TWI422552B - A kind of transparent and heat shielding material and manufacturing method thereof - Google Patents

A kind of transparent and heat shielding material and manufacturing method thereof Download PDF

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TWI422552B
TWI422552B TW101104021A TW101104021A TWI422552B TW I422552 B TWI422552 B TW I422552B TW 101104021 A TW101104021 A TW 101104021A TW 101104021 A TW101104021 A TW 101104021A TW I422552 B TWI422552 B TW I422552B
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bismuth
transparent heat
composite tungsten
transparent
insulating material
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TW201332936A (en
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Dein Run Fung
Sen Huang Hsu
wei sheng Cheng
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Nanya Plastics Corp
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Priority to JP2013019386A priority patent/JP5597268B2/en
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    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/006Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character
    • C03C17/007Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character containing a dispersed phase, e.g. particles, fibres or flakes, in a continuous phase
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
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    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/006Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character
    • C03C17/008Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character comprising a mixture of materials covered by two or more of the groups C03C17/02, C03C17/06, C03C17/22 and C03C17/28
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/004Reflecting paints; Signal paints
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/50Solid solutions
    • C01P2002/52Solid solutions containing elements as dopants
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    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/60Optical properties, e.g. expressed in CIELAB-values
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    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
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    • C01P2006/90Other properties not specified above
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    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/20Materials for coating a single layer on glass
    • C03C2217/28Other inorganic materials
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/40Coatings comprising at least one inhomogeneous layer
    • C03C2217/43Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase
    • C03C2217/44Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the composition of the continuous phase
    • C03C2217/445Organic continuous phases
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/40Coatings comprising at least one inhomogeneous layer
    • C03C2217/43Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase
    • C03C2217/46Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the dispersed phase
    • C03C2217/48Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the dispersed phase having a specific function
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/90Passive houses; Double facade technology
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S501/00Compositions: ceramic
    • Y10S501/90Optical glass, e.g. silent on refractive index and/or ABBE number
    • Y10S501/904Infrared transmitting or absorbing

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Description

一種透明隔熱材料及其製法Transparent heat insulating material and preparation method thereof

本發明是有關於一種透明隔熱材料及其製法,特別是這種透明隔熱材料所製成透明隔熱膜,兼具高透明及極佳紅外線阻隔特性。The invention relates to a transparent heat insulating material and a preparation method thereof, in particular to a transparent heat insulating film made of the transparent heat insulating material, which has high transparency and excellent infrared ray blocking property.

為了實現節能減碳的目的,在現有技術中,建築物及汽車的玻璃上通常藉著貼上一層隔熱材料來達成隔熱節能的效果。而金屬氧化物的物性,具有良好隔熱效果,已廣泛用於做為阻隔紅外線的材料。In order to achieve the purpose of energy saving and carbon reduction, in the prior art, the glass of buildings and automobiles is usually insulated and energy-saving by attaching a layer of heat insulating material. The physical properties of metal oxides have good thermal insulation effects and have been widely used as materials for blocking infrared rays.

例如,美國第5,385,751號專利揭示一種摻雜氟的氧化鎢紅外線阻隔材料,但製法因為是使用化學氣相沉積法(Chemical Vapor Deposition),有製造設備昂貴及製造成本較高的缺點。For example, U.S. Patent No. 5,385,751 discloses a fluorine-doped tungsten oxide infrared barrier material. However, the method of manufacturing is expensive, and the manufacturing cost is high because of the use of chemical vapor deposition (Chemical Vapor Deposition).

日本第特開平9-12338號公開案揭示一種紅外線阻隔膜,包含由鎢元素及週期表IVA族等的特定元素組成的複合鎢氧化物,但製法是使用濺鍍(Sputtering)方法,需將應用於承載紅外線阻隔膜的透明玻璃基板曝露於高溫電漿中,易造成紅外線阻隔膜在成形過程中受到電漿中的高能量離子束的影響而出現缺陷;而且,為了降低紅外線阻隔膜的缺陷密度,需提供退火設備來進行熱處理,也有製程複雜及製造成本較高的缺點。Japanese Laid-Open Patent Publication No. Hei 9-12338 discloses an infrared ray-blocking film comprising a composite tungsten oxide composed of a tungsten element and a specific element such as Group IA of the periodic table, but the method of sputtering is to use a sputtering method. When the transparent glass substrate carrying the infrared ray blocking membrane is exposed to the high temperature plasma, the infrared ray blocking membrane is easily damaged by the high energy ion beam in the plasma during the forming process; and, in order to reduce the defect density of the infrared ray blocking membrane Annealing equipment is required for heat treatment, and has the disadvantages of complicated process and high manufacturing cost.

日本第特開2003-121884號公開案揭示一種三氧化鎢粉末的製法,其方法步驟包括:將六氟化鎢溶解於酒精中、從溶液中分離出沉澱物、以及在溫度100~500℃條件下對沉澱物加熱而製得三氧化鎢粉末。而且,所述三氧化鎢粉末的用途,適用於做為阻隔紅外線材料使用。Japanese Laid-Open Patent Publication No. 2003-121884 discloses a method for preparing a tungsten trioxide powder, the method comprising the steps of: dissolving tungsten hexafluoride in alcohol, separating the precipitate from the solution, and at a temperature of 100 to 500 ° C. The precipitate is heated to obtain a tungsten trioxide powder. Moreover, the use of the tungsten trioxide powder is suitable for use as a barrier infrared material.

美國第2006/0178254號公開案揭示一種複合鎢氧化物的製法,其方法步驟包括:US Publication No. 2006/0178254 discloses a process for preparing a composite tungsten oxide, the method steps of which include:

a)選取三氧化鎢粉末、二氧化鎢粉末、鎢氧化物之水合物粉末、六氯化鎢粉末或鎢酸銨粉末的其中一種;a) selecting one of tungsten trioxide powder, tungsten dioxide powder, tungsten oxide hydrate powder, tungsten hexachloride powder or ammonium tungstate powder;

b)選取含有M元素單體或化合物粉末;所述M元素包括H、He、鹼金屬、鹼土金屬或稀土類等元素;b) selecting a monomer containing M element or a compound; the M element includes elements such as H, He, an alkali metal, an alkaline earth metal or a rare earth;

c)按一定比例混合步驟a)及步驟b)的粉末,並且加入乙醇或水製成鎢氧化物水合物,然後乾燥該鎢氧化物水合物;c) mixing the powder of step a) and step b) in a certain ratio, and adding ethanol or water to prepare a tungsten oxide hydrate, and then drying the tungsten oxide hydrate;

d)對步驟c)乾燥過的鎢氧化物水合物進行以下二階段熱處理:d) subjecting the dried tungsten oxide hydrate of step c) to the following two-stage heat treatment:

d-1)於還原性氣體環境中,例如通入氫氣(H2 )條件下,以燒結溫度100~850℃進行第一階段熱處理;D-1) performing a first-stage heat treatment at a sintering temperature of 100 to 850 ° C in a reducing gas atmosphere, for example, under a condition of passing hydrogen (H 2 );

d-2)等待暫時恢復至室溫後,再於惰性氣體環境中,例如通入氬氣(Ar)條件下,以燒結溫度650~1200℃進行第二階段熱處理;D-2) waiting for temporary recovery to room temperature, and then performing a second-stage heat treatment at a sintering temperature of 650 to 1200 ° C in an inert gas atmosphere, for example, under argon (Ar);

e)對完成二階段熱處理的複合鎢氧化物進行細化研磨處理,而製得一般式為MxWyOz的複合鎢氧化物微粒。e) The composite tungsten oxide which has completed the two-stage heat treatment is subjected to fine grinding treatment to obtain composite tungsten oxide fine particles of the general formula MxWyOz.

根據上述公開案的製法所製得的複合鎢氧化物微粒,具有充分遮蔽紅外線能力,適用於做為阻隔紅外線材料使用。但,所述複合鎢氧化物的製程中因為需要進行二階段的熱處理,在製法上仍然有製程複雜的缺點。The composite tungsten oxide fine particles obtained by the method of the above publication have sufficient ability to shield infrared rays and are suitable for use as a barrier infrared material. However, in the process of the composite tungsten oxide, since the two-stage heat treatment is required, there are still disadvantages in that the process is complicated in the preparation process.

為解決上述習知技藝之問題,本發明的主要目的在於提供一種可調式具高透明高隔熱雙重效果之複合金屬鎢氧氯化物及其製法,在製程中只需要進行單一步驟熱處理,故具有製程簡單及成本低廉的特點,而且,所製得的複合金屬鎢氧氯化物(以下,簡稱為複合鎢氧氯化物),兼具高透明及高隔熱雙重效果,適用於做為阻隔紅外線材料使用。In order to solve the above problems of the prior art, the main object of the present invention is to provide an adjustable composite metal tungsten oxychloride with high transparency and high heat insulation effect, and a method for preparing the same, which requires only a single step heat treatment in the process, so The process is simple and low-cost, and the composite metal tungsten oxychloride (hereinafter referred to as composite tungsten oxychloride) has both high transparency and high heat insulation effect, and is suitable for use as a barrier infrared material. use.

本發明的複合鎢氧氯化物,是利用銫(Cs)元素與含錫(Sn)或銻(Sb)或鉍(Bi)一種或一種以上金屬元素氯化物,在適當比例下,共摻雜形成複合鎢氧氯化物材料,其化學式為Csx Ny WO3-Z ClC ,其中Cs為銫;N為錫(Sn)或銻(Sb)或鉍(Bi);W為鎢;O為氧;X、Y、Z、C均為正數,且符合以下條件:X≦1.0;Y≦1.0;Y/X≦1.0;Z≦0.6及C≦0.1;而且,所述複合鎢氧氯化物材料中的銫(Cs)容易放出一個自由電子,搭配摻雜的錫(Sn)或銻(Sb)或鉍(Bi)金屬元素放出四至五個自由電子,各自擁有不同的吸收波長範圍,但兩者對於紅外線波長800~2000nm的共同波段,具有特別強的吸收能力。The composite tungsten oxychloride of the present invention is formed by co-doping at a suitable ratio with a cerium (Cs) element and one or more metal element chlorides containing tin (Sn) or bismuth (Sb) or bismuth (Bi). a composite tungsten oxychloride material having a chemical formula of Cs x N y WO 3-Z Cl C , wherein Cs is 铯; N is tin (Sn) or bismuth (Sb) or bismuth (Bi); W is tungsten; O is oxygen ; X, Y, Z, C are all positive and meet the following conditions: X≦1.0; Y≦1.0; Y/X≦1.0; Z≦0.6 and C≦0.1; and, in the composite tungsten oxychloride material The cesium (Cs) is easy to emit a free electron, with doped tin (Sn) or bismuth (Sb) or bismuth (Bi) metal elements to emit four to five free electrons, each with a different absorption wavelength range, but for both The common wavelength band of the infrared wavelength of 800~2000nm has a particularly strong absorption capacity.

本發明的複合鎢氧氯化物製法,包括以下各步驟:The composite tungsten oxychloride preparation method of the invention comprises the following steps:

a.取六氯化鎢溶於乙醇而調製成溶液A;a. taking tungsten hexachloride dissolved in ethanol to prepare a solution A;

b.取適量(比例)的氯化銫(CsCl)及含錫(Sn)或銻(Sb)或鉍(Bi)金屬元素的氯化物一起與水混合而調製成溶液B;b. taking an appropriate amount (proportion) of cesium chloride (CsCl) and tin (Sn) or bismuth (Sb) or bismuth (Bi) metal element chloride together with water to prepare a solution B;

c.將溶液A與溶液B以共沉積方法生成沈澱物;c. forming a precipitate by solution co-deposition of solution A and solution B;

d.對步驟c的沈澱物進行單次燒結熱處理製得所述複合鎢氧氯化物粉體。d. The composite tungsten oxychloride powder is obtained by subjecting the precipitate of step c to a single sintering heat treatment.

本發明的複合鎢氧氯化物製法,是在通入一定比例的氫氣或/及氬氣的環境下,進行燒結溫度450~800℃的單次燒結熱處理。於熱處理中通入氫氣或/及氬氣的目的,是為了避免造成部份複合鎢氧化物還原成氧化鎢(WO3 ),減弱近紅外線吸收特性;而且,同時通氫氣及氬氣可以延長複合鎢氧氯化物的耐候性。The composite tungsten oxychloride method of the present invention is a single-sintering heat treatment at a sintering temperature of 450 to 800 ° C in an environment in which a certain proportion of hydrogen or/and argon gas is introduced. The purpose of introducing hydrogen or/and argon into the heat treatment is to avoid the reduction of a part of the composite tungsten oxide to tungsten oxide (WO 3 ) and to weaken the absorption characteristics of the near-infrared rays. Moreover, the hydrogen and argon can be extended at the same time. Weather resistance of tungsten oxychloride.

本發明的複合鎢氧氯化物製法,適用於化學式為Csx Ny WO3-Z ClC 的複合鎢氧氯化物材料,其中N為錫(Sn)或銻(Sb)或鉍(Bi)金屬元素,在滿足N金屬元素對Cs元素的共掺雜比率(Y/X)為小於或等於1.0(即Y/X≦1.0)的條件下,只要調整N金屬元素的添加量,N金屬元素對Cs元素的共掺雜比率(Y/X)將隨之改變,在適當高溫爐熱處理條件下,所製得的複合鎢氧氯化物材料的物性,將隨著共掺雜比率(Y/X)的變化而呈現不同的紅外線阻隔率。當N金屬元素對Cs元素的共掺雜比率(Y/X)愈高,所製得的複合鎢氧氯化物材料的紅外線阻隔率(隔熱效果)相對愈高。因此,本發明的製法能夠依據商場上的不同用途需求產製不同隔熱程度的可調式複合鎢氧氯化物。The composite tungsten oxychloride method of the invention is suitable for a composite tungsten oxychloride material of the chemical formula Cs x N y WO 3-Z Cl C , wherein N is tin (Sn) or bismuth (Sb) or bismuth (Bi) metal The element, under the condition that the co-doping ratio (Y/X) of the N metal element to the Cs element is less than or equal to 1.0 (ie, Y/X≦1.0), as long as the addition amount of the N metal element is adjusted, the N metal element pair The co-doping ratio (Y/X) of the Cs element will change accordingly. Under the appropriate high-temperature furnace heat treatment conditions, the physical properties of the prepared composite tungsten oxychloride material will follow the co-doping ratio (Y/X). The change shows a different infrared blocking rate. When the co-doping ratio (Y/X) of the N metal element to the Cs element is higher, the infrared ray blocking ratio (heat insulating effect) of the obtained composite tungsten oxychloride material is relatively higher. Therefore, the method of the present invention can produce adjustable composite tungsten oxychloride with different thermal insulation levels according to different use requirements in the market.

本發明的複合鎢氧氯化物,含有氯元素,紅外線阻隔率超過70%(即>70%),適用於製成高透明的隔熱膜,可貼於建築物及汽車的玻璃上達成隔熱節能的效果,亦可用於電子零件之複合式基板。The composite tungsten oxychloride of the invention contains chlorine element and has an infrared ray rejection of more than 70% (ie >70%), and is suitable for forming a transparent transparent heat-insulating film, which can be attached to the glass of buildings and automobiles to achieve heat insulation. Energy-saving effects can also be applied to composite substrates for electronic components.

本發明的複合鎢氧氯化物製法,具有下述特點:The composite tungsten oxychloride method of the invention has the following characteristics:

1. 製法中只需單次燒結熱處理,製程簡單及節省成本;1. Only one sintering heat treatment is required in the preparation method, the process is simple and the cost is saved;

2. 依製法所製得的複合鎢氧化物,兼具優異紅外線阻隔率及可見光穿透率;2. The composite tungsten oxide prepared according to the method has excellent infrared blocking rate and visible light transmittance;

3. 依製法所製得的複合鎢氧化物,具有長期品質穩定性,可供產業上利用。3. The composite tungsten oxide prepared according to the method has long-term quality stability and can be used in industry.

本發明的複合鎢氧氯化物,是利用銫(Cs)元素與含錫(Sn)或銻(Sb)或鉍(Bi)金屬元素氯化物,在適當比例下,共摻雜形成複合鎢氧氯化物材料,其物性具備較佳紅外線波段阻隔特性,對於特定波長為800~2000nm的光線,尤其是波長800~1000nm的紅外線波段,更有特優吸收能力,而且其物性也具備較佳可見光穿透率,是適用於做為阻隔紅外線的高透明高隔熱材料。The composite tungsten oxychloride of the present invention utilizes cerium (Cs) element and tin (Sn) or bismuth (Sb) or bismuth (Bi) metal element chloride, and is co-doped at a proper ratio to form a composite tungsten oxychloride. The material has a better infrared band barrier property, and has a superior absorption capacity for light of a specific wavelength of 800 to 2000 nm, especially an infrared wavelength of 800 to 1000 nm, and its physical properties also have better visible light penetration. The rate is suitable for high transparency and high heat insulation materials that block infrared rays.

而且,本發明的複合鎢氧氯化物,經過壽命測試的結果,如圖1所示,具有長期品質穩定性,可供產業上利用。Further, the composite tungsten oxychloride of the present invention, as a result of the life test, has long-term quality stability as shown in Fig. 1, and is available for industrial use.

本發明的複合鎢氧氯化物,化學式為Csx Ny WO3-Z ClC ,其中Cs為銫;N為錫(Sn)或銻(Sb)或鉍(Bi);W為鎢;O為氧;X、Y、Z、C均為正數,且符合以下條件:The composite tungsten oxychloride of the present invention has a chemical formula of Cs x N y WO 3-Z Cl C , wherein Cs is 铯; N is tin (Sn) or bismuth (Sb) or bismuth (Bi); W is tungsten; Oxygen; X, Y, Z, C are all positive and meet the following conditions:

X≦1.0;X≦1.0;

Y≦1.0;Y≦1.0;

Y/X≦1.0;Y/X≦1.0;

Z≦0.6及C≦0.1;Z≦0.6 and C≦0.1;

當N元素與銫(Cs)元素共存,且滿足N元素對銫(Cs)元素的共掺雜比率(Y/X)小於或等於1.0,即Y/X≦1.0,本發明的複合鎢氧氯化物具高透明及高隔熱相乘效果;當所述共掺雜比率(Y/X)大於1.0,所述複合鎢氧氯化物的透明度及隔熱效果則較差。When the N element coexists with the cerium (Cs) element and the co-doping ratio (Y/X) of the N element to the cerium (Cs) element is less than or equal to 1.0, ie, Y/X ≦ 1.0, the composite tungsten oxychloride of the present invention The compound has a high transparency and a high heat insulation multiplication effect; when the codoping ratio (Y/X) is more than 1.0, the transparency and heat insulation effect of the composite tungsten oxychloride are poor.

本發明的複合鎢氧氯化物,含有氯元素,且以銫(Cs)元素跨族與錫(Sn)或銻(Sb)或鉍(Bi)金屬元素共摻雜製成,其透明隔熱效果明顯優於其它同族元素或其組合的複合金屬鎢氧鹵化物,適用於製成高透明的隔熱膜,可貼於建築物及汽車的玻璃上達成隔熱節能的效果。例如,本發明的複合鎢氧氯化物,其隔熱效果優於使用鹵素族F、Br、I或At元素的複合鎢氧鹵化物。The composite tungsten oxychloride of the invention contains chlorine element and is made by co-doping of strontium (Cs) element interstitial with tin (Sn) or antimony (Sb) or bismuth (Bi) metal elements, and the transparent heat insulation effect thereof The composite metal tungsten oxyhalide, which is obviously superior to other common elements or a combination thereof, is suitable for forming a highly transparent heat-insulating film, which can be applied to the glass of buildings and automobiles to achieve the effect of heat insulation and energy saving. For example, the composite tungsten oxychloride of the present invention has a better heat insulating effect than a composite tungsten oxyhalide using a halogen group F, Br, I or At element.

如圖2所示,本發明的複合鎢氧氯化物製法,包括以下各步驟:As shown in FIG. 2, the composite tungsten oxychloride process of the present invention comprises the following steps:

a.取六氯化鎢溶於乙醇調製成溶液A;a. taking tungsten hexachloride dissolved in ethanol to prepare a solution A;

b.取適量(比例)的氯化銫(CsCl)及含金屬元素的氯化物一起與水混合調製成溶液B;其中,所述金屬元素選自由錫(Sn)或銻(Sb)或鉍(Bi)所構成的群體的其中一種或一種以上;b. taking an appropriate amount (ratio) of cerium chloride (CsCl) and a metal element-containing chloride together with water to prepare a solution B; wherein the metal element is selected from tin (Sn) or bismuth (Sb) or bismuth ( Bi) one or more of the groups formed;

c.將溶液A與溶液B以共沉積方法生成至少包含氧氯化鎢(WOCl4 )及氯化物的沈澱物;其中,所述氯化物沈澱物的成分,依溶液B的成分而定,除包括氯化銫沈澱物外,還包括氯化錫、氯化銻或氯化鉍的其中一種或一種以上;c. The solution A and the solution B are co-deposited to form a precipitate comprising at least tungsten oxychloride (WOCl 4 ) and chloride; wherein the composition of the chloride precipitate depends on the composition of the solution B, Including a cerium chloride precipitate, one or more of tin chloride, cerium chloride or cerium chloride;

d.對步驟c的沈澱物進行單次燒結熱處理以製得燒結粉體;d. subjecting the precipitate of step c to a single sintering heat treatment to obtain a sintered powder;

在進行熱處理之前,對步驟c的沈澱物可以預先施行濾除溶劑步驟及乾燥步驟。The solvent removal step and the drying step may be previously performed on the precipitate of the step c before the heat treatment.

進行濾除溶劑步驟時,是利用離心法或過濾法對步驟c的沈澱物施以除掉溶劑處理。When the solvent removal step is carried out, the precipitate of the step c is subjected to a solvent removal treatment by a centrifugation method or a filtration method.

進行乾燥步驟時,是將濾除溶劑的沈澱物置入溫度115~145℃的環境中,加熱乾燥1小時。When the drying step is carried out, the precipitate of the filtered solvent is placed in an environment at a temperature of 115 to 145 ° C, and dried by heating for 1 hour.

進行單次燒結步驟時,將步驟c的沈澱物或經過乾燥處理的沈澱物置入管狀爐或方形爐(以下簡稱高溫爐)中進行高溫燒結,燒結條件係以2~10℃/min的昇溫速率,同時通入氫氣(H2 )及惰性氣體例如氬氣(Ar)。在氫氣(H2 )做為還原氣體的狀況下,將高溫爐的燒結溫度從室溫升至溫度450~800℃,且持續熱處理1~2小時;待降溫冷卻後,即製得化學式為Csx Ny WO3-Z ClC 的複合鎢氧氯化物燒結粉體(以下,簡稱為複合鎢氧氯化物粉體);進行單次燒結驟熱處理時,將高溫爐的升溫速率控制在每分鐘2~10℃,且維持固定溫度對複合鎢氧氯化物進行預定時間的燒結熱處理,對於複合鎢氧氯化物具有達成乾燥以及退火之目的。經過上述熱處理的複合鎢氧氯化物粉體,具有化學組成安定性,且變異性縮小,不會生成不當元素比例之複合鎢氧氯化物,更具有良好的近紅外線區域吸收特性。When performing a single sintering step, the precipitate of the step c or the dried precipitate is placed in a tubular furnace or a square furnace (hereinafter referred to as a high temperature furnace) for high-temperature sintering, and the sintering condition is at a heating rate of 2 to 10 ° C / min. At the same time, hydrogen (H 2 ) and an inert gas such as argon (Ar) are introduced. Under the condition of hydrogen (H 2 ) as reducing gas, the sintering temperature of the high temperature furnace is raised from room temperature to 450~800 °C, and the heat treatment is continued for 1~2 hours; after cooling down, the chemical formula is Cs. x N y WO 3-Z Cl C composite tungsten oxychloride sintered powder (hereinafter, simply referred to as composite tungsten oxychloride powder); when performing a single sintering heat treatment, the heating rate of the high temperature furnace is controlled to be per minute 2~10 ° C, and maintaining the fixed temperature for the composite tungsten oxychloride for a predetermined time of sintering heat treatment, for the composite tungsten oxychloride has achieved the purpose of drying and annealing. The composite tungsten oxychloride powder subjected to the above heat treatment has a chemical composition stability, and the variability is reduced, and a composite tungsten oxychloride which does not form an inappropriate element ratio is obtained, and has a good near-infrared region absorption property.

本發明的複合鎢氧氯化物粉體,是用於製成高透明的隔熱膜的原料,其步驟進一步包括:The composite tungsten oxychloride powder of the present invention is a raw material for forming a highly transparent heat insulating film, and the steps further include:

e.對所製得的複合鎢氧氯化物粉體進行細粉化研磨;e. finely grinding the prepared composite tungsten oxychloride powder;

f.取適量步驟e的複合鎢氧氯化物細粉,經添加黏結劑及特定配方助劑後,再經過攪拌及研磨加工後,製成漿料(或稱塗佈液);f. taking an appropriate amount of the composite tungsten oxychloride fine powder of step e, adding a binder and a specific formulation auxiliary, and then stirring and grinding to form a slurry (or coating liquid);

添加助劑的目的,是在於幫助所製成的複合鎢氧化物細粉能夠達到均勻分散。所使用的助劑,包括偶合劑、界面活性劑、分散劑、高分子聚合物改質劑或紫外線吸收劑的其中一種或一種以上搭配而成。The purpose of adding the auxiliary agent is to help the prepared composite tungsten oxide fine powder to achieve uniform dispersion. The auxiliary agent to be used includes one or more of a coupling agent, a surfactant, a dispersing agent, a high molecular polymer modifier or a UV absorber.

g.將步驟f的塗佈液以溼式塗佈方式塗在透明基材聚對苯二甲酸乙二酯膜(PET膜)上,形成一透明隔熱薄膜。g. Applying the coating liquid of the step f to the transparent substrate polyethylene terephthalate film (PET film) by wet coating to form a transparent heat insulating film.

例如,將步驟e的複合鎢氧氯化物細粉加入甲苯溶劑中,配製成複合鎢氧氯化物細粉占20wt%(重量比)的溶液,並加入6wt%之高分子型分散劑,利用1mm釔鋯珠研磨分散,得到複合鎢氧氯化物的粒徑小於80 nm的分散液。For example, the composite tungsten oxychloride fine powder of the step e is added to a toluene solvent to prepare a solution of a composite tungsten oxychloride fine powder of 20% by weight (weight ratio), and 6 wt% of a polymer type dispersant is added and utilized. 1 mm cerium zirconium beads were ground and dispersed to obtain a dispersion of composite tungsten oxychloride having a particle diameter of less than 80 nm.

將所述分散液與壓克力樹脂(商品型號SSM7,南亞塑膠公司產製)混合,配製成分散液占20wt%(重量比)的塗佈液。將此塗佈液以溼式塗佈的方式塗在透明基材上,該透明基材可為玻璃、聚對苯二甲酸乙二酯膜(PET)、聚萘二甲酸乙二酯(PEN)、聚碳酸酯(PC)、聚氯乙烯(PVC)、聚丙烯(PP)、聚乙烯(PE)、聚丙烯酸樹酯(Acrylic Resin)、芳香族聚酯(Polyarylate;PAr)、芳香族聚酯(CycloOlefin Polymer;COP)等高分子薄膜,於120℃乾燥2分鐘,得到透明隔熱薄膜。The dispersion liquid was mixed with an acrylic resin (commercial model SSM7, manufactured by Nanya Plastics Co., Ltd.) to prepare a coating liquid having a dispersion of 20% by weight (by weight). The coating liquid is applied to the transparent substrate by wet coating, and the transparent substrate may be glass, polyethylene terephthalate film (PET) or polyethylene naphthalate (PEN). , polycarbonate (PC), polyvinyl chloride (PVC), polypropylene (PP), polyethylene (PE), acrylic resin (Acrylic Resin), aromatic polyester (PAr), aromatic polyester A polymer film such as CycloOlefin Polymer (COP) was dried at 120 ° C for 2 minutes to obtain a transparent heat-insulating film.

根據以上步驟所製得的透明隔熱薄膜,具有優異的紅外線高阻隔性以及可見光高穿透性。以下,列舉實施例更進一步具體說明本發明。The transparent heat-insulating film obtained according to the above steps has excellent infrared high barrier properties and high visible light transmittance. Hereinafter, the present invention will be further described in detail by way of examples.

評估本發明的透明隔熱薄膜的各項物性,是依據下列的測試方法。The evaluation of the physical properties of the transparent heat-insulating film of the present invention is based on the following test methods.

1.可見光穿透率(VLT%)測試:採用日商Tokyo Denshoku Co.,Ltd.產製的型號為TC-HⅢ的光穿透率測試機(Haze Meter),依JIS K7705測試標準,測試透明隔熱薄膜的光透過率及霧度值。1. Visible light transmittance (VLT%) test: A light transmittance tester (Haze Meter) of the model TC-HIII manufactured by Japanese Denkyoku Denshoku Co., Ltd., tested in accordance with JIS K7705 test standard, transparent test Light transmittance and haze value of the heat insulating film.

可見光穿透率越高,代表透明隔熱薄膜的透明性越佳。The higher the visible light transmittance, the better the transparency of the transparent heat-insulating film.

2.紅外線(IR cut%)阻隔率測試:採用日商HOYA產製的型號為LT-3000紅外線阻隔率測試機,依JIS R3106測試標準,測試聚酯膜的紅外線阻隔率。2. Infrared (IR cut%) barrier rate test: The model of the LT-3000 infrared barrier rate tester manufactured by Nissan HOYA was used to test the infrared blocking rate of the polyester film according to the JIS R3106 test standard.

測試結果為紅外線阻隔率愈高,代表聚酯膜的隔熱效果越佳。The test result is that the higher the infrared blocking rate, the better the heat insulation effect of the polyester film.

3.透明及隔熱總指數(即,VLT%+IR cut%),是由上述兩種測得數據相加的總合,數值愈高表示透明及隔熱效果愈佳。3. The total index of transparency and heat insulation (ie, VLT%+IR cut%) is the sum of the above two measured data. The higher the value, the better the transparency and heat insulation effect.

實施例1Example 1

取六氯化鎢與乙醇混合製備pH值約為0的藍色溶液A;另取氯化銫(CsCl)及三氯化銻(SbCl3 )依1莫耳對0.1莫耳的比例一起與水混合製備透明溶液B。將A、B兩種溶液以共沉積方法產生沈澱物。其化學反應式如下:A mixture of tungsten hexachloride and ethanol is used to prepare a blue solution A having a pH of about 0; another cesium chloride (CsCl) and ruthenium trichloride (SbCl 3 ) are combined with water at a ratio of 1 mole to 0.1 mole. The transparent solution B was prepared by mixing. The two solutions A and B were precipitated by a co-deposition method. Its chemical reaction formula is as follows:

2WCl 6 +C 2 H 5 OH+3H 2 OWOCl 4 ()+WO 2 Cl 2 ()+6HCl+C 2 H 5 OH WOCl 4 ()+WO 2 Cl 2 ()+C 2 H 5 OH+CsCl+SbCl 3 +3H 2 O2WO 3 ()+Cs + +Sb + 3 +Cl - +6HCl+C 2 H 5 OH 2WCl 6 +C 2 H 5 OH+3H 2 OWOCl 4 ()+WO 2 Cl 2 ()+6HCl+C 2 H 5 OH ; WOCl 4 ()+WO 2 Cl 2 ()+C 2 H 5 OH+CsCl+SbCl 3 +3H 2 O2WO 3 ()+Cs + +Sb + 3 +Cl - +6HCl+C 2 H 5 OH

接著,將所取得的沈澱物放置於高溫爐中,並通入一定流量之氬氣與氫氣,在高溫爐的升溫速率為每分鐘2℃的條件下,將高溫爐從室溫升至485~515℃(以平均溫度500℃表示),且持續熱處理1小時。Next, the obtained precipitate is placed in a high-temperature furnace, and a certain flow of argon gas and hydrogen gas are introduced, and the high-temperature furnace is raised from room temperature to 485 under the condition that the heating rate of the high-temperature furnace is 2 ° C per minute. 515 ° C (expressed at an average temperature of 500 ° C), and heat treatment was continued for 1 hour.

熱處理完成之後,即製得pH值約為7的含有銫、銻元素之複合鎢氧化物,其反應式如下:After the heat treatment is completed, a composite tungsten oxide containing cerium and lanthanum elements having a pH of about 7 is obtained, and the reaction formula is as follows:

2WOCl 4 +2WO 2 Cl 2 +2Cs + +Sb +3 +2Cl - +6H 2 O2Cs x Sb y WO 3 Cl+10HCl+H 2 (X1,y1) 2WOCl 4 +2WO 2 Cl 2 +2Cs + +Sb +3 +2Cl - +6H 2 O2Cs x Sb y WO 3 Cl+10HCl+H 2 (X1,y1)

最後,將複合鎢氧化物粉體加入甲苯溶劑中配製成重量比20%的溶液,並加入重量比6%的高分子型分散劑,利用1mm釔鋯珠研磨分散得到含有粒徑小於80 nm之複合鎢氧氯化物研磨分散液。Finally, the composite tungsten oxide powder was added into a toluene solvent to prepare a solution with a weight ratio of 20%, and a 6% by weight polymer dispersant was added and ground and dispersed by using 1 mm cerium zirconium beads to obtain a particle diameter of less than 80 nm. The composite tungsten oxychloride grinding dispersion.

將此研磨分散液與壓克力樹脂(商品型號SSM7,南亞塑膠公司產製)配成重量比20%塗佈液,將此塗佈液以溼式塗佈的方式塗在PET薄膜上,於120℃乾燥2分鐘,得到透明隔熱薄膜。測定300~2000nm波長的穿透率(即VLT%及IR cut%),結果列於表1。The polishing dispersion was mixed with an acrylic resin (product type SSM7, manufactured by Nanya Plastics Co., Ltd.) to form a 20% by weight coating liquid, and the coating liquid was applied to the PET film by wet coating. Drying at 120 ° C for 2 minutes gave a transparent heat-insulating film. The transmittance at a wavelength of 300 to 2000 nm (i.e., VLT% and IR cut%) was measured, and the results are shown in Table 1.

實施例2Example 2

同實施例1,但取氯化銫及三氯化銻(SbCl3 )依1莫耳對0.5莫耳的比例一起與水混合製備透明溶液B。The same procedure as in Example 1 was carried out except that cerium chloride and cerium trichloride (SbCl 3 ) were mixed with water in a ratio of 1 mol to 0.5 mol to prepare a transparent solution B.

測定所製得透明隔熱薄膜對300~2000nm波長的穿透率,結果列於表1。The transmittance of the obtained transparent heat-insulating film for the wavelength of 300 to 2000 nm was measured, and the results are shown in Table 1.

實施例3Example 3

同實施例2,但使用三氯化錫(SnCl3 )取代三氯化銻(SbCl3 )製備透明溶液B。The transparent solution B was prepared as in Example 2 except that tin trichloride (SnCl 3 ) was used instead of antimony trichloride (SbCl 3 ).

測定所製得透明隔熱薄膜對300~2000nm波長的穿透率,結果列於表1;其壽命測試趨勢圖的結果,則列於圖1。The transmittance of the obtained transparent heat-insulating film for the wavelength of 300 to 2000 nm was measured, and the results are shown in Table 1. The results of the life test trend chart are shown in Fig. 1.

實施例4Example 4

同實施例2,但使用三氯化鉍(BiCl3 )取代三氯化銻(SbCl3 )製備透明溶液B。The transparent solution B was prepared as in Example 2 except that ruthenium trichloride (BiCl 3 ) was used instead of ruthenium trichloride (SbCl 3 ).

測定所製得透明隔熱薄膜對300~2000nm波長的穿透率,結果列於表1。The transmittance of the obtained transparent heat-insulating film for the wavelength of 300 to 2000 nm was measured, and the results are shown in Table 1.

實施例5Example 5

同實施例1,但取氯化銫及三氯化銻(SbCl3 )依1莫耳對0.7莫耳的比例與水混合製備透明溶液B。The same procedure as in Example 1 was carried out except that cerium chloride and cerium trichloride (SbCl 3 ) were mixed with water in a ratio of 1 mol to 0.7 mol to prepare a transparent solution B.

測定所製得透明隔熱薄膜對300~2000nm波長的穿透率,結果列於表1及圖3。The transmittance of the obtained transparent heat-insulating film to a wavelength of 300 to 2000 nm was measured, and the results are shown in Table 1 and Figure 3.

實施例6Example 6

同實施例5,但對沈澱物以過濾法施以移除溶劑處理,而得到包含氯化鎢、氯化銫、三氯化銻之溼泥沈澱物,且將高溫爐的煅燒溫度從室溫升至785~815℃(平均溫度800℃)。Same as in Example 5, but the precipitate was subjected to a filtration treatment to remove the solvent to obtain a wet mud precipitate containing tungsten chloride, cesium chloride and ruthenium trichloride, and the calcination temperature of the high temperature furnace was from room temperature. It rises to 785~815°C (average temperature 800°C).

測定所製得透明隔熱薄膜對300~2000nm波長的穿透率,結果列於表1。The transmittance of the obtained transparent heat-insulating film for the wavelength of 300 to 2000 nm was measured, and the results are shown in Table 1.

實施例7Example 7

同實施例5,但將高溫爐的升溫速率改為每分鐘10℃。Same as Example 5, except that the heating rate of the high temperature furnace was changed to 10 ° C per minute.

測定所製得透明隔熱薄膜對300~2000nm波長的穿透率,結果列於表1。The transmittance of the obtained transparent heat-insulating film for the wavelength of 300 to 2000 nm was measured, and the results are shown in Table 1.

實施例8Example 8

同實施例3,但取氯化銫及三氯化錫(SnCl3 )依1莫耳對0.7莫耳的比例一起與水混合製備透明溶液B。。The same procedure as in Example 3 was carried out except that cerium chloride and tin trichloride (SnCl 3 ) were mixed with water in a ratio of 1 mol to 0.7 mol to prepare a transparent solution B. .

測定所製得透明隔熱薄膜對300~2000nm波長的穿透率,結果列於表1。The transmittance of the obtained transparent heat-insulating film for the wavelength of 300 to 2000 nm was measured, and the results are shown in Table 1.

實施例9Example 9

同實施例1,但取氯化銫及三氯化銻(SbCl3 )依1莫耳對1.0莫耳的比例一起與水混合製備透明溶液B。The transparent solution B was prepared in the same manner as in Example 1, except that barium chloride and barium trichloride (SbCl 3 ) were mixed with water in a ratio of 1 mole to 1.0 mole.

測定所製得透明隔熱薄膜對300~2000nm波長的穿透率,結果列於表1。The transmittance of the obtained transparent heat-insulating film for the wavelength of 300 to 2000 nm was measured, and the results are shown in Table 1.

比較例1Comparative example 1

同實施例5,但將高溫爐的升溫速率改為每分鐘15℃。Same as Example 5, except that the heating rate of the high temperature furnace was changed to 15 ° C per minute.

測定所製得透明隔熱薄膜對300~2000nm波長的穿透率,結果列於表1。The transmittance of the obtained transparent heat-insulating film for the wavelength of 300 to 2000 nm was measured, and the results are shown in Table 1.

比較例2Comparative example 2

同實施例1,但僅取氯化銫與水混合製備透明溶液B。Same as in Example 1, except that only cesium chloride was mixed with water to prepare a transparent solution B.

測定所製得透明隔熱薄膜對300~2000nm波長的穿透率,結果列於表1及圖3。The transmittance of the obtained transparent heat-insulating film to a wavelength of 300 to 2000 nm was measured, and the results are shown in Table 1 and Figure 3.

比較例3Comparative example 3

同實施例1,但僅取氯化銫與水混合製備透明溶液B,且將高溫爐的煅燒溫度從室溫升至785~815℃(平均溫度800℃)。The same as in Example 1, except that only cesium chloride was mixed with water to prepare a transparent solution B, and the calcination temperature of the high-temperature furnace was raised from room temperature to 785 to 815 ° C (average temperature of 800 ° C).

測定所製得透明隔熱薄膜對300~2000nm波長的穿透率,結果列於表1及圖3。The transmittance of the obtained transparent heat-insulating film to a wavelength of 300 to 2000 nm was measured, and the results are shown in Table 1 and Figure 3.

ratio 較例4Comparative example 4

同實施例5,但改為二階段熱處理,進行第一階段的高溫爐熱處理時,通入一定流量的氫氣(H2 ),在高溫爐的升溫速率為每分鐘2℃的條件下,將高溫爐從室溫升至485~515℃(以下以平均500℃表示),且持續熱處理1小時;待溫度冷卻回到室溫後,進行第二階段的高溫爐熱處理,在僅通入一定流量的氬氣的條件下,以每分鐘2℃升溫速率,將高溫爐從室溫升至至785℃~815℃(平均溫度800℃),且持續熱處理1小時。In the same manner as in the fifth embodiment, but in the second-stage heat treatment, when the first-stage high-temperature furnace heat treatment is performed, a certain flow of hydrogen (H 2 ) is introduced, and the high-temperature furnace is heated at a rate of 2 ° C per minute, and the high temperature is applied. The furnace is raised from room temperature to 485 ~ 515 ° C (hereinafter expressed as an average of 500 ° C), and heat treatment is continued for 1 hour; after the temperature is cooled back to room temperature, the second stage of the high temperature furnace heat treatment is performed, and only a certain flow rate is passed. Under high argon conditions, the high temperature furnace was raised from room temperature to 785 ° C to 815 ° C (average temperature 800 ° C) at a rate of 2 ° C per minute, and heat treatment was continued for 1 hour.

測定所製得透明隔熱薄膜對300~2000nm波長的穿透率,結果列於表1。The transmittance of the obtained transparent heat-insulating film for the wavelength of 300 to 2000 nm was measured, and the results are shown in Table 1.

比較例5Comparative Example 5

將固體三氧化鎢(WO3 )與固體碳酸銫(Cs2 CO3 )均勻混合。接著,將混合粉末放置於高溫爐中,並通入一定流量之氬氣與氫氣,在高溫爐的升溫速率為每分鐘2℃的條件下,將高溫爐從室溫升至485~515℃(平均500℃),且持續熱處理1小時。The solid tungsten trioxide (WO 3) with a solid cesium carbonate (Cs 2 CO 3) were uniformly mixed. Next, the mixed powder is placed in a high-temperature furnace, and a certain flow of argon gas and hydrogen gas are introduced, and the high-temperature furnace is raised from room temperature to 485 to 515 ° C under the condition that the heating rate of the high-temperature furnace is 2 ° C per minute ( An average of 500 ° C) and continuous heat treatment for 1 hour.

熱處理完成之後,即製得複合鎢氧化物,以X光繞射儀與掃描式電子顯微鏡的能譜分析儀鑑定為六方結晶不含鹵素的複合鎢氧化物。After the heat treatment is completed, a composite tungsten oxide is obtained, which is identified as a hexagonal crystal halogen-free composite tungsten oxide by an X-ray diffractometer and a scanning electron microscope energy spectrum analyzer.

最後,測定依實施例1方法製得的透明隔熱薄膜對300~2000nm波長的穿透率,結果列於表1。Finally, the transmittance of the transparent heat-insulating film obtained by the method of Example 1 at a wavelength of 300 to 2000 nm was measured, and the results are shown in Table 1.

比較例6Comparative Example 6

同實施例5,但使用氯化鈉(NaCl)取代氯化銫製備透明溶液B。Same as Example 5, except that sodium chloride (NaCl) was used in place of cerium chloride to prepare a transparent solution B.

測定所製得透明隔熱薄膜對300~2000nm波長的穿透率,結果列於表1。The transmittance of the obtained transparent heat-insulating film for the wavelength of 300 to 2000 nm was measured, and the results are shown in Table 1.

比較例7Comparative Example 7

同實施例1,但取氯化銫及三氯化銻(SbCl3 )依1莫耳對1.1莫耳的比例一起與水混合製備透明溶液B。The same procedure as in Example 1 was carried out except that cerium chloride and cerium trichloride (SbCl 3 ) were mixed with water in a ratio of 1 mol to 1.1 mol to prepare a transparent solution B.

測定所製得透明隔熱薄膜對300~2000nm波長的穿透率,結果列於表1。The transmittance of the obtained transparent heat-insulating film for the wavelength of 300 to 2000 nm was measured, and the results are shown in Table 1.

結果 Result :

1. 實施例3製得的透明隔熱薄膜,經由1000小時的長時間照光測試,根據圖1的透明隔熱薄膜壽命測試趨勢圖,顯然對於紅外線波段阻隔率及可見光穿透率的變化保持低於10%。因此,實施例3的透明隔熱薄膜具有長期品質穩定性,可供產業上利用。1. The transparent heat-insulating film prepared in Example 3, after 1000 hours of long-time illumination test, according to the transparent insulation film life test trend chart of FIG. 1, it is apparent that the change of the infrared band blocking rate and the visible light transmittance is kept low. At 10%. Therefore, the transparent heat-insulating film of Example 3 has long-term quality stability and is available for industrial use.

2. 對於波長300~2000nm光線的可見光穿透率以及紅外線阻隔率,根據表1的透明及隔熱總指數(VLT%+IR cut%),實施例1-9製成的透明隔熱薄膜均超過160,而做為對照組的比較例1-7製成的透明隔熱薄膜均低於150。2. For the visible light transmittance and the infrared ray rejection of the wavelength of 300-2000 nm, according to the transparent and heat-insulating total index (VLT%+IR cut%) of Table 1, the transparent heat-insulating films prepared in Examples 1-9 are More than 160, and the transparent heat-insulating films made in Comparative Examples 1-7 as a control group were all less than 150.

由此證實,本發明的複合鎢氧氯化物,適用於做為阻隔紅外線的隔熱材料,而且使用於製成透明隔熱薄膜,對於波長1000~2000nm的紅外線波段,具有優異的阻隔特性,對於波長400~600 nm可見光波段,也顯示具備較佳的可見光穿透率。It is thus confirmed that the composite tungsten oxychloride of the present invention is suitable for use as a heat insulating material for blocking infrared rays, and is used for forming a transparent heat insulating film, and has excellent barrier properties for an infrared band having a wavelength of 1000 to 2000 nm. The visible light band with a wavelength of 400~600 nm also shows better visible light transmittance.

3.實施例2-4的複合鎢氧氯化物,含氯元素且選用不同錫(Sn)或銻(Sb)或鉍(Bi)金屬元素與銫(Cs)元素共摻雜,且滿足共掺雜比率Y/X≦1.0的條件,所製成的透明隔熱薄膜,根據表1的測試結果,可見光穿透率範圍介於70-72,紅外線阻隔率範圍介於91-92。3. The composite tungsten oxychloride of Example 2-4, containing a chlorine element and using different tin (Sn) or bismuth (Sb) or bismuth (Bi) metal elements co-doped with cerium (Cs) elements, and satisfies co-doping According to the conditions of the heterogeneous ratio Y/X≦1.0, the transparent heat-insulating film produced has a visible light transmittance ranging from 70 to 72 and an infrared blocking ratio ranging from 91 to 92 according to the test results of Table 1.

由此證實,本發明的複合鎢氧氯化物,可以選用錫(Sn)或銻(Sb)或鉍(Bi)金屬元素與銫(Cs)元素共摻雜,且適用於製成透明隔熱膜。It is thus confirmed that the composite tungsten oxychloride of the present invention can be co-doped with tin (Sn) or bismuth (Sb) or bismuth (Bi) metal elements and cerium (Cs) elements, and is suitable for making transparent thermal insulation film. .

4.比較例5使用不含鹵素的複合鎢氧化物製成透明隔熱薄膜,根據表1的透明及隔熱總指數,顯然遠不及實施例1-9製成的透明隔熱薄膜。4. Comparative Example 5 A transparent heat-insulating film was formed using a halogen-free composite tungsten oxide. According to the total transparency and heat insulation index of Table 1, it was apparently far less than the transparent heat-insulating film produced in Examples 1-9.

所以,本發明的複合鎢氧氯化物的組成中,因為含有氯元素,而具有較佳的紅外線波段阻隔特性。Therefore, the composition of the composite tungsten oxychloride of the present invention has a preferable infrared band blocking property because it contains chlorine.

5.分析比較圖3的穿透率光譜圖,實施例5製得的透明隔熱薄膜,相對於對照組之比較例2及比較例3製成的透明隔熱薄膜,具有優異可見光波段(400~600 nm)穿透特性以及紅外線波段(1000~2000 nm)阻隔特性。5. Analysis and comparison of the transmittance spectrum of FIG. 3, the transparent heat-insulating film obtained in Example 5, and the transparent heat-insulating film produced in Comparative Example 2 and Comparative Example 3 of the control group have excellent visible light band (400) ~600 nm) penetration characteristics and infrared band (1000~2000 nm) barrier properties.

而實施例5的複合鎢氧氯化物,是含氯元素且選用銻(Sb)金屬元素與銫(Cs)元素共摻雜。比較例2-3的複合鎢氧氯化物,則含氯元素及銫金屬元素,不摻雜銻(Sb)金屬元素。Further, the composite tungsten oxychloride of Example 5 is a chlorine-containing element and is doped with a strontium (Sb) metal element and a cerium (Cs) element. The composite tungsten oxychloride of Comparative Example 2-3 contains a chlorine element and a ruthenium metal element, and is not doped with a bismuth (Sb) metal element.

由此證實,本發明的複合鎢氧氯化物,利用銫(Cs)元素與錫(Sn)或銻(Sb)或鉍(Bi)金屬元素共摻雜的結果,對於所製得的透明隔熱薄膜具有相乘效果,可以明顯提升透明隔熱薄膜的紅外線波段阻隔特性及可見光穿透率特性。It is thus confirmed that the composite tungsten oxychloride of the present invention utilizes the result of co-doping of cerium (Cs) element with tin (Sn) or bismuth (Sb) or bismuth (Bi) metal elements, and the resulting transparent heat insulation The film has a multiplication effect, which can significantly improve the infrared band barrier property and the visible light transmittance characteristic of the transparent heat insulating film.

6.實施例1、2、5、9及比較例7的複合鎢氧氯化物,選用銻(Sb)金屬元素與銫(Cs)元素共摻雜,且實施例1、2、5、9的銻(Sb)對銫(Cs)的共掺雜比率範圍介於0.1~1.0,滿足Y/X≦1.0的條件,但比較例7則否。6. The composite tungsten oxychlorides of Examples 1, 2, 5, 9 and Comparative Example 7 were co-doped with a bismuth (Sb) metal element and a cerium (Cs) element, and Examples 1, 2, 5, and 9 The co-doping ratio of 锑(Sb) to 铯(Cs) ranges from 0.1 to 1.0, which satisfies the condition of Y/X≦1.0, but Comparative Example 7 does.

根據表1的測試結果,滿足Y/X≦1.0的條件下,當Y/X的比值愈大,所製成的透明隔熱薄膜的可見光穿透率相對降低,紅外線組隔率(隔熱效果)則升高;而比較例7的複合鎢氧氯化物,不滿足Y/X≦1.0的條件,不適合用於製成高透明的隔熱膜。According to the test results in Table 1, under the condition of satisfying Y/X≦1.0, when the ratio of Y/X is larger, the visible light transmittance of the transparent heat-insulating film is relatively reduced, and the infrared group ratio (insulation effect) However, the composite tungsten oxychloride of Comparative Example 7 does not satisfy the condition of Y/X ≦ 1.0, and is not suitable for use as a highly transparent heat-insulating film.

因此,本發明的複合鎢氧氯化物製法,可根據不同用途的需求,在滿足Y/X≦1.0的條件下,藉調控不同Y/X比值(或稱共掺雜比率)製成具不同特性的複合鎢氧氯化物,及製成適用不同用途的高透明隔熱膜。Therefore, the composite tungsten oxychloride method of the present invention can be made into different characteristics by adjusting different Y/X ratios (or co-doping ratios) under the condition of satisfying Y/X≦1.0 according to the needs of different uses. The composite tungsten oxychloride is made into a highly transparent heat-insulating film suitable for different uses.

7.實施例5及實施例6製得的透明隔熱薄膜,根據表1的透明及隔熱總指數,相對於對照組之比較例4製成的透明隔熱薄膜,具有優異的可見光波段穿透特性以及紅外線波段阻隔特性。7. The transparent heat-insulating film obtained in Example 5 and Example 6 has an excellent visible light band penetration with respect to the transparent heat-insulating film produced in Comparative Example 4 according to the total transparency and heat insulation index of Table 1. Transmissive characteristics and infrared band blocking characteristics.

三者之間的差別,是在對複合鎢氧氯化物施以高溫煅燒的製程中,實施例5及實施例6施以單次燒結熱處理,且同時通入氫氣(H2 )及氬氣(Ar),相對於比較例4施以二階段熱處理,且進行第一階段熱處理時通入氫氣及進行第二階段熱處理時通入氬氣。The difference between the three is that in the process of applying high temperature calcination to the composite tungsten oxychloride, the fifth embodiment and the sixth embodiment are subjected to a single sintering heat treatment, and at the same time, hydrogen (H 2 ) and argon gas are introduced ( Ar), a two-stage heat treatment was applied to Comparative Example 4, and hydrogen gas was supplied during the first-stage heat treatment and argon gas was supplied during the second-stage heat treatment.

由此證實,本發明的複合鎢氧氯化物製法,只需進行單次燒結熱處理,而且同時通入氫氣(H2 )及氬氣(Ar),就有助於使製得的複合鎢氧氯化物具有良好的近紅外線區域吸收特性,具製程簡單及節省成本的特點。It is thus confirmed that the composite tungsten oxychloride method of the present invention only needs to perform a single sintering heat treatment, and simultaneously introduces hydrogen (H 2 ) and argon (Ar), thereby contributing to the preparation of the composite tungsten oxychloride. The compound has good absorption characteristics in the near-infrared region, and has the characteristics of simple process and cost saving.

8.實施例5及實施例6製得的透明隔熱薄膜,根據表1的透明及隔熱總指數,顯示燒結溫度越高,所製得的複合鎢氧氯化物粉末的透明度越佳。8. The transparent heat-insulating film obtained in Example 5 and Example 6 showed that the higher the sintering temperature, the higher the transparency of the obtained composite tungsten oxychloride powder according to the general index of transparency and heat insulation of Table 1.

9.同樣情形,實施例5及實施例7製得的透明隔熱薄膜,根據表1的透明及隔熱總指數,相對於對照組之比較例1製成的透明隔熱薄膜,具有優異的可見光波段穿透特性以及紅外線波段阻隔特性。9. In the same manner, the transparent heat-insulating film obtained in Example 5 and Example 7 was excellent in the transparent heat-insulating film produced in Comparative Example 1 according to the total transparency and heat-insulating index of Table 1. Visible light transmission characteristics and infrared band blocking characteristics.

三者之間的差別,是在對複合鎢氧氯化物施以高溫燒結的製程中,分別設定不同的昇溫速率條件。實施例5設定升溫速率2℃/min及實施例7設定升溫速率10℃/min,相對於比較例1設定升溫速率15℃/min。The difference between the three is that different heating rate conditions are set in the process of applying high temperature sintering to the composite tungsten oxychloride. In Example 5, the temperature increase rate was set to 2 ° C / min, and in Example 7, the temperature increase rate was set to 10 ° C / min, and the temperature increase rate was set to 15 ° C / min with respect to Comparative Example 1.

由此證實,本發明的複合鎢氧氯化物製法,進行單次燒結熱處理時,將高溫爐的升溫速率控制在每分鐘2~10℃,有助於使本發明的複合鎢氧氯化物更具有良好的近紅外線區域吸收特性。It is thus confirmed that the composite tungsten oxychloride method of the present invention controls the heating rate of the high temperature furnace to 2 to 10 ° C per minute when performing a single sintering heat treatment, thereby contributing to the composite tungsten oxychloride of the present invention. Good absorption characteristics in the near-infrared region.

圖1為本發明的複合鎢氧氯化物微粒的壽命測試趨勢圖;1 is a trend chart of life testing of composite tungsten oxychloride particles of the present invention;

圖2為本發明的複合鎢氧氯化物製法的步驟流程圖;2 is a flow chart showing the steps of the method for preparing a composite tungsten oxychloride according to the present invention;

圖3為本發明的複合鎢氧氯化物微粒之穿透率光譜圖。Figure 3 is a graph showing the transmittance of the composite tungsten oxychloride particles of the present invention.

Claims (6)

一種透明隔熱材料的製法,專用於製造具阻隔波長800~2000nm紅外線波段特性的透明隔熱材料,其特徵在於,包括以下各步驟:a.取六氯化鎢溶於乙醇而調製成溶液A;b.取適量的氯化銫(CsCl)及含錫(Sn)或銻(Sb)或鉍(Bi)金屬元素的氯化物一起與水混合而調製成溶液B;c.將溶液A與溶液B以共沉積方法生成沈澱物;d.對步驟c的沈澱物進行燒結溫度450~800℃的燒結熱處理,製得化學式為Csx Ny WO3-Z ClC 的複合鎢氧氯化物粉體,其中Cs為銫;N為錫(Sn)或銻(Sb)或鉍(Bi);W為鎢;O為氧;X、Y、Z、C均為正數,且符合以下條件:X≦1.0;Y≦1.0;Y/X≦1.0;Z≦0.6及C≦0.1。The invention discloses a method for manufacturing a transparent heat insulating material, which is specially used for manufacturing a transparent heat insulating material having a characteristic of blocking an infrared band of a wavelength of 800 to 2000 nm, and is characterized in that the following steps are included: a. taking tungsten hexachloride dissolved in ethanol to prepare a solution A ; b. taking an appropriate amount of cesium chloride (CsCl) and a tin containing (Sn) or bismuth (Sb) or bismuth (Bi) metal elements together with water to prepare a solution B; c. solution A and solution B is formed by a co-deposition method; d. The precipitate of step c is subjected to a sintering heat treatment at a sintering temperature of 450 to 800 ° C to obtain a composite tungsten oxychloride powder having a chemical formula of Cs x N y WO 3-Z Cl C Wherein Cs is 铯; N is tin (Sn) or bismuth (Sb) or bismuth (Bi); W is tungsten; O is oxygen; X, Y, Z, C are all positive and meet the following conditions: X ≦ 1.0 Y≦1.0; Y/X≦1.0; Z≦0.6 and C≦0.1. 如申請專利範圍第1項所述之一種透明隔熱材料的製法,其中,進行步驟d時,是在通入氫氣及氬氣的環境下進行燒結熱處理。A method for producing a transparent heat insulating material according to claim 1, wherein in the step d, the sintering heat treatment is performed in an atmosphere in which hydrogen gas and argon gas are introduced. 如申請專利範圍第1項或第2項所述之一種透明隔熱材料的製法,其中,進行步驟d時,是以升溫速率每分鐘2~10℃的條件從室溫升至燒結溫度450~800℃,且持續熱處理1~2小時。The method for producing a transparent heat insulating material according to the first or second aspect of the patent application, wherein, in the step d, the temperature is raised from room temperature to a sintering temperature of 450 to 2 °C per minute. 800 ° C, and continued heat treatment for 1-2 hours. 如申請專利範圍第1項所述之一種透明隔熱材料的製法,其中,在滿足Y/X≦1.0的條件下,進行步驟b時調控不同Y/X比值,可製得具不同阻隔紅外線波段特性的複合鎢氧氯化物粉體。The method for preparing a transparent heat insulating material according to claim 1, wherein, under the condition that Y/X≦1.0 is satisfied, different Y/X ratios are adjusted when performing step b, and different blocking infrared bands can be obtained. Characteristic composite tungsten oxychloride powder. 一種透明隔熱材料,根據申請專利範圍第1項的製法製得,具阻隔波長800~2000nm紅外線波段特性,化學式為Csx Ny WO3-Z ClC ,其中Cs為銫;N為錫(Sn)或銻(Sb)或鉍(Bi);W為鎢;O為氧;X、Y、Z、C均為正數,且符合以下條件:X≦1.0;Y≦1.0;Y/X≦1.0;Z≦0.6及C≦0.1。A transparent heat insulating material is obtained according to the method of claim 1 of the patent application, and has the infrared band characteristic of blocking wavelength of 800-2000 nm, and the chemical formula is Cs x N y WO 3-Z Cl C , wherein Cs is 铯; N is tin ( Sn) or bismuth (Sb) or bismuth (Bi); W is tungsten; O is oxygen; X, Y, Z, C are positive numbers, and meet the following conditions: X ≦ 1.0; Y ≦ 1.0; Y / X ≦ 1.0 ;Z≦0.6 and C≦0.1. 如申請專利範圍第5項所述之一種透明隔熱材料,具阻隔波長800~1000nm紅外線波段特性。A transparent heat insulating material as described in claim 5, which has an infrared band characteristic of blocking wavelengths of 800 to 1000 nm.
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