TWI296612B - - Google Patents
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- TWI296612B TWI296612B TW092119507A TW92119507A TWI296612B TW I296612 B TWI296612 B TW I296612B TW 092119507 A TW092119507 A TW 092119507A TW 92119507 A TW92119507 A TW 92119507A TW I296612 B TWI296612 B TW I296612B
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- TW
- Taiwan
- Prior art keywords
- scribing
- brittle material
- blade
- head
- line
- Prior art date
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Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/10—Glass-cutting tools, e.g. scoring tools
- C03B33/105—Details of cutting or scoring means, e.g. tips
- C03B33/107—Wheel design, e.g. materials, construction, shape
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/027—Scoring tool holders; Driving mechanisms therefor
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/10—Glass-cutting tools, e.g. scoring tools
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Description
1296612 玖、發明說明: 【發明所屬之技術領域】 本發明係關於在玻璃板、半導體晶圓、陶究等脆性材 科之表面形成劃線之方法及劃線頭以及具 線裝置。 > 月〜 【先前技術】 當作電子零件材料使用之方形玻璃,細 板為母材’將該母材分割㈣得。此分割時,首先 輪片在母材表面從行走開始位置往一方向壓接轉動: ’將刀輪片之轉動方向改變為與上次轉動方向交又… 並同樣地形成劃線(以下,稱為交又劃線加工接= 經交又劃線加工之母材送至翏 . ’ 既定η η / 在裂片機對母材施加 “’藉由沿者形成於母材之劃線施加彎曲力矩來使 母材沿劃線分割,而獲得所需要之方形玻璃。 裝署使ΓΐΓ劃t工之劃線裝置,例如有圖η所示之 :二:U圖疋左右方向為X方向,與紙面it夺之 方向為γ方向,而說明如下。 1 -父之 該劃線裝置,係具備:能水平旋轉之工作台2〇,用以 將所載置之玻璃板9Q Μ真空吸附機構固^; 軌21、21,用以將工作A 9 十丁导 90 作。20支撐成能沿γ方向移動;滾 珠螺梓22’用以能使工作台2〇沿導軌21 2广沿X方向架設於工作台2〇上方;劃線頭26,二 設置成能沿Χ方向滑動·’.⑽,用以使劃線頭、26滑 1296612[Technical Field] The present invention relates to a method of forming a scribe line on a surface of a brittle material such as a glass plate, a semiconductor wafer, or a ceramics, and a scribing head and a wire device. > Month~ [Prior Art] Square glass used as an electronic component material, the fine plate is a base material, and the base material is divided (4). In this division, first, the wheel is pressed and pressed in the direction from the traveling start position on the surface of the base material: 'Change the direction of rotation of the cutter wheel piece to the direction of the last rotation direction... and form a scribe line similarly (hereinafter, For the intersection and the line processing, the base material processed by the intersection and the line is sent to the 翏. 'The given η η / applies the bending force to the base material by the splitting machine to apply the bending moment to the base material. The base material is divided along the scribe line to obtain the required square glass. The scribe line device for the ΓΐΓ t , , , , , , , , , , : : : : : : : : : : : : : : : : : : : : : : : : : The direction of the capture is the γ direction, and the description is as follows. 1 - The scribing device of the parent has a table 2 that can be horizontally rotated, and is used to fix the glass plate 9Q Μ vacuum adsorption mechanism; 21, 21, for the work A 9 ten guide 90. 20 support can move in the γ direction; the ball screw 22' can be used to enable the table 2 架 along the guide rail 21 2 in the X direction on the workbench 2〇 above; the scribing head 26, two are arranged to slide in the Χ direction · '. (10), used to make the scribing head, 26 slide 1296612
動;刀片支持具27,於劏结瓸9R 丁 A 掘涵“ .a 」線頭26下部設置成能升降動且 =如二輪片28,於刀片支持具27下端安裝成能旋 轉1對⑽攝影機25,設置於導桿23上方’用以辨 識標在玻璃板9 〇上之對準標記。 士此叙構成之劃線裝置之劃線頭有特別的設計,藉以 防止必定存在於玻璃板9G纟面之微小凹凸及其他要因使 劃線頭行走時之劃線產生變形…如圖12所示,在劃 線頭本體26A將刀片支持具27透過與玻璃板9()表面正交 之旋動軸29設置成能繞旋動軸29之轴心擺動自如,並且 於《亥刀片支持具27將刀輪片28設置於比旋動轴29之轴 心位置Ql更往行走方向(圖12箭號s方向)之相反方向的 位置Q2,藉此,在劃線頭行走中,使刀輪片28追隨割線 頭本體26A,以獲得刀輪片28之直進穩定性而防止劃線產 生變形。 然而,上述劃線裝置,在玻璃板9〇僅有一方向形成劃 線時沒有任何問題,但若進行交又劃線,如圖丨3所示, 則發生所謂交點跳越之現象,即,在刀輪片28交叉通過 最初所形成之劃線L〗〜L3的附近,不會形成後來應形成之 劃線L4〜Le。此種交點跳越若存在於玻璃板go,則欲以前 述之裂片機分割玻璃板90時,將不能依照劃線分割玻璃 板90,產生大量不良品,導致生產效率極低。 此種問通之原因’係在於·刀輪片交又通過既存之劃 線日守’刀輪片垂直加在玻璃板9 0之劃線所必要之力量, 被潛伏於劃線兩側之内部應力所削弱。 1296612 因此,本發明申請人, 綠古、土 s查丨仏 、上迷問題而提出一種書!} 線方法及劃線頭以及具備該」 _0.969號),其内容 」線4置(日本特願 之壹丨丨綠滿* Μ收 使用在仃走於脆性材料上 之1線頭本體將刀片支持 軸設置成能繞旋動軸之軸心擺動自:2枓面正父之旋動 刀輪片設置於比旋動軸之轴Γ於刀片支持具將 向的位置而構成之叫線頭更隹仃走方向之相反方 稱成之w線碩,以在脆性材料表面以交又之方 式形成劃線,在此情形,} * . 劃線令,控制該刀片支持具, 使其擺動範圍在〇。〜2。夕4々 疳能”丨綠 之乾圍。圖14,係表示其實施 形'之劃線頭,⑷係前視圖,⑻係仰視圖。 忒剔線頭,係具備:劃線頭本體3〇、軸承外殼Μ、刀 片支持具32、刀輪片33、及彈廢機構34。 劃線頭本體30,其下部作成缺口 ’於該缺口部Μ内 承外殼31。軸承外殼3卜其—端部透過轴承^連 結於插穿劃線頭本冑30之水平之支軸36,另—端部抵接 於與^軸平行設置在劃線頭本體3〇内之止動車由38,轴承 外"·又Ή在止動軸38所限制之範圍内繞支軸36之軸心 動0 刀片支持具32,係於軸承外殼31内透過與脆性材料 乂之彡疋動軸3 9設置成能繞旋動軸3 9之軸心擺動自如 在疑動轴39與軸承外殼31之間介裝軸承40。又,在旋 動轴39之上方設有彈壓機構34,彈壓機構34所產生之彈 壓力透過旋動軸39及刀片支持具32而施加於刀輪片33。 刀輪片33,設置於刀片支持具32,且位於比上述旋動 1296612 轴39之軸心位置更往劃線頭之行走方向s之相反方向(圖' 14之左方向)的位置。 在此’劃線中’刀片支持具32雖將擺動範圍控制在 (Γ〜2。,但其控制機構,係利用形成於軸承外殼31下 面之槽41艮p將刀片支持具32安装成其上端部收納於 軸承外殼31之槽41内,當刀片支持具32擺動至擺動範 圍之最大值時,使刀片支持* 32上端部上之四角落之角 中任-組對角42、45(43、44)抵接於㈣之兩内壁面46 、47。藉此,藉由調整槽41之兩内壁面46、47與刀片支鲁 持具32上端部之兩侧面48、49間的間隙,能調整使刀片 支持具32之擺動範㈣在上述既定範圍。因此,若將間 隙取大則能擴大擺動範圍Θ ’相反地若將間隙取小則能縮 小擺動範圍0。 【發明内容】 t明所欲解決之拮術問§音 本發明申請人所提出之劃線頭,藉由形成如上所說明籲 之構成,而能確保可維持刀輪片直進性之刀片支持具之擺 動動作,並將潛伏於交點附近之内部應力的影響降至最低 丄故進行交叉劃線時即使將施加於刀輪片之加壓力保持二 疋亦不會發生父點跳越’又不會發生在劃線開始端不能 成S1]線專事’而能達成預期目的。 然而,上述劃線頭,於刀片支持具將刀輪片設置於比 旋動軸之軸心位置更往行走方向之相反方向的位置,在劃 10 !296612 線時以支軸側位於前面之方式行走,故與既有之劃線交又 時,或通過玻璃之起伏、彎曲或玻璃表面之凹凸時,刀輪 片被向上推,使刀片支持具繞支軸旋動而從玻璃面浮起。 圖5 ’係用以說明這種現象之示意圖。 即,當以支轴36為前面,在以彈壓機構34使刀輪片 33緊壓玻璃板90表面之狀態下使劃線頭行走(圖中箭號s 方向)時,在刀輪片33之刀鋒稜線33A接觸玻璃板9〇表 面之點P,以刀輪片33對玻璃板90劃線加工時所必要之 sj線加工水平分力M (劃線力之水平方向分力)與劃線加工The blade support member 27, the 劏 瓸 R R R R R R “ “ “ “ “ . . . . . . . . . . 下部 下部 下部 下部 下部 下部 下部 下部 下部 下部 下部 下部 下部 下部 下部 下部 下部 下部 下部 下部 下部 下部 下部 下部 下部 下部 下部 下部 下部25, disposed above the guide bar 23 to identify the alignment mark on the glass plate 9 。. The scribing head of the scribing device formed by this syllabus has a special design to prevent the micro-concave surface which must exist on the surface of the glass plate 9G and other deformations caused by the scribing head to be deformed as shown in FIG. The scribing head body 26A is configured to transmit the blade holder 27 through the rotating shaft 29 orthogonal to the surface of the glass plate 9 () so as to be swingable about the axis of the rotating shaft 29, and The cutter wheel piece 28 is disposed at a position Q2 in the opposite direction to the traveling direction (the direction of the arrow s direction in FIG. 12) from the axial center position Q1 of the rotary shaft 29, whereby the cutter wheel piece 28 is caused during the running of the scribing head. The secant head body 26A is followed to obtain the straight forward stability of the cutter wheel piece 28 to prevent deformation of the scribe line. However, the above-mentioned scribing device does not have any problem when the glass plate 9 has a scribe line formed in only one direction, but if it is crossed and scribed, as shown in FIG. 3, a so-called intersection jump occurs, that is, The cutter wheel piece 28 crosses through the vicinity of the first line D to L3 formed, and does not form the line L4 to Le which should be formed later. If such a crossing point is present in the glass sheet go, when the glass sheet 90 is divided by the splitting machine described above, the glass sheet 90 cannot be divided according to the scribe line, and a large number of defective products are generated, resulting in extremely low production efficiency. The reason for this kind of communication is that the cutter wheel is handed over and the force necessary for the knife blade to be vertically applied to the glass plate 90 is used to lurk inside the sides of the line. The stress is weakened. 1296612 Therefore, the applicant of the present invention proposed a book for the question of the ancient and the earth, and the problem of the problem!} The line method and the scribing head and the "_0.969", the content of which is "4" (Japan) The special wish is green full*. Use the 1-wire head body on the brittle material to set the blade support shaft to swing around the axis of the rotary shaft. The wheel piece is arranged on the opposite side of the axis of the rotating shaft than the axis of the rotating shaft, and is formed by the opposite direction of the wire head, so as to be in the form of a cross on the surface of the brittle material. Form a scribe line, in this case, } * . The scribe line command, control the blade support, so that its swing range is 〇.~2. 夕4々疳 can "green" dry square. Figure 14, shows its implementation The slash head of the shape, (4) is the front view, and (8) is the bottom view. The 忒 头 wire head is provided with: the scribe head body 3 〇, the bearing shell Μ, the blade holder 32, the cutter wheel 33, and the bomb waste mechanism 34. The scribing head body 30, the lower portion of which is formed as a notch 'in the notch portion, the inner casing 31 is received. The bearing shell 3 is transparent at its end The bearing ^ is connected to the horizontal support shaft 36 inserted through the scribing head base 30, and the other end portion abuts on the stopper car 38 which is disposed in parallel with the shaft shaft in the scribing head body 3, 38, outside the bearing " Further, within the range limited by the stop shaft 38, the blade support member 32 is pivoted about the axis of the support shaft 36, and is disposed in the bearing housing 31 through the yoke shaft 39 of the brittle material 设置 to be disposed around the rotary shaft. The shaft of the 39 is free to swing between the suspect shaft 39 and the bearing housing 31. Further, a biasing mechanism 34 is disposed above the rotating shaft 39, and the elastic pressure generated by the biasing mechanism 34 is transmitted through the rotating shaft. 39 and the blade holder 32 are applied to the blade wheel 33. The blade wheel 33 is disposed on the blade holder 32 and is located opposite to the direction of the axis s of the axis 12 of the rotation 1296612. The position of the direction (the left direction of the figure '14'. Here, the blade holder 32 controls the swing range to (Γ~2.), but the control mechanism uses the groove formed under the bearing housing 31. 41艮p mounts the blade holder 32 such that its upper end is received in the groove 41 of the bearing housing 31 when the blade holder 3 2 When swinging to the maximum value of the swing range, any one of the corners of the four corners on the upper end portion of the blade support * 32 is abutted against the two inner wall faces 46, 47 of the (four). Therefore, by adjusting the gap between the two inner wall surfaces 46, 47 of the groove 41 and the two side faces 48, 49 of the upper end portion of the blade holder 32, the swinging range (4) of the blade holder 32 can be adjusted within the above-mentioned predetermined range. If the gap is made larger, the swing range can be enlarged. ' Conversely, if the gap is small, the swing range can be reduced by 0. [Invention] The antagonistic problem to be solved by the applicant is as proposed by the applicant of the present invention. The wire end, by forming the structure as explained above, can ensure the swinging motion of the blade support member which can maintain the straightness of the cutter wheel piece, and minimize the influence of the internal stress which is latent in the vicinity of the intersection point, thereby performing cross-cutting Even if the pressing force applied to the cutter wheel piece is kept at the second line, the parent point jump will not occur, and it will not occur at the beginning of the scribing line. However, in the above-described scribing head, the blade holder is disposed at a position opposite to the traveling direction of the axis position of the rotating shaft in the blade supporting device, and the side of the supporting shaft is located at the front when the line is 10296296612 Walking, so when it is crossed with the existing line, or through the undulations, bending or unevenness of the glass surface, the blade wheel is pushed up, so that the blade holder floats around the fulcrum and floats from the glass surface. Figure 5' is a schematic diagram illustrating this phenomenon. That is, when the fulcrum head is moved in the state in which the squeegee blade 33 is pressed against the surface of the glass plate 90 by the biasing mechanism 34 with the fulcrum 36 as the front surface, the blade wheel 33 is The blade edge line 33A contacts the point P of the surface of the glass plate 9〇, and the horizontal component force M (the horizontal component force of the line force) and the scribing process are necessary for the sj line necessary for the scribing of the glass plate 90 by the cutter wheel piece 33.
垂直刀力N(劃線力之垂直方向分力)的合力的反作用力R 會向刀輪Μ 33之中心侧產生。但是反作用力R變成以支 軸36為中心之旋轉矩作用於刀輪片33,結果,刀輪片33 被向上推’使圖外刀片支持具繞支轴36㈣而從玻璃板 9 0表面浮起。 若發生如上述刀片支持具之浮起現象’會使刀輪片33 對玻璃板90之加壓力被該反作用力削弱,結果,不易獲 得深垂直裂痕。 ^ 然而’觀•察刀輪片在玻璃發生垂直裂痕之機構,得知 :首先’當刀鋒受到荷重時,玻璃表面之與刀鋒抵接之處 產生5早性變形,宜+ , Τ7 ^ ^ ^ ^ ,、一 奴刀鋒何重之增加在該處產生塑性 k形。刀鋒何重進一步增加就超過塑性變形之界限點,社 果發生脆性破壞,‘垂直裂痕在玻璃厚度方向開始成矣二 垂直裂痕之成長’疋當裂痕之前端抵達對應刀鋒荷重之大 小及玻璃之材質或-定厚度等的深度(從脆性材料表面起 1296612 算之距離)時停止。就一定之材質、一定之厚度的玻璃而 言’能控制上述垂直裂痕前端所抵達之深度(以下,稱為 垂直裂痕抵達深度)者僅有刀鋒荷重。即,若增加刀鋒荷 重,則刀輪片之刀鋒咬進玻璃表面之深度變深,用以發生 垂直裂痕之能量變大,故垂直裂痕之抵達深度變深。然而 ,若刀鋒荷重超過某一定之大小,雖能獲得所謂深垂直裂 痕,但同時累積於玻璃表面附近之内部應變將成為飽和狀 態,而發生水平裂痕,即,與垂直裂痕之成長方向完全不 相同之方向的裂痕。此種水平裂痕係大量產生欲避免之切 屑之原因。 本發明者等,更詳細探究上述機構得知,刀鋒荷重與 垂直裂痕之抵達深度有如圖6所示之關係。即,從圖6之 曲線圖得知,垂直裂痕之抵達深度,係先存在隨刀鋒荷重 之增加緩慢加深之領域(A領域),接著存在隨刀鋒荷重之 增加急劇增加之領域(B領域),進一步存在即使隨刀鋒荷 重增加亦幾乎不增加之領域(C領域)。並且,在此c領域 ,有A領域或B領域未出現之水平裂痕大幅增加。 從以上事實發現,以相當於B領域(抵達深度p隨刀鋒 荷重之增加而急劇增加之領域)之刀鋒荷重來劃線,能獲 得深垂直裂痕,而不發生水平裂痕。 然而,B領域之刀鋒荷重範圍非常小,如前述,以習 知技術不能避免刀片支持具浮起現象之發生,而使刀輪片 之加壓力被該反作用力r削弱,故在範圍非常小之上述B 領域内調整刀鋒荷重極為困難。 12 1296612 又,在交又劃線,如前述為要防止交點跳越之 第2劃線之形成時須使刀鋒荷重比第i劃線之: 增加,故刀鋒荷重往往進入上述 :: 切肩發生。 去避免大量 再者’有另-問題,使甩上述習知刀輪片之 玻::起伏或弯曲、玻璃表面之凹凸,又,保持刀輪片之 刀持具或保持該刀片支持具之劃線頭的搖晃等外 因,經常導致無法獲得穩定之劃線。 r來要 本發明等,根據前述之現象、問題,認真研究 發現:m線頭之行走方向改為與f知者相反之: 即,習知係以支軸位於前面之方式使劃線頭行走,若^ 以支軸位於後面之方式使劃線頭行走,則能防止刀片支持 具之子起現象,結果,能對刀輪片確實施加刀鋒荷重,而 能將刀鋒荷重控制在適合前述B領域之範圍。即, ^以支轴9位於後面之方式使劃線頭向箭號T方向 / .刀輪片5之刀鋒稜線5A接觸破璃板9G表面的點 b向刀輪片5中心侧產生行走方向之劃線加工水平分力’V 與玻璃板90厚度方向之劃線加工垂直分力W 之合力之反作用力X,反作用力X係向支抽9之力量,故 =會如前述使刀輪片從玻㈣90表面浮起。結果,不合 述任何緊麼力W,能確實對刀輪片5施加刀鋒荷重 貫貝上能將刀鋒荷重控制☆ β領域之因此,本發 刀鋒=劃線頭之逆向行走,與習知技術相比更容易將 刀鋒何重控制於Β領域之範圍。 13 1296612 本發明之目的在於提供一種劃線方法及劃線頭以及劃 、 以在進行父又劃線時,不發生交點跳越,防止刀 片支持具之洋起現象,使向刀輪片之加壓力有效率地作用 於脆ϋ材料’能獲得比習知技術更深之垂直裂痕。 之技街丰趿 為要達成上述目的,本發明之脆性材料之劃線方法, 其特徵在於:在行走於脆性材料上之劃線頭本體,將刀片 支持具透過與脆性材料面平行之支轴設置成能繞支軸之軸 ^擺動自如,並且在刀片支持具設有劃線刀而構成劃線頭 ’使㈣線頭以其支轴位於劃線刀之後側之方式行走於脆 性材料上,以在脆性材料面形成劃線。 在此構成,亦可在劃線中使劃線刀從脆性材料承受之 反作用力之方向,維持在反作用力之起點與支軸之軸心的 連結線上或比連結線更靠脆性材料之狀態下進行劃線。 又亦可使该劃線刀為刀輪片,並且將刀輪片透過與 脆性材料面平行之旋轉轴設置成能繞旋轉軸之軸心旋轉自、 如。 在此情形,亦可將該刀片支持具,透過與脆性材料正 交之旋動軸設置成能繞旋動軸之軸心擺動自如。再者,較 佳者為將該旋轉轴,設置於比旋動轴之軸心更靠支軸側之 位置。 亦可使該劃線刀為鑽石刀,並且將鑽石刀固接於 支持具。 又,本發明之劃線頭,其特徵在於:在行走於脆性材 1296612 料上之劃線頭本體,將刀片支持具透過與脆性材料面平t 之支軸設置成能繞支軸之軸心擺動“,並且在刀片支: 具設有劃線刀而構成。 ' 在此構成,該支軸之軸心,亦可位於劃線中劃線刀從 脆性材料承受之反作用力之向量的線上或位於比該 方之位置。 又,亦可使該劃線刀為刀輪片,並且將刀輪片透過鱼 脆性材料面平行之旋轉軸設置成能繞旋轉軸之軸心旋轉自 如0 在此情形’亦可將該刀片支持具,透過與脆性材料正 交之旋動軸設置成能繞旋動軸之軸心擺動自如。再者,較 佳者為使該旋轉軸位於比旋動軸之軸心更靠支軸側之位: 〇 亦可使該劃線刀為鑽石刀,並且將鑽石刀固接於刀片 支持具。 本發明之劃線裝置,其特徵在於:具備上述之劃線頭 ’便蔓m頭以其支軸位於劃線刀之後侧之方式行走於跪性 · 材料上,以在脆性材料面形成劃線。 在該劃線裝置’該劃線刀可為刀輪片’亦可為鑽石刀 ’藉由上述 本發明之劃線方法及劃線頭以及劃線裝置 構成能發揮如下作用。 示The reaction force R of the resultant force of the vertical tool force N (the vertical component force of the scribing force) is generated toward the center side of the tool rim 33. However, the reaction force R becomes a rotation moment centered on the fulcrum 36 acting on the cutter wheel piece 33, and as a result, the cutter wheel piece 33 is pushed up to float the outer blade support member around the support shaft 36 (four) from the surface of the glass plate 90. . If the floating phenomenon of the blade holder as described above occurs, the pressing force of the blade piece 33 against the glass plate 90 is weakened by the reaction force, and as a result, it is difficult to obtain a deep vertical crack. ^ However, the mechanism of the vertical crack of the glass in the glass is known as: first of all, when the blade is subjected to the load, the surface of the glass abuts the blade and produces 5 early deformations, which should be +, Τ7 ^ ^ ^ ^ , , The increase of a slave blade and the weight of it creates a plastic k shape there. When the blade is further increased, it exceeds the limit of plastic deformation, and the fruit is brittle. The vertical crack begins to grow in the direction of the glass thickness. The front end of the crack reaches the corresponding blade load and the material of the glass. Or stop when the depth of the thickness (the distance from the surface of the brittle material is 1296612). For a certain material and a certain thickness of glass, the depth at which the front end of the vertical crack is reached (hereinafter, referred to as the vertical crack arrival depth) is only the blade load. That is, if the blade load is increased, the depth at which the blade of the blade wheel bites into the glass surface becomes deeper, and the energy for the occurrence of the vertical crack becomes larger, so that the depth of arrival of the vertical crack becomes deeper. However, if the blade load exceeds a certain size, although a so-called deep vertical crack can be obtained, the internal strain accumulated near the surface of the glass will become saturated, and horizontal cracks will occur, that is, completely different from the growth direction of the vertical crack. The crack in the direction. Such horizontal cracks are responsible for the large amount of swarf that is to be avoided. The inventors of the present invention have intensively investigated the above mechanism to know that the depth of arrival of the blade load and the vertical crack is as shown in Fig. 6. That is, from the graph of Fig. 6, it is known that the depth of arrival of the vertical crack is first in the field (A field) which increases slowly with the increase of the blade load, and then there is a field in which the increase in the blade load increases sharply (B field). There is further a field (C field) that hardly increases even as the blade load increases. Moreover, in this c field, there is a significant increase in horizontal cracks that have not appeared in the A field or the B field. From the above facts, it is found that a deep vertical crack can be obtained without a horizontal crack by scribing the blade load equivalent to the B field (the area where the arrival depth p increases sharply with the increase of the blade load). However, the blade load range of the B field is very small. As described above, the conventional technique cannot avoid the occurrence of the blade support floating phenomenon, and the pressing force of the cutter wheel piece is weakened by the reaction force r, so the range is very small. It is extremely difficult to adjust the blade load in the above B field. 12 1296612 Also, in the intersection and the line, as described above, in order to prevent the formation of the second scribe line of the intersection point jump, the blade load must be increased compared with the ith line: the blade load often enters the above:: The shoulder cut occurs . To avoid a large number of people who have another problem, so that the glass of the above-mentioned conventional cutter wheel: undulation or bending, the unevenness of the glass surface, and the knife holder holding the blade wheel or maintaining the blade support External factors such as the shaking of the thread often lead to the inability to obtain a stable line. r to the present invention, etc., according to the aforementioned phenomena and problems, earnestly studied and found that the walking direction of the m-line head is changed to be opposite to that of the known person: that is, the conventional method is to walk the scribing head in such a manner that the fulcrum is located in front. If the scribe head is moved in such a manner that the fulcrum is located behind, the blade support member can be prevented from being lifted. As a result, the blade load can be applied to the cutter wheel piece, and the blade load can be controlled to be suitable for the aforementioned B field. range. That is, the direction in which the fulcrum 9 is located behind the scribe head in the direction of the arrow T/the blade edge 5A of the blade wheel 5 contacting the surface of the glass plate 9G is generated toward the center side of the blade wheel 5 The horizontal force of the scribing process is 'V and the reaction force of the resultant force of the vertical component force W of the scribe line of the thickness direction of the glass plate 90, and the reaction force X is the force of the branching force 9, so that the cutter wheel piece will be The surface of the glass (four) 90 floats. As a result, without any tight force W, it is possible to apply the blade load to the blade wheel 5 to control the blade load. ☆ The field of the blade is therefore reversed, and the conventional technique is used. It is easier to control the blade to the extent of the field. 13 1296612 The object of the present invention is to provide a scribing method, a scribing head and a stroke, so that when the father and the scribing are performed, no intersection jump occurs, and the blade support is prevented from rising, so that the blade is added. The pressure acts effectively on the brittle material to achieve deeper vertical cracks than conventional techniques. In order to achieve the above object, the method for scribing a brittle material according to the present invention is characterized in that, in a scribing head body that travels on a brittle material, the blade holder is transmitted through a fulcrum parallel to the surface of the brittle material. It is arranged to be swingable about the axis of the support shaft, and the scribing head is formed on the blade support with a scribing blade to make the (four) wire head travel on the brittle material with its support shaft located behind the scribing blade. To form a scribe line on the surface of the brittle material. In this configuration, the scribing blade can be maintained in the direction of the reaction force of the brittle material in the scribing state, and is maintained at a connection line between the starting point of the reaction force and the axis of the fulcrum or more brittle material than the connecting line. Dash. Alternatively, the scribing blade may be a cutter wheel piece, and the cutter wheel piece may be disposed to be rotatable about an axis of the rotating shaft by a rotating shaft parallel to the surface of the brittle material. In this case, the blade holder can also be arranged to be able to swing freely around the axis of the rotary shaft through a rotary shaft that is orthogonal to the brittle material. Further, preferably, the rotating shaft is disposed at a position closer to the fulcrum side than the axial center of the rotating shaft. The scoring blade can also be a diamond knife and the diamond knife can be attached to the support. Moreover, the scribing head of the present invention is characterized in that, in the scribing head body that travels on the material of the brittle material 1296612, the blade support member is disposed through the axis of the flat material t of the brittle material to be disposed around the axis of the support shaft. Swing "and in the blade support: with a scribing knife." In this configuration, the axis of the fulcrum can also be located on the line of the reaction force of the scribing knife from the brittle material or Further, the scribing blade may be a cutter wheel piece, and the cutter wheel piece may be arranged to be rotatable about the axis of the rotation axis through a rotating shaft parallel to the surface of the fish brittle material. In this case 'The blade holder can also be arranged to be swingable about the axis of the rotation axis through a rotation axis orthogonal to the brittle material. Further, preferably, the rotation axis is located on the axis of the rotation axis. The heart is further on the side of the fulcrum: 〇 The scriber can also be a diamond knives, and the diamond knives are fixed to the blade holder. The scribe device of the present invention is characterized in that: the above-mentioned scribing head is provided The vine head is made with its fulcrum on the back side of the scriber Walking on the sturdy material to form a scribe line on the surface of the brittle material. In the scribe device 'the scribe blade can be a cutter wheel piece' or a diamond knife' by the above-described scribe method and stroke of the present invention The wire head and the scribing device can perform the following functions.
例如,在使用刀輪片作為劃線刀之構成中,如圖5所 使劃線頭以支車由9位於後侧之方式行走(圖中箭號T 15 1296612 方向),藉此,在刀輪片5之刀鋒棱線5A接觸玻璃板9〇 表面的點E,雖會發生行走方向之劃線加工水平分力v與 玻璃板90厚度方向之劃線加工垂直分力w兩者所產生之 曰力之反作用力X,但該反作用力X係向支軸9之力量, 而不變成作用於刀輪片5之旋轉矩。藉此不發生如前述之 刀片支持具之浮起現象,使向刀輪片5之加壓力不因反作 用力X而減少。 又,對使用鑽石刀作為劃線刀之構成亦能作相同之說 明。具體而言,如圖10所示,使劃線頭以支軸9位於後 側之方式行走(圖中箭號T方向),藉此,在鑽石刀74之 刀鋒稜線74A接觸玻璃板90表面的點P,雖會產生行走方 向之劃線加工水平分力V與玻璃板9〇厚度方向之:線加 工垂直分力W兩者所產生之合力之反作用力χ,但是該反 作用力X係向支軸9之力量,而不變成作用於鑽石刀Μ 之旋轉矩。藉此不發生如前述之刀片支持具之浮起現象, 使鑽石刀74之加壓力不因反作用力χ而減少。 由以上之構成,向刀輪片5或鑽石3 74之加壓力將有 效率地作用於玻璃板9G(脆性材料),而能獲得比習知技術 更深之垂直裂痕。 在此,若將該刀片支持具透過與脆性材料面正交之旋 動軸設置成能繞旋動軸之軸心擺動“,則能提高刀片支 持具對劃線頭行走方向之追隨性。 再者 之位置, ’若將該旋轉軸設於比旋動車由 則能進一步提高刀片支持具對 之軸心更靠支軸側 劃線頭行走方向之 1296612 追隨性。 又’本發明之劃線方法及劃線頭以及劃線裝置,劃線 中刀輪片從脆性材料承受之反作用力之方向,只要維持在 該反作用力之起點與支軸之軸心的連結線上或從該連結線 靠近跪性材料之狀態下即可更確實消除旋轉矩之產生。 【實施方式】 以下’參閱圖式說明本發明之實施形態。又,本發明 之劃線方法,因在劃線頭實施,故在此對劃線頭之實施形 _ 態說明中亦會對劃線方法之實施形態作說明。 圖1,係表示本發明之劃線頭之實施形態,(a)係前視 圖,(b)係仰視圖。 劃線頭1,係具備劃線頭本體2、軸承外殼3、刀片支 持具4、刀輪片5、及彈壓機構6。 劃線頭本體2,其下部被做出缺口,於該缺口部8内 收納軸承外殼3。軸承外殼3,其一端部透過軸承1Q連結 〃、锸不在劃線頭本體2之水平之支軸g,另一端部則抵接 _ 於與支軸平行設置在劃線頭本體2内之止動軸丨丨,以在止 動轴11所限制之範圍内繞支軸9之軸心旋動。 刀片支持具4,於軸承外殼3透過與脆性材料面正交 之凝動轴7設置成能繞旋動軸7之軸心擺動自如。在旋動 軸7與軸承外殼3之間介裝軸承12。又在徒動軸7之上方 改置彈壓機構6,彈壓機構6之彈壓力透過旋動軸了及刀 片支持具4施加於刀輪片5。 17 1296612 、、槐刀切具4,未必如上述般設置成能繞旋動軸7 =軸^ b動自如’亦可固定於劃線頭本體2。在此情形, 令略軸承外破3及軸承12等擺動所需要之構件即可。 刀輪片5,於刀片支持具4透過與脆性材料面平行之 旋轉軸Π設置成能繞該旋轉軸^之軸心旋轉自如,並且 ,旋:軸13設於比該旋動軸7之軸心位置更靠支軸9側 之位置。 /又W輪片5與旋動轴7之位置關係不限於上述之關 係,刀輪片5之旋榦紅】q + 锭轉軸13亦可位於旋動軸7之轴心正ητ 若要以上述之劃線頭1進行劃線,則使劃線頭i以支 軸9位於刀輪片5之後側之方式行走於脆性材料上。即, 使劃線頭1沿圖1之铬躲τ化_ 士 4 前唬T所示之方向行走。使劃線頭以 支軸9位於刀輪片5 俊側仃走,藉以如圖5所示,在刀 ”二之刀鋒稜線5Α接觸玻璃板9〇之表面的點Ε,雖會 產生行走方向之書丨丨綠士 _、、友水平分力V與玻璃板90厚度方 向之蒼U線加工垂亩八a _ 刀刀w陶有所產生之合力之反作用力x 片一二:璃/力x係向支軸9之力量,不會變成使刀輪 f ^板90表面浮起的旋轉矩。藉此,不發生如前 述之刀片支持具淫妞祖* 丄 用力X而減少。”…刀輪片5之加麗力不因反作 作用於脆性材料^得;輪片5之加壓力有效率地 又侍比白知技術更深之垂直裂痕。 在此’如圖5戶斤+ 查+ '、J線中刀輪片5從玻璃板90承受 之反作用力X的方向, 右此維持在該反作用力X與支軸9 I296612 車由心之造έ士緣 ττFor example, in the configuration in which the cutter wheel piece is used as the scribing blade, as shown in FIG. 5, the scribing head is operated with the carriage 9 being located on the rear side (the direction of the arrow T 15 1296612 in the figure), thereby The blade edge line 5A of the wheel 5 contacts the point E of the surface of the glass plate 9〇, although the horizontal direction component v of the running direction and the line component of the thickness direction of the glass plate 90 are generated. The reaction force X of the force, but the reaction force X is the force to the support shaft 9, and does not become the rotational moment acting on the cutter wheel 5. Thereby, the floating phenomenon of the blade holder as described above does not occur, so that the pressing force to the blade piece 5 is not reduced by the reaction force X. Further, the same description can be made for the constitution using a diamond knife as a scribing knife. Specifically, as shown in FIG. 10, the scribing head is moved such that the fulcrum 9 is located on the rear side (in the direction of the arrow T in the figure), whereby the blade edge ridge 74A of the diamond blade 74 contacts the surface of the glass plate 90. Point P, although the traveling direction is generated by the horizontal component V and the thickness direction of the glass plate 9: the line processing vertical component force W is the reaction force of the resultant force χ, but the reaction force X is the branch The force of the shaft 9 does not become the rotational moment acting on the diamond knife. Thereby, the floating phenomenon of the blade holder as described above does not occur, so that the pressing force of the diamond blade 74 is not reduced by the reaction force. According to the above configuration, the pressing force to the cutter wheel 5 or the diamond 3 74 is efficiently applied to the glass plate 9G (brittle material), and a deeper crack than the prior art can be obtained. Here, if the blade holder is provided to be swingable about the axis of the rotation axis by the rotation axis orthogonal to the surface of the brittle material, the followability of the blade holder to the running direction of the scribing head can be improved. The position of the person, 'If the rotating shaft is set to be more than the rotating vehicle, the blade support can be further improved by the 1296612 follow-up direction of the axis of the support side of the support shaft. And a scribing head and a scribing device, wherein the direction of the reaction force received by the brittle material in the scribing is maintained at a line connecting the starting point of the reaction force and the axis of the fulcrum or from the connecting line In the state of the material, the generation of the rotational moment can be more reliably eliminated. [Embodiment] Hereinafter, an embodiment of the present invention will be described with reference to the drawings. Further, the scribing method of the present invention is implemented by a scribing head, and therefore The embodiment of the scribing head will also be described in the description of the scribing method. Fig. 1 shows an embodiment of the scribing head of the present invention, (a) is a front view, and (b) is a bottom view. Dash head 1, system The scribing head body 2, the bearing housing 3, the blade holder 4, the cutter wheel piece 5, and the biasing mechanism 6. The scribing head body 2 is notched at its lower portion, and the bearing housing 3 is housed in the notch portion 8. The bearing housing 3 has one end portion connected to the horizontal support shaft g of the scribing head body 2 through the bearing 1Q, and the other end portion abuts to be stopped in the scribing head body 2 in parallel with the support shaft. The shaft is rotated about the axis of the support shaft 9 within a range limited by the stop shaft 11. The blade holder 4 is disposed around the bearing housing 3 through a condensing shaft 7 orthogonal to the surface of the brittle material. The axis of the rotary shaft 7 swings freely. The bearing 12 is interposed between the rotary shaft 7 and the bearing housing 3. The elastic mechanism 6 is also changed above the movable shaft 7, and the elastic pressure of the biasing mechanism 6 is transmitted through the rotary shaft. And the blade holder 4 is applied to the cutter wheel 5. The 17 1296612 and the file cutter 4 are not necessarily arranged as described above to be able to rotate around the axis 7 = the axis ^ b can be fixed to the body of the scribing head 2. In this case, the member required for the outer bearing to break 3 and the bearing 12 to swing can be used. The cutter wheel 5, in the blade support 4 The rotation axis parallel to the surface of the brittle material is disposed so as to be rotatable about the axis of the rotation axis, and the rotation shaft 13 is disposed at a position closer to the support shaft 9 than the axial position of the rotation shaft 7. / The positional relationship between the W wheel 5 and the rotary shaft 7 is not limited to the above relationship, and the rotary red of the cutter wheel 5] the q + spindle shaft 13 may also be located at the positive axis ητ of the rotary shaft 7 When the scribing head 1 is scribing, the scribing head i travels on the brittle material so that the support shaft 9 is located behind the cutter wheel 5. That is, the scribing head 1 is diced along the chrome of FIG. _ 士士4 The direction of the front 唬T is walking. The scribe head is located on the side of the cutter wheel 5 with the support shaft 9 as shown in Fig. 5, and the knives of the knives of the two knives are in contact with the glass plate 9〇. The surface of the surface, although it will produce the direction of the book, the green _,, the friend's horizontal component V and the thickness of the glass plate 90 in the direction of the ridge U line processing arbor eight a _ knife knife w Tao has produced a synergy The reaction force x piece one or two: the force of the glass/force x to the support shaft 9 does not become the rotational moment that causes the surface of the cutter wheel f^plate 90 to float. Thereby, the blade support as described above does not decrease with the use of force X. "...The force of the knife wheel 5 is not affected by the reaction to the brittle material ^; the pressure of the wheel 5 is more effective than the vertical crack of the white technology. Here's the figure 5 Check + ', J line in the direction of the reaction force X of the cutter wheel 5 from the glass plate 90, right here to maintain the reaction force X and the support shaft 9 I296612
At 、、"、、、 H上,或在比該連結線H更靠近玻璃板90 ^ 之^即可(圖中,參閱虛線箭號X!、W!、V〇,藉此能更 ^貫消:該旋轉矩之產生。適當調整劃線速度、向刀輪片 之加壓力、刀輪片5與支軸9之相對位置關係即可維持 這樣的狀態。 a其—人,參閱圖2及圖3說明本發明劃線裝置之實施形 態。 ^圖2係具備劃線頭50之劃線裝置的側視圖,圖3, 係劃線頭50之主要部的前視圖。 _ 仞辟剎線頭5〇,係在一對側壁51間以倒立狀態保持,在 J 土 51之下部,透過支軸54將側視呈L·字狀支持具用保 持八53认置成能旋動自如。在該支持具用保持具μ之前 方(圖3之右方)安裝有將刀輪片5支樓成能旋轉之刀片支 持具4。 a刀片支持具4,係透過設於其上端之旋動軸7及供該 疑動轴7插穿之軸承12安裝於支持具用保持4 53,並能 現旋動軸7之轴心旋動。 _ 片$係與實施形態1之情形相同,於刀片支持 八4透過與脆性材料面平行之旋轉轴13設置成能繞旋轉 轴13之軸心旋轉自如,並且旋轉軸13餘於比旋動轴7 之軸心位置更靠支軸54側之位置。 在伺服馬it 52之旋轉軸與支# 54,將斜齒輪55安裝 成彼此响合。藉此,藉由舰馬it 52之正反旋轉,支持 具用保持具53則以支軸54為中心旋轉,使刀輪片5上下 19 1296612 動。該劃線頭50本身 水平方向的導# 58移動:、::沿劃線裝置⑽之之 齒輪55。 動力傳達機構不限定於斜 在此’如圖5所示,劃線中 之反作用ΛΥαα + ι 7輪片5從玻璃板90承受 軸心之二Η Γ,若能維持在該反作用力χ與支軸9 1能=、: 在比該連結線η更靠玻璃… :二中,參閱虛線箭藉此能更 :除•轉矩之產生。藉由適當調整劃線速度、向刀 W月5之加壓力、刀輪片5盥古紅 可維持這樣的狀態。 -支轴54之相對位置關係即 又,在本實施形態,雖使用斜齒輪55作為動力傳達機 構來傳達供給支持具用保持具53之動力,但如目4所示 ,亦可將伺服馬達52之旋轉軸56直接連結於支持具用保 持具53。 以上之實施形態中,雖已說明使用刀輪片作為劃線刀 之劃線頭及使用該劃線頭之劃線裝置,但劃線刀不限於該 刀輪片,亦可使用鑽石刀作為其他例。以下,說明使用該 鑽石刀之劃線頭。 圖7,係表示使用於圖1所示之劃線裝置之劃線頭的 其他實施形態,(a)係前視圖,(b)係仰視圖。 在本實施形態’因僅有劃線刀之構成與上述實施形態 不同,而其他構成相同,故對同樣之構成省略說明。 劃線頭70,雖與上述實施形態同樣地在旋動軸7之上 方設置彈壓機構6,但彈壓機構6所產生之彈壓力係透過 丄296612At, , ",,, H, or closer to the glass plate 90 ^ than the connection line H (in the figure, see the dotted arrows X!, W!, V〇, which can be more ^ Throughout: the generation of the rotation moment. The adjustment of the scribe speed, the pressure to the cutter wheel, and the relative positional relationship between the cutter wheel 5 and the fulcrum 9 can maintain such a state. Fig. 3 illustrates an embodiment of the scribing apparatus of the present invention. Fig. 2 is a side view of a scribing apparatus having a scribing head 50, and Fig. 3 is a front view of a main part of the scribing head 50. _ 仞 刹 brake line The head 5 〇 is held in an inverted state between the pair of side walls 51, and is positioned below the J-soil 51, and is slidably viewed from the support shaft 54 by the support shaft 54 in the side view. The holder holder has a blade holder 4 for rotating the blade 5 of the holder 5 in front of the holder (the right side of Fig. 3). The blade holder 4 is passed through a rotary shaft provided at the upper end thereof. 7 and the bearing 12 through which the suspect shaft 7 is inserted is attached to the support holder 4534 and can be rotated by the axis of the rotary shaft 7. The sheet _ is the same as in the first embodiment. The blade support 8 is disposed to be rotatable about the axis of the rotary shaft 13 through the rotary shaft 13 parallel to the surface of the brittle material, and the rotary shaft 13 is located closer to the support shaft 54 than the axial center of the rotary shaft 7. The helical gears 55 are mounted to each other in the rotation axis of the servo horse it 52 and the branch #55. Thereby, the support holder 53 is supported by the support shaft 53 by the forward and reverse rotation of the ship horse 52. Rotating the center to move the cutter wheel 5 up and down 19 1296612. The guide head 50 itself moves in the horizontal direction #58::: along the gear 55 of the scribing device (10). The power transmission mechanism is not limited to this. As shown in Fig. 5, the reaction ΛΥαα + ι 7 in the scribe line 5 receives the axis from the glass plate 90, and if it can maintain the reaction force χ and the fulcrum 9 1 can be: The connecting line η is closer to the glass... : In the second, refer to the dotted arrow to make it more: except for the generation of torque. By appropriately adjusting the speed of the scribing, adding pressure to the knife W, the blade wheel 5 Red can maintain such a state. - The relative positional relationship of the support shafts 54 is again. In the present embodiment, the helical gear 55 is used. The power transmission mechanism transmits the power of the support holder 53. However, as shown in FIG. 4, the rotation shaft 56 of the servo motor 52 may be directly coupled to the holder holder 53. In the above embodiment, A scribing head using a cutter wheel piece as a scribing blade and a scribing apparatus using the scribing head have been described, but the scribing blade is not limited to the cutter wheel piece, and a diamond knife may be used as another example. Fig. 7 shows another embodiment of the scribing head used in the scribing apparatus shown in Fig. 1, (a) is a front view, and (b) is a bottom view. Since only the configuration of the scribing blade is different from that of the above-described embodiment, the other configurations are the same, and the description of the same configuration will be omitted. In the scribing head 70, the biasing mechanism 6 is provided above the rotary shaft 7 in the same manner as in the above embodiment, but the elastic pressure generated by the biasing mechanism 6 is transmitted through 丄296612.
旋動軸7及刀片支持I 之鑽石刀74。 、一 72施加於與鑽石保持構件73接合The rotary shaft 7 and the diamond cutter 74 of the blade support I. , a 72 is applied to the diamond holding member 73
又,刀片支持具79 X 7之軸心擺動自如,亦:如上述般設置成能繞旋動軸 ’省略輪承外殼3及轴承〗二本體2。在此情形 持構件73之-端二 保持構件73。在鐵石保 ^成凹部’在該凹部鑲嵌鑽石刀7/f 緊鉚後加以軟焊(SGldering)e又Ί石刀74’ jl. jj. _ 入在刀片支持具7 2,你 成使该鑽石保持構件73 ^ u 7q ^ 山 ^ σΡ肷入之孔,鑽石保持構 石刀74係以欣入該孔之狀態軟谭而接合。如此,接合有鐵 =4之鐵石保持構件73,係設置於比旋動袖7之轴心 位置更於靠支軸54側之位置。 鑽石刀74,具體上能應用圖8或圖9所示之構成。 圖8’係表示適用於圖7所示之劃線頭之實施形態的 鑽石刀之例,(a)係前視圖,⑻係側視圖,(c)係劃線狀 態之說明圖。 硪鑽々刀/4,如圖8之(a)所示,由4個劈開面74A、 74B 74C、74D、及被該等4個劈開面74A、74B、74C、 74D包圍之正方形端面形成。該鑽石刀74之切割點 741、742、743、744為端面74a之角部。又,如圖8之 (b)所示’例如劈開面具有收斂於9〇度之角度0 &的邊 551、552。劃線時,例如圖8之(c)所示,各劈開面具有 收斂於110度之角度之邊的鑽石刀,藉由將角度0a 之中心線CC與玻璃板90所成的角度0 b設在57〜58度, 21 1296612 即可以切割點742來劃線。 鑽石刀除如上述之構成外,亦能使用圖9所示之構成 〇 圖9,係適用於圖7所示之劃線頭之實施形態的鑽石 刀其他例,係前視圖,(b)係從圖(a)之箭號χ方向所 視的側視圖,(c)係從圖(a)之箭號γ方向所視的側視圖。 該鑽石刀84,如圖9之(a)所示,係貝殼狀之所謂貝 殼型鑽石刀,由2個傾斜面84a、84b形成刀鋒稜線84s。 鑽石刀84,如圖9之(c)所示,劈開面84A係具有收斂於 9〇度之角度0 c的邊,刀鋒稜線84s從圖g之(&)之箭號γ 方向所視具有圓弧形狀。 以上述之劃線頭7〇進行劃線時,使劃線頭7〇以支軸 9相對鑽石刀74位於後側之方式行走於脆性材料上。即, 使劃線頭7G沿圖7箭號τ所示之方向較。使劃線頭7〇 以支軸9相對鑽石刀74位於後側之方式行走,藉以如圖 10所示,在鑽石刀74之切割點741、742、743、744或刀 鋒稜線84s接觸玻璃板9〇表面之點ρ,雖會產生行走方向 之劃線加工水平分力V與玻璃板90厚度方向之劃線加工 垂直分力W兩者所產生之合力之反作用力χ,但是該反作 用力X係向支軸9之力量,不會變成使鑽石刀74從玻璃 板90表面浮起的旋轉矩。藉此,不發生如前述之刀片支 持具浮起之現象,而使鑽石刀74之刀鋒荷重不因反作用 力X而減少。結果,能使鑽石刀74之刀鋒荷重有效率地 作用於脆性材料,獲得比習知技術更深之垂直裂痕。 22 1296612 ^在此’如圖10所示’劃線中鑽石刀74從玻璃板90承 & t W用力X的方向’若能維持在該反作用力χ之起點 Ρ與支轴9軸心之連結線Η上,或在比該連結線Η更靠玻 璃:90之狀態即可(圖1〇中,參閱虛線箭號L、W2、Μ 藉此肖b更確實消除該旋轉矩之產生。適當調整劃線速度 向鑽石刀74之加壓力、鑽石刀74與支轴9之相對位置 關係即可維持這樣的狀態。Further, the blade support has a 79 X 7 axis swing freely, and is also provided as described above so that the wheel housing 3 and the bearing body 2 are omitted. In this case, the member 73 is held at the end of the member 73. In the concave part of the stone, the inlaid diamond knife 7/f is rivet-wrapped and then welded (SGldering) e and the stone knife 74' jl. jj. _ into the blade support 7 2, you make the diamond The member 73 ^ u 7q ^ mountain ^ σ into the hole, the diamond retaining stone knives 74 are joined by the soft tan in the state of the hole. In this manner, the iron retaining member 73 to which the iron = 4 is joined is provided at a position closer to the support shaft 54 than the axial center of the swing sleeve 7. The diamond knife 74 can be specifically configured as shown in Fig. 8 or Fig. 9. Fig. 8' is a view showing an example of a diamond knife which is applied to the embodiment of the scribing head shown in Fig. 7, (a) is a front view, (8) is a side view, and (c) is an explanatory view of a scribing state. The boring tool/4, as shown in Fig. 8(a), is formed by four split faces 74A, 74B 74C, 74D and square end faces surrounded by the four split faces 74A, 74B, 74C, 74D. The cutting points 741, 742, 743, and 744 of the diamond blade 74 are the corner portions of the end surface 74a. Further, as shown in (b) of Fig. 8, for example, the cleavage plane has sides 551, 552 which converge to an angle of 0 & When scribing, for example, as shown in FIG. 8(c), each of the cleavage faces has a diamond knive that converges to the side of the angle of 110 degrees, and the angle 0b of the center line CC of the angle 0a and the glass plate 90 is set. At 57 to 58 degrees, 21 1296612, point 742 can be cut to scribe. In addition to the above configuration, the diamond blade can also be configured as shown in Fig. 9. Fig. 9 is another example of a diamond knife applied to the embodiment of the scribing head shown in Fig. 7, which is a front view, and (b) A side view viewed from the direction of the arrow 图 of the figure (a), and (c) is a side view viewed from the direction of the arrow γ of the figure (a). The diamond blade 84, as shown in Fig. 9(a), is a shell-shaped so-called shell-shaped diamond knife, and the blade edge ridges 84s are formed by the two inclined faces 84a and 84b. The diamond blade 84, as shown in Fig. 9(c), has a split surface 84A having an edge that converges to an angle of 0 c of 9 degrees, and the blade edge 84s is viewed from the arrow γ direction of the image (g) Arc shape. When scribing is performed by the above-described scribing head 7 ,, the scribing head 7 is moved on the brittle material so that the fulcrum 9 is positioned on the rear side with respect to the diamond blade 74. That is, the scribing head 7G is made to be oriented in the direction indicated by the arrow τ in Fig. 7 . The scribing head 7 is moved in such a manner that the fulcrum 9 is located on the rear side with respect to the diamond blade 74, whereby the cutting point 741, 742, 743, 744 or the blade ridge line 84s of the diamond blade 74 contacts the glass plate 9 as shown in FIG. The point ρ of the surface of the crucible causes a reaction force χ of the resultant force of the horizontal component V of the running direction and the vertical component V of the thickness direction of the glass sheet 90, but the reaction force X The force to the fulcrum 9 does not become a rotational moment that causes the diamond blade 74 to float from the surface of the glass plate 90. Thereby, the phenomenon that the blade holder floats as described above does not occur, and the blade load of the diamond blade 74 is not reduced by the reaction force X. As a result, the blade load of the diamond blade 74 can be efficiently applied to the brittle material to obtain a deeper vertical crack than the conventional technique. 22 1296612 ^ Here 'as shown in Figure 10 'the diamond knife 74 from the glass plate 90 & t W force X direction ' can be maintained at the starting point of the reaction force Ρ and the axis of the fulcrum 9 Connect the wire Η, or in a state of glass: 90 than the connecting wire ( (in Figure 1 ,, see the dotted arrows L, W2, Μ. This makes it possible to eliminate the rotation moment. This state can be maintained by adjusting the pressing force of the scribing speed to the diamond blade 74 and the relative positional relationship between the diamond blade 74 and the fulcrum 9.
又’在此雖已說明具備劃線頭1及劃線頭5〇之劃線裝 置,但具備使用鑽石刀之劃線頭7〇來代替劃線頭i之劃 線裝置亦含在本實施形態中。其構成係除劃線頭外均與本 實她形怨相同,且已就劃線頭7〇作說明,故省略詳細說 明。又’依照具備劃線頭7〇之裝置構成而產生的力學作 用,係適用基於圖1 〇之說明。 其次’分別實施本發明之劃線方法與習知劃線方法, 並測定形成於玻璃之垂直裂痕的深度。 係使用圖4所示之劃線頭6 0,以Further, although a scribing device having a scribing head 1 and a scribing head 5 已 has been described here, a scribing device having a scribing head 7 使用 using a diamond knife instead of the scribing head i is also included in the present embodiment. in. The composition is the same as the actual slogan except for the scribe head, and the scribe head 7 has been explained, so the detailed description is omitted. Further, the mechanical action generated by the configuration of the device having the scribing head 7 适用 is applied based on the description of Fig. 1 . Next, the scribing method and the conventional scribing method of the present invention are separately carried out, and the depth of the vertical crack formed in the glass is measured. Use the scribing head 60 shown in Figure 4 to
2. 5mm 0·65mm 125。 300mm/sec 1·lkgf 驗玻璃(soda-glass) 本發明之劃線方法, 了列之條件進行劃線。 刀輪片之輪徑 刀輪片之輪厚 刀輪片之刀鋒角度 劃線速度 刀鋒荷重 玻璃板之材質 23 I296612 玻璃板之厚度 〇.7mm 劃線頭之行走方向 圖4之箭號τ方向 比較例 為了作比較,劃線頭之行走方向係按照習知技術,即 圖4之箭號S方向,其他則以與上述本發明實施例相同之 條件進行。不過,使刀片支持具4之方向與上述實施例相 反,而使刀輪片5之旋轉軸13在行走時位於旋動轴7之 後側。 測定結果 以上述各方法劃線後,就各方法測定垂直裂痕之深度 後,獲得下列結果。 實施例 450 " m〜500从m 比較例 11 〇 β m〜12 0 /z m 從以上結果得知,依據本實施例之劃線方法及劃線頭 ,以相同之刀鋒荷重即可獲得高達約比較例之4倍以上深 度之垂直裂痕。 又’上述說明中,主要是針對在本身為脆性材料之一 種的玻璃板形成劃線之情形作說明,但不限於此,例如在 液晶顯示面板、電漿顯示面板(pDp)、有機EL顯示器等將 脆性材料貼合而成之平面板顯示器(FPD),或透過型投影 機之基板、反射型投影機之基板等母貼合基板,形成劃線 之步驟’均能應用本發明之劃線方法及劃線頭。 產業上之利用可能t 本發明之劃線方法及劃線頭以及劃線裝置,能獲得比 1296612 習知技術更深之劃線形成用的垂直裂痕,尤其適合於將交 叉之劃線形成在脆性材料基板上之場合,在交叉劃線後之 分割步驟,能沿著劃線容易分割脆性材料基板。又,能消 除不良品之發生’使生產效率比習知技術更高。 又’本發明之劃線之形成技術,不僅能應用於玻璃板 ’亦能應用於液晶顯示面板、PDP、FPD、透過型投影機基 板、反射型投影機基板等母貼合基板等。 【圖式簡單說明】 (一)圖式部分 圖1,係表示本發明之劃線頭之實施形態,(a)係前視 圖’(b)係仰視圖。 圖2 ’係表示本發明之劃線頭之其他實施形態的側視 圖。 圖3 ’係圖2所示之劃線頭主要部的前視圖。 圖4 ’係表示劃線頭之其他實施形態的前視圖。 圖5 ’係用以說明產生於刀輪片之旋轉矩的示意圖。 圖6 ’係表示習知劃線方法之刀鋒荷重與垂直裂痕深 度之關係的曲線圖。 圖7’係表示劃線頭之其他實施形態,(a)係前視圖, (b )係仰視圖。 圖8 ’係表示適用於圖7所示之劃線頭之實施形態的 刀之一例,(a)係前視圖,(b)係側視圖,(c)係劃線 狀態之說明圖。 1296612 圖9’係適用於圖7所示之劃線頭之實施形態的鑽石 刀之其他例,(a)係前視圖,(b)係從該圖(a)之箭號χ方 向透視的侧視圖,(c)係從圖(a)之箭號γ方向所視的側視 圖。 圖10,係用以說明使用鑽石刀作為劃線刀時產生於鑽 石刀之旋轉矩的示意圖。 圖11,係表示習知劃線裝置的概略前視圖。 圖12,係表示習知劃線頭的前視圖。 圖13,係交點跳越現象的說明圖。 圖14,係表示習知劃線頭,(a)係前視圖,(b)係仰視 圖。 (二)元件代表符號 1,26, 50, 70 劃線頭 2, 26A,30 劃線頭本體 3, 31 轴承外殼 4, 6, 27, 32 刀片支持具 5, 28, 33 刀輪片 5A,33A,84s 刀鋒稜線 6, 34 彈壓機構 7, 29 旋動軸 8, 35 缺口部 9, 36, 54, 56 支軸 10, 12, 37, 40 軸承 11,38 止動轴 26 1296612 13, 39 旋轉軸 20 工作台 21,58 導軌 22 螺桿 23 導桿 24, 52 馬達 41 槽 46, 47 内壁面 51 側壁 53 支持具用保持具 55 斜齒輪 73 鑽石保持機構 74, 84 鑽石刀 74A,74B, 74C,74D,84A 劈開面 84a,84b 傾斜面 90 玻璃板 h r\ r\ 1 uu 劃線裝置 741,742, 743, 744 切割點 Μ, N, V, W 分力 R, X 反作用力 S, T 行走方向2. 5mm 0·65mm 125. 300 mm/sec 1·lkgf glass (soda-glass) The scribing method of the present invention is subjected to scribing under the conditions listed. The wheel diameter of the cutter wheel is the thickness of the cutter wheel. The angle of the blade is the angle of the blade. The material of the blade is loaded with the weight of the glass. 23 I296612 The thickness of the glass plate is 7.7mm The direction of the scribe head is the direction of the arrow τ. For comparison, the direction of travel of the scribing head is in accordance with the prior art, i.e., the direction of the arrow S of Fig. 4, and the others are carried out under the same conditions as the above-described embodiment of the present invention. However, the direction of the blade holder 4 is opposite to that of the above embodiment, so that the rotary shaft 13 of the blade piece 5 is located on the rear side of the rotary shaft 7 while walking. Measurement results After the respective methods were scribed, the depth of the vertical crack was measured by each method, and the following results were obtained. Example 450 " m~500 from m Comparative Example 11 〇β m~12 0 /zm From the above results, it is known that the scribing method and the scribing head according to the present embodiment can obtain up to about the same blade load. Vertical cracks of more than 4 times the depth of the comparative example. Further, in the above description, the case where the scribe line is formed of a glass plate which is one of the brittle materials is mainly described, but the present invention is not limited thereto, and is, for example, a liquid crystal display panel, a plasma display panel (pDp), an organic EL display, or the like. A flat panel display (FPD) in which a brittle material is bonded, or a mother-bonded substrate such as a substrate of a transmissive projector or a substrate of a reflective projector, and a step of forming a scribe line can apply the scribing method of the present invention And scribing head. INDUSTRIAL APPLICABILITY The scribing method and the scribing head and the scribing device of the present invention can obtain vertical cracks for scribing formation deeper than the conventional technique of 1296612, and are particularly suitable for forming cross streaks in brittle materials. In the case of a substrate, in the step of dividing after the cross-hatching, the brittle material substrate can be easily divided along the scribe line. Moreover, the occurrence of defective products can be eliminated, and the production efficiency is higher than that of the prior art. Further, the technique for forming the scribe line of the present invention can be applied not only to a glass plate but also to a mother-bonded substrate such as a liquid crystal display panel, a PDP, an FPD, a transmissive projector substrate, or a reflective projector substrate. BRIEF DESCRIPTION OF THE DRAWINGS (1) Drawings Fig. 1 is a view showing an embodiment of a scribing head according to the present invention, and (a) is a front view (b) showing a bottom view. Fig. 2 is a side elevational view showing another embodiment of the scribing head of the present invention. Figure 3 is a front elevational view of the main portion of the scribing head shown in Figure 2. Fig. 4' is a front view showing another embodiment of the scribing head. Figure 5' is a schematic view for explaining the rotational moment generated by the cutter wheel. Fig. 6' is a graph showing the relationship between the blade load and the vertical crack depth of the conventional scribing method. Fig. 7' is a view showing another embodiment of the scribing head, wherein (a) is a front view and (b) is a bottom view. Fig. 8 is a view showing an example of a knife applied to the embodiment of the scribing head shown in Fig. 7, (a) is a front view, (b) is a side view, and (c) is an explanatory view of a scribing state. 1296612 Fig. 9' is another example of a diamond knife applied to the embodiment of the scribing head shown in Fig. 7, (a) is a front view, and (b) is a side perspective from the arrow χ direction of the figure (a). The view, (c) is a side view from the direction of the arrow γ of the figure (a). Figure 10 is a schematic view for explaining the rotational moment generated by the diamond knife when the diamond knife is used as the scribing knife. Figure 11 is a schematic front view showing a conventional scribing device. Figure 12 is a front elevational view showing a conventional scribing head. Figure 13 is an explanatory diagram of the phenomenon of intersection point jump. Fig. 14 is a view showing a conventional scribing head, (a) is a front view, and (b) is a bottom view. (2) Component symbol 1,26, 50, 70 Dash head 2, 26A, 30 Dash head body 3, 31 Bearing housing 4, 6, 27, 32 Blade support 5, 28, 33 Knife wheel 5A, 33A, 84s blade ridge 6, 36 urging mechanism 7, 29 rotary shaft 8, 35 notch 9, 36, 54, 56 fulcrum 10, 12, 37, 40 bearing 11, 38 stop shaft 26 1296612 13, 39 rotation Shaft 20 table 21, 58 rail 22 screw 23 guide 24, 52 motor 41 slot 46, 47 inner wall 51 side wall 53 support holder 55 helical gear 73 diamond retaining mechanism 74, 84 diamond knife 74A, 74B, 74C, 74D, 84A Split surface 84a, 84b Inclined surface 90 Glass plate hr\ r\ 1 uu Marking device 741, 742, 743, 744 Cutting point Μ, N, V, W Component force R, X Reaction force S, T Walking direction
2727
Claims (1)
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TW092119507A TW200403192A (en) | 2002-07-18 | 2003-07-17 | Method of scribing on brittle material, scribe head, and scribing apparatus with the scribe head |
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JP (1) | JP4205664B2 (en) |
KR (1) | KR100647456B1 (en) |
CN (1) | CN1668431B (en) |
AU (1) | AU2003281461A1 (en) |
TW (1) | TW200403192A (en) |
WO (1) | WO2004009311A1 (en) |
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DE102005024497B4 (en) * | 2005-05-27 | 2008-06-19 | Schott Ag | Method for mechanically breaking scored flat workpieces from brittle material |
KR101182539B1 (en) * | 2005-12-01 | 2012-09-12 | 미쓰보시 다이야몬도 고교 가부시키가이샤 | Method for replacing tip holder of scribe device |
US8051681B2 (en) * | 2007-05-09 | 2011-11-08 | Corning Incorporated | Constant force scoring device and method for using same |
KR101200390B1 (en) * | 2007-06-06 | 2012-11-12 | 미쓰보시 다이야몬도 고교 가부시키가이샤 | Tip holder for hand cutter, and hand cutter having the tip holder |
JP5450964B2 (en) * | 2008-02-29 | 2014-03-26 | 三星ダイヤモンド工業株式会社 | Scribing apparatus and scribing method |
KR100941080B1 (en) * | 2008-04-30 | 2010-02-10 | 세메스 주식회사 | Scribing apparatus and method, and apparatus for cutting substrate using the same |
TWI498293B (en) * | 2011-05-31 | 2015-09-01 | Mitsuboshi Diamond Ind Co Ltd | Scribe method, diamond point and scribe apparatus |
TWI562264B (en) * | 2012-12-19 | 2016-12-11 | Genesis Photonics Inc | Splitting apparatus and splitting method |
JP6519381B2 (en) * | 2015-07-27 | 2019-05-29 | 三星ダイヤモンド工業株式会社 | Method of forming vertical cracks in brittle material substrate and method of dividing brittle material substrate |
CN107775825A (en) * | 2016-08-30 | 2018-03-09 | 三星钻石工业股份有限公司 | Diamond cutter and its scribble method |
JP2018051945A (en) * | 2016-09-29 | 2018-04-05 | 三星ダイヤモンド工業株式会社 | Diamond tool and its scribing method |
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JPH0857846A (en) * | 1994-08-19 | 1996-03-05 | Hitachi Ltd | Diamond-point scribing device |
JP4191304B2 (en) * | 1999-03-03 | 2008-12-03 | 三星ダイヤモンド工業株式会社 | Chip holder |
JP4249373B2 (en) * | 2000-05-16 | 2009-04-02 | 三星ダイヤモンド工業株式会社 | Method for cross-scribing brittle materials |
WO2003011777A1 (en) * | 2001-07-18 | 2003-02-13 | Mitsuboshi Diamond Industrial Co., Ltd. | Scribe head, scribe apparatus and scribe method using the scribe head |
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- 2003-07-17 CN CN038169444A patent/CN1668431B/en not_active Expired - Fee Related
- 2003-07-17 WO PCT/JP2003/009127 patent/WO2004009311A1/en active Application Filing
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- 2003-07-17 JP JP2004522756A patent/JP4205664B2/en not_active Expired - Fee Related
- 2003-07-17 AU AU2003281461A patent/AU2003281461A1/en not_active Abandoned
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WO2004009311A1 (en) | 2004-01-29 |
CN1668431B (en) | 2010-06-09 |
CN1668431A (en) | 2005-09-14 |
AU2003281461A1 (en) | 2004-02-09 |
TW200403192A (en) | 2004-03-01 |
KR20050013220A (en) | 2005-02-03 |
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JPWO2004009311A1 (en) | 2005-11-17 |
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