CN210970017U - Novel tire vulcanization production line - Google Patents
Novel tire vulcanization production line Download PDFInfo
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- CN210970017U CN210970017U CN201921615448.9U CN201921615448U CN210970017U CN 210970017 U CN210970017 U CN 210970017U CN 201921615448 U CN201921615448 U CN 201921615448U CN 210970017 U CN210970017 U CN 210970017U
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Abstract
The utility model discloses a novel tire vulcanization production line, wherein a material taking mechanism is connected with a vulcanization mechanism, a first feeding mechanism is arranged below the material taking mechanism, the input end of a shaping mechanism is connected with the vulcanization mechanism, the output end of the shaping mechanism is connected with a second feeding mechanism, the end part of the second feeding mechanism is provided with a manipulator, the side of the manipulator is provided with a material receiving mechanism, the material receiving mechanism is arranged at the side of the second feeding mechanism, and a suspension conveying mechanism is arranged above the material receiving mechanism; the first shaping device is arranged above the first support, the second shaping device is arranged below the first shaping device, the moving device is connected with the first support, the material clamping device is connected with the moving device, and the semi-finished product conveying device is arranged below the material clamping device. The utility model discloses degree of automation is high, replaces manual production through equipment, when improving production efficiency, improves product quality.
Description
Technical Field
The utility model relates to a tire production facility technical field specifically is a novel tire vulcanization production line.
Background
With the development of tire manufacturing technology, the automation level of tire production equipment is continuously improved, a plurality of tire conveying and related process flows start to run automatically, after tire vulcanization is completed, the next processing procedure is to perform tire shaping, and the existing tire vulcanization and shaping processing mode is as follows: the tire is manually placed into a vulcanizing machine, the tire is taken out after vulcanization is finished, and the tire is placed into a shaping mechanism for shaping and processing.
Disclosure of Invention
The utility model provides an automatic degree is high, simple structure's tire vulcanization production line to solve prior art problem.
In order to solve the technical problem, the utility model provides a following technical scheme: a novel tire curing line comprising: the automatic feeding and vulcanizing device comprises a first feeding mechanism, a material taking mechanism, a vulcanizing mechanism, a shaping mechanism, a second feeding mechanism, a manipulator, a material receiving mechanism and a hanging and conveying mechanism, wherein the material taking mechanism is connected with the vulcanizing mechanism; the shaping mechanism comprises: the semi-finished product conveying device comprises a first support, a first shaping device, a second shaping device, a clamping device, a moving device and a semi-finished product conveying device, wherein the first shaping device is arranged above the first support, the second shaping device is arranged below the first shaping device, the moving device is connected with the first support, the clamping device is connected with the moving device, and the semi-finished product conveying device is arranged below the clamping device.
In the technical scheme, a tire to be vulcanized is fed from a first feeding mechanism, a material taking mechanism clamps the tire conveyed by the first feeding mechanism and conveys the tire into a vulcanizing mechanism for vulcanizing, a shaping mechanism takes out the vulcanized tire for shaping, and conveys the shaped tire to the direction of a second feeding mechanism, a mechanical arm clamps the tire above the second feeding mechanism and orderly places the tire above a material receiving mechanism, a hanging conveying mechanism takes the tire above the material receiving mechanism away and conveys the tire to the next processing procedure, and thus, automatic processing production is realized from the entering to the exiting of the tire to be vulcanized; the moving device drives the material clamping device to move, when the material clamping device moves between the first shaping device and the second shaping device, the tire is fixed between the first shaping device and the second shaping device, shaping of the vulcanized tire is achieved, the moving device drives the shaped tire to move to the position above the finished product conveying device, the material clamping device carries out unloading processing on the clamped tire, and the tire moves along the semi-finished product conveying device and enters the second feeding mechanism; the shaping mechanism can automatically take, shape and unload materials, so that manual production is replaced by equipment, and the labor intensity of workers is reduced.
Further, the semi-finished product conveying device comprises: the roller comprises a support frame, a connecting frame and a roller, wherein the connecting frame is obliquely arranged above the support frame, and the roller is rotatably connected with the connecting frame.
In the technical scheme, the obliquely arranged connecting frame is beneficial to enabling the tire to move downwards along the roller by utilizing the gravity action of the tire when the tire is unloaded, so that automatic outward conveying is realized; the semi-finished product conveying device is simple in structure, and the tires can be conveyed to the second feeding mechanism quickly and conveniently.
Further, the material taking mechanism comprises: get material moving mechanism and get the material clamping jaw, get material moving mechanism and be connected with the vulcanization mechanism, get the material clamping jaw and be connected with getting material moving mechanism.
Further, receiving mechanism includes: the material receiving device comprises a second support, a first motor, a material guiding device and a material receiving support, wherein the second support is arranged beside the second feeding mechanism, the first motor is connected with the second support, the material receiving support can move up and down along the material guiding device, and the output end of the first motor is in transmission connection with the material receiving support through a chain.
In the technical scheme, the first motor rotates to drive the material receiving support to move up and down along the material guiding device, so that the tire above the material receiving support is upwards supported, the tire can be conveniently hooked by the hanging and conveying mechanism, and then the tire is conveyed to the next processing procedure; the receiving mechanism and the suspension conveying mechanism are matched for production, so that the vulcanized and shaped tire can be automatically conveyed outwards, and the transfer conveying efficiency of the tire is improved.
Further, the hanging conveyor mechanism includes: the hook is connected with the chain traction device, and the chain traction device is used for driving the hook to move.
In the technical scheme, the chain traction device drives the hook to move, so that the hook is driven to move to the material receiving mechanism to hook the tire; the process of hooking the tire by the suspension conveying mechanism comprises the following steps: after the previous hook catches the tire, when the next hook is about to move to the position above the material receiving support, the first motor acts to drive the material receiving support to move upwards along the material guiding device again, the material receiving support moves upwards, the tire above the material receiving support is lifted upwards, the hook moves to pass through the position above the material receiving support, the end part of the hook extends into the hollow part of the tire, and the tire is moved while the hook moves along with the chain traction device; after the tire that connects material support top is taken away, first motor antiport drives and connects the material support to remove along the guide device downwards for receive the tire that the manipulator clamp was got, when next couple will move and connect material support top, first motor action once more, with this reciprocating cycle, realize that the automatic next manufacturing procedure that moves after the vulcanization design is carried.
Compared with the prior art, the utility model has the advantages of it is following: the material taking mechanism clamps the tire conveyed by the first feeding mechanism and conveys the tire into the vulcanizing mechanism for vulcanizing, the shaping mechanism takes out the vulcanized tire for shaping, and conveys the shaped tire to the direction of the second feeding mechanism, the mechanical arm clamps the tire above the second feeding mechanism and puts the tire above the material receiving mechanism in order, the hanging conveying mechanism takes away the tire above the material receiving mechanism and conveys the tire to the next processing procedure, and thus, automatic processing production is realized from the entering to the exiting of one tire to be vulcanized; the connecting frame is obliquely arranged above the supporting frame, so that a tire falling into the connecting frame can move along the roller under the action of the gravity of the tire and is conveyed to the second feeding mechanism; the utility model discloses degree of automation is high, replaces manual production through equipment, when improving production efficiency, improves product quality.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is an enlarged view of a in fig. 1.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the application described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Exemplary embodiments according to the present application will now be described in more detail with reference to the accompanying drawings. These exemplary embodiments may, however, be embodied in many different forms and should not be construed as limited to only the embodiments set forth herein. It is to be understood that these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the exemplary embodiments to those skilled in the art, in the drawings, it is possible to enlarge the thicknesses of layers and regions for clarity, and the same devices are denoted by the same reference numerals, and thus the description thereof will be omitted.
Referring now to FIGS. 1 and 2: a novel tire curing line comprising: the automatic feeding and vulcanizing device comprises a first feeding mechanism 1, a material taking mechanism 2, a vulcanizing mechanism 3, a shaping mechanism 4, a second feeding mechanism 5, a mechanical arm 6, a material receiving mechanism 7 and a hanging and conveying mechanism 8, wherein the material taking mechanism 2 is connected with the vulcanizing mechanism 3, the first feeding mechanism 1 is arranged below the material taking mechanism 2, the input end of the shaping mechanism 4 is connected with the vulcanizing mechanism 3, the output end of the shaping mechanism 4 is connected with the second feeding mechanism 5, the mechanical arm 6 is arranged at the end part of the second feeding mechanism 5, the material receiving mechanism 7 is arranged beside the mechanical arm 6, the material receiving mechanism 7 is arranged beside the second feeding mechanism 5, and the hanging and conveying mechanism 8 is arranged above the material receiving mechanism 7; the setting mechanism 4 includes: the semi-finished product forming device comprises a first support 41, a first forming device 42, a second forming device 43, a clamping device 44, a moving device 45 and a semi-finished product conveying device 46, wherein the first forming device 42 is arranged above the first support 41, the second forming device 43 is arranged below the first forming device 42, the moving device 45 is connected with the first support 41, the clamping device 44 is connected with the moving device 45, and the semi-finished product conveying device 46 is arranged below the clamping device 44; the vulcanizing mechanism 3 and the manipulator 6 are commercially available existing equipment.
The tire to be vulcanized is fed from the first feeding mechanism 1, the material taking mechanism 2 clamps the tire conveyed by the first feeding mechanism 1 and conveys the tire into the vulcanizing mechanism 3 for vulcanization treatment, the shaping mechanism 4 takes the vulcanized tire out for shaping treatment and conveys the shaped tire towards the second feeding mechanism 5, the manipulator 6 clamps the tire above the second feeding mechanism 5 and puts the tire above the material receiving mechanism 7 in order, the hanging conveying mechanism 8 takes the tire above the material receiving mechanism 7 away and conveys the tire to the next processing procedure, and thus, automatic processing production is realized from the entering to the exiting of one tire to be vulcanized; the moving device 45 drives the material clamping device 44 to move, when the material clamping device 44 moves between the first shaping device 42 and the second shaping device 43, the tire is fixed between the first shaping device 42 and the second shaping device 43, shaping of the vulcanized tire is achieved, the moving device 45 drives the shaped tire to move to the position above the finished product conveying device 46, and the material clamping device 44 carries out unloading processing on the clamped tire, so that the tire moves along the semi-finished product conveying device 46 and enters the second feeding mechanism 5.
The semi-finished product conveying device 46 comprises: a support frame 461, a connecting frame 462 and a roller 463, wherein the connecting frame 462 is obliquely arranged above the support frame 461, and the roller 463 is rotatably connected with the connecting frame 462; the inclined connecting frame 462 facilitates the tire to move downwards along the roller 463 under the action of gravity of the tire when the tire is unloaded, so as to realize automatic outward conveying; the semi-finished product conveying device 46 is simple in structure, and can quickly and conveniently convey tires to the second feeding mechanism.
The material taking mechanism 2 comprises: the material taking device comprises a material taking moving mechanism 21 and a material taking clamping jaw 22, wherein the material taking moving mechanism 21 is connected with the vulcanizing mechanism 3, and the material taking clamping jaw 22 is connected with the material taking moving mechanism 21; the material taking moving mechanism 21 drives the material taking clamping jaws 22 to clamp the tire to be vulcanized from the first feeding mechanism 1, and the tire is conveyed to the vulcanizing mechanism 3 for vulcanization; the material extracting moving mechanism 21 can be used for replacing manual walking in the prior art production process, and the material extracting clamping jaw 22 can be used for replacing manual operation of holding and clamping a tire by hand in the prior production process.
Receiving mechanism 7 includes: the device comprises a second support 71, a first motor 72, a material guiding device 73 and a material receiving support 74, wherein the second support 71 is arranged beside the second feeding mechanism 5, the first motor 72 is connected with the second support 71, the material receiving support 74 can move up and down along the material guiding device 73, and the output end of the first motor 72 is in transmission connection with the material receiving support 74 through a chain. The first motor 72 rotates to drive and connect the material support 74 to move up and down along the material guiding device 73, so that the tire above the material support 74 is supported upwards, the tire can be hooked by the hanging and conveying mechanism 8, and then the tire is conveyed to the next processing procedure.
The hanging conveyance mechanism 8 includes: couple 81 and chain traction device, couple 81 is connected with chain traction device, and chain traction device is used for driving couple 81 to remove. A chain traction device is arranged below the square steel rail 82 and drives the hook 81 to move, so that the hook 81 is driven to move to the material receiving mechanism 7 to hook the tire; the process of hooking the tire by the suspension conveying mechanism 8 is as follows: after the previous hook 81 hooks the tire, when the next hook 81 is about to move to the position above the material receiving support 72, the first motor 72 acts to drive the material receiving support 74 to move upwards along the material guiding device 73 again, the material receiving support 74 moves upwards, the tire above the material receiving support 74 is lifted upwards, the hook 81 moves through the position above the material receiving support 74, the end part of the hook 81 extends into the hollow part of the tire, and the tire is removed while the hook 81 moves along with the chain traction device; after the tire above the material receiving support 84 is taken away, the first motor 72 rotates reversely to drive and receive the material support 74 to move downwards along the material guiding device 73 for receiving the tire gripped by the hand of the machine 6, and when the next hook 81 is about to move above the material receiving support 74, the first motor 72 acts again, so that the tire after vulcanization and shaping is automatically conveyed to the next processing procedure in a reciprocating cycle.
The utility model discloses an application principle: the material taking moving mechanism 21 drives the material taking clamping jaws 22 to clamp the tire to be vulcanized from the first feeding mechanism 1, and the tire is conveyed to the vulcanizing mechanism 3 for vulcanization; after vulcanization is completed, the shaping mechanism 4 acts, the moving device 45 drives the material clamping device 44 to move to the vulcanizing mechanism 3, the material clamping device 44 clamps and takes the vulcanized tire, the moving device 45 drives the material clamping device 44 to move between the first shaping device 42 and the second shaping device 43, the second shaping device 43 acts to clamp the tire between the first shaping device 42 and the second shaping device 43, shaping of the vulcanized tire is completed after the tire is clamped for 13 minutes, the moving device 45 drives the shaped tire to move to the position above the finished product conveying device 46, and the material clamping device 44 loosens the clamped tire, so that the tire moves along the semi-finished product conveying device 46 and enters the second feeding mechanism 5; the manipulator 6 clamps the tire conveyed by the second feeding mechanism 5, places the tire above the material receiving bracket 74, and takes the tire out by the hanging conveying mechanism 8; the first motor 72 acts to drive the material receiving support 74 to move upwards along the material guiding device 73, the tire above the material receiving support 74 is lifted upwards, the hook 81 moves above the material receiving support 74, the end part of the hook 81 extends into the hollow part of the tire, the hook 81 moves along with the chain traction device and simultaneously moves away the tire, and thus, the automatic processing procedure from vulcanization to shaping of the tire is completed.
It should be finally noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the above embodiments, it should be understood by those skilled in the art that after reading the present specification, the technical personnel can still modify or equivalently replace the specific embodiments of the present invention, but these modifications or changes do not depart from the scope of the claims of the present application.
Claims (5)
1. A novel tire vulcanization production line is characterized by comprising: the automatic feeding and vulcanizing device comprises a first feeding mechanism, a material taking mechanism, a vulcanizing mechanism, a shaping mechanism, a second feeding mechanism, a manipulator, a material receiving mechanism and a hanging and conveying mechanism, wherein the material taking mechanism is connected with the vulcanizing mechanism; the shaping mechanism comprises: the semi-finished product conveying device comprises a first support, a first shaping device, a second shaping device, a clamping device, a moving device and a semi-finished product conveying device, wherein the first shaping device is arranged above the first support, the second shaping device is arranged below the first shaping device, the moving device is connected with the first support, the clamping device is connected with the moving device, and the semi-finished product conveying device is arranged below the clamping device.
2. A new tyre vulcanisation production line according to claim 1, characterised in that said semi-finished product transfer device comprises: the roller comprises a support frame, a connecting frame and a roller, wherein the connecting frame is obliquely arranged above the support frame, and the roller is rotatably connected with the connecting frame.
3. The novel tire curing line of claim 1, wherein said take-off mechanism comprises: get material moving mechanism and get the material clamping jaw, get material moving mechanism and be connected with the vulcanization mechanism, get the material clamping jaw and be connected with getting material moving mechanism.
4. The novel tire vulcanization production line of claim 1, characterized in that the receiving mechanism comprises: the material receiving device comprises a second support, a first motor, a material guiding device and a material receiving support, wherein the second support is arranged beside the second feeding mechanism, the first motor is connected with the second support, the material receiving support can move up and down along the material guiding device, and the output end of the first motor is in transmission connection with the material receiving support through a chain.
5. A novel tyre vulcanisation production line according to claim 1, characterized in that said overhead transfer mechanism comprises: the hook is connected with the chain traction device, and the chain traction device is used for driving the hook to move.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921615448.9U CN210970017U (en) | 2019-09-26 | 2019-09-26 | Novel tire vulcanization production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921615448.9U CN210970017U (en) | 2019-09-26 | 2019-09-26 | Novel tire vulcanization production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210970017U true CN210970017U (en) | 2020-07-10 |
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ID=71460964
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921615448.9U Active CN210970017U (en) | 2019-09-26 | 2019-09-26 | Novel tire vulcanization production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210970017U (en) |
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2019
- 2019-09-26 CN CN201921615448.9U patent/CN210970017U/en active Active
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