TWI378149B - - Google Patents

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TWI378149B
TWI378149B TW097111191A TW97111191A TWI378149B TW I378149 B TWI378149 B TW I378149B TW 097111191 A TW097111191 A TW 097111191A TW 97111191 A TW97111191 A TW 97111191A TW I378149 B TWI378149 B TW I378149B
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sputtering
film
mass
resistivity
sputtering target
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TW097111191A
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TW200900520A (en
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Taizo Morinaka
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Mitsui Mining & Smelting Co
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/3407Cathode assembly for sputtering apparatus, e.g. Target
    • C23C14/3414Metallurgical or chemical aspects of target preparation, e.g. casting, powder metallurgy
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/453Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zinc, tin, or bismuth oxides or solid solutions thereof with other oxides, e.g. zincates, stannates or bismuthates
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/08Oxides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/08Oxides
    • C23C14/086Oxides of zinc, germanium, cadmium, indium, tin, thallium or bismuth
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3251Niobium oxides, niobates, tantalum oxides, tantalates, or oxide-forming salts thereof
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3293Tin oxides, stannates or oxide forming salts thereof, e.g. indium tin oxide [ITO]
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3294Antimony oxides, antimonates, antimonites or oxide forming salts thereof, indium antimonate

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Physical Vapour Deposition (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Non-Insulated Conductors (AREA)

Description

1378149 九、發明說明 【發明所屬之技術領域】 本發明是關於Sn02系濺鍍靶及使用它所製造的濺鍍 膜者’具體上,是關於在平板顯示器、觸摸板、太陽電池 等的各種用途,被使用於用以確保透明電極、防止帶電、 電磁玻遮蔽、氣體障壁、熱線反射等的各種膜功能的 Sn02系濺鍍靶及其濺鍍膜者。1378149 IX. OBJECTS OF THE INVENTION The present invention relates to a Sn02-based sputtering target and a sputtering film produced using the same, and specifically relates to various uses in flat panel displays, touch panels, solar cells, and the like. It is used in Sn02-based sputter targets and their sputter films for ensuring various functions of transparent electrodes, anti-charge, electromagnetic glass shielding, gas barriers, and heat line reflection.

【先前技術】 近年來’ Sn〇2系薄膜是被使用在平板顯不器、觸摸板 、太陽電池等的寬廣用途上。在工業上,該Sn02系薄膜 是藉由噴灑法或CVD法所製造作爲主流。但是,此些方 法是無法適用於大面積地均勻化膜厚,而也很難控制成膜 製程,又在成膜時成爲高溫或可生成污染物質的氯系氣體 之故,因而被要求沒有此些缺點的新製造方法。[Prior Art] In recent years, the Sn 2 film has been used for a wide range of applications such as flat panel displays, touch panels, and solar cells. Industrially, the Sn02-based film is produced by a spray method or a CVD method as a mainstream. However, these methods are not suitable for uniformizing the film thickness over a large area, and it is also difficult to control the film forming process, and it is a high-temperature or chlorine-based gas which can generate a pollutant during film formation, and thus it is required not to New manufacturing methods for these shortcomings.

一方面,也嘗試依濺鍍法的Sn02系薄膜的製造,作 爲爲此的濺鍍靶,專門工業性地實用化添加有Sb203的 Sn02-Sb203的靶。然而,使用於此種靶所得到的Sn02-Sb203的濺鑛膜,是雖依熱處理而降低電阻係數値者,而 若在不均勻的溫度分布而接受熱,則容易產生電阻係數値 的分布之故,因而耐熱性上較差。又,Sn02-Sb203濺鍍膜 是在200 °C以上的溫度下施以熱處理才作成低電阻化之故 ,因而不適用於熱處理的塑膠等對於耐熱溫度低的基板的 低電阻(例如不是9ιηΩ · cm)的膜的製作較難。又, -4- 1378149On the other hand, the production of a Sn02-based film by sputtering is also attempted, and as a sputtering target for this purpose, a target of Sn02-Sb203 to which Sb203 is added has been industrially applied. However, the sputtering film of Sn02-Sb203 used for such a target has a lower resistivity due to heat treatment, and if heat is received in an uneven temperature distribution, distribution of the resistivity 値 is likely to occur. Therefore, heat resistance is poor. In addition, the Sn02-Sb203 sputter film is heat-treated at a temperature of 200 ° C or higher to reduce the resistance, and thus is not suitable for heat-treated plastics and the like for low heat resistance of substrates (for example, not 9 ηηΩ · cm) The production of the film is difficult. Again, -4- 1378149

Sn〇2-Sb2〇3粑是機械性強度(抗彎強度)較小之故,因而 在作業時容易產生裂紋或裂痕’結果,在濺鍍時發生異常 放電而對濺鍍的性能有不良影響。又,Sb203是在毒物及 劇物指定令第二條7 口所指定的劇物之故,因而使用於靶 材在安全上及環境上不佳。被要求代替Sn02-Sb203靶的 高性能的Sn02系濺鍍靶。Sn〇2-Sb2〇3粑 is mechanically strong (bending strength), so cracks or cracks are likely to occur during operation. As a result, abnormal discharge occurs during sputtering and adversely affects the performance of sputtering. . In addition, Sb203 is the object specified in the second paragraph of the toxic and genre designation order, and is therefore used in the safety and environmental aspects of the target. A high performance Sn02-based sputtering target that is required to replace the Sn02-Sb203 target.

作爲Sn02-Sb203系以外的Sn02系材料,提案例如以 下者。眾知有由含有Al、Si、Nb、Ta及Y所成的群所選 擇的至少1種,其添加量的合計爲氧化物換算有20重量% 以下,且電阻係數爲1x107 Ω · cm的Sn02系燒結體(例 如,參照日本特開2000-281431號公報)。又,也眾知將 以0.5至10重量%的氧化钽單獨地添加於二氧化錫所成的 膜生成用組成物使用作爲蒸發材料而生成低電阻透明導電 膜的方法(例如,參照日本特公平5 -42763號公報)。又 ’眾知也有將鈮、鉅等的氧化物含有0.5重量%以下的二 氧化錫的燒結體(例如,參照日本特開昭5 0- 1 85 05號公 報)。又’也眾知在透明基板的表面,形成有含有錫與鈮 或钽的金屬氧化物透明導電膜的透明觸摸板用基板(例如 ’參照日本特開2002-73280號公報)。然而,在此些任 何文獻,並沒有表示一面減低濺鍍中的異常放電,一面無 加熱處理也可實現低膜電阻係數的Sn02系濺鍍靶的見識 【發明內容】 -5- 1378149 本案發明人,這次,針對於Ta205-Nb205-Sn02燒結 體,藉由將Ta205添加量特定在1.5至3.5重量%,而藉 由將Nb205添加量特定在0.25至2質量%,得到抗彎強度 優異,而且實質上沒有凝聚相的Sn02系燒結體,而且當 將此使用作爲濺鍍靶,則可得到一面減低濺鍍中的異常放 電,一面即使沒有加熱處理也具有低膜電阻係數,而且, 其後的加熱處理的電阻係數變化小,耐熱性上優異的濺鍍As a Sn02-based material other than the Sn02-Sb203 system, for example, the following proposals are proposed. At least one selected from the group consisting of Al, Si, Nb, Ta, and Y is known, and the total amount of addition is 20% by weight or less in terms of oxide, and Sn02 having a resistivity of 1 x 107 Ω · cm A sintered body (for example, refer to JP-A-2000-281431). In addition, a method of forming a low-resistance transparent conductive film using an oxide material by adding 0.5 to 10% by weight of cerium oxide to a film-forming composition obtained by separately adding tin oxide (for example, refer to Japan's special fair) Bulletin 5 - 42763). In addition, a sintered body containing tin oxide of 0.5% by weight or less in an oxide such as ruthenium or ruthenium is known (for example, refer to Japanese Laid-Open Patent Publication No. Hei. Further, a substrate for a transparent touch panel in which a metal oxide transparent conductive film containing tin and ytterbium or ytterbium is formed on the surface of a transparent substrate is known (for example, see JP-A-2002-73280). However, in any of these documents, there is no indication that the Sn02-based sputtering target having a low film resistivity can be realized without reducing the abnormal discharge in the sputtering process. [Inventive content] -5 - 1378149 The inventor of the present invention In this case, for the Ta205-Nb205-Sn02 sintered body, by adding the amount of Ta205 to 1.5 to 3.5% by weight, and by adding the amount of Nb205 to 0.25 to 2% by mass, the bending strength is excellent, and the essence is obtained. The Sn02-based sintered body having no condensed phase, and when used as a sputtering target, it is possible to obtain an abnormal discharge during sputtering, and to have a low film resistivity even without heat treatment, and further heating thereafter The treatment has a small change in resistivity and excellent thermal resistance.

膜的見識。 因此,本發明的目的是在於提供可得到一面減低濺鍍 中的異常放電,一面即使沒有加熱處理也具有低膜電阻係 數,而且,其後的加熱處理的電阻係數變化小,耐熱性上 優異的濺鍍膜的抗彎強度優異,且實質上沒有凝聚相的 Sn02系濺鍍靶。 亦即,依本發明的一種Sn02系濺鍍靶’其特徵爲: 含有1.5至3.5質量%的Ta205,及0.25至2質量%的 Nb205,及作爲剩餘部分的Sn02及不可避免的雜質所成的 燒結體所構成。 又,依本發明的一種Sn〇2濺鍍膜’及藉由使用上述 濺鏟靶的濺鍍所製造的濺鍍膜’其特徵爲:該被膜是含有 1.5至3.5質量%的Ta2〇2,及〇·25至2質量%的Nb2〇5’ 及作爲剩餘部分的Sn02及不可避免的雜質。 【實施方式】 Sn02系濺鍍靶The knowledge of the membrane. Therefore, an object of the present invention is to provide a low film resistivity which can be obtained while reducing the abnormal discharge during sputtering, and which has a small change in resistivity after heat treatment, and which is excellent in heat resistance. The Sputtered Film is excellent in the flexural strength and has substantially no condensed phase of the Sn02-based sputtering target. That is, a Sn02-based sputtering target according to the present invention is characterized in that it contains 1.5 to 3.5% by mass of Ta205, and 0.25 to 2% by mass of Nb205, and as a remaining portion of Sn02 and unavoidable impurities. It is composed of a sintered body. Further, a Sn〇2 sputtering film according to the present invention and a sputtering film produced by sputtering using the above-described sputter target are characterized in that the film contains 1.5 to 3.5% by mass of Ta2〇2, and 〇 25 to 2% by mass of Nb2〇5' and as the remaining part of Sn02 and unavoidable impurities. [Embodiment] Sn02 sputtering target

1378149 依本發明的Sn02系濺鍍靶,是含有 及剩餘部分的Sn02及不可避免的雜質所 成。在此種Ta205-Nb205-Sn02燒結體,藉 量作成1.5至3.5質量%及藉由將Nb205 至2質量%,可得到抗彎強度優異且實質 Sn02系燒結體。又,將該Sn02系燒結體 時,則可得一面減低濺鍍中的異常放電, 熱處理也具有低膜電阻係數變化小,耐熱 膜。如此地無加熱處理也可得到低膜電阻 成爲可製作對於不適用於熱處理的塑膠等 基板的低電阻(例如不足 9m Ω · cm )的 ,依其後的加熱處理的電阻係數變化小, 溫度分布接受熱,因不容易產生電阻係數 耐熱性上優異,該耐熱性是在成膜透明導 介質的工程,而曝露在5 00 °C至600 °C的 (PDP )的製程上極有益。又,可減低濺 ,而可進行長時間穩定的磁控管放電,可 的濺鍍膜。又,因未使用如Sb2〇3的劇物 安全上及環境上的優點》 依照本發明的較佳態樣,Nb2〇5的含 質量%較佳。若在該範圍內,可充分地減 放電,而且可得到更低膜電阻係數(例如 )。又,依照本發明的更佳態樣,Ta205 至3.0質量%,且Nb205的含有量爲0.251378149 A Sn02-based sputtering target according to the present invention is formed by containing and remaining Sn02 and unavoidable impurities. In such a Ta205-Nb205-Sn02 sintered body, by massing 1.5 to 3.5% by mass and Nb 205 to 2% by mass, a substantially Sn02-based sintered body having excellent bending strength can be obtained. Further, in the case of the Sn02-based sintered body, the abnormal discharge during sputtering can be reduced, and the heat treatment also has a low change in film resistivity and a heat-resistant film. In this way, the low film resistance can be obtained without heat treatment, and the low resistance (for example, less than 9 m Ω · cm) for a substrate such as plastic which is not suitable for heat treatment can be obtained, and the change in the resistivity of the subsequent heat treatment is small, and the temperature distribution is small. The heat is received, and it is not easy to produce a heat resistance coefficient excellent in heat resistance. This heat resistance is excellent in the process of forming a transparent conductive medium, and exposure to a (PDP) process of 500 ° C to 600 ° C. In addition, the sputtering can be reduced, and a stable magnetron discharge can be performed for a long time, and a sputtering film can be used. Further, since the safety of the object such as Sb2〇3 is not used, it is safe and environmentally preferable. According to a preferred embodiment of the present invention, the mass % of Nb2〇5 is preferable. If it is within this range, the discharge can be sufficiently reduced, and a lower film resistivity (for example) can be obtained. Further, according to a more preferred aspect of the present invention, Ta205 is 3.0% by mass, and the content of Nb205 is 0.25.

Ta2〇5、Nb2〇5, 成的燒結體所構 i由將Ta205添加 添加量作成0.2 5 上沒有凝聚相的 使用作爲濺鍍靶 一面即使沒有加 性上優異的濺鍍 係數的濺鍍膜, 的耐熱溫度低的 膜,在該濺鍍膜 即使以不均勻的 値的分布。因此 電膜之後有烘烤 溫度的漿顯示板 銨中的異常放電 製作出優異特性 ,因此也可得到 等量爲0.25至1 低濺鍍中的異常 不足 6m Ω . cm 的含有量爲1 .5 至0.75質量%的 1378149Ta2〇5, Nb2〇5, the sintered body is formed by adding Ta205 to the amount of 0.25, and there is no condensed phase, and the sputtering target is used as a sputtering target, even if there is no sputtering coefficient excellent in the sputtering coefficient. The film having a low heat-resistant temperature has a uneven distribution of ruthenium even in the sputtering film. Therefore, the abnormal discharge in the ammonium of the paste display plate having the baking temperature after the electric film produces excellent characteristics, so that an equivalent amount of 0.25 to 1 in the low sputtering is less than 6 m Ω. The content of the cm is 1.5. To 0.75 mass% of 1378149

Nb205較佳。在該範圍內,則減低上述的異常放電及低膜 電阻係數,而依加熱處理的電阻常數變化也可作成極小, 可得到耐熱性也顯著優異的濺鍍膜。 依照本發明的較佳態樣,依本發明的濺鍍靶,是實質 上未含有費雷特直徑(Feret’s diameter) 10 μιη以上的Ta 所成的凝聚相較佳。藉由此,充分地減低濺鍍中的異常放 電,可得到優異的特性的濺鍍膜。Nb205 is preferred. In this range, the abnormal discharge and the low film resistivity described above are reduced, and the change in the resistance constant by the heat treatment can be made extremely small, and a sputtering film having remarkably excellent heat resistance can be obtained. According to a preferred embodiment of the present invention, the sputtering target according to the present invention is preferably agglomerated phase formed by Ta which does not substantially contain a Feret's diameter of 10 μm or more. Thereby, the abnormal discharge in the sputtering can be sufficiently reduced, and a sputtering film having excellent characteristics can be obtained.

依照本發明的較佳態樣,具有依據JIS-R-1601所測定 的l〇kgf/mm2以上,較佳是1 2kgf/mm2以上的抗彎強度。 藉由此,將靶用以安裝於濺鍍陰極而以螺栓固定時,或受 到真空地排氣濺鍍裝置內的瞬間的壓力衝擊時,或是藉由 施加濺鍍功率受到熱衝擊時,也很難產生裂縫或裂痕,其 結果,充分地減低濺鍍中的異常放電,而可得到優異特性 的濺鍍膜。According to a preferred embodiment of the present invention, it has a bending strength of l 〇 kgf/mm 2 or more, preferably 12 kgf / mm 2 or more, measured in accordance with JIS-R-1601. Therefore, when the target is mounted on the sputtering cathode and bolted, or subjected to an instantaneous pressure shock in the vacuum venting apparatus, or when thermal shock is applied by applying the sputtering power, Cracks or cracks are hard to occur, and as a result, abnormal discharge in sputtering is sufficiently reduced, and a sputtering film having excellent characteristics can be obtained.

Sn02系濺銨靶的製造方法 依本發明的Sn02系濺鍍靶的製造方法是並未特別加 以限定,惟依照表示於以下的較佳態樣可進行。亦即,依 照本發明的較佳的態樣,首先,將Sn02作爲主成分,準 備將Ta205含有1.5至3.5質量%,將Nb205含有0.25至 2質量%的未燒結的成形體。在本發明,未燒結的成形體 是若成形含有上述組成的原料粉者藉由任何方法所成形者 都可以,例如以滿足上述組成的配合量比來混合Sn02粉 末' Nb205粉末、Ta205粉末而調製原料粉,藉由成形該 1378149 原料粉就可製作。Method for Producing Sn02-Based Sputtering Target The method for producing a Sn02-based sputtering target according to the present invention is not particularly limited, but can be carried out in accordance with the preferred embodiment shown below. That is, according to a preferred aspect of the present invention, first, Sn02 is used as a main component, and Ta205 is contained in an amount of 1.5 to 3.5% by mass, and Nb205 is contained in an amount of 0.25 to 2% by mass of an unsintered formed body. In the present invention, the unsintered molded body may be formed by molding any of the raw material powders having the above-described composition by any method, for example, by mixing Sn02 powder 'Nb205 powder and Ta205 powder to satisfy the composition ratio of the above composition. The raw material powder can be produced by forming the 1378149 raw material powder.

依照本發明的較佳的態樣,使用原料粉的未燒結體的 成形體,是在原料粉添加黏合劑而容易賦予所定形狀較佳 。作爲此種黏合劑,若爲藉由加熱未消失或飛散的公知的 黏合劑並不被限定,可使用聚乙烯醇水溶液等。乾燥及加 熱方法是並未被限定者,首先在50至130 °C進行5至30 小時乾燥,之後在500至800 °C加熱6至24小時來進行脫 脂較佳。 依照本發明的較佳態樣,在1 500至1 650°C進行燒結 如上述所準備的未燒結的成形體。藉由在該溫度範圍內進 行燒結’液相燒結充分地進行而可提高燒結密度,在濺鍍 膜可提高電阻係數値最小時的透過率,又,防止Sn02的 熔融而容易進行所期望形態的燒結體,較佳的燒結溫度是 1 5 5 0至1 600°C在該溫度範圍內,可減小燒結體內部的溫 度差之故,因而可有效地防止燒結體的彎曲而可更提昇生 產性。 本發明的較佳態樣,燒結是進行2至20小時較佳, 更佳爲3至12小時,又,最佳爲4至8小時。若在該範 圍內,則可抑制耗電量,且可一面確保高生產性,一面可 充分地進行燒結。 依照本發明較佳態樣,燒結是爲了確保高燒結密度, 在含氧氣氣氛下進行較佳,例如,在氧氣加壓氣氛下,氧 氣氣氛下,或大氣氛下可進行。 1378149According to a preferred embodiment of the present invention, the molded body of the unsintered body of the raw material powder is preferably a binder which is added to the raw material powder to easily impart a desired shape. As such a binder, a known binder which does not disappear or scatter by heating is not limited, and an aqueous polyvinyl alcohol solution or the like can be used. The drying and heating method is not limited, and it is preferred to carry out the degreasing by first drying at 50 to 130 ° C for 5 to 30 hours, followed by heating at 500 to 800 ° C for 6 to 24 hours. According to a preferred embodiment of the present invention, the unsintered shaped body prepared as described above is sintered at 1,500 to 1,650 °C. By performing sintering in this temperature range, liquid phase sintering is sufficiently performed to increase the sintered density, and the sputtering film can increase the transmittance when the resistivity 値 is the smallest, and prevent the melting of Sn02 and facilitate the sintering in a desired form. The preferred sintering temperature is 1 5 50 to 1 600 ° C in this temperature range, which can reduce the temperature difference inside the sintered body, thereby effectively preventing the bending of the sintered body and improving the productivity. . In a preferred aspect of the invention, sintering is preferably carried out for 2 to 20 hours, more preferably 3 to 12 hours, and most preferably 4 to 8 hours. If it is within this range, power consumption can be suppressed, and sintering can be sufficiently performed while ensuring high productivity. In accordance with a preferred embodiment of the present invention, sintering is preferably carried out in an oxygen-containing atmosphere in order to ensure a high sintered density, for example, under an oxygen-pressurized atmosphere, an oxygen atmosphere, or a large atmosphere. 1378149

Sn02系濺鍍膜Sn02 system sputtering film

本發明的濺鍍膜是藉由使用上述的本發明的濺鍍靶的 濺鍍所製造的濺鍍膜。該濺鍍膜是可具有與濺鍍靶同樣的 組成,具體上,含有1.5至3.5質量%的Ta205及0.25至 2質量%的Nb205,及作爲剩餘部分的Sn02及不可避免的 雜質所構成。依照本發明的較佳態樣,與濺鍍靶的情形同 樣,Nb205的含有量爲0.25至1質量%較佳,更佳爲 Ta205的含有量爲1_5至3.0質量%,且Nb2〇5的含有量爲 0.25 至 0.75 質量 %的 Nb205。 依照本發明的較佳態樣,濺鍍膜是具有不足9.0m Ω · cm的電阻係數較佳,更佳爲具有不足6.ΟηιΩ . cm,而最 佳具有不足爲5.ΟιηΩ · cm的電阻係數。藉由此,在濺鍍 膜可實現高導電性。 此些低膜電阻係數是不需經過加熱處理就被實現較佳 ,惟本發明是並不被限定於此,經加熱處理而使得上述膜 電阻係數賦予濺鍍膜也可以。. 依照本發明的較佳態樣,濺鍍膜施以熱處理時的熱處 理後的濺鍍膜的電阻係數對熱處理前的經濺鍍的濺鍍膜的 電阻係數的變化率爲1 0%以下較佳,更佳爲9%以下。如 此地,若爲熱處理前後的低電阻係數變化率,則即使以不 均勻的溫度分布受到熱也很難產生電阻係數値的分布之故 ,因而耐熱性上優異。該耐熱性是在成膜透明導電膜之後 有烘烤介質的過程,而在曝露於5 00 °C至600°C的溫度的 電漿顯示板(PDP )的製程上極有益。 -10- 1378149The sputter film of the present invention is a sputter film produced by sputtering using the above-described sputtering target of the present invention. The sputter film may have the same composition as the sputtering target, and specifically contains 1.5 to 3.5% by mass of Ta205 and 0.25 to 2% by mass of Nb205, and the remaining portion of Sn02 and unavoidable impurities. According to a preferred embodiment of the present invention, as in the case of the sputtering target, the content of Nb205 is preferably 0.25 to 1% by mass, more preferably the content of Ta205 is 1-5 to 3.0% by mass, and the content of Nb2〇5 is contained. The amount is 0.25 to 0.75 mass% of Nb205. According to a preferred embodiment of the present invention, the sputtering film has a resistivity of less than 9.0 m Ω · cm, more preferably less than 6. ιηιΩ · cm, and most preferably has a resistivity of less than 5. ΟηηΩ · cm. . Thereby, high conductivity can be achieved in the sputter film. These low film resistivities are preferably achieved without heat treatment, but the present invention is not limited thereto, and the film resistivity may be imparted to the sputter film by heat treatment. According to a preferred embodiment of the present invention, the coefficient of change of the resistivity of the sputtered film after the heat treatment in the heat treatment at the time of the sputter film is preferably 10% or less, more preferably 10% or less, of the sputtered sputter film before the heat treatment. Good is 9% or less. As described above, in the case of the rate of change of the low resistivity before and after the heat treatment, even if heat is absorbed by the uneven temperature distribution, the distribution of the resistivity 値 is hard to occur, and thus the heat resistance is excellent. This heat resistance is a process of baking a medium after forming a transparent conductive film, and is extremely advantageous in the process of a plasma display panel (PDP) exposed to a temperature of 500 ° C to 600 ° C. -10- 1378149

依本發明的濺鍍膜,是在配置有本發明的濺鍍靶的磁 控管濺鍍裝置,藉由濺鍍可加以製造。濺鍍操作是依據在 磁控管濺鍍中一般所採用的公知條件(例如,到達真空度 、濺鍍壓力、含氧分壓、接通電力、基板溫度等)可進行 。又,較佳的到達真空度是1χ10_5至lxl〇_3Pa。又,較佳 的濺鍍壓力(氮氣換算値的Ar壓力)是0.1至l.OPa。較 佳的含氧分壓是lxl(T4至5xl(T2Pae較佳的接通電力是 0.5至lOW/cm2。較佳的基板溫度是0至300°C。依照此種 濺鍍,一面有效地可減低濺鍍中的電弧放電。一面有效率 地可形成膜厚均勻性的濺鍍膜。 依照本發明的較佳態樣,起因於被使用在累計電力密 度1至50 W . hr/cm2的濺鍍時的異常放電次數爲30次以 下較佳,更佳爲15次以下。如此地,低異常放電次數是 使用依本發明的濺鍍靶被實現,藉由此,長時間穩定而可 進行磁控管放電,可製造出優異特性的濺鍍膜。The sputter film according to the present invention is a magnetron sputtering apparatus in which the sputtering target of the present invention is disposed, and can be produced by sputtering. The sputtering operation is performed in accordance with well-known conditions (e.g., reaching vacuum degree, sputtering pressure, oxygen partial pressure, on-power, substrate temperature, etc.) generally employed in magnetron sputtering. Further, the preferred degree of arrival vacuum is from 1 χ 10 _ 5 to 1 x 10 〇 _ 3 Pa. Further, a preferred sputtering pressure (Ar pressure in terms of nitrogen gas) is 0.1 to 1.0 Oa. The preferred oxygen partial pressure is lxl (T4 to 5xl (T2Pae preferably has a turn-on power of 0.5 to 1 OW/cm2. A preferred substrate temperature is 0 to 300 ° C. According to this sputtering, one side is effectively effective The arc discharge in sputtering is reduced, and a sputtering film having uniform film thickness is efficiently formed. According to a preferred embodiment of the present invention, sputtering is performed using a cumulative power density of 1 to 50 W·hr/cm 2 . The number of abnormal discharges is preferably 30 or less, more preferably 15 or less. Thus, the number of low abnormal discharges is achieved by using the sputtering target according to the present invention, whereby magnetization can be performed stably for a long time. Tube discharge produces a sputtered film with excellent properties.

實施例 例1至2 6 (1 )濺鍍靶的作製 首先,準備以下3種類的原料粉末》EXAMPLES Examples 1 to 2 6 (1) Preparation of Sputtering Targets First, the following three types of raw material powders were prepared.

Sn02 粉末:純度 99·9%(3Ν)、平均粒徑 2.5~4_5 μιη ,比表面積3.0〜5.5m2/gSn02 powder: purity 99.9% (3Ν), average particle size 2.5~4_5 μιη, specific surface area 3.0~5.5m2/g

Ta2〇5粉末:純度 99·9%(3Ν)、平均粒徑 〇.6~0·8 μιη,比表面積2.0〜3.1m2/g -11 - 1378149Ta2〇5 powder: purity 99.9% (3Ν), average particle size 〇.6~0·8 μιη, specific surface area 2.0~3.1m2/g -11 - 1378149

Nb205粉末:純度99.9% (3N)、平均粒徑0.6~1·〇 μιη,比表面積2.1〜2.7m2/gNb205 powder: purity 99.9% (3N), average particle size 0.6~1·〇 μιη, specific surface area 2.1~2.7m2/g

針對於各例子,成爲表示於表1及表2的組成方式, 以球磨粉機混合上述3種類的原料粉末21小時。將聚乙 烯醇水溶液添加於該混合粉,塡充於400x800mm尺寸的 金屬模,而以800kgf/cm2的壓力施以壓機成形。以800°C 乾燥該成形體12小時,將該乾燥體,在氧氣氣氛中,以 燒成溫度1 600°C燒成8小時,而得到燒結體。這時候,昇 溫速度是控制成400°C/hr,而降溫速度是控制成i〇〇°c/hr 。將所得到的燒結體加工成直徑1 52mm,厚度5mm的大 小,而得到Sn02系濺鑛靶。 (2 )評價 針對於所得到的濺鍍靶,進行表示於以下的各種評價 試驗。 評價1:測定熱處理前的濺鍍膜的電阻係數 將在例1至26所得到的濺鏟靶金屬黏接於無氧銅製 的墊板。這時候,測定濺鍍靶的濺鍍面的中心線平均粗糙 度Ra,則有0.7至l.lcm。又,使用各濺鍍靶的加工時所 產生的加工破材進行ICP分析組成比,則與使用作爲原料 的混合粉的組成相同。又,針對於經金屬黏接的各濺鍍靶 ,以表於以下的條件,進行使用直流電源的磁控管濺鍍, 而濺鍍成膜於無鹼玻璃基板。 -12- 1378149For each example, the composition shown in Tables 1 and 2 was used, and the above-mentioned three types of raw material powders were mixed by a ball mill for 21 hours. An aqueous solution of polyvinyl alcohol was added to the mixed powder, and it was filled in a metal mold having a size of 400 x 800 mm, and subjected to press molding at a pressure of 800 kgf/cm2. The molded body was dried at 800 ° C for 12 hours, and the dried body was fired in an oxygen atmosphere at a firing temperature of 1,600 ° C for 8 hours to obtain a sintered body. At this time, the temperature rise rate is controlled to 400 ° C / hr, and the temperature drop rate is controlled to i 〇〇 ° c / hr. The obtained sintered body was processed into a diameter of 1 52 mm and a thickness of 5 mm to obtain a Sn02-based sputtering target. (2) Evaluation Various evaluation tests shown below were carried out for the obtained sputtering target. Evaluation 1: Measurement of resistivity of sputtered film before heat treatment The spoiler target metal obtained in Examples 1 to 26 was adhered to a mat of oxygen-free copper. At this time, the center line average roughness Ra of the sputtering target of the sputtering target is measured to be 0.7 to 1.1 cm. Further, the composition ratio of the ICP analysis using the processed material generated during the processing of each sputtering target is the same as the composition of the mixed powder used as the raw material. Further, for each of the sputtering targets bonded by the metal, magnetron sputtering using a DC power source was performed under the following conditions, and sputtering was performed on the alkali-free glass substrate. -12- 1378149

陰極:強磁場磁性電路 濺鍍室到達壓力:<lxl〇“Pa 基板溫度:室溫(無加熱) 導入氧氣分壓:〇.67Pa 導入氧氣分壓:〇〜5xl(T2Pa 直流施加電力:3 00WCathode: Strong magnetic field Magnetic circuit Sputter chamber arrival pressure: <lxl〇“Pa Substrate temperature: room temperature (no heating) Introduced oxygen partial pressure: 〇.67Pa Introduced oxygen partial pressure: 〇~5xl (T2Pa DC applied power: 3 00W

膜厚:1 50nm 基板:無鹼玻璃 針對於如此所得到的濺鍍膜使用薄片電阻測定器( MCP-TP06P,代亞儀器公司製),而以四探針法測定薄片 電阻。又,將藉由觸針式表面形狀測定器(Dektak6M, ULVAC公司所製)所測定的膜厚相乘於所得到的薄片電 阻値來算出膜電阻係數(ηιΩ · cm)。將上述導入氧氣條 件的電阻係數最小値表示於表1及表2的熱處理前的電阻 係數欄。如表示於表1及表2所示地,可知滿足本發明的Film thickness: 1 50 nm Substrate: Alkali-free glass A sheet resistance was measured by a four-probe method using a sheet resistance measuring instrument (MCP-TP06P, manufactured by Dai-Asian Instruments Co., Ltd.) for the sputtering film thus obtained. Further, the film resistivity (ηιΩ · cm) was calculated by multiplying the film thickness measured by a stylus type surface shape measuring device (Dektak 6M, manufactured by ULVAC Co., Ltd.) on the obtained sheet resistance 値. The minimum resistivity of the above-mentioned introduced oxygen gas is shown in the resistance coefficient column before heat treatment in Tables 1 and 2. As shown in Tables 1 and 2, it is understood that the present invention is satisfied.

組成的濺鍍靶與本發明的範圍外的很多例相比較都具有特 別低的膜電阻係數。 評價2:評價熱處理後的濺鍍膜的電阻係數 針對於例1 ~26,對於在評價1經濺鍍成膜而在熱處理 前電阻係數成爲最小者,在大氣氣氛下,以5 5 Ot進行熱 處理1小時。與評價丨同樣地測定薄片電阻,相乘在評價 1所測定的膜厚來算出電阻係數。又,依據以下式來算出 熱處理前後的電阻係數的變化率。 -13- 1378149 變化率(%) = { 1 -(熱處理後的電阻係數)/ (熱處 理前的電阻係數)} XI 〇〇 結果是如表1所示地,可知滿足本發明的組成的濺鍍靶都 具有低膜電阻係數變化率。The composition of the sputtering target has a particularly low film resistivity as compared with many examples outside the scope of the present invention. Evaluation 2: Evaluation of the electric resistivity of the sputtered film after the heat treatment For the examples 1 to 26, in the evaluation 1 by sputtering, the resistivity was minimized before the heat treatment, and the heat treatment was performed at 5 5 Ot in the air atmosphere. hour. The sheet resistance was measured in the same manner as in Evaluation ,, and the film thickness measured in the evaluation 1 was multiplied to calculate the electric resistance coefficient. Further, the rate of change of the resistivity before and after the heat treatment was calculated according to the following formula. -13- 1378149 Rate of change (%) = { 1 - (resistance coefficient after heat treatment) / (resistance coefficient before heat treatment)} XI 〇〇 The result is as shown in Table 1, and sputtering which satisfies the composition of the present invention is known. The targets all have a low rate of change in membrane resistivity.

評價3:評價燒結體的凝聚相 針對於例1~26,使用黏貼#2000砂紙的旋轉硏磨器進 行硏磨產生在濺鍍靶加工時所產生的加工破材的燒結體的 斷裂面一直到成爲鏡面狀態,而使用SEM-EDS(JSM-63 80A,JEOL公司所製)而得到鉬的組成面掃描像。二進 位畫處理該像,使用畫像處理軟體(粒子解析III,也埃 軟體公司所製)來計算費雷特直徑,來判定有無10 μπι以 上的Ta凝聚而表示於表1及表2。又,在第1圖表示針 對於例4的燒結體所得到的鉅組成面掃描像,而在第2圖 表示針對於例1 9 (比較)的燒結體所得到的鉬組成面掃描 像。如由表1及表2可知,滿足本發明的組成的濺鍍靶都 是如第1圖所示地,並未觀察到钽的凝聚相,惟在本發明 的範圍外的很多例中,如第2圖中表示作爲白色的塊部分 所示地被觀察到鉅的凝聚相。 評價4:評價燒結體的抗彎強度 針對於例1~26,使用抗折試驗器(自動圖表,日本島 -14- 1378149 津製作所公司所製)而依據JIS-R-1601來評價產生在濺鍍 靶的加工破材的燒結體的抗彎強度。結果是如表1及表2 所示,可知滿足本發明的組成的濺鍍靶,與本發明的範圍 外的很多例子相比較,具有特別高的抗彎強度。 評價5:評價濺鍍中的異常放電Evaluation 3: Evaluation of the condensed phase of the sintered body For the examples 1 to 26, the honing of the sintered body using the #2000 sandpaper was performed by honing to generate the fracture surface of the sintered body which was produced during the processing of the sputtering target until In the mirror state, a composition surface scanning image of molybdenum was obtained using SEM-EDS (JSM-63 80A, manufactured by JEOL Co., Ltd.). In the binary image processing, the image processing software (particle analysis III, manufactured by Akeisoft Co., Ltd.) was used to calculate the Feret diameter, and it was judged whether or not there was a Ta aggregation of 10 μm or more and is shown in Tables 1 and 2. Further, Fig. 1 shows a macroscopic surface scan image obtained by the sintered body of Example 4, and Fig. 2 shows a molybdenum composition surface scan image obtained for the sintered body of Example 19 (comparative). As is apparent from Tables 1 and 2, the sputtering target satisfying the composition of the present invention is as shown in Fig. 1, and no condensed phase of ruthenium is observed, but in many cases other than the scope of the present invention, Fig. 2 shows a large condensed phase observed as a white block portion. Evaluation 4: Evaluation of the flexural strength of the sintered body For the examples 1 to 26, the yield test was produced according to JIS-R-1601 using a bending tester (automatic chart, manufactured by Nipponshima-14-1378149, manufactured by Tsusho Co., Ltd.). The bending strength of the sintered body in which the target is processed. As a result, as shown in Tables 1 and 2, it is understood that the sputtering target which satisfies the composition of the present invention has a particularly high bending strength as compared with many examples outside the scope of the present invention. Evaluation 5: Evaluation of abnormal discharge in sputtering

使用例卜26的各濺鍍靶,在以下的濺鍍條件,計數 發生在累計電力密度2〜50W · hr/cm2的連續濺鍍放電中的 異常放電的累計次數。又,異常放電的計數,是使用藍特 馬克公司所製的電弧計數器-Arc Monitor來進行。結果是 如表1及表2所示地,可知滿足本發明的組成的濺鍍靶與 本發明的範圍外的很多例相比較,異常放電的次數都特別 地少。Using the sputtering targets of Example 26, the cumulative number of abnormal discharges occurring in the continuous sputtering discharge of the cumulative power density of 2 to 50 W · hr/cm 2 was counted under the following sputtering conditions. Further, the count of the abnormal discharge was performed using an arc counter-Arc Monitor manufactured by Landmark. As a result, as shown in Tables 1 and 2, it is understood that the number of abnormal discharges is particularly small as compared with many examples of the sputtering target which satisfy the composition of the present invention.

陰極:強磁場磁性電路 濺鍍室到達壓力:lxl〇_4Pa 基板溫度:室溫(無加熱) 導入氬氣分壓:〇.67Pa 導入氧氣分壓:1.5xlO_2Pa 直流施加電力:3 00W -15- 1378149Cathode: Strong magnetic field Magnetic circuit Sputter chamber arrival pressure: lxl〇_4Pa Substrate temperature: room temperature (no heating) Introduced argon partial pressure: 〇.67Pa Introduced oxygen partial pressure: 1.5xlO_2Pa DC applied power: 3 00W -15- 1378149

〔一-嫩〕 異常放® (次) υο cn r-^ Ό <N f _ 卜 〇\ 一— O cs <N Ol <N 00 CN 抗臂強度 (kgf/mm2) 卜 寸 oo 〇\ c^i v〇 in m vS Os M , Os ιτί OO CO oo cn VO oo vd CNJ 寸 寸 v〇 <N (> I 凝聚相 揉 蕻 读 璀 鹿 葚 璀 m 读 壊 鹿 璀 m 膜電阻係數變 化率 (%) 〇〇 Os VO 00 os CO ON 00 〇6 (N rj; ? cn cn oo 寸 σ\ tT) CN Ό r〇 1—H OO ζΐ m ^ 剧盛G 齒_> g 銳 w 寸 cn oo rn CN cn cn ON cn (N Tf to — oo cn — rn l〇 一 CN o 鲣 ^ •N鐮! 租1筚? 魑围G 癒_日 壊 w 卜 ΓΟ (N ^f vn CO 00 rn ΟΊ 寸 a\ »/S oo 寸 00 寸 oo oo 00 寸· oo 組成* Nb205 (質量%) 〇 r·^ CN o o 〇 <N (N 〇 o CN (N o __h <N Ta2〇s (質量%) tn (N CN (N (N CN cn m cn m rn ir> rn rn CN fO 寸 v〇 卜 oo GTs m 例10 例11 例12 例13 例14 。¾羰轵潮l^lf^^ous 蝴 φ§δ盤鞣:, -16- 1378149〔一-嫩〕 Abnormal release ® (次) υο cn r-^ Ό <N f _ 卜〇\一— O cs <N Ol <N 00 CN Anti-arm strength (kgf/mm2) Bu inch oo 〇 \ c^iv〇in m vS Os M , Os ιτί OO CO oo cn VO oo vd CNJ inch inch v〇<N (> I condensed phase reading 璀鹿葚璀 m reading 壊鹿璀 m film resistivity change Rate (%) 〇〇Os VO 00 os CO ON 00 〇6 (N rj; ? cn cn oo inch σ\ tT) CN Ό r〇1—H OO ζΐ m ^ 剧盛 G _ _gt; g sharp w inch Cn oo rn CN cn cn ON cn (N Tf to — oo cn — rn l〇一CN o 鲣^ •N镰! Rent 1筚? 魑G G _日壊w ΓΟ (N ^f vn CO 00 rn寸 inch a\ »/S oo inch 00 inch oo oo 00 inch · oo composition * Nb205 (mass%) 〇r·^ CN oo 〇<N (N 〇o CN (N o __h <N Ta2〇s ( Mass %) tn (N CN (N CN cn m cn m rn ir > rn rn CN fO 寸 v〇 oo GTs m case 10 cases 11 cases 12 cases 13 cases 14 . 3⁄4 carbonyl 轵 tide l ^ lf ^ ^ Ous φ§δ盘鞣:, -16- 1378149

〔CNIS 異常放電 (次) 〇〇 〇1 524 8546 2345 卜 \η 〇\ 1985 2258 1623 15998 12556 16987 抗彎強度 I (kgf/mm2) 15.7 16.2 16.2 15.9 12.5 j 13.6 OS m ν〇 00 (N VO m VO ΙΟ \ό — (Ν v〇 in 凝聚相 I_ 撻 揉 揉 薜 揉 薜 揉 莲 I 1 ( 膜電阻係數變 化率 (%) 20.9 23.3 45.7 54.1 36.8 44.6 卜 18.2 41.3 23.8 41.2 41.6 r—^ (Ν ON 67.5 85.5 m ^ 鹚筚? _盛G 豳_> g 癒 w 卜 〇〇 (N 〇\ VO 00 00 寸· 寸 (N — — 寸 00 — Ο ιή CS in <Ν — OS cn OO 寸 •N銳! nm〇 癒_ ε 璀 w CS 寸 卜 cO 00 as cn cn vd 00 σ\ οό m CN m m 組成* Nb205 (質量%) in <N (N m CN ir> oi 〇 0.25 (S ο ο Ο 99wt%Sn〇2-1 wt%Sb2〇3 97wt%Sn〇2-3wt%Sb2〇3 95wt%Sn〇2-5wt%Sb2〇3 丨 Ta2〇5 i (質量%) CN m cn 寸 寸 (Ν m \Τ) rn 例15(比較) 例Π(比較) 例17(比較) 例18(比較) 例19(比較) 例20(比較) 例21 (比較) 例22(比較) 例23(比較) 例24(比較) 例25(比較) 例26(比較) 例27(比較) 例28(比較) 例29(比較) 。鲰漶轵鍇Ikik^^ocs蝴Φ镝錐一ii :, -17-[CNIS abnormal discharge (times) 〇〇〇1 524 8546 2345 卜\η 〇\ 1985 2258 1623 15998 12556 16987 Bending strength I (kgf/mm2) 15.7 16.2 16.2 15.9 12.5 j 13.6 OS m ν〇00 (N VO m VO ΙΟ \ό — (Ν v〇in condensed phase I_ 挞揉揉薜揉薜揉lian I 1 (change rate of membrane resistivity (%) 20.9 23.3 45.7 54.1 36.8 44.6 Bu 18.2 41.3 23.8 41.2 41.6 r—^ (Ν ON 67.5 85.5 m ^ 鹚筚? _盛G 豳_> g more w divination (N 〇\ VO 00 00 inch · inch (N — — inch 00 — Ο ιή CS in <Ν — OS cn OO inch• N sharp! nm healed _ ε 璀w CS inch inch cO 00 as cn cn vd 00 σ\ οό m CN mm composition * Nb205 (mass%) in <N (N m CN ir> oi 〇0.25 (S ο ο Ο 99wt%Sn〇2-1 wt%Sb2〇3 97wt%Sn〇2-3wt%Sb2〇3 95wt%Sn〇2-5wt%Sb2〇3 丨Ta2〇5 i (% by mass) CN m cn inch inch (Ν m \Τ) rn Example 15 (comparative) Example (comparative) Example 17 (comparative) Example 18 (comparative) Example 19 (comparative) Example 20 (comparative) Example 21 (comparative) Example 22 (comparative) Example 23 (comparative) Example 24 (comparative) Example 25 (comparative) Example 26 (Comparative) Example 27 (Comparative) Example 28 (Comparative) Example 29 (Comparative) 鲰漶轵锴Ikik^^ocs butterfly Φ镝 cone ii :, -17-

1378149 例27至29 首先,準備以下的兩種類的原料粉末。 311〇2粉末:純度99.9%(3]^),平均粒徑2.5~4.5 ,比表面積3.0〜5.5m2/g1378149 Examples 27 to 29 First, the following two types of raw material powders were prepared. 311〇2 powder: purity 99.9% (3]^), average particle size 2.5~4.5, specific surface area 3.0~5.5m2/g

Sb203粉末:純度99.9% ( 3N),平均粒徑0.6~ μιη 針對於各例子,將上述2種類的原料粉末,成爲妻 於表2的組成的方式,以球磨粉機混合21小時。將費 烯醇水溶液添加於該混合物,塡充於400mm尺寸的® 屬膜,而在8G0°C下熱壓機2小時得到燒結體。 將所得到的燒結體加工成直徑152mm,厚度5mm 小,得到Sn〇2-Sb203系濺鍍靶。 使用所得到的濺鍍靶來進行評價1、2、4及5。箱 ,如表2所示地,添加Sb203的Sn02系的濺鍍靶,是 本發明的組成者相比較,可知無熱處理的膜電阻係數g ,熱處理前後的膜電阻係數也極高,抗彎強度是較低, 異常放電也極多。 【圖式簡單說明】 第1圖是表示針對於依本發明的例4的燒結體所得 的鉬的組成面掃描像。 第2圖是表示針對於依比較例態樣的例1 9的燒結 所得到鉬的組成面掃描像。圖中的白色的塊部分表示鉬 凝聚。 μιη 1.0 示 乙 金 大 果 與 尚 而 到 體 的 -18-Sb203 powder: purity 99.9% (3N), average particle diameter 0.6 to μηη For each of the above examples, the above two types of raw material powders were mixed in a ball mill for 21 hours. An aqueous solution of an enol was added to the mixture, and it was filled with a film of a size of 400 mm, and a hot press at 8 °C for 2 hours to obtain a sintered body. The obtained sintered body was processed into a diameter of 152 mm and a thickness of 5 mm to obtain a Sn〇2-Sb203-based sputtering target. Evaluations 1, 2, 4, and 5 were carried out using the obtained sputtering target. As shown in Table 2, the Sn02-based sputtering target to which Sb203 was added was compared with the constituents of the present invention, and it was found that the film resistivity g without heat treatment was extremely high, and the film resistivity before and after the heat treatment was extremely high, and the bending strength was high. It is lower and there are many abnormal discharges. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing a compositional surface scan image of molybdenum obtained in accordance with the sintered body of Example 4 of the present invention. Fig. 2 is a view showing a compositional surface scan image of molybdenum obtained by sintering of Example 19 according to a comparative example. The white block portion in the figure indicates molybdenum agglomeration. Ιιη 1.0 shows the big fruit of the gold and the -18- which is still in the body

Claims (1)

13781491378149 十、申請專利範圍X. Application for patent scope 第97111191號專利申請案 中文申請專利範圍修正本 民國97年Patent Application No. 97111191 Patent Revision of Chinese Patent Application 1.—種Sn〇2系濺鍍靶,其特徵爲:含有1>5至 質量%的Ta205 ’及0.25至2質量%的Nb205及作爲剩餘 部分的Sn〇2及不可避免的雜質所成的燒結體所構成。 2 ·如申請專利範圍第1項所述的濺鍍靶,其中, Nb205的含有量是0.25至1質量%。 3-如申請專利範圍第1項所述的濺銨靶,其中, Ta2〇5的含有量是1_5至3.0質量%,且Nb2〇5的含有量是 0_25 至 0.75 質量 %的 Nb205。 4. 如申請專利範圍第1項所述的濺鍍靶,其中,實 質上未含有費雷特直徑(Feret’s diameter) 10 μιη以上的 Ta所成的凝聚相。 5. 如申請專利範圍第1項所述的濺鍍靶,其中,具 有依據JIS-R-1601所測定lOkgf/mm2以上的抗彎強度。 6. 如申請專利範圍第1項所述的濺鍍靶,其中,被 使用於累ff電力密度1至50W · hr/cm2的測鍍時所產生的 異常放電次數是30次以下。 7. 如申請專利範圍第1項至第6項中任一項所述的 濺鍍靶,其中,被使用於製造電阻係數不足9m Ω •cm的 濺鍍膜。 1378149 8.如申請專利範圍第2項至第6項中任一項所述的 濺鍍靶,其中,被使用製造電阻係數不足6m Ω · cm的濺 鍍膜。 9. 如申請專利範圍第7項所述的濺鍍靶,其中,上 述電阻係數未經過熱處理所實現。 10. —種Sn02濺鍍膜,是藉由使用申請專利範圍第1 項至第9項中任一項所述的濺鍍靶的濺鍍所製造的濺鍍膜1. A Sn 〇 2 sputtering target characterized by containing 1 > 5 to 3% by mass of Ta205 ' and 0.25 to 2% by mass of Nb 205 and Sn 〇 2 as a remaining portion and inevitable impurities It is composed of a sintered body. The sputtering target according to claim 1, wherein the content of Nb205 is 0.25 to 1% by mass. The splash-spraying target according to the first aspect of the invention, wherein the content of Ta2〇5 is from 1 to 5 to 3.0% by mass, and the content of Nb2〇5 is from 0_25 to 0.75 mass% of Nb205. 4. The sputtering target according to claim 1, wherein the condensed phase formed by Ta having a Feret's diameter of 10 μm or more is substantially not contained. 5. The sputtering target according to the first aspect of the invention, which has a bending strength of 10 kgf/mm2 or more measured in accordance with JIS-R-1601. 6. The sputtering target according to the first aspect of the invention, wherein the number of abnormal discharges generated during the plating of the ff power density of 1 to 50 W·hr/cm 2 is 30 or less. 7. The sputtering target according to any one of claims 1 to 6, wherein the sputtering target is used for producing a sputtering film having a resistivity of less than 9 m Ω • cm. The sputtering target according to any one of claims 2 to 6, wherein a sputtering film having a resistivity of less than 6 m Ω · cm is used. 9. The sputtering target according to claim 7, wherein the resistivity is not achieved by heat treatment. 10. A Sn02 sputter film which is a sputter film produced by sputtering using a sputtering target according to any one of claims 1 to 9. ,其特徵爲:該被膜是含有1.5至3.5質量%的Ta205,及 0.25至2質量%的Nb205,及作爲剩餘部分的Sn02及不可 避免的雜質。 11. 如申請專利範圍第10項所述的濺鍍膜,其中, Nb205的含有量是0.25至1質量%。 12. 如申請專利範圍第10項所述的濺鍍膜,其中, Ta205的含有量爲1.5至3.0質量%,且Nb205的含有量爲 0.25 〜0.75 質量0/〇 的 Nb205。 13. 如申請專利範圍第10項所述的濺鍍膜,其中, 具有不足9m Ω · cm的電阻係數。 14. 如申請專利範圍第10項所述的濺鍍膜,其中, 具有不足6ιηΩ · cm的電阻係數。 1 5 ·如申請專利範圍第1 3項所述的濺鍍膜,其中, 上述電阻係數未經過熱處理所實現。 1 6.如申請專利範圍第1 3項至第1 5項中任一項所述 的濺鍍膜,其中’上述濺鍍膜經熱處理時的該熱處理後的 上述濺鍍膜的電阻係數,對於熱處理前的經濺鍍的上述濺 -2- 1378149 鍍膜的電阻係數的變化率爲1 〇%以下。It is characterized in that the film contains 1.5 to 3.5% by mass of Ta205, and 0.25 to 2% by mass of Nb205, and as the remaining part, Sn02 and unavoidable impurities. 11. The sputter film according to claim 10, wherein the content of Nb205 is 0.25 to 1% by mass. 12. The sputter film according to claim 10, wherein the content of Ta205 is 1.5 to 3.0% by mass, and the content of Nb205 is 0.25 to 0.75 mass% of Nb205. 13. The sputter film according to claim 10, which has a resistivity of less than 9 m Ω · cm. 14. The sputter film according to claim 10, which has a resistivity of less than 6 ηηΩ · cm. The sputter film according to claim 13, wherein the resistivity is not achieved by heat treatment. The sputter film according to any one of the items 1 to 5, wherein the resistivity of the sputter film after the heat treatment of the sputter film is heat-treated, The rate of change of the resistivity of the sputtered -2-1378149 coated film is less than 1%. -3--3-
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