TW202120914A - Inspection system, inspection method, cutting apparatus, and resin molding apparatus - Google Patents
Inspection system, inspection method, cutting apparatus, and resin molding apparatus Download PDFInfo
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- 238000007689 inspection Methods 0.000 title claims abstract description 111
- 229920005989 resin Polymers 0.000 title claims abstract description 47
- 239000011347 resin Substances 0.000 title claims abstract description 47
- 238000005520 cutting process Methods 0.000 title claims abstract description 36
- 238000000465 moulding Methods 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 9
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/62—Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light
- G01N21/63—Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light optically excited
- G01N21/64—Fluorescence; Phosphorescence
- G01N21/6428—Measuring fluorescence of fluorescent products of reactions or of fluorochrome labelled reactive substances, e.g. measuring quenching effects, using measuring "optrodes"
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/02—Devices for withdrawing samples
- G01N1/04—Devices for withdrawing samples in the solid state, e.g. by cutting
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
- G01N21/25—Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
- G01N21/31—Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry
- G01N21/33—Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using ultraviolet light
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/62—Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light
- G01N21/63—Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light optically excited
- G01N21/64—Fluorescence; Phosphorescence
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8806—Specially adapted optical and illumination features
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/9515—Objects of complex shape, e.g. examined with use of a surface follower device
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8806—Specially adapted optical and illumination features
- G01N2021/8845—Multiple wavelengths of illumination or detection
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
- G01N2021/8887—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges based on image processing techniques
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Abstract
Description
本發明是有關於一種對電子零件進行檢查的檢查系統及檢查方法、使用所述檢查系統的切斷裝置、以及使用所述檢查系統的樹脂成形裝置。The present invention relates to an inspection system and an inspection method for inspecting electronic parts, a cutting device using the inspection system, and a resin molding device using the inspection system.
以往,例如為了使用切斷裝置所切斷的多個電子零件的尺寸或碎屑等的品質檢查而進行圖像檢查。作為進行所述圖像檢查的檢查裝置,可考慮如專利文獻1所示,對電子零件照射白色光及紅色光的可見光,檢查電子零件的有無或位置偏離等的檢查裝置。 [現有技術文獻]Conventionally, for example, image inspection has been performed for quality inspection of the size or debris of a plurality of electronic components cut by a cutting device. As an inspection device that performs the image inspection, as shown in Patent Document 1, an inspection device that irradiates electronic components with visible light such as white light and red light to inspect the presence or absence of electronic components, positional deviation, and the like can be considered. [Prior Art Literature]
[專利文獻] [專利文獻1] 日本專利特開2002-71577號公報[Patent Literature] [Patent Document 1] Japanese Patent Laid-Open No. 2002-71577
[發明所要解決的問題] 在如所述那樣照射可見光來進行檢查對象物的檢查的檢查裝置中,例如利用與載置電子零件的載置構件的對比差(contrast difference)來檢查電子零件的外形,因此兩者的對比差變得重要。[The problem to be solved by the invention] In the inspection device that irradiates visible light to inspect the inspection target as described above, for example, the contrast between the electronic part and the mounting member on which the electronic part is mounted is used to inspect the appearance of the electronic part, so the contrast between the two is poor. Become important.
但是,因載置構件的劣化或污垢的附著而導致兩者的對比差變小,電子零件的邊緣檢測等變得困難,產生動作延遲或無法檢測的不良情況。另外,根據電子零件的種類不同而導致用於增大與載置構件的對比差的調整變得困難,檢查條件的設定需要時間。However, due to deterioration of the mounting member or adhesion of dirt, the contrast difference between the two is reduced, and edge detection of electronic parts becomes difficult, causing problems such as delay in operation or undetectability. In addition, depending on the type of electronic component, adjustment for increasing the contrast with the mounting member becomes difficult, and it takes time to set the inspection conditions.
因此,本發明是為了解決所述問題點而成的發明,將提升電子零件的檢查精度作為其主要課題。 [解決問題的技術手段]Therefore, the present invention is an invention made to solve the above-mentioned problems, and the improvement of the inspection accuracy of electronic components is its main subject. [Technical means to solve the problem]
即,本發明的檢查系統是在電子零件或載置所述電子零件的載置構件的一者含有螢光物質的狀態下,拍攝載置在所述載置構件的所述電子零件來進行檢查的檢查系統,其特徵在於包括:激發光照明裝置,對所述電子零件及所述載置構件照射所述螢光物質的激發光;以及拍攝裝置,選擇性地拍攝從所述電子零件或所述載置構件產生的螢光或螢光以外的光。 [發明的效果]That is, in the inspection system of the present invention, in a state where one of the electronic component or the mounting member on which the electronic component is mounted contains a fluorescent substance, the electronic component mounted on the mounting member is photographed and inspected. The inspection system is characterized by comprising: an excitation light illuminating device that irradiates the electronic part and the mounting member with the excitation light of the fluorescent substance; and a photographing device that selectively photographs the electronic part or the The fluorescent light or light other than fluorescent light generated by the mounting member. [Effects of the invention]
根據本發明,可提升電子零件的檢查精度。According to the present invention, the inspection accuracy of electronic parts can be improved.
繼而,舉例對本發明進行更詳細的說明。但是,本發明不由以下的說明限定。Then, the present invention will be explained in more detail with examples. However, the present invention is not limited by the following description.
如上所述,本發明的檢查系統是電子零件或載置所述電子零件的載置構件的一者含有螢光物質,拍攝載置在所述載置構件的所述電子零件來進行檢查的檢查系統,其特徵在於包括:激發光照明裝置,對所述電子零件及所述載置構件照射所述螢光物質的激發光;以及拍攝裝置,選擇性地拍攝從所述電子零件或所述載置構件產生的螢光或螢光以外的光。 在所述檢查系統中,電子零件或載置構件的一者含有螢光物質,選擇性地拍攝對它們照射激發光所產生的螢光或螢光以外的光,因此可增大電子零件與載置構件的對比差,可提升電子零件的檢查精度。As described above, in the inspection system of the present invention, one of the electronic component or the mounting member on which the electronic component is mounted contains a fluorescent substance, and the electronic component mounted on the mounting member is photographed for inspection. The system is characterized by comprising: an excitation light illuminating device that irradiates the electronic component and the mounting member with the excitation light of the fluorescent substance; and a photographing device that selectively photographs the electronic component or the carrier Set the fluorescent light or other light generated by the component. In the inspection system, one of the electronic parts or the mounting member contains a fluorescent substance, and the fluorescent light or light other than the fluorescent light generated by irradiating them with the excitation light is selectively captured, so that the electronic parts and the mounting member can be enlarged. The contrast of the set components is poor, which can improve the inspection accuracy of the electronic parts.
例如,在載置構件含有螢光物質,電子零件不含有螢光物質的情況下,對電子零件及載置構件照射激發光,藉此電子零件直接反射激發光,從載置構件射出螢光。在此狀態下,若利用拍攝裝置來選擇性地拍攝螢光或螢光以外的光(激發光),則可增大電子零件與載置構件的對比差。For example, when the mounting member contains a fluorescent substance and the electronic component does not contain a fluorescent substance, the electronic component and the mounting member are irradiated with excitation light, whereby the electronic component directly reflects the excitation light and the fluorescent light is emitted from the mounting member. In this state, if the photographing device is used to selectively photograph light (excitation light) other than fluorescent light or fluorescent light, the contrast difference between the electronic component and the mounting member can be increased.
另一方面,在電子零件含有螢光物質,載置構件不含有螢光物質的情況下,對電子零件及載置構件照射激發光,藉此載置構件直接反射激發光,從電子零件射出螢光。在此狀態下,若利用拍攝裝置來選擇性地拍攝螢光或螢光以外的光(激發光),則可增大電子零件與載置構件的對比差。On the other hand, when the electronic component contains a fluorescent substance and the mounting member does not contain a fluorescent substance, the electronic component and the mounting member are irradiated with excitation light, whereby the mounting member directly reflects the excitation light, and the fluorescent light is emitted from the electronic component. Light. In this state, if the photographing device is used to selectively photograph light (excitation light) other than fluorescent light or fluorescent light, the contrast difference between the electronic component and the mounting member can be increased.
具體而言,理想的是所述激發光照明裝置具有對所述電子零件照射所述激發光的同軸照明部。若為所述構成,則可一邊對電子零件照射激發光,一邊經由同軸照明部的半反射鏡等同軸光學系統來拍攝電子零件,藉此可高精度地檢查電子零件的外形。Specifically, it is desirable that the excitation light illuminating device has a coaxial illuminating unit that irradiates the electronic component with the excitation light. With this configuration, the electronic component can be imaged through a coaxial optical system such as a half mirror of the coaxial illuminating unit while irradiating the electronic component with excitation light, and thereby the appearance of the electronic component can be inspected with high accuracy.
此外,理想的是所述激發光照明裝置具有對所述電子零件照射所述激發光的環形照明部。若為所述構成,則可一邊對電子零件照射激發光,一邊從環形照明部的中央開口部拍攝電子零件,藉此可高精度地檢查電子零件的外形。In addition, it is desirable that the excitation light illuminating device has a ring-shaped illuminating portion that irradiates the electronic component with the excitation light. With this configuration, the electronic component can be photographed from the central opening of the ring-shaped illuminating part while irradiating the electronic component with excitation light, whereby the appearance of the electronic component can be inspected with high accuracy.
作為螢光物質及激發光照明裝置的具體的實施方式,可考慮所述螢光物質由紫外線激發而發出作為可見光的螢光,所述激發光照明裝置對所述電子零件及所述載置構件照射紫外線。 在所述構成中,為了在檢查電子零件的外形的基礎上還可檢查電子零件的表面結構,理想的是檢查系統不僅包括所述激發光照明裝置,還包括對所述電子零件及所述載置構件照射可見光的可見光照明裝置。As a specific embodiment of the fluorescent substance and the excitation light illuminating device, it can be considered that the fluorescent substance is excited by ultraviolet rays to emit fluorescent light as visible light, and the excitation light illuminating device affects the electronic component and the mounting member. Expose ultraviolet rays. In the above configuration, in order to inspect the surface structure of the electronic part in addition to the appearance of the electronic part, it is desirable that the inspection system includes not only the excitation light illuminating device, but also the electronic parts and the carrier. A visible light illuminating device that sets the component to illuminate visible light.
為了高精度地檢查電子零件的表面結構,理想的是所述可見光照明裝置具有對所述電子零件照射所述可見光的環形照明部。另外,若為所述構成,則通過將激發光照明裝置設為同軸照明,也不會妨礙電子零件的外形檢查。In order to inspect the surface structure of the electronic component with high accuracy, it is desirable that the visible light illuminating device has a ring-shaped illuminating part that irradiates the electronic component with the visible light. In addition, with the above-mentioned configuration, by setting the excitation light illumination device as coaxial illumination, the appearance inspection of the electronic component will not be hindered.
為了通過自動地進行電子零件的檢查而可實現客觀的檢查,理想的是本發明的檢查系統還包括外觀檢查部,所述外觀檢查部根據由所述拍攝裝置所獲得的拍攝圖像,進行所述電子零件的外觀檢查。In order to achieve objective inspection by automatically inspecting electronic parts, it is desirable that the inspection system of the present invention further includes an appearance inspection unit that performs all inspections based on the photographed image obtained by the imaging device. Describe the visual inspection of electronic parts.
作為由所述外觀檢查部所進行的具體的檢查項目,可考慮所述電子零件的外形、所述電子零件的表面結構、或所述電子零件的標記的至少一者。As a specific inspection item performed by the appearance inspection unit, at least one of the outer shape of the electronic component, the surface structure of the electronic component, or the marking of the electronic component may be considered.
另外,本發明的檢查方法是電子零件或載置所述電子零件的載置構件的一者含有螢光物質,在將所述電子零件載置在所述載置構件的狀態下拍攝所述電子零件來進行檢查的檢查方法,其特徵在於:對所述電子零件及所述載置構件照射所述螢光物質的激發光,選擇性地拍攝從所述電子零件或所述載置構件產生的螢光或螢光以外的光。 若為所述檢查方法,則電子零件或載置構件的一者含有螢光物質,選擇性地拍攝對它們照射激發光所產生的螢光或螢光以外的光,因此可增大電子零件與載置構件的對比差,可提升電子零件的檢查精度。In addition, in the inspection method of the present invention, one of the electronic component or the mounting member on which the electronic component is mounted contains a fluorescent substance, and the electronic component is photographed while the electronic component is mounted on the mounting member. An inspection method for inspecting parts, comprising: irradiating the electronic part and the mounting member with excitation light of the fluorescent substance, and selectively photographing the electronic part or the mounting member. Fluorescent or light other than fluorescent. According to the inspection method, one of the electronic parts or the mounting member contains a fluorescent substance, and the fluorescence generated by irradiating them with the excitation light or light other than the fluorescence can be selectively photographed, so that the electronic parts and the mounting member can be enlarged. The contrast of the mounted components is poor, which can improve the inspection accuracy of the electronic parts.
進而,本發明的切斷裝置是將多個半導體晶片經樹脂密封的樹脂成形品切斷成多個電子零件的切斷裝置,其特徵在於:包括對經切斷的多個電子零件進行檢查的檢查系統,所述檢查系統為所述構成。 若為所述切斷裝置,則使用本發明的檢查系統對經切斷的電子零件進行檢查,藉此可提升電子零件的品質。Furthermore, the cutting device of the present invention is a cutting device that cuts a plurality of semiconductor wafers through a resin-sealed resin molded product into a plurality of electronic components, and is characterized by including a device for inspecting the plurality of electronic components that have been cut. An inspection system, the inspection system having the above configuration. In the case of the cutting device, the inspection system of the present invention is used to inspect the cut electronic parts, thereby improving the quality of the electronic parts.
此外,本發明的樹脂成形裝置是對具有多個半導體晶片的成形對象物進行樹脂成形的樹脂成形裝置,其特徵在於:包括對經樹脂成形的成形對象物進行檢查的檢查系統,所述檢查系統為所述構成。 若為所述樹脂成形裝置,則使用本發明的檢查系統對經樹脂成形的成形對象物(樹脂成形品)進行檢查,藉此可提升樹脂成形品的品質。In addition, the resin molding apparatus of the present invention is a resin molding apparatus that performs resin molding on a molded object having a plurality of semiconductor wafers, and is characterized in that it includes an inspection system for inspecting a resin molded molded object, the inspection system For the composition. In the case of the resin molding apparatus, the inspection system of the present invention is used to inspect the resin-molded molded object (resin molded product), thereby improving the quality of the resin molded product.
<本發明的一實施方式> 以下,參照圖式對裝入有本發明的檢查系統的切斷裝置的一實施方式進行說明。另外,關於以下所示的任一圖,為了容易理解,均適宜省略或加以誇張來示意性地描繪。對相同的構成元件附加相同的符號並適宜省略說明。<One embodiment of the present invention> Hereinafter, an embodiment of a cutting device incorporating the inspection system of the present invention will be described with reference to the drawings. In addition, for ease of understanding, any of the drawings shown below are appropriately omitted or exaggerated to be schematically depicted. The same symbols are attached to the same constituent elements, and the description is omitted as appropriate.
<切斷裝置100的整體構成>
本實施方式的切斷裝置100將作為樹脂成形品的已密封的基板作為被切斷物進行切斷。另外,已密封的基板例如包括:基板、安裝在基板所具有的多個區域的多個半導體晶片、及以一併覆蓋多個區域的方式形成的密封樹脂。<The overall structure of the
具體而言,切斷裝置100如圖1所示,分別包括供給已密封的基板W的供給模塊100A、將已密封的基板W切斷的切斷模塊100B、及對被切斷而單片化的電子零件Wx進行檢查的檢查系統即檢查模塊100C作為構成元件。各構成元件分別相對於其他構成元件可裝卸且可更換。Specifically, as shown in FIG. 1, the
包含以下所示的各模塊100A~100C的切斷裝置100的動作控制由設置在供給模塊100A的控制部CTL來進行。所述控制部CTL也可以設置在供給模塊100A以外的其他的模塊100B、模塊100C。另外,控制部CTL也可以分割成多個,並設置在供給模塊100A、切斷模塊100B及檢查模塊100C中的至少兩個模塊。The operation control of the
供給模塊100A被從外部供給要被切斷的已密封的基板W,並收容已密封的基板W。在所述供給模塊100A設置收容已密封的基板W的基板收容部2。已密封的基板W由搬送機構(未圖示)從供給模塊100A搬送至切斷模塊100B。另外,本實施方式的切斷裝置100包括三個基板收容部2,但基板收容部2的個數並無特別限定。The
切斷模塊100B將已密封的基板W切斷來單片化成多個電子零件Wx。所述切斷模塊100B具有載置已密封的基板W的切斷用的平臺3、及將載置在所述平臺3的已密封的基板W切斷的切斷機構4。切斷機構4通過在主軸41安裝旋轉刀42來構成。而且,使平臺3與切斷機構4相對地移動,藉此已密封的基板W被旋轉刀42切斷。另外,本實施方式的切斷裝置100包括兩個切斷機構4,但切斷機構4也可以是一個。The
具體而言,在本實施方式的切斷模塊100B中,使載置有已密封的基板W的平臺3在X方向上移動,切斷機構4依次在Y方向上移動,藉此已密封的基板W沿著X方向被切斷成多個,其後,平臺3旋轉90度,進而平臺3在X方向上移動,切斷機構4依次在Y方向上移動,藉此已密封的基板W被單片化成電子零件Wx。其後,經單片化的電子零件Wx由搬送機構(未圖示)從切斷模塊100B搬送至檢查模塊100C。Specifically, in the
檢查模塊100C拍攝通過切斷模塊100B而單片化的電子零件Wx來進行檢查。以下,列舉在電子零件Wx中不含有螢光物質的情況為例進行說明。The
具體而言,檢查模塊100C如圖1及圖2所示,包括:載置構件5,載置多個電子零件Wx,含有螢光物質;激發光照明裝置6,對電子零件Wx及載置構件5照射螢光物質的激發光;以及拍攝裝置7,拍攝從載置構件5產生的螢光。Specifically, the
載置構件5至少在載置電子零件Wx的區域含有螢光物質,在本實施方式中為形成平板狀的橡膠構件。所述載置構件5設置在檢查用的平臺50的上表面,使平臺50相對於激發光照明裝置6及拍攝裝置7相對地移動、或使拍攝裝置7相對於平臺50相對地移動,藉此對載置在載置構件5的多個電子零件Wx進行檢查。另外,通過搬送機構(未圖示),將多個電子零件Wx從切斷用的平臺3一併搬送至載置構件5。The mounting
本實施方式的螢光物質由例如波長為250 nm~400 nm的紫外線(紫外(Ultraviolet,UV)光)激發,並發出例如波長為495 nm~570 nm的作為可見光的螢光。具體而言,作為螢光物質,可列舉螢光增白劑。The fluorescent substance of the present embodiment is excited by, for example, ultraviolet light (Ultraviolet (UV) light) having a wavelength of 250 nm to 400 nm, and emits fluorescent light having a wavelength of, for example, 495 nm to 570 nm, which is visible light. Specifically, as the fluorescent substance, a fluorescent whitening agent can be cited.
激發光照明裝置6對電子零件Wx及載置構件5照射作為激發光的紫外線,具有從電子零件Wx的上方照射激發光的同軸照明部61。所述同軸照明部61從與拍攝裝置7的拍攝軸相同的方向照射激發光。具體而言,同軸照明部61包括:射出紫外線的發光二極體(Light Emitting Diode,LED)等紫外光源611、及反射來自所述紫外光源611的紫外線的半反射鏡612。所述半反射鏡612使來自紫外光源611的紫外線相對於拍攝裝置7的拍攝軸落射在同軸上。The excitation
圖3是示意性地表示本實施方式的電子零件Wx及載置構件5中的來自同軸照明部61的入射光及其出射光的圖。另外,在圖3中,為了容易理解,使入射光及出射光從垂直偏移(即,傾斜)來圖示。
如圖3所示,照射至電子零件Wx的紫外線仍然作為紫外線被反射。另一方面,照射至載置構件5的紫外光被載置構件5中所含有的螢光物質吸收,螢光物質被激發而發出可見光。FIG. 3 is a diagram schematically showing the incident light from the coaxial illuminating
拍攝裝置7從電子零件Wx的上方拍攝可見光,可使用利用不探測紫外線而探測可見光的拍攝元件的拍攝裝置、或包括UV截止濾光片的拍攝裝置。本實施方式的拍攝裝置7經由同軸照明部61的半反射鏡612來拍攝電子零件Wx。另外,作為用於拍攝裝置7的拍攝元件,可考慮互補金屬氧化物半導體(Complementary Metal Oxide Semiconductor,CMOS)或電荷耦合裝置(Charge Coupled Device,CCD)等。在由所述拍攝裝置7獲得的拍攝圖像中,載置構件5變成白色,電子零件Wx變成黑色。The
另外,本實施方式的檢查模塊100C不僅包括激發光照明裝置6,還包括對電子零件Wx及載置構件5照射可見光的可見光照明裝置8。所述可見光照明裝置8具有從電子零件Wx的周圍照射可見光的環形照明部81。所述環形照明部81具有包圍拍攝裝置7的拍攝軸來配置的例如白色LED等可見光源811。藉此,拍攝裝置7可從環形照明部81的中央開口部拍攝電子零件Wx及載置構件5。另外,通過所述環形照明部81,也不會妨礙激發光照明裝置6(具體而言,同軸照明部61)對於電子零件Wx的紫外線的照射。In addition, the
在如此構成的檢查模塊100C中,可使位於電子零件Wx的外側的載置構件5發出螢光,而增大電子零件Wx與載置構件5的對比差。同時,對電子零件Wx的表面照射來自可見光照明裝置8的可見光,藉此可在電子零件Wx的表面內增大對比差。如此,通過檢查模塊100C,可同時進行電子零件Wx的外形的檢查與電子零件Wx的表面結構的檢查。其結果,可使檢查用的拍攝圖像從以往的兩張變成一張,而縮短檢查條件的設定時間。另外,通過減少檢查用的拍攝圖像,可縮短電子零件Wx的檢查的週期。In the
另外,檢查模塊100C也可以還包括外觀檢查部9,所述外觀檢查部9根據由拍攝裝置7所獲得的拍攝圖像,自動地進行電子零件Wx的外觀檢查。In addition, the
所述外觀檢查部9對電子零件Wx的外形、電子零件Wx的表面結構、電子零件Wx的標記的至少一者進行檢查。此處,所謂電子零件Wx的標記,例如是指製造編號等記號或將已密封的基板W單片化成電子零件Wx時的對準標記。作為檢查的方法,例如可考慮外觀檢查部9將拍攝圖像中的電子零件Wx的外形、表面結構、或標記與成為它們的基準的樣本資料進行比較,藉此對它們的至少一者進行檢查。另外,樣本資料事先記憶在外觀檢查部9。另外,所述外觀檢查部9可設置在控制部CTL,也可以與控制部CTL分開設置。The
而且,檢查模塊100C根據外觀檢查部9的檢查結果,將經單片化的電子零件Wx區分成良品與不良品。而且,利用移送機構(未圖示)將良品移送至良品用托盤10來進行收納,將不良品移送至不良品用托盤11來進行收納(參照圖1)。Furthermore, the
圖4中表示僅使用可見光的以往的檢查系統中的拍攝圖像、及本實施方式的檢查系統中的拍攝圖像。以往的檢查系統在將電子零件載置在黑色的橡膠構件的狀態下,對它們照射可見光並進行拍攝。圖4的檢測部位及對比差的值是256灰階中的值,檢測部位的值越接近白色,數值變得越大,越接近黑色,數值變得越小。FIG. 4 shows a captured image in a conventional inspection system that uses only visible light, and a captured image in the inspection system of the present embodiment. In the conventional inspection system, the electronic components are irradiated with visible light and photographed in a state where the electronic components are placed on a black rubber member. The values of the detection part and the contrast difference in FIG. 4 are values in 256 gray scales. The closer the value of the detection part is to white, the larger the value becomes, and the closer to black, the smaller the value becomes.
如根據圖4而可知,在以往的檢查系統中,電子零件與黑色的橡膠構件的對比差在256灰階中為約125。另一方面,在本實施方式的檢查系統中,電子零件與載置構件的對比差在256灰階中為210。如此,在本實施方式的檢查系統中,可增大電子零件與載置構件的對比差。As can be seen from FIG. 4, in the conventional inspection system, the contrast difference between the electronic component and the black rubber member is about 125 in 256 gray scales. On the other hand, in the inspection system of this embodiment, the contrast difference between the electronic component and the mounting member is 210 in 256 gray scales. In this way, in the inspection system of the present embodiment, the contrast difference between the electronic component and the mounting member can be increased.
<本實施方式的效果>
根據本實施方式的切斷裝置100,將不含有螢光物質的電子零件Wx載置在含有螢光物質的載置構件5,並拍攝對它們照射激發光所產生的螢光,因此可增大電子零件Wx與載置構件5的對比差,可提升電子零件Wx的檢查精度。其結果,可更高精度地檢測不良品並將其排除,最終可提升作為製品的電子零件Wx的品質。另外,在本實施方式中為拍攝螢光的構成,因此也不會因載置構件5的劣化或由污垢附著所引起的白色化的影響而產生檢查系統的動作延遲或無法檢測的不良情況。<Effects of this embodiment>
According to the
<其他變形實施方式> 另外,本發明並不限於所述實施方式。<Other Modified Embodiments> In addition, the present invention is not limited to the embodiment.
例如,在所述實施方式中,對不含有螢光物質的電子零件Wx進行檢查,但也可以對含有螢光物質的電子零件Wx進行檢查。作為含有螢光物質的電子零件Wx,例如可考慮將含有螢光物質的玻璃環氧樹脂用於基板的電子零件。在對所述電子零件Wx進行檢查的情況下,將不含有螢光物質的例如黑色的橡膠構件用於載置構件5。而且,通過與所述實施方式同樣地照射紫外線來拍攝從電子零件Wx射出的作為螢光的可見光,藉此可獲得載置構件5顯黑、電子零件Wx顯白的拍攝圖像。For example, in the above-mentioned embodiment, the electronic component Wx that does not contain a fluorescent substance is inspected, but the electronic component Wx that contains a fluorescent substance may also be inspected. As the electronic component Wx containing a fluorescent substance, for example, an electronic component using a glass epoxy resin containing a fluorescent substance for a substrate can be considered. When inspecting the electronic component Wx, for example, a black rubber member that does not contain a fluorescent substance is used for the mounting
另外,在所述實施方式中,激發光照明裝置具有同軸照明部,但也可在同軸照明部的基礎上、或代替同軸照明部而具有環形照明部。此外,激發光照明裝置也可以包括在頂部具有拍攝用窗的穹頂照明部。In addition, in the above embodiment, the excitation light illuminating device has a coaxial illuminating unit, but it may have an annular illuminating unit in addition to the coaxial illuminating unit or instead of the coaxial illuminating unit. In addition, the excitation light illuminating device may include a dome illuminating unit having an imaging window at the top.
進而,在激發光照明裝置僅具有環形照明部的情況下,也可以將可見光照明裝置設為具有同軸照明部的構成。藉此,可成為激發光照明裝置與可見光照明裝置互不干涉的配置。此外,可見光照明裝置也可以包括在頂部具有拍攝用窗的穹頂照明部。Furthermore, in the case where the excitation light illuminating device has only the ring-shaped illuminating unit, the visible light illuminating device may be configured to have a coaxial illuminating unit. Thereby, it can be a configuration in which the excitation light illuminating device and the visible light illuminating device do not interfere with each other. In addition, the visible light illuminating device may include a dome illuminating unit having an imaging window on the top.
而且,在所述實施方式中,拍攝裝置截止作為激發光的紫外線並拍攝作為螢光的可見光,但也可以截止作為螢光的可見光並拍攝作為激發光的紫外線。Furthermore, in the above-mentioned embodiment, the imaging device cuts off ultraviolet light as excitation light and photographs visible light as fluorescent light, but it is also possible to cut off visible light as fluorescent light and photograph ultraviolet light as excitation light.
此外,也可以作為拍攝裝置拍攝紫外線及可見光兩者的構成而以如下方式構成:對拍攝裝置的拍攝圖像進行圖像處理而可切換地生成為紫外線圖像與可見光圖像。In addition, as a configuration in which the imaging device captures both ultraviolet and visible light, the imaging device may be configured to perform image processing on the captured image of the imaging device to switchably generate an ultraviolet image and a visible light image.
在所述實施方式中,對經單片化的電子零件進行檢查,但也可以對經樹脂成形的成形對象物(樹脂成形品)的模具面進行檢查。此時,可考慮將本發明的檢查系統裝入樹脂成形裝置。In the above-mentioned embodiment, the singulated electronic component is inspected, but the mold surface of the resin-molded object (resin molded product) may be inspected. At this time, it can be considered to incorporate the inspection system of the present invention into a resin molding apparatus.
例如,如圖5所示,所述樹脂成形裝置200包括:供給收納模塊200A,被供給密封前基板W1,並且收納已密封的基板W2;成形模塊200B,對密封前基板W1進行樹脂成形;樹脂供給模塊200C,供給用於樹脂成形的樹脂材料;以及檢查模塊200D,對經樹脂成形的已密封的基板W2進行檢查。For example, as shown in FIG. 5, the
在供給收納模塊200A設置有供給密封前基板W1的基板供給部12、及收納已密封的基板W2的基板收納部13。密封前基板W1及已密封的基板W2由搬送機構(未圖示)在供給收納模塊200A與成形模塊200B之間搬送。The supply and
成形模塊200B包括具有上模、下模、及將它們合模的合模機構的樹脂成形部14。而且,從樹脂供給模塊200C朝下模供給樹脂材料。The
在樹脂供給模塊200C設置收容樹脂材料的樹脂收容部15、將樹脂材料投入樹脂收容部15的樹脂材料投入機構16、以及搬送樹脂收容部15的樹脂搬送機構17。被收容在樹脂收容部15的樹脂材料由樹脂搬送機構17搬送至成形模塊200B。The
檢查模塊200D設置在成形模塊200B與供給收納模塊200A之間,通過與所述實施方式的檢查系統相同的構成,拍攝已密封的基板W2的模具面來進行檢查。此外,檢查模塊200D也可以包括接觸式位移感測器或光學式位移感測器等,對已密封的基板W2的厚度進行檢查。The
另外,在樹脂成形裝置200中,可將本發明的檢查系統設置在成形模塊200B內,也可以設置在供給收納模塊200A內。In addition, in the
在所述實施方式中,將檢查系統裝入切斷裝置或樹脂成形裝置,但也可以利用檢查系統單體對電子零件進行檢查。另外,也可以將檢查系統裝入測定電子零件等的外形尺寸的尺寸測定裝置。In the above-mentioned embodiment, the inspection system is incorporated in the cutting device or the resin molding device, but the inspection system alone may be used to inspect the electronic components. In addition, the inspection system may be incorporated in a size measuring device that measures the external dimensions of electronic components and the like.
此外,本發明並不限於所述實施方式,當然可在不脫離其主旨的範圍內進行各種變形。In addition, the present invention is not limited to the above-described embodiments, and of course various modifications can be made without departing from the gist of the present invention.
2:基板收容部
3:切斷用的平臺(平臺)
4:切斷機構
5:載置構件
6:激發光照明裝置
7:拍攝裝置
8:可見光照明裝置
9:外觀檢查部
10:良品用托盤
11:不良品用托盤
12:基板供給部
13:基板收納部
14:樹脂成形部
15:樹脂收容部
16:樹脂材料投入機構
17:樹脂搬送機構
41:主軸
42:旋轉刀
50:檢查用的平臺(平臺)
61:同軸照明部
81:環形照明部
100:切斷裝置
100A:供給模塊(模塊)
100B:切斷模塊(模塊)
100C:檢查模塊(模塊)(檢查系統)
200:樹脂成形裝置
200A:供給收納模塊
200B:成形模塊
200C:樹脂供給模塊
200D:檢查模塊
611:紫外光源
612:半反射鏡
811:可見光源
CTL:控制部
W:基板
W1:密封前基板
W2:已密封的基板
Wx:電子零件
X、Y:方向2: Substrate storage section
3: Cut off the platform (platform)
4: Cut off mechanism
5: Placement of components
6: Excitation light illumination device
7: Camera
8: Visible light lighting device
9: Visual inspection department
10: Good product tray
11: Tray for defective products
12: Substrate supply department
13: Board storage section
14: Resin molding department
15: Resin containment part
16: resin material input mechanism
17: Resin conveying mechanism
41: Spindle
42: Rotary Knife
50: Check the platform (platform)
61: Coaxial lighting department
81: Ring Illumination Department
100: cutting
圖1是表示本發明的一實施方式的切斷裝置的構成的示意圖。 圖2是表示所述實施方式的檢查模塊(檢查系統)的構成的示意圖。 圖3是表示所述實施方式的電子零件及載置構件中的入射光及出射光的示意圖。 圖4是表示以往的僅使用可見光的拍攝圖像與本實施方式的使用紫外線的拍攝圖像的圖。 圖5是表示使用本發明的檢查系統的樹脂成形裝置的構成的示意圖。Fig. 1 is a schematic diagram showing the configuration of a cutting device according to an embodiment of the present invention. FIG. 2 is a schematic diagram showing the configuration of an inspection module (inspection system) of the embodiment. 3 is a schematic diagram showing incident light and emitted light in the electronic component and the mounting member of the embodiment. 4 is a diagram showing a conventional captured image using only visible light and a captured image using ultraviolet rays according to the present embodiment. Fig. 5 is a schematic diagram showing the configuration of a resin molding apparatus using the inspection system of the present invention.
5:載置構件 5: Placement of components
6:激發光照明裝置 6: Excitation light illumination device
7:拍攝裝置 7: Camera
8:可見光照明裝置 8: Visible light lighting device
9:外觀檢查部 9: Visual Inspection Department
50:檢查用的平臺(平臺) 50: Platform for inspection (platform)
61:同軸照明部 61: Coaxial lighting department
81:環形照明部 81: Ring Illumination Department
100C:檢查模塊(模塊)(檢查系統) 100C: Check module (module) (check system)
611:紫外光源 611: UV light source
612:半反射鏡 612: Half mirror
811:可見光源 811: Visible light source
Wx:電子零件 Wx: Electronic parts
Claims (10)
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JP2019-136848 | 2019-07-25 | ||
JP2019136848A JP2021021592A (en) | 2019-07-25 | 2019-07-25 | Inspection system, inspection method, cutting device, and resin molding device |
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TW202120914A true TW202120914A (en) | 2021-06-01 |
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JP7394799B2 (en) * | 2021-02-10 | 2023-12-08 | Towa株式会社 | Inspection device, resin molding device, cutting device, method for manufacturing resin molded products, and method for manufacturing cut products |
DE102021201816A1 (en) * | 2021-02-25 | 2022-08-25 | Carl Zeiss Smt Gmbh | OPTICAL SYSTEM, MOUNTING DEVICE AND METHOD FOR POSITION MEASUREMENT OF A MEASUREMENT OBJECT |
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JPS61290311A (en) * | 1985-06-19 | 1986-12-20 | Hitachi Ltd | Apparatus and method for inspecting soldered zone |
JPS62184409U (en) * | 1986-05-13 | 1987-11-24 | ||
JPH0244203A (en) * | 1988-08-03 | 1990-02-14 | Nec Corp | Outline reader |
JP2002071577A (en) | 2000-08-28 | 2002-03-08 | Matsushita Electric Ind Co Ltd | Visual inspection apparatus and visual inspection method |
US6650022B1 (en) * | 2002-09-11 | 2003-11-18 | Motorola, Inc. | Semiconductor device exhibiting enhanced pattern recognition when illuminated in a machine vision system |
JP2004310343A (en) * | 2003-04-04 | 2004-11-04 | Towa Corp | External appearance inspection method for substrate sealed with resin |
JP2007333491A (en) * | 2006-06-13 | 2007-12-27 | Sumitomo Electric Ind Ltd | Visual insepction device of sheet member |
JP2008298461A (en) * | 2007-05-29 | 2008-12-11 | Pioneer Electronic Corp | Appearance measuring device and appearance measuring method |
JP2010014639A (en) * | 2008-07-07 | 2010-01-21 | Hitachi Maxell Ltd | Imagery capturing device, conversion device, and thermal imagery capturing technique |
JP2010281580A (en) * | 2009-06-02 | 2010-12-16 | Rexxam Co Ltd | Substrate inspection system, irradiation system and substrate inspection method |
KR20120104014A (en) * | 2011-03-11 | 2012-09-20 | 삼성전기주식회사 | Apparatus for detecting defects of patterns |
KR101856533B1 (en) * | 2011-03-28 | 2018-05-14 | 삼성전자주식회사 | Apparatus for inspecting light emitting device and inspecting method using the same |
US9402036B2 (en) * | 2011-10-17 | 2016-07-26 | Rudolph Technologies, Inc. | Scanning operation with concurrent focus and inspection |
US9696139B2 (en) * | 2012-06-25 | 2017-07-04 | The Boeing Company | System and method for improved visual detection of protective coatings |
JP2014102207A (en) * | 2012-11-21 | 2014-06-05 | Topcon Corp | Appearance inspection device, and appearance inspection method |
JP6159104B2 (en) * | 2013-03-05 | 2017-07-05 | ハンファテクウィン株式会社Hanwha Techwin Co.,Ltd. | Parts observation device |
CN103900492A (en) * | 2014-04-01 | 2014-07-02 | 四川大学 | Structured light online hot forging piece detection principle and device based on fluorescence reaction |
JP6616658B2 (en) * | 2015-10-28 | 2019-12-04 | 花王株式会社 | Inspection method of conveyed object |
US10186438B2 (en) * | 2015-11-05 | 2019-01-22 | Infineon Technologies Ag | Method and apparatus for use in wafer processing |
JP6791631B2 (en) * | 2016-01-06 | 2020-11-25 | 株式会社サキコーポレーション | Image generation method and inspection equipment |
JP6860440B2 (en) * | 2017-07-20 | 2021-04-14 | 日本メクトロン株式会社 | Board position recognition device, position recognition processing device and board manufacturing method |
JP6886379B2 (en) * | 2017-09-28 | 2021-06-16 | Towa株式会社 | Holding member, manufacturing method of holding member, inspection device and cutting device |
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JP2021021592A (en) | 2021-02-18 |
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