TWM593936U - Dual-mode tire vulcanization production line - Google Patents
Dual-mode tire vulcanization production line Download PDFInfo
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Abstract
本新型係包含一種雙模輪胎硫化生產線,半成品輸送線設置在硫化機的右側,硫化機的左側設有過渡輸送線,送料機械手與硫化機相連接,成品輸送線設置在過渡輸送線的左側,過渡輸送線的端部設有卸料機械手和成品過渡機;夾料底盤與移動機相連接,夾料氣缸與夾料底盤相連接,調節環設置在夾料底盤的上方,夾料氣缸的活塞杆末端與調節環相連接,夾料夾子與調節環相連接;本新型的結構簡單,操作方便,可實現輪胎自動化生產,各個機的動作穩定可靠且安全性能高,同時提高了輪胎的生產品質。 The new type includes a dual-mode tire vulcanization production line. The semi-finished product conveying line is provided on the right side of the vulcanizing machine. The left side of the vulcanizing machine is provided with a transition conveying line. The feeding robot is connected to the vulcanizing machine. , The end of the transition conveyor line is equipped with an unloading manipulator and a finished product transition machine; the clamping chassis is connected to the mobile machine, the clamping cylinder is connected to the clamping chassis, the adjustment ring is arranged above the clamping chassis, and the clamping cylinder The end of the piston rod is connected to the adjustment ring, and the clamping clip is connected to the adjustment ring; the new structure is simple, easy to operate, and can realize the automatic production of tires. The movement of each machine is stable and reliable and the safety performance is high. Production quality.
Description
本新型涉及輪胎生產設備技術領域,具體為一種雙模輪胎硫化生產線。 The new type relates to the technical field of tire production equipment, specifically a dual-mode tire vulcanization production line.
輪胎製作過程中的一道工序為輪胎定型,在將輪胎進行硫化之後,需要及時進行定型操作,否則會出現輪胎不圓的重量問題,現有的硫化定型方式:有人工將硫化後近似圓形的生胎扣入圓形定型圈中,放置一段時間,完成輪胎定型;這種輪胎定型的方式存在以下缺陷:在定型過程中,工人需要將手伸入硫化後的輪胎內進行操作,使生胎扣入定型圈中,硫化後的輪胎表面溫度約為130°,即使穿戴手套,也是具有一定的危險性。 One process in the tire manufacturing process is tire styling. After vulcanizing the tire, the styling operation needs to be carried out in time, otherwise the weight of the tire will not be round. The existing vulcanization and styling method: there are artificial round vulcanization. The tire buckle is put into the round shaping ring and placed for a period of time to complete the tire shaping; this tire shaping method has the following defects: During the shaping process, the worker needs to extend his hand into the vulcanized tire to operate, so that the raw tire buckle Into the shaping ring, the surface temperature of the vulcanized tire is about 130°. Even wearing gloves, it has a certain degree of danger.
本新型提供了一種自動化程度高,操作方便的雙模輪胎硫化生產線,以解決現有生產效率低且人工作業具有一定危險性的技術問題。 The present invention provides a dual-mode tire vulcanization production line with a high degree of automation and easy operation to solve the technical problems of low production efficiency and a certain degree of danger in manual operation.
為解決上述所述的技術問題,本新型提供以下技術方案:一種雙模輪胎硫化生產線,係包括:半成品輸送線、送料機械手、硫化機、過渡輸送線、成品輸送線、卸料機械手和成品過渡機,半成品輸送線設置在硫化機的右側,硫化機的左側設有過渡輸送線,送料機械手與硫化機相連接,成品輸送線設置在過渡輸送線的左側,過渡輸送線的端部設有卸料機械手和成品過渡機;所述送料機械手係包括:移動機和夾料機,移動機與硫化機相連接,夾料機與移動機相連接,所述夾料機係包括:夾料底盤、夾料氣缸、調節環和夾料夾子, 夾料底盤與移動機相連接,夾料氣缸與夾料底盤相連接,調節環設置在夾料底盤的上方,夾料氣缸的活塞杆末端與調節環相連接,夾料夾子與調節環相連接。 In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions: a dual-mode tire vulcanization production line, including: semi-finished product conveyor line, feeding robot, vulcanizing machine, transition conveyor line, finished product conveyor line, unloading robot and Finished product transition machine, semi-finished product conveying line is set on the right side of the vulcanizing machine, and the left side of the vulcanizing machine is provided with a transition conveying line. Equipped with unloading manipulator and finished product transition machine; the feeding manipulator system includes: mobile machine and clamping machine, the mobile machine is connected to the vulcanizing machine, the clamping machine is connected to the mobile machine, the clamping machine system includes : Clamping chassis, clamping cylinder, adjusting ring and clamping clamp, The clamping chassis is connected to the mobile machine, the clamping cylinder is connected to the clamping chassis, the adjustment ring is arranged above the clamping chassis, the end of the piston rod of the clamping cylinder is connected to the adjustment ring, and the clamping clamp is connected to the adjustment ring .
上述技術方案中,待硫化的輪胎從半成品輸送線輸入,送料機械手夾取半成品輸送線輸送的輪胎,並將該輪胎放入硫化機內,進行硫化處理,過渡輸送線將硫化完成後的輪胎取出,並輸送到成品輸送線上,卸料機械手從成品輸送線上夾取輪胎,並將輪胎放置到成品過渡機內,成品環形輸送機將成品過渡機內的輪胎取出,送往下一個加工工序;移動機帶動夾料機從半成品輸送線處夾取待硫化的輪胎,並帶動夾料機移動,將夾料機夾取的輪胎輸送到硫化機內;夾料機夾料過程:夾料氣缸動作,推動調節環轉動,進而帶動夾料夾子沿著夾料底盤的導料槽移動,帶動夾料夾子的張開或者閉合,實現取料或卸料。 In the above technical solution, the tire to be vulcanized is input from the semi-finished product conveying line, the feeding robot grips the tire conveyed by the semi-finished product conveying line, and puts the tire into the vulcanizing machine for vulcanization treatment, and the transition conveying line will complete the vulcanized tire Take it out and transfer it to the finished product conveyor line. The unloading robot grips the tire from the finished product conveyor line and places the tire in the finished product transition machine. The finished product ring conveyor takes the tire from the finished product transition machine and sends it to the next processing step ; The mobile machine drives the gripper to grip the tire to be vulcanized from the semi-finished product conveyor line, and drives the gripper to move, and transports the tire gripped by the gripper to the vulcanization machine; the gripper's gripping process: the gripping cylinder Action, push the adjustment ring to rotate, and then drive the clamping clip to move along the material guide groove of the clamping chassis, and drive the clamping clip to open or close to achieve material retrieving or discharging.
進一步的,所述成品過渡機係包括:第三底架、支撐架、第三電機、導料機、托架和托料架,支撐架設置在第三底架的上方,導料機與支撐架相連接,第三電機與第三底架相連接,第三電機的輸出端與托架相連接,托架與導料機相連接,托料架設置在托架的上方。 Further, the finished product transition machine system includes: a third base frame, a support frame, a third motor, a material guide, a bracket and a material support frame, the support frame is disposed above the third base frame, the material guide machine and the support The rack is connected, the third motor is connected to the third chassis, the output end of the third motor is connected to the bracket, the bracket is connected to the material guiding machine, and the material supporting rack is arranged above the bracket.
上述技術方案中,第三電機動作,帶動托架沿著導料機上下移動,從而帶動托料架上下移動,帶動托料架上下移動,托料架向下移動接收卸料機械手搬運的輪胎;托料架向上移動,同時可配合成品環形輸送機動作,當成品環形輸送機的鉤子即將移動到支撐架上方時,第三電機動作,推動托架向上移動,成品環形輸送機的鉤子經過支撐架上方,會自動的將托料架上方的輪胎取走,實現自動卸料。 In the above technical solution, the third motor operates to drive the carriage to move up and down along the material guider, thereby driving the carrier to move up and down, to drive the carrier to move up and down, and the carrier to move downward to receive the tire carried by the unloading robot ; The feeding rack moves upwards, and at the same time can cooperate with the action of the finished ring conveyor. When the hook of the finished ring conveyor is about to move above the support frame, the third motor moves to push the bracket upward, and the hook of the finished ring conveyor passes through the support Above the rack, the tire above the support rack will be automatically removed to achieve automatic unloading.
進一步的,所述過渡輸送線係包括:第二底架、第二電機、第二滾筒輸送線、定型機和過渡取料機,第二電機與第二底架相連接,第二滾筒輸送線可移動的設置在第二底架的上方,第二電機的輸出端與第二滾筒輸送線相連接,過渡取料機與第二滾筒輸送線相連接,定型機設置在第二滾筒輸送線的上方。 Further, the transition conveyor line system includes: a second chassis, a second motor, a second roller conveyor line, a shaping machine and a transition reclaimer, the second motor is connected to the second chassis, and the second roller conveyor line It is movably arranged above the second chassis, the output end of the second motor is connected to the second roller conveyor line, the transition reclaimer is connected to the second roller conveyor line, and the setting machine is arranged on the second roller conveyor line Above.
上述技術方案中,第二電機動作,帶動第二滾筒輸送線移動,進而推動過渡取料機從硫化機處夾取硫化後的輪胎,定型機對硫化後的輪胎進行定型處理,第二滾筒輸送線將定型後的輪胎往成品輸送線輸送。 In the above technical solution, the second motor operates to drive the second roller conveyor line to move, and then pushes the transition reclaimer to grip the vulcanized tire from the vulcanizing machine, the setting machine performs the styling process on the vulcanized tire, and the second roller conveys The finished tire is transported to the finished product conveying line by wire.
進一步的,所述半成品輸送線係包括:第一底架、第一電機和第一滾筒輸送線,第一電機與第一底架相連接,第一滾筒輸送線設置在第一底架的上方,第一電機的輸出端與第一滾筒輸送線相連接。第一電機動作,帶動第一滾筒輸送線移動,進而不斷的將第一滾筒輸送線上方的輪胎往硫化機方向輸送。 Further, the semi-finished product conveyor line system includes: a first chassis, a first motor and a first roller conveyor line, the first motor is connected to the first chassis, the first roller conveyor line is disposed above the first chassis , The output end of the first motor is connected to the first roller conveyor line. The first motor operates to drive the first roller conveyor line to move, and then continuously conveys the tires above the first roller conveyor line in the direction of the vulcanizing machine.
進一步的,所述夾料底盤陣列設有導料槽,所述夾料夾子可沿著導料槽移動。 Further, the material clamping chassis array is provided with a material guiding groove, and the material clamping clip can move along the material guiding groove.
本新型與現有技術相比,本新型具有以下優點:待硫化的輪胎從半成品輸送線輸入,依次經過硫化機、過渡輸送線、成品輸送線,卸料機械手將硫化成型後的輪胎取出,放置在成品過渡機上方,成品過渡機與成品環形輸送機配合,實現自動硫化成型後的輪胎自動卸料;本新型的結構簡單,操作方便,可實現輪胎自動化生產,各個機的動作穩定可靠且安全性能高,同時提高了輪胎的生產品質。 Compared with the prior art, the new model has the following advantages: the tire to be vulcanized is input from the semi-finished product conveying line, passes through the vulcanizing machine, the transition conveying line, and the finished product conveying line in turn, and the unloading robot takes out the vulcanized and formed tire and places it Above the finished product transition machine, the finished product transition machine cooperates with the finished product ring conveyor to realize automatic tire unloading after automatic vulcanization molding; the structure of the new model is simple, the operation is convenient, the automatic production of tires can be realized, and the actions of each machine are stable, reliable and safe High performance, while improving the production quality of tires.
1:半成品輸送線 1: Semi-finished product conveyor line
2:送料機械手 2: feeding robot
3:硫化機 3: Vulcanizing machine
4:過渡輸送線 4: Transition conveyor line
5:成品輸送線 5: Finished product conveyor line
6:卸料機械手 6: unloading manipulator
7:成品過渡機 7: Finished product transition machine
8:成品環形輸送機 8: finished product circular conveyor
11:第一底架 11: First chassis
12:第一電機 12: First motor
13:第一滾筒輸送線 13: The first roller conveyor line
21:移動機 21: Mobile
22:夾料機 22: Clamping machine
221:夾料底盤 221: Clipping chassis
2211:導料槽 2211: Guide trough
222:夾料氣缸 222: Clamping cylinder
223:調節環 223: Adjustment ring
224:夾料夾子 224: Clamping clip
41:第二底架 41: Second chassis
42:第二電機 42: Second motor
43:第二滾筒輸送線 43: Second roller conveyor line
44:定型機 44: setting machine
45:過渡取料機 45: transition reclaimer
71:第三底架 71: Third chassis
72:支撐架 72: Support frame
73:第三電機 73: Third motor
74:導料機 74: feeder
75:托架 75: bracket
76:托料架 76: Pallet rack
圖1:為本新型實施例整體結構示意圖。 Figure 1: Schematic diagram of the overall structure of the new embodiment.
圖2:為本新型實施例局部結構示意圖。 Figure 2: A schematic diagram of the partial structure of the new embodiment.
圖3:為在圖2中A的放大圖。 Figure 3: An enlarged view of A in Figure 2.
需要說明的是,在不衝突的情況下,本申請中的實施例及實施例中的特徵可以相互組合。下面將參考圖式並結合實施例來詳細說明本新型。 It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other if there is no conflict. The present invention will be described in detail below with reference to the drawings and in conjunction with the embodiments.
需要注意的是,這裡所使用的術語僅是為了描述具體實施方式,而非意圖限制根據本申請的示例性實施方式。如在這裡所使用的,除非上下文另外明確指出,否則單數形式也意圖包括複數形式,此外,還應當理解的是,當在本說明書中使用術語“包含”和/或“包括”時,其指明存在特徵、步驟、操作、器件、元件和/或它們的組合。 It should be noted that the terminology used herein is only for describing specific embodiments, and is not intended to limit exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprising" and/or "including" are used in this specification, they indicate There are features, steps, operations, devices, elements, and/or combinations thereof.
需要說明的是,本申請的說明書和權利要求書及上述圖式中的術語“第一”、“第二”等是用於區別類似的物件,而不必用於描述特定的順序或先後次序。應該理解這樣使用的術語在適當情況下可以互換,以便這裡描述的本申請的實施方式例如能夠以除了在這裡圖示或描述的那些以外的順序實施。此外,術語“包括”和“具有”以及他們的任何變形,意圖在於覆蓋不排他的包含,例如,包含了一系列步驟或單元的過程、方法、系統、產品或設備不必限於清楚地列出的那些步驟或單元,而是可包括沒有清楚地列出的或對於這些過程、方法、產品或設備固有的其它步驟或單元。 It should be noted that the terms “first” and “second” in the description and claims of the present application and the above drawings are used to distinguish similar items, and need not be used to describe a specific order or sequential order. It should be understood that the terms so used are interchangeable under appropriate circumstances so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, processes, methods, systems, products or devices that contain a series of steps or units need not be limited to those clearly listed Those steps or units, but may include other steps or units not explicitly listed or inherent to these processes, methods, products, or equipment.
現在,將參照圖式更詳細地描述根據本申請的示例性實施方式。然而,這些示例性實施方式可以由多種不同的形式來實施,並且不應當被解釋為只限於這裡所闡述的實施方式。應當理解的是,提供這些實施方式是為了使 得本申請的公開徹底且完整,並且將這些示例性實施方式的構思充分傳達給本領域普通技術人員,在圖式中,為了清楚起見,有可能擴大了層和區域的厚度,並且使用相同的圖式標記表示相同的器件,因而將省略對它們的描述。 Now, an exemplary embodiment according to the present application will be described in more detail with reference to the drawings. However, these exemplary embodiments may be implemented in many different forms, and should not be construed as being limited to the embodiments set forth herein. It should be understood that these embodiments are provided to enable The disclosure of this application is thorough and complete, and the concepts of these exemplary embodiments are fully communicated to those of ordinary skill in the art. In the drawings, for the sake of clarity, it is possible to increase the thickness of layers and regions, and use the same The reference numerals in the figures indicate the same devices, and therefore their description will be omitted.
請參閱圖1至圖3所示:一種雙模輪胎硫化生產線,係包括:半成品輸送線1、送料機械手2、硫化機3、過渡輸送線4、成品輸送線5、卸料機械手6和成品過渡機7,半成品輸送線1設置在硫化機3的右側,硫化機3的左側設有過渡輸送線4,送料機械手2與硫化機3相連接,成品輸送線5設置在過渡輸送線4的左側,過渡輸送線4的端部設有卸料機械手6和成品過渡機7;所述送料機械手2係包括:移動機21和夾料機22,移動機21與硫化機3相連接,夾料機22與移動機21相連接,所述夾料機22係包括:夾料底盤221、夾料氣缸222、調節環223和夾料夾子224,夾料底盤221與移動機21相連接,夾料氣缸222與夾料底盤221相連接,調節環223設置在夾料底盤221的上方,夾料氣缸222的活塞杆末端與調節環223相連接,夾料夾子224與調節環223相連接;所述夾料底盤221陣列設有導料槽2211,所述夾料夾子224可沿著導料槽2211移動;所述硫化機選用的是市售的現有產品。
Please refer to Figures 1 to 3: A dual-mode tire vulcanization production line includes: semi-finished
待硫化的輪胎從半成品輸送線1輸入,送料機械手2夾取半成品輸送線1輸送的輪胎,並將該輪胎放入硫化機3內,進行硫化處理,過渡輸送線4將硫化完成後的輪胎取出,並輸送到成品輸送線5上,卸料機械手6從成品輸送線上夾取輪胎,並將輪胎放置到成品過渡機7內,成品環形輸送機8將成品過渡機7內的輪胎取出,送往下一個加工工序;移動機21帶動夾料機22從半成品輸送線1處夾取待硫化的輪胎,並帶動夾料機22移動,將夾料機22夾取的輪胎輸送到硫化機3內;夾料機22的夾料過程:夾料氣缸222動作,推動調節環223轉動,進而帶動夾料夾子224沿著夾料底盤221的導料槽2211移動,帶動夾料夾子224的張開或者閉合,實現取料或卸料。
The tire to be vulcanized is input from the semi-finished
所述成品過渡機7係包括:第三底架71、支撐架72、第三電機73、導料機74、托架75和托料架76,支撐架72設置在第三底架71的上方,導料機74與支撐架72相連接,第三電機73與第三底架71相連接,第三電機73的輸出端與托架75相連接,托架75與導料機74相連接,托料架76設置在托架75的上方;第三電機73動作,帶動托架75沿著導料機74上下移動,從而帶動托料架76上下移動,帶動托料架76上下移動,托料架76向下移動接收卸料機械手6搬運的輪胎;托料架76向上移動,同時可配合成品環形輸送機8動作,當成品環形輸送機8的鉤子即將移動到支撐架72上方時,第三電機73動作,推動托架75向上移動,成品環形輸送機8的鉤子經過支撐架72上方,會自動的將托料架76上方的輪胎取走,實現自動卸料。
The finished
所述過渡輸送線4係包括:第二底架41、第二電機42、第二滾筒輸送線43、定型機44和過渡取料機45,第二電機42與第二底架41相連接,第二滾筒輸送線43可移動的設置在第二底架41的上方,第二電機42的輸出端與第二滾筒輸送線43相連接,過渡取料機45與第二滾筒輸送線43相連接,定型機44設置在第二滾筒輸送線43的上方;所述定型機選用的市售的現有產品;第二電機42動作,帶動第二滾筒輸送線43移動,進而推動過渡取料機45從硫化機3處夾取硫化後的輪胎,定型機44對硫化後的輪胎進行定型處理,第二滾筒輸送線43將定型後的輪胎往成品輸送線5輸送。
The
所述半成品輸送線1係包括:第一底架11、第一電機12和第一滾筒輸送線13,第一電機12與第一底架11相連接,第一滾筒輸送線13設置在第一底架11的上方,第一電機12的輸出端與第一滾筒輸送線13相連接。第一電機12動作,帶動第一滾筒輸送線13移動,進而不斷的將第一滾筒輸送線13上方的輪胎往硫化機3方向輸送。
The semi-finished
本新型的使用原理:待硫化的輪胎從半成品輸送線1輸入,移動機21帶動夾料機22從半成品輸送線1處夾取待硫化的輪胎,並帶動夾料機22移動,將夾料機22夾取的輪胎輸送到硫化機3內;過渡輸送線4動作,第二電機42轉動,帶動第二滾筒輸送線43移動,帶動過渡取料機45移動到硫化機3處,並夾取硫化後的輪胎,當過渡取料機45帶著輪胎移動到定型機44下方時,第二電機42停止轉動,定型機44動作對硫化後的輪胎進行定型處理,定型處理完成後,第二電機42再動作,將定型後的輪胎往成品輸送線5輸送;成品輸送線5用於將過渡輸送線4往卸料機械手6方向輸送,成品輸送線5的端部設有檔杆,用於使輪胎保持在成品輸送線5上方,以便卸料機械手抓取,卸料機械手6將抓取的輪胎放置在托料架76上,當成品環形輸送機8的鉤子即將移動到支撐架72上方時,第三電機73動作,推動托架75向上移動,成品環形輸送機8的鉤子經過支撐架72上方,既可以自動的將托料架76上方的輪胎取走,實現自動卸料。
The use principle of the new type: the tire to be vulcanized is input from the semi-finished
綜上所述,本新型係關於一種雙模輪胎硫化生產線,且其構成結構未曾見於諸書刊或公開使用,誠符合新型專利申請要件,懇請鈞局明鑑,早日准予專利,至為感禱;需陳明者,以上所述乃是本案之具體實施立即所運用之際數原理,若依照本案之構想所作之改變,其所產生之功能作用能位超出說明書及圖式所含該之精神時,均應在本案之範圍內,合予陳明。 In summary, this new model is about a two-mode tire vulcanization production line, and its structural structure has not been seen in various books or public use, since it meets the requirements of the new patent application, I urge the Jun Bureau to approve the patent, and grant the patent as soon as possible. Chen Mingzhe, the above is the principle of the number used immediately in the specific implementation of this case. If the changes made according to the concept of this case, the functional energy level generated by it exceeds the spirit contained in the description and drawings, All should be within the scope of this case, and Chen Ming.
1:半成品輸送線 1: Semi-finished product conveyor line
2:送料機械手 2: feeding robot
3:硫化機 3: Vulcanizing machine
4:過渡輸送線 4: Transition conveyor line
5:成品輸送線 5: Finished product conveyor line
6:卸料機械手 6: unloading manipulator
7:成品過渡機 7: Finished product transition machine
Claims (5)
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TW108214111U TWM593936U (en) | 2019-10-25 | 2019-10-25 | Dual-mode tire vulcanization production line |
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TW108214111U TWM593936U (en) | 2019-10-25 | 2019-10-25 | Dual-mode tire vulcanization production line |
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Publication Number | Publication Date |
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TWM593936U true TWM593936U (en) | 2020-04-21 |
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2019
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