TWM607342U - Sterile knitted fabric - Google Patents
Sterile knitted fabric Download PDFInfo
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- TWM607342U TWM607342U TW109208469U TW109208469U TWM607342U TW M607342 U TWM607342 U TW M607342U TW 109208469 U TW109208469 U TW 109208469U TW 109208469 U TW109208469 U TW 109208469U TW M607342 U TWM607342 U TW M607342U
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Abstract
本新型之滅菌針織布包括多條奈米遠紅外線抗菌紗及多條竹炭中空紗,這些竹炭中空紗呈棋盤格狀的排列方式。其中,所述竹炭中空紗包圍著所述奈米遠紅外線抗菌紗。 The sterilized knitted fabric of the present invention includes a plurality of nanometer far-infrared antibacterial yarns and a plurality of bamboo charcoal hollow yarns, and the bamboo charcoal hollow yarns are arranged in a checkerboard pattern. Wherein, the bamboo charcoal hollow yarn surrounds the nano far-infrared antibacterial yarn.
Description
本新型是關於一種滅菌針織布,特別是一種具有排列呈棋盤格狀的竹炭中空紗的滅菌針織布。 The new model relates to a sterilized knitted fabric, especially a sterilized knitted fabric with bamboo charcoal hollow yarns arranged in a checkerboard pattern.
奈米銀抗菌紗內的奈米銀離子能阻絕病毒及抑制有害人體的外來生物的生長。並且,該奈米銀離子還能持續釋放負離子及遠紅線能量,其可有效增加血液循環,促進新陳代謝。此外,奈米銀離子纖維是銀和纖維所聚合成的一單一個體,所以銀和纖維是無法剝離的。因此,奈米銀抗菌紗之抑菌效果是非常持久,不容易因時間而遞減。也因為如此,具有奈米銀抗菌紗的針織布常作為口罩的內層。然而,具有奈米銀抗菌紗的針織布在接觸佩戴者的皮膚後,該佩戴者容易造成皮膚不舒適,導致該口罩無法久戴。 The nanosilver ions in the nanosilver antibacterial yarn can block viruses and inhibit the growth of foreign organisms harmful to the human body. In addition, the nanosilver ion can continuously release negative ions and far-red line energy, which can effectively increase blood circulation and promote metabolism. In addition, nano-silver ion fiber is a single entity formed by the polymerization of silver and fiber, so silver and fiber cannot be peeled off. Therefore, the antibacterial effect of nanosilver antibacterial yarn is very long-lasting, and it is not easy to decrease with time. Because of this, knitted fabrics with nano silver antibacterial yarns are often used as the inner layer of masks. However, after the knitted fabric with nanosilver antibacterial yarn touches the wearer's skin, the wearer is prone to skin discomfort, resulting in the mask cannot be worn for a long time.
因此,如何製作一個具有抑菌功效且佩戴舒適的滅菌針織布,便是本領域具有通常知識者值得去思量地。 Therefore, how to make a sterile knitted fabric with antibacterial effect and comfortable to wear is worth considering for those with ordinary knowledge in this field.
本新型之目的在於提供一滅菌針織布,該滅菌針織布具有抑菌的功效。並且,當該滅菌針織布作為口罩的內層時還能提升佩戴的舒適感。 The purpose of the present invention is to provide a sterilized knitted fabric, which has antibacterial effect. In addition, when the sterilized knitted fabric is used as the inner layer of the mask, the wearing comfort can be improved.
本新型之滅菌針織布是藉包含以下步驟之方法製得:首先,提供多條奈米遠紅外線抗菌紗及多條竹炭中空紗。之後,將該奈米遠紅外線抗菌紗與該竹炭中空紗互相交織,以形成一胚布。之後,將該胚布施以一精煉製程,以形成一精煉布。之後,將該精煉布進行一定型製程,該精煉 布以每分鐘移動25公尺的方式進行該定型製程。其中,胚布內的竹炭中空紗呈棋盤格狀的排列方式。 The sterilized knitted fabric of the present invention is prepared by a method including the following steps: First, a plurality of nanometer far-infrared antibacterial yarns and a plurality of bamboo charcoal hollow yarns are provided. Afterwards, the nano far-infrared antibacterial yarn and the bamboo charcoal hollow yarn are interwoven to form a green fabric. Afterwards, the embryo cloth is subjected to a refining process to form a refined cloth. After that, the refined cloth is subjected to a certain type of manufacturing process, and the refined The cloth moves 25 meters per minute for this setting process. Among them, the bamboo charcoal hollow yarn in the embryo cloth is arranged in a checkerboard pattern.
在上述之滅菌針織布,其中,該定型製程的一整燙溫度為160℃~180℃之間。 In the above-mentioned sterilized knitted fabric, the ironing temperature of the shaping process is between 160°C and 180°C.
在上述之滅菌針織布,其中,該整燙溫度為170℃。 In the above sterilized knitted fabric, the ironing temperature is 170°C.
在上述之滅菌針織布,其中,該精煉製程用以去除該胚布中的不純物。 In the above sterilized knitted fabric, the refining process is used to remove impurities in the embryonic fabric.
在上述之滅菌針織布,其中,該精煉製程的一精煉溫度為130℃。 In the above sterilized knitted fabric, a refining temperature of the refining process is 130°C.
在上述之滅菌針織布,其中,經由一圓編雙面針織機將該奈米遠紅外線抗菌紗與該竹炭中空紗互相交織。 In the above sterilized knitted fabric, the nano far-infrared antibacterial yarn and the bamboo charcoal hollow yarn are interwoven through a circular knitting machine.
在上述之滅菌針織布,在定型製程之前,加入一抗菌劑及一架橋劑至該精煉布內。 In the above-mentioned sterilized knitted fabric, an antibacterial agent and a bridging agent are added to the refined fabric before the setting process.
為讓本之上述特徵和優點能更明顯易懂,下文特舉較佳實施例,並配合所附圖式,作詳細說明如下。 In order to make the above-mentioned features and advantages of the present invention more obvious and easy to understand, the following is a detailed description of preferred embodiments in conjunction with the accompanying drawings.
S1~S5:步驟 S1~S5: steps
12:胚布 12: Embryo
121:奈米遠紅外線抗菌紗 121: Nano far infrared antibacterial yarn
123:竹炭中空紗 123: Bamboo charcoal hollow yarn
圖1所繪示為本實施例之滅菌針織布的製作方法的流程圖。 Fig. 1 shows a flow chart of the method for manufacturing the sterilized knitted fabric of this embodiment.
圖2所繪示為胚布12的局部放大圖。
FIG. 2 shows a partial enlarged view of the
請參閱圖1,圖1所繪示為本實施例之滅菌針織布的製作方法的流程圖。其中,該滅菌針織布主要是做為口罩的內層布料,也就是與配戴者臉部直接接觸的材質。值得注意的是,本實施例之滅菌針織布是藉包含以下步驟之方法所製得:首先,請參閱步驟S1,提供多條奈米遠紅外線抗菌紗及多條竹炭中空紗123。其中,該奈米遠紅外線抗菌紗具有多個銀離子,銀離子含量為整個抗菌紗的0.8%~1%,所以奈米遠紅外線抗菌紗121能持續釋放負離子及遠紅線能量,且
還具有極佳的抑菌效果。此外,竹炭中空紗123具有除臭、調節濕氣、吸附化學物的功效,且竹炭中空紗123本身的透氣性也極佳。
Please refer to FIG. 1. FIG. 1 shows a flow chart of the method for manufacturing the sterilized knitted fabric of this embodiment. Among them, the sterilized knitted fabric is mainly used as the inner fabric of the mask, that is, the material that directly contacts the wearer's face. It is worth noting that the sterilized knitted fabric of this embodiment is prepared by a method including the following steps: First, referring to step S1, a plurality of nanometer far-infrared antibacterial yarns and a plurality of bamboo charcoal
之後,請參閱步驟S2及圖2(圖2所繪示為胚布12的局部放大圖),將奈米遠紅外線抗菌紗121與竹炭中空紗123互相交織,以形成一胚布12。詳細來說,是使用一圓編雙面針織機(未繪製)將奈米遠紅外線抗菌紗121與竹炭中空紗123互相交織,以形成該胚布12。值得注意的是,針織後的竹炭中空紗123是呈棋盤格狀的排列方式,而針織後的奈米遠紅外線抗菌紗121是被竹炭中空紗123包圍在其中。上述中,該圓編雙面針織機的直徑是34寸,且其針筒一寸有24根針。
Afterwards, referring to step S2 and FIG. 2 (shown in FIG. 2 as a partial enlarged view of the fabric 12 ), the nano far-infrared
之後,請參閱步驟S3,將胚布12施以一精煉製程,該精煉製程的一精煉溫度為120℃~140℃之間,較佳的精煉溫度為130℃,以形成一精煉布(未繪製)。詳細來說,在染色製程之前,需先將胚布12中的不純物,如膠質、蠟質、油脂等去除,此項作業稱為「精練」,精練過的胚布12可提高纖維素純度,增加布料白度,以達到良好的染色效果。
Afterwards, referring to step S3, the
之後,請參閱步驟S4,將該精煉布施以一染色製程,以使該精煉布染色,且該精煉製程及該染色製程大約耗時1.5小時。 Afterwards, referring to step S4, a dyeing process is applied to the refined cloth to dye the refined cloth, and the refining process and the dyeing process take about 1.5 hours.
之後,請參閱步驟S5,將染色後的該精煉布施以一定型製程,該定型製程是使用一定型機高溫整燙該精煉布,以形成本實施例之滅菌針織布,該定型機例如為乘福9室定型機。其中,該定型製程的一整燙溫度為160℃~180℃之間,較佳的整燙溫度為170℃。值得注意的是,竹炭中空紗123的熔點為130℃,小於該整燙溫度,所以該精煉布需以每分鐘移動25公尺的方式進行該定型製程,以防止該竹炭中空紗123受熱後斷裂。具體來說,該精煉布會在1分鐘內通過該定型機的8節烘箱(乘福9室定型機總共有9節烘箱),所以該精煉布在定型製程中是一直在移動的,不是靜止不動的。因此,該精煉布的每個部份都只在很短的時間
內進行高溫整燙,所以整燙後的該滅菌針織布內的竹炭中空紗123便不會有斷紗的問題。
Afterwards, referring to step S5, the dyed refined cloth is subjected to a certain shaping process. The shaping process is to iron the refined cloth at a high temperature using a certain shaping machine to form the sterilized knitted cloth of the present embodiment. The shaping machine is, for example, a multiplication machine. Fu 9-chamber setting machine. Wherein, the ironing temperature of the shaping process is between 160°C and 180°C, and the preferred ironing temperature is 170°C. It is worth noting that the melting point of the bamboo charcoal
由於該滅菌針織布只有一半的組織為奈米遠紅外線抗菌紗123,所以抗菌效果會略遜於只使用奈米銀抗菌紗所製成的針織布。為了補強該滅菌針織布的抗菌效果,所以在上述的定型製程之前,還會加入一抗菌劑至該精煉布內,該抗菌劑的型號例如為MICROBAN® ZO6 R30700-480,其主要成分為鋅離子。如此一來,便能增加抗菌、防霉及防臭的功效,且不會改變該精煉布原有的功能。此外,該精煉布除了加入該抗菌劑之外,其還會加入一架橋劑,該架橋劑能提高該精煉布的耐候性、耐溶劑性和抗腐蝕性。
Since only half of the tissue of the sterilized knitted fabric is nano far-infrared
相較於只使用奈米銀抗菌紗所製成的針織布,本實施例之滅菌針織布具有棋盤格狀的竹炭中空紗123,且竹炭中空紗123還包圍著奈米遠紅外線抗菌紗121。因此,本實施例之滅菌針織布除了具有抑菌(奈米遠紅外線抗菌紗121)的功效之外,還具有除臭、透氣與吸濕(棋盤格狀的竹炭中空紗123)的功效。並且,當該滅菌針織布被製成口罩時,棋盤格狀的竹炭中空紗123更加強了佩戴的舒適感。
Compared with a knitted fabric made of only silver nano-silver antibacterial yarn, the sterilized knitted fabric of this embodiment has a checkerboard-shaped bamboo charcoal
雖然本新型已以較佳實施例揭露如上,然其並非用以限定本新型,任何所屬技術領域中具有通常知識者,在不脫離本新型之精神和範圍內,當可作些許之更動與潤飾,因此本新型之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in preferred embodiments as above, it is not intended to limit the present invention. Anyone with ordinary knowledge in the relevant technical field can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of this new model shall be subject to the scope of the attached patent application.
12:胚布 12: Embryo
121:奈米遠紅外線抗菌紗 121: Nano far infrared antibacterial yarn
123:竹炭中空紗 123: Bamboo charcoal hollow yarn
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TW109208469U TWM607342U (en) | 2020-07-03 | 2020-07-03 | Sterile knitted fabric |
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TW109208469U TWM607342U (en) | 2020-07-03 | 2020-07-03 | Sterile knitted fabric |
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