TW202116520A - Full-automatization tire vulcanization production line and production process thereof that includes a material picking machine connected to a vulcanization machine, a first material feeding machine under the material picking machine, and a setting machine connected to the vulcanization machine and a second material feeding machine - Google Patents

Abstract

The present invention relates to a full-automatization tire vulcanization production line and a production process thereof, in which a material picking machine is connected to a vulcanization machine, and a first material feeding machine is arranged under the material picking machine. An input end of a setting machine is connected to the vulcanization machine and an output end of the setting machine is connected to a second material feeding machine. A robotic arm is arranged at an end of the second material feeding machine. A material receiving machine is arranged beside the robotic arm, and the material receiving machine is disposed on one side of the second material feeding machine. An overhead conveying machine is arranged above the material receiving machine. The present invention features an enhanced degree of automatization, using equipment to make production in place of human labor, so as to enhance the production efficiency as well as improve product quality.

Description

Automatic tire vulcanization production line and its manufacturing process

The invention relates to the technical field of tire production equipment, in particular to a fully automatic tire vulcanization production line and its manufacturing process.

With the development of tire manufacturing technology, the automation level of tire production equipment continues to improve, and many tire transportation and related processes have also begun to operate automatically. After the tire vulcanization is completed, the next processing step is to carry out tire shaping. The existing tires are vulcanized and shaped. The processing method is: manually put the tire into the vulcanizing machine, take the tire out after the vulcanization is completed, and put it into the shaping machine for shaping processing. This production method has the disadvantages of low tire transfer efficiency and high labor intensity.

For this reason, the main purpose of the present invention is to provide a highly automated tire vulcanization production line and its manufacturing process to solve the existing technical problems; the secondary purpose of the present invention is to provide fully automatic tire vulcanization with both quality and production efficiency. Production line and its manufacturing process.

In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions: a fully automatic tire vulcanization production line, which includes: a first feeder, a reclaimer, a vulcanizing machine, a setting machine, a second feeder, a manipulator, and a picker Feeder and suspension conveyor; Among them, the reclaimer is connected with the vulcanizing machine, the first feeder is arranged below the reclaimer, the input end of the setting machine is connected with the vulcanizing machine, and the output end of the setting machine is connected with the second feeder Connected, the end of the second feeder is provided with a manipulator, and the side of the manipulator is provided with a splicer, and the splicer is set beside the second feeder, and the suspension conveyor is set above the splicer The sizing machine includes: a first bracket, a first sizing device, a second sizing device, a clamping device, a moving device, and a semi-finished product conveying device; wherein the first sizing device is arranged above the first stent, the first A second sizing device is arranged under the sizing device, the moving device is connected with the first bracket, the clamping device is connected with the moving device, and a semi-finished product conveying device is arranged under the clamping device.

In the above technical solution, the tires to be vulcanized are fed from the first feeder, and the reclaimer clamps the tires conveyed by the first feeder, and transports the tires to the vulcanizing machine for vulcanization treatment, and the setting machine will vulcanize the vulcanized tires. Take it out, perform shaping treatment, and transport the shaped tires to the second feeder. The manipulator grips the tires above the second feeder, and places the tires on the top of the catcher in an orderly manner. The suspension conveyor will transfer the tires to the second feeder. The tires above the catcher are taken away and transported to the next processing process. At this point, a tire to be vulcanized is automatically processed and produced from entering to output; the moving device drives the clamping device to move, and the clamping device moves to the first When between the sizing device and the second sizing device, the tire is fixed between the first sizing device and the second sizing device to realize the shaping of the vulcanized tire, and the moving device drives the shaped tire to move to the finished product conveying device Above, the clamping device performs discharging treatment on the clamped tires, so that the tires move along the semi-finished product conveying device and enter the second feeder; the setting machine realizes the replacement of manual production by equipment through automatic retrieving, shaping, and unloading. Increase the labor intensity of workers.

Further, the semi-finished product conveying device includes: a support frame, a connecting frame and a roller, the connecting frame is arranged obliquely above the support frame, and the roller and the connecting frame are rotatably connected.

In the above technical solution, the inclined connecting frame is conducive to tire unloading. The gravity of the tire can be used to move the tire downward along the roller to realize automatic outward transportation; the semi-finished product conveying device has a simple structure and can be quickly and conveniently The realization of tire transportation to the second feeder.

Further, the reclaimer system includes: a reclaiming moving machine and a reclaiming gripper, the reclaiming moving machine is connected with the vulcanizing machine, and the reclaiming gripper is connected with the reclaiming moving machine.

Further, the material catcher system includes: a second bracket, a first motor, a material guide device, and a material catch bracket. The second bracket is arranged beside the second feeder, and the first motor is connected to the second bracket. The receiving support can move up and down along the guide device, and the output end of the first motor is connected with the receiving support through a chain drive.

In the above technical solution, the first motor rotates to drive the receiving bracket to move up and down along the material guide, so that the tire above the receiving bracket is lifted up, so that the suspension conveyor can pick up the tire and then send the tire to the next one. Processing procedure: the production of the catcher and the suspension conveyor, so that the vulcanized and shaped tires can be automatically transported out, improving the efficiency of tire transfer and transportation.

Further, the suspension conveyor system includes a hook and a chain traction device, the hook is connected with the chain traction device, and the chain traction device is used to drive the hook to move.

In the above technical solution, the chain traction device drives the hook to move, thereby driving the hook to move to the catcher to hook the tire; the process of hooking the tire by the suspension conveyor: after the previous hook hooks the tire, the next hook is about to move to the picker. When the material support is above, the first motor moves, and again drives the material receiving support to move upward along the material guide device, the material receiving support moves upwards, the tire above the material receiving support is lifted up, the hook moves past the material receiving support, the hook The end of the tire extends into the hollow part of the tire, and the hook moves with the chain traction device while removing the tire; after the tire above the receiving bracket is taken away, the first motor rotates in the reverse direction to drive it along with the receiving bracket The material guide device moves downward to receive the tire gripped by the manipulator. When the next hook is about to move to the top of the material receiving bracket, the first motor acts again to reciprocate and realize the vulcanization and shaping of the tire. Transport for the next processing operation.

Compared with the prior art, the present invention has the following advantages: the reclaimer clamps the tire conveyed by the first feeder, and transports the tire to the vulcanizer for vulcanization, and the setting machine takes out the vulcanized tire and performs After shaping, the tires after shaping are conveyed to the second feeder, the manipulator grips the tires above the second feeder, and puts the tires on top of the catcher in an orderly manner, and the suspension conveyor will pick up the catcher. The upper tires are taken away and transported to the next processing process. At this point, a tire to be vulcanized is automatically processed and produced from entering to output; the connecting frame is installed on the top of the support frame to make it fall into the connecting frame. The tire moves along the roller under the gravity of the tire and is transported to the second feeder. This tire transport method has a simple structure, convenient operation, and greatly improves production efficiency; the present invention has a high degree of automation, through equipment Instead of manual production, it improves product quality while improving production efficiency.

It should be noted that the embodiments in the application and the features in the embodiments can be combined with each other if there is no conflict. Hereinafter, the present invention will be described in detail with reference to the drawings and the embodiments.

It should be noted that the terms used here are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprising" and/or "including" are used in this specification, they indicate There are features, steps, operations, devices, elements, and/or combinations thereof.

It should be noted that the terms "first" and "second" in the specification and claims of the application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence. It should be understood that the terms used in this way can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any variations of them are intended to cover non-exclusive inclusions. For example, a process, method, system, product, or device that includes a series of steps or units is not necessarily limited to what is clearly listed. Those steps or units may include other steps or units that are not clearly listed or are inherent to these processes, methods, products, or equipment.

Now, an exemplary embodiment according to the present application will be described in more detail with reference to the drawings. However, these exemplary embodiments may be implemented in a variety of different forms, and should not be construed as being limited to the embodiments set forth herein. It should be understood that these embodiments are provided to make the disclosure of this application thorough and complete, and to fully convey the concept of these exemplary embodiments to those of ordinary skill in the art. In the drawings, for the sake of clarity, it is possible The thicknesses of the layers and regions are enlarged, and the same drawing symbols are used to denote the same devices, so their description will be omitted.

Please refer to Figure 1 and Figure 2: A fully automatic tire vulcanization production line, which includes: the first feeder 1, the reclaimer 2, the vulcanizing machine 3, the setting machine 4, the second feeder 5, the manipulator 6, and the The feeder 7 and the suspension conveyor 8, the reclaimer 2 is connected with the vulcanizer 3, the first feeder 1 is set under the reclaimer 2, the input end of the setting machine 4 is connected with the vulcanizing machine 3, and the setting machine 4 The output end of the second feeder 5 is connected to the second feeder 5, the end of the second feeder 5 is provided with a manipulator 6, and the side of the manipulator 6 is provided with a splicer 7, and the splicer 7 is arranged on the second feeder On the side of 5, the suspension conveyor 8 is arranged above the material receiving machine 7; the setting machine 4 includes: a first bracket 41, a first setting device 42, a second setting device 43, a clamping device 44, a mobile The device 45 and the semi-finished product conveying device 46. The first sizing device 42 is arranged above the first bracket 41, and the second sizing device 43 is arranged below the first sizing device 42. The moving device 45 is connected to the first bracket 41, The clamping device 44 is connected to the moving device 45, and a semi-finished product conveying device 46 is arranged below the clamping device 44; the vulcanizer 3 and the manipulator 6 are selected commercially available equipment.

The tires to be vulcanized are fed from the first feeder 1, and the reclaimer 2 picks up the tires from the first feeder 1, and transports the tires to the vulcanizer 3 for vulcanization treatment, and the setting machine 4 treats the vulcanized tires Take it out, carry out the shaping process, and transport the shaped tires to the second feeder 5, the manipulator 6 grips the tires above the second feeder 5, and places the tires on top of the catcher 7 in an orderly manner. The suspension conveyor 8 takes the tires above the catcher 7 and transports them to the next processing process. At this point, a tire to be vulcanized is automatically processed and produced from entering to output; the moving device 45 drives the clamping device 44 to move When the clamping device 44 moves between the first sizing device 42 and the second sizing device 43, the tire is fixed between the first sizing device 42 and the second sizing device 43 to realize the vulcanization of the tire. The moving device 45 drives the shaped tires to move above the finished product conveying device 46, and the clamping device 44 discharges the clamped tires, so that the tires move along the semi-finished product conveying device 46 and enter the second feeder 5.

The semi-finished product conveying device 46 includes: a supporting frame 461, a connecting frame 462, and a roller 463. The connecting frame 462 is arranged obliquely above the supporting frame 461, and the roller 463 is rotatably connected with the connecting frame 462; The frame 462 facilitates the unloading of the tires. The gravity of the tires can be used to move the tires downward along the roller 463 to realize automatic outward transportation. The semi-finished product conveying device 46 has a simple structure and can quickly and conveniently realize the second tire. The feeder 5 conveys.

The reclaimer 2 includes: a reclaiming moving machine 21 and a reclaiming gripper 22. The reclaiming moving machine 21 is connected to the vulcanizing press 3, and the reclaiming gripper 22 is connected to the reclaiming moving machine 21; The machine 21 drives the picking jaw 22 to pick up the tire to be vulcanized from the first feeder 1, and transport the tire to the vulcanizer 3 for vulcanization; the picking moving machine 21 can be used to replace manual work in the prior art production process. During the movement, the picking jaw 22 is used to replace the manual operation of holding and clamping the tire in the existing production process.

The material catcher 7 includes: a second bracket 71, a first motor 72, a material guiding device 73, and a material receiving bracket 74. The second bracket 71 is arranged on the side of the second feeder 5, and the first motor 72 is connected to the first motor 72. The two brackets 71 are connected, the material receiving bracket 74 can move up and down along the material guiding device 73, and the output end of the first motor 72 is connected with the material receiving bracket 74 through a chain drive. The first motor 72 rotates to drive the receiving bracket 74 to move up and down along the material guide 73, so that the tire above the receiving bracket 74 is lifted up, so that the suspension conveyor 8 can pick up the tire, and then send the tire to the next one. Processing procedure.

The suspension conveyor 8 includes a hook 81 and a chain traction device. The hook 81 is connected to the chain traction device, and the chain traction device is used to drive the hook 81 to move. A chain traction device is provided under the Fanggang track 82, which drives the hook 81 to move, thereby driving the hook 81 to move to the picker 7 to hook the tire; the process of hooking the tire by the suspension conveyor 8: the previous hook 81 hooking After the tire, when the next hook 81 is about to move to the top of the receiving bracket 72, the first motor 72 acts to drive the receiving bracket 74 to move upward along the material guide 73, the receiving bracket 74 moves upward, and the receiving bracket 74 The upper tire is lifted up, the hook 81 moves over the receiving bracket 74, the end of the hook 81 extends into the hollow part of the tire, and the hook 81 moves with the chain traction device while removing the tire; the receiving bracket After the tire above 84 is taken away, the first motor 72 rotates in the reverse direction, and drives the receiving bracket 74 to move down along the material guide 73 to receive the tire gripped by the robot 6 hands. The next hook 81 is about to move When it reaches the top of the receiving bracket 74, the first motor 72 acts again to make a reciprocating loop to realize that the vulcanized and shaped tire is automatically transported to the next processing process.

Please refer to Figure 3, summarizing the above-mentioned automatic tire vulcanization production line A of the present invention, the following process B of the automatic tire vulcanization production line of the present invention can be obtained, which includes the following steps: (a). The feeder sends in, and the reclaimer clamps the tires conveyed by the first feeder; (b), and transports the tires to the vulcanizer for vulcanization; (c), the sizing machine takes out the vulcanized tires for shaping Processing; (d), and transport the tyres after shaping to the second feeder; (e), the manipulator grips the tires above the second feeder, and places the tires on the top of the receiver in an orderly manner; (f) The suspension conveyor takes the tires above the catcher and transports them to the next processing process; at this point, a tire to be vulcanized is automatically processed and produced from entry to exit.

The principle of use of the present invention: the reclaiming moving machine 21 drives the reclaiming jaw 22 to pick up the tire to be vulcanized from the first feeder 1, and transport the tire to the vulcanizer 3 for vulcanization; after the vulcanization is completed, it is shaped The machine 4 moves, the moving device 45 drives the clamping device 44 to move to the vulcanizer 3, the clamping device 44 clamps the vulcanized tire, and the moving device 45 drives the clamping device 44 to move to the first shaping device 42 and the second shaping device. Between the devices 43, the second sizing device 43 acts to clamp the tire between the first sizing device 42 and the second sizing device 43. After the tire is clamped for 13 minutes, the vulcanized tire is set to be shaped, and the device 45 is moved. Drive the shaped tires to move above the finished product conveying device 46, the clamping device 44 loosens the clamped tires, so that the tires move along the semi-finished product conveying device 46 and enter the second feeder 5; the manipulator 6 clamps the first The tire conveyed by the second feeder 5, and the tire is placed above the receiving bracket 74, and the tire is taken out by the suspension conveyor 8. The first motor 72 acts to drive the receiving bracket 74 to move upward along the guide device 73, The tire above the receiving bracket 74 is lifted up, the hook 81 moves over the receiving bracket 74, the end of the hook 81 extends into the hollow part of the tire, and the hook 81 moves with the chain traction device while removing the tire , So far, an automatic processing procedure from vulcanization to shaping of a tire is completed.

To sum up, the present invention relates to a fully automatic tire vulcanization production line and its manufacturing process, and its structure, device, and step flow have not been seen in books or publicly used, and sincerely meets the requirements for new patent applications. Granting a patent is a prayer; if it needs to be clarified, the above is the principle of the number of operations immediately used in the specific implementation of this case. If changes are made in accordance with the concept of this case, the resulting functional effects will exceed the specification and When the spirit of the scheme is contained, it should be stated within the scope of this case.

A: Fully automatic tire vulcanization production line B: Process of automatic tire vulcanization production line 1: The first feeder 2: Reclaimer 3: Vulcanizing machine 4: Setting machine 5: The second feeder 6: Manipulator 7: Splicer 8: Hanging conveyor 21: Reclaiming mobile machine 22: Reclaiming gripper 41: The first bracket 42: The first shaping device 43: Second shaping device 44: clamping device 46: mobile device; semi-finished product conveying device 461: support frame 462: connection frame 463: Roller 71: second bracket 72: The first motor 73: Guide device 74: receiving bracket 81: hook 82: Fang Gang Track

Figure 1: Schematic diagram of the overall structure of the present invention. Figure 2: An enlarged view of A in Figure 1. Figure 3: A flow chart of the steps of the manufacturing process of the present invention.

1: The first feeder

2: Reclaimer

3: Vulcanizing machine

4: Setting machine

5: The second feeder

6: Manipulator

7: Splicer

8: Hanging conveyor

21: Reclaiming mobile machine

22: Reclaiming gripper

71: second bracket

72: The first motor

73: Guide device

74: receiving bracket

81: hook

82: Fang Gang Track

Claims (6)

A fully automatic tire vulcanization production line, which includes: a first feeder, a reclaimer, a vulcanizing machine, a sizing machine, a second feeder, a manipulator, a receiving machine and a suspension; wherein the conveyor The reclaimer is connected to the vulcanizing machine, and the first feeder is arranged below the reclaimer, and the input end of the setting machine is connected to the vulcanizing press, and the output end of the setting machine is connected to the second feeder Connected, the end of the second feeder is provided with the manipulator, and the side of the manipulator is provided with the splicer, and the splicer is arranged on the side of the second feeder, and the The hanging conveyor is arranged above the receiving machine; and the setting machine includes: a first bracket, a first setting device, a second setting device, a clamping device, a moving device and a semi-finished product conveying device , Wherein the first shaping device is arranged above the first bracket, and the second shaping device is arranged below the first shaping device, and the moving device is connected to the first bracket, and the clamping device It is connected with the moving device, and the semi-finished product conveying device is arranged under the material clamping device. According to claim 1, the automatic tire vulcanization production line, wherein the semi-finished product conveying device includes: a support frame, a connecting frame and a roller, wherein the connecting frame is arranged obliquely above the support frame, and the roller Rotatable connection with the connection frame. According to claim 1, the automatic tire vulcanization production line, wherein the reclaimer includes: a reclaiming moving machine and a reclaiming gripper, and the reclaiming moving machine is connected to the vulcanizing machine, and the reclaiming gripper Connect with the reclaiming mobile machine. According to claim 1, the automatic tire vulcanization production line, wherein the material receiving machine includes: a second bracket, a first motor, a material guide device and a material receiving bracket, wherein the second bracket is arranged on the second feeding The side of the machine, and the first motor is connected with the second bracket, and the material receiving bracket can move up and down along the material guiding device, and the output end of the first motor is connected with the material receiving bracket through a chain drive. According to claim 1, the automatic tire vulcanization production line, wherein the suspension conveyor system includes: a hook and a chain traction device, and the hook is connected with the chain traction device, and the chain traction device is used to drive the hook to move. A fully automatic tire vulcanization production process, including the following steps: (a), the tire to be vulcanized is fed from the first feeder, and the reclaimer clamps the tires conveyed by the first feeder; (b), and The tire is transported to the vulcanizing machine for vulcanization; (c) the sizing machine takes out the vulcanized tire and performs a shaping treatment; (d), and transports the shaped tire to the second feeder; (e) , The manipulator grips the tires above the second feeder, and places the tires on the catcher in an orderly manner; (f) The suspension conveyor takes the tires above the catcher and transports them to the next processing process; So far, a tire to be vulcanized is automatically processed and produced from entry to exit.

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