TW202046824A - El method of manufacturing flexible organic electro luminescence display - Google Patents

El method of manufacturing flexible organic electro luminescence display Download PDF

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Publication number
TW202046824A
TW202046824A TW108131803A TW108131803A TW202046824A TW 202046824 A TW202046824 A TW 202046824A TW 108131803 A TW108131803 A TW 108131803A TW 108131803 A TW108131803 A TW 108131803A TW 202046824 A TW202046824 A TW 202046824A
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glass layer
substrate
resin layer
layer
build
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TW108131803A
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Chinese (zh)
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池田剛史
高松生芳
山本幸司
崔東光
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日商三星鑽石工業股份有限公司
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00Electroluminescent light sources
    • H05B33/10Apparatus or processes specially adapted to the manufacture of electroluminescent light sources
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00Electroluminescent light sources
    • H05B33/12Light sources with substantially two-dimensional radiating surfaces
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/851Division of substrate
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K77/00Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
    • H10K77/10Substrates, e.g. flexible substrates
    • H10K77/111Flexible substrates
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K2102/00Constructional details relating to the organic devices covered by this subclass
    • H10K2102/301Details of OLEDs
    • H10K2102/311Flexible OLED
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/549Organic PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Electroluminescent Light Sources (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)
  • Laser Beam Processing (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

Provided is a manufacturing method of a flexible organic electroluminescence (EL) display in which the quality of a resin layer peeled from a glass layer is difficult to deteriorate. The manufacturing method of the flexible organic EL display includes a cutting step of cutting out the unit laminated substrate (70) of a predetermined size from a laminated substrate (60) on which the glass layer (61) and the resin layer (62) are laminated. In the cutting process, the glass layer (61) is cut so that the cut surface (66) of the glass layer (61) of the unit laminated substrate (70) is located outside the cut surface (67) of the resin layer (62).

Description

可撓性有機電激發光顯示器的製造方法 Manufacturing method of flexible organic electroluminescent display

本發明係有關一種可撓性有機電激發光顯示器的製造方法。 The invention relates to a manufacturing method of a flexible organic electroluminescent display.

有機電激發光(electro luminescence;EL)顯示器係具備積層有發光層、電極以及基板之發光裝置。於可撓性有機EL顯示器中,可撓性基板係被使用來作為基板。於可撓性有機EL顯示器的製造步驟中,在玻璃層上係形成有樹脂層,且在樹脂層上係形成有發光層等(例如發明專利文獻1)。 Organic electroluminescence (EL) displays are equipped with light-emitting devices in which light-emitting layers, electrodes, and substrates are laminated. In a flexible organic EL display, a flexible substrate is used as the substrate. In the manufacturing process of a flexible organic EL display, a resin layer is formed on a glass layer, and a light emitting layer etc. are formed on a resin layer (for example, invention patent document 1).

[先前技術文獻][Prior Technical Literature] [發明專利文獻][Invention Patent Literature]

[發明專利文獻1] 日本再公表特許WO2011/030716號公報。 [Invention Patent Document 1] Japan Republished Table Patent WO2011/030716 gazette.

於可撓性有機EL顯示器的製造步驟中,形成有發光層等樹脂層與玻璃層會被剝離。剝離的方法係例如雷射剝離(laser liftoff)。雷射對於照射對象 的照射狀態,會有影響到被剝離的樹脂層之品質的情況。 In the manufacturing process of the flexible organic EL display, the resin layer and the glass layer formed with the light emitting layer etc. are peeled off. The peeling method is, for example, laser liftoff. Laser for irradiated object The irradiated state may affect the quality of the peeled resin layer.

本發明的目的係提供一種從玻璃層剝離的樹脂層之品質不易降低的可撓性有機EL顯示器的製造方法。 The object of the present invention is to provide a method for manufacturing a flexible organic EL display in which the quality of the resin layer peeled from the glass layer is not easily degraded.

關於本發明之可撓性有機EL顯示器的製造方法係包括自積層有玻璃層及樹脂層的積層基板中裁切出預定尺寸的單位積層基板的裁切步驟,且於該裁切步驟中,係以該單位積層基板的該玻璃層之裁切面相對於該樹脂層的裁切面係位於外側的方式裁切玻璃層。 The method for manufacturing a flexible organic EL display of the present invention includes a cutting step of cutting a unit laminate substrate of a predetermined size from a laminate substrate on which a glass layer and a resin layer are laminated, and in the cutting step, The glass layer is cut so that the cut surface of the glass layer of the unit build-up substrate is located on the outer side with respect to the cut surface of the resin layer.

在此製造方法中,雷射係不受玻璃層的裁切面之影響而被照射至樹脂層。由於樹脂層被雷射適當地照射,因此從玻璃層剝離的樹脂層之品質不易降低。 In this manufacturing method, the laser system is irradiated to the resin layer without being affected by the cut surface of the glass layer. Since the resin layer is properly irradiated by the laser, the quality of the resin layer peeled from the glass layer is not easily degraded.

在該可撓性有機EL顯示器的製造方法之一示例中,該玻璃層係包括形成有該樹脂層的第1平面以及與該第1平面成對的第2平面,且於該裁切步驟中,係以形成使該玻璃層的寬度隨著由該第2平面朝向該第1平面呈現漸窄的裁切面之方式裁切該玻璃層。 In an example of the manufacturing method of the flexible organic EL display, the glass layer includes a first plane on which the resin layer is formed and a second plane paired with the first plane, and in the cutting step , The glass layer is cut in such a way that the width of the glass layer becomes narrower as the width of the glass layer becomes narrower from the second plane toward the first plane.

即使是在意圖形成相對於垂直面呈平行的裁切面而裁切玻璃層的情況下,亦有因製造誤差而使裁切面相對於垂直面呈傾斜之情事。要正確地管理此類裁切面的形成實為不易。在上述製造方法中,係為了形成傾斜的裁切面而裁切玻璃層之故,即使考量製造誤差的影響,亦不易形成與所欲方 向呈不同方向傾斜之裁切面。 Even in the case of cutting the glass layer with the intention of forming a cutting surface parallel to the vertical surface, the cutting surface may be inclined with respect to the vertical surface due to manufacturing errors. It is not easy to properly manage the formation of such cut surfaces. In the above-mentioned manufacturing method, the glass layer is cut in order to form an inclined cutting surface. Even considering the influence of manufacturing errors, it is not easy to form the desired method. Cutting surface inclined in different directions.

在該可撓性有機EL顯示器的製造方法之一示例中,於該裁切步驟中,係以形成使該玻璃層的寬度隨著由該第2平面朝向該第1平面呈現漸窄的刻劃道(scribing line)之方式刻劃該玻璃層,且折斷(break)經刻劃的該玻璃層。 In an example of the manufacturing method of the flexible organic EL display, in the cutting step, it is formed so that the width of the glass layer becomes narrower as the width of the glass layer goes from the second plane to the first plane. The glass layer is scribed in a scribing line, and the scribed glass layer is broken.

於該製造方法中,可有效地形成相對於樹脂層之裁切面係位於外側之玻璃層的裁切面。 In this manufacturing method, the cut surface of the glass layer located outside with respect to the cut surface of the resin layer can be effectively formed.

在該可撓性有機EL顯示器的製造方法之一示例中,於該裁切步驟中,係使用具有相對於旋轉中心表面呈非對稱形狀之刀刃部的刻劃輪(scribing wheel)刻劃該玻璃層。 In an example of the manufacturing method of the flexible organic EL display, in the cutting step, a scribing wheel having a blade portion having an asymmetrical shape with respect to the center of rotation surface is used to scribe the glass Floor.

於該製造方法中,相對於垂直面呈傾斜的玻璃層之裁切面的形狀係藉由刀刃部的形狀而被界定,使得玻璃層可輕易地被裁切。 In this manufacturing method, the shape of the cutting surface of the glass layer inclined with respect to the vertical plane is defined by the shape of the blade portion, so that the glass layer can be easily cut.

在該可撓性有機EL顯示器的製造方法之一示例中,進一步包括剝離步驟,該剝離步驟係藉由雷射剝離(laser liftoff)而將該單位積層基板之該玻璃層與該樹脂層進行剝離。 In an example of the manufacturing method of the flexible organic EL display, the method further includes a peeling step of peeling the glass layer and the resin layer of the unit multi-layer substrate by laser liftoff .

藉由此製造方法,係可有效地剝離樹脂層與玻璃層。 With this manufacturing method, the resin layer and the glass layer can be effectively peeled off.

在該可撓性有機EL顯示器的製造方法之一示例中,於該裁切步驟中,係具備複數個該積層基板,該複數個積層基板包括積層有第1玻璃層與第1樹脂層之第1積層基板,以及積層有第2玻璃層與第2樹脂層之第2積層基 板,且自以該第1樹脂層與該第2樹脂層呈對向之方式所積層的多層積層基板中裁切出單位積層基板。 In an example of the manufacturing method of the flexible organic EL display, in the cutting step, a plurality of the laminated substrates are provided, and the plurality of laminated substrates includes a first glass layer and a first resin layer laminated 1 Multilayer substrate, and 2nd layer substrate with 2nd glass layer and 2nd resin layer Board, and cut out a unit build-up substrate from a multi-layer build-up substrate layered so that the first resin layer and the second resin layer face each other.

於此製造方法中,既使在作為裁切出單位積層基板的來源之積層基板為多層積層基板的情況下,雷射亦不受到玻璃層之裁切面的影響而被照射至樹脂層,而使從玻璃層剝離的樹脂層之品質不易降低。 In this manufacturing method, even when the build-up substrate from which the unit build-up substrate is cut is a multi-layer build-up substrate, the laser is not affected by the cut surface of the glass layer and is irradiated to the resin layer. The quality of the resin layer peeled from the glass layer is not easily degraded.

藉由本發明,係使從玻璃層剝離的樹脂層之品質不易降低。 With the present invention, the quality of the resin layer peeled from the glass layer is not easily degraded.

10‧‧‧多層積層基板 10‧‧‧Multi-layer laminated substrate

10A‧‧‧外周表面 10A‧‧‧Outer peripheral surface

11‧‧‧第1積層基板 11‧‧‧The first build-up substrate

11A‧‧‧第1玻璃層 11A‧‧‧The first glass layer

11B‧‧‧第1樹脂層 11B‧‧‧The first resin layer

12‧‧‧第2積層基板 12‧‧‧The second build-up substrate

12A‧‧‧第2玻璃層 12A‧‧‧The second glass layer

12B‧‧‧第2樹脂層 12B‧‧‧The second resin layer

13、68‧‧‧導電層 13, 68‧‧‧Conductive layer

14A‧‧‧第1玻璃層的第1平面 14A‧‧‧The first plane of the first glass layer

14B‧‧‧第1玻璃層的第2平面 14B‧‧‧The second plane of the first glass layer

15A‧‧‧第2玻璃層的第1平面 15A‧‧‧The first plane of the second glass layer

15B‧‧‧第2玻璃層的第2平面 15B‧‧‧The second plane of the second glass layer

16、17‧‧‧裁切預定部 16,17‧‧‧Cutting reservation department

20、70‧‧‧單位積層基板 20、70‧‧‧Unit multilayer substrate

23A‧‧‧第1玻璃層的裁切面 23A‧‧‧Cutting surface of the first glass layer

23B‧‧‧第1樹脂層的裁切面 23B‧‧‧The cutting surface of the first resin layer

24A‧‧‧第2玻璃層的裁切面 24A‧‧‧Cut surface of the second glass layer

24B‧‧‧第2樹脂層的裁切面 24B‧‧‧Cut surface of the second resin layer

30、30A‧‧‧雷射加工裝置 30, 30A‧‧‧Laser processing device

31、31A‧‧‧雷射裝置 31、31A‧‧‧Laser device

32‧‧‧機械驅動系統 32‧‧‧Mechanical Drive System

33‧‧‧第1控制部 33‧‧‧First Control Unit

34‧‧‧雷射震盪器 34‧‧‧Laser oscillator

34A‧‧‧第1雷射震盪器 34A‧‧‧The first laser oscillator

34B‧‧‧第2雷射震盪器 34B‧‧‧Second laser oscillator

35‧‧‧傳送光學系統 35‧‧‧Transmission optical system

36‧‧‧底座 36‧‧‧Base

37‧‧‧加工檯 37‧‧‧Processing table

38‧‧‧移動裝置 38‧‧‧Mobile device

40‧‧‧刻劃加工裝置 40‧‧‧Scribing processing device

41‧‧‧加工裝置 41‧‧‧Processing device

42‧‧‧搬運裝置 42‧‧‧Transporting device

43‧‧‧第2控制部 43‧‧‧Second Control Department

44‧‧‧一對軌道 44‧‧‧A pair of rails

45‧‧‧桌檯 45‧‧‧table

46‧‧‧直行驅動裝置 46‧‧‧Straight drive

47‧‧‧旋轉裝置 47‧‧‧Rotating device

48‧‧‧橫向驅動裝置 48‧‧‧Horizontal drive

49‧‧‧縱向驅動裝置 49‧‧‧Longitudinal drive

50、50A、50B‧‧‧刻劃輪 50、50A、50B‧‧‧Scribing wheel

51‧‧‧本體部 51‧‧‧Main body

52‧‧‧刀刃部 52‧‧‧Blade

52A‧‧‧第1斜面 52A‧‧‧The first slope

52B‧‧‧第2斜面 52B‧‧‧Second slope

53‧‧‧插入孔 53‧‧‧Insert hole

60‧‧‧積層基板 60‧‧‧Laminate substrate

61‧‧‧玻璃層 61‧‧‧Glass layer

62‧‧‧樹脂層 62‧‧‧Resin layer

63A‧‧‧第1平面 63A‧‧‧First plane

63B‧‧‧第2平面 63B‧‧‧Second plane

64A‧‧‧玻璃層的裁切預定部 64A‧‧‧Cutting scheduled part of glass layer

64B‧‧‧樹脂層的裁切預定部 64B‧‧‧Cutting scheduled part of resin layer

66‧‧‧玻璃層的裁切面 66‧‧‧Cutting surface of glass layer

67‧‧‧樹脂層的裁切面 67‧‧‧Cutting surface of resin layer

80‧‧‧抽吸機構 80‧‧‧Suction mechanism

C‧‧‧中心軸 C‧‧‧Central axis

DT、T‧‧‧厚度方向 DT, T‧‧‧Thickness direction

L1‧‧‧線段 L1‧‧‧Line segment

LS‧‧‧雷射加工 LS‧‧‧laser processing

RC‧‧‧旋轉中心表面 RC‧‧‧Rotation center surface

SC‧‧‧刻劃加工 SC‧‧‧Scribing

SD‧‧‧黏著層 SD‧‧‧Adhesive layer

W‧‧‧寬度方向 W‧‧‧Width direction

WD‧‧‧玻璃層的寬度 WD‧‧‧The width of the glass layer

WD1‧‧‧第1玻璃層的寬度 WD1‧‧‧The width of the first glass layer

WD2‧‧‧第2玻璃層的寬度 WD2‧‧‧The width of the second glass layer

X‧‧‧X軸方向 X‧‧‧X axis direction

Y‧‧‧Y軸方向 Y‧‧‧Y axis direction

Z‧‧‧Z軸方向 Z‧‧‧Z axis direction

θ1‧‧‧第1角度 θ1‧‧‧The first angle

θ2‧‧‧第2角度 θ 2 ‧‧‧The second angle

圖1係顯示有關於實施態樣1的製造方法之多層積層基板的剖面圖。 FIG. 1 is a cross-sectional view of a multilayer build-up substrate related to the manufacturing method of Embodiment 1. FIG.

圖2係顯示圖1的多層積層基板的俯視圖。 Fig. 2 is a plan view showing the multilayer build-up substrate of Fig. 1.

圖3係顯示雷射加工裝置的構成之示意圖。 Fig. 3 is a schematic diagram showing the structure of the laser processing device.

圖4係顯示刻劃加工裝置的構成之示意圖。 Fig. 4 is a schematic diagram showing the structure of the scribing processing device.

圖5係顯示刻劃輪的剖面圖。 Figure 5 shows a cross-sectional view of the scoring wheel.

圖6係顯示實施態樣1的製造方法之流程圖。 FIG. 6 is a flowchart showing the manufacturing method of Embodiment 1. FIG.

圖7係顯示後段加工步驟的加工順序與加工種類的關係圖。 Figure 7 is a diagram showing the relationship between the processing sequence and the processing type of the subsequent processing steps.

圖8係顯示雷射加工裝置的構成之示意圖。 Fig. 8 is a schematic diagram showing the structure of the laser processing device.

圖9係顯示單位積層基板之一示例的剖面圖。 Fig. 9 is a cross-sectional view showing an example of a unit multilayer substrate.

圖10係顯示剝離步驟之一示例的圖式。 Fig. 10 is a diagram showing an example of the peeling step.

圖11係顯示有關於實施態樣2的製造方法之多層積層基板的剖面圖。 FIG. 11 is a cross-sectional view of a multilayer build-up substrate related to the manufacturing method of the second embodiment.

圖12係顯示實施態樣2的製造方法之流程圖。 FIG. 12 is a flowchart showing the manufacturing method of Embodiment 2.

圖13係顯示裁切步驟的加工順序與加工種類的關係圖。 Fig. 13 is a diagram showing the relationship between the processing sequence of the cutting step and the processing type.

圖14係顯示剝離步驟之一示例的圖式。 Fig. 14 is a diagram showing an example of the peeling step.

圖15係顯示有關於變形例之製造方法的多層積層基板的剖面圖。 FIG. 15 is a cross-sectional view showing a multilayer build-up substrate related to a manufacturing method of a modification example.

(實施態樣1) (Implementation aspect 1)

參照圖式來說明有關於可撓性有機EL顯示器的製造方法。可撓性有機EL顯示器係使用在固定型(stationary)的裝置以及可攜式裝置等。固定型的裝置之一示例係個人電腦(personal computer)以及電視機(television)。可攜式裝置之一示例係手持終端機(handheld terminal)、隨身電腦(wearable computer)以及筆記型個人電腦。手持終端機之一示例係智慧型手機(smart phone)、平板電腦(tablet)以及可攜式遊戲機。隨身電腦之一示例係頭戴式顯示器(head-mounted display)以及智慧型手錶(smart watch)。 The method for manufacturing a flexible organic EL display will be described with reference to the drawings. Flexible organic EL displays are used in stationary devices and portable devices. Examples of stationary devices are personal computers and televisions. Examples of portable devices are handheld terminals, wearable computers, and notebook personal computers. Examples of handheld terminals are smart phones, tablets, and portable game consoles. Examples of portable computers are head-mounted displays and smart watches.

可撓性有機EL顯示器係具有發光層、電極,以及積層有基板之發光裝置、從一側覆蓋發光裝置之第1保護膜、從另一側覆蓋發光裝置的第2保護膜。第1保護膜及第2保護膜係各自使用例如PET(polyethylene terephthalate;聚對苯二甲酸乙二酯)。此外,亦可省略第1保護膜或第2保護膜之一者。在發光裝置的製造步驟中,係自圖1所示的一片多層積層基板10製造複數個發光裝置。 The flexible organic EL display has a light-emitting layer, electrodes, and a light-emitting device laminated with a substrate, a first protective film covering the light-emitting device from one side, and a second protective film covering the light-emitting device from the other side. For each of the first protective film and the second protective film, PET (polyethylene terephthalate; polyethylene terephthalate) is used. In addition, one of the first protective film or the second protective film may be omitted. In the manufacturing step of the light-emitting device, a plurality of light-emitting devices are manufactured from a single multilayer build-up substrate 10 shown in FIG. 1.

多層積層基板10係在可撓性有機EL顯示器的製造之中途階段被製造。 多層積層基板10係具有積層有第1玻璃層11A及第1樹脂層11B之第1積層基板11,以及積層有第2玻璃層12A及第2樹脂層12B之第2積層基板12。多層積層基板10係以第1樹脂層11B與第2樹脂層12B呈對向的方式而積層第1積層基板11與第2積層基板12所構成。多層積層基板10還具有導電層13。導電層13係形成在例如第1積層基板11的第1樹脂層11B上。導電層13係夾在第1樹脂層11B與第2樹脂層12B之間。導電層13係形成有OLED(Organic Light Emitting Diode;有機發光二極體)、TFT(Thin Film Transistor;薄膜電晶體)等電子裝置用構件。第1樹脂層11B、導電層13以及第2樹脂層12B係構成發光裝置。 The multilayer build-up substrate 10 is manufactured in the middle of the manufacturing of the flexible organic EL display. The multilayer laminated substrate 10 has a first laminated substrate 11 on which a first glass layer 11A and a first resin layer 11B are laminated, and a second laminated substrate 12 on which a second glass layer 12A and a second resin layer 12B are laminated. The multilayer build-up substrate 10 is formed by stacking a first build-up substrate 11 and a second build-up substrate 12 such that the first resin layer 11B and the second resin layer 12B face each other. The multilayer build-up substrate 10 further has a conductive layer 13. The conductive layer 13 is formed, for example, on the first resin layer 11B of the first build-up substrate 11. The conductive layer 13 is sandwiched between the first resin layer 11B and the second resin layer 12B. The conductive layer 13 is formed with components for electronic devices such as OLED (Organic Light Emitting Diode) and TFT (Thin Film Transistor). The first resin layer 11B, the conductive layer 13 and the second resin layer 12B constitute a light emitting device.

第1積層基板11的第1玻璃層11A與第2積層基板12的第2玻璃層12A係使用相同的材料,並形成相同的尺寸。雖然未特別限定第1玻璃層11A及第2玻璃層12A的組成,但可使用例如含鹼金屬氧化物之玻璃,或是無鹼玻璃等各種組成的玻璃。含鹼金屬氧化物之玻璃的一示例係鈉鈣玻璃(soda-lime glass)。於本實施態樣中,第1玻璃層11A以及第2玻璃層12A係使用無鹼玻璃。雖然未特別限定第1玻璃層11A以及第2玻璃層12A各自的厚度,但較佳地係例如約0.5mm。第1玻璃層11A係具有形成有第1樹脂層11B之第1平面14A,以及與第1平面14A成對的第2平面14B。第2玻璃層12A係具有形成有第2樹脂層12B之第1平面15A,以及與第1平面15A成對的第2平面15B。 The first glass layer 11A of the first build-up substrate 11 and the second glass layer 12A of the second build-up substrate 12 use the same material and have the same size. Although the composition of the first glass layer 11A and the second glass layer 12A is not particularly limited, for example, glasses of various compositions such as alkali metal oxide-containing glass or alkali-free glass can be used. An example of alkali metal oxide-containing glass is soda-lime glass. In this embodiment, the first glass layer 11A and the second glass layer 12A use alkali-free glass. Although the thickness of each of the first glass layer 11A and the second glass layer 12A is not particularly limited, it is preferably about 0.5 mm, for example. The first glass layer 11A has a first flat surface 14A on which the first resin layer 11B is formed, and a second flat surface 14B paired with the first flat surface 14A. The second glass layer 12A has a first flat surface 15A on which a second resin layer 12B is formed, and a second flat surface 15B paired with the first flat surface 15A.

第1積層基板11的第1樹脂層11B與第2積層基板12的第2樹脂層12B係使用相同的材料,並形成相同的尺寸。雖然未特別限定第1樹脂層11B及第2樹 脂層12B的組成,但可使用例如聚醯亞胺(polyimide;PI)。雖然未特別限定第1樹脂層11B以及第2樹脂層12B各自的厚度,但較佳地係在例如10μm以上30μm以下的範圍。 The first resin layer 11B of the first build-up substrate 11 and the second resin layer 12B of the second build-up substrate 12 use the same material and have the same size. Although the first resin layer 11B and the second tree are not particularly limited The composition of the lipid layer 12B, but for example, polyimide (PI) can be used. Although the thickness of each of the first resin layer 11B and the second resin layer 12B is not particularly limited, it is preferably in the range of, for example, 10 μm or more and 30 μm or less.

圖2係顯示多層積層基板10的俯視圖。 FIG. 2 is a plan view showing the multilayer build-up substrate 10.

藉由沿著圖2的虛線所表示的裁切預定部16及17而將多層積層基板10裁切成格子狀,以形成單位積層基板20。單位積層基板20的俯視之尺寸係相當於在俯視時被事先決定之發光裝置的尺寸。 The multi-layer build-up substrate 10 is cut into a lattice shape by cutting along the planned cutting portions 16 and 17 indicated by the broken line in FIG. 2 to form the unit build-up substrate 20. The size of the unit build-up substrate 20 in plan view corresponds to the size of the light emitting device determined in advance in plan view.

在多層積層基板10的裁切上,係使用雷射加工裝置及刻劃加工裝置的至少一者。圖3係顯示雷射加工裝置的構成之一示例,圖4係顯示刻劃加工裝置的構成之一示例。在圖3及圖4中,X軸方向、Y軸方向及Z軸方向係界定成如圖3及圖4所示。此外,在第1積層基板11及第2積層基板12的裁切中,亦可使用刻劃加工裝置(圖示略)。 For cutting the multilayer build-up substrate 10, at least one of a laser processing device and a scribing processing device is used. FIG. 3 shows an example of the configuration of the laser processing device, and FIG. 4 shows an example of the configuration of the scribing processing device. In FIGS. 3 and 4, the X-axis direction, the Y-axis direction, and the Z-axis direction are defined as shown in FIGS. 3 and 4. In addition, in cutting the first build-up substrate 11 and the second build-up substrate 12, a scribing processing device (not shown in the figure) may be used.

如圖3所示,雷射加工裝置30係具備用以裁切多層積層基板10之雷射裝置31、用以使多層積層基板10相對於雷射裝置31移動之機械驅動系統32、以及控制雷射裝置31及機械驅動系統32之第1控制部33。 As shown in FIG. 3, the laser processing device 30 is provided with a laser device 31 for cutting the multilayer build-up substrate 10, a mechanical drive system 32 for moving the multilayer build-up substrate 10 relative to the laser device 31, and a control laser The first control unit 33 of the injection device 31 and the mechanical drive system 32.

雷射裝置31係可對多層積層基板10之第1樹脂層11B及第2樹脂層12B,以及第1玻璃層11A及第2玻璃層12A之至少一者加工。雷射裝置31係具有用以使雷射光照射至多層積層基板10之雷射震盪器34,以及將雷射光傳送至 機械驅動系統32之傳送光學系統35。雷射震盪器34係例如UV(ultra violet;紫外線)雷射或CO2(二氧化碳)雷射。在雷射加工裝置30對第1樹脂層11B及第2樹脂層12B加工的情況下,雷射震盪器34係UV雷射。在雷射加工裝置30對第1玻璃層11A及第2玻璃層12A加工的情況下,雷射震盪器34係CO2雷射或UV雷射。傳送光學系統35係包括例如聚光透鏡(condensing lens)、複數個反射鏡(mirror)、稜鏡(prism)、擴束器(beam expander)等。又,傳送光學系統35係具有例如用以使內建(built-in)雷射震盪器34之雷射照射頭(laser irradiation head)向X軸方向移動之X軸方向移動機構。由雷射震盪器34照射之雷射光係經由傳送光學系統35朝向多層積層基板10照射。 The laser device 31 can process at least one of the first resin layer 11B and the second resin layer 12B, and the first glass layer 11A and the second glass layer 12A of the multilayer build-up substrate 10. The laser device 31 has a laser oscillator 34 for irradiating laser light to the multilayer laminate substrate 10 and a transmission optical system 35 for transmitting the laser light to the mechanical drive system 32. The laser oscillator 34 is, for example, a UV (ultra violet; ultraviolet) laser or a CO 2 (carbon dioxide) laser. When the laser processing device 30 processes the first resin layer 11B and the second resin layer 12B, the laser oscillator 34 is a UV laser. When the laser processing device 30 processes the first glass layer 11A and the second glass layer 12A, the laser oscillator 34 is a CO 2 laser or a UV laser. The transmission optical system 35 includes, for example, a condensing lens, a plurality of mirrors, a prism, a beam expander, and the like. In addition, the transmission optical system 35 has, for example, an X-axis direction moving mechanism for moving a laser irradiation head with a built-in laser oscillator 34 in the X-axis direction. The laser light irradiated by the laser oscillator 34 is irradiated toward the multilayer build-up substrate 10 via the transmission optical system 35.

機械驅動系統32係與雷射裝置31於Z軸方向呈對向而配置。機械驅動系統32係包括底座36、加工檯37以及移動裝置38。在加工檯37上係載置有多層積層基板10。移動裝置38係使加工檯37相對於底座36向水平方向(X軸方向及Y軸方向)移動。移動裝置38係具有導軌(guide rail)、移動檯、馬達等已知的機構。 The mechanical drive system 32 is arranged opposite to the laser device 31 in the Z-axis direction. The mechanical drive system 32 includes a base 36, a processing table 37 and a moving device 38. The multi-layer build-up substrate 10 is placed on the processing table 37. The moving device 38 moves the processing table 37 relative to the base 36 in the horizontal direction (X-axis direction and Y-axis direction). The moving device 38 has a known mechanism such as a guide rail, a moving table, and a motor.

第1控制部33係具有執行事先設定的控制程式之演算處理裝置。演算處理裝置係具有例如CPU(Central Processing Unit;中央處理器)或MPU(Micro Processing Unit;微處理器)。第1控制部33亦可具有一個或複數個微電腦(microcomputer)。第1控制部33係進一步具有記憶部。在記憶部中係儲存用在各種控制程式及各種控制處理的資訊。記憶部係具有例如非揮發性記憶體(nonvolatile memory)以及揮發性記憶體(volatile memory)。第1控制部33係 可設置於雷射裝置31,亦可設置於機械驅動系統32,亦可分別設置於雷射裝置31及機械驅動系統32。在第1控制部33分別設置於雷射裝置31及機械驅動系統32的情況下,係可任意設定第1控制部33的配置位置。 The first control unit 33 has an arithmetic processing device that executes a control program set in advance. The arithmetic processing device has, for example, a CPU (Central Processing Unit; central processing unit) or an MPU (Micro Processing Unit; microprocessor). The first control unit 33 may have one or more microcomputers. The first control unit 33 further has a memory unit. Information used in various control programs and various control processes is stored in the memory. The memory unit has, for example, a nonvolatile memory (nonvolatile memory) and a volatile memory (volatile memory). The first control section 33 series It can be installed in the laser device 31, in the mechanical drive system 32, or in the laser device 31 and the mechanical drive system 32, respectively. When the first control unit 33 is respectively provided in the laser device 31 and the mechanical drive system 32, the arrangement position of the first control unit 33 can be arbitrarily set.

如圖4所示,刻劃加工裝置40係藉由刻劃輪(scribing wheel)50與多層積層基板10在X軸方向及Y軸方向上的相對移動,而在多層積層基板10上形成沿著X軸方向及Y軸方向的刻劃道。刻劃加工裝置40係具備用以對多層積層基板10加工之加工裝置41、用以搬運多層積層基板10之搬運裝置42,以及控制加工裝置41及搬運裝置42之第2控制部43。 As shown in FIG. 4, the scribing processing device 40 is formed on the multilayer substrate 10 by the relative movement of the scribing wheel 50 and the multilayer substrate 10 in the X-axis direction and the Y-axis direction. Scribe lanes in the X-axis and Y-axis directions. The scribing processing device 40 includes a processing device 41 for processing the multilayer build-up substrate 10, a conveying device 42 for conveying the multilayer build-up substrate 10, and a second control unit 43 that controls the processing device 41 and the conveying device 42.

搬運裝置42係包括一對軌道(rail)44、桌檯45、直行驅動裝置46、旋轉裝置47等。一對軌道44係沿著Y軸方向延伸。在圖4的刻劃加工裝置40中,一對軌道44係配置在刻劃加工裝置40的基座(圖示略),桌檯45係藉由直行驅動裝置46而沿著一對軌道44來回移動,且桌檯45係藉由旋轉裝置47而繞中心軸C旋轉。桌檯45係載置有多層積層基板10。直行驅動裝置46之一示例係具有進給螺旋(feed screw)裝置。旋轉裝置47係具有作為驅動源之馬達。 The conveying device 42 includes a pair of rails 44, a table 45, a straight driving device 46, a rotating device 47 and the like. The pair of rails 44 extend along the Y-axis direction. In the scribing device 40 of FIG. 4, a pair of rails 44 are arranged on the base of the scribing device 40 (not shown), and the table 45 is moved back and forth along the pair of rails 44 by the straight driving device 46 Move, and the table 45 is rotated around the central axis C by the rotating device 47. The table 45 has a multilayer build-up substrate 10 placed thereon. An example of the straight driving device 46 has a feed screw device. The rotating device 47 has a motor as a driving source.

加工裝置41係包括橫向驅動裝置48、縱向驅動裝置49以及刻劃輪50等。刻劃輪50係安裝在用以保持刻劃輪50之支持單元(holder unit)。支持單元係安裝在用以保持支持單元之刻劃頭。刻劃頭係藉由橫向驅動裝置48而向X軸方向移動,且藉由縱向驅動裝置49而向Z軸方向移動。刻劃輪50係藉由向X軸方向移動而在多層積層基板10上形成沿著X軸方向之刻劃道。 The processing device 41 includes a transverse drive device 48, a longitudinal drive device 49, a scoring wheel 50 and the like. The scoring wheel 50 is installed in a holder unit for holding the scoring wheel 50. The support unit is installed on the scoring head to hold the support unit. The scribing head is moved in the X-axis direction by the lateral drive device 48 and moved in the Z-axis direction by the longitudinal drive device 49. The scribing wheel 50 moves in the X-axis direction to form a scribing track along the X-axis direction on the multilayer build-up substrate 10.

刻劃輪50係由安裝在支持單元之銷元件(pin)(圖示略)可旋轉地支撐。構成刻劃輪50的材料之一示例係燒結鑽石(sintered diamond)、超硬金屬、單晶鑽石(single crystal diamond)以及多晶鑽石(polycrystalline diamond)。刻劃輪50係可使用如圖5(a)所示形狀的刻劃輪50A,以及如圖5(b)所示形狀的刻劃輪50B之任一者。 The scoring wheel 50 is rotatably supported by a pin (not shown) installed in the supporting unit. Examples of materials constituting the scoring wheel 50 are sintered diamond, superhard metal, single crystal diamond, and polycrystalline diamond. As the scoring wheel 50, either the scoring wheel 50A in the shape shown in FIG. 5(a) and the scoring wheel 50B in the shape shown in FIG. 5(b) can be used.

圖5(a)所示之刻劃輪50A係包括圓板狀的本體部51及剖面V字形的刀刃部52。剖面V字形係指在沿著刻劃輪50A的厚度方向(以下稱為「厚度方向DT」)之平面上裁切刻劃輪50A之剖面中,係向刻劃輪50A的外周緣呈漸縮狀(tapered shape)。 The scoring wheel 50A shown in FIG. 5(a) includes a disc-shaped body portion 51 and a V-shaped cross-sectional blade portion 52. The V-shaped cross-section refers to cutting the section of the scoring wheel 50A on a plane along the thickness direction of the scoring wheel 50A (hereinafter referred to as the "thickness direction DT"), which tapers toward the outer periphery of the scoring wheel 50A状(tapered shape).

在本體部51的中心部係形成有在厚度方向DT貫穿本體部51之插入孔53。在插入孔53中係供銷元件插入。 An insertion hole 53 penetrating the main body 51 in the thickness direction DT is formed in the center of the main body 51. The pin element is inserted into the insertion hole 53.

刀刃部52係具有形成剖面V字形之兩個斜面的第1斜面52A以及第2斜面52B。第1斜面52A及第2斜面52B係相對於在刻劃輪50A的厚度方向DT之中心正交於厚度方向DT之旋轉中心表面RC呈對稱。 The blade portion 52 has a first inclined surface 52A and a second inclined surface 52B that form two inclined surfaces having a V-shaped cross section. The first inclined surface 52A and the second inclined surface 52B are symmetrical with respect to the rotation center surface RC perpendicular to the thickness direction DT in the center of the thickness direction DT of the scoring wheel 50A.

比較圖5(b)所示之刻劃輪50B與刻劃輪50A,兩者係在刀刃部52的形狀有所不同。刻劃輪50B之刀刃部52之第1斜面52A及第2斜面52B係相對旋轉中心表面RC呈非對稱。更詳細而言,沿著厚度方向之刻劃輪50B之剖面中,在刻劃輪50B的徑方向上平行的線段(line segment)L1與第1斜面52A所成之 第1角度θ1係大於線段L1與第2斜面52B所成之第2角度θ2。此外,只要相對於旋轉中心表面RC,沿著線段L1之方向的刀刃部52之前端的位置錯開,第1角度θ1亦可與第2角度θ2相等。 Comparing the scoring wheel 50B and the scoring wheel 50A shown in FIG. 5(b), the shapes of the two attached to the blade portion 52 are different. The first inclined surface 52A and the second inclined surface 52B of the blade portion 52 of the scoring wheel 50B are asymmetric with respect to the rotation center surface RC. In more detail, in the cross section of the scoring wheel 50B along the thickness direction, a line segment L1 parallel to the radial direction of the scoring wheel 50B is formed by the first inclined surface 52A The first angle θ1 is greater than the second angle θ2 formed by the line segment L1 and the second inclined surface 52B. In addition, as long as the position of the front end of the blade portion 52 in the direction of the line segment L1 is shifted relative to the rotation center surface RC, the first angle θ1 may be equal to the second angle θ2.

第2控制部43係具有執行事先設定的控制程式之演算處理裝置。演算處理裝置係具有例如CPU或MPU。第2控制部43亦可具有一個或複數個微電腦。第2控制部43係進一步具有記憶部。在記憶部中係儲存用在各種控制程式及各種控制處理的資訊。記憶部係具有例如非揮發性記憶體以及揮發性記憶體。第2控制部43係可設置於加工裝置41,亦可設置於搬運裝置42,亦可分別設置於加工裝置41及搬運裝置42。在第2控制部43分別設置於加工裝置41及搬運裝置42的情況下,係可任意設定第2控制部43的配置位置。 The second control unit 43 has an arithmetic processing device that executes a control program set in advance. The arithmetic processing device has, for example, a CPU or MPU. The second control unit 43 may have one or more microcomputers. The second control unit 43 further has a memory unit. Information used in various control programs and various control processes is stored in the memory. The memory unit has, for example, non-volatile memory and volatile memory. The second control unit 43 may be provided in the processing device 41, may be provided in the conveying device 42, or may be provided in the processing device 41 and the conveying device 42 respectively. When the second control unit 43 is provided in the processing device 41 and the conveying device 42, the arrangement position of the second control unit 43 can be arbitrarily set.

[可撓性有機EL顯示器的製造方法] [Manufacturing Method of Flexible Organic EL Display]

接著,係對可撓性有機EL顯示器的製造方法作詳細的說明。圖6係顯示可撓性有機EL顯示器的製造方法之步驟的一示例。 Next, the manufacturing method of the flexible organic EL display will be described in detail. FIG. 6 shows an example of the steps of the manufacturing method of the flexible organic EL display.

在可撓性有機EL顯示器的製造方法中,將第1積層基板11與第2積層基板12貼合而製造多層積層基板10後,將多層積層基板10裁切成預定尺寸以製造單位積層基板20。其次,藉由從單位積層基板20去除第1玻璃層11A及第2玻璃層12A以製造發光裝置。接著,將第1保護膜及第2保護膜接合於第1樹脂層11B及第2樹脂層12B。由此而製造可撓性有機EL顯示器。 In the method of manufacturing a flexible organic EL display, the first build-up substrate 11 and the second build-up substrate 12 are bonded to produce the multilayer build-up substrate 10, and then the multilayer build-up substrate 10 is cut into a predetermined size to manufacture the unit build-up substrate 20 . Next, by removing the first glass layer 11A and the second glass layer 12A from the unit build-up substrate 20, a light-emitting device is manufactured. Next, the first protective film and the second protective film are bonded to the first resin layer 11B and the second resin layer 12B. Thus, a flexible organic EL display is manufactured.

如圖6所示,可撓性有機EL顯示器的製造方法係區分成前段步驟及後段步驟,其中前段步驟係在積層第1積層基板11與第2積層基板12的步驟之前的步驟,而後段步驟係在積層第1積層基板11與第2積層基板12的步驟之後的步驟。前段步驟係包括前段積層步驟。前段積層步驟係製造第1積層基板11及第2積層基板12的步驟。後段步驟係包括後段積層步驟、後段加工步驟以及剝離步驟。後段積層步驟係積層第1積層基板11及第2積層基板12以製造多層積層基板10的步驟。後段加工步驟係藉由沿著多層積層基板10的裁切預定部16及17裁切多層積層基板10,亦即藉由將多層積層基板10裁切成預定尺寸而製造單位積層基板20的步驟。剝離步驟係藉由雷射剝離(Laser Lift Off;LLO)而將第1玻璃層11A與第1樹脂層11B剝離、將第2玻璃層12A與第2樹脂層12B剝離之步驟。以下係針對各步驟作詳細說明。 As shown in FIG. 6, the manufacturing method of the flexible organic EL display is divided into a front step and a back step. The front step is a step before the step of laminating the first build-up substrate 11 and the second build-up substrate 12, and the latter step It is a step after the step of laminating the first build-up substrate 11 and the second build-up substrate 12. The front-end step system includes the front-end lamination step. The first-stage build-up step is a step of manufacturing the first build-up substrate 11 and the second build-up substrate 12. The latter step includes the latter lamination step, the latter processing step and the peeling step. The subsequent build-up step is a step of stacking the first build-up substrate 11 and the second build-up substrate 12 to manufacture the multilayer build-up substrate 10. The subsequent processing step is a step of cutting the multilayer build-up substrate 10 along the predetermined cutting portions 16 and 17 of the multilayer build-up substrate 10, that is, the step of manufacturing the unit build-up substrate 20 by cutting the multilayer build-up substrate 10 into a predetermined size. The peeling step is a step of peeling the first glass layer 11A and the first resin layer 11B, and the second glass layer 12A and the second resin layer 12B by laser lift off (LLO). The following is a detailed description of each step.

在前段積層步驟中,藉由在第1玻璃層11A的第1平面14A之整體形成第1樹脂層11B而製造第1積層基板11,且藉由在第2玻璃層12A的第1平面15A之整體形成第2樹脂層12B而製造第2積層基板12。在第1玻璃層11A之第1平面14A上的第1樹脂層11B之形成方法,以及在第2玻璃層12A之第1平面15A上的第2樹脂層12B之形成方法係可各自選擇將樹脂層塗布於玻璃層之方法,亦或是經由黏著層而將樹脂層層疊(laminate)於玻璃層之方法。再者,作為在玻璃層上固定樹脂層的方法係可選擇加熱硬化處理,亦或是使用壓製(press)法的加熱及加壓處理。 In the previous lamination step, the first resin layer 11B is formed on the entire first plane 14A of the first glass layer 11A to produce the first build-up substrate 11, and the second glass layer 12A is formed on the first plane 15A. The second resin layer 12B is formed as a whole to manufacture the second build-up substrate 12. The method of forming the first resin layer 11B on the first plane 14A of the first glass layer 11A, and the method of forming the second resin layer 12B on the first plane 15A of the second glass layer 12A can be selected separately. The method of coating the layer on the glass layer, or the method of laminating the resin layer on the glass layer through the adhesive layer. Furthermore, as a method for fixing the resin layer on the glass layer, a heat hardening treatment or a heating and pressure treatment using a press method can be selected.

在後段積層步驟中,係積層未裁切成預定尺寸之第1積層基板11與未裁 切成預定尺寸之第2積層基板12。在一示例中,係經由例如黏著層SD以貼合第1積層基板11與第2積層基板12。由此而製造多層積層基板10。 In the subsequent lamination step, the first build-up substrate 11 that has not been cut into a predetermined size and the uncut The second build-up substrate 12 is cut into a predetermined size. In one example, the first build-up substrate 11 and the second build-up substrate 12 are bonded via, for example, an adhesive layer SD. Thus, the multilayer build-up substrate 10 is manufactured.

後段加工步驟係包括分別裁切第1積層基板11及第2積層基板12的後段裁切步驟。如圖7(a)及圖7(b)所示,在後段加工步驟之後段裁切步驟中,係可任意選擇裁切多層積層基板10的順序及加工種類。圖7(a)的表係顯示在依序裁切第1積層基板11及第2積層基板12的情況之各層的加工順序與加工種類之關係的一示例。圖7(b)係顯示在依序裁切第2積層基板12及第1積層基板11的情況之各層的加工順序與加工種類之關係的一示例。如圖7(a)及圖7(b)所示,在第1玻璃層11A之前裁切或刻劃第1樹脂層11B的情況下,以及在第2玻璃層12A之前裁切或刻劃第2樹脂層12B的情況下,係無法在第1樹脂層11B及第2樹脂層12B的加工上使用刻劃加工裝置40。在利用雷射裁切第1玻璃層11A、第2玻璃層12A、第1樹脂層11B以及第2樹脂層12B的情況下,係可選擇例如接下來的第1種方法及第2種方法。第1種方法係在利用雷射刻劃第1玻璃層11A、第2玻璃層12A、第1樹脂層11B以及第2樹脂層12B之後,折斷第1玻璃層11A、第2玻璃層12A、第1樹脂層11B以及第2樹脂層12B。第2種方法係利用雷射裁切第1玻璃層11A、第2玻璃層12A、第1樹脂層11B以及第2樹脂層12B。此外,在第1個步驟例的後段加工步驟之後段裁切步驟中,係可針對第1玻璃層11A、第2玻璃層12A、第1樹脂層11B以及第2樹脂層12B任意選擇所裁切的層以及在刻劃後所折斷的層之任一者。 The post-processing step includes a post-cutting step of separately cutting the first build-up substrate 11 and the second build-up substrate 12. As shown in FIGS. 7(a) and 7(b), in the subsequent cutting step after the subsequent processing step, the order and processing type of cutting the multilayer build-up substrate 10 can be arbitrarily selected. The table of FIG. 7(a) shows an example of the relationship between the processing order of each layer and the processing type when the first build-up substrate 11 and the second build-up substrate 12 are sequentially cut. FIG. 7(b) shows an example of the relationship between the processing order of each layer and the processing type when the second build-up substrate 12 and the first build-up substrate 11 are sequentially cut. 7(a) and 7(b), when the first resin layer 11B is cut or scored before the first glass layer 11A, and the first resin layer 11B is cut or scored before the second glass layer 12A In the case of 2 resin layer 12B, it is impossible to use the scribing processing device 40 for processing the first resin layer 11B and the second resin layer 12B. In the case where the first glass layer 11A, the second glass layer 12A, the first resin layer 11B, and the second resin layer 12B are cut by laser, for example, the following first method and second method can be selected. The first method is to use a laser to scribe the first glass layer 11A, the second glass layer 12A, the first resin layer 11B, and the second resin layer 12B, and then break the first glass layer 11A, the second glass layer 12A, and the second glass layer 12A. 1 resin layer 11B and second resin layer 12B. The second method is to cut the first glass layer 11A, the second glass layer 12A, the first resin layer 11B, and the second resin layer 12B by laser cutting. In addition, in the post-processing step and post-cutting step of the first step example, the cutting can be arbitrarily selected for the first glass layer 11A, the second glass layer 12A, the first resin layer 11B, and the second resin layer 12B Any one of the layers and the layers broken after scribing.

較佳地,在利用雷射裁切第1樹脂層11B或第2樹脂層12B的情況下,將 對第1樹脂層11B或第2樹脂層12B之雷射的照射之雷射的輸出設定成未達抑制預定溫度以上之氣體的產生的預定輸出,並對第1樹脂層11B或第2樹脂層12B照射複數次的雷射。由於在第1樹脂層11B或第2樹脂層12B加工時因雷射而產生的氣體係隨著時間經過而冷卻,故可抑制多層積層基板10的內部之氣體體積的增大。 Preferably, in the case of using a laser to cut the first resin layer 11B or the second resin layer 12B, The output of the laser irradiated to the first resin layer 11B or the second resin layer 12B is set to be less than a predetermined output that suppresses the generation of gas above a predetermined temperature, and is applied to the first resin layer 11B or the second resin layer. 12B irradiates the laser multiple times. Since the gas system generated by the laser during the processing of the first resin layer 11B or the second resin layer 12B is cooled with the passage of time, the increase in the gas volume inside the multilayer build-up substrate 10 can be suppressed.

在藉由雷射或刻劃輪50刻劃第1玻璃層11A之後,於透過雷射裁切第2樹脂層12B或刻劃第2樹脂層12B的情況下,較佳地,係自第2玻璃層12A側照射雷射。於透過雷射裁切第2樹脂層12B的情況下,在裁切第2樹脂層12B之後,亦可藉由相同照射方向的雷射裁切第1樹脂層11B或刻劃第1樹脂層11B。在藉由雷射或刻劃輪50刻劃第2玻璃層12A之後,於透過雷射裁切第1樹脂層11B或刻劃第1樹脂層11B的情況下,較佳地,係自第1玻璃層11A側照射雷射。於透過雷射裁切第1樹脂層11B的情況下,在裁切第1樹脂層11B之後,亦可藉由相同照射方向的雷射裁切第2樹脂層12B或刻劃第2樹脂層12B。 After scribing the first glass layer 11A by the laser or the scribing wheel 50, in the case of cutting the second resin layer 12B or scribing the second resin layer 12B through the laser, it is preferably from the second The glass layer 12A side is irradiated with laser. In the case of cutting the second resin layer 12B through a laser, after the second resin layer 12B is cut, the first resin layer 11B may be cut or the first resin layer 11B may be cut by the laser in the same irradiation direction . After scribing the second glass layer 12A by the laser or the scribing wheel 50, in the case of cutting the first resin layer 11B or scribing the first resin layer 11B through the laser, it is preferably from the first The glass layer 11A side is irradiated with laser. In the case of cutting the first resin layer 11B through a laser, after the first resin layer 11B is cut, the second resin layer 12B or the second resin layer 12B can also be cut by laser in the same irradiation direction. .

在將玻璃層及樹脂層分別透過雷射裁切或將玻璃層及樹脂層分別刻劃的情況下,係使用圖8所示之雷射加工裝置30A來取代圖3所示之雷射加工裝置30。比較雷射加工裝置30與雷射加工裝置30A,兩者係在雷射裝置的構成有所不同。以下針對雷射加工裝置30A之中的不同構成作說明。 In the case of cutting the glass layer and resin layer separately through laser or scribing the glass layer and resin layer separately, the laser processing device 30A shown in FIG. 8 is used instead of the laser processing device shown in FIG. 3 30. Comparing the laser processing device 30 and the laser processing device 30A, the two are different in the configuration of the laser device. The following describes different configurations of the laser processing device 30A.

雷射加工裝置30A的雷射裝置31A係具有第1雷射震盪器34A及第2雷射 震盪器34B。第1雷射震盪器34A係UV雷射,第2雷射震盪器34B係CO2雷射。由第1雷射震盪器34A所照射的雷射光,以及由第2雷射震盪器34B所照射的雷射光係經由傳送光學系統35而照射至多層積層基板10。此外,傳送光學系統35亦可分別設置有對應第1雷射震盪器34A的傳送光學系統,以及對應第2雷射震盪器34B之傳送光學系統。 The laser device 31A of the laser processing device 30A has a first laser oscillator 34A and a second laser oscillator 34B. The first laser oscillator 34A is a UV laser, and the second laser oscillator 34B is a CO 2 laser. The laser light irradiated by the first laser oscillator 34A and the laser light irradiated by the second laser oscillator 34B are irradiated to the multilayer build-up substrate 10 via the transmission optical system 35. In addition, the transmission optical system 35 may also be provided with a transmission optical system corresponding to the first laser oscillator 34A and a transmission optical system corresponding to the second laser oscillator 34B.

第1控制部33係依據對於多層積層基板10之加工對象的種類(玻璃層或樹脂層),而選擇第1雷射震盪器34A以及第2雷射震盪器34B。例如第1控制部33係透過事先儲存的控制程式而設定作為加工對象之種類的玻璃層及樹脂層的加工順序,並依據經設定的加工順序而選擇第1雷射震盪器34A及第2雷射震盪器34B。 The first control unit 33 selects the first laser oscillator 34A and the second laser oscillator 34B according to the type (glass layer or resin layer) of the processing object for the multilayer build-up substrate 10. For example, the first control unit 33 sets the processing sequence of the glass layer and the resin layer as the type of processing target through a control program stored in advance, and selects the first laser oscillator 34A and the second laser according to the set processing sequence. Radio oscillator 34B.

圖9係顯示於後段裁切步驟中所製造的單位積層基板20之一示例。圖9所示的單位積層基板20係藉由透過圖5(b)所示之刻劃輪50B刻劃第1玻璃層11A及第2玻璃層12A後折斷所製造。於圖9所示的單位積層基板20之剖面中,係將正交於單位積層基板20的厚度方向T之方向界定為寬度方向W。於單位積層基板20的剖面中,將面向單位積層基板20的寬度方向W的中心之側作為內側,且將面向寬度方向W的端部之方向作為外側。 FIG. 9 shows an example of the unit multi-layer substrate 20 manufactured in the subsequent cutting step. The unit multilayer substrate 20 shown in FIG. 9 is manufactured by scribing the first glass layer 11A and the second glass layer 12A through the scoring wheel 50B shown in FIG. 5(b) and then breaking them. In the cross section of the unit multi-layer substrate 20 shown in FIG. 9, the direction orthogonal to the thickness direction T of the unit multi-layer substrate 20 is defined as the width direction W. In the cross section of the unit build-up substrate 20, the side facing the center in the width direction W of the unit build-up substrate 20 is taken as the inside, and the direction facing the end in the width direction W is taken as the outside.

在後段裁切步驟中,係以單位積層基板20的第1玻璃層11A之裁切面23A相對於第1樹脂層11B的裁切面23B係位於外側的方式裁切第1玻璃層11A。以單位積層基板20的第2玻璃層12A之裁切面24A相對於第2樹脂層12B 的裁切面24B係位於外側的方式裁切第2玻璃層12A。更詳細而言,係以形成第1玻璃層11A的寬度WD1隨著由第1玻璃層11A的第2平面14B朝向第1平面14A呈現漸窄的裁切面23A之方式裁切第1玻璃層11A。以形成第2玻璃層12A的寬度WD2隨著由第2玻璃層12A的第2平面15B朝向第1平面15A呈現漸窄的裁切面24A之方式裁切第2玻璃層12A。由於透過刻劃輪50B而刻劃第1玻璃層11A及第2玻璃層12A,刻劃加工裝置40係以在圖9所示的剖面視下,形成第1玻璃層11A的寬度WD1隨著由第1玻璃層11A的第2平面14B朝向第1平面14A呈現漸窄的刻劃道(裂縫(crack))之方式刻劃第1玻璃層11A。然後折斷經刻劃的第1玻璃層11A。刻劃加工裝置40係以在圖9所示的剖面視下,形成第2玻璃層12A的寬度WD2隨著由第2玻璃層12A的第2平面15B朝向第1平面15A呈現漸窄的刻劃道(裂縫(crack))之方式刻劃第2玻璃層12A。然後折斷經刻劃的第2玻璃層12A。此外,亦可將刻劃輪50B替換成透過雷射加工裝置30之雷射而形成圖9所示的第1玻璃層11A之裁切面23A及第2玻璃層12A之裁切面24A。 In the subsequent cutting step, the first glass layer 11A is cut so that the cut surface 23A of the first glass layer 11A of the unit build-up substrate 20 is positioned outside with respect to the cut surface 23B of the first resin layer 11B. The cut surface 24A of the second glass layer 12A of the unit build-up substrate 20 is opposed to the second resin layer 12B The second glass layer 12A is cut so that the cutting surface 24B is located outside. In more detail, the first glass layer 11A is cut in such a manner that the width WD1 forming the first glass layer 11A shows a narrowing cut surface 23A from the second plane 14B of the first glass layer 11A toward the first plane 14A. . The second glass layer 12A is cut so that the width WD2 forming the second glass layer 12A shows a narrowing cut surface 24A from the second flat surface 15B of the second glass layer 12A toward the first flat surface 15A. Since the first glass layer 11A and the second glass layer 12A are scored through the scoring wheel 50B, the scoring processing device 40 is configured to form the width WD1 of the first glass layer 11A in the cross-sectional view shown in FIG. The second plane 14B of the first glass layer 11A scribes the first glass layer 11A in such a manner that a scribe lane (crack) becomes narrower toward the first plane 14A. Then, the scored first glass layer 11A is broken. The scribing processing device 40 is such that in the cross-sectional view shown in FIG. 9, the width WD2 of the second glass layer 12A is formed as the scribing becomes narrower from the second plane 15B of the second glass layer 12A to the first plane 15A. The second glass layer 12A is scored in a way (crack). Then, the scored second glass layer 12A is broken off. In addition, the scoring wheel 50B may be replaced with a laser through the laser processing device 30 to form the cut surface 23A of the first glass layer 11A and the cut surface 24A of the second glass layer 12A shown in FIG. 9.

在剝離步驟中係使用雷射剝離裝置(圖示略)。於本實施態樣中,係使用UV雷射作為雷射剝離裝置。如圖10(a)所示,藉由自第1玻璃層11A側向第1樹脂層11B照射雷射,以剝離第1樹脂層11B與第1玻璃層11A。在剝離第1樹脂層11B與第1玻璃層11A的情況下,雷射係以正交於第1玻璃層11A的第2平面14B之方式而照射。接著,如圖10(b)所示,藉由自第2玻璃層12A側向第2樹脂層12B照射雷射,以剝離第2樹脂層12B與第2玻璃層12A。在剝離第2樹脂層12B與第2玻璃層12A的情況下,雷射係以正交於第2玻璃層12A的第2平 面15B之方式而照射。此外,可任意變更剝離第1玻璃層11A及第2玻璃層12A的順序。例如,亦可在剝離第2樹脂層12B與第2玻璃層12A之後,剝離第1樹脂層11B與第1玻璃層11A。 In the peeling step, a laser peeling device (not shown) is used. In this embodiment, a UV laser is used as the laser stripping device. As shown in FIG. 10(a), the first resin layer 11B is peeled from the first resin layer 11B and the first glass layer 11A by irradiating the laser from the first glass layer 11A side to the first resin layer 11B. When the first resin layer 11B and the first glass layer 11A are peeled off, the laser is irradiated so as to be orthogonal to the second plane 14B of the first glass layer 11A. Next, as shown in FIG. 10(b), the second resin layer 12B and the second glass layer 12A are separated by irradiating the second resin layer 12B with a laser from the second glass layer 12A side. In the case of peeling off the second resin layer 12B and the second glass layer 12A, the laser system is arranged on the second plane orthogonal to the second glass layer 12A. Illuminated in the manner of surface 15B. In addition, the order of peeling the first glass layer 11A and the second glass layer 12A can be arbitrarily changed. For example, after peeling the second resin layer 12B and the second glass layer 12A, the first resin layer 11B and the first glass layer 11A may be peeled.

在自多層積層基板10移除第1玻璃層11A及第2玻璃層12A(參照圖10(c))後,係以覆蓋第1樹脂層11B的方式接合第1保護膜,以覆蓋第2樹脂層12B的方式接合第2保護膜,藉此製造可撓性有機EL顯示器。 After removing the first glass layer 11A and the second glass layer 12A from the multilayer build-up substrate 10 (see FIG. 10(c)), the first protective film is bonded to cover the first resin layer 11B to cover the second resin The second protective film is bonded to the layer 12B, thereby manufacturing a flexible organic EL display.

於圖9所示的單位積層基板20中,直至第1樹脂層11B的寬度方向W之末端邊緣為止係形成有第1玻璃層11A的第2平面14B,且直至第2樹脂層12B的寬度方向W之末端邊緣為止係形成有第2玻璃層12A的第2平面15B。亦即,在厚度方向T上,第1樹脂層11B的寬度方向W之末端邊緣不與第1玻璃層11A的裁切面23A重疊,且第2樹脂層12B的寬度方向W之末端邊緣不與第2玻璃層12A的裁切面24A重疊。為此,在雷射剝離裝置對第1樹脂層11B的寬度方向W之末端邊緣及第2樹脂層12B的寬度方向W之末端邊緣照射雷射的情況下,雷射係不穿透第1玻璃層11A的裁切面23A及第2玻璃層12A的裁切面24A。 In the unit build-up substrate 20 shown in FIG. 9, the second flat surface 14B on which the first glass layer 11A is formed is formed up to the end edge in the width direction W of the first resin layer 11B, and up to the width direction of the second resin layer 12B The second plane 15B in which the second glass layer 12A is formed up to the end edge of W is formed. That is, in the thickness direction T, the end edge in the width direction W of the first resin layer 11B does not overlap with the cut surface 23A of the first glass layer 11A, and the end edge in the width direction W of the second resin layer 12B does not overlap with the first glass layer 11A. The cut surfaces 24A of the two glass layers 12A overlap. For this reason, when the laser peeling device irradiates the end edge in the width direction W of the first resin layer 11B and the end edge in the width direction W of the second resin layer 12B with a laser, the laser system does not penetrate the first glass The cut surface 23A of the layer 11A and the cut surface 24A of the second glass layer 12A.

針對本實施態樣的功效作說明。 The effect of this embodiment is explained.

(1-1)單位積層基板20的第1玻璃層11A之裁切面23A係較第1樹脂層11B之裁切面23B更位於寬度方向W的外側,且第2玻璃層12A之裁切面24A係較第2樹脂層12B之裁切面24B更位於寬度方向W的外側。藉由此製造方 法,雷射係不受第1玻璃層11A的裁切面23A及第2玻璃層12A的裁切面24A之影響而照射第1樹脂層11B及第2樹脂層12B。由於雷射適當地分別照射第1樹脂層11B及第2樹脂層12B,故不易降低由第1玻璃層11A剝離之第1樹脂層11B及由第2玻璃層12A剝離之第2樹脂層12B之各自的品質。 (1-1) The cut surface 23A of the first glass layer 11A of the unit build-up substrate 20 is located outside the width direction W than the cut surface 23B of the first resin layer 11B, and the cut surface 24A of the second glass layer 12A is relatively The cut surface 24B of the second resin layer 12B is located further outside the width direction W. By this manufacturer In this way, the laser system irradiates the first resin layer 11B and the second resin layer 12B without being affected by the cut surface 23A of the first glass layer 11A and the cut surface 24A of the second glass layer 12A. Since the laser appropriately irradiates the first resin layer 11B and the second resin layer 12B, it is not easy to reduce the difference between the first resin layer 11B peeled from the first glass layer 11A and the second resin layer 12B peeled from the second glass layer 12A. The respective quality.

(1-2)在後段裁切步驟中,係以形成第1玻璃層11A之寬度WD1隨著由第2平面14B朝向第1平面14A呈現漸窄的裁切面23A之方式裁切第1玻璃層11A。以形成第2玻璃層12A之寬度WD2隨著由第2平面15B朝向第1平面15A呈現漸窄的裁切面24A之方式裁切第2玻璃層12A。在此製造方法中,由於為了形成傾斜的裁切面23A、裁切面24A而裁切第1玻璃層11A及第2玻璃層12A,故即使考量製造誤差的影響,亦不易形成與所欲方向呈不同方向傾斜之裁切面。 (1-2) In the subsequent cutting step, the first glass layer is cut in such a way that the width WD1 of the first glass layer 11A is formed as a narrowing cutting surface 23A from the second plane 14B to the first plane 14A 11A. The second glass layer 12A is cut in such a manner that the width WD2 forming the second glass layer 12A presents a narrowing cut surface 24A from the second plane 15B toward the first plane 15A. In this manufacturing method, since the first glass layer 11A and the second glass layer 12A are cut in order to form the inclined cutting surface 23A and the cutting surface 24A, it is not easy to form different directions from the desired direction even if the influence of manufacturing errors is considered. The cutting surface with inclined direction.

(1-3)於後段裁切步驟中,係以形成第1玻璃層11A的寬度WD1隨著由第2平面14B朝向第1平面14A呈現漸窄的刻劃道(裂縫(crack))之方式刻劃第1玻璃層11A,並折斷經刻劃的第1玻璃層11A。以形成第2玻璃層12A的寬度WD2隨著由第2平面15B朝向第1平面15A呈現漸窄的刻劃道(裂縫(crack))之方式刻劃第2玻璃層12A,並折斷經刻劃的第2玻璃層12A。在此製造方法中,可有效地形成相對於第1樹脂層11B之裁切面23B係位於外側之第1玻璃層11A的裁切面23A,並可有效地形成相對於第2樹脂層12B之裁切面24B係位於外側之第2玻璃層12A的裁切面24A。 (1-3) In the subsequent cutting step, the width WD1 of the first glass layer 11A is formed to show a narrowing scribe lane (crack) as the width WD1 of the first glass layer 11A moves from the second plane 14B to the first plane 14A The first glass layer 11A is scored, and the scored first glass layer 11A is broken. The second glass layer 12A is scored in such a manner that the width WD2 of the second glass layer 12A becomes narrower from the second plane 15B toward the first plane 15A, and the second glass layer 12A is broken. The second glass layer 12A. In this manufacturing method, the cutting surface 23A of the first glass layer 11A located outside with respect to the cutting surface 23B of the first resin layer 11B can be effectively formed, and the cutting surface of the second resin layer 12B can be effectively formed 24B is the cut surface 24A of the second glass layer 12A located outside.

(1-4)於後段裁切步驟中,係使用具有相對於圖5(b)所示的旋轉中心表面RC呈非對稱形狀的刀刃部52之刻劃輪50B,以刻劃第1玻璃層11A及第2玻璃層12A。在此製造方法中,相對於第2平面14B傾斜的第1玻璃層11A之裁切面23A的形狀,以及相對於第2平面15B傾斜的第2玻璃層12A之裁切面24A的形狀係藉由刀刃部52的形狀界定,而可輕易地裁切第1玻璃層11A及第2玻璃層12A。 (1-4) In the subsequent cutting step, a scoring wheel 50B having a blade portion 52 that is asymmetrical to the rotation center surface RC shown in FIG. 5(b) is used to score the first glass layer 11A and the second glass layer 12A. In this manufacturing method, the shape of the cut surface 23A of the first glass layer 11A inclined with respect to the second plane 14B and the shape of the cut surface 24A of the second glass layer 12A inclined with respect to the second plane 15B are based on the blade The shape of the portion 52 is defined, and the first glass layer 11A and the second glass layer 12A can be easily cut.

(1-5)進一步包括藉由雷射剝離而剝離第1玻璃層11A與第1樹脂層11B,且剝離第2玻璃層12A與第2樹脂層12B之剝離步驟。在此製造方法中,係可有效率地剝離第1玻璃層11A與第1樹脂層11B,並可有效率地剝離第2玻璃層12A與第2樹脂層12B。 (1-5) It further includes a peeling step of peeling the first glass layer 11A and the first resin layer 11B by laser peeling, and peeling the second glass layer 12A and the second resin layer 12B. In this manufacturing method, the first glass layer 11A and the first resin layer 11B can be peeled off efficiently, and the second glass layer 12A and the second resin layer 12B can be peeled off efficiently.

(1-6)可撓性有機EL顯示器的製造方法在積層第1積層基板11與第2積層基板12的步驟之後的後段步驟中,係將多層積層基板10裁切成預定尺寸。在此製造方法中,由於係在積層有第1積層基板11與第2積層基板12之多層積層基板10的狀態下進行裁切,故簡化了積層作業。藉此係不易降低可撓性有機EL顯示器的製造效率。 (1-6) Manufacturing method of flexible organic EL display In the subsequent step after the step of laminating the first build-up substrate 11 and the second build-up substrate 12, the multilayer build-up substrate 10 is cut into a predetermined size. In this manufacturing method, since the cutting is performed in the state where the multilayer build-up substrate 10 in which the first build-up substrate 11 and the second build-up substrate 12 are stacked, the stacking operation is simplified. Therefore, it is not easy to reduce the manufacturing efficiency of the flexible organic EL display.

(1-7)於後段加工步驟之後段裁切步驟中,首先裁切第1玻璃層11A及第2玻璃層12A,接著再裁切第1樹脂層11B及第2樹脂層12B。在此製造方法中,由於先裁切了第1玻璃層11A及第2玻璃層12A,故在裁切第1樹脂層11B及第2樹脂層12B的步驟中,可分別裁切第1樹脂層11B之未被第1玻璃層11A 覆蓋的部分,以及第2樹脂層12B之未被第2玻璃層12A覆蓋的部分。例如在利用雷射裁切第1樹脂層11B及第2樹脂層12B的情況下,伴隨著對第1樹脂層11B及第2樹脂層12B照射雷射所產生的氣體,係從第1玻璃層11A的裁切部位及第2玻璃層12A的裁切部位排放。藉此降低氣體對第1樹脂層11B及第2樹脂層12B之品質造成影響的風險。 (1-7) In the subsequent cutting step after the subsequent processing step, the first glass layer 11A and the second glass layer 12A are first cut, and then the first resin layer 11B and the second resin layer 12B are cut. In this manufacturing method, since the first glass layer 11A and the second glass layer 12A are cut first, in the step of cutting the first resin layer 11B and the second resin layer 12B, the first resin layer can be cut separately 11B is not the first glass layer 11A The covered part and the part of the second resin layer 12B not covered by the second glass layer 12A. For example, in the case of cutting the first resin layer 11B and the second resin layer 12B by laser, the gas generated by irradiating the first resin layer 11B and the second resin layer 12B from the first glass layer The cut portion of 11A and the cut portion of the second glass layer 12A are discharged. This reduces the risk of gas affecting the quality of the first resin layer 11B and the second resin layer 12B.

(1-8)於後段裁切步驟中,係藉由雷射裁切第1樹脂層11B及第2樹脂層12B。因此相較於使用例如刻劃輪50之裁切,第1樹脂層11B及第2樹脂層12B在裁切時的發熱量減少,且不易降低第1樹脂層11B及第2樹脂層12B的品質。 (1-8) In the subsequent cutting step, the first resin layer 11B and the second resin layer 12B are cut by laser. Therefore, compared to cutting using, for example, the scoring wheel 50, the first resin layer 11B and the second resin layer 12B generate less heat during cutting, and the quality of the first resin layer 11B and the second resin layer 12B is not easily reduced .

(1-9)於後段裁切步驟中,係將對第1樹脂層11B及第2樹脂層12B照射一次的雷射之雷射的輸出設定成未達抑制預定溫度以上之氣體的產生的預定輸出。藉由此製造方法,在對第1樹脂層11B及第2樹脂層12B照射雷射的情況下,不易產生高溫的氣體,並減少因氣體的影響而降低第1玻璃層11A、第2玻璃層12A、第1樹脂層11B以及第2樹脂層12B的品質之風險。 (1-9) In the subsequent cutting step, the laser output of the laser irradiated once to the first resin layer 11B and the second resin layer 12B is set to be less than the predetermined value to suppress the generation of gas above a predetermined temperature Output. With this manufacturing method, when the first resin layer 11B and the second resin layer 12B are irradiated with a laser, high-temperature gas is not easily generated, and the influence of the gas is reduced to reduce the first glass layer 11A and the second glass layer. 12A, the risk of the quality of the first resin layer 11B and the second resin layer 12B.

(實施態樣2) (Implementation Mode 2)

參照圖11至圖14來說明有關於實施態樣2之可撓性有機EL顯示器的製造方法。相較於實施態樣1,在本實施態樣中係將製造多層積層基板10替換成製造積層基板60之處有所不同。 The method for manufacturing the flexible organic EL display of Embodiment 2 will be described with reference to FIGS. 11 to 14. Compared with the first embodiment, in this embodiment, the manufacturing of the multilayer substrate 10 is replaced with the manufacturing of the multilayer substrate 60 is different.

如圖11所示,積層基板60係由積層玻璃層61與樹脂層62所構成。玻璃 層61係具有形成有樹脂層62之第1平面63A以及與第1平面63A成對之第2平面63B。積層基板60係進一步具有導電層68。導電層68係與實施態樣1之導電層13相同。樹脂層62及導電層68係構成發光裝置。玻璃層61的組成係與例如實施態樣1的第1玻璃層11A或第2玻璃層12A的組成相同。樹脂層62的組成係與例如實施態樣1的第1樹脂層11B或第2樹脂層12B的組成相同。 As shown in FIG. 11, the laminated substrate 60 is composed of a laminated glass layer 61 and a resin layer 62. glass The layer 61 has a first flat surface 63A on which the resin layer 62 is formed, and a second flat surface 63B paired with the first flat surface 63A. The multilayer substrate 60 further has a conductive layer 68. The conductive layer 68 is the same as the conductive layer 13 of the first embodiment. The resin layer 62 and the conductive layer 68 constitute a light emitting device. The composition of the glass layer 61 is the same as that of the first glass layer 11A or the second glass layer 12A of the first embodiment, for example. The composition of the resin layer 62 is the same as the composition of the first resin layer 11B or the second resin layer 12B of Embodiment 1, for example.

如圖12所示,可撓性有機EL顯示器的製造方法係包括積層步驟、裁切步驟以及剝離步驟。積層步驟係將樹脂層62積層於玻璃層61以製造積層基板60之步驟。裁切步驟係自積層基板60裁切出預定尺寸的單位積層基板70(參照圖14(a))之步驟。剝離步驟係藉由雷射剝離來剝離單位積層基板70的樹脂層62與玻璃層61之步驟。以下係針對各步驟作詳細說明。 As shown in FIG. 12, the manufacturing method of a flexible organic EL display includes a layering step, a cutting step, and a peeling step. The laminating step is a step of laminating the resin layer 62 on the glass layer 61 to manufacture the laminated substrate 60. The cutting step is a step of cutting a unit build-up substrate 70 of a predetermined size from the build-up substrate 60 (refer to FIG. 14(a)). The peeling step is a step of peeling the resin layer 62 and the glass layer 61 of the unit multi-layer substrate 70 by laser peeling. The following is a detailed description of each step.

於積層步驟中,藉由在玻璃層61的第1平面63A之整體形成樹脂層62而製造積層基板60。在玻璃層61之第1平面63A上的樹脂層62之形成方法,係可選擇將樹脂層62塗布於玻璃層61之方法,亦或是經由黏著層而將樹脂層62層疊於玻璃層61之方法。再者,作為在玻璃層61上固定樹脂層62的方法係可選擇加熱硬化處理,亦或是使用壓製法的加熱及加壓處理。 In the lamination step, the resin layer 62 is formed on the entire first plane 63A of the glass layer 61 to produce the multilayer substrate 60. The method of forming the resin layer 62 on the first plane 63A of the glass layer 61 can be a method of coating the resin layer 62 on the glass layer 61, or by laminating the resin layer 62 on the glass layer 61 through an adhesive layer method. Furthermore, as a method of fixing the resin layer 62 on the glass layer 61, a heat hardening treatment or a heating and pressure treatment using a pressing method can be selected.

於裁切步驟中,係沿著圖11所示之玻璃層61的裁切預定部64A及樹脂層62的裁切預定部64B分別裁切玻璃層61及樹脂層62。裁切預定部64A及64B係為了使積層基板60裁切成預定尺寸的裁切部位。如圖13所示,在裁切步驟中,可任意選擇裁切積層基板60的順序以及加工種類。積層基板60係可 依序裁切樹脂層62及玻璃層61,亦可依序裁切玻璃層61及樹脂層62。亦可使用雷射加工裝置30及刻劃加工裝置40之任一者來裁切玻璃層61及樹脂層62。再者亦可在透過雷射加工裝置30或刻劃加工裝置40刻劃後折斷,亦可透過雷射加工裝置30裁切,以裁切玻璃層61及樹脂層62。 In the cutting step, the glass layer 61 and the resin layer 62 are respectively cut along the predetermined cutting portion 64A of the glass layer 61 and the predetermined cutting portion 64B of the resin layer 62 shown in FIG. 11. The planned cutting portions 64A and 64B are cutting portions for cutting the multilayer substrate 60 to a predetermined size. As shown in FIG. 13, in the cutting step, the order of cutting the multilayer substrate 60 and the type of processing can be arbitrarily selected. Multilayer substrate 60 series available The resin layer 62 and the glass layer 61 are cut in sequence, and the glass layer 61 and the resin layer 62 can also be cut in sequence. Either the laser processing device 30 and the scribing processing device 40 can also be used to cut the glass layer 61 and the resin layer 62. Furthermore, it may be broken after being scribed by the laser processing device 30 or the scribing processing device 40, or it may be cut by the laser processing device 30 to cut the glass layer 61 and the resin layer 62.

在裁切步驟中,在透過雷射分別刻劃或裁切玻璃層61的裁切預定部64A及樹脂層62的裁切預定部64B的情況下,可使用圖8所示的雷射加工裝置30A以取代圖3所示的雷射加工裝置30。 In the cutting step, the laser processing device shown in FIG. 8 can be used when scribing or cutting the predetermined cutting portion 64A of the glass layer 61 and the predetermined cutting portion 64B of the resin layer 62 through a laser. 30A replaces the laser processing device 30 shown in FIG. 3.

圖14(a)係顯示裁切步驟中透過圖5(b)所示的刻劃輪50B刻劃及折斷玻璃層61的情況之作為預定尺寸的積層基板60之單位積層基板70。在圖14(a)所示的單位積層基板70之剖面中,係將正交於單位積層基板70之厚度方向T的方向界定為寬度方向W。在單位積層基板70的剖面中,係將面向單位積層基板70的寬度方向W的中心之側作為內側,且將面向寬度方向W的端部之方向作為外側。 FIG. 14(a) shows a unit laminate substrate 70 as a predetermined size laminate substrate 60 when the glass layer 61 is scored and broken by the scoring wheel 50B shown in FIG. 5(b) in the cutting step. In the cross section of the unit build-up substrate 70 shown in FIG. 14(a), the direction orthogonal to the thickness direction T of the unit build-up substrate 70 is defined as the width direction W. In the cross section of the unit build-up substrate 70, the side facing the center in the width direction W of the unit build-up substrate 70 is taken as the inside, and the direction facing the end in the width direction W is taken as the outside.

在裁切步驟中,係以單位積層基板70的玻璃層61之裁切面66相對於樹脂層62的裁切面67係位於外側的方式裁切玻璃層61的裁切預定部64A(參照圖11)。更詳細而言,在裁切步驟中,係以形成玻璃層61的寬度WD隨著由玻璃層61的第2平面63B朝向第1平面63A呈現漸窄的裁切面66之方式裁切玻璃層61的裁切預定部64A。由於透過刻劃輪50B刻劃玻璃層61,在裁切步驟中,刻劃加工裝置40係以在圖14(a)的剖面視下形成玻璃層61的寬度WD隨著 由玻璃層61的第2平面63B朝向第1平面63A呈現漸窄的刻劃道(裂縫(crack))之方式刻劃玻璃層61的裁切預定部64A。然後折斷經刻劃的玻璃層61的裁切預定部64A。此外,亦可將刻劃輪50B替換成透過雷射加工裝置30之雷射而形成圖14(a)所示的玻璃層61之裁切面66。 In the cutting step, the cutting surface 66 of the glass layer 61 of the unit build-up substrate 70 is positioned outside the cutting surface 67 of the resin layer 62 to cut the predetermined cutting portion 64A of the glass layer 61 (see FIG. 11) . In more detail, in the cutting step, the glass layer 61 is cut in such a manner that the width WD of the glass layer 61 forms a narrowing cutting surface 66 from the second plane 63B of the glass layer 61 toward the first plane 63A. The cut plan part 64A. Since the glass layer 61 is scored through the scoring wheel 50B, in the cutting step, the scoring processing device 40 sets the width WD of the glass layer 61 formed in the cross-sectional view of FIG. 14(a) with The planned cutting portion 64A of the glass layer 61 is scored in a manner that the second plane 63B of the glass layer 61 is facing the first plane 63A with a narrowing scribe lane (crack). Then, the predetermined cut portion 64A of the scored glass layer 61 is broken off. In addition, the scoring wheel 50B may be replaced with a laser through the laser processing device 30 to form the cut surface 66 of the glass layer 61 shown in FIG. 14(a).

如圖14(a)所示,在剝離步驟中係使用與實施態樣1相同的雷射剝離裝置(圖示略),透過自玻璃層61向樹脂層62照射雷射以剝離樹脂層62與玻璃層61。 As shown in Figure 14(a), the same laser peeling device (not shown) as in the first embodiment is used in the peeling step, and the resin layer 62 is peeled off by irradiating the laser from the glass layer 61 to the resin layer 62 The glass layer 61.

在自多層積層基板10移除玻璃層61(參照圖14(b))後,係以覆蓋樹脂層62的厚度方向T之一邊的方式接合第1保護膜,以覆蓋樹脂層62的厚度方向T之另一邊的方式接合第2保護膜,藉此製造可撓性有機EL顯示器。 After removing the glass layer 61 (see FIG. 14(b)) from the multilayer build-up substrate 10, the first protective film is bonded to cover one side of the thickness direction T of the resin layer 62 to cover the thickness direction T of the resin layer 62 On the other side, the second protective film is joined to manufacture a flexible organic EL display.

在圖14(a)所示的單位積層基板70中,直至樹脂層62的寬度方向W之末端邊緣為止係形成有玻璃層61的第2平面63B。亦即,在厚度方向T上,樹脂層62的寬度方向W之末端邊緣不與玻璃層61的裁切面66重疊。因此,在雷射剝離裝置對樹脂層62的寬度方向W之末端邊緣照射雷射的情況下,雷射係不穿透玻璃層61的裁切面66。 In the unit build-up substrate 70 shown in FIG. 14( a ), the second plane 63B of the glass layer 61 is formed up to the end edge in the width direction W of the resin layer 62. That is, in the thickness direction T, the end edge in the width direction W of the resin layer 62 does not overlap with the cut surface 66 of the glass layer 61. Therefore, when the laser peeling device irradiates the end edge in the width direction W of the resin layer 62 with a laser, the laser system does not penetrate the cut surface 66 of the glass layer 61.

針對本實施態樣的功效作說明。 The effect of this embodiment is explained.

(2-1)單位積層基板70的玻璃層61之裁切面66係較樹脂層62之裁切面67更位於寬度方向W的外側。藉由此製造方法,雷射剝離裝置之雷射係不 受玻璃層61的裁切面66及玻璃層61的裁切面67之影響而照射樹脂層62。由於雷射剝離裝置的雷射適當地照射樹脂層62,故不易降低由玻璃層61剝離之樹脂層62的品質。 (2-1) The cut surface 66 of the glass layer 61 of the unit build-up substrate 70 is located outside the width direction W than the cut surface 67 of the resin layer 62. With this manufacturing method, the laser system of the laser stripping device is not The resin layer 62 is irradiated under the influence of the cut surface 66 of the glass layer 61 and the cut surface 67 of the glass layer 61. Since the laser of the laser peeling device irradiates the resin layer 62 appropriately, the quality of the resin layer 62 peeled from the glass layer 61 is not easily reduced.

(2-2)在裁切步驟中,係以形成玻璃層61之寬度WD隨著由第2平面63B朝向第1平面63A呈現漸窄的裁切面66之方式裁切玻璃層61。在此製造方法中,由於為了形成傾斜的裁切面66而裁切玻璃層61,故即使考量製造誤差的影響,亦不易形成與所欲方向呈不同方向傾斜之裁切面。 (2-2) In the cutting step, the glass layer 61 is cut in such a manner that the width WD of the glass layer 61 forms a narrowing cutting surface 66 from the second plane 63B to the first plane 63A. In this manufacturing method, since the glass layer 61 is cut in order to form the inclined cutting surface 66, it is not easy to form a cutting surface inclined in a direction different from the desired direction even if the influence of manufacturing errors is considered.

(2-3)於裁切步驟中,係以形成玻璃層61的寬度WD隨著由第2平面63B朝向第1平面63A呈現漸窄的刻劃道(裂縫(crack))之方式刻劃玻璃層61,並折斷經刻劃的玻璃層61。在此製造方法中,可有效率地形成相對於樹脂層62之裁切面67係位於外側之玻璃層61的裁切面66。 (2-3) In the cutting step, the glass is scored in such a way that the width WD of the glass layer 61 is formed to show a narrower scribe lane (crack) from the second plane 63B to the first plane 63A Layer 61, and break the scored glass layer 61. In this manufacturing method, the cut surface 66 of the glass layer 61 located on the outside with respect to the cut surface 67 of the resin layer 62 can be efficiently formed.

(2-4)使用具有相對於圖5(b)所示的旋轉中心表面RC呈非對稱形狀的刀刃部52之刻劃輪50B,以刻劃玻璃層61。在此製造方法中,相對於第2平面63B傾斜的玻璃層61之裁切面66的形狀係藉由刀刃部52的形狀界定,而可輕易地裁切玻璃層61。 (2-4) The scoring wheel 50B having the blade portion 52 having an asymmetrical shape with respect to the rotation center surface RC shown in FIG. 5(b) is used to score the glass layer 61. In this manufacturing method, the shape of the cutting surface 66 of the glass layer 61 inclined with respect to the second plane 63B is defined by the shape of the blade portion 52, and the glass layer 61 can be easily cut.

(2-5)可撓性有機EL顯示器的製造方法係進一步包括藉由雷射剝離而剝離玻璃層61與樹脂層62之剝離步驟。在此製造方法中,係可有效率地剝離玻璃層61與樹脂層62。 (2-5) The manufacturing method of the flexible organic EL display further includes a peeling step of peeling the glass layer 61 and the resin layer 62 by laser peeling. In this manufacturing method, the glass layer 61 and the resin layer 62 can be peeled off efficiently.

(變形例) (Modification)

上述各實施態樣係列舉有關於本發明之可撓性有機EL顯示器的製造方法的態樣之示例,並未意圖用以限制其態樣。有關於本發明之可撓性有機EL顯示器的製造方法係可列舉與各實施態樣所例示的態樣不同之態樣。其一示例係將各實施態樣的構成之一部分置換、變更或省略的態樣,亦或是在各實施態樣上附加新構成的態樣。在以下的變形例中,有關於與各實施態樣的態樣共通的部分,係附上與各實施態樣相同之符號,並省略其說明。 The foregoing series of embodiments give examples of the aspect of the manufacturing method of the flexible organic EL display of the present invention, and are not intended to limit the aspect. Regarding the manufacturing method of the flexible organic EL display of the present invention, a different aspect from the aspect illustrated in each embodiment may be mentioned. An example of this is an aspect in which a part of the configuration of each embodiment is replaced, changed or omitted, or an aspect in which a new configuration is added to each embodiment. In the following modified examples, the parts that are common to the aspects of the respective embodiments are given the same reference numerals as the respective embodiments, and the description thereof is omitted.

於實施態樣1之後段裁切步驟中,亦可設置抽吸機構80,其用以在裁切第1樹脂層11B及第2樹脂層12B的情況下,抽吸伴隨著對第1樹脂層11B及第2樹脂層12B照射雷射所產生的氣體。如圖15所示,抽吸機構80係以經由多層積層基板10的外周表面10A抽吸氣體的方式所構成。抽吸機構80之一示例係具有抽氣機(suction fan)。抽吸機構80係藉由抽氣機的驅動而抽吸多層積層基板10的外周表面10A中之空氣。此情況下,在多層積層基板10內所產生的氣體係經由外周表面10A而排放至多層積層基板10的外部。 In the subsequent cutting step of implementation aspect 1, a suction mechanism 80 may also be provided for cutting the first resin layer 11B and the second resin layer 12B, suction is accompanied by the first resin layer 11B and the second resin layer 12B are irradiated with gas generated by the laser. As shown in FIG. 15, the suction mechanism 80 is configured to suck gas through the outer peripheral surface 10A of the multilayer build-up substrate 10. An example of the suction mechanism 80 is to have a suction fan. The suction mechanism 80 sucks air in the outer peripheral surface 10A of the multilayer build-up substrate 10 by the driving of an air extractor. In this case, the gas system generated in the multilayer build-up substrate 10 is discharged to the outside of the multilayer build-up substrate 10 via the outer peripheral surface 10A.

在實施態樣1中,透過照射複數次的雷射裁切第1樹脂層11B及第2樹脂層12B的情況下,亦可將雷射設定成未達預定輸出之方式替換成亦或是加上間隔一定的時間對第1樹脂層11B及第2樹脂層12B照射複數次的雷射,藉此裁切第1樹脂層11B及第2樹脂層12B。在此製造方法中,係對第1樹脂層11B及第2樹脂層12B之一者照射雷射,且暫時中斷雷射的照射,經過一定的時 間後再對第1樹脂層11B及第2樹脂層12B之一者照射雷射,並重複複數次該些雷射的照射以及暫時的中斷照射。在對第1樹脂層11B及第2樹脂層12B之另一者照射雷射的情況亦相同。伴隨著對第1樹脂層11B及第2樹脂層12B照射雷射所產生的氣體係在暫時中斷雷射的照射時冷卻,故減少因氣體的影響而降低第1玻璃層11A、第2玻璃層12A、第1樹脂層11B以及第2樹脂層12B的品質之風險。 In the first embodiment, in the case of cutting the first resin layer 11B and the second resin layer 12B by irradiating the laser multiple times, the laser can also be set so that it does not reach the predetermined output. The first resin layer 11B and the second resin layer 12B are irradiated with a laser multiple times at regular intervals, thereby cutting the first resin layer 11B and the second resin layer 12B. In this manufacturing method, one of the first resin layer 11B and the second resin layer 12B is irradiated with a laser, and the laser irradiation is temporarily interrupted. After a while, one of the first resin layer 11B and the second resin layer 12B is irradiated with a laser, and the irradiation of the lasers is repeated a plurality of times and the irradiation is temporarily interrupted. The same applies to the case where the other of the first resin layer 11B and the second resin layer 12B is irradiated with laser. The gas system generated by irradiating the first resin layer 11B and the second resin layer 12B with the laser is cooled when the irradiation of the laser is temporarily interrupted, so that the influence of the gas is reduced and the first glass layer 11A and the second glass layer are reduced. 12A, the risk of the quality of the first resin layer 11B and the second resin layer 12B.

在實施態樣1中,亦可貼合預定尺寸的第1積層基板11之第1單位積層基板與預定尺寸的第2積層基板12之第2單位積層基板,以製造單位積層基板20。亦即前段步驟係包括將第1積層基板11裁切成預定尺寸之第1裁切步驟,以及將第2積層基板12裁切成預定尺寸之第2裁切步驟。在後段積層步驟中,係積層第1單位積層基板與第2單位積層基板。此情況下,在第1單位積層基板的第1玻璃層11A係形成有裁切面23A,且在第2單位積層基板的第2玻璃層12A係形成有裁切面24A。 In the first embodiment, the first unit multi-layer substrate of the first multi-layer substrate 11 of a predetermined size and the second unit multi-layer substrate of the second multi-layer substrate 12 of a predetermined size may be bonded to manufacture the unit multi-layer substrate 20. That is, the previous step includes a first cutting step of cutting the first build-up substrate 11 into a predetermined size, and a second cutting step of cutting the second build-up substrate 12 into a predetermined size. In the subsequent layering step, the first unit layered substrate and the second unit layered substrate are layered. In this case, the cut surface 23A is formed in the first glass layer 11A of the first unit build-up substrate, and the cut surface 24A is formed in the second glass layer 12A of the second unit build-up substrate.

在實施態樣1中,亦可在貼合預定尺寸的第1積層基板11之第1單位積層基板與裁切成預定尺寸前的第2積層基板12後,將第2積層基板12裁切成預定尺寸以製造單位積層基板20。又亦可在貼合預定尺寸的第2積層基板12之第2單位積層基板與裁切成預定尺寸前的第1積層基板11後,將第1積層基板11裁切成預定尺寸以製造單位積層基板20。亦即,前段步驟係包括將第1積層基板11裁切成預定尺寸之第1裁切步驟與將第2積層基板12裁切成預定尺寸之第2裁切步驟之一者。後段步驟係包括將第1積層基板11裁切成預定尺 寸之第1裁切步驟與將第2積層基板12裁切成預定尺寸之第2裁切步驟之另一者。此情況下,在後段加工步驟之後,係製造圖9所示之單位積層基板20。 In Embodiment 1, after bonding the first unit build-up substrate of the first build-up substrate 11 of a predetermined size and the second build-up substrate 12 before being cut to the predetermined size, the second build-up substrate 12 may be cut into The predetermined size is used to manufacture the unit build-up substrate 20. Alternatively, after bonding the second unit build-up substrate of the second build-up substrate 12 of a predetermined size and the first build-up substrate 11 before being cut to the predetermined size, the first build-up substrate 11 may be cut into a predetermined size to manufacture a unit build-up. The substrate 20. That is, the previous step includes one of a first cutting step of cutting the first build-up substrate 11 into a predetermined size and a second cutting step of cutting the second build-up substrate 12 into a predetermined size. The latter step includes cutting the first build-up substrate 11 into a predetermined size The other of the first cutting step of 1 inch and the second cutting step of cutting the second build-up substrate 12 to a predetermined size. In this case, after the subsequent processing steps, the unit build-up substrate 20 shown in FIG. 9 is manufactured.

在實施態樣1中,亦可將在第1積層基板11形成導電層13之方式替換成,亦或是將在第1積層基板11形成導電層13之方式加上:在第2積層基板12形成導電層13。 In the first embodiment, the method of forming the conductive layer 13 on the first build-up substrate 11 may be replaced with, or the method of forming the conductive layer 13 on the first build-up substrate 11 may be added: on the second build-up substrate 12 The conductive layer 13 is formed.

60‧‧‧積層基板 60‧‧‧Laminate substrate

61‧‧‧玻璃層 61‧‧‧Glass layer

62‧‧‧樹脂層 62‧‧‧Resin layer

63A‧‧‧第1平面 63A‧‧‧First plane

63B‧‧‧第2平面 63B‧‧‧Second plane

66‧‧‧玻璃層的裁切面 66‧‧‧Cutting surface of glass layer

67‧‧‧樹脂層的裁切面 67‧‧‧Cutting surface of resin layer

68‧‧‧導電層 68‧‧‧Conductive layer

70‧‧‧單位積層基板 70‧‧‧Unit multilayer substrate

T‧‧‧厚度方向 T‧‧‧Thickness direction

W‧‧‧寬度方向 W‧‧‧Width direction

WD‧‧‧玻璃層的寬度 WD‧‧‧The width of the glass layer

Claims (7)

一種可撓性有機電激發光顯示器的製造方法,其包括: A method for manufacturing a flexible organic electroluminescent display, which includes: 裁切步驟,係自積層有玻璃層及樹脂層的積層基板中裁切出預定尺寸的單位積層基板; The cutting step is to cut out a predetermined size unit laminated substrate from the laminated substrate on which the glass layer and the resin layer are laminated; 其中於該裁切步驟中,係以該單位積層基板的該玻璃層之裁切面相對於該樹脂層的裁切面係位於外側的方式裁切該玻璃層。 Wherein, in the cutting step, the glass layer is cut in such a manner that the cutting surface of the glass layer of the unit multi-layer substrate is located outside with respect to the cutting surface of the resin layer. 如請求項1所記載之可撓性有機電激發光顯示器的製造方法,其中: The method for manufacturing a flexible organic electroluminescent display as described in claim 1, wherein: 該玻璃層係包括形成有該樹脂層的第1平面以及與該第1平面成對的第2平面; The glass layer includes a first plane on which the resin layer is formed and a second plane paired with the first plane; 於該裁切步驟中,係以形成使該玻璃層的寬度隨著由該第2平面朝向該第1平面呈現漸窄的裁切面之方式裁切該玻璃層。 In the cutting step, the glass layer is cut in such a manner that the width of the glass layer becomes narrower as the width of the glass layer becomes narrower from the second plane toward the first plane. 如請求項2所記載之可撓性有機電激發光顯示器的製造方法,其中: The method for manufacturing a flexible organic electroluminescent display as described in claim 2, wherein: 於該裁切步驟中,係以形成使該玻璃層的寬度隨著由該第2平面朝向該第1平面呈現漸窄的刻劃道之方式刻劃該玻璃層,且折斷經刻劃的該玻璃層。 In the cutting step, the glass layer is scribed in such a way that the width of the glass layer becomes narrower from the second plane toward the first plane, and the scribed glass layer is broken. The glass layer. 如請求項3所記載之可撓性有機電激發光顯示器的製造方法,其中: The method for manufacturing a flexible organic electroluminescent display as described in claim 3, wherein: 於該裁切步驟中,係使用具有相對於旋轉中心表面呈非對稱形狀之刀刃部的刻劃輪以刻劃該玻璃層。 In the cutting step, a scoring wheel having a blade portion having an asymmetrical shape with respect to the center of rotation surface is used to score the glass layer. 如請求項1至請求項4中之任一項所記載之可撓性有機電激發光顯示器的製造方法,其進一步包括: The method for manufacturing a flexible organic electroluminescent display described in any one of claim 1 to claim 4 further includes: 剝離步驟,係藉由雷射剝離而將該單位積層基板之該玻璃層與該樹脂層進行剝離。 The peeling step is to peel the glass layer and the resin layer of the unit multi-layer substrate by laser peeling. 如請求項1至請求項4中之任一項所記載之可撓性有機電激發光顯示器的製造方法,其中: The method for manufacturing a flexible organic electroluminescent display as described in any one of claim 1 to claim 4, wherein: 於該裁切步驟中,係具備複數個該積層基板,該複數個積層基板包括積層有第1玻璃層與第1樹脂層之第1積層基板,以及積層有第2玻璃層與第2樹脂層之第2積層基板,且自以該第1樹脂層與該第2樹脂層呈對向之方式所積層的多層積層基板中裁切出單位積層基板。 In the cutting step, a plurality of the laminated substrates are provided, and the plurality of laminated substrates include a first laminated substrate in which a first glass layer and a first resin layer are laminated, and a second glass layer and a second resin layer are laminated The second build-up substrate, and the unit build-up substrate is cut out from the multi-layer build-up substrate laminated so that the first resin layer and the second resin layer face each other. 如請求項5所記載之可撓性有機電激發光顯示器的製造方法,其中: The method for manufacturing a flexible organic electroluminescent display as described in claim 5, wherein: 於該裁切步驟中,係具備複數個該積層基板,該複數個積層基板包括積層有第1玻璃層與第1樹脂層之第1積層基板,以及積層有第2玻璃層與第2樹脂層之第2積層基板,且自以該第1樹脂層與該第2樹脂層呈對向之方式所積層的多層積層基板中裁切出單位積層基板。 In the cutting step, a plurality of the laminated substrates are provided, and the plurality of laminated substrates include a first laminated substrate in which a first glass layer and a first resin layer are laminated, and a second glass layer and a second resin layer are laminated The second build-up substrate, and the unit build-up substrate is cut out from the multi-layer build-up substrate laminated so that the first resin layer and the second resin layer face each other.
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