TW202202680A - Sterile knitted fabric and method of manufactured the same - Google Patents
Sterile knitted fabric and method of manufactured the same Download PDFInfo
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- TW202202680A TW202202680A TW109122500A TW109122500A TW202202680A TW 202202680 A TW202202680 A TW 202202680A TW 109122500 A TW109122500 A TW 109122500A TW 109122500 A TW109122500 A TW 109122500A TW 202202680 A TW202202680 A TW 202202680A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/12—Patterned fabrics or articles characterised by thread material
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/12—Patterned fabrics or articles characterised by thread material
- D04B1/123—Patterned fabrics or articles characterised by thread material with laid-in unlooped yarn, e.g. fleece fabrics
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/449—Yarns or threads with antibacterial properties
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/102—Patterned fabrics or articles with stitch pattern
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/70—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment combined with mechanical treatment
- D06M15/71—Cooling; Steaming or heating, e.g. in fluidised beds; with molten metals
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2101/00—Inorganic fibres
- D10B2101/10—Inorganic fibres based on non-oxides other than metals
- D10B2101/12—Carbon; Pitch
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/10—Bamboo
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
Abstract
Description
本發明是關於一種滅菌針織布及其製作方法,特別是一種具有兩種不同紡紗材質的滅菌針織布及其製作方法。The present invention relates to a sterilized knitted fabric and a preparation method thereof, in particular to a sterilized knitted fabric with two different spinning materials and a preparation method thereof.
奈米銀抗菌紗內的奈米銀離子能阻絕病毒及抑制有害人體的外來生物的生長。並且,該奈米銀離子還能持續釋放負離子及遠紅線能量,其可有效增加血液循環,促進新陳代謝。此外,奈米銀離子纖維是銀和纖維所聚合成的一單一個體,所以銀和纖維是無法剝離的。因此,奈米銀抗菌紗之抑菌效果是非常持久,不容易因時間而遞減。也因為如此,具有奈米銀抗菌紗的針織布常作為口罩的內層。然而,具有奈米銀抗菌紗的針織布在接觸佩戴者的皮膚後,該佩戴者容易造成皮膚不舒適,導致該口罩無法久戴。 因此,如何製作一個具有抑菌功效且佩戴舒適的滅菌針織布,便是本領域具有通常知識者值得去思量地。The nano-silver ions in the nano-silver antibacterial yarn can block viruses and inhibit the growth of foreign organisms that are harmful to the human body. In addition, the nano-silver ions can continuously release negative ions and far-red energy, which can effectively increase blood circulation and promote metabolism. In addition, the nano-silver ion fiber is a single unit formed by the polymerization of silver and fiber, so silver and fiber cannot be peeled off. Therefore, the antibacterial effect of the nano-silver antibacterial yarn is very long-lasting, and it is not easy to decrease with time. Because of this, knitted fabric with nano-silver antibacterial yarn is often used as the inner layer of the mask. However, after the knitted fabric with nano-silver antibacterial yarn contacts the wearer's skin, the wearer is likely to cause discomfort to the wearer's skin, so that the mask cannot be worn for a long time. Therefore, how to make a sterilized knitted fabric with bacteriostatic effect and comfortable to wear is worthy of consideration by those with ordinary knowledge in the art.
本發明之目的在於提供一滅菌針織布之製作方法,該滅菌針織布之製作方法所製作出的針織布具有抑菌的功效。並且,當該滅菌針織布作為口罩的內層時還能提升了佩戴的舒適感。 本發明之滅菌針織布之製作方法包括下列步驟:首先, 提供多條奈米遠紅外線抗菌紗及多條竹炭中空紗。之後, 將該奈米遠紅外線抗菌紗與該竹炭中空紗互相交織,以形成一胚布。之後,將該胚布施以一精煉製程,以形成一精煉布。之後,將該精煉布進行一定型製程。其中,該精煉布以每分鐘移動25公尺的方式進行該定型製程。 在上所述之滅菌針織布之製作方法,其中,定型製程的一整燙溫度為160°C~180°C之間。 在上所述之滅菌針織布之製作方法,其中,整燙溫度為170°C。 在上所述之滅菌針織布之製作方法,其中,該精煉製程用以去除該胚布中的不純物。 在上所述之滅菌針織布之製作方法,其中,該精煉製程的一精煉溫度為130°C。 在上所述之滅菌針織布之製作方法,其中,經由一圓編雙面針織機將該奈米遠紅外線抗菌紗與該竹炭中空紗互相交織。 在上所述之滅菌針織布之製作方法,在定型製程之前,加入一抗菌劑及一架橋劑至該精煉布內。 在上所述之滅菌針織布之製作方法,奈米遠紅外線抗菌紗具有多個銀離子。 本發明之另一個目的在於提供一滅菌針織布,該滅菌針織布具有抑菌的功效。並且,當該滅菌針織布作為口罩的內層時還能提升佩戴的舒適感。 本發明之滅菌針織布,藉包含以下步驟之方法製得: 首先, 提供多條奈米遠紅外線抗菌紗及多條竹炭中空紗。之後, 將該奈米遠紅外線抗菌紗與該竹炭中空紗互相交織,以形成一胚布。之後,將該胚布施以一精煉製程,以形成一精煉布。之後,將該精煉布進行一定型製程。其中,該精煉布以每分鐘移動25公尺的方式進行該定型製程。 在上述之滅菌針織布,其中,胚布內的竹炭中空紗呈棋盤格狀的排列方式。 為讓本之上述特徵和優點能更明顯易懂,下文特舉較佳實施例,並配合所附圖式,作詳細說明如下。The purpose of the present invention is to provide a method for producing a sterilized knitted fabric, and the knitted fabric produced by the method for producing a sterilized knitted fabric has an antibacterial effect. Moreover, when the sterilized knitted fabric is used as the inner layer of the mask, the wearing comfort can be improved. The manufacturing method of the sterilized knitted fabric of the present invention includes the following steps: first, providing a plurality of nano far-infrared antibacterial yarns and a plurality of bamboo charcoal hollow yarns. Then, the nano far-infrared antibacterial yarn and the bamboo charcoal hollow yarn are interwoven with each other to form a green cloth. Afterwards, a refining process is applied to the green cloth to form a refining cloth. After that, the refining cloth is subjected to a certain shaping process. Wherein, the refining cloth moves 25 meters per minute for the setting process. In the above-mentioned manufacturing method of sterilized knitted fabric, wherein, an ironing temperature in the setting process is between 160°C and 180°C. In the manufacture method of the above-mentioned sterilized knitted fabric, wherein, the ironing temperature is 170 ℃. In the above-mentioned manufacturing method of sterilized knitted cloth, the refining process is used to remove impurities in the green cloth. In the manufacturing method of the above-mentioned sterilized knitted fabric, wherein, a refining temperature of the refining process is 130°C. In the above-mentioned manufacturing method of sterilized knitted fabric, the nano far-infrared antibacterial yarn and the bamboo charcoal hollow yarn are interwoven with each other through a circular double knitting machine. In the above-mentioned manufacturing method of sterilized knitted cloth, before the setting process, an antibacterial agent and a bridge agent are added into the refined cloth. In the above-mentioned manufacturing method of sterilized knitted fabric, the nano far-infrared antibacterial yarn has a plurality of silver ions. Another object of the present invention is to provide a sterilized knitted fabric, the sterilized knitted fabric has a bacteriostatic effect. Moreover, when the sterilized knitted fabric is used as the inner layer of the mask, the wearing comfort can also be improved. The sterilized knitted fabric of the present invention is obtained by a method comprising the following steps: First, provide a number of nano far-infrared antibacterial yarns and a number of bamboo charcoal hollow yarns. Then, the nano far-infrared antibacterial yarn and the bamboo charcoal hollow yarn are interwoven with each other to form a green cloth. Afterwards, a refining process is applied to the green cloth to form a refining cloth. After that, the refining cloth is subjected to a certain shaping process. Wherein, the refining cloth moves 25 meters per minute for the setting process. In the above-mentioned sterilized knitted fabric, the bamboo charcoal hollow yarns in the embryo fabric are arranged in a checkerboard-like pattern. In order to make the above-mentioned features and advantages of the present invention more obvious and easy to understand, the preferred embodiments are exemplified below, and are described in detail as follows in conjunction with the accompanying drawings.
請參閱圖1,圖1所繪示為本實施例之滅菌針織布之製作方法10的流程圖。其中,該滅菌針織布主要是做為口罩的內層布料,也就是與配戴者臉部直接接觸的材質,滅菌針織布之製作方法10是包括下列步驟:
首先,請參閱步驟S1,提供多條奈米遠紅外線抗菌紗及多條竹炭中空紗123。其中,該奈米遠紅外線抗菌紗具有多個銀離子,銀離子含量為整個抗菌紗的0.8%~1%,所以奈米遠紅外線抗菌紗121能持續釋放負離子及遠紅線能量,且還具有極佳的抑菌效果。此外,竹炭中空紗123具有除臭、調節濕氣、吸附化學物的功效,且竹炭中空紗123本身的透氣性也極佳。
之後,請參閱步驟S2及圖2(圖2所繪示為胚布12的局部放大圖),將奈米遠紅外線抗菌紗121與竹炭中空紗123互相交織,以形成一胚布12。詳細來說,本方法是使用一圓編雙面針織機(未繪製)將奈米遠紅外線抗菌紗121與竹炭中空紗123互相交織,以形成該胚布12。值得注意的是,針織後的竹炭中空紗123是呈棋盤格狀的排列方式,而針織後的奈米遠紅外線抗菌紗121是被竹炭中空紗123包圍在其中。上述中,該圓編雙面針織機的直徑是34寸,且其針筒一寸有24根針。
之後,請參閱步驟S3,將胚布12施以一精煉製程,該精煉製程的一精煉溫度為120°C~140°C之間,較佳的精煉溫度為130°C,以形成一精煉布(未繪製)。詳細來說,在染色製程之前,需先將胚布12中的不純物,如膠質、蠟質、油脂等去除,此項作業稱為「精練」,精練過的胚布12可提高纖維素純度,增加布料白度,以達到良好的染色效果。
之後,請參閱步驟S4,將該精煉布施以一染色製程,以使該精煉布染色,且該精煉製程及該染色製程大約耗時1.5小時。
之後,請參閱步驟S5,將染色後的該精煉布施以一定型製程,該定型製程是使用一定型機高溫整燙該精煉布,以形成該滅菌針織布,該定型機例如為乘福9室定型機。其中,該定型製程的一整燙溫度為160°C~180°C之間,較佳的整燙溫度為170°C。值得注意的是,竹炭中空紗123的熔點為130°C,小於該整燙溫度,所以該精煉布需以每分鐘移動25公尺的方式進行該定型製程,以防止該竹炭中空紗123受熱後斷裂。具體來說,該精煉布會在1分鐘內通過該定型機的8節烘箱(乘福9室定型機總共有9節烘箱),所以該精煉布在定型製程中是一直在移動的,不是靜止不動的。因此,該精煉布的每個部份都只在很短的時間內進行高溫整燙,所以整燙後的該滅菌針織布內的竹炭中空紗123便不會有斷紗的問題。
由於該滅菌針織布只有一半的組織為奈米遠紅外線抗菌紗123,所以抗菌效果會略遜於只使用奈米銀抗菌紗所製成的針織布。為了補強該滅菌針織布的抗菌效果,所以在上述的定型製程之前,還會加入一抗菌劑至該精煉布內,該抗菌劑的型號例如為MICROBAN® ZO6 R30700-480,其主要成分為鋅離子。如此一來,便能增加抗菌、防霉及防臭的功效,且不會改變該精煉布原有的功能。此外,該精煉布除了加入該抗菌劑之外,其還會加入一架橋劑,該架橋劑能提高該精煉布的耐候性、耐溶劑性和抗腐蝕性。
相較於只使用奈米銀抗菌紗所製成的針織布,滅菌針織布之製作方法10所製造出的滅菌針織布除了具有抑菌的功效之外,還具有除臭、透氣與吸濕的功效。並且,當該滅菌針織布被製成口罩時,棋盤格狀的竹炭中空紗123更加強了佩戴的舒適感。
雖然本發明已以較佳實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Please refer to FIG. 1 . FIG. 1 is a flow chart of a
S1~S5:步驟 10:滅菌針織布之製作方法 12:胚布 121:奈米遠紅外線抗菌紗 123:竹炭中空紗S1~S5: Steps 10: Production method of sterilized knitted fabric 12: embryo cloth 121: Nano far infrared antibacterial yarn 123: Bamboo Charcoal Hollow Yarn
圖1所繪示為本實施例之滅菌針織布之製作方法10的流程圖。
圖2所繪示為胚布12的局部放大圖。FIG. 1 is a flow chart of the
S1~S5:步驟S1~S5: Steps
10:滅菌針織布之製作方法10: Production method of sterilized knitted fabric
Claims (10)
Priority Applications (4)
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TW109122500A TW202202680A (en) | 2020-07-03 | 2020-07-03 | Sterile knitted fabric and method of manufactured the same |
US17/016,385 US20220002919A1 (en) | 2020-07-03 | 2020-09-10 | Sterile knitted fabric and method for manufacturing the same |
JP2020153397A JP2022013544A (en) | 2020-07-03 | 2020-09-12 | Sterilized knitted fabric and manufacturing method thereof |
EP20195974.9A EP3933082A1 (en) | 2020-07-03 | 2020-09-14 | Sterile knitted fabric and method for manufacturing the same |
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TW109122500A TW202202680A (en) | 2020-07-03 | 2020-07-03 | Sterile knitted fabric and method of manufactured the same |
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EP (1) | EP3933082A1 (en) |
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2020
- 2020-07-03 TW TW109122500A patent/TW202202680A/en unknown
- 2020-09-10 US US17/016,385 patent/US20220002919A1/en not_active Abandoned
- 2020-09-12 JP JP2020153397A patent/JP2022013544A/en active Pending
- 2020-09-14 EP EP20195974.9A patent/EP3933082A1/en not_active Withdrawn
Also Published As
Publication number | Publication date |
---|---|
JP2022013544A (en) | 2022-01-18 |
EP3933082A1 (en) | 2022-01-05 |
US20220002919A1 (en) | 2022-01-06 |
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