TWI387790B - Infrared ray absorbing film - Google Patents

Infrared ray absorbing film Download PDF

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TWI387790B
TWI387790B TW95133992A TW95133992A TWI387790B TW I387790 B TWI387790 B TW I387790B TW 95133992 A TW95133992 A TW 95133992A TW 95133992 A TW95133992 A TW 95133992A TW I387790 B TWI387790 B TW I387790B
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film
particles
layer
infrared absorbing
infrared
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TW200813493A (en
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Satoru Shoshi
Shin Koizumi
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Lintec Corp
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紅外線吸收薄膜Infrared absorbing film

本發明涉及紅外線吸收薄膜,更具體地說,涉及對850~1300nm近紅外區波長的光線吸收性能優良,同時,具有良好的可見光透光率,且耐光性和耐候性優良,作為電漿顯示器用近紅外線吸收薄膜等特別有用的紅外線吸收薄膜。The present invention relates to an infrared absorbing film, and more particularly to an excellent light absorbing property for a wavelength of a near-infrared region of 850 to 1300 nm, and has good visible light transmittance, excellent light resistance and weather resistance, and is used as a plasma display. A particularly useful infrared absorbing film such as a near infrared ray absorbing film.

電漿顯示器(PDP)是通過電極間電漿放電,激發被封入的氙氣分子,所產生的紫外線再激發螢光物質,發出可見光範圍的光而顯示映射的裝置。A plasma display (PDP) is a device that discharges sealed helium molecules by plasma discharge between electrodes, and the generated ultraviolet light re-excites the fluorescent substance to emit light in the visible range to display a map.

在PDP中,已知發光體會發出近紅外線。該近紅外線作用於無線電話、使用近紅外線遙控裝置的錄影機等周圍電子機器,具有妨礙其正常運行的可能性,因而要求盡可能阻斷該近紅外線。In PDPs, it is known that illuminants emit near infrared rays. The near-infrared light acts on a peripheral electronic device such as a radiotelephone or a video recorder using a near-infrared remote control device, and has a possibility of hindering its normal operation, and thus it is required to block the near-infrared rays as much as possible.

另外,在PDP中,由於顯示面為平面,當外來光線射入時,從廣大範圍內反射的光同時進入眼睛,會出現難以看見畫面的情況,因此必需防止外來光線的反射。並且,使PDP發出的光以規定的透光率透射,以達到良好的畫面顯示,或者進行發光色的色調校正都很重要。Further, in the PDP, since the display surface is a flat surface, when external light is incident, light reflected from a wide range enters the eye at the same time, and it is difficult to see the picture. Therefore, it is necessary to prevent reflection of external light. Further, it is important to transmit the light emitted from the PDP at a predetermined light transmittance to achieve a good picture display or to perform color tone correction of the luminescent color.

在PDP中,對於這些要求,通常進行這樣的處理:在顯示畫面上設置至少具有(1)電磁波阻斷薄膜、(2)近紅外線吸收薄膜以及(3)抗反射薄膜之至少3片功能性薄膜的前面板,並使所述抗反射薄膜處於最外面(觀眾一側)(例如,參見專利文獻1)。這時,必須分別製造至少3片功 能性薄膜,並將它們貼合,因而難免要提高成本。In the PDP, for these requirements, a process is generally performed in which at least three functional films having at least (1) an electromagnetic wave blocking film, (2) a near infrared absorbing film, and (3) an antireflection film are provided on a display screen. The front panel is such that the anti-reflection film is on the outermost side (viewer side) (for example, see Patent Document 1). At this time, you must make at least 3 pieces of work separately. The thin films are bonded and they are inevitably costly.

因此,如果在1片薄膜中,製成在近紅外線吸收層上層壓抗反射層的複合功能性薄膜,則降低成本的效果將會很顯著。Therefore, if a composite functional film in which an antireflection layer is laminated on a near infrared ray absorbing layer is formed in one film, the effect of cost reduction will be remarkable.

近年來,從降低成本的角度出發,通過在最外面的抗反射薄膜中,通過在該基材的抗反射層的反面設置近紅外線吸收層,開發出了在1片薄膜中同時具備抗反射性能和近紅外線吸收性能的功能型薄膜。在製造這種功能性薄膜時,包括(1)向抗反射薄膜的反面形成近紅外線吸收層和(2)向近紅外線吸收薄膜的反面形成抗反射層的2種方法,但是,由於任意一種方法都會產生薄膜損耗,因此降低成本的效果較小。In recent years, from the viewpoint of cost reduction, by providing a near-infrared absorbing layer on the reverse side of the antireflection layer of the substrate in the outermost antireflection film, it has been developed to have antireflection properties in one film at the same time. And a functional film with near-infrared absorption properties. In the production of such a functional film, there are two methods including (1) forming a near-infrared absorbing layer on the reverse side of the antireflection film and (2) forming an antireflection layer on the reverse side of the near infrared absorbing film, but by any method Film loss occurs, so the cost reduction effect is small.

目前,PDP中使用的近紅外線吸收薄膜是主要採用亞銨(imonium)系有機系色素的薄膜,但是該近紅外線吸收薄膜存在耐光性和耐候性較差,以及近紅外線吸收性能隨時間而劣化的缺點。At present, the near-infrared absorbing film used in the PDP is a film mainly using an imonium-based organic dye, but the near-infrared absorbing film has poor light resistance and weather resistance, and the near-infrared absorption property deteriorates with time. .

對於PDP用近紅外線吸收薄膜,要求近紅外線吸收性能優良,同時,具有良好的耐光性和耐候性,並且可見光透光率高。但是,現實情況是,到目前為止還沒有發現充分滿足這些條件的近紅外線吸收薄膜。For the near-infrared absorbing film for PDP, it is required to have excellent near-infrared absorption performance, and at the same time, it has good light resistance and weather resistance, and has high visible light transmittance. However, the reality is that a near-infrared absorbing film that satisfies these conditions has not been found so far.

另外,各種建築物和車輛的窗戶等所謂的開口部,為了讓太陽光線射入而採用透明玻璃板或樹脂板構成。但是,太陽光線中含有除可見光以外的紫外線和紅外線,特別是紅外線中的800~2500nm的近紅外線被稱為熱射線,從開口部進入後成為室內溫度升高的原因。In addition, so-called openings such as windows of various buildings and vehicles are formed of a transparent glass plate or a resin plate for allowing sunlight to enter. However, the sun rays contain ultraviolet rays and infrared rays other than visible light, and in particular, near-infrared rays of 800 to 2500 nm in infrared rays are called heat rays, and the temperature rises from the opening portion.

因此,近年來,作為各種建築物和車輛窗戶材料等,對在射入足夠可見光同時能夠遮蔽熱射線,在保持明亮的同時能夠抑製室內溫度上升的熱射線遮蔽材料進行了研究,並為此提出了各種方案。Therefore, in recent years, as a window material of various buildings and vehicles, a heat ray shielding material capable of shielding a heat ray while capturing sufficient visible light while suppressing the increase in indoor temperature while maintaining the brightness has been studied. Various programs.

例如,提出了在透明樹脂膜上蒸鍍金屬的熱射線反射薄膜,將該熱射線反射薄膜黏著在玻璃板、丙烯酸板、聚碳酸酯板等透明基材上的熱射線遮蔽板(例如,參見專利文獻2)。但是,這種蒸鍍了金屬的熱射線反射薄膜雖然熱射線遮蔽性能優良,但是存在透明性較差,不能射入足夠的可見光,以及提高了製造成本等缺點。For example, a heat ray-reflecting film in which a metal is vapor-deposited on a transparent resin film is attached, and the heat ray-reflecting film is adhered to a heat ray shielding plate on a transparent substrate such as a glass plate, an acrylic plate, or a polycarbonate plate (for example, see Patent Document 2). However, such a heat-reflecting film in which metal is vapor-deposited has excellent heat ray shielding performance, but has poor transparency, is insufficient to inject sufficient visible light, and has a disadvantage of increasing manufacturing cost.

為了改進這些缺點,近年來,提出了在基材薄膜上設置含紅外線遮蔽劑的紅外線遮蔽層的各種紅外線遮蔽薄膜(例如,參見專利文獻3、專利文獻4)。In order to improve these disadvantages, various infrared shielding films in which an infrared shielding layer containing an infrared shielding agent is provided on a base film have been proposed (see, for example, Patent Document 3 and Patent Document 4).

但是,對於這種紅外線遮蔽薄膜,要求能夠很好地透過可見光,同時具有有效遮蔽近紅外區波長的光的性能,且耐光性和耐候性良好,能夠抑製近紅外線吸收性能隨時間劣化,而上述紅外線遮蔽薄膜還不能說充分滿足了這些性能要求。However, such an infrared shielding film is required to have good visibility of visible light, and has a property of effectively shielding light of a wavelength in the near-infrared region, and has good light resistance and weather resistance, and can suppress deterioration of near-infrared absorption performance with time. Infrared masking films are not yet sufficient to meet these performance requirements.

此外,還公開了800~1100nm近紅外區的光線透光率為30%以下,而可見光透光率較高的紅外線吸收薄膜(例如,參見專利文獻5),以及800~1100nm近紅外區的光線透光率為20%以下,可見光透光率為50%以上的近紅外線遮蔽性的反射減少材料(例如,參見專利文獻6)。In addition, an infrared absorbing film having a light transmittance of 300% or less in the near-infrared region of 800 to 1100 nm and having a high visible light transmittance (for example, see Patent Document 5) and light in the near infrared region of 800 to 1100 nm are also disclosed. A near-infrared-shielding reflection-reducing material having a light transmittance of 20% or less and a visible light transmittance of 50% or more (for example, see Patent Document 6).

但是,到目前為止,還沒有開發出850~1300nm的更寬的近紅外區的光線透光率為10%以下,且可見光透光 率為65%以上的紅外線吸收薄膜。However, up to now, the light transmittance of the wider near-infrared region of 850 to 1300 nm has not been developed to be 10% or less, and visible light is transmitted. An infrared absorbing film having a rate of 65% or more.

【專利文獻1】特開平11-126024號公報[Patent Document 1] Japanese Patent Publication No. 11-126024

【專利文獻2】特開昭61-277437號公報[Patent Document 2] JP-A-61-277437

【專利文獻3】特開平7-100996號公報Patent Document 3: Japanese Patent Publication No. 7-100996

【專利文獻4】特開平9-156025號公報[Patent Document 4] JP-A-9-156025

【專利文獻5】特開平11-305033號公報[Patent Document 5] Japanese Patent Publication No. 11-305033

【專利文獻6】特開2002-6102號公報[Patent Document 6] JP-A-2002-6102

本發明是鑒於這種情況,以提供一種近紅外線吸收性能優良,同時,可見光透光率高,且耐光性和耐候性優良,能夠抑製近紅外線吸收性能隨時間而劣化,並且製造成本低,適合用作為PDP用近紅外線吸收薄膜或者各種建築物或車輛窗戶材料等用的熱射線遮蔽薄膜等的紅外線吸收薄膜為目的而作出的。The present invention is in view of the above circumstances, and provides an excellent near-infrared absorption property, high visible light transmittance, excellent light resistance and weather resistance, and can suppress deterioration of near-infrared absorption performance with time, and is low in manufacturing cost. It is made for the purpose of using an infrared ray absorbing film such as a near-infrared ray absorbing film for PDP or a heat ray shielding film for various building or vehicle window materials.

本發明者們為了開發具有上述優選性能的紅外線吸收薄膜,進行了反覆的專門研究,結果發現,在基材薄膜的一側面上,設置由含無機系色素的能量固化型樹脂組合物形成的固化物層,使至少波長為850~1300nm的整個區域的光線透光率為某值以下,且可見光透光率為某值以上的紅外線吸收薄膜能夠達到該目的,基於這種發現完成了本發明。In order to develop an infrared ray absorbing film having the above-described preferable properties, the inventors of the present invention conducted a special investigation and found that curing of an energy-curable resin composition containing an inorganic dye is provided on one side of the base film. The present invention has been completed based on the findings that the light transmittance of the entire region of at least a wavelength of 850 to 1300 nm is less than or equal to a certain value, and an infrared ray absorbing film having a visible light transmittance of a certain value or more.

即,本發明提供That is, the present invention provides

(1)一種紅外線吸收薄膜,其特徵在於具有基材薄膜以及在其一側面上設置之由含無機系色素的能量固化型樹脂組合物形成的固化物層,使至少波長為850~1300nm 的整個區域的光線透光率為10%以下,且可見光透光率為65%以上。(1) An infrared absorbing film comprising a base film and a cured layer formed of an energy-curable resin composition containing an inorganic dye provided on one surface thereof to have a wavelength of at least 850 to 1300 nm The light transmittance of the entire region is 10% or less, and the visible light transmittance is 65% or more.

(2)上述第(1)項所述的紅外線吸收薄膜,其中在xy色度座標中,x顯示為0.27~0.33,且y顯示為0.28~0.34。(2) The infrared absorbing film according to (1) above, wherein in the xy chromaticity coordinates, x is 0.27 to 0.33, and y is 0.28 to 0.34.

(3)上述第(1)項或第(2)項所述的紅外線吸收薄膜,其中能量固化型樹脂組合物為熱固化型或者活化能射線固化型。(3) The infrared absorbing film according to the above item (1), wherein the energy curable resin composition is a thermosetting type or an active energy ray curing type.

(4)上述第(1)~(3)項任意一項所述的紅外線吸收薄膜,其中無機系色素為含銫的氧化鎢。The infrared absorbing film according to any one of the above aspects, wherein the inorganic dye is cerium-containing tungsten oxide.

(5)上述第(1)~(4)項任意一項所述的紅外線吸收薄膜,其中在由含無機系色素的能量固化型樹脂組合物形成的固化物層上,具有抗反射層。The infrared ray absorbing film according to any one of the above aspects, wherein the absorbing film layer formed of the energy-curable resin composition containing an inorganic dye has an antireflection layer.

(6)上述第(1)~(5)項任意一項所述的紅外線吸收薄膜,其中由含無機系色素的能量固化型樹脂組合物形成的固化物層進一步含有有機和/或無機填料。(6) The infrared ray absorbing film according to any one of the above aspects, wherein the cured material layer formed of the energy-curable resin composition containing an inorganic dye further contains an organic and/or inorganic filler.

(7)上述第(5)項或第(6)項所述的紅外線吸收薄膜,其中由含無機系色素的能量固化型樹脂組合物形成的固化物層或者抗反射層含有有機系和/或無機系抗靜電劑。(7) The infrared absorbing film according to Item (5), wherein the cured layer or the antireflection layer formed of the energy-curable resin composition containing the inorganic dye contains an organic system and/or Inorganic antistatic agent.

(8)上述第(1)~(7)項任意一項所述的紅外線吸收薄膜,其中在基材薄膜的另一側面上具有黏著劑層。和The infrared absorbing film of any one of the above-mentioned items (1) to (7) which has an adhesive layer on the other side surface of the base film. with

(9)用於電漿顯示器的上述第(1)~(8)項任意一項所述的紅外線吸收薄膜。(9) The infrared absorbing film according to any one of the above items (1) to (8).

根據本發明,能夠提供一種850~1300nm的近紅外區波長的光線吸收性能優良,同時,可見光透光率高,且耐光性和耐候性優良,能夠抑製近紅外線吸收性能隨時 間而劣化,並且製造成本低的紅外線吸收薄膜。According to the present invention, it is possible to provide a light absorption performance of a wavelength of a near-infrared region of 850 to 1300 nm, and at the same time, a high transmittance of visible light, excellent light resistance and weather resistance, and suppression of near-infrared absorption performance at any time. An infrared absorbing film which is deteriorated at the same time and which is low in manufacturing cost.

該紅外線吸收薄膜可以作為PDP用近紅外線吸收薄膜或者各種建築物或車輛窗戶材料等用的熱射線遮蔽薄膜應用,特別適合用作為PDP用近紅外線吸收薄膜。The infrared ray absorbing film can be used as a heat ray shielding film for a near-infrared absorbing film for PDP or a window material for various buildings or vehicles, and is particularly suitable for use as a near-infrared absorbing film for PDP.

本發明的紅外線吸收薄膜具有基材薄膜和在其一側面上設置之由含無機系色素的能量固化型樹脂組合物形成的固化物層。The infrared absorbing film of the present invention has a base film and a cured product layer formed of an energy-curable resin composition containing an inorganic dye provided on one surface thereof.

對上述基材薄膜沒有特別的限制,可以從以前作為紅外線吸收薄膜的基材公知的塑膠薄膜中適當地選擇使用。作為這種塑膠薄膜,例如,可以列舉聚對苯二甲酸乙二醇酯、聚對苯二甲酸丁二醇酯、聚萘乙酯等聚酯膜;聚乙烯薄膜、聚丙烯薄膜、賽璐玢(cellophane)、二乙醯基纖維素薄膜、三乙醯基纖維素薄膜、乙醯基纖維素丁酸酯薄膜、聚氯乙烯薄膜、聚偏二氯乙烯薄膜、聚乙烯醇薄膜、乙烯-乙酸乙烯共聚物薄膜、聚苯乙烯薄膜、聚碳酸酯薄膜、聚甲基戊烯薄膜、聚碸薄膜、聚醚醚酮薄膜、聚醚碸薄膜、聚醚醯亞胺薄膜、聚醯亞胺薄膜、含氟樹脂薄膜、聚醯胺薄膜、丙烯酸樹脂薄膜、降冰片類樹脂薄膜、環烯烴樹脂薄膜等。The base film is not particularly limited, and can be appropriately selected from plastic films known as a substrate of an infrared absorbing film. As such a plastic film, for example, a polyester film such as polyethylene terephthalate, polybutylene terephthalate or polyethylene naphthalate; a polyethylene film, a polypropylene film, and celluloid can be cited. (cellophane), diacetyl cellulose film, triethylene glycol cellulose film, ethylene glycol cellulose butyrate film, polyvinyl chloride film, polyvinylidene chloride film, polyvinyl alcohol film, ethylene-acetic acid Ethylene copolymer film, polystyrene film, polycarbonate film, polymethylpentene film, polyfluorene film, polyetheretherketone film, polyether fluorene film, polyether quinone film, polyimine film, A fluorine-containing resin film, a polyamide film, an acrylic resin film, a norbornene resin film, a cycloolefin resin film, or the like.

這些基材薄膜可以是透明或者半透明的任意一種,並且,還可以是著色的或者沒有著色的,根據用途適當地選擇即可。These base film may be either transparent or translucent, and may be colored or uncolored, and may be appropriately selected depending on the use.

對這些基材薄膜的厚度沒有特別的限制,可適當地選定,通常為15~250μm,較佳為30~200μm的範圍。此外 ,為了提高與其表面上設置之層的密合性之目的,可以根據需要,通過氧化法或凹凸化法等,對該基材薄膜的一面或兩面進行表面處理。作為上述氧化法,可以列舉例如電暈放電處理、電漿處理、鉻酸處理(濕法)、火焰處理、熱風處理、臭氧.紫外線照射處理等。另外,作為凹凸化法,可以列舉例如噴砂法、溶劑處理法等。這些表面處理法可以根據基材薄膜的種類而進行適當的選擇,通常,從效果和操作性等角度考慮,較佳使用電暈放電處理法。此外,還可以使用對一面或兩面進行了打底處理的基材薄膜。The thickness of these base film is not particularly limited and may be appropriately selected, and is usually in the range of 15 to 250 μm, preferably 30 to 200 μm. In addition For the purpose of improving the adhesion to the layer provided on the surface thereof, one or both surfaces of the base film may be subjected to surface treatment by an oxidation method, a roughening method, or the like as needed. Examples of the oxidation method include corona discharge treatment, plasma treatment, chromic acid treatment (wet method), flame treatment, hot air treatment, and ozone. UV irradiation treatment, etc. In addition, examples of the embossing method include a sand blast method, a solvent treatment method, and the like. These surface treatment methods can be appropriately selected depending on the type of the base film. In general, a corona discharge treatment method is preferably used from the viewpoints of effects and workability. Further, it is also possible to use a substrate film which has been subjected to a primer treatment on one or both sides.

在本發明的紅外線吸收薄膜中,上述基材薄膜的至少一側面上設有由含有無機系色素的能量固化型樹脂組合物形成的固化物層(以下,稱為含無機系色素的固化物層)。In the infrared absorbing film of the present invention, at least one side of the base film is provided with a cured layer formed of an energy curable resin composition containing an inorganic dye (hereinafter referred to as a cured layer containing an inorganic dye). ).

這裏,作為能量固化型樹脂組合物,可以列舉熱固化型樹脂組合物或者活化能射線固化型樹脂組合物。Here, examples of the energy curable resin composition include a thermosetting resin composition or an active energy ray curable resin composition.

作為熱固化型樹脂組合物,對其沒有特別的限制,可以從以前公知的熱固化型樹脂組合物中適當地選擇使用。該熱固化型樹脂組合物通常以熱固化性樹脂為基本成分,並根據希望進一步含有其他樹脂和固化劑等。The thermosetting resin composition is not particularly limited, and can be appropriately selected from the conventionally known thermosetting resin compositions. The thermosetting resin composition usually contains a thermosetting resin as a basic component, and further contains other resins, a curing agent, and the like as desired.

作為上述熱固化性樹脂,可以列舉例如具有碳-碳雙鍵或縮水甘油基的丙烯酸酯類聚合物、不飽和聚酯、異戊二烯聚合物、丁二烯聚合物、環氧樹脂、苯酚樹脂、尿素樹脂、三聚氰胺樹脂等。它們可以單獨使用,也可以2種以上組合使用。Examples of the thermosetting resin include an acrylate polymer having a carbon-carbon double bond or a glycidyl group, an unsaturated polyester, an isoprene polymer, a butadiene polymer, an epoxy resin, and a phenol. Resin, urea resin, melamine resin, etc. These may be used alone or in combination of two or more.

另外,作為其他的樹脂,可以列舉乙烯樹脂、胺甲酸酯樹脂、聚酯、聚醯胺、聚碳酸酯、聚醯亞胺、腈樹脂、矽酮樹脂等。使用這些樹脂是為了調節塗液的黏度,或者賦予固化物層以所需的物性,它們可以單獨使用,也可以2種以上組合使用。Further, examples of the other resin include a vinyl resin, a urethane resin, a polyester, a polyamide, a polycarbonate, a polyimide, a nitrile resin, and an anthrone resin. These resins are used in order to adjust the viscosity of the coating liquid or to impart the desired physical properties to the cured material layer, and they may be used singly or in combination of two or more kinds.

此外,作為固化劑,可以列舉例如過氧化二苯醯、過氧化二月桂醯、過氧苯甲酸第三丁酯、雙(2-乙基己基)過氧化二碳酸酯等有機過氧化物;2,2’-偶氮二異丁腈、2,2’-偶氮二-2-甲基丁腈、2,2’-偶氮二甲基戊腈等偶氮化合物;甲苯二異氰酸酯、二苯甲烷二異氰酸酯、異佛爾酮二異氰酸酯、六亞甲基二異氰酸酯等多異氰酸酯化合物;苯二胺、六亞甲基四胺、異佛爾酮二胺、二胺基二苯基甲烷等多元胺類;十二碳烯基琥珀酸酐、鄰苯二甲酸酐、四氫鄰苯二甲酸酐等酸酐;2-甲基咪唑、2-乙基咪唑、2-苯基咪唑等咪唑類或雙氰胺;對甲苯磺酸、三氟甲磺酸等路易士酸;甲醛等。這些固化劑可以根據所用的熱固化性樹脂的種類而進行適當的選擇。Further, examples of the curing agent include organic peroxides such as diphenylhydrazine peroxide, dilaurin peroxide, tert-butyl peroxybenzoate, and bis(2-ethylhexyl)peroxydicarbonate; , 2'-azobisisobutyronitrile, 2,2'-azobis-2-methylbutyronitrile, 2,2'-azodimethylvaleronitrile and other azo compounds; toluene diisocyanate, diphenyl Polyisocyanate compounds such as methane diisocyanate, isophorone diisocyanate, hexamethylene diisocyanate; polyamines such as phenylenediamine, hexamethylenetetramine, isophorone diamine, and diaminodiphenylmethane Anhydride such as dodecenyl succinic anhydride, phthalic anhydride or tetrahydrophthalic anhydride; imidazole or dicyandiamide such as 2-methylimidazole, 2-ethylimidazole or 2-phenylimidazole ; p-toluenesulfonic acid, trifluoromethanesulfonic acid and the like Lewis acid; formaldehyde and the like. These curing agents can be appropriately selected depending on the kind of the thermosetting resin to be used.

另一方面,活化能射線固化型樹脂組合物是以活化能射線固化性化合物為基本成分,根據需要含有光聚合引發劑等。On the other hand, the active energy ray-curable resin composition contains an active energy ray-curable compound as a basic component, and if necessary, a photopolymerization initiator or the like.

這裏,所謂活化能射線固化性化合物,是指通過照射具有電磁波或帶電粒子束其中之一的能量子的射線,即紫外線或者電子束等,而進行交聯、固化的化合物。Here, the active energy ray-curable compound refers to a compound which is crosslinked and cured by irradiation of a ray having an energy beam of one of an electromagnetic wave or a charged particle beam, that is, an ultraviolet ray or an electron beam.

作為這種活化能射線固化性化合物,可以列舉例如活化能射線聚合性預聚物和/或活化能射線聚合性單體 。上述活化能射線聚合性預聚物包括自由基聚合型和陽離子聚合型,作為自由基聚合型的活化能射線聚合性預聚物,可以列舉例如聚酯丙烯酸酯類、環氧丙烯酸酯類、胺甲酸丙烯酸酯類、多元醇丙烯酸酯類等。其中,作為聚酯丙烯酸酯類預聚物,例如可以通過將由多元羧酸與多元醇縮合而得到的兩末端具有羥基的聚酯低聚物的羥基用(甲基)丙烯酸進行酯化,或者通過將由在多元羧酸上加成環氧烷而得到的低聚物的末端羥基用(甲基)丙烯酸進行酯化而製得。As such an active energy ray-curable compound, for example, an active energy ray-polymerizable prepolymer and/or an active energy ray-polymerizable monomer may be mentioned. . The above-mentioned active energy ray-polymerizable prepolymer includes a radical polymerization type and a cationic polymerization type, and examples of the radical polymerization type active energy ray-polymerizable prepolymer include polyester acrylates, epoxy acrylates, and amines. Formic acid acrylates, polyol acrylates, and the like. In the polyester acrylate-based prepolymer, for example, a hydroxyl group of a polyester oligomer having a hydroxyl group at both terminals obtained by condensing a polyvalent carboxylic acid and a polyhydric alcohol can be esterified with (meth)acrylic acid or passed through The terminal hydroxyl group of the oligomer obtained by adding an alkylene oxide to a polyvalent carboxylic acid is esterified with (meth)acrylic acid.

環氧丙烯酸酯類預聚物可以通過例如使較低分子量的雙酚型環氧樹脂或酚醛型環氧樹脂的環氧乙烷環與(甲基)丙烯酸反應進行酯化而製得。胺甲酸丙烯酸酯類預聚物可以通過例如將由聚醚型多元醇或聚酯型多元醇與聚異氰酸酯的反應所得到的聚胺甲酸酯寡聚物用(甲基)丙烯酸進行酯化而製得。此外,多元醇丙烯酸酯類預聚物可以通過例如將聚醚型多元醇的羥基用(甲基)丙烯酸進行酯化而製得。這些活化能射線聚合性預聚物可以使用一種,也可以2種以上組合使用。The epoxy acrylate-based prepolymer can be obtained, for example, by esterifying an oxirane ring of a lower molecular weight bisphenol type epoxy resin or a novolac type epoxy resin with (meth)acrylic acid. The urethane acrylate prepolymer can be produced, for example, by esterifying a polyurethane oligomer obtained by a reaction of a polyether polyol or a polyester polyol with a polyisocyanate with (meth)acrylic acid. Got it. Further, the polyol acrylate-based prepolymer can be obtained, for example, by esterifying a hydroxyl group of a polyether polyol with (meth)acrylic acid. These activated energy ray-polymerizable prepolymers may be used alone or in combination of two or more.

另一方面,作為陽離子聚合型活化能射線聚合性預聚物,通常使用環氧類樹脂。作為該環氧類樹脂,可以列舉例如將雙酚樹脂或酚醛樹脂等多元酚類用環氧氯丙烷等進行環化的化合物、將直鏈狀烯烴化合物或環狀烯烴化合物用過氧化物等進行氧化所得的化合物等。On the other hand, as the cationic polymerization type active energy ray-polymerizable prepolymer, an epoxy resin is usually used. Examples of the epoxy resin include a compound obtained by cyclizing a polyhydric phenol such as a bisphenol resin or a phenol resin with epichlorohydrin or the like, and a linear olefin compound or a cyclic olefin compound using a peroxide or the like. The obtained compound or the like is oxidized.

作為活化能射線聚合性單體,例如,可以列舉1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯 、新戊二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、新戊二醇己二酸酯二(甲基)丙烯酸酯、羥基特戊酸新戊二醇二(甲基)丙烯酸酯、二環戊烷基二(甲基)丙烯酸酯、己內酯改性的二環戊烯基二(甲基)丙烯酸酯、環氧乙烷改性的磷酸二(甲基)丙烯酸酯、烯丙基化環己基二(甲基)丙烯酸酯、異氰脲酸酯二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、二新戊四醇三(甲基)丙烯酸酯、丙酸改性的二新戊四醇三(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、環氧丙烷改性的三羥甲基丙烷三(甲基)丙烯酸酯、三(丙烯醯氧基乙基)異氰脲酸酯、丙酸改性的二新戊四醇五(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、己內酯改性的二新戊四醇六(甲基)丙烯酸酯等多官能丙烯酸酯。這些活化能射線聚合性單體可以使用1種,也可以2種以上組合使用,並且,還可以與上述活化能射線聚合性預聚物聯用。Examples of the active energy ray-polymerizable monomer include 1,4-butanediol di(meth)acrylate and 1,6-hexanediol di(meth)acrylate. , neopentyl glycol di(meth)acrylate, polyethylene glycol di(meth)acrylate, neopentyl glycol adipate di(meth)acrylate, hydroxypivalic acid neopentyl glycol (Meth) acrylate, dicyclopentanyl di(meth) acrylate, caprolactone modified dicyclopentenyl di(meth) acrylate, ethylene oxide modified phosphoric acid di(A) Acrylate, allylcyclohexyl di(meth)acrylate, isocyanurate di(meth)acrylate, trimethylolpropane tri(meth)acrylate, dipentaerythritol Tris(meth)acrylate, propionic acid modified dipentaerythritol tri(meth)acrylate, pentaerythritol tri(meth)acrylate, propylene oxide modified trimethylolpropane III (Meth)acrylate, tris(propyleneoxyethyl)isocyanurate, propionic acid modified dipentaerythritol penta(meth)acrylate, dipentaerythritol hexa(methyl) A polyfunctional acrylate such as acrylate or caprolactone-modified dipentaerythritol hexa(meth)acrylate. These activated energy ray-polymerizable monomers may be used singly or in combination of two or more kinds, and may be used in combination with the above-mentioned active energy ray-polymerizable prepolymer.

作為根據希望使用的光聚合引發劑,對於自由基聚合型的活化能射線聚合性預聚物或者活化能射線聚合性單體,可以列舉例如苯偶姻、苯偶姻甲醚、苯偶姻乙醚、苯偶姻異丙醚、苯偶姻正丁醚、苯偶姻異丁醚、苯乙酮、二甲胺基苯乙酮、2,2-二甲氧基-2-苯基苯乙酮、2,2-二乙氧基-2-苯基苯乙酮、2-羥基-2-甲基-1-苯基丙烷-1-酮、1-羥基環己基苯基酮、2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉基丙烷-1-酮、4-(2-羥基乙氧基)苯基-2-(羥基-2-丙基)酮、二苯酮、對-苯基二苯酮、4,4’-二乙基胺基二苯酮、二氯二苯酮、2-甲基蒽醌、2-乙基蒽醌、2-第三丁基蒽 醌、2-胺基蒽醌、2-甲基噻噸酮(2-methyl thioxanthone)、2-乙基噻噸酮、2-氯噻噸酮、2,4-二甲基噻噸酮、2,4-二乙基噻噸酮、苄基二甲基縮酮、苯乙酮二甲基縮酮、對-二甲胺基安息香酸酯等。此外,作為針對陽離子聚合型活化能射線聚合性預聚物的光聚合引發劑,可以列舉例如由芳香族鋶離子、芳香族酮基鋶離子、芳香族碘鎓離子等鎓離子與四氟硼酸鹽、六氟磷酸鹽、六氟銻酸鹽、六氟砷酸鹽等的陰離子組成的化合物。它們可以使用1種,也可以2種以上組合使用,並且,其混合量,相對於100質量份上述活化能射線聚合性預聚物和/或活化能射線聚合性單體,通常在0.2~10質量份的範圍內進行選擇。As the photopolymerization initiator to be used, examples of the radical polymerization type active energy ray-polymerizable prepolymer or the active energy ray-polymerizable monomer include benzoin, benzoin methyl ether, and benzoin ethyl ether. Benzoin isopropyl ether, benzoin n-butyl ether, benzoin isobutyl ether, acetophenone, dimethylaminoacetophenone, 2,2-dimethoxy-2-phenylacetophenone , 2,2-diethoxy-2-phenylacetophenone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 1-hydroxycyclohexyl phenyl ketone, 2-methyl 1-[4-(methylthio)phenyl]-2-morpholinylpropan-1-one, 4-(2-hydroxyethoxy)phenyl-2-(hydroxy-2-propyl) ketone , benzophenone, p-phenylbenzophenone, 4,4'-diethylaminobenzophenone, dichlorobenzophenone, 2-methylindole, 2-ethylhydrazine, 2- Tributyl hydrazine Bismuth, 2-aminopurine, 2-methyl thioxanthone, 2-ethylthioxanthone, 2-chlorothioxanthone, 2,4-dimethylthioxanthone, 2 4-Diethylthioxanthone, benzyldimethylketal, acetophenone dimethyl ketal, p-dimethylaminobenzoate, and the like. In addition, examples of the photopolymerization initiator for the cationic polymerization type active energy ray-polymerizable prepolymer include cerium ions such as aromatic cerium ions, aromatic ketone sulfonium ions, and aromatic iodonium ions, and tetrafluoroborate. A compound composed of an anion such as hexafluorophosphate, hexafluoroantimonate or hexafluoroarsenate. These may be used alone or in combination of two or more kinds, and the amount thereof is usually from 0.2 to 10 with respect to 100 parts by mass of the above-mentioned activated energy ray-polymerizable prepolymer and/or active energy ray-polymerizable monomer. Choose within the range of parts by mass.

對於上述熱固化型樹脂組合物或者活化能射線固化型樹脂組合物中所含的無機系色素(無機系近紅外線吸收劑),只要是能夠製成使至少波長850~1300nm的全部區域的光線透光率為10%以下,並且可見光透光率為65%以上的紅外線吸收薄膜即可,對其沒有特別的限制,可以從各種種類中進行適當地選擇使用。The inorganic dye (inorganic near-infrared ray absorbing agent) contained in the thermosetting resin composition or the active energy ray-curable resin composition can be made to have light passing through at least a wavelength of at least 850 to 1300 nm. The infrared ray absorbing film having a light transmittance of 10% or less and a visible light transmittance of 65% or more is not particularly limited, and can be appropriately selected from various types.

作為該無機系色素,例如,可以列舉氧化鎢類化合物、氧化鈦、氧化鋯、氧化鉭、氧化鈮、氧化鋅、氧化銦、摻錫氧化銦(ITO)、氧化錫、摻銻氧化錫(ATO)、氧化銫、硫化鋅、以及LaB6 、CeB6 、PrB6 、NdB6 、GdB6 、TbB6 、DyB6 、HoB6 、YB6 、SmB6 、EuB6 、ErB6 、TmB6 、YbB6 、LuB6 、SrB6 、CaB6 、(La、Ce)B6 等六硼化物等。其中,從近紅外線吸收率高,且可見光透光率高的角 度出發,較佳為氧化鎢類化合物,特別適合使用含銫的氧化鎢。Examples of the inorganic dye include a tungsten oxide compound, titanium oxide, zirconium oxide, hafnium oxide, tantalum oxide, zinc oxide, indium oxide, tin-doped indium oxide (ITO), tin oxide, and antimony-doped tin oxide (ATO). ), cerium oxide, zinc sulfide, and LaB 6 , CeB 6 , PrB 6 , NdB 6 , GdB 6 , TbB 6 , DyB 6 , HoB 6 , YB 6 , SmB 6 , EuB 6 , ErB 6 , TmB 6 , YbB 6 , hexaboride such as LuB 6 , SrB 6 , CaB 6 , (La, Ce) B 6 , and the like. Among them, from the viewpoint of high near-infrared absorption rate and high visible light transmittance, a tungsten oxide-based compound is preferable, and ruthenium-containing tungsten oxide is particularly preferably used.

通常,當將有機系色素(有機系近紅外線吸收劑)與無機系色素進行比較時,在近紅外線的吸收能力方面有機系的較好,但是就於耐光性和耐候性而言,無機系的非常優異。並且,有機系的具有容易著色的缺點,並且,難以使1100~1300nm區域的光線透光率達到10%以下。In general, when an organic dye (organic near-infrared ray absorbing agent) is compared with an inorganic dye, it is preferably organic in terms of absorption ability of near-infrared rays, but in terms of light resistance and weather resistance, inorganic-based Very good. Further, the organic system has a drawback of being easily colored, and it is difficult to achieve a light transmittance of 10% or less in the region of 1100 to 1300 nm.

因此,本發明中較佳使用無機系色素,特別是含銫的氧化鎢。該無機系色素對可見光區域的吸收較少,並且,對於形成透明塗層的情況,較佳具有0.5μm以下、更較佳0.1μm以下粒徑者有利。Therefore, in the present invention, an inorganic dye, particularly ruthenium-containing tungsten oxide, is preferably used. The inorganic dye has less absorption in the visible light region, and in the case of forming a clear coat layer, it is preferred to have a particle diameter of 0.5 μm or less, more preferably 0.1 μm or less.

在本發明中,上述無機系色素可以使用1種,也可以2種以上組合使用,並且,在不損害本發明目的的範圍內,還可以根據希望聯用有機系色素。這裏,作為有機系色素,可以列舉例如花青類化合物;斯誇琳(squarylium)類化合物;硫醇鎳配鹽類化合物;萘花青類化合物;酞菁類化合物;三芳基甲烷類化合物;萘醌類化合物;蒽醌類化合物;以及N,N,N’,N’-四(對-二正丁胺基苯基)-對-苯二銨高氯酸鹽、苯二銨鹽酸鹽、苯二銨的六氟銻酸鹽、苯二銨的氟化硼酸鹽、苯二銨的氟化物鹽、苯二銨的高氯酸鹽等胺基化合物或銨化合物;銅化合物與雙硫脲、磷化合物與銅化合物、磷酸酯化合物與銅化合物反應所得的磷酸酯銅化合物等。In the present invention, the inorganic dye may be used singly or in combination of two or more kinds thereof, and an organic dye may be used in combination as desired within the range not impairing the object of the present invention. Here, examples of the organic dye include a cyanine compound; a squarylium compound; a thiol nickel complex salt compound; a naphthalocyanine compound; a phthalocyanine compound; a triarylmethane compound; Terpenoids; terpenoids; and N,N,N',N'-tetrakis(p-di-n-butylaminophenyl)-p-phenylenediamine perchlorate, phenyldiammonium hydrochloride, a hexafluoroantimonate of benzodiazepine, a fluorinated borate of phenyldiammonium, a fluoride salt of phenyldiammonium, an amine compound such as a perchlorate of ammonium benzoate or an ammonium compound; a copper compound and a dithiourea, A copper phosphate compound obtained by reacting a phosphorus compound with a copper compound, a phosphate compound, and a copper compound.

其中,較佳之硫醇鎳配鹽類化合物(特開平9-230134號公報等)和酞菁類化合物,從可見光透光率高且 具有良好的耐熱性、耐光性、耐候性等角度出發,有機系色素中,特開2000-26748號公報等中公開的含氟酞菁類化合物特別適用。Among them, a preferred nickel thiolate compound (such as JP-A-9-230134) and a phthalocyanine compound have high light transmittance from visible light. Among the organic dyes, the fluorine-containing phthalocyanine compounds disclosed in JP-A-2000-26748 and the like are particularly suitable for use in the viewpoint of the heat resistance, the light resistance, and the weather resistance.

另外,即使當單獨使用無機色素時,例如波長為850~1300nm的區域存在光線透光率超過10%的部分,或者可見光透光率不足65%,但是若通過聯用2種以上(至少1種無機系色素),使波長為850~1300nm的全部區域的光線透光率為10%以下,且可見光透光率為65%上也是可以的。Further, even when an inorganic dye is used alone, for example, a portion having a light transmittance of more than 10% in a region having a wavelength of 850 to 1300 nm or a visible light transmittance of less than 65% may be used in combination of two or more kinds (at least one kind). The inorganic dye) may have a light transmittance of 10% or less in all regions having a wavelength of 850 to 1300 nm and a visible light transmittance of 65%.

本發明的上述無機系色素的用量,按照使固化物層中無機系色素的含量通常為10~60質量%,較佳為20~40質量%而選定。The amount of the inorganic dye of the present invention is preferably such that the content of the inorganic dye in the cured layer is usually 10 to 60% by mass, preferably 20 to 40% by mass.

在本發明的含無機系色素的固化物層中,可以含有有機和/或無機填料作為防眩劑。作為有機填料,可以列舉例如三聚氰胺類樹脂顆粒、丙烯酸類樹脂顆粒、丙烯酸-苯乙烯類共聚物顆粒、聚碳酸酯類顆粒、聚乙烯類顆粒、聚苯乙烯類顆粒、苯并胍胺類樹脂顆粒等。這些有機填料的平均粒徑通常為2~10μm左右。In the inorganic dye-containing cured product layer of the present invention, an organic and/or inorganic filler may be contained as an anti-glare agent. As the organic filler, for example, melamine resin particles, acrylic resin particles, acrylic-styrene copolymer particles, polycarbonate particles, polyethylene particles, polystyrene particles, benzoguanamine resin particles can be cited. Wait. The average particle diameter of these organic fillers is usually about 2 to 10 μm.

另外,作為無機填料,可以列舉例如平均粒徑為0.5~10μm左右的、使平均粒徑為0.5~10μm左右的矽石顆粒、膠態矽石顆粒用胺化合物凝聚的凝聚物無機填料等。In addition, examples of the inorganic filler include an aggregate inorganic filler having an average particle diameter of about 0.5 to 10 μm, a vermiculite particle having an average particle diameter of about 0.5 to 10 μm, and a colloidal vermiculite particle agglomerated with an amine compound.

這些防眩劑可以單獨使用1種,也可以2種以上組合使用,其在該固化物層中的含量通常為2~15質量%,較佳為3~8質量%。通過使該固化物層中含有防眩劑,使本發明紅外線吸收薄膜60°的光澤度通常為30~120。These antiglare agents may be used singly or in combination of two or more kinds, and the content in the cured layer is usually 2 to 15% by mass, preferably 3 to 8% by mass. The glossiness of the infrared absorbing film of the present invention at 60° is usually 30 to 120 by including the anti-glare agent in the cured layer.

在本發明中,基材薄膜另一側面上含無機系色素的固化物層的形成,可以採用例如以下所示的方法。In the present invention, the formation of a cured product layer containing an inorganic dye on the other side surface of the base film can be carried out, for example, by the method described below.

首先,配製(1)含無機系色素的熱固化型樹脂組合物,或者(2)含無機系色素的活化能射線固化型樹脂組合物。First, (1) a thermosetting resin composition containing an inorganic dye or (2) an active energy ray curable resin composition containing an inorganic dye.

上述(1)含無機系色素的熱固化型樹脂組合物,可以通過以各自規定的比率加入上述熱固化性樹脂、含無機系色素的近紅外線吸收劑和根據希望使用的上述其他樹脂、固化劑、防眩劑以及各種添加劑,例如抗氧化劑、紫外線吸收劑、均化劑(leveling agent)、消泡劑等而進行調製。In the above (1) thermosetting resin composition containing an inorganic dye, the thermosetting resin, the inorganic dye-containing near-infrared ray absorbing agent, and the other resin and curing agent which are used as desired may be added at a predetermined ratio. It is prepared by an anti-glare agent and various additives such as an antioxidant, a UV absorber, a leveling agent, an antifoaming agent, and the like.

另一方面,上述(2)含無機系色素的活化能射線固化型樹脂組合物,可以通過以各自規定的比率加入上述活化能射線固化性化合物、含無機系色素的近紅外線吸收劑和根據希望使用的上述光聚合引發劑、防眩劑以及各種添加劑,例如抗氧化劑、紫外線吸收劑、光穩定劑、均化劑、消泡劑等而進行調製。On the other hand, in the above (2) active energy ray-curable resin composition containing an inorganic dye, the active energy ray-curable compound, the inorganic dye-containing near-infrared ray absorbing agent, and the like may be added at a predetermined ratio. The above photopolymerization initiator, antiglare agent, and various additives such as an antioxidant, an ultraviolet absorber, a light stabilizer, a leveling agent, an antifoaming agent, and the like are used for preparation.

然後,將上述(1)含無機系色素的熱固化型樹脂組合物,或者(2)含無機系色素的活化能射線固化型樹脂組合物加入到溶劑中,各自調製成熱固化型塗液或者活化能射線固化型塗液。Then, the above (1) inorganic dye-containing thermosetting resin composition or (2) inorganic dye-containing active energy ray-curable resin composition is added to a solvent, and each is prepared into a thermosetting coating liquid or Activated energy ray-curable coating liquid.

作為這時所用的溶劑,可以列舉例如己烷、庚烷、環己烷等脂肪族烴類;甲苯、二甲苯等芳香族烴類;二氯甲烷、二氯乙烷等鹵化烴類;甲醇、乙醇、丙醇、丁醇、1-甲氧基-2-丙醇等醇類、丙酮、甲基乙基酮、2-戊 酮、甲基異丁基酮、異佛爾酮等酮類;乙酸乙酯、乙酸丁酯等酯類;乙基溶纖劑等溶纖劑類溶劑等。Examples of the solvent to be used in this case include aliphatic hydrocarbons such as hexane, heptane, and cyclohexane; aromatic hydrocarbons such as toluene and xylene; halogenated hydrocarbons such as dichloromethane and dichloroethane; and methanol and ethanol. , alcohols such as propanol, butanol, 1-methoxy-2-propanol, acetone, methyl ethyl ketone, 2-pentyl Ketones such as ketone, methyl isobutyl ketone and isophorone; esters such as ethyl acetate and butyl acetate; and cellosolve solvents such as ethyl cellosolve.

對於這樣調製的塗液的濃度、黏度,只要是能夠塗敷的濃度、黏度即可,對其沒有特別的限制,可以根據情況進行適當的選擇。The concentration and viscosity of the coating liquid prepared in this manner are not particularly limited as long as they are the concentration and viscosity that can be applied, and may be appropriately selected depending on the case.

接下來,採用以前公知的方法,例如棒塗法、刀塗法(knife coat)、輥塗法、刮塗法(blade coat)、模塗法、凹版塗敷法等,將上述塗液塗敷在基材薄膜的一側面上,使其形成塗膜,並乾燥。Next, the above coating liquid is applied by a conventionally known method such as a bar coating method, a knife coating method, a roll coating method, a blade coating method, a die coating method, a gravure coating method, or the like. On one side of the substrate film, a coating film is formed and dried.

當塗液為熱固化型時,可採用恒溫槽或者紅外加熱燈等加熱固化。這樣便可形成含無機系色素的固化物層。作為加熱條件,溫度較佳為100~130℃的範圍,加熱時間為2~5分鐘左右即足夠。When the coating liquid is a heat curing type, it may be heated and cured by using a thermostatic bath or an infrared heating lamp. Thus, a cured product layer containing an inorganic dye can be formed. As the heating conditions, the temperature is preferably in the range of 100 to 130 ° C, and the heating time is about 2 to 5 minutes.

另一方面,當塗液為活化能射線固化型時,可通過對上述乾燥塗膜照射活化能射線使該塗膜固化而形成含無機系色素的固化物層。On the other hand, when the coating liquid is an active energy ray-curable type, the dried coating film can be cured by irradiating an active energy ray to form a cured product layer containing an inorganic dye.

作為活化能射線,可以列舉例如紫外線或者電子束燈等。上述紫外線可以由高壓汞燈、熔融H燈(Fusion H ramg)、氙燈等獲得。另外電子束可以由電子加速器等獲得。這些活化能射線中,特別適合使用紫外線。另外,當使用電子束時,可以不添加聚合引發劑而獲得固化物層。Examples of the active energy ray include an ultraviolet ray or an electron beam lamp. The above ultraviolet rays can be obtained from a high pressure mercury lamp, a molten H lamp (Fusion H ramg), a xenon lamp or the like. Further, the electron beam can be obtained by an electron accelerator or the like. Among these active energy rays, ultraviolet rays are particularly suitable. Further, when an electron beam is used, a cured layer can be obtained without adding a polymerization initiator.

在本發明中,從使所得紅外線吸收薄膜獲得優良耐擦傷性的角度考慮,與熱固化型塗液相比,活化能射線固化型塗液更優選。In the present invention, the active energy ray-curable coating liquid is more preferable than the thermosetting coating liquid from the viewpoint of obtaining excellent scratch resistance of the obtained infrared absorbing film.

另外,該含無機系色素的固化物層的厚度較佳2~15μm的範圍,更較佳為4~10μm。Further, the thickness of the inorganic dye-containing cured product layer is preferably in the range of 2 to 15 μm, and more preferably 4 to 10 μm.

本發明的紅外線吸收薄膜當用於例如PDP時,根據需要,可以在含無機系色素的固化物層上設置抗反射層。When the infrared absorbing film of the present invention is used for, for example, a PDP, an antireflection layer may be provided on the cured layer containing the inorganic dye as needed.

對該抗反射層的形成方法沒有特別的限制,以前公知的方法,例如乾法和濕法中的任意一種均可使用,不過在本發明中,較佳通過濕法設置由含有經活化能射線照射而固化的樹脂與多孔性矽石顆粒的低折射率層構成的抗反射層。The method for forming the antireflection layer is not particularly limited, and any conventionally known methods such as dry method and wet method can be used, but in the present invention, it is preferred to provide an activated energy ray by a wet method. An antireflection layer composed of a resin that is cured by irradiation and a low refractive index layer of porous vermiculite particles.

該由含有經活化能射線照射而固化的樹脂與多孔性矽石顆粒的低折射率層可以通過例如將含有活化能射線固化性化合物、多孔性矽石顆粒以及根據希望的光聚合引發劑等的低折射率層形成用塗液塗敷於含無機系色素的固化物層上,使其形成塗膜,再照射用活化能射線使該塗膜固化而形成。The low refractive index layer containing the resin which is cured by irradiation with an active energy ray and the porous vermiculite particles can be, for example, an active energy ray-curable compound, porous vermiculite particles, and a photopolymerization initiator according to a desired one. The coating liquid for forming a low refractive index layer is applied onto the cured product layer containing the inorganic dye to form a coating film, and is further formed by curing the coating film with an active energy ray.

上述活化能射線固化性化合物和根據需要使用的光聚合引發劑,如對上述含無機系色素的固化物層的說明中所示。The above-mentioned active energy ray-curable compound and, if necessary, a photopolymerization initiator are as shown in the description of the above-mentioned inorganic dye-containing cured product layer.

作為該低折射率層中所含的多孔性矽石顆粒,較佳使用比重為1.7~1.9、折射率為1.25~1.36以及平均粒極為20~100nm範圍的多孔性矽石顆粒。通過使用具有這種性狀的多孔性矽石顆粒,可以獲得抗反射性能優異的抗反射層為1層型的紅外線吸收薄膜。As the porous vermiculite particles contained in the low refractive index layer, porous vermiculite particles having a specific gravity of 1.7 to 1.9, a refractive index of 1.25 to 1.36, and an average particle size of 20 to 100 nm are preferably used. By using the porous vermiculite particles having such a property, an anti-reflection layer excellent in antireflection performance can be obtained as a one-layer type infrared absorbing film.

在本發明中,該低折射率層中多孔性矽石顆粒的含 量較佳選定為30~80質量%的範圍。若該多孔性矽石顆粒的含量落在上述範圍內,則可以使該低折射率層成為具有所希望的低折射率的層,並使所得紅外線吸收薄膜的抗反射性能優良。該多孔性矽石顆粒的較佳含量為50~80質量%,特佳為60~75質量%的範圍。In the present invention, the inclusion of the porous vermiculite particles in the low refractive index layer The amount is preferably selected in the range of 30 to 80% by mass. When the content of the porous vermiculite particles falls within the above range, the low refractive index layer can be a layer having a desired low refractive index, and the obtained infrared absorbing film can be excellent in antireflection performance. The content of the porous vermiculite particles is preferably from 50 to 80% by mass, particularly preferably from 60 to 75% by mass.

該低折射率層厚度為50~200nm,較佳為70~130nm,折射率為1.43以下,較佳為1.30~1.42,更佳為1.35~1.40的範圍較好。若該低折射率層的厚度或折射率落在上述範圍內,則可以獲得抗反射性能和耐擦傷性優良的紅外線吸收薄膜。The low refractive index layer has a thickness of 50 to 200 nm, preferably 70 to 130 nm, a refractive index of 1.43 or less, preferably 1.30 to 1.42, more preferably 1.35 to 1.40. When the thickness or refractive index of the low refractive index layer falls within the above range, an infrared absorbing film excellent in antireflection performance and scratch resistance can be obtained.

另外,該低折射率層下層的含無機系色素的固化物層的折射率通常為1.47~1.60,較佳為1.49~1.55的範圍。Further, the refractive index of the inorganic dye-containing cured layer under the low refractive index layer is usually from 1.47 to 1.60, preferably from 1.49 to 1.55.

本發明中所使用的低折射率層形成用塗液,根據需要,可以通過以各自規定的比率將上述活化能射線固化性樹脂、多孔性矽石顆粒和根據希望使用的上述光聚合引發劑以及各種添加劑,例如抗氧化劑、紫外線吸收劑、光穩定劑、均化劑、消泡劑等加入到適當的溶劑中,使其溶解或者分散而調製。In the coating liquid for forming a low refractive index layer to be used in the present invention, the above-mentioned active energy ray-curable resin, porous vermiculite particles, and the above-mentioned photopolymerization initiator which are used as desired, and Various additives such as an antioxidant, an ultraviolet absorber, a light stabilizer, a leveling agent, an antifoaming agent, and the like are added to a suitable solvent to be dissolved or dispersed to prepare.

這時所用的溶劑,如對上述含無機系色素的固化物層形成用塗液的說明中所示。The solvent used at this time is as shown in the description of the above-mentioned coating liquid for forming a cured layer containing an inorganic dye.

作為這樣調製的塗液的濃度、黏度,只要是能夠塗敷的濃度、黏度即可,對其沒有特別的限制,可以根據情況進行適當的選擇。The concentration and viscosity of the coating liquid prepared as described above are not particularly limited as long as they are applicable to the concentration and viscosity that can be applied, and may be appropriately selected depending on the case.

通過採用以前公知的方法,例如棒塗法、刀塗法、輥塗法、刮塗法、模塗法、凹版塗敷法等,將該塗液塗 敷在含無機系色素的固化物層上形成塗膜,並乾燥,再對其照射活化能射線使該塗膜固化,可以形成所希望的低折射率層。The coating liquid is applied by a conventionally known method such as a bar coating method, a knife coating method, a roll coating method, a knife coating method, a die coating method, a gravure coating method, or the like. A coating film is formed on the cured product layer containing the inorganic dye, dried, and then irradiated with an active energy ray to cure the coating film, whereby a desired low refractive index layer can be formed.

對於活化能射線,如對上述含無機系色素的固化物層的說明中所示。The activation energy ray is as shown in the description of the above-mentioned inorganic dye-containing cured layer.

在本發明中,當含無機系色素的固化物層的形成採用活化能射線固化型塗液而形成時,含無機系色素的固化物層以及低折射率層的形成採用如下所示的方法進行較好。In the present invention, when the formation of the inorganic dye-containing cured product layer is carried out by using an active energy ray-curable coating liquid, the formation of the inorganic dye-containing cured material layer and the low refractive index layer is carried out by the following method. better.

首先,將含無機系色素固化物形成用的活化能射線固化型塗液塗敷於基材薄膜的一側面上形成塗膜,再照射活化能射線使其固化成半固化狀態。這時,當照射紫外線時,光量通常為50~150mJ/cm2 。接著,在如此形成的半固化狀態的固化層上,塗敷低折射率層形成用塗液,使其形成塗膜,再充分照射活化能射線,使上述半固化狀態的固化層一起完全固化。這時,當照射紫外線時,光量通常為400~1000mJ/cm2 左右。另外,在使含無機系色素的固化物層和/或低折射率層完全固化時,為了防止氧對固化的妨礙,可以在氮氣等環境氣體下照射活化能射線。這時,氧氣濃度較低時較好,較佳為2容量%以下。First, an active energy ray-curable coating liquid for forming an inorganic pigment-containing cured product is applied onto one surface of a base film to form a coating film, and then irradiated with an active energy ray to be cured in a semi-cured state. At this time, when ultraviolet rays are irradiated, the amount of light is usually 50 to 150 mJ/cm 2 . Next, a coating liquid for forming a low refractive index layer is applied onto the cured layer in the semi-cured state thus formed to form a coating film, and the active energy ray is sufficiently irradiated to completely cure the cured layer in the semi-cured state. At this time, when ultraviolet rays are irradiated, the amount of light is usually about 400 to 1000 mJ/cm 2 . Further, when the inorganic dye-containing cured product layer and/or the low refractive index layer are completely cured, in order to prevent oxygen from interfering with curing, the active energy ray may be irradiated under an ambient gas such as nitrogen. In this case, the oxygen concentration is preferably low, preferably 2% by volume or less.

這樣,能夠順利且使層間密合性良好地在基材薄膜的一側面上,形成含無機系色素的固化物層和低折射率層。In this manner, the inorganic dye-containing cured layer and the low refractive index layer can be formed on one side of the base film smoothly and with good interlayer adhesion.

在本發明的紅外線吸收薄膜中,含無機系色素的固 化物層或者抗反射層中可以含有有機系和/或無機系抗靜電劑。通過含有該抗靜電劑,可以使塵埃或粉塵等難以附著在所得紅外線吸收薄膜上。In the infrared absorbing film of the present invention, the inorganic dye-containing solid The organic layer and/or the inorganic antistatic agent may be contained in the chemical layer or the antireflection layer. By containing the antistatic agent, dust, dust, or the like can be hardly adhered to the obtained infrared absorbing film.

作為有機系抗靜電劑,對其沒有特別的限制,可以從以前公知的非離子類、陰離子類、陽離子類、兩性類抗靜電劑中選擇至少1種進行使用。其中,從效果和均一分散性等角度出發,分子內具有1個以上四級銨鹽基團的陽離子類抗靜電劑較好。The organic antistatic agent is not particularly limited, and at least one selected from the group consisting of conventionally known nonionic, anionic, cationic, and amphoteric antistatic agents can be used. Among them, a cationic antistatic agent having one or more quaternary ammonium salt groups in the molecule is preferred from the viewpoints of effects and uniform dispersibility.

具有四級銨鹽基團的陽離子類抗靜電劑可以使用低分子型或者高分子型的任意一種,但是從效果的持續性和防止滲出或氣體發生等角度出發,優選高分子型陽離子類抗靜電劑。The cationic antistatic agent having a quaternary ammonium salt group may be either a low molecular type or a high molecular type, but a polymer type cationic antistatic is preferable from the viewpoints of persistence of effect and prevention of bleeding or gas generation. Agent.

作為上述高分子型陽離子類抗靜電劑,可以從以前公知的當中適當地選擇任意一種進行使用。具體地說,較佳可以列舉分子內具有通式(I)表示的四級銨鹽基團的高分子聚合物, As the polymer type cationic antistatic agent, any one of conventionally known ones can be appropriately selected and used. Specifically, a polymer having a quaternary ammonium salt group represented by the formula (I) in a molecule is preferably exemplified.

(式中,R1 和R2 各自相同或者不同,代表碳原子數為1~10的烷基,R3 代表碳原子數為1~10的烷基或者碳原子數為7~10的芳烷基,Xn-代表n價的陰離子,n表示1~4的整數)。(wherein R 1 and R 2 are each the same or different and represent an alkyl group having 1 to 10 carbon atoms, and R 3 represents an alkyl group having 1 to 10 carbon atoms or an aralkyl group having 7 to 10 carbon atoms; Base, Xn- represents an n-valent anion, and n represents an integer from 1 to 4).

在上述通式(I)中,作為R1 和R2 代表的烷基以及R3中的烷基,較佳碳原子數為1~6的烷基,特別是碳原子數為1~4的烷基,並且,作為R3 中的芳烷基,較佳為苄基。作為碳原子數為1~4的烷基,可以列舉甲基、乙基、正丙基、異丙基、正丁基、異丁基、第二丁基、第三丁基。In the above formula (I), the alkyl group represented by R 1 and R 2 and the alkyl group in R 3 are preferably an alkyl group having 1 to 6 carbon atoms, particularly an alkane having 1 to 4 carbon atoms. Further, as the aralkyl group in R 3 , a benzyl group is preferred. Examples of the alkyl group having 1 to 4 carbon atoms include a methyl group, an ethyl group, a n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a second butyl group, and a third butyl group.

另一方面,Xn- 為無機陰離子、有機陰離子中的任意一種均可以,作為其例子,可以列舉F- 、Cl- 、Br- 、I- 的鹵素離子、NO3 - 、ClO4 - 、BF4 - 、CO3 2- 、SO4 2- 等無機陰離子、CH3 OSO3 - 、C2 H5 OSO3 - 、以及來自醋酸、丙二酸、琥珀酸、馬來酸、富馬酸、對甲苯磺酸、三氟醋酸等有機酸的殘基的有機陰離子。On the other hand, X n- may be any of an inorganic anion and an organic anion, and examples thereof include F - , Cl - , Br - , I - halide ions, NO 3 - , ClO 4 - , BF. 4 - , CO 3 2- , SO 4 2- and other inorganic anions, CH 3 OSO 3 - , C 2 H 5 OSO 3 - , and from acetic acid, malonic acid, succinic acid, maleic acid, fumaric acid, An organic anion of a residue of an organic acid such as toluenesulfonic acid or trifluoroacetic acid.

作為這種高分子型四級銨鹽類抗靜電劑,可以列舉例如如下所示的化合物,即聚乙烯苄基型[(a)]、聚(甲基)丙烯酸酯型[(b)]、苯乙烯-(甲基)丙烯酸酯共聚物型[(c)]、苯乙烯-馬來醯亞胺共聚物型[(d)]、甲基丙烯酸酯-甲基丙烯醯亞胺共聚物型[(e)]等。另外,在(c)、(d)和(e)的共聚物型中,無規共聚物型和嵌段共聚物型任意一種均可以。Examples of such a polymer-based quaternary ammonium salt-based antistatic agent include the following compounds, namely, a polyvinylbenzyl type [(a)], a poly(meth)acrylate type [(b)], Styrene-(meth)acrylate copolymer type [(c)], styrene-maleimide copolymer type [(d)], methacrylate-methacrylimide copolymer type [ (e)] and so on. Further, in the copolymer type of (c), (d) and (e), any of a random copolymer type and a block copolymer type may be used.

(x,y,w:聚合度)(x, y, w: degree of polymerization)

在本發明中,該高分子型陽離子類抗靜電劑可以使用1種,也可以2種以上組合使用。In the present invention, the polymer type cationic antistatic agent may be used singly or in combination of two or more kinds.

另一方面,作為低分子型陽離子類抗靜電劑,例如,較佳可列舉具有通式(II)表示的四級銨鹽基團的化合物, On the other hand, as the low molecular type cationic antistatic agent, for example, a compound having a quaternary ammonium salt group represented by the general formula (II) is preferably exemplified.

(式中,A代表碳原子數為10~30的烷基,R4 和R5 各自相同或不同,代表碳原子數為1~10的烷基,R6 代表碳原子數為1~10的烷基或者碳原子數為7~10的芳烷基,Ym- 代表m價的陰離子,m表示1~4的整數)。(wherein A represents an alkyl group having 10 to 30 carbon atoms, and R 4 and R 5 are each the same or different and represent an alkyl group having 1 to 10 carbon atoms, and R 6 represents a carbon number of 1 to 10; An alkyl group or an aralkyl group having 7 to 10 carbon atoms, Y m- represents an m-valent anion, and m represents an integer of 1 to 4).

作為上述通式(II)中A的例子,可以列舉月桂基等十二烷基、肉豆蔻基等十四烷基、棕櫚基等十六烷基、硬脂基等十八烷基、二十烷基、二十二烷基等。Examples of A in the above formula (II) include a decyl group such as a lauryl group such as a lauryl group or a myristyl group such as a myristyl group, or a hexadecyl group such as a palmity group or a stearyl group such as a stearyl group. Alkyl, behenyl or the like.

此外,R4 、R5 、R6 、Ym- 和m各自與通式(I)中的R1 、R2 、R3 、Xn- 和n相同。Further, R 4 , R 5 , R 6 , Y m- and m are each the same as R 1 , R 2 , R 3 , X n- and n in the formula (I).

在本發明中,該低分子型陽離子類抗靜電劑可以使用1種,也可以2種以上組合使用。In the present invention, the low molecular weight cationic antistatic agent may be used singly or in combination of two or more kinds.

另外,在本發明中,作為抗靜電劑,還可以使用分子內具有1個以上四級銨鹽基團和1個以上聚合性不飽和基團的反應性陽離子類抗靜電劑。Further, in the present invention, as the antistatic agent, a reactive cationic antistatic agent having one or more quaternary ammonium salt groups and one or more polymerizable unsaturated groups in the molecule may be used.

使用這種反應性陽離子類抗靜電劑,在施加熱能或者照射活化能射線時,其與上述熱固性或活化能射線固 化性化合物共聚而進入所形成的高分子的鏈內,因此,所得紅外線吸收薄膜抗靜電性能的持續性得到提高。Using such a reactive cationic antistatic agent, it is solid-set with the above-mentioned thermosetting or activation energy when applying thermal energy or irradiating an active energy ray. Since the compound is copolymerized and enters the chain of the formed polymer, the durability of the antistatic property of the obtained infrared absorbing film is improved.

作為這種反應性陽離子類抗靜電劑,可以列舉例如通式(III)表示的反應性季銨鹽類化合物等, The reactive cation-based antistatic agent may, for example, be a reactive quaternary ammonium salt compound represented by the formula (III).

(式中,R代表氫原子或者甲基)。(wherein R represents a hydrogen atom or a methyl group).

在本發明中,該反應性陽離子類抗靜電劑可以使用1種,也可以2種以上組合使用。並且,還可以將上述高分子型陽離子類抗靜電劑、低分子型陽離子類抗靜電劑以及反應性陽離子類抗靜電劑適當地進行組合使用。In the present invention, the reactive cationic antistatic agent may be used singly or in combination of two or more kinds. Further, the polymer type cationic antistatic agent, the low molecular type cationic antistatic agent, and the reactive cationic antistatic agent may be used in combination as appropriate.

另一方面,作為無機系抗靜電劑,對其沒有特別的限制,可以使用以前公知的透明導電填料、或四烷氧基矽烷通過水解、縮合反應得到的具有矽醇基的矽溶膠、具有矽醇基或其他親水性基團的矽氧烷類聚合物等。這些無機系抗靜電劑可以使用1種,也可以2種以上組合使用,並且,還可以與上述有機系抗靜電劑聯合使用。On the other hand, the inorganic antistatic agent is not particularly limited, and a ruthenium sol having a decyl group obtained by hydrolysis or condensation reaction using a conventionally known transparent conductive filler or a tetraalkoxy decane can be used. An alkoxy group-based polymer having an alcohol group or other hydrophilic group. These inorganic antistatic agents may be used singly or in combination of two or more kinds, and may be used in combination with the above-mentioned organic antistatic agent.

在本發明中,含無機系色素的固化物層或者抗反射層中的上述抗靜電劑含量,可根據其種類適當地選定,例如對於有機系抗靜電劑的情況,通常選定為2~25質量%的範圍。若該抗靜電劑的含量落在上述範圍內,則紅外線吸收薄膜能夠發揮良好的抗靜電性能,同時,不會對其他性能產生不良的影響。該含量較佳為3~25質量% ,更佳為5~20質量%的範圍。這裏,作為抗靜電性能,例如表面電阻率,在通常的溫濕度條件下(23℃,50%RH)為3×1013(Ω/□)以下,較佳為3×1012 (Ω/□)以下。In the present invention, the content of the antistatic agent in the inorganic dye-containing cured layer or the antireflection layer can be appropriately selected depending on the type thereof. For example, in the case of an organic antistatic agent, it is usually selected to be 2 to 25 masses. The range of %. When the content of the antistatic agent falls within the above range, the infrared absorbing film can exhibit good antistatic properties without adversely affecting other properties. The content is preferably from 3 to 25% by mass, more preferably from 5 to 20% by mass. Here, as the antistatic property, for example, the surface resistivity is 3 × 10 13 (Ω / □) or less, preferably 3 × 10 12 (Ω / □) under normal temperature and humidity conditions (23 ° C, 50% RH). the following.

如此製造的本發明紅外線吸收薄膜,至少波長為850~1300nm的全部區域中的光線透光率為10%以下,且可見光透光率為65%以上。若上述波長的光線透光率為10%以下,則當本發明的紅外線吸收薄膜用於PDP的前面板時,可以有效地防止由該PDP產生的近紅外線對周圍電子機器(例如無線電話、使用近紅外線遙控裝置的錄影機等)產生誤操作。並且,當作為建築物或車輛窗戶材料等用的熱射線遮蔽薄膜使用時,能夠有效地遮蔽太陽光中的熱射線。The infrared absorbing film of the present invention thus produced has a light transmittance of at least 10% in all regions having a wavelength of at least 850 to 1300 nm and a visible light transmittance of 65% or more. When the light transmittance of the above-mentioned wavelength is 10% or less, when the infrared absorbing film of the present invention is used for the front panel of the PDP, the near infrared rays generated by the PDP can be effectively prevented from being applied to surrounding electronic devices (for example, wireless phones, use). The video recorder of the near-infrared remote control device, etc.) causes an erroneous operation. Further, when used as a heat ray shielding film for a building or a vehicle window material or the like, it is possible to effectively shield heat rays in sunlight.

另外,若可見光透光率為65%以上,則即使將本發明的紅外線吸收薄膜用於PDP的前面板,該PDP的視覺辨認性(顯示畫面)也很優異。並且,當作為建築物或車輛窗戶材料等用的熱射線遮蔽薄膜使用時,室內也能夠進入足夠的可見光,可使其保持明亮。In addition, when the visible light transmittance is 65% or more, even if the infrared absorbing film of the present invention is used for the front panel of the PDP, the visibility (display screen) of the PDP is excellent. Further, when used as a heat ray shielding film for a building or a vehicle window material or the like, sufficient visible light can be entered into the room to keep it bright.

本發明的紅外線吸收薄膜,當在含無機系色素的固化物層上設置抗反射層時,波長為500~700nm的反射率通常為6%以下。並且,霧度值通常不足3%,但是當含無機系色素的固化物層中含有防眩劑時,為3~30%左右。In the infrared absorbing film of the present invention, when an antireflection layer is provided on the cured layer containing the inorganic dye, the reflectance at a wavelength of 500 to 700 nm is usually 6% or less. Further, the haze value is usually less than 3%, but when the anti-glare agent is contained in the cured layer containing the inorganic dye, it is about 3 to 30%.

本發明的紅外線吸收薄膜,通常在xy色素座標中,x顯示為0.27~0.33,且y顯示為0.28~0.34。In the infrared absorbing film of the present invention, in the xy dye coordinates, x is shown to be 0.27 to 0.33, and y is shown to be 0.28 to 0.34.

採用三刺激值XYZ的表色方法是CIE(國際照明委員會)在1931年的會議上建立的表色系統,也稱為CIE表色 系統,是色定量處理最合適的科學表色方法。另外,所謂三刺激值XYZ,是指表色上的三原色光的等能色刺激值。The colorimetric method using the tristimulus value XYZ is a color system established by the CIE (International Commission on Illumination) at the 1931 conference, also known as the CIE color The system is the most suitable scientific method for color quantitative processing. In addition, the tristimulus value XYZ refers to an isochromic stimulus value of the three primary colors of light on the surface.

從色譜的三刺激值XYZ求出色譜色的色度座標x、y,通過以該x、y作為正交軸的座標空間表示色的圖為xy色度圖(CIE色度圖),是如第1圖所示的RGB曲線。第1圖為CIE色度圖。The chromaticity coordinates x and y of the chromatographic color are obtained from the tristimulus value XYZ of the chromatogram, and the xy chromaticity diagram (CIE chromaticity diagram) is represented by the coordinate space in which the x, y is the coordinate space of the orthogonal axis. The RGB curve shown in Figure 1. Figure 1 shows the CIE chromaticity diagram.

全部色的色度均落在由RGB曲線和RB直線圍成的圖形中。The chromaticity of all the colors falls in the pattern surrounded by the RGB curve and the RB line.

在本發明的紅外線吸收薄膜中,該CIE色度圖中,通常x落在0.27~0.33的範圍內,且y落在0.28~0.34的範圍內。In the infrared absorbing film of the present invention, in the CIE chromaticity diagram, x generally falls within the range of 0.27 to 0.33, and y falls within the range of 0.28 to 0.34.

在本發明的紅外線吸收薄膜中,在含無機系色素的固化物層或抗反射層上,還可以根據需要設置防汙層。該防汙層通常可以通過採用以前公知的方法例如棒塗法、刀塗法、輥塗法、刮塗法、模塗法、凹版塗敷法等,將包括含氟樹脂的塗液塗敷在上述各層上,使其形成塗膜,並進行乾燥處理而形成。In the infrared ray absorbing film of the present invention, an antifouling layer may be provided on the cured product layer or the antireflection layer containing the inorganic dye. The antifouling layer can be usually applied to a coating liquid including a fluorine-containing resin by a conventionally known method such as a bar coating method, a knife coating method, a roll coating method, a knife coating method, a die coating method, a gravure coating method, or the like. Each of the above layers is formed into a coating film and dried.

該防汙層的厚度通常為1~10nm,較佳為3~8nm的範圍。通過設置該防汙層,可使所得紅外線吸收薄膜表面光滑性良好,並且不容易被污染。The thickness of the antifouling layer is usually in the range of 1 to 10 nm, preferably 3 to 8 nm. By providing the antifouling layer, the surface of the obtained infrared absorbing film can be made smooth and not easily contaminated.

本發明的紅外線吸收薄膜中,在基材薄膜的與含無機系色素固化物層相反的一側面上,可以形成一層用於貼合在被黏著物上的黏著劑層。作為構成該黏著劑層的黏著劑,較佳使用例如丙烯酸類黏著劑、尿烷類黏著劑 、矽酮類黏著劑。該黏著劑層的厚度通常為5~50μm的範圍。In the infrared absorbing film of the present invention, an adhesive layer for bonding to the adherend can be formed on the side opposite to the inorganic dye-containing cured product layer of the base film. As the adhesive constituting the adhesive layer, for example, an acrylic adhesive or a urethane adhesive is preferably used. , anthrone adhesives. The thickness of the adhesive layer is usually in the range of 5 to 50 μm.

另外,當本發明的紅外線吸收薄膜作為PDP用近紅外線吸收薄膜使用時,為了對顯示裝置的發光色進行色調校正,上述黏著劑層中還可以含有染料或顏料。Further, when the infrared ray absorbing film of the present invention is used as a near-infrared ray absorbing film for a PDP, the above-mentioned pressure-sensitive adhesive layer may further contain a dye or a pigment in order to correct the color of the luminescent color of the display device.

此外,該黏著劑層上還可以設置剝離薄膜。作為該剝離薄膜,可以列舉例如在玻璃紙、塗料紙、層壓紙等紙以及各種塑膠薄膜上塗附矽酮樹脂等剝離劑的剝離薄膜。對該剝離薄膜的厚度沒有特別的限制,通常為20~150μm左右。Further, a release film may be provided on the adhesive layer. Examples of the release film include release films coated with a release agent such as an anthrone resin on papers such as cellophane, coated paper, and laminated paper, and various plastic films. The thickness of the release film is not particularly limited, but is usually about 20 to 150 μm.

本發明的非抗反射型紅外線吸收薄膜可以作為PDP用的近紅外線吸收薄膜或者各種建築物或車輛的窗戶材料等用的熱射線遮蔽薄膜等使用,特別適合用作為PDP用近紅外線吸收薄膜。The non-antireflection-type infrared absorbing film of the present invention can be used as a near-infrared ray absorbing film for PDP, a heat ray shielding film for window materials of various buildings or vehicles, and the like, and is particularly suitably used as a near-infrared absorbing film for PDP.

此外,本發明的抗反射型紅外線吸收薄膜,特別適合用作為PDP用的具有近紅外線吸收兼防止反射功能的薄膜,其可以簡化PDP前面板的層結構。Further, the antireflection type infrared absorbing film of the present invention is particularly suitably used as a film having a near infrared absorbing and antireflection function for a PDP, which can simplify the layer structure of the PDP front panel.

【實施例】[Examples]

以下,通過實施例對本發明進行更具體的說明,但是本發明絕不是通過這些實施例進行任何的限定。Hereinafter, the present invention will be more specifically described by the examples, but the present invention is by no means limited by these examples.

另外,各例中所得紅外線吸收薄膜的物性按照以下所示的方法進行測定。Moreover, the physical properties of the infrared ray absorbing film obtained in each example were measured by the method shown below.

(1)波長為850~1300nm的光線透光率。(1) Light transmittance of a wavelength of 850 to 1300 nm.

採用島津製作所(股)製造的“UV-3101PC”測定各波長的透光率。The transmittance of each wavelength was measured using "UV-3101PC" manufactured by Shimadzu Corporation.

(2)xy色度座標(2) xy chromaticity coordinates

採用分光光度計[島津製作所(股)製造的“UV-3101PC”],按照JIS Z 8701-1999進行測定。The measurement was carried out in accordance with JIS Z 8701-1999 using a spectrophotometer [UV-3101PC] manufactured by Shimadzu Corporation.

(3)可見光透光率和霧度值(3) visible light transmittance and haze value

使用日本電色工業社製造的霧度儀“NDH 2000”,按照JIS K 7105測定可見光透光率(全部光線透光率)以及霧度值。The visible light transmittance (all light transmittance) and the haze value were measured in accordance with JIS K 7105 using a haze meter "NDH 2000" manufactured by Nippon Denshoku Industries Co., Ltd.

(4)500nm、600nm以及700nm波長的反射率(4) Reflectance at wavelengths of 500 nm, 600 nm, and 700 nm

採用分光光度計[島津製作所(股)製造的“UV-3101PC”],測定500nm、600nm以及700nm波長的反射率。The reflectance at wavelengths of 500 nm, 600 nm, and 700 nm was measured using a spectrophotometer [UV-3101PC] manufactured by Shimadzu Corporation.

(5)60°的光澤度(5) 60° gloss

使用日本電色工業社製造的光澤度儀“VG 2000”,按照JIS K 7105測定。The gloss meter "VG 2000" manufactured by Nippon Denshoku Industries Co., Ltd. was used in accordance with JIS K 7105.

(6)耐擦傷性(6) scratch resistance

使用鋼絲#0000,以9.8×10-3 N/mm2 的載荷往返摩擦5次後進行目測觀察,按照以下的判斷基準進行評價。Using wire #0000, the wire was rubbed back and forth five times with a load of 9.8×10 -3 N/mm 2 , and visual observation was performed, and the evaluation was performed according to the following criteria.

○:沒有擦傷○: no bruises

×:有擦傷×: There is a scratch

(7)耐光性(7) Light resistance

用透明黏著劑將樣品貼在玻璃板上,置於耐光試驗機(碳弧、黑板溫度為63℃)中,從樣品一側照射200小時紫外線後,評價各種光學特性。The sample was attached to a glass plate with a transparent adhesive, placed in a light-resistant tester (carbon arc, blackboard temperature: 63 ° C), and ultraviolet rays were irradiated from the sample side for 200 hours, and various optical characteristics were evaluated.

(8)表面電阻率(8) Surface resistivity

將樣品在23℃、濕度50%的條件下調濕24小時后,按照JIS K 6911,使用連接在Advantest(股)製造的數字電 位計上的平行電極進行測定表面層的表面電阻率。After the sample was conditioned at 23 ° C and a humidity of 50% for 24 hours, a digital electric light connected to Advantest was used in accordance with JIS K 6911. The parallel electrode on the scale was used to measure the surface resistivity of the surface layer.

實施例1Example 1

向100質量份作為活化能射線固化性化合物的多官能丙烯酸酯混合物[荒川化學(股)生產,商品名“Beamset 575CB”,固體含量濃度100%,含有光聚合引發劑]中,混合300質量份近紅外線吸收劑[住友金屬礦山(股)生產,商品名“YMF-01”,含銫氧化鎢(相對於鎢,含33莫耳%的銫,平均粒徑30nm)的含量為10質量%的懸浮液,總固體含量濃度為14質量%],然後用甲基異丁基酮(MIBK)稀釋,使總固體含量濃度為30質量%,調製出塗液。300 parts by mass of 100 parts by mass of a polyfunctional acrylate mixture (produced by Arakawa Chemical Co., Ltd., trade name "Beamset 575CB", solid content concentration 100%, containing a photopolymerization initiator] as an active energy ray curable compound Near-infrared absorbing agent [produced by Sumitomo Metal Mine Co., Ltd., trade name "YMF-01", content of cerium-containing tungsten oxide (with respect to tungsten, containing 33 mol% of cerium, average particle diameter of 30 nm) is 10% by mass The suspension had a total solid content concentration of 14% by mass], and then diluted with methyl isobutyl ketone (MIBK) to have a total solid content concentration of 30% by mass to prepare a coating liquid.

然後,通過麥棒(Mayer bar)No.16,將上述塗液塗敷于作為基材薄膜的厚度為100μm的兩面進行了易黏著處理的聚對苯二甲酸乙二醇酯(PET)薄膜[東洋紡績(股)生產,商品名“A4300”]的表面上,使固化後的厚度為7μm。接著,在80℃下乾燥1分鐘後,照射250mJ/cm2 光量的紫外線,製作出紅外線吸收薄膜。Then, the coating liquid was applied to a polyethylene terephthalate (PET) film which was subjected to adhesion treatment on both sides of a substrate film having a thickness of 100 μm by a Mayer bar No. 16. On the surface of Toyobo Co., Ltd., trade name "A4300", the thickness after curing was 7 μm. Next, after drying at 80 ° C for 1 minute, ultraviolet rays of a light amount of 250 mJ/cm 2 were irradiated to prepare an infrared absorbing film.

如此製得的紅外線吸收薄膜的性能列於表1中。The properties of the infrared absorbing film thus obtained are shown in Table 1.

實施例2Example 2

在實施例1中,在以紫外線光量為70mJ/cm2 製作的含近紅外線吸收劑的固化物層上,通過麥棒No.4,塗敷如下調製的抗反射層形成用塗液,使固化后的厚度為100nm。接著,在80℃下乾燥1分鐘後,照射500mJ/cm2 光量的紫外線,製作出具有抗反射層的紅外線吸收薄膜。這時的抗反射層的折射率為1.38。In Example 1, the coating liquid for forming an antireflection layer prepared as follows was applied onto a cured product layer containing a near-infrared ray absorbing agent having an ultraviolet light amount of 70 mJ/cm 2 by a straw No. 4 to be cured. The thickness afterwards is 100 nm. Next, after drying at 80 ° C for 1 minute, ultraviolet rays of a light amount of 500 mJ/cm 2 were irradiated to prepare an infrared absorbing film having an antireflection layer. The refractive index of the antireflection layer at this time was 1.38.

如此製作的紅外線吸收薄膜的性能列於表1中。The properties of the infrared absorbing film thus produced are shown in Table 1.

<抗反射層形成用塗液的調製><Preparation of coating liquid for forming an antireflection layer>

向100質量份多官能丙烯酸酯混合物[荒川化學(股)生產,商品名“Beamset 575CB”,固體含量濃度100%]中,混合1200質量份多孔性矽石顆粒的甲基異丁基酮(MIBK)分散體[觸媒化成工業(股)生產,商品名“ELCOM RT-1002 SIV”,固體含量濃度為21質量%,多孔性矽石顆粒:比重為1.8,折射率為1.30,平均粒徑為60nm],然後用MIBK稀釋,使總固體含量濃度為2質量%,調製出抗反射層形成用的塗液。To 100 parts by mass of the multifunctional acrylate mixture [Production of Arakawa Chemical Co., Ltd., trade name "Beamset 575CB", solid content concentration 100%], 1200 parts by mass of porous vermiculite particles of methyl isobutyl ketone (MIBK) Dispersion [catalytic chemical industry (stock) production, trade name "ELCOM RT-1002 SIV", solid content concentration of 21% by mass, porous vermiculite particles: specific gravity of 1.8, refractive index of 1.30, average particle size 60 nm], and then diluted with MIBK to have a total solid content concentration of 2% by mass to prepare a coating liquid for forming an antireflection layer.

實施例3Example 3

向100質量份作為活化能射線固化性化合物的多官能丙烯酸酯混合物[荒川化學(股)生產,商品名“Beamset 575CB”,固體含量濃度100%,含有光聚合引發劑]中,混合300質量份近紅外線吸收劑[住友金屬礦山(股)生產,商品名“YMF-01”,含銫氧化鎢(相對於鎢,含33莫耳%的銫)的含量為10質量%的懸浮液,總固體含量濃度為14質量%],進一步加入5質量份作為防眩劑的性矽石顆粒[Tosoh Silica(股)生產,商品名“Nipsil E-200”,平均粒徑為3μm],然後用MIBK稀釋,使總固體含量濃度為30質量%,調製出塗液,除此以外,與實施例1同樣地操作,製作具有防眩性的紅外線吸收薄膜。300 parts by mass of 100 parts by mass of a polyfunctional acrylate mixture (produced by Arakawa Chemical Co., Ltd., trade name "Beamset 575CB", solid content concentration 100%, containing a photopolymerization initiator] as an active energy ray curable compound Near-infrared absorbing agent [Sumitomo Metal Mine (stock) production, trade name "YMF-01", suspension containing cerium oxide tungsten oxide (with respect to tungsten, containing 33 mol% of cerium) in a content of 10% by mass, total solids The content concentration was 14% by mass], and further added 5 parts by mass of a vermiculite particle as an anti-glare agent [Tosoh Silica (product), trade name "Nipsil E-200", average particle diameter 3 μm], and then diluted with MIBK In the same manner as in Example 1, except that the total solid content concentration was 30% by mass, and the coating liquid was prepared, an infrared absorbing film having antiglare property was prepared.

如此製作的紅外線吸收薄膜的性能列於表1中。The properties of the infrared absorbing film thus produced are shown in Table 1.

實施例4Example 4

除了以130質量份抗靜電性硬塗劑[JSR(股)生產,商品名“De Solite KZ6163”,固体含量浓度為75質量%]作為 實施例1中的活化能射線固化性化合物,加入4質量份光聚合引發劑[Ciba Specialty Chemicals(股)生產,商品名“Irgacure 907”]以外,與實施例1同樣地操作,製作出紅外線吸收薄膜。In addition to 130 parts by mass of an antistatic hard coating agent [JSR (manufactured by the company), trade name "De Solite KZ6163", the solid content concentration is 75 mass%] as In the same manner as in Example 1, except that 4 parts by mass of a photopolymerization initiator (manufactured by Ciba Specialty Chemicals Co., Ltd., trade name "Irgacure 907") was added to the active energy ray-curable compound in Example 1, infrared absorption was produced. film.

如此製作的紅外線吸收薄膜的性能列於表1中。The properties of the infrared absorbing film thus produced are shown in Table 1.

比較例1Comparative example 1

將100質量份聚酯類樹脂[東洋紡績(股)生產,商品名“Bayron 20SS”,固體含量濃度為30質量%,用甲苯和MEK的混合溶劑稀釋]與1質量份代表性的近紅外線吸收劑(亞銨類色素)[日本化藥(股)生產,商品名“KAYASORB IRG-022”,固體含量濃度為100%(粉末)]混合,進一步加入稀釋溶劑環己酮進行稀釋,使總固體含量濃度為12質量%,調製出塗液。100 parts by mass of polyester resin (produced by Toyobo Co., Ltd., trade name "Bayron 20SS", solid content concentration of 30% by mass, diluted with a mixed solvent of toluene and MEK] and 1 part by mass of representative near-infrared absorption (imonium-based pigment) [produced by Nippon Chemical Co., Ltd., trade name "KAYASORB IRG-022", solid content concentration of 100% (powder)], and further diluted with cyclohexane ketone to make total solid The coating liquid was prepared at a concentration of 12% by mass.

然後,通過麥棒No.16,將上述塗液塗敷于作為基材薄膜的厚度為100μm的兩面進行了易黏著處理的PET薄膜[東洋紡績(股)生產,商品名“A4300”]的表面上,使乾燥後的厚度為4μm。接著,在130℃下乾燥2分鐘,製作出紅外線吸收薄膜。Then, the coating liquid was applied to the surface of a PET film (produced by Toyobo Co., Ltd., trade name "A4300") which was subjected to adhesion treatment on both sides of a substrate film having a thickness of 100 μm by using a straw No. The thickness after drying was 4 μm. Then, it was dried at 130 ° C for 2 minutes to prepare an infrared absorbing film.

如此製得的紅外線吸收薄膜的性能列於表1中。The properties of the infrared absorbing film thus obtained are shown in Table 1.

(耐光性:耐光試驗機,200小時)(Light resistance: light resistance tester, 200 hours)

從表1可以看出,在本發明紅外線吸收薄膜(實施例1~4)初期值的光線透光率和耐光性中的光線透光率的任 何一者之中,在波長為850~1300nm的全部區域,光線透光率均顯示不足10%的值,並且,在xy色度座標中,初期值和耐光性中均為x落在0.27~0.33,y落在0.28~0.34的範圍內。因此,可知耐光性非常優異。As can be seen from Table 1, in the infrared absorbing film of the present invention (Examples 1 to 4), the light transmittance in the initial value and the light transmittance in the light resistance were Among them, in all regions with a wavelength of 850 to 1300 nm, the light transmittance shows a value of less than 10%, and in the xy chromaticity coordinates, both the initial value and the light resistance are x at 0.27~ 0.33, y falls within the range of 0.28 to 0.34. Therefore, it is understood that the light resistance is extremely excellent.

相比之下,比較例1的紅外線吸收薄膜初期值的光線透光率波長為1200nm、1300nm處超過了10%,並且,耐光性中的光線透光率在850~1300nm的全部區域中,均比初期值有顯著的提高(69%<),可見耐光性極差。In contrast, the initial value of the infrared absorbing film of Comparative Example 1 has a light transmittance of 1200 nm and a wavelength of more than 10% at 1300 nm, and the light transmittance in light resistance is in all regions of 850 to 1300 nm. Significantly improved (69% <) from the initial value, showing poor lightfastness.

工業實用性Industrial applicability

本發明的紅外線吸收薄膜,對850~1300nm的近紅外線吸收性能優良,同時,可見光透光率高,且耐光性和耐候性優良,能夠抑製近紅外線吸收性能隨時間而劣化,並且製造成本低。因此,可以作為PDP用近紅外線吸收薄膜或者各種建築物或車輛窗戶材料等用的熱射線遮蔽薄膜等使用,特別適合用作為PDP用近紅外線吸收薄膜。The infrared ray absorbing film of the present invention is excellent in near-infrared absorbing performance at 850 to 1300 nm, high in visible light transmittance, excellent in light resistance and weather resistance, and capable of suppressing deterioration of near-infrared absorbing performance with time and low manufacturing cost. Therefore, it can be used as a heat ray shielding film for a near-infrared ray absorbing film for PDP or various window materials for buildings or vehicles, and is particularly suitable for use as a near-infrared absorbing film for PDP.

第1圖為CIE色度圖。Figure 1 shows the CIE chromaticity diagram.

Claims (7)

一種紅外線吸收薄膜,其係具有由聚酯構成之基材薄膜和在其一側面上具有近紅外線吸收固化物層之薄膜,其中該固化物層係在由多官能丙烯酸酯構成之紫外線固化型樹脂組成物中,含有20~40質量%的0.5μm以下粒徑之含銫的氧化鎢作為近紅外線吸收劑,並進一步含有3~8質量%的三聚氰胺類樹脂顆粒、丙烯酸類樹脂顆粒、丙烯酸-苯乙烯類共聚物顆粒、聚碳酸酯類顆粒、聚乙烯類顆粒、聚苯乙烯類顆粒或苯并胍胺類樹脂顆粒之平均粒徑2~10μm的有機樹脂顆粒或者平均粒徑0.5~10μm的矽石顆粒或膠態矽石顆粒之胺化合物而成的凝聚物所構成之平均粒徑0.5~10μm的無機填料作為防眩劑者,該薄膜係使至少波長為850~1300nm的整個區域的光線透光率為10%以下,且可見光透光率為65%以上。 An infrared absorbing film having a base film composed of polyester and a film having a near-infrared ray absorbing cured layer on one side thereof, wherein the cured layer is an ultraviolet curable resin composed of a multifunctional acrylate The composition contains 20 to 40% by mass of cerium-containing tungsten oxide having a particle diameter of 0.5 μm or less as a near-infrared ray absorbing agent, and further contains 3 to 8% by mass of melamine-based resin particles, acrylic resin particles, and acrylic-benzene. Ethylene copolymer particles, polycarbonate particles, polyethylene particles, polystyrene particles or benzoguanamine resin particles, organic resin particles having an average particle diameter of 2 to 10 μm or ruthenium having an average particle diameter of 0.5 to 10 μm An inorganic filler composed of agglomerates of stone particles or colloidal vermiculite particles having an average particle diameter of 0.5 to 10 μm is used as an anti-glare agent, and the film is transparent to light of at least a wavelength of 850 to 1300 nm. The light transmittance is 10% or less, and the visible light transmittance is 65% or more. 一種紅外線吸收薄膜,其係具有由聚酯構成之基材薄膜和在其一側面上具有近紅外線吸收固化物層及單層抗反射層之薄膜,其中該近紅外線吸收固化物層係在由多官能丙烯酸酯構成之紫外線固化型樹脂組成物中,含有20~40質量%的0.5μm以下粒徑之含銫的氧化鎢,並進一步含有3~8質量%的三聚氰胺類樹脂顆粒、丙烯酸類樹脂顆粒、丙 烯酸-苯乙烯類共聚物顆粒、聚碳酸酯類顆粒、聚乙烯類顆粒、聚苯乙烯類顆粒或苯并胍胺類樹脂顆粒之平均粒徑2~10μm的有機樹脂顆粒或者平均粒徑0.5~10μm的矽石顆粒或膠態矽石顆粒之胺化合物而成的凝聚物所構成之平均粒徑0.5~10μm的無機填料作為防眩劑者,該單層抗反射層係在由多官能丙烯酸酯構成之紫外線固化型樹脂組成物中,含有50~80質量%的平均粒徑20~100nm、比重1.7~1.9、折射率1.25~1.36之多孔性矽石顆粒者,該薄膜係使至少波長為850~1300nm的整個區域的光線透光率為10%以下,且可見光透光率為65%以上。 An infrared absorbing film having a base film composed of polyester and a film having a near-infrared absorbing solidified layer and a single-layer anti-reflective layer on one side thereof, wherein the near-infrared absorbing solidified layer is composed of The ultraviolet curable resin composition comprising a functional acrylate contains 20 to 40% by mass of cerium-containing tungsten oxide having a particle diameter of 0.5 μm or less, and further contains 3 to 8% by mass of melamine-based resin particles and acrylic resin particles. And C Ordinary acid-styrene copolymer particles, polycarbonate particles, polyethylene particles, polystyrene particles or benzoguanamine resin particles, organic resin particles having an average particle diameter of 2 to 10 μm or an average particle diameter of 0.5 An inorganic filler composed of an aggregate of ~10 μm of vermiculite particles or an amine compound of colloidal vermiculite particles having an average particle diameter of 0.5 to 10 μm is used as an antiglare agent, and the monolayer antireflection layer is composed of polyfunctional acrylic acid. The ultraviolet curable resin composition composed of an ester contains 50 to 80% by mass of porous vermiculite particles having an average particle diameter of 20 to 100 nm, a specific gravity of 1.7 to 1.9, and a refractive index of 1.25 to 1.36, and the film has at least a wavelength of The light transmittance of the entire region of 850 to 1300 nm is 10% or less, and the visible light transmittance is 65% or more. 如申請專利範圍第1或2項之紅外線吸收薄膜,其中在xy色度座標中,x顯示為0.27~0.33,且y顯示為0.28~0.34。 The infrared absorbing film of claim 1 or 2, wherein in the xy chromaticity coordinates, x is 0.27 to 0.33, and y is 0.28 to 0.34. 如申請專利範圍第1或2項之紅外線吸收薄膜,其中近紅外線吸收固化物層或者單層抗反射層包含有機系和/或無機系抗靜電劑。 The infrared absorbing film according to claim 1 or 2, wherein the near-infrared absorbing cured layer or the single-layer anti-reflective layer contains an organic-based and/or inorganic-based antistatic agent. 如申請專利範圍第3項之紅外線吸收薄膜,其中近紅外線吸收固化物層或者單層抗反射層包含有機系和/或無機系抗靜電劑。 The infrared absorbing film of claim 3, wherein the near infrared ray absorbing cured layer or the single layer antireflective layer contains an organic and/or inorganic antistatic agent. 如申請專利範圍第1或2項之紅外線吸收薄膜,其中在基材薄膜的另一側面上具有黏著劑層。 An infrared absorbing film according to claim 1 or 2, wherein an adhesive layer is provided on the other side of the substrate film. 如申請專利範圍第1或2項之紅外線吸收薄膜,其係用於電漿顯示器。 An infrared absorbing film according to claim 1 or 2, which is used for a plasma display.
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