TW202106592A - Operating device for electronic component achieving the practical benefits of improving the production efficiency and lowering the cost - Google Patents
Operating device for electronic component achieving the practical benefits of improving the production efficiency and lowering the cost Download PDFInfo
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本發明係提供一種一貫自動化作業,並有效縮減輸送裝置之元件配置及移載作動時序,進而提高生產效能及節省成本之電子元件作業設備。The present invention provides an electronic component operation equipment that has consistently automated operations and effectively reduces the component configuration and transfer operation sequence of the conveying device, thereby improving production efficiency and saving costs.
在現今,具發光二極體(LED)之電子元件已廣泛應用於不同產品,例如顯示裝置或小尺寸燈具等,電子元件係於一面嵌固有複數顆LED,另一面則具有接點,由於電子元件必須歷經多道加工製程,例如裁切製程或封裝製程,因此,業者為確保產品品質,於電子元件製作完成後 ,均會進行測試作業,以測試電子元件之發光均勻度及亮度等,而淘汰出不良品,目前係以人工作業逐一測試電子元件,但由於電子元件數量龐大 ,人工測試作業不僅耗時費力而無法提升生產效能,更易因人工作業疏失 ,造成測試品質參差不齊之缺失。Nowadays, electronic components with light-emitting diodes (LED) have been widely used in different products, such as display devices or small-sized lamps. The electronic components are embedded with multiple LEDs on one side and have contacts on the other side. Components must go through multiple processing processes, such as cutting or packaging processes. Therefore, in order to ensure product quality, the industry must go through the electronic components after they are manufactured. , Will carry out testing operations to test the uniformity and brightness of the electronic components, and eliminate defective products. At present, the electronic components are tested one by one by manual operations, but due to the large number of electronic components , Manual test operation is not only time-consuming and laborious and unable to improve production efficiency, but also easy to be missed by manual operation , Resulting in the lack of uneven test quality.
本發明之目的一,係提供一種電子元件作業設備,包含機台、供料裝置、收料裝置、複數排作業裝置及輸送裝置,供料裝置係配置於機台 ,並設有至少一容納待作業電子元件之供料承置器,收料裝置係配置於機台,並設有至少一容納已作業電子元件之收料承置器,至少一排作業裝置係配置於機台,並包含呈對向設置之第一、二列作業裝置,各列作業裝置以作業器對電子元件執行預設作業,輸送裝置包含第一移料單元、第二移料單元及載送單元,第一移料單元係以第一移料器於供料裝置、收料裝置及載送單元間移載電子元件,第二移料單元係位於至少一排作業裝置上方,並設有沿第一移載路徑位移之第二移料器,以於至少一排作業裝置及載送單元間移載電子元件 ,載送單元係設置於第一、二列作業裝置間,並設有沿第二移載路徑位移之載台,以於至少一排作業裝置及第一、二移料單元間載送電子元件;藉以利用一貫自動化作業,並有效縮減輸送裝置之元件配置及移載作動時序,達到提高生產效能及節省成本之實用效益。The first object of the present invention is to provide an electronic component operation equipment, including a machine, a feeding device, a receiving device, a plurality of rows of operation devices, and a conveying device. The feeding device is arranged on the machine. , And is provided with at least one feeding holder for accommodating electronic components to be operated, the receiving device is arranged on the machine, and at least one receiving holder for accommodating electronic components that has been operated is provided, and at least one row of operating devices is It is arranged on the machine and includes the first and second rows of working devices arranged in opposite directions. Each row of working devices uses the working device to perform preset operations on the electronic components. The conveying device includes a first moving unit, a second moving unit and The first transfer unit uses the first transfer device to transfer electronic components between the feeding device, the receiving device and the carrying unit. The second transfer unit is located above at least one row of operating devices and is provided There is a second shifter that moves along the first transfer path to transfer electronic components between at least one row of working devices and the carrying unit , The carrying unit is arranged between the first and second rows of working devices, and is provided with a carrier that moves along the second transfer path to carry electronic components between at least one row of working devices and the first and second moving units ; Through the use of consistent automated operations, and effectively reduce the component configuration of the conveying device and the transfer action sequence, to achieve the practical benefits of improving production efficiency and saving costs.
本發明之目的二,係提供一種電子元件作業設備,其中,載送單元係於同一第二移載路徑配置複數個載台,複數個載台同步位移至換料區,以供第一移料單元對複數個載台同步執行取放複數個電子元件作業,以有效縮減作動時序及供收料作業時間,達到提高生產效能之實用效益。The second objective of the present invention is to provide an electronic component operation equipment, wherein the carrying unit is configured with a plurality of stages on the same second transfer path, and the plurality of stages are synchronously moved to the refueling area for the first transfer The unit simultaneously executes the operation of picking and placing a plurality of electronic components on a plurality of stages, in order to effectively reduce the actuation sequence and the time of feeding and rewinding operations, and achieve the practical benefit of improving the production efficiency.
本發明之目的三,係提供一種電子元件作業設備,其中,輸送裝置係於複數排作業裝置上方配置複數排第二移料單元,載送單元係於同一第二移載路徑配置複數個載台,複數個載台分別位移至複數排作業裝置之側方,且位於複數排第二移料單元之下方,使得複數排第二移料單元同步對複數個載台執行取放料作業,以有效縮減作動時序及取放料作業時間,達到提高生產效能之實用效益。The third object of the present invention is to provide an electronic component working equipment, wherein the conveying device is arranged above the plural rows of working devices with plural rows of second material transfer units, and the carrying unit is arranged on the same second transfer path with plural stages. , The plural stages are respectively displaced to the side of the plural rows of operating devices, and are located below the plural rows of second material moving units, so that the plural rows of second material moving units synchronously perform the fetching and unloading operations on the plural stages to be effective Reduce the time sequence of actuation and the operation time of picking and unloading materials, so as to achieve the practical benefit of improving production efficiency.
本發明之目的四,係提供一種電子元件作業設備,其中,作業裝置係於一架置具裝配電性連接測試機之作業器,並以轉盤供第二移料單元移入電子元件,轉盤轉載電子元件至作業器下方,一電傳單元之電傳器係電性連接電子元件,使電子元件搭配作業器而執行測試作業,達到自動化測試而提高生產效能之實用效益。The fourth object of the present invention is to provide an electronic component working equipment, wherein the working device is mounted on a rack with a working device that is electrically connected to a testing machine, and a turntable is used for the second transfer unit to move the electronic components, and the turntable transfers the electronics. The components are placed under the operating device, and the telex of a telex unit is electrically connected to the electronic components, so that the electronic components can be matched with the operating device to perform test operations, achieving the practical benefits of automated testing and improving production efficiency.
為使 貴審查委員對本發明作更進一步之瞭解,茲舉一較佳實施例並配合圖式,詳述如後:In order to enable your reviewer to have a better understanding of the present invention, a preferred embodiment is given with the accompanying drawings. The details are as follows:
請參閱第1至5圖,本發明電子元件作業設備包含機台10
、供料裝置20、收料裝置30、至少一排作業裝置、輸送裝置50及中央控制裝置(圖未示出);該供料裝置20係裝配於機台10,並設有至少一容置待作業電子元件之供料容置器,於本實施例中,供料裝置20係裝配於機台10之前段部,並設有複數個為供料盤21之供料容置器,以容置待作業之電子元件;該收料裝置30係裝配於機台10,並設有至少一容置已作業電子元件之收料容置器,於本實施例中,收料裝置30係裝配於機台10之前段部,並設有複數個為收料盤31之收料容置器,以容置已作業之電子元件。Please refer to Figures 1 to 5, the electronic component operation equipment of the present invention includes a
至少一排作業裝置係位於機台10,並包含呈對向配置之第一、二列作業裝置,各作業裝置設有至少一作業器,以對電子元件執行預設作業,更進一步,作業器可為測試器或外觀檢查器等,以對電子元件執行電性測試作業、光感測試作業或外觀檢查作業等,於本實施例中,機台10之兩側係設置呈對向配置之第一、二列複數個作業裝置40A、40B、40C、40D
、40E、40F、40G、40H,並將前述複數個作業裝置40A、40B、40C、40D、40E、40F、40G、40H以兩兩配置為一排,以作業裝置40A為例,其包含作業單元、轉載單元及電傳單元,更進一步包含換位單元及檢知單元,該作業單元係設有具至少一第一通孔411之架置具41,於本實施例中,架置具41開設第一通孔411及第二通孔412
,並於第一通孔411的上方裝配一為測試器42之作業器,該測試器42係為積分球,並電性連接一測試機;該轉載單元係設有至少一轉載驅動源,以及至少一由該轉載驅動源驅動旋轉之轉盤,於本實施例中,轉載驅動源係為第一馬達431,第一馬達431驅動一位於架置具41下方之轉盤432旋轉作動,轉盤432設有至少一供承置電子元件之第一承置部件4321,於本實施例中,轉盤432係設有第一承置部件4321及第二承置部件4322,第一承置部件4321之底面開設有第一穿孔4323,第二承置部件4322之底面開設有第二穿孔4324;該電傳單元係設有至少一載具441,並由電傳驅動源驅動作第一方向(如Z方向)位移,更進一步,電傳驅動源可為壓缸、線性馬達或包含馬達及傳動組,於本實施例中,電傳驅動源係設有第二馬達442,並以第二馬達442驅動一為螺桿螺座組443之傳動組,螺桿螺座組443之螺座可供帶動載具441作Z方向位移,另於載具441上裝配至少一電傳器,電傳器係設有至少一電性接觸電子元件之傳輸件,於本實施例中,電傳器係於載具441上設有電性連接之電路板444及電傳座445,電路板444電性連接測試機,電傳座445係設有複數支為探針4451之傳輸件,以電性接觸電子元件之接點;該換位單元係設有至少一移動件451,以供載送電傳單元至作業器之下方,移動件451可採自動化或手動方式位移,於本實施例中,換位單元係於移動件451與固定板452之間設有滑軌組453,以手動方式使移動件451利用滑軌組453作第二方向(如X方向)位移,另於固定板452上設有支撐架454,支撐架454供裝配測試機,並設置至少一限位該移動件451向外位移之第一限位器,以及至少一限位該移動件451向內位移之第二限位器,於本實施例中,第一限位器係設有一由壓缸4551驅動作Z方向位移之第一限位件4552,以擋止或釋放移動件451向外位移,第二限位器可為獨立元件或成型於支撐架454,於本實施例中,第二限位器係於支撐架454之一端設有一為擋板之第二限位件4553,以擋止該移動件451向內位移,更進一步,換位單元係設有第三限位器,第三限位器係於移動件451開設有槽軌4554,以供穿置一第三限位件4555,第三限位件4555並插置於一卡掣座4556,以限制移動件451位移;該檢知單元係於架置具41之第二通孔412下方設置至少一具抽氣部件4611之貼接座461,以抽吸第一承置部件4321或第二承置部件4322所承置之電子元件,而可檢知電子元件是否平置擺放,以利後續測試作業而確保測試品質。At least one row of operating devices is located on the machine table 10 and includes first and second rows of operating devices in opposing configurations. Each operating device is provided with at least one operating device to perform preset operations on electronic components. Further, the operating device It can be a tester or an appearance inspector, etc., to perform electrical test operations, light-sensing test operations, or appearance inspection operations on electronic components. In this embodiment, the two sides of the
該輸送裝置50係裝配於機台10,包含第一移料單元51、第二移料單元及載送單元,第一移料單元51係設置至少一第一移料器,以於供料裝置20、收料裝置30及載送單元間移載電子元件,於本實施例中,第一移料單元51係於機台10之前段部設置第一載送驅動源511及第二載送驅動源512,第一載送驅動源511係驅動複數個第一移料器513作第一
、二、三方向(如Z-X-Y方向)位移,以於供料裝置20及載送單元間移載待作業之電子元件,第二載送驅動源512係驅動複數個第三移料器514作第一、二、三方向(如Z-X-Y方向)位移,以於收料裝置30及載送單元間移載已作業之電子元件;第二移料單元係位於至少一排作業裝置上方,並設有沿第一移載路徑位移之至少一第二移料器,以於載送單元及至少一排作業裝置間移載電子元件,第一移載路徑係呈第二方向,於本實施例中,輸送裝置50係於兩兩配置之4排作業裝置40A、40B、40C、40D、40E、40F
、40G、40H之上方配置4排第二移料單元52A、52B、52C、52D
,以第二移料單元52A為例,係於第一排之二作業裝置40A、40B上方之第一移載路徑設有呈X方向配置之第三載送驅動源521A,第三載送驅動源521A係驅動二個第二移料器522A沿第一移載路徑位移;該載送單元係位於對向設置之第一、二列作業裝置間,並設有沿第二移載路徑位移之至少一載台,以於至少一排作業裝置及第一、二移料單元間載送電子元件,第二移載路徑係呈第三方向(如Y方向),更進一步,載送單元係於第二移載路徑設有呈第三方向配置之第四載送驅動源,以驅動至少第一載台及第二載台於同一第二移載路徑作線性位移,第一載台及第二載台同步位移至換料區,並可分別位移至不同作業裝置處,於本實施例中,輸送裝置50係於4排對向設置之複數個作業裝置40A、40B、40C、40D、40E、40F、40G、40H之間設置4列載送單元53A、53B、53C、53D,各載送單元53A、53B、53C、53D之前段部並位於換料區,以載送單元53A為例,包含第四載送驅動源531A、第一載台532A及第二載台533A,第四載送驅動源531A係為線性馬達,並具有一呈Y方向配置之定子,以及複數個滑置於定子上之動子,第一載台532A係具有複數個供承置待作業電子元件之第一承槽,並裝配連結複數個動子,而沿第二移載路徑位移載送待作業之電子元件
,第二載台533A係具有複數個供承置待作業電子元件之第二承槽,並裝配連結於其他複數個動子,而沿同一第二移載路徑位移載送待作業之電子元件,然於本實施例中,二載送單元53A、53B係承載待作業之電子元件,另二載送單元53C、53D則承載已作業之電子元件,本發明可依作業所需,以同一載台承載待作業之電子元件及已作業之電子元件。The
請參閱第5、6圖,輸送裝置50之第一移料單元51係以第一載送驅動源511驅動複數個第一移料器513作Z-X-Y方向位移,以於供料裝置20之供料盤21分批取出複數個待作業之電子元件60,並移載至載送單元53A處,由於第四載送驅動源531A係驅動第一載台532A及第二載台533A同步沿第二移載路徑位移至換料區,使得第一移料單元51之複數個第一移料器513可同步對第一載台532A及第二載台533A進行移入複數個待作業電子元件60之入料作業,進而有效節省入料作業時間。Please refer to Figures 5 and 6, the first moving
請參閱第7圖,於第一載台532A及第二載台533A承載複數個待作業電子元件60後,第四載送驅動源531A係驅動第一載台532A沿第二移載路徑作Y方向位移至第一排之二作業裝置40A、40B間,並位於第二移料單元52A之下方,以及同步驅動第二載台533A沿同一第二移載路徑作Y方向位移至第三排之二作業裝置40E、40F間,並位於第二移料單元52C之下方;接著第二移料單元52A係以第三載送驅動源521A驅動二個第二移料器522A沿第一移載路徑作X方向位移至第一載台532A之上方,再作Z方向位移於第一載台532A取出待作業之電子元件60,而第二移料單元52C則以第三載送驅動源521C驅動二個第二移料器522C沿第一移載路徑作X方向位移至第二載台533A之上方,再作Z方向位移於第二載台533A取出待作業之電子元件60;因此,第四載送驅動源531A係驅動第一載台532A及第二載台533A沿同一第二移載路徑分別位移至第二移料單元52A及第二移料單元52C而供料,以有效縮減供料作業時間,進而提高生產效能。Please refer to Figure 7. After the
請參閱第8、9圖,第一載台532A及第二載台533A再同步作Y方向位移而分別位於第二移料單元52B及第二移料單元52D之下方以供應待作業電子元件60,第二移料單元52A之第二移料器522A及第二移料單元52C之第二移料器522C則分別將電子元件60移載至作業裝置40A、40E,以作業裝置40A為例,第二移料單元52A之第二移料器522A將待作業之電子元件60移入轉盤432之第二承置部件4322,由於轉盤432之第一承置部件4321承置已作業之電子元件61,第一馬達431驅動轉盤432旋轉作動,令轉盤432將待作業之電子元件60移載對位於架置具41之第一通孔411,以及將已作業之電子元件61移載對位於架置具41之第二通孔412,該電傳機構係以第二馬達442驅動螺桿螺座組443之螺桿,經螺桿螺座組443之螺座帶動載具441及其上之電路板444及電傳座445作Z方向向上位移,令電傳座445之探針4451電性接觸電子元件60之接點而供電,並頂升電子元件60貼置於架置具41之底面,且使電子元件60之下半部保持位於第二承置部件4322內,進而使電子元件60之發光體經由第一通孔411而對測試器42之內部投射光線,測試器42於接收光線後,即傳輸一訊號至測試機,由測試機判別電子元件60之發光品質。Please refer to Figures 8 and 9, the
請參閱第10圖, 載送單元53C之第四載送驅動源531C即驅動第一載台532C沿第二移載路徑作Y方向位移至第一排之二作業裝置40A、40B間,並位於第二移料單元52A之下方,以及同步驅動第二載台533C沿同一第二移載路徑作Y方向位移至第三排之二作業裝置40E、40F間,並位於第二移料單元52C之下方;由於第二移料單元52A之二第二移料器522A已分別於作業裝置40A、40B取出已作業之電子元件61,第三載送驅動源521A即可驅動二個第二移料器522A沿第一移載路徑作X方向位移至第一載台532C之上方,再作Z方向位移將二已作業之電子元件61移入第一載台532C收置,第二移料單元52C亦可將二作業裝置40E、40F之已作業電子元件61移入第二載台533C收置;因此,第四載送驅動源531C可驅動第一載台532C 及第二載台533C沿同一第二移載路徑分別位移至第二移料單元52A及第二移料單元52C而收料,以有效縮減收料作業時間,進而提高生產效能。Please refer to Figure 10, the fourth
請參閱第11圖,於第一載台532C及第二載台533C承載複數個已作業之電子元件61後,第四載送驅動源531C係驅動第一載台532C及第二載台533C沿同一第二移載路徑而同步位移至換料區,第一移料單元51之第二載送驅動源512即驅動複數個第三移料器514作Z-X-Y方向位移,以於載送單元53C之第一載台532C及第二載台533C同步取出複數個已作業之電子元件61,並依據測試結果,而移載至收料裝置30之收料盤31分類收置;該中央控制裝置係用以控制及整合各裝置作動,以執行自動化作業,達到提升作業效能之實用效益。Please refer to Figure 11, after the
10:機台 20:供料裝置 21:供料盤 30:收料裝置 31:收料盤 40A、40B、40C、40D、40E、40F、40G、40H:作業裝置 41:架置具 411:第一通孔 412:第二通孔 42:測試器 431:第一馬達 432:轉盤 4321:第一承置部件 4322:第二承置部件 4323:第一穿孔 4324:第二穿孔 441:載具 442:第二馬達 443:螺桿螺座組 444:電路板 445:電傳座 4451:探針 451:移動件 452:固定板 453:滑軌組 454:支撐架 4551:壓缸 4552:第一限位件 4553:第二限位件 4554:槽軌 4555:第三限位件 4556:卡掣座 461:貼接座 4611:抽氣部件 50:輸送裝置 51:第一移料單元 511:第一載送驅動源 512:第二載送驅動源 513:第一移料器 514:第三移料器 52A、52B、52C、52D:第二移料單元 521A、521C:第三載送驅動源 522A、522C:第二移料器 53A、53B、53C、53D:載送單元 531A、531C:第四載送驅動源 532A、532C:第一載台 533A、533C:第二載台 60、61:電子元件10: Machine 20: Feeding device 21: supply tray 30: Receiving device 31: Receiving tray 40A, 40B, 40C, 40D, 40E, 40F, 40G, 40H: working device 41: Mounting Tools 411: first through hole 412: second through hole 42: Tester 431: First Motor 432: turntable 4321: The first bearing component 4322: The second bearing part 4323: first piercing 4324: second piercing 441: Vehicle 442: second motor 443: Screw seat group 444: circuit board 445: Telex Block 4451: Probe 451: Moving Parts 452: fixed plate 453: Slide Rail Group 454: support frame 4551: Cylinder 4552: The first limit piece 4553: second limit piece 4554: groove track 4555: The third limit piece 4556: Card switch 461: Sticking Block 4611: Exhaust parts 50: Conveying device 51: The first moving unit 511: The first carrier drive source 512: Second carrier drive source 513: first shifter 514: Third Shifter 52A, 52B, 52C, 52D: the second moving unit 521A, 521C: third carrier drive source 522A, 522C: second shifter 53A, 53B, 53C, 53D: carrying unit 531A, 531C: Fourth carrier drive source 532A, 532C: the first stage 533A, 533C: second stage 60, 61: electronic components
第1圖:本發明作業設備之各裝置配置圖。 第2圖:本發明作業裝置之示意圖。 第3圖:係第2圖之A、B局部放大示意圖。 第4圖:係作業裝置之局部示意圖。 第5圖:係輸送裝置之局部示意圖。 第6圖:本發明之使用示意圖(一)。 第7圖:本發明之使用示意圖(二)。 第8圖:本發明之使用示意圖(三)。 第9圖:本發明之使用示意圖(四)。 第10圖:本發明之使用示意圖(五)。 第11圖:本發明之使用示意圖(六)。Figure 1: The configuration diagram of each device of the work equipment of the present invention. Figure 2: Schematic diagram of the working device of the present invention. Figure 3: Partial enlarged schematic diagram of A and B in Figure 2. Figure 4: A partial schematic diagram of the operating device. Figure 5: A partial schematic diagram of the conveying device. Figure 6: Schematic diagram of the use of the present invention (1). Figure 7: Schematic diagram of the use of the present invention (2). Figure 8: Schematic diagram of the use of the present invention (3). Figure 9: Schematic diagram of the use of the present invention (4). Figure 10: Schematic diagram of the use of the present invention (5). Figure 11: Schematic diagram of the use of the present invention (6).
10:機台 10: Machine
20:供料裝置 20: Feeding device
21:供料盤 21: supply tray
30:收料裝置 30: Receiving device
31:收料盤 31: Receiving tray
40A、40B、40C、40D、40E、40F、40G、40H:作業裝置 40A, 40B, 40C, 40D, 40E, 40F, 40G, 40H: working device
50:輸送裝置 50: Conveying device
51:第一移料單元 51: The first moving unit
511:第一載送驅動源 511: The first carrier drive source
512:第二載送驅動源 512: Second carrier drive source
513:第一移料器 513: first shifter
514:第三移料器 514: Third Shifter
52A、52B、52C、52D:第二移料單元 52A, 52B, 52C, 52D: the second moving unit
521A:第三載送驅動源 521A: Third carrier drive source
522A:第二移料器 522A: Second shifter
53A、53B、53C、53D:載送單元 53A, 53B, 53C, 53D: carrying unit
531A:第四載送驅動源 531A: Fourth carrier drive source
532A:第一載台 532A: First stage
533A:第二載台 533A: second stage
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