TW202127655A - Display apparatus and fabricating method thereof - Google Patents
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Abstract
Description
本發明是有關於一種光電裝置及其製造方法,且特別是有關於一種顯示裝置及其製造方法。The present invention relates to a photoelectric device and a manufacturing method thereof, and more particularly to a display device and a manufacturing method thereof.
發光二極體顯示面板包括驅動背板及被轉置於驅動背板上的多個發光二極體元件。繼承發光二極體的特性,發光二極體顯示面板具有省電、高效率、高亮度及反應時間快等優點。此外,相較於有機發光二極體顯示面板,發光二極體顯示面板還具有色彩易調校、發光壽命長、無影像烙印等優勢。因此,發光二極體顯示面板被視為下一世代的顯示技術。然而,發光二極體顯示面板之發光二極體元件的轉置良率仍需提升。The light-emitting diode display panel includes a driving backplane and a plurality of light-emitting diode elements transferred to the driving backplane. Inheriting the characteristics of light-emitting diodes, light-emitting diode display panels have the advantages of power saving, high efficiency, high brightness and fast response time. In addition, compared with organic light-emitting diode display panels, light-emitting diode display panels also have advantages such as easy color adjustment, long light-emitting life, and no image burn-in. Therefore, the LED display panel is regarded as the next generation of display technology. However, the transposition yield of the light-emitting diode elements of the light-emitting diode display panel still needs to be improved.
本發明提供一種顯示裝置,其發光二極體元件的轉置良率高。The invention provides a display device with a high transposition yield of light-emitting diode elements.
本發明提供一種顯示裝置的製造方法,其發光二極體元件的轉置良率高。The present invention provides a method for manufacturing a display device, which has a high transposition yield of light-emitting diode elements.
本發明的一種顯示裝置,包括基底、設置於基底上的畫素驅動電路、介電層、至少一第一電路電極、至少一第二電路電極、至少一第一導電圖案、至少一第二導電圖案及發光二極體元件。畫素驅動電路包括電源線、電晶體及共用線,其中電晶體的第一端電性連接至電源線。介電層設置於畫素驅動電路上。至少一第一電路電極設置於介電層上,且電性連接至電晶體的第二端及共用線的至少一者。至少一第二電路電極設置於介電層上,且電性連接至電源線及共用線的至少一者。至少一第一導電圖案設置於至少一第一電路電極上,且電性連接至至少一第一電路電極。至少一第二導電圖案設置於至少一第二電路電極上,且電性連接至至少一第二電路電極。至少一第一導電圖案的材質與至少一第二導電圖案的材質相同,且至少一第一導電圖案的厚度與至少一第二導電圖案的厚度具有一差值。發光二極體元件設置於至少一第一導電圖案上,且電性連接至至少一第一導電圖案。A display device of the present invention includes a substrate, a pixel driving circuit arranged on the substrate, a dielectric layer, at least one first circuit electrode, at least one second circuit electrode, at least one first conductive pattern, and at least one second conductive pattern. Patterns and light-emitting diode components. The pixel driving circuit includes a power line, a transistor, and a common line, wherein the first end of the transistor is electrically connected to the power line. The dielectric layer is arranged on the pixel driving circuit. At least one first circuit electrode is disposed on the dielectric layer and is electrically connected to at least one of the second end of the transistor and the common line. At least one second circuit electrode is disposed on the dielectric layer and is electrically connected to at least one of the power line and the common line. At least one first conductive pattern is disposed on at least one first circuit electrode, and is electrically connected to at least one first circuit electrode. At least one second conductive pattern is disposed on at least one second circuit electrode, and is electrically connected to at least one second circuit electrode. The material of the at least one first conductive pattern is the same as the material of the at least one second conductive pattern, and the thickness of the at least one first conductive pattern and the thickness of the at least one second conductive pattern have a difference. The light emitting diode element is arranged on at least one first conductive pattern and is electrically connected to the at least one first conductive pattern.
在本發明的一實施例中,上述的至少一第一電路電極包括多個第一電路電極,多個第一電路電極分別電性連接至電晶體的第二端及共用線,多個第一電路電極在一方向上具有第一間距;至少一第二電路電極包括電性連接至共用線的一第二電路電極,第二電路電極與電性連接至共用線的一第一電路電極於結構上分離且在所述方向上具有第二間距,且第二間距小於第一間距。In an embodiment of the present invention, the aforementioned at least one first circuit electrode includes a plurality of first circuit electrodes, and the plurality of first circuit electrodes are electrically connected to the second end of the transistor and the common line, respectively, and the plurality of first circuit electrodes The circuit electrodes have a first distance in one direction; at least one second circuit electrode includes a second circuit electrode electrically connected to the common line, and the second circuit electrode and a first circuit electrode electrically connected to the common line are on the structure They are separated and have a second pitch in the direction, and the second pitch is smaller than the first pitch.
在本發明的一實施例中,上述的至少一第一導電圖案包括分別設置於多個第一電路電極上的多個第一導電圖案;至少一第二導電圖案包括設置於第二電路電極上的第二導電圖案;電性連接至共用線的第一導電圖案與第二導電圖案接觸。In an embodiment of the present invention, the aforementioned at least one first conductive pattern includes a plurality of first conductive patterns respectively disposed on a plurality of first circuit electrodes; at least one second conductive pattern includes a plurality of first conductive patterns disposed on a second circuit electrode The second conductive pattern; the first conductive pattern electrically connected to the common line is in contact with the second conductive pattern.
在本發明的一實施例中,上述之電性連接至電晶體之第二端的一第一導電圖案具有超出一第一電路電極的一延伸部。第一導電圖案的延伸部在所述方向上具有第一長度。第二導電圖案具有超出一第二電路電極的一延伸部。第二導電圖案的延伸部在所述方向上具有第二長度。第二間距小於或等於第一長度與第二長度的和。In an embodiment of the present invention, the above-mentioned first conductive pattern electrically connected to the second end of the transistor has an extension part that extends beyond a first circuit electrode. The extension of the first conductive pattern has a first length in the direction. The second conductive pattern has an extension part beyond a second circuit electrode. The extension of the second conductive pattern has a second length in the direction. The second distance is less than or equal to the sum of the first length and the second length.
在本發明的一實施例中,上述之電性連接至第二電晶體之第二端的一第一導電圖案具有超出一第一電路電極的一延伸部,第一導電圖案的延伸部在所述方向上具有一第一長度,且第一間距大於第一長度的兩倍。In an embodiment of the present invention, the above-mentioned first conductive pattern electrically connected to the second end of the second transistor has an extension that extends beyond a first circuit electrode, and the extension of the first conductive pattern is in the The direction has a first length, and the first distance is greater than twice the first length.
在本發明的一實施例中,上述的至少一第一電路電極包括分別電性連接至電晶體的第二端及共用線的多個第一電路電極,至少一第一導電圖案包括分別設置於多個第一電路電極上的多個第一導電圖案,發光二極體元件的一第一電極及一第二電極分別電性至多個第一導電圖案,且多個第一導電圖案的多個厚度不同。In an embodiment of the present invention, the above-mentioned at least one first circuit electrode includes a plurality of first circuit electrodes electrically connected to the second end of the transistor and the common line, and the at least one first conductive pattern includes The plurality of first conductive patterns on the plurality of first circuit electrodes, a first electrode and a second electrode of the light-emitting diode element are electrically connected to the plurality of first conductive patterns, and a plurality of the plurality of first conductive patterns The thickness is different.
在本發明的一實施例中,上述的差值的絕對值大於或等於。In an embodiment of the present invention, the absolute value of the aforementioned difference is greater than or equal to .
在本發明的一實施例中,上述的差值的絕對值大於或等於且小於或等於。In an embodiment of the present invention, the absolute value of the aforementioned difference is greater than or equal to And less than or equal to .
本發明的一種顯示裝置的製造方法,包括下列步驟:提供驅動背板,驅動背板包括基底、畫素驅動電路、介電層、至少一第一電路電極及至少一第二電路電極,畫素驅動電路設置於基底上,畫素驅動電路包括電源線、電晶體及共用線,電晶體具有第一端、第二端及控制端,電晶體的第一端電性連接至電源線,介電層設置於畫素驅動電路上,至少一第一電路電極設置於介電層上且電性連接至電晶體的第二端及共用線的至少一者,至少一第二電路電極設置於介電層上且電性連接至電源線及共用線的至少一者;利用一電鍍工序於驅動背板之至少一第一電路電極及至少一第二電路電極上分別形成至少一第一導電圖案及至少一第二導電圖案,其中至少一第一導電圖案的材質與至少一第二導電圖案的材質相同,且至少一第一導電圖案的厚度與至少一第二導電圖案的厚度具有一差值;轉置一發光二極體元件於至少一第一導電圖案上,且令發光二極體元件電性連接至至少一第一導電圖案。A method of manufacturing a display device of the present invention includes the following steps: providing a driving backplane, which includes a substrate, a pixel driving circuit, a dielectric layer, at least one first circuit electrode and at least one second circuit electrode, and the pixel The driving circuit is arranged on the substrate. The pixel driving circuit includes a power line, a transistor and a common line. The transistor has a first end, a second end and a control end. The first end of the transistor is electrically connected to the power line. The layer is disposed on the pixel driving circuit, at least one first circuit electrode is disposed on the dielectric layer and is electrically connected to at least one of the second end of the transistor and the common line, and at least one second circuit electrode is disposed on the dielectric Layer and electrically connected to at least one of the power line and the common line; using an electroplating process to form at least one first conductive pattern and at least one A second conductive pattern, wherein the material of the at least one first conductive pattern is the same as the material of the at least one second conductive pattern, and the thickness of the at least one first conductive pattern and the thickness of the at least one second conductive pattern have a difference; A light emitting diode element is placed on the at least one first conductive pattern, and the light emitting diode element is electrically connected to the at least one first conductive pattern.
在本發明的一實施例中,上述之利用電鍍工序於驅動背板之至少一第一電路電極及至少一第二電路電極上分別形成至少一第一導電圖案及至少一第二導電圖案的步驟包括:提供至少一第一訊號及至少一第二訊號分別至至少一第一電路電極及至少一第二電路電極,其中電鍍工序至少包括一第一階段;於電鍍工序的第一階段,至少一第一訊號及至少一第二訊號分別包括多個第一脈衝及多個第二脈衝,多個第一脈衝具有一第一週期t1p,每一第一脈衝具有一時間長度t1,多個第二脈衝具有一第二週期t2p,每一第二脈衝訊號具有一時間長度t2,T1為電鍍工序之第一階段的時間,且(T1/t1p)∙t1≠(T1/t2p)∙t2。In an embodiment of the present invention, the above-mentioned step of forming at least one first conductive pattern and at least one second conductive pattern on at least one first circuit electrode and at least one second circuit electrode of the driving backplane by the electroplating process, respectively Including: providing at least one first signal and at least one second signal to at least one first circuit electrode and at least one second circuit electrode respectively, wherein the electroplating process includes at least a first stage; in the first stage of the electroplating process, at least one The first signal and the at least one second signal respectively include a plurality of first pulses and a plurality of second pulses, the plurality of first pulses have a first period t1p, each first pulse has a time length t1, and a plurality of second pulses The pulse has a second period t2p, each second pulse signal has a time length t2, T1 is the time of the first stage of the electroplating process, and (T1/t1p)∙t1≠(T1/t2p)∙t2.
在本發明的一實施例中,上述的第一週期t1p與第二週期t2p不同。In an embodiment of the present invention, the aforementioned first period t1p is different from the second period t2p.
在本發明的一實施例中,上述的利用電鍍工序於驅動背板之至少一第一電路電極及至少一第二電路電極上分別形成至少一第一導電圖案及至少一第二導電圖案的步驟更包括:在一第一導電圖案與一第二導電圖案接觸後,電鍍工序進入接續第一階段的第二階段;於電鍍工序的第二階段,令第一訊號與第二訊號實質上相同。In an embodiment of the present invention, the above-mentioned step of forming at least one first conductive pattern and at least one second conductive pattern on at least one first circuit electrode and at least one second circuit electrode of the driving backplane by the electroplating process, respectively It further includes: after a first conductive pattern is in contact with a second conductive pattern, the electroplating process enters a second stage following the first stage; in the second stage of the electroplating process, the first signal and the second signal are substantially the same.
現將詳細地參考本發明的示範性實施例,示範性實施例的實例說明於附圖中。只要有可能,相同元件符號在圖式和描述中用來表示相同或相似部分。Reference will now be made in detail to the exemplary embodiments of the present invention, and examples of the exemplary embodiments are illustrated in the accompanying drawings. Whenever possible, the same component symbols are used in the drawings and descriptions to indicate the same or similar parts.
應當理解,當諸如層、膜、區域或基板的元件被稱為在另一元件“上”或“連接到”另一元件時,其可以直接在另一元件上或與另一元件連接,或者中間元件可以也存在。相反,當元件被稱為“直接在另一元件上”或“直接連接到”另一元件時,不存在中間元件。如本文所使用的,“連接”可以指物理及/或電性連接。再者,“電性連接”或“耦合”可以是二元件間存在其它元件。It should be understood that when an element such as a layer, film, region, or substrate is referred to as being "on" or "connected to" another element, it can be directly on or connected to the other element, or Intermediate elements can also be present. In contrast, when an element is referred to as being "directly on" or "directly connected to" another element, there are no intervening elements. As used herein, "connected" can refer to physical and/or electrical connection. Furthermore, "electrically connected" or "coupled" may mean that there are other elements between two elements.
本文使用的“約”、“近似”、或“實質上”包括所述值和在本領域普通技術人員確定的特定值的可接受的偏差範圍內的平均值,考慮到所討論的測量和與測量相關的誤差的特定數量(即,測量系統的限制)。例如,“約”可以表示在所述值的一個或多個標準偏差內,或±30%、±20%、±10%、±5%內。再者,本文使用的“約”、“近似”或“實質上”可依光學性質、蝕刻性質或其它性質,來選擇較可接受的偏差範圍或標準偏差,而可不用一個標準偏差適用全部性質。As used herein, "about", "approximately", or "substantially" includes the stated value and the average value within the acceptable deviation range of the specific value determined by a person of ordinary skill in the art, taking into account the measurement in question and the The specific amount of measurement-related error (ie, the limitation of the measurement system). For example, "about" can mean within one or more standard deviations of the stated value, or within ±30%, ±20%, ±10%, ±5%. Furthermore, "about", "approximately" or "substantially" as used herein can be based on optical properties, etching properties or other properties to select a more acceptable range of deviation or standard deviation, and not one standard deviation can be applied to all properties .
除非另有定義,本文使用的所有術語(包括技術和科學術語)具有與本發明所屬領域的普通技術人員通常理解的相同的含義。將進一步理解的是,諸如在通常使用的字典中定義的那些術語應當被解釋為具有與它們在相關技術和本發明的上下文中的含義一致的含義,並且將不被解釋為理想化的或過度正式的意義,除非本文中明確地這樣定義。Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by those of ordinary skill in the art to which the present invention belongs. It will be further understood that terms such as those defined in commonly used dictionaries should be interpreted as having meanings consistent with their meanings in the context of related technologies and the present invention, and will not be interpreted as idealized or excessive The formal meaning, unless explicitly defined as such in this article.
圖1A至圖1D為本發明一實施例之顯示裝置10的製造流程的剖面示意圖。1A to 1D are schematic cross-sectional views of the manufacturing process of the
請參照圖1A,首先,提供驅動背板100。驅動背板100包括基底110、畫素驅動電路120、介電層130、至少一第一電路電極141、142以及至少一第二電路電極143。Please refer to FIG. 1A. First, a
畫素驅動電路120設置於基底110上。舉例而言,在本實施例中,基底110的材質可以是玻璃、石英、有機聚合物、或是不透光/反射材料(例如:晶圓、陶瓷、或其它可適用的材料)、或是其它可適用的材料。The
圖2為本發明一實施例之畫素驅動電路120的電路示意圖。請參照圖1A及圖2,畫素驅動電路120包括一電源線L_VDD、一電晶體TFT2及一共用線L_VSS,其中電晶體TFT2具有第一端T2a、第二端T2b及控制端T2c,且電晶體TFT2的第一端T2a電性連接至電源線L_VDD。FIG. 2 is a schematic circuit diagram of a
舉例而言,在本實施例中,畫素驅動電路120還可包括其它二個電晶體TFT1、TFT3、一電容C、一資料線DL、一掃描線GL、一訊號線L_SEL及一訊號線L_SEN,其中電晶體TFT1的第一端T1a電性連接至資料線DL,電晶體TFT1的控制端T1c電性連接至掃描線GL,電晶體TFT1的第二端T1b電性連接至電晶體TFT2的控制端T2c,電晶體TFT2的第二端T2b電晶體TFT3的第二端T3b,電晶體TFT3的第一端T3a電性連接至訊號線L_SEN,電晶體TFT3的控制端T3c電性連接至訊號線L_SEL,電容C的一端Ca電性連接至電晶體TFT1的第二端T1b及電晶體TFT2的控制端T2c,且電容C的另一端Cb電性連接至電晶體TFT2的第一端T2a。For example, in this embodiment, the
簡言之,在本實施例中,畫素驅動電路120是採用三個電晶體及一個電容(3T1C)的架構。然而,本發明不限於此,在其它實施例中,畫素驅動電路120也可採其它任何可能的架構,例如但不限於:一個電晶體及一個電容(1T1C)的架構、二個電晶體及一個電容(2T1C)的架構、三個電晶體及二個電容(3T2C)的架構、四個電晶體及一個電容(4T1C)的架構、四個電晶體及二個電容(4T2C)的架構、五個電晶體及一個電容(5T1C)的架構、五個電晶體及二個電容(5T2C)的架構、六個電晶體及一個電容(6T1C)的架構或七個電晶體及二個電容(7T2C)的架構。In short, in this embodiment, the
請參照圖1A,介電層130設置於畫素驅動電路120上。畫素驅動電路120位於介電層130與基底110之間。舉例而言,在本實施例中,介電層130的材料可以是無機材料(例如:氧化矽、氮化矽、氮氧化矽、或上述至少二種材料的堆疊層)、有機材料或上述之組合。1A, the
請參照圖1A及圖2,至少一第一電路電極141、142設置於介電層130上且電性連接至電晶體TFT2的第二端T2b及共用線L_VSS的至少一者。具體而言,在本實施例中,至少一第一電路電極141、142包括第一電路電極141及第一電路電極142,第一電路電極141透過介電層130的接觸窗131a電性連接至畫素驅動電路120之電晶體TFT2的第二端T2b及電晶體TFT3的第二端T3b(即,圖2之畫素驅動電路120的點P141),且第一電路電極142透過介電層130的接觸窗131b電性連接至畫素驅動電路120的共用線L_VSS(即,圖2之畫素驅動電路120的點P142)。第一電路電極141與第一電路電極142即用以與發光二極體元件200(繪於圖1D)電性連接的兩電極。1A and FIG. 2, at least one
請參照圖1A及圖2,至少一第二電路電極143設置於介電層130上且電性連接至電源線L_VDD及共用線L_VSS的至少一者。具體而言,在本實施例中,至少一第二電路電極143包括一第二電路電極143,其中第二電路電極143透過介電層130的接觸窗132a電性連接至畫素驅動電路120的電源線L_VDD(即,圖2之畫素驅動電路120的點P143)。第二電路電極143為電源路徑的一部分。1A and FIG. 2, at least one
圖3示出本發明一實施例之驅動背板100進行電鍍工序(process)的過程。FIG. 3 shows the electroplating process of the driving
請參照圖1B及圖3,接著,利用電鍍(electroplating)工序於驅動背板100之至少一第一電路電極141、142及至少一第二電路電極143上分別形成至少一第一導電圖案151、152及至少一第二導電圖案153,其中至少一第一導電圖案151、152及至少一第二導電圖案153分別與至少一第一電路電極141、142及至少一第二電路電極143電性連接。換言之,驅動背板100的至少一第一電路電極141、142及至少一第二電路電極143係做為電鍍工序的種子層(seed layer)使用。在電鍍工序中,電鍍金屬300(繪示於圖3)的電鍍金屬離子可溶出,進而累積在至少一第一電路電極141、142及至少一第二電路電極143上,以形成至少一第一導電圖案151、152及至少一第二導電圖案153。Please refer to FIGS. 1B and 3, then, at least one first
至少一第一導電圖案151、152及至少一第二導電圖案153是在同一電鍍工序中所完成的,而至少一第一導電圖案151、152的材質與至少一第二導電圖案153的材質係相同。舉例而言,在本實施例中,至少一第一導電圖案151、152的材質與至少一第二導電圖案153的材質可以皆為銅。然而,本發明不限於此,在其它實施例中,至少一第一導電圖案151、152的材質與至少一第二導電圖案153的材質也可為其它導電材料,例如但不限於:鋅(Zn)、鉻(Cr)或銀(Ag)。The at least one first
請參照圖1B,值得注意的是,至少一第一導電圖案151、152的厚度H11、H12與至少一第二導電圖案153的厚度H21具有差值。也就是說,至少一第一導電圖案151、152的頂面151a、152a與至少一第二導電圖案153的頂面153a具有高低差。在本實施例中,所述差值的絕對值以大於或等於為佳;舉例而言,差值的絕對值可大於或等於且小於或等於;但本發明不以此為限。1B, it is worth noting that the thickness H11, H12 of the at least one first
舉例而言,在本實施例中,第一導電圖案151、152的厚度H11、H12可選擇性地大於至少一第二導電圖案143的厚度H21;然而,本發明不限於此,在其它實施例中,第一導電圖案151、152的厚度H11、H12也可以小於至少一第二導電圖案143的厚度H21。For example, in this embodiment, the thickness H11, H12 of the first
此外,在本實施例中,第一導電圖案151的厚度H11及第一導電圖案152的厚度H12實質上可相同;然而,本發明不限於此,在其它實施例中,第一導電圖案151的厚度H11及第一導電圖案152的厚度H12也可不同。In addition, in this embodiment, the thickness H11 of the first
以下配合圖1B、圖2、圖4、圖5及圖6,舉例說明如何在同一電鍍工序中形成厚度不同的至少一第一導電圖案151、152及至少一第二導電圖案153。1B, FIG. 2, FIG. 4, FIG. 5, and FIG. 6 to illustrate how to form at least one first
圖4示出進行電鍍工序時施加於本發明一實施例之畫素驅動電路120(繪於圖2)之訊號線L_SEN上的訊號V11。FIG. 4 shows the signal V11 applied to the signal line L_SEN of the pixel driving circuit 120 (drawn in FIG. 2) of an embodiment of the present invention during the electroplating process.
圖5示出進行電鍍工序時施加於本發明一實施例之畫素驅動電路120(繪於圖2)之共用線L_VSS上的訊號V12。FIG. 5 shows the signal V12 applied to the common line L_VSS of the pixel driving circuit 120 (drawn in FIG. 2) of an embodiment of the present invention during the electroplating process.
圖6示出進行電鍍工序時施加於本發明一實施例之畫素驅動電路120(繪於圖2)之電源線L_VDD上的訊號V21。FIG. 6 shows the signal V21 applied to the power line L_VDD of the pixel driving circuit 120 (drawn in FIG. 2) of an embodiment of the present invention during the electroplating process.
請參照圖1B、圖2、圖4、圖5及圖6,在本實施例中,於進行電鍍工序時,可輸入一閘極高電壓至資料線DL,輸入一閘極低電壓至掃描線GL,輸入一閘極低電壓至訊號線L_SEL,輸入圖4的訊號V11至訊號線L_SEN,輸入圖5的訊號V12至共用線L_VSS,且輸入圖6的訊號V21至電源線L_VDD。此時,提供至第一電路電極141(或者說,點P141)上的第一訊號實質上等於圖4的訊號V11,提供至第一電路電極142(或者說,點P142)上的第一訊號實質上等於圖5的訊號V12,且提供至第二電路電極143(或者說,點P143)上的第二訊號實質上等於圖6的訊號V21。Please refer to FIG. 1B, FIG. 2, FIG. 4, FIG. 5, and FIG. 6. In this embodiment, during the electroplating process, a gate very high voltage can be input to the data line DL, and a gate low voltage is input to the scan line GL, input a gate low voltage to the signal line L_SEL, input the signal V11 of FIG. 4 to the signal line L_SEN, input the signal V12 of FIG. 5 to the common line L_VSS, and input the signal V21 of FIG. 6 to the power line L_VDD. At this time, the first signal provided to the first circuit electrode 141 (or point P141) is substantially equal to the signal V11 in FIG. 4, and the first signal provided to the first circuit electrode 142 (or point P142) It is substantially equal to the signal V12 of FIG. 5 and the second signal provided to the second circuit electrode 143 (or point P143) is substantially equal to the signal V21 of FIG. 6.
請參照圖4,訊號V11包括多個第一脈衝,訊號V11的多個第一脈衝具有第一週期t11p,且每一第一脈衝具有一時間長度t11。請參照圖6,訊號V21包括多個第二脈衝,多個第二脈衝具有第二週期t21p,且每一第二脈衝訊號具有一時間長度t21。請參照圖4及圖6,特別是,t11p、t11、t21p及t21滿足下式:(T1/t11p)∙t11≠(T1/t21p)∙t21,其中T1為電鍍工序的第一階段的時間。在本實施例中,電鍍工序的第一階段的時間T1即為電鍍工序的總時間。4, the signal V11 includes a plurality of first pulses, the plurality of first pulses of the signal V11 have a first period t11p, and each first pulse has a time length t11. Referring to FIG. 6, the signal V21 includes a plurality of second pulses, the plurality of second pulses have a second period t21p, and each second pulse signal has a time length t21. Please refer to Figures 4 and 6, in particular, t11p, t11, t21p, and t21 satisfy the following formula: (T1/t11p)∙t11≠(T1/t21p)∙t21, where T1 is the time of the first stage of the electroplating process. In this embodiment, the time T1 of the first stage of the electroplating process is the total time of the electroplating process.
請參照圖1B、圖4及圖6,(T1/t11p)∙t11≠(T1/t21p)∙t21,意味著在同一電鍍工序中第一電路電極141被施加電壓的時間(例如:在電鍍工序的總時間內,訊號V11之多個第一脈衝的多個時間長度t11的和)與第二電路電極143被施加電壓的時間(例如:在電鍍工序的總時間內,訊號V21之多個第二脈衝的多個時間長度t21的和)不同。藉此,累積在第一電路電極141上之電鍍金屬離子的數量與累積在第二電路電極143上之電鍍金屬離子的數量不同,進而使得分別形成在第一電路電極141及第二電路電極143上之第一導電圖案151及第二導電圖案153的厚度H11、H21不同。Please refer to Figure 1B, Figure 4 and Figure 6, (T1/t11p)∙t11≠(T1/t21p)∙t21, which means the time during which voltage is applied to the
舉例而言,在本實施例中,t11p、t11、t21p及t21可滿足下式:(T1/t11p)∙t11>(T1/t21p)∙t21,而使得第一導電圖案151的厚度H11大於第二導電圖案153的厚度H21。但本發明不限於此,在其它實施例中,t11p、t11、t21p及t21也可以滿足下式:(T1/t11p)∙t11<(T1/t21p)∙t21,而使得第一導電圖案151的厚度H11小於第二導電圖案153的厚度H21。For example, in this embodiment, t11p, t11, t21p, and t21 may satisfy the following formula: (T1/t11p)∙t11>(T1/t21p)∙t21, so that the thickness H11 of the first
請參照圖4及圖6,使得t11p、t11、t21p及t21滿足下式:(T1/t11p)∙t11≠(T1/t21p)∙t21的方法有許多種。舉例而言,在本實施例中,訊號V11之每一第一脈衝的時間長度t11實質上可等於訊號V21的每一第二脈衝的時間長度t21,而第一週期t11p與第二週期t21p不同(即,訊號V11之多個第一脈衝的頻率與訊號V21之多個第二脈衝的頻率不同)。然而,本發明不限於此,在另一實施例中,訊號V11之每一第一脈衝的時間長度t11與訊號V21之每一第二脈衝的時間長度t21可不同,且第一週期t11p與第二週期t21p可相同;在又一實施例中,訊號V11之每一第一脈衝的時間長度t11與訊號V21之每一第二脈衝的時間長度t21可不同,且第一週期t1p與第二週期t2p也可不同,只要使得t11p、t11、t21p及t21滿足下式:(T1/t11p)∙t11≠(T1/t21p)∙t21,即可。Please refer to Figure 4 and Figure 6, so that t11p, t11, t21p and t21 satisfy the following formula: (T1/t11p)∙t11≠(T1/t21p)∙t21 There are many ways. For example, in this embodiment, the time length t11 of each first pulse of the signal V11 can be substantially equal to the time length t21 of each second pulse of the signal V21, and the first period t11p is different from the second period t21p (That is, the frequency of the first pulses of the signal V11 is different from the frequency of the second pulses of the signal V21). However, the present invention is not limited to this. In another embodiment, the time length t11 of each first pulse of the signal V11 and the time length t21 of each second pulse of the signal V21 may be different, and the first period t11p and the first period t11p may be different from each other. The two periods t21p may be the same; in another embodiment, the time length t11 of each first pulse of the signal V11 and the time length t21 of each second pulse of the signal V21 may be different, and the first period t1p and the second period t2p can also be different, as long as t11p, t11, t21p and t21 satisfy the following formula: (T1/t11p)∙t11≠(T1/t21p)∙t21.
請參照圖5,訊號V12包括多個第一脈衝,訊號V12的多個第一脈衝具有第一週期t12p,且每一第一脈衝具有一時間長度t12。請參照圖6,訊號V21包括多個第二脈衝,多個第二脈衝具有第二週期t21p,且每一第二脈衝訊號具有一時間長度t21。請參照圖5及圖6,特別是,t12p、t12、t21p及t21滿足下式:(T1/t12p)∙t12≠(T1/t21p)∙t21,其中T1為電鍍工序的第一階段的時間。在本實施例中,電鍍工序之第一階段的時間T1即為電鍍工序的總時間。5, the signal V12 includes a plurality of first pulses, the plurality of first pulses of the signal V12 have a first period t12p, and each first pulse has a time length t12. Referring to FIG. 6, the signal V21 includes a plurality of second pulses, the plurality of second pulses have a second period t21p, and each second pulse signal has a time length t21. Please refer to Figures 5 and 6, in particular, t12p, t12, t21p, and t21 satisfy the following formula: (T1/t12p)∙t12≠(T1/t21p)∙t21, where T1 is the time of the first stage of the electroplating process. In this embodiment, the time T1 of the first stage of the electroplating process is the total time of the electroplating process.
請參照圖1B、圖5及圖6,(T1/t12p)∙t12≠(T1/t21p)∙t21,意味著在同一電鍍工序中第一電路電極142被施加電壓的時間(例如:在電鍍工序的總時間內,訊號V12之多個第一脈衝的多個時間長度t12的和)與第二電路電極143被施加電壓的時間(例如:在電鍍工序的總時間內,訊號V21之多個第二脈衝的多個時間長度t21的和)不同。藉此,累積在第一電路電極142上之電鍍金屬離子的數量與累積在第二電路電極143上之電鍍金屬離子的數量會不同,進而使得分別形成在第一電路電極142及第二電路電極143上之第一導電圖案152及第二導電圖案153的厚度H12、H21不同。Please refer to Figure 1B, Figure 5 and Figure 6, (T1/t12p)∙t12≠(T1/t21p)∙t21, which means the time during which voltage is applied to the
舉例而言,在本實施例中,t12p、t12、t21p及t21可滿足下式:(T1/t12p)∙t12>(T1/t21p)∙t21,而使得第一導電圖案152的厚度H12大於第二導電圖案153的厚度H21。然而,本發明不限於此,在其它實施例中,t12p、t12、t21p及t21也可以滿足下式:(T1/t12p)∙t12<(T1/t21p)∙t21,而使得第一導電圖案152的厚度H12小於第二導電圖案153的厚度H21。For example, in this embodiment, t12p, t12, t21p, and t21 may satisfy the following formula: (T1/t12p)∙t12>(T1/t21p)∙t21, so that the thickness H12 of the first
請參照圖5及圖6,使得t12p、t12、t21p及t21滿足:(T1/t12p)∙t12≠(T/t21p)∙t21的方法有許多種。舉例而言,在本實施例中,訊號V12之每一第一脈衝的時間長度t12實質上可等於訊號V21之每一第二脈衝的時間長度t21,而第一週期t12p與第二週期t21p不同(即,訊號V12之多個第一脈衝的頻率與訊號V21之多個第二脈衝的頻率不同)。然而,本發明不限於此,在另一實施例中,訊號V12之每一第一脈衝的時間長度t12與訊號V21之每一第二脈衝的時間長度t21可不同,且第一週期t12p與第二週期t21p可相同;在又一實施例中,訊號V12之每一第一脈衝的時間長度t12與訊號V21之每一第二脈衝的時間長度t21可不同,且第一週期t12p與第二週期t21p也可不同,只要使得t12p、t12、t21p及t21滿足下式:(T1/t12p)∙t12≠(T1/t21p)∙t21,即可。Please refer to Figure 5 and Figure 6, there are many ways to make t12p, t12, t21p and t21 satisfy: (T1/t12p)∙t12≠(T/t21p)∙t21. For example, in this embodiment, the time length t12 of each first pulse of the signal V12 can be substantially equal to the time length t21 of each second pulse of the signal V21, and the first period t12p is different from the second period t21p (That is, the frequency of the multiple first pulses of the signal V12 is different from the frequency of the multiple second pulses of the signal V21). However, the present invention is not limited to this. In another embodiment, the time length t12 of each first pulse of the signal V12 and the time length t21 of each second pulse of the signal V21 may be different, and the first period t12p and the first period t12p The two periods t21p can be the same; in another embodiment, the time length t12 of each first pulse of the signal V12 and the time length t21 of each second pulse of the signal V21 can be different, and the first period t12p and the second period t21p can also be different, as long as t12p, t12, t21p and t21 satisfy the following formula: (T1/t12p)∙t12≠(T1/t21p)∙t21.
請參照圖1B、圖4及圖5,在本實施例中,訊號V11與訊號V12可選擇性地實質上相同,進而使得第一導電圖案151的厚度H11實質上等於第一導電圖案152的厚度H12。然而,本發明不限於此,在其它實施例中,訊號V11與訊號V12也可不同,進而使得第一導電圖案151的厚度H11與第一導電圖案152的厚度H12不同。1B, 4, and 5, in this embodiment, the signal V11 and the signal V12 can optionally be substantially the same, so that the thickness H11 of the first
請參照圖1C,然後,在本實施例中,可選擇性地進行一化學鍍(chemical plating)工序,以在第一導電圖案151、第一導電圖案152及第二導電圖案153上形成第一連接圖案161、第一連接圖案162及第二連接圖案163。第一連接圖案161包覆第一導電圖案151的頂面151a及側壁151b。第一連接圖案162包覆第一導電圖案152的頂面152a及側壁152b。第二連接圖案163包覆第二導電圖案153的頂面153a及側壁153b。在本實施例中,第一連接圖案161及第一導電圖案151的疊構可視為一接墊171,第一連接圖案162及第一導電圖案152的疊構可視為一接墊172,接墊171、172用以與發光二極體元件200(繪於圖1D)的第一電極240及第二電極250接合。Please refer to FIG. 1C. Then, in this embodiment, a chemical plating process may be selectively performed to form a first
舉例而言,在本實施例中,第一連接圖案161、第一連接圖案162及第二連接圖案163的材質例如為錫。但本發明不以此為限,在其它實施例中,第一連接圖案161、第一連接圖案162及第二連接圖案163的材質也可以是其它導電材料。For example, in this embodiment, the material of the
請參照圖1D,最後,轉置發光二極體元件200於至少一第一導電圖案151、152上,且令發光二極體元件200電性連接至至少一第一導電圖案151、152,於此便完成顯示裝置10。1D, finally, the light emitting
發光二極體元件200包括第一型半導體層210、第二型半導體層220、位於第一型半導體層210與第二型半導體層220之間的主動層230、與第一型半導體層210電性連接的第一電極240以及與第二型半導體層220電性連接的第二電極250。舉例而言,在本實施例中,可採用一共晶接合(eutectic bonding)工序,使得發光二極體元件200的第一電極240及第二電極250分別電性連接至第一導電圖案151及第二導電圖案152。然而,本發明不限於此,在其它實施例中,發光二極體元件200也可以用其它方式與第一導電圖案151及第一導電圖案152電性連接。The light emitting
值得一提的是,由於至少一第一導電圖案151、152的厚度H11、H12與至少一第二導電圖案153的厚度H21具有一差值,因此,當發光二極體元件200轉置於第一導電圖案151、152上時,發光二極體元件200不易與第二導電圖案153及/或其它導電元件發生短路。藉此,能提升發光二極體元件200的轉置良率。It is worth mentioning that since the thickness H11, H12 of the at least one first
此外,在本實施例中,由於第一導電圖案151、152的厚度H11、H12較厚而具有較大的表面積,因此,沉積在第一導電圖案151、152的表面上的化學鍍層(即,第一連接圖案161及第二連接圖案162)的量較大,而有助於發光二極體元件200的第一電極240及第二電極250與第一導電圖案151及第一導電圖案152的電性連接。In addition, in this embodiment, since the thicknesses H11, H12 of the first
在此必須說明的是,下述實施例沿用前述實施例的元件標號與部分內容,其中採用相同的標號來表示相同或近似的元件,並且省略了相同技術內容的說明。關於省略部分的說明可參考前述實施例,下述實施例不再重述。It must be noted here that the following embodiments use the element numbers and part of the content of the foregoing embodiments, wherein the same numbers are used to represent the same or similar elements, and the description of the same technical content is omitted. For the description of the omitted parts, reference may be made to the foregoing embodiments, and the following embodiments will not be repeated.
圖7A至圖7E為本發明一實施例之顯示裝置10A的製造流程的剖面示意圖。7A to 7E are schematic cross-sectional views of the manufacturing process of the
請參照圖7A,首先,提供驅動背板100A。本實施例的驅動背板100A與前述的驅動背板100略有不同。具體而言,在本實施例中,驅動背板100A包括基底110、設置於基底110上的畫素驅動電路120A、設置於畫素驅動電路120A上的介電層130、設置於介電層130上的至少一第一電路電極141、142以及設置於介電層130上的至少一第二電路電極144。與前述之驅動背板100不同的是,本實施例之驅動背板100A的畫素驅動電路120A與前述實施例之驅動背板100的畫素驅動電路120不同。Please refer to FIG. 7A. First, a driving
圖8為本發明一實施例的畫素驅動電路120A的電路示意圖。請參照圖7A及圖8,畫素驅動電路120A包括電源線L_VDD、電晶體TFT2及共用線L_VSS,電晶體TFT2具有第一端T2a、第二端T2b及控制端T2c,且電晶體TFT2的第一端T2a電性連接至電源線L_VDD。在本實施例中,畫素驅動電路120A還可更包括另一電晶體TFT1、電容C、資料線DL及掃描線GL,電晶體TFT1的第一端T1a電性連接至資料線DL,電晶體TFT1的控制端T1c電性連接至掃描線GL,電晶體TFT1的第二端T1b電性連接至電晶體TFT2的控制端T2c,電容C的一端Ca電性連接至電晶體TFT1的第二端T1b及電晶體TFT2的控制端T2c,且電容C的另一端Cb電性連接至電晶體TFT2的第一端T2a。簡言之,在本實施例中,畫素驅動電路120是採二個電晶體及一個電容(2T1C)的架構。FIG. 8 is a schematic circuit diagram of a
請參照圖7A,介電層130設置於畫素驅動電路120A上。畫素驅動電路120A位於介電層130與基底110之間。請參照圖7A及圖8,第二電路電極144設置於介電層130上且電性連接至共用線L_VSS(即,圖8之畫素驅動電路120A的點P144)。第一電路電極141、142設置於介電層130上。第一電路電極141電性連接至電晶體TFT2的第二端T2b(即,圖8之畫素驅動電路120A的點P141)。第二電路電極142電性連接至圖8之畫素驅動電路120A的點P142。與前述實施例不同的是,在尚未完成電鍍工序以前,在本實施例中,第一電路電極142並未與共用線L_VSS電性連接(即,圖8之畫素驅動電路120A的點P142與點P144未電性連接)。Referring to FIG. 7A, the
請參照圖7B及圖7C,接著,利用電鍍工序於驅動背板100A之第一電路電極141、第一電路電極142及第二電路電極144上分別形成第一導電圖案151、第一導電圖案152及第二導電圖案154,其中第一導電圖案151、第一導電圖案152及第二導電圖案154分別與第一電路電極141、第一電路電極142及第二電路電極144電性連接。第一導電圖案151、第一導電圖案152及第二導電圖案154於同一電鍍工序中完成的,而第一導電圖案151、第一導電圖案152及第二導電圖案154的材質相同。Please refer to FIGS. 7B and 7C. Next, a first
請參照圖7C,值得注意的是,第一導電圖案151、152的厚度H11、H12與第二導電圖案154的厚度H22具有差值。也就是說,第一導電圖案151、152的頂面151a、152b與第二導電圖案154的頂面154a具有高低差。在本實施例中,所述差值的絕對值以大於或等於為佳;舉例而言,所述差值的絕對值可大於或等於且小於或等於;但本發明不以此為限。7C, it is worth noting that the thickness H11, H12 of the first
以下配合圖7B、圖7C、圖8、圖9、圖10及圖11,舉例說明如何在同一電鍍工序中形成厚度不同的第一導電圖案151、152及第二導電圖案154,並使第一電路電極142與畫素驅動電路120A的共用線L_VSS電性連接。7B, FIG. 7C, FIG. 8, FIG. 9, FIG. 10, and FIG. 11, examples of how to form first
圖9示出於進行電鍍工序時施加在本發明一實施例之畫素驅動電路120A之電源線L_VDD上的訊號V11。FIG. 9 shows the signal V11 applied to the power line L_VDD of the
圖10示出於進行電鍍工序時施加在本發明一實施例之第一電路電極142上的訊號V12。FIG. 10 shows the signal V12 applied to the
圖11示出於進行電鍍工序時施加在本發明一實施例之畫素驅動電路120A的共用線L_VSS上的訊號V22。FIG. 11 shows the signal V22 applied to the common line L_VSS of the
請參照圖7B、圖7C、圖8、圖9、圖10及圖11,在本實施例中,於進行電鍍工序時,輸入一閘極低電壓至資料線DL,輸入一閘極低電壓至掃描線GL,輸入圖9的訊號V11至電源線L_VDD,輸入圖10的訊號V12至第一電路電極142,且輸入圖11的訊號V22至共用線L_VSS。此時,提供至第一電路電極141(即,圖8之畫素驅動電路120A的點P141)的第一訊號實質上等於圖9的訊號V11,提供至第一電路電極142的第一訊號(即,圖8之畫素驅動電路120A的點P142)實質上等於圖10的訊號V12,且提供至第二電路電極144的第二訊號(即,圖8之畫素驅動電路120A的點P144)實質上等圖11的訊號V22。Please refer to Figure 7B, Figure 7C, Figure 8, Figure 9, Figure 10 and Figure 11, in this embodiment, during the electroplating process, input a gate low voltage to the data line DL, input a gate low voltage to The scan line GL inputs the signal V11 of FIG. 9 to the power line L_VDD, inputs the signal V12 of FIG. 10 to the
在本實施例中,電鍍工序可包括第一階段及第二階段;於電鍍工序之第一階段的時間T1內,主要是製造出第一導電圖案151、152與第二導電圖案154的厚度差;於電鍍工序之第二階段的時間T2內,主要是使第一導電圖案151、152與第二導電圖案154增厚,進而使第一導電圖案152與第二導電圖案154相接觸,且使第一導電圖案152能透過第二導電圖案154電性連接至畫素驅動電路120A的共用線L_VSS。In this embodiment, the electroplating process may include a first stage and a second stage; in the first stage of the electroplating process, the time T1 is mainly to produce the difference in thickness between the first
請參照圖7B、圖9及圖11,於電鍍工序之第一階段的時間T1內,訊號V11包括多個第一脈衝,訊號V11的多個第一脈衝具有第一週期t11p,且每一第一脈衝具有一時間長度t11;訊號V22包括多個第二脈衝,多個第二脈衝具有第二週期t22p,且每一第二脈衝訊號具有一時間長度t22;特別是,t11p、t11、t22p及t22滿足下式:(T1/t11p)∙t11≠(T1/t22p)∙t22,其中T1為電鍍工序之第一階段的時間。7B, 9 and 11, in the first stage of the electroplating process time T1, the signal V11 includes a plurality of first pulses, the plurality of first pulses of the signal V11 have a first period t11p, and each A pulse has a time length t11; the signal V22 includes a plurality of second pulses, the plurality of second pulses have a second period t22p, and each second pulse signal has a time length t22; in particular, t11p, t11, t22p and t22 satisfies the following formula: (T1/t11p)∙t11≠(T1/t22p)∙t22, where T1 is the time of the first stage of the electroplating process.
(T1/t11p)∙t11≠(T1/t22p)∙t22,意味著在電鍍工序的第一階段的時間T1內,第一電路電極141被施加電壓的時間(例如:在第一階段的時間T1內,訊號V11之多個第一脈衝的多個時間長度t11的和)與第二電路電極144被施加電壓的時間(例如:在第一階段的時間T1內,訊號V22之多個第二脈衝的多個時間長度t22的和)不同。藉此,累積在第一電路電極141上之電鍍金屬離子的數量與累積在第二電路電極144上之電鍍金屬離子的數量不同,進而使得分別形成在第一電路電極141及第二電路電極144上之第一導電圖案151及第二導電圖案154的厚度H11’、H22’不同。(T1/t11p)∙t11≠(T1/t22p)∙t22, which means that the voltage is applied to the
在本實施例中,t11p、t11、t22p及t22可滿足下式:(T1/t11p)∙t11>(T1/t22p)∙t22,而使得第一導電圖案151的厚度H11’大於第二導電圖案154的厚度H22’。然而,本發明不限於此,在其它實施例中,t11p、t11、t22p及t22也可以滿足:(T1/t11p)∙t11<(T1/t22p)∙t22,而使得第一導電圖案151的厚度H11’小於第二導電圖案154的厚度H22’。In this embodiment, t11p, t11, t22p, and t22 may satisfy the following formula: (T1/t11p)∙t11>(T1/t22p)∙t22, so that the thickness H11' of the first
使得t11p、t11、t22p及t22滿足下式:(T1/t11p)∙t11≠(T1/t22p)∙t22的方法有許多種。舉例而言,在本實施例中,訊號V11之每一第一脈衝的時間長度t11實質上可等於訊號V22的每一第二脈衝的時間長度t22,而第一週期t11p與第二週期t22p不同(即,訊號V11之多個第一脈衝的頻率與訊號V22之多個第二脈衝的頻率不同)。然而,本發明不限於此,在另一實施例中,訊號V11之每一第一脈衝的時間長度t11與訊號V22之每一第二脈衝的時間長度t22可不同,而第一週期t11p與第二週期t22p可相同;在又一實施例中,訊號V11之每一第一脈衝的時間長度t11與訊號V22之每一第二脈衝的時間長度t22可不同,第一週期t11p與第二週期t22p也可不同,只要使得t11p、t11、t22p及t22滿足下式:(T1/t11p)∙t11≠(T1/t22p)∙t22,即可。There are many ways to make t11p, t11, t22p and t22 satisfy the following formula: (T1/t11p)∙t11≠(T1/t22p)∙t22. For example, in this embodiment, the time length t11 of each first pulse of the signal V11 can be substantially equal to the time length t22 of each second pulse of the signal V22, and the first period t11p is different from the second period t22p (That is, the frequency of the first pulses of the signal V11 is different from the frequency of the second pulses of the signal V22). However, the present invention is not limited to this. In another embodiment, the time length t11 of each first pulse of the signal V11 and the time length t22 of each second pulse of the signal V22 may be different, and the first period t11p is different from the first period t11p. The two periods t22p can be the same; in another embodiment, the time length t11 of each first pulse of the signal V11 and the time length t22 of each second pulse of the signal V22 can be different, the first period t11p and the second period t22p It can also be different, as long as t11p, t11, t22p and t22 satisfy the following formula: (T1/t11p)∙t11≠(T1/t22p)∙t22.
請參照圖7B、圖10及圖11,訊號V12包括多個第一脈衝,訊號V12的多個第一脈衝具有第一週期t12p,且每一第一脈衝具有一時間長度t12。訊號V22包括多個第二脈衝,多個第二脈衝具有第二週期t22p,且每一第二脈衝訊號具有一時間長度t22。特別是,t12p、t12、t22p及t22滿足:(T1/t12p)∙t12≠(T1/t22p)∙t22,其中T1為電鍍工序之第一階段的時間。Referring to FIGS. 7B, 10 and 11, the signal V12 includes a plurality of first pulses, the plurality of first pulses of the signal V12 have a first period t12p, and each first pulse has a time length t12. The signal V22 includes a plurality of second pulses, the plurality of second pulses have a second period t22p, and each second pulse signal has a time length t22. In particular, t12p, t12, t22p and t22 satisfy: (T1/t12p)∙t12≠(T1/t22p)∙t22, where T1 is the time of the first stage of the electroplating process.
(T1/t12p)∙t12≠(T1/t22p)∙t22,意味著在同一電鍍工序的第一階段中,第一電路電極142被施加電壓的時間(即,在第一階段的時間T1內,訊號V12之多個第一脈衝的多個時間長度t12的和)與第二電路電極144被施加電壓的時間(即,在第一階段的時間T1內,訊號V22之多個第二脈衝的多個時間長度t22的和)不同。藉此,累積在第一電路電極142上之電鍍金屬離子的數量與累積在第二電路電極144上之電鍍金屬離子的數量不同,進而使得分別形成在第一電路電極142及第二電路電極144上之第一導電圖案152及第二導電圖案154的厚度H12’、H22’不同。(T1/t12p)∙t12≠(T1/t22p)∙t22, which means that the voltage is applied to the
舉例而言,在本實施例中,t12p、t12、t22p及t22可滿足下式:(T1/t12p)∙t12>(T1/t22p)∙t22,而使得第一導電圖案152的厚度H12’大於第二導電圖案154的厚度H22’。然而,本發明不限於此,在其它實施例中,t12p、t12、t22p及t22也可以滿足:(T1/t12p)∙t12<(T1/t22p)∙t22,而使得第一導電圖案152的厚度H12’小於第二導電圖案154的厚度H22’。For example, in this embodiment, t12p, t12, t22p, and t22 may satisfy the following formula: (T1/t12p)∙t12>(T1/t22p)∙t22, so that the thickness H12' of the first
使得t12p、t12、t22p及t22滿足下式:(T1/t12p)∙t12≠(T1/t22p)∙t22的方法有許多種。舉例而言,在本實施例中,訊號V12之每一第一脈衝的時間長度t12實質上可等於訊號V22的每一第二脈衝的時間長度t22,而第一週期t12p與第二週期t22p不同(即,訊號V12之多個第一脈衝的頻率與訊號V21之多個第二脈衝的頻率不同)。然而,本發明不限於此,在另一實施例中,訊號V12之每一第一脈衝的時間長度t12與訊號V22之每一第二脈衝的時間長度t22可不同,第一週期t12p與第二週期t22p可相同;在又一實施例中,訊號V12之每一第一脈衝的時間長度t12與訊號V22之每一第二脈衝的時間長度t22可不同,第一週期t12p與第二週期t22p也可不同,只要使得t12p、t12、t22p及t22滿足下式:(T1/t12p)∙t12≠(T1/t22p)∙t22,即可。There are many ways to make t12p, t12, t22p and t22 satisfy the following formula: (T1/t12p)∙t12≠(T1/t22p)∙t22. For example, in this embodiment, the time length t12 of each first pulse of the signal V12 may be substantially equal to the time length t22 of each second pulse of the signal V22, and the first period t12p is different from the second period t22p (That is, the frequency of the multiple first pulses of the signal V12 is different from the frequency of the multiple second pulses of the signal V21). However, the present invention is not limited to this. In another embodiment, the time length t12 of each first pulse of the signal V12 and the time length t22 of each second pulse of the signal V22 may be different. The period t22p may be the same; in another embodiment, the time length t12 of each first pulse of the signal V12 and the time length t22 of each second pulse of the signal V22 may be different, and the first period t12p and the second period t22p are also It can be different, as long as t12p, t12, t22p and t22 satisfy the following formula: (T1/t12p)∙t12≠(T1/t22p)∙t22.
此外,與前述實施例不同的是,在本實施例中,電鍍工序還包括第二階段,透過電鍍工序的第二階段可使第一電路電極142與畫素驅動電路120A的共用線L_VSS電性連接(即,圖8之畫素驅動電路120A的點P142與點P144互相電性連接)。In addition, different from the previous embodiment, in this embodiment, the electroplating process also includes a second stage. Through the second stage of the electroplating process, the common line L_VSS of the
請參照圖7C、圖8、圖9、圖10及圖11,具體而言,在本實施例中,於偵測到第一導電圖案152與第二導電圖案154接觸後,電鍍工序之第一階段的時間T1的結束,而進入電鍍工序之第二階段的時間T2。在進入電鍍工序之第二階段的時間T2後,可令訊號V12與訊號V22實質上相同,以使訊號V12、V22不會互相干擾,且第一導電圖案152及第二導電圖案154可持續朝多個方向增厚。透過電鍍工序的第二階段,第一導電圖案152及第二導電圖案154的接觸面積增加,而使得第一導電圖案152及第二導電圖案154的電性連接更為穩固。當第一導電圖案152及第二導電圖案154相接觸後,原本未與畫素驅動電路120A之共用線L_VSS電性連接的第一導電圖案152便可透過第二導電圖案154及第二電路電極144電性連接至畫素驅動電路120A的共用線L_VSS。Please refer to FIG. 7C, FIG. 8, FIG. 9, FIG. 10, and FIG. 11. Specifically, in this embodiment, after detecting that the first
圖12為圖7B之第一電路電極141、第一電路電極142、第二電路電極144、第一導電圖案151、第一導電圖案152及第二導電圖案154的上視示意圖。圖7B對應圖12的剖線I-I’。12 is a schematic top view of the
圖13為圖7C之第一電路電極141、第一電路電極142、第二電路電極144、第一導電圖案151、第一導電圖案152及第二導電圖案154的上視示意圖。圖7C對應圖13的剖線II-II’。13 is a schematic top view of the
請參照圖7B及圖12,在本實施例中,多個第一電路電極151、152在一方向d上具有一第一間距Xpad;第二電路電極154與第一電路電極152於結構上分離且在方向d上具有一第二間距Xppath,且第二間距Xppath小於第一間距Xpad。請參照圖7C及圖13,藉此,在完成上述之電鍍工序的第一階段及第二階段後,第一導電圖案152與第二導電圖案154會相接觸,而第一導電圖案151與第一導電圖案152不會相接觸。Referring to FIGS. 7B and 12, in this embodiment, the plurality of
請參照圖7C、圖8及圖13,在本實施例中,電性連接至電晶體TFT2之第二端T2b的第一導電圖案151具有超出第一電路電極141的延伸部151-1,第一導電圖案151的延伸部151-1在方向d上具有第一長度D1,第二導電圖案154具有超出第二電路電極144的延伸部154-1,第二導電圖案154的延伸部154-1在方向d上具有第二長度D2,第二間距Xppath小於或等於第一長度D1與第二長度D2的和,且第一間距Xpad大於第一長度D1的兩倍。Referring to FIGS. 7C, 8 and 13, in this embodiment, the first
請參照圖7D,然後,在本實施例中,可選擇性地進行一化學鍍工序,以在第一導電圖案151、第一導電圖案152及第二導電圖案154上形成第一連接圖案161、第一連接圖案162及第二連接圖案164。Please refer to FIG. 7D. Then, in this embodiment, an electroless plating process can be selectively performed to form the
請參照圖7E,最後,轉置發光二極體元件200於至少一第一導電圖案151、152上,且令發光二極體元件200電性連接至至少一第一導電圖案151、152,於此便完成顯示裝置10A。Referring to FIG. 7E, finally, the light emitting
顯示裝置10A具有與前述之顯示裝置10類似的功效及優點,於此便不再重述。The
圖14A至圖14D為本發明一實施例之顯示裝置10B的製造流程的剖面示意圖。14A to 14D are schematic cross-sectional views of the manufacturing process of the
請參照圖14A,首先,提供驅動背板100B。驅動背板100A包括基底110、畫素驅動電路120、介電層130、第一電路電極141及第一電路電極142。Please refer to FIG. 14A. First, a driving
圖15為本發明一實施例的畫素驅動電路120B的電路示意圖。請參照圖14A及圖15,本實施例的畫素驅動電路100B與前述的畫素驅動電路100A可相同,於此便不再重述。FIG. 15 is a schematic circuit diagram of a
請參照圖14A及圖15,介電層130設置於畫素驅動電路120B上。畫素驅動電路120B位於介電層130與基底110之間。第一電路電極141、142及第二電路電極144設置於介電層130上。第一電路電極141電性連接至電晶體TFT2的第二端T2b。14A and FIG. 15, the
請參照圖14B,接著,利用電鍍工序於驅動背板100B之第一電路電極141及第一電路電極142上分別形成第一導電圖案151及第一導電圖案152。Please refer to FIG. 14B. Next, a first
圖16示出於進行電鍍工序時施加於本發明一實施例之畫素驅動電路120B的電源線L_VDD上的訊號V11。FIG. 16 shows the signal V11 applied to the power line L_VDD of the
圖17示出於進行電鍍工序時施加於本發明一實施例之第一電路電極142上的訊號V12。FIG. 17 shows the signal V12 applied to the
請參照圖7B、圖9及圖10,在前述之顯示裝置10A的實施例中,於進行電鍍工序時,施加在畫素驅動電路120A之電源線L_VDD上的訊號V11實質上等於施加在第一電路電極142上的訊號V12;也就是說,提供至第一電路電極141的第一訊號實質上等於提供至第一電路電極142的第一訊號。請參照圖14B、圖16及圖17,然而,在本實施例中,提供至第一電路電極141的第一訊號與提供至第一電路電極142的第一訊號可不相同,以使得分別形成在第一電路電極141及第一電路電極142上的第一導電圖案151的厚度H11及第一導電圖案152的厚度H12不同。Referring to FIGS. 7B, 9 and 10, in the foregoing embodiment of the
請參照圖14B、圖15、圖16及圖17,在本實施例中,於進行電鍍工序時,輸入一閘極低電壓至資料線DL,輸入一閘極低電壓至掃描線GL,輸入圖16的訊號V11至電源線L_VDD,且輸入圖17的訊號V12至第一電路電極142。此時,提供至第一電路電極141的第一訊號實質上等於圖16的訊號V11。Please refer to FIG. 14B, FIG. 15, FIG. 16, and FIG. 17. In this embodiment, during the electroplating process, a gate low voltage is input to the data line DL, and a gate low voltage is input to the scan line GL. The signal V11 of 16 is sent to the power line L_VDD, and the signal V12 of FIG. 17 is input to the
訊號V11包括多個第一脈衝,訊號V11的多個第一脈衝具有第一週期t11p,且每一第一脈衝具有一時間長度t11。訊號V12包括多個第一脈衝,多個第一脈衝具有第二週期t12p,且每一第一脈衝訊號具有一時間長度t12。特別是,t11p、t11、t12p及t12滿足下式:(T1/t11p)∙t11≠(T1/t12p)∙t12,其中T1為電鍍工序之第一階段的時間。也就是說,在同一電鍍工序的第一階段中,第一電路電極141被施加電壓的時間(即,在第一階段的時間T1之內,訊號V11之多個第一脈衝的多個時間長度t11的和)與第一電路電極142被施加電壓的時間(即,在第一階段的時間T1內,訊號V12之多個第一脈衝的多個時間長度t12的和)不同。藉此,累積在第一電路電極141上之電鍍金屬離子的數量與累積在第一電路電極142上之電鍍金屬離子的數量不同,進而使得分別形成在第一電路電極141及第一電路電極142上之第一導電圖案151的厚度H11及第一導電圖案152的厚度H12不同。The signal V11 includes a plurality of first pulses. The plurality of first pulses of the signal V11 have a first period t11p, and each first pulse has a time length t11. The signal V12 includes a plurality of first pulses, the plurality of first pulses have a second period t12p, and each first pulse signal has a time length t12. In particular, t11p, t11, t12p and t12 satisfy the following formula: (T1/t11p)∙t11≠(T1/t12p)∙t12, where T1 is the time of the first stage of the electroplating process. That is, in the first stage of the same electroplating process, the time during which the
舉例而言,在本實施例中,t11p、t11、t12p及t12可滿足下式:(T1/t11p)∙t11<(T1/t12p)∙t12,而使得第一導電圖案151的厚度H11小於第一導電圖案152的厚度H12。然而,本發明不以此為限,在其它實施例中,t11p、t11、t12p及t12也可滿足下式:(T1/t11p)∙t11>(T1/t12p)∙t12,而使得第一導電圖案151的厚度H11大於第一導電圖案152的厚度H12。For example, in this embodiment, t11p, t11, t12p, and t12 may satisfy the following formula: (T1/t11p)∙t11<(T1/t12p)∙t12, so that the thickness H11 of the first
使得t11p、t11、t12p及t12滿足:(T1/t11p)∙t11≠(T1/t12p)∙t12的方法有許多種。舉例而言,在本實施例中,訊號V11之每一第一脈衝的時間長度t11可小於訊號V12的每一第一脈衝的時間長度t12,而第一週期t11p與第一週期t12p可相同。然而,本發明不限於此,在另一實施例中,訊號V11之每一第一脈衝的時間長度t11與訊號V12之每一第一脈衝的時間長度t12可相同,而第一週期t11p與第一週期t21p可不同;在又一實施例中,訊號V11之每一第一脈衝的時間長度t11與訊號V12之每一第一脈衝的時間長度t12可不同,且第一週期t11p與第一週期t12p也可不同,只要使得t11p、t11、t12p及t12滿足下式:(T1/t11p)∙t11≠(T1/t12p)∙t12,即可。There are many ways to make t11p, t11, t12p and t12 satisfy: (T1/t11p)∙t11≠(T1/t12p)∙t12. For example, in this embodiment, the time length t11 of each first pulse of the signal V11 may be less than the time length t12 of each first pulse of the signal V12, and the first period t11p and the first period t12p may be the same. However, the present invention is not limited to this. In another embodiment, the time length t11 of each first pulse of the signal V11 and the time length t12 of each first pulse of the signal V12 may be the same, and the first period t11p and the first pulse A period t21p may be different; in another embodiment, the time length t11 of each first pulse of the signal V11 and the time length t12 of each first pulse of the signal V12 may be different, and the first period t11p is different from the first period t12p can also be different, as long as t11p, t11, t12p and t12 satisfy the following formula: (T1/t11p)∙t11≠(T1/t12p)∙t12.
請參照圖14C,然後,在本實施例中,可選擇性地進行一化學鍍工序,以在第一導電圖案151及第一導電圖案152形成第一連接圖案161及第一連接圖案162。Please refer to FIG. 14C. Then, in this embodiment, an electroless plating process may be selectively performed to form the
請參照圖15D,最後,轉置發光二極體元件200於至少一第一導電圖案151、152上,且令發光二極體元件200電性連接至至少一第一導電圖案151、152,於此便完成顯示裝置10B。Please refer to FIG. 15D. Finally, the light emitting
值得一提的是,在本實施例中,用以與發光二極體元件200電性連接的第一導電圖案151及第一導電圖案152具有一厚度差(即,H11-H12),第一導電圖案151及第一導電圖案152的厚度差(即,H11-H12)可彌補發光二極體元件200之第一電極240及第二電極250的高低差(即,高度h1減去高度h2),進而提升發光二極體元件200的轉置良率。舉例而言,在本實施例中,H11、H12、h1及h2可滿足下式:(h1-h2)≤(H12-H11),但本發明不以此為限。It is worth mentioning that, in this embodiment, the first
10、10A、10B:顯示裝置 100、100A、100B:驅動背板 110:基底 120、120A、120B:畫素驅動電路 130:介電層 131a、131b、132a:接觸窗 141、142:第一電路電極 143、144:第二電路電極 151、152:第一導電圖案 151-1、154-1:延伸部 151a、152a、153a:頂面 151b、152b、153b:側壁 153、154:第二導電圖案 161、162:第一連接圖案 163、164:第二連接圖案 171、172:接墊 200:發光二極體元件 210:第一型半導體層 220:第二型半導體層 230:主動層 240:第一電極 250:第二電極 300:電鍍金屬 C:電容 Ca、Cb:一端 D1:第一長度 D2:第二長度 DL:資料線 d:方向 GL:掃描線 H11、H12、H21、H22、H11’、H22’:厚度 h1、h2:高度 L_VDD:電源線 L_VSS:共用線 L_SEL、L_SEN:訊號線 P141、P142、P143、P144:點 TFT1、TFT2、TFT3:電晶體 T1a、T2a、T3a:第一端 T1b、T2b、T3b:第二端 T1c、T2c、T3c:控制端 T1、T2:時間 t11p、t12p:第一週期 t21p、t22p:第二週期 t11、t21、t12、t22:時間長度 V11、V12、V21、V22:訊號 Xpad:第一間距 Xppath:第二間距 I-I’、II-II’:剖線10, 10A, 10B: display device 100, 100A, 100B: drive backplane 110: Base 120, 120A, 120B: pixel drive circuit 130: Dielectric layer 131a, 131b, 132a: contact window 141, 142: first circuit electrode 143, 144: second circuit electrode 151, 152: first conductive pattern 151-1, 154-1: Extension 151a, 152a, 153a: top surface 151b, 152b, 153b: side wall 153, 154: second conductive pattern 161, 162: The first connection pattern 163, 164: second connection pattern 171, 172: pads 200: Light-emitting diode element 210: The first type semiconductor layer 220: Type II semiconductor layer 230: active layer 240: first electrode 250: second electrode 300: Electroplated metal C: Capacitance Ca, Cb: one end D1: first length D2: second length DL: Data line d: direction GL: scan line H11, H12, H21, H22, H11’, H22’: thickness h1, h2: height L_VDD: power line L_VSS: common line L_SEL, L_SEN: signal line P141, P142, P143, P144: point TFT1, TFT2, TFT3: Transistor T1a, T2a, T3a: the first end T1b, T2b, T3b: second end T1c, T2c, T3c: control terminal T1, T2: time t11p, t12p: first cycle t21p, t22p: second cycle t11, t21, t12, t22: length of time V11, V12, V21, V22: signal Xpad: first pitch Xppath: second spacing I-I’, II-II’: Sectional line
圖1A至圖1D為本發明一實施例之顯示裝置10的製造流程的剖面示意圖。
圖2為本發明一實施例之畫素驅動電路120的電路示意圖。
圖3示出本發明一實施例之驅動背板100進行電鍍工序的過程。
圖4示出進行電鍍工序時施加於本發明一實施例之畫素驅動電路120之訊號線L_SEN上的訊號V11。
圖5示出進行電鍍工序時施加於本發明一實施例之畫素驅動電路120之共用線L_VSS上的訊號V12。
圖6示出進行電鍍工序時施加於本發明一實施例之畫素驅動電路120之電源線L_VDD上的訊號V21。
圖7A至圖7E為本發明一實施例之顯示裝置10A的製造流程的剖面示意圖。
圖8為本發明一實施例的畫素驅動電路120A的電路示意圖。
圖9示出於進行電鍍工序時施加在本發明一實施例之畫素驅動電路120A之電源線L_VDD上的訊號V11。
圖10示出於進行電鍍工序時施加在本發明一實施例之第一電路電極142上的訊號V12。
圖11示出於進行電鍍工序時施加在本發明一實施例之畫素驅動電路120A的共用線L_VSS上的訊號V22。
圖12為圖7B之第一電路電極141、第一電路電極142、第二電路電極144、第一導電圖案151、第一導電圖案152及第二導電圖案154的上視示意圖。
圖13為圖7C之第一電路電極141、第一電路電極142、第二電路電極144、第一導電圖案151、第一導電圖案152及第二導電圖案154的上視示意圖。
圖14A至圖14D為本發明一實施例之顯示裝置10B的製造流程的剖面示意圖。
圖15為本發明一實施例的畫素驅動電路120B的電路示意圖。
圖16示出於進行電鍍工序時施加於本發明一實施例之畫素驅動電路120B的電源線L_VDD上的訊號V11。
圖17示出於進行電鍍工序時施加於本發明一實施例之第一電路電極142上的訊號V12。1A to 1D are schematic cross-sectional views of the manufacturing process of the
10:顯示裝置10: Display device
100:驅動背板100: drive backplane
110:基底110: Base
120:畫素驅動電路120: Pixel drive circuit
130:介電層130: Dielectric layer
131a、131b、132a:接觸窗131a, 131b, 132a: contact window
141、142:第一電路電極141, 142: first circuit electrode
143:第二電路電極143: second circuit electrode
151、152:第一導電圖案151, 152: first conductive pattern
153:第二導電圖案153: second conductive pattern
161、162:第一連接圖案161, 162: The first connection pattern
163:第二連接圖案163: The second connection pattern
171、172:接墊171, 172: pads
200:發光二極體元件200: Light-emitting diode element
210:第一型半導體層210: The first type semiconductor layer
220:第二型半導體層220: Type II semiconductor layer
230:主動層230: active layer
240:第一電極240: first electrode
250:第二電極250: second electrode
H11、H12、H21:厚度H11, H12, H21: thickness
Claims (12)
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TW109117489A TWI735241B (en) | 2020-01-14 | 2020-05-26 | Flexible display panel |
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TW109118284A TWI742705B (en) | 2020-01-14 | 2020-06-01 | Display apparatus |
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TW109122232A TWI742744B (en) | 2020-01-14 | 2020-07-01 | Display apparatus and manufacturing method thereof |
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TWI729856B (en) | 2021-06-01 |
TW202127403A (en) | 2021-07-16 |
TWI742705B (en) | 2021-10-11 |
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TW202032226A (en) | 2020-09-01 |
TWI742744B (en) | 2021-10-11 |
TWI732551B (en) | 2021-07-01 |
TWI735241B (en) | 2021-08-01 |
TWI730855B (en) | 2021-06-11 |
TW202127412A (en) | 2021-07-16 |
TWI735344B (en) | 2021-08-01 |
TWI775125B (en) | 2022-08-21 |
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TW202127405A (en) | 2021-07-16 |
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