addition, it is possible to provide a copper foil for a polyimide-based flexible copper foil laminate which is excellent in insulation reliability, bending property, and fine pattern by using a low roughness, and a polyimide film using the copper foil. Flexible copper foil laminate and polyimide-based flexible printed wiring board.

Claims (11)

一種聚醯亞胺系可撓性銅箔積層板用銅箔,係黏著於聚醯亞胺系樹脂層,並構成可撓性銅箔積層板之表面處理銅箔,其特徵在於:該表面處理銅箔在由粒狀之結晶組織構成之銅箔至少與聚醯亞胺系樹脂層接觸之表面形成有表面處理層,該表面處理層至少為含有Ni量0.03~3.0mg/dm2 之Ni層或Ni合金層,其中,由粒狀之結晶組織構成之銅箔至少與聚醯亞胺系樹脂層接觸之單側表面經過粗糙化處理而成為平均粒徑1μm以下的銅粒層,並且於該銅粒層表面上形成有前述表面處理層。A copper foil for a flexible bismuth-based flexible copper foil laminate, which is a surface-treated copper foil which is adhered to a polyimide-based resin layer and constitutes a flexible copper foil laminate, characterized in that the surface treatment The copper foil is formed with a surface treatment layer on at least a surface of the copper foil composed of the granular crystal structure in contact with the polyimide layer, and the surface treatment layer is at least a Ni layer containing a Ni content of 0.03 to 3.0 mg/dm 2 . Or a Ni alloy layer in which a copper foil composed of a granular crystal structure is subjected to at least a single-side surface in contact with the polyimide-based resin layer to be a copper grain layer having an average particle diameter of 1 μm or less, and The aforementioned surface treatment layer is formed on the surface of the copper grain layer. 一種聚醯亞胺系可撓性銅箔積層板用銅箔,係黏著於聚醯亞胺系樹脂層,並構成可撓性銅箔積層板之表面處理銅箔,其特徵在於:該表面處理銅箔在由粒狀之結晶組織構成之銅箔至少與聚醯亞胺系樹脂層接觸之表面形成有表面處理層,該表面處理層為含有Cr量0.03~1.0mg/dm2 之鉻酸鹽層,其中,由粒狀之結晶組織構成之銅箔至少與聚醯亞胺系樹脂層接觸之單側表面經過粗糙化處理而成為平均粒徑1μm以下的銅粒層,並且於該銅粒層表面上形成有前述表面處理層。A copper foil for a flexible bismuth-based flexible copper foil laminate, which is a surface-treated copper foil which is adhered to a polyimide-based resin layer and constitutes a flexible copper foil laminate, characterized in that the surface treatment The copper foil has a surface treatment layer formed on the surface of the copper foil composed of the granular crystal structure at least in contact with the polyimide layer, and the surface treatment layer is a chromate containing a Cr content of 0.03 to 1.0 mg/dm 2 . a layer in which a copper foil composed of a granular crystal structure is subjected to at least a single-side surface in contact with the polyimide-based resin layer to be a copper grain layer having an average particle diameter of 1 μm or less, and a copper grain layer is formed thereon. The aforementioned surface treatment layer is formed on the surface. 一種聚醯亞胺系可撓性銅箔積層板用銅箔,係黏著於聚醯亞胺系樹脂層,並構成可撓性銅箔積層板之表面處理銅箔,其特徵在於:該表面處理銅箔在由粒狀之結晶組織構成之銅箔至少與聚醯亞胺系樹脂層接觸之表面形成有表面處理層,該表面處理層為含有Cr量0.03~1.0mg/dm2 之Cr層或Cr合金層,其中,由粒狀之結晶組織構成之銅箔至少與聚醯亞胺系樹脂層接觸之單側表面經過粗糙化處理而成為平均粒徑1μm以下的銅粒層,並且於該銅粒層表面上形成有前述表面處理層。A copper foil for a flexible bismuth-based flexible copper foil laminate, which is a surface-treated copper foil which is adhered to a polyimide-based resin layer and constitutes a flexible copper foil laminate, characterized in that the surface treatment The copper foil is formed with a surface treatment layer on a surface of the copper foil composed of the granular crystal structure at least in contact with the polyimide film, and the surface treatment layer is a Cr layer containing a Cr amount of 0.03 to 1.0 mg/dm 2 or a Cr alloy layer in which a copper foil composed of a granular crystal structure is subjected to at least a single-side surface in contact with the polyimide-based resin layer to be a copper grain layer having an average particle diameter of 1 μm or less, and the copper alloy layer is formed thereon. The aforementioned surface treatment layer is formed on the surface of the granular layer. 一種聚醯亞胺系可撓性銅箔積層板用銅箔,係黏著於聚醯亞胺系樹脂層,並構成可撓性銅箔積層板之表面處理銅箔,其特徵在於:該表面處理銅箔在由粒狀之結晶組織構成之銅箔至少與聚醯亞胺系樹脂層接觸之表面形成有表面處理層,該表面處理層至少為含有Ni量0.03~3.0mg/dm2 之Ni層或Ni合金層以及形成於該Ni層或Ni合金層之上層含有Cr量0.03~1.0mg/dm2 之鉻酸鹽層,其中,由粒狀之結晶組織構成之銅箔至少與聚醯亞胺系樹脂層接觸之單側表面經過粗糙化處理而成為平均粒徑1μm以下的銅粒層,並且於該銅粒層表面上形成有前 述表面處理層。A copper foil for a flexible bismuth-based flexible copper foil laminate, which is a surface-treated copper foil which is adhered to a polyimide-based resin layer and constitutes a flexible copper foil laminate, characterized in that the surface treatment The copper foil is formed with a surface treatment layer on at least a surface of the copper foil composed of the granular crystal structure in contact with the polyimide layer, and the surface treatment layer is at least a Ni layer containing a Ni content of 0.03 to 3.0 mg/dm 2 . Or a Ni alloy layer and a layer formed on the Ni layer or the Ni alloy layer containing a Cr salt layer having a Cr content of 0.03 to 1.0 mg/dm 2 , wherein the copper foil composed of the granular crystal structure is at least a polyimine The one-side surface in contact with the resin layer is subjected to a roughening treatment to form a copper particle layer having an average particle diameter of 1 μm or less, and the surface treatment layer is formed on the surface of the copper particle layer. 一種聚醯亞胺系可撓性銅箔積層板用銅箔,係黏著於聚醯亞胺系樹脂層,並構成可撓性銅箔積層板之表面處理銅箔,其特徵在於:該表面處理銅箔在由粒狀之結晶組織構成之銅箔至少與聚醯亞胺系樹脂層接觸之表面形成有表面處理層,該表面處理層至少為含有Ni量0.03~3.0mg/dm2 之Ni層或Ni合金層以及形成於該Ni層或Ni合金層之上層含有Cr量0.03~1.0mg/dm2 之Cr層或Cr合金層,其中,由粒狀之結晶組織構成之銅箔至少與聚醯亞胺系樹脂層接觸之單側表面經過粗糙化處理而成為平均粒徑1μm以下的銅粒層,並且於該銅粒層表面上形成有前述表面處理層。A copper foil for a flexible bismuth-based flexible copper foil laminate, which is a surface-treated copper foil which is adhered to a polyimide-based resin layer and constitutes a flexible copper foil laminate, characterized in that the surface treatment The copper foil is formed with a surface treatment layer on at least a surface of the copper foil composed of the granular crystal structure in contact with the polyimide layer, and the surface treatment layer is at least a Ni layer containing a Ni content of 0.03 to 3.0 mg/dm 2 . Or a Ni alloy layer and a layer formed on the Ni layer or the Ni alloy layer containing a Cr layer or a Cr alloy layer having a Cr content of 0.03 to 1.0 mg/dm 2 , wherein the copper foil composed of the granular crystal structure is at least mixed with the polyfluorene The one-side surface in contact with the imide-based resin layer is subjected to a roughening treatment to form a copper particle layer having an average particle diameter of 1 μm or less, and the surface-treated layer is formed on the surface of the copper particle layer. 如申請專利範圍第1至5項中任一項之聚醯亞胺系可撓性銅箔積層板用銅箔,其中,於前述表面處理銅箔之中,至少在前述表面處理層表面施以矽烷偶合劑處理。 The copper foil for a polyethylenimine-based flexible copper foil laminate according to any one of claims 1 to 5, wherein at least the surface of the surface treatment layer is applied to the surface-treated copper foil. Treatment with decane coupling agent. 如申請專利範圍第1至5項中任一項之聚醯亞胺系可撓性銅箔積層板用銅箔,其中,由粒狀之結晶組織所構成的銅箔為電解銅箔或壓延銅箔,其厚度為0.5~70μm。 The copper foil for a polyethylenimine-based flexible copper foil laminate according to any one of claims 1 to 5, wherein the copper foil composed of the granular crystal structure is an electrolytic copper foil or a rolled copper. The foil has a thickness of 0.5 to 70 μm. 如申請專利範圍第1至5項中任一項之聚醯亞胺系可撓性銅箔積層板用銅箔,其中,由粒狀之結晶組織所構成的銅箔為電解銅箔,其表面粗糙度為:10點平均粗糙度Rz為2.5μm以下,且由裸面凸起之最小間距為5μm以上 的粒狀結晶組織構成。 The copper foil for a polyethylenimine-based flexible copper foil laminate according to any one of claims 1 to 5, wherein the copper foil composed of the granular crystal structure is an electrolytic copper foil, the surface thereof The roughness is: 10 points, the average roughness Rz is 2.5 μm or less, and the minimum pitch of the bare protrusions is 5 μm or more. The composition of the granular crystal structure. 如申請專利範圍第1至5項中任一項之聚醯亞胺系可撓性銅箔積層板用銅箔,其中,由粒狀之結晶組織所構成的銅箔為壓延銅箔,為表面粗糙度為:10點平均粗糙度Rz為1.0μm以下之粒狀結晶組織構成。 The copper foil for a polyethylenimine-based flexible copper foil laminate according to any one of claims 1 to 5, wherein the copper foil composed of the granular crystal structure is a rolled copper foil, which is a surface The roughness is a granular crystal structure having a 10-point average roughness Rz of 1.0 μm or less. 一種聚醯亞胺系可撓性銅箔積層板,使用申請專利範圍第1至5項中任一項之聚醯亞胺系可撓性銅箔積層板用銅箔製成。 A polyimide-based flexible copper foil laminate, which is produced by using a copper foil for a polyethylenimine-based flexible copper foil laminate according to any one of claims 1 to 5. 一種聚醯亞胺系可撓性印刷線路板,使用申請專利範圍第10項之聚醯亞胺系可撓性銅箔積層板製成。 A polyamidene-based flexible printed wiring board produced by using a polyimide-based flexible copper foil laminated board of claim 10 of the patent application.
TW095104047A 2005-02-09 2006-02-07 A polyimide-based flexible copper foil laminated sheet copper foil, a polyimide-based flexible copper foil laminated sheet, and a polyimide-based flexible printed wiring board TWI394870B (en)

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