TW201942992A - Adhesive tape sticking device including a supplying part, a sticking part, a conveying part, a lighting part, an imaging part and a determination part - Google Patents

Adhesive tape sticking device including a supplying part, a sticking part, a conveying part, a lighting part, an imaging part and a determination part Download PDF

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Publication number
TW201942992A
TW201942992A TW108110898A TW108110898A TW201942992A TW 201942992 A TW201942992 A TW 201942992A TW 108110898 A TW108110898 A TW 108110898A TW 108110898 A TW108110898 A TW 108110898A TW 201942992 A TW201942992 A TW 201942992A
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Taiwan
Prior art keywords
tape
bonding
shaped member
reference position
adhesive tape
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Application number
TW108110898A
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Chinese (zh)
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TWI746954B (en
Inventor
菊池一哉
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日商芝浦機械電子裝置股份有限公司
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Publication of TW201942992A publication Critical patent/TW201942992A/en
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Publication of TWI746954B publication Critical patent/TWI746954B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H37/00Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
    • B65H37/02Article or web delivery apparatus incorporating devices for performing specified auxiliary operations for applying adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H37/00Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
    • B65H37/04Article or web delivery apparatus incorporating devices for performing specified auxiliary operations for securing together articles or webs, e.g. by adhesive, stitching or stapling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H3/00Separating articles from piles
    • B65H3/02Separating articles from piles using friction forces between articles and separator
    • B65H3/06Rollers or like rotary separators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/04Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H43/00Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V33/00Structural combinations of lighting devices with other articles, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/50Auxiliary process performed during handling process
    • B65H2301/51Modifying a characteristic of handled material
    • B65H2301/511Processing surface of handled material upon transport or guiding thereof, e.g. cleaning
    • B65H2301/5113Processing surface of handled material upon transport or guiding thereof, e.g. cleaning applying adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2553/00Sensing or detecting means
    • B65H2553/40Sensing or detecting means using optical, e.g. photographic, elements
    • B65H2553/42Cameras
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2553/00Sensing or detecting means
    • B65H2553/40Sensing or detecting means using optical, e.g. photographic, elements
    • B65H2553/46Illumination arrangement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/37Tapes
    • B65H2701/377Adhesive tape

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Wire Bonding (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)
  • Package Closures (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Adhesive Tapes (AREA)

Abstract

Provided is an adhesive tape sticking device capable of automatically leading an adhesive tape. The adhesive tape sticking device includes a supplying part for supplying a tape-like member with an adhesive tape stuck to a release tape; a sticking part for sticking a sticking surface of the adhesive tape on a side opposite to the releasing tape to a sticking object; a conveying part for feeding the tape-like member from the supplying part to the sticking part; a lighting part arranged on the adhesive tape side of the tape-like member, wherein an optical axis is directed toward an adhesive reference position set by the sticking part, and is obliquely disposed at a predetermined angle with respect to a perpendicular direction of the sticking surface of the adhesive tape positioned at the adhesive reference position; an imaging part arranged at the adhesive tape side of the tape-like member for aligning the optical axis to the adhesive reference position to image the tape-like member positioned at the adhesive reference position; and a determination part for determining whether or not a cutting state of the adhesive tape is good based on an image of the tape-like member obtained by the imaging part.

Description

膠帶的貼合裝置Applicable device for adhesive tape

本發明是有關於一種膠帶的貼合裝置The invention relates to a bonding device for an adhesive tape.

在液晶顯示器、有機電激發光(Electroluminescent,EL)顯示器等平面顯示器(flat panel display)的製造步驟中,需要在作為貼合對象物的基板上安裝電子零件。所述安裝例如利用以下方式進行:在設於基板的周緣上表面的端子部經由膠帶而暫時壓接電子零件後,施加熱和壓力進行正式壓接。In the manufacturing steps of a flat panel display such as a liquid crystal display or an organic electroluminescent (EL) display, electronic components need to be mounted on a substrate to be bonded. The mounting may be performed, for example, by temporarily crimping electronic components via a tape on a terminal portion provided on a peripheral edge upper surface of the substrate, and then applying heat and pressure for formal crimping.

所貼合的電子零件例如是積體電路(Integrated Circuit,IC)晶片、帶式載體封裝(Tape Carrier Package,TCP)或膜上晶片(Chip On Film,COF)等。TCP是在薄膜狀的膜上搭載有IC等晶片的封裝。膠帶例如是將異方性導電膜(Anisotropic Conductive Film,ACF)作為原材料,寬度為幾毫米且厚度為幾十微米左右的帶。ACF是含有金屬粒子的樹脂制的具有異方性導電性的膜。The electronic components to be bonded are, for example, integrated circuit (IC) chips, tape carrier packages (TCP), or chip-on-film (COF). TCP is a package in which a chip such as an IC is mounted on a thin film. The adhesive tape is, for example, a tape using an anisotropic conductive film (ACF) as a raw material and having a width of several millimeters and a thickness of several tens of micrometers. ACF is an anisotropic conductive film made of resin containing metal particles.

這樣,細的膠帶是以貼附在離型帶上的帶狀構件的形式構成。帶狀構件是從卷盤(reel)送出並將膠帶壓接於基板後,僅將離型帶剝離並排出。In this way, the thin adhesive tape is constituted as a tape-shaped member attached to a release tape. After the tape-shaped member is sent out from a reel and the tape is pressure-bonded to the substrate, only the release tape is peeled and discharged.

帶狀構件在因貼合作業而膠帶用完時,手動更換為新的帶狀構件。具體而言,操作員(operator)進行下述動作。首先,將膠帶用完的卷盤換成未使用的卷盤。並從換上的未使用卷盤中抽出新的帶狀構件。從所抽出的帶狀構件的前端剝下規定長度的膠帶,設置(setting)於貼合裝置。這樣將前端部分的膠帶剝下的原因在於防止下述情況:由於在比貼合作業位置更靠搬送方向下游側膠帶附著於將帶狀構件(離型帶)從兩面夾持並搬送的搬送輥等,而導致帶狀構件發生搬送不良。
[現有技術文獻]
[專利文獻]
When the tape-shaped member runs out of tape due to the bonding industry, it is manually replaced with a new tape-shaped member. Specifically, an operator performs the following operations. First, replace the reel that has run out of tape with an unused reel. And take out the new belt-shaped member from the replaced unused reel. The tape of a predetermined length is peeled from the front end of the drawn strip-shaped member, and it is set to a bonding apparatus. The reason why the tape at the front end is peeled off in this way is to prevent a situation in which the tape is attached to the downstream side of the conveying direction than the bonding position to the conveying roller that holds and conveys the belt-like member (release tape) from both sides And so on, resulting in poor conveyance of the belt-like member.
[Prior Art Literature]
[Patent Literature]

[專利文獻1]日本專利特開2004-186387號公報[Patent Document 1] Japanese Patent Laid-Open No. 2004-186387

[發明所欲解決之課題][Problems to be Solved by the Invention]

在如上文所述那樣更換帶狀構件時,為了確保對基板的貼合精度,而進行將膠帶的作為切縫的開頭部分(以下也簡稱為“前端”)對準規定位置的出頭作業。所述現有的出頭作業是操作員利用目測將帶狀構件一邊進給一邊與規定位置、例如貼合作業位置對位元的作業,從裝置的結構方面來看,也有時難以從膠帶側看到帶狀構件,導致帶狀構件的過度進給等,難以與規定位置對位。When replacing the belt-shaped member as described above, in order to ensure the accuracy of bonding to the substrate, a heading operation of aligning the beginning portion of the tape (hereinafter also simply referred to as the "front end") with a predetermined position is performed. The conventional out-of-place operation is an operation in which the operator uses visual inspection to feed the belt-shaped member against a predetermined position, for example, a lamination position. From the perspective of the structure of the device, it is sometimes difficult to see the tape. The belt-shaped member is difficult to align with a predetermined position due to excessive feeding of the belt-shaped member and the like.

本發明是為了解決所述那樣的問題而成,其目的在於提供一種能自動進行膠帶的出頭的膠帶的貼合裝置。
[解決課題之手段]
The present invention has been made to solve the problems described above, and an object of the present invention is to provide a tape bonding apparatus capable of automatically performing a tape advance.
[Means for solving problems]

本發明的膠帶的貼合裝置的特徵在於包括:供應部,供應在離型帶上貼合有膠帶的帶狀構件;貼合部,對貼合對象物貼合所述膠帶的貼合面,所述貼合面與所述離型帶為相反側;搬送部,將所述帶狀構件從所述供應部進給至所述貼合部;照明部,配置於所述帶狀構件的膠帶側,所述照明部的光軸朝向針對所述貼合部所設定的貼合基準位置,並且相對於位於所述貼合基準位置的所述膠帶的所述貼合面的垂線方向以預先設定的角度斜交而設置;攝像部,將所述攝像部的光軸對準所述貼合基準位置,配置於所述帶狀構件的所述膠帶側,拍攝位於所述貼合基準位置的所述帶狀構件;及判定部,基於由所述攝像部所得的所述帶狀構件的圖像,判定所述膠帶的切縫的狀態良好與否。The adhesive tape bonding device of the present invention is characterized in that it includes a supply unit that supplies a tape-shaped member to which a tape is bonded on a release tape, and a bonding unit that bonds the bonding surface of the tape to an object to be bonded, The bonding surface is opposite to the release tape; a conveying section feeds the belt-shaped member from the supply section to the bonding section; a lighting section, an adhesive tape disposed on the belt-shaped member Side, the optical axis of the illuminating part is oriented toward a bonding reference position set for the bonding part, and is set in advance with respect to a perpendicular direction of the bonding surface of the tape at the bonding reference position. The imaging unit is arranged obliquely; the imaging unit aligns the optical axis of the imaging unit with the bonding reference position, is disposed on the tape side of the belt-shaped member, and photographs all positions at the bonding reference position. The band-shaped member; and a determination unit that determines, based on the image of the band-shaped member obtained by the imaging unit, whether the state of the slit of the tape is good or not.

所述膠帶的貼合裝置也可包括:切斷部,具有設於所述供應部與所述貼合部之間的切割器,且將所述帶狀構件的所述膠帶切斷而形成成為所述切縫的半切線,並且所述搬送部以所述半切線來到所述貼合基準位置的方式進給所述帶狀構件,所述攝像部拍攝包含所述半切線的所述帶狀構件,所述判定部根據由所述攝像部所得的所述圖像來偵測所述半切線,判定所述半切線的切斷面的形狀良好與否。The tape bonding apparatus may further include a cutting section including a cutter provided between the supply section and the bonding section, and cutting the tape of the belt-shaped member to form a cutting section. The semi-tangent line of the slit, and the conveying section feeds the belt-like member such that the semi-tangent line reaches the bonding reference position, and the imaging section captures the tape including the semi-tangent line A shape-like member, the determination unit detects the half-tangent line based on the image obtained by the imaging unit, and determines whether the shape of the cut surface of the half-tangent line is good.

所述判定部也可判定所述偵測到的所述半切線是否在包含所述貼合基準位置的容許範圍內。The determination unit may determine whether the detected half-tangent line is within an allowable range including the bonding reference position.

所述膠帶的貼合裝置也可包括:搬送控制部,算出所述半切線與所述貼合基準位置的距離,並且在由所述判定部判定為所述半切線偏離所述容許範圍時,所述搬送部基於由所述搬送控制部所算出的所述距離,以使所述半切線位於所述貼合基準位置的方式進給所述帶狀構件。The apparatus for bonding the tape may further include a transport control unit that calculates a distance between the half-tangent line and the bonding reference position, and when the determination unit determines that the half-tangent line deviates from the allowable range, The conveyance unit feeds the belt-shaped member such that the half-tangent line is located at the bonding reference position based on the distance calculated by the conveyance control unit.

也可為:所述貼合部將比所述半切線更靠下游側的所述膠帶貼合於所述貼合對象物,所述攝像部拍攝由所述貼合部進行貼合後的所述帶狀構件,所述判定部在所述貼合基準位置的前後沿著所述膠帶的寬度方向設定有多個的區域內,判定有無所述膠帶,並基於所述判定部的判定結果來判定所述膠帶的出頭良好與否。Alternatively, the bonding portion may bond the tape on the downstream side than the half tangent line to the bonding object, and the imaging portion may capture the image after the bonding is performed by the bonding portion. In the band-shaped member, the determination unit determines the presence or absence of the tape in a plurality of areas set along the width direction of the tape before and after the bonding reference position, and based on the determination result of the determination unit. It is judged whether the adhesiveness of the tape is good or not.

所述判定部可將所述圖像灰階(gray scale)化,偵測所述切縫。The determination unit may grayscale the image and detect the cut seam.

所述照明部可使所述光軸相對於位於所述貼合基準位置的所述膠帶的所述貼合面的垂線方向傾斜60°~85°而設置。The illuminating unit may be arranged such that the optical axis is inclined by 60 ° to 85 ° with respect to a perpendicular direction of the bonding surface of the tape at the bonding reference position.

所述照明部也可照射白色光或綠色光。The illuminating unit may irradiate white light or green light.

所述膠帶可設為異方性導電膜。
[發明的效果]
The adhesive tape may be an anisotropic conductive film.
[Effect of the invention]

根據本發明,能獲得一種能自動進行膠帶的出頭的膠帶的貼合裝置。According to the present invention, it is possible to obtain an adhesive tape bonding device capable of automatically performing the advance of the adhesive tape.

參照圖式對本發明的實施方式(以下稱為實施方式)的一例進行具體說明。再者,如圖1所示,本實施方式中所用的帶狀構件2例如是將膠帶21貼合於離型帶22而成。膠帶21例如是異方性導電膜(ACF)。離型帶22是可從膠帶21剝離的帶,例如由聚醯亞胺(polyimide)等的樹脂膜所形成。通常使用的帶狀構件2的寬度為0.5 mm~3.5 mm左右。An example of an embodiment (hereinafter referred to as an embodiment) of the present invention will be specifically described with reference to the drawings. As shown in FIG. 1, the belt-shaped member 2 used in the present embodiment is formed by, for example, bonding an adhesive tape 21 to a release tape 22. The adhesive tape 21 is, for example, an anisotropic conductive film (ACF). The release tape 22 is a tape which can be peeled from the adhesive tape 21, for example, it consists of resin films, such as polyimide. The width of the generally used band-shaped member 2 is about 0.5 mm to 3.5 mm.

[結構]
圖1是實施方式的貼合裝置1的概略結構圖。貼合裝置1是將帶狀構件2的膠帶21貼合於貼合對象物的裝置。貼合對象物例如是後述的打料板112或作為構成平面顯示器的構件的基板。
[structure]
FIG. 1 is a schematic configuration diagram of a bonding apparatus 1 according to an embodiment. The bonding device 1 is a device for bonding the tape 21 of the band-shaped member 2 to a bonding target. The bonding target is, for example, a punch plate 112 described later or a substrate that is a member constituting a flat display.

如圖1所示,貼合裝置1包括貼合部11、供應部12、回收部13、搬送部14、剝離部15、切斷部16、照明部17、攝像部18及控制部19。As shown in FIG. 1, the bonding apparatus 1 includes a bonding section 11, a supply section 12, a recovery section 13, a conveying section 14, a peeling section 15, a cutting section 16, a lighting section 17, an imaging section 18, and a control section 19.

[貼合部]
貼合部11對貼合對象物貼合帶狀構件2的膠帶21。貼合部11具有加壓頭110及平臺構件111。
[Laminating Department]
The bonding section 11 applies the adhesive tape 21 of the belt-like member 2 to the object to be bonded. The bonding section 11 includes a pressure head 110 and a platform member 111.

加壓頭110利用未圖示的升降裝置而上下移動,由此對貼合對象物進行帶狀構件2的加熱、加壓。因此,加壓頭110中設有未圖示的加熱器,將與帶狀構件2的接觸面加熱至規定溫度。進而,加壓頭110的與帶狀構件2的接觸面上設有緩衝構件110a。此緩衝構件110a例如是由彈性體形成的片材,防止因加熱而軟化的膠帶21附著於加壓頭110。即,帶狀構件2中,膠帶21的與離型帶22為相反側的面成為與貼合對象物的貼合面。The pressure head 110 is moved up and down by a lifting device (not shown), thereby heating and pressing the belt-like member 2 to the bonding object. Therefore, a heater (not shown) is provided in the pressure head 110 to heat the contact surface with the belt-shaped member 2 to a predetermined temperature. Further, a cushioning member 110 a is provided on a contact surface of the pressure head 110 with the belt-like member 2. This cushioning member 110 a is, for example, a sheet made of an elastomer, and prevents the adhesive tape 21 that is softened by heating from adhering to the pressure head 110. That is, in the band-shaped member 2, the surface of the tape 21 opposite to the release tape 22 becomes a bonding surface with a bonding object.

平臺構件111是在利用加壓頭110在貼合對象物上將帶狀構件2加熱加壓時,從下方支撐貼合對象物的構件。平臺構件111在其上表面具有作為支撐貼合對象物的平坦面的支撐面111a。The platform member 111 is a member that supports the bonding target from below when the belt-shaped member 2 is heated and pressurized on the bonding target by the pressure head 110. The platform member 111 has a support surface 111 a on its upper surface as a flat surface for supporting the object to be bonded.

載置於平臺構件111上的貼合對象物如上文所述,是打料板112或成為製品的基板。例如,打料板112供貼合膠帶21的開頭的不需要部分。此打料板112例如是金屬板,呈與基板同等的大小,配置於平臺構件111的支撐面111a上。再者,打料板112也可使用布帶或塑膠板等來代替金屬板。或者,也可設為在打料板112上利用貼合等而可更換布帶或塑膠板等。As described above, the bonding object placed on the platform member 111 is a punching plate 112 or a substrate to be a product. For example, the punching plate 112 is provided for attaching an unnecessary portion at the beginning of the tape 21. The blanking plate 112 is, for example, a metal plate, and has the same size as the substrate, and is arranged on the support surface 111 a of the platform member 111. In addition, the beater plate 112 may use a tape or a plastic plate instead of a metal plate. Alternatively, it is also possible to replace the cloth tape, the plastic plate, or the like by bonding on the punching plate 112.

在對貼合部11中進行膠帶21的貼合的貼合作業位置搬送帶狀構件2的搬送路徑上,設定有貼合基準位置10。貼合基準位置10是供帶狀構件2中的膠帶21的切縫20對位的基準位置,此處為帶狀構件2的搬送方向上的、加壓頭110的上游側端部的位置。膠帶21的切縫20例如是帶狀構件2中的膠帶21的開頭部分、由切斷部16所形成的後述的半切線(half-cut line)20b。A lamination reference position 10 is set on a conveyance path for conveying the belt-shaped member 2 at a lamination position where the tape 21 is attached to the lamination section 11. The bonding reference position 10 is a reference position for aligning the slits 20 of the tape 21 in the band-shaped member 2, and here is the position of the upstream end of the pressure head 110 in the transport direction of the band-shaped member 2. The slit 20 of the adhesive tape 21 is, for example, a beginning portion of the adhesive tape 21 in the band-shaped member 2 and a half-cut line 20 b described later formed by the cutting portion 16.

[供應部]
供應部12向貼合部11供應帶狀構件2。供應部12具有供應卷盤120、張力機構121及路徑輥122。供應卷盤120為捲繞帶狀構件2並藉由轉動而送出帶狀構件2的卷盤。
[Supply Department]
The supply section 12 supplies the band-shaped member 2 to the bonding section 11. The supply unit 12 includes a supply reel 120, a tension mechanism 121, and a path roller 122. The supply reel 120 is a reel that winds the belt-like member 2 and sends out the belt-like member 2 by rotation.

張力機構121對帶狀構件2賦予張力。張力機構121是以導引從供應卷盤120抽出的帶狀構件2的移動的方式,上下空開距離而配置的一對輥。其中一個輥是不上下移動的固定輥121a,另一個輥是可上下移動的可動輥121b。可動輥121b利用未圖示的升降機構而上下移動。即,沿著圖中塗黑的箭頭方向移動。The tension mechanism 121 applies tension to the belt-like member 2. The tension mechanism 121 is a pair of rollers arranged to be spaced up and down to guide the movement of the belt-like member 2 drawn out from the supply reel 120. One of the rollers is a fixed roller 121a that does not move up and down, and the other roller is a movable roller 121b that moves up and down. The movable roller 121b is moved up and down by a lifting mechanism (not shown). That is, it moves in the direction of the black arrow in the figure.

路徑輥122是改變來自張力機構121的帶狀構件2的搬送方向,而向切斷部16送出的輥。The path roller 122 is a roller that changes the conveyance direction of the belt-like member 2 from the tension mechanism 121 and sends the belt-shaped member 2 to the cutting unit 16.

[回收部]
回收部13將貼合部11中從貼合於貼合對象物的膠帶21剝離的離型帶22回收。回收部13具有回收卷盤130及路徑輥131。
[Recycling Department]
The recovery unit 13 recovers the release tape 22 that has been peeled from the adhesive tape 21 that is bonded to the object to be bonded in the bonding unit 11. The recovery unit 13 includes a recovery reel 130 and a path roller 131.

回收卷盤130是將離型帶22卷取回收的卷盤。路徑輥131是改變來自貼合部11側的離型帶22的搬送方向,而向回收卷盤130送出的輥。The take-up reel 130 is a reel in which the release tape 22 is taken up and recovered. The path roller 131 is a roller which changes the conveyance direction of the release tape 22 from the side of the bonding part 11, and sends it to the collection reel 130.

[搬送部]
搬送部14配置於貼合部11與回收部13之間,將帶狀構件2從供應部12經由貼合部11進給至回收部13。搬送部14具有一對進給輥140及未圖示的進給用馬達。一對進給輥140夾持離型帶22,藉由輥的轉動使帶狀構件2從供應卷盤120側向回收卷盤130側移動。進給用馬達是使進給輥140轉動的驅動源。進給用馬達的旋轉軸與進給輥140連結,藉由所述馬達的驅動而旋轉軸繞此軸旋轉,由此使進給輥140繞旋轉軸轉動。
[Transport Department]
The conveying section 14 is disposed between the bonding section 11 and the recovery section 13, and feeds the belt-shaped member 2 from the supply section 12 to the recovery section 13 through the bonding section 11. The conveyance unit 14 includes a pair of feed rollers 140 and a feed motor (not shown). The pair of feed rollers 140 sandwich the release tape 22, and the belt-like member 2 is moved from the supply reel 120 side to the recovery reel 130 side by the rotation of the roller. The feed motor is a drive source that rotates the feed roller 140. The rotation shaft of the feed motor is connected to the feed roller 140, and the rotation shaft is rotated about this axis by the drive of the motor, thereby rotating the feed roller 140 around the rotation axis.

再者,從供應卷盤120送出的帶狀構件2經由張力機構121的兩個輥121a、輥121b、路徑輥122、路徑輥131而到達回收卷盤130的路徑是帶狀構件2的搬送路徑。另外,為了說明各部的位置關係,相對地將供應部12側稱為帶狀構件2的上游側,將回收部13側也稱為帶狀構件2的下游側。另外,相對於貼合基準位置10而將帶狀構件2的下游側稱為前,將帶狀構件2的上游側也稱為後。The path of the belt-shaped member 2 sent from the supply reel 120 through the two rollers 121a, 121b, path roller 122, and path roller 131 of the tension mechanism 121 to the recovery reel 130 is the conveyance path of the belt-shaped member 2. . In addition, in order to explain the positional relationship of the respective sections, the supply section 12 side is referred to as the upstream side of the belt-like member 2, and the recovery section 13 side is also referred to as the downstream side of the belt-shaped member 2. The downstream side of the band-shaped member 2 with respect to the bonding reference position 10 is referred to as a front, and the upstream side of the band-shaped member 2 is also referred to as a rear.

[剝離部]
剝離部15從貼合於貼合對象物的膠帶21剝離離型帶22。剝離部15具有剝離棒150、剝離棒151。剝離棒150、剝離棒151例如為圓棒,是與離型帶22接觸的構件。剝離棒150與離型帶22的表面、即膠帶21側的面接觸,剝離棒151與離型帶22的背面接觸。剝離棒150、剝離棒151利用未圖示的移動機構,如圖1所示那樣,以接觸離型帶22的狀態從貼合部11的下游側水平移動至上游側(圖1中點線的箭頭方向),由此從壓接於貼合對象物的膠帶21剝離離型帶22。
[Peeling section]
The peeling part 15 peels the release tape 22 from the adhesive tape 21 stuck to the bonding target object. The peeling section 15 includes a peeling bar 150 and a peeling bar 151. The peeling bar 150 and the peeling bar 151 are round rods, for example, and are members which are in contact with the release tape 22. The release bar 150 is in contact with the surface of the release tape 22, that is, the surface on the tape 21 side, and the release bar 151 is in contact with the back surface of the release tape 22. The peeling bar 150 and the peeling bar 151 are moved horizontally from the downstream side to the upstream side of the bonding portion 11 in a state in which they are in contact with the release tape 22 as shown in FIG. (Arrow direction), thereby releasing the release tape 22 from the adhesive tape 21 which is pressure-bonded to the object to be bonded.

[切斷部]
切斷部16將帶狀構件2的膠帶21切斷。此切斷部16也可進一步以不切斷離型帶22的程度在離型帶22中切入切口。以下,將這樣切斷膠帶21的情況稱為半切,將由切斷部16在膠帶21中形成的線稱為半切線20b。
[Cutting section]
The cutting unit 16 cuts the adhesive tape 21 of the belt-like member 2. This cutting portion 16 may further cut into the release tape 22 to the extent that the release tape 22 is not cut. Hereinafter, a case where the tape 21 is cut in this way is referred to as a half cut, and a line formed by the cutting section 16 in the tape 21 is referred to as a half cut line 20b.

切斷部16設於供應部12與貼合部11之間,具有切割器160及支承(backup)構件161。切割器160是與膠帶21接觸並切斷的構件,設於供應部12與貼合部11之間。切割器160利用未圖示的升降機構,其前端的刀相對於支承構件161接觸或遠離。切割器160的前端的刀在帶狀構件2的寬度方向上延伸。支承構件161為長方體形狀的塊。所述支承構件161在塊的下表面,具有與切割器160之間夾持帶狀構件2且在水平方向上與離型帶22接觸的平坦面161a。再者,本實施方式中,以切割器160與貼合基準位置10的距離比貼合於基板的膠帶21的長度更短的方式,設定切斷部16的位置。The cutting section 16 is provided between the supply section 12 and the bonding section 11, and includes a cutter 160 and a backup member 161. The cutter 160 is a member that comes into contact with the tape 21 and cuts it, and is provided between the supply portion 12 and the bonding portion 11. The cutter 160 uses a lifting mechanism (not shown), and a blade at the front end thereof is in contact with or separated from the support member 161. The blade of the front end of the cutter 160 extends in the width direction of the band-shaped member 2. The support member 161 is a rectangular parallelepiped block. The support member 161 has a flat surface 161 a on the lower surface of the block, which sandwiches the band-shaped member 2 with the cutter 160 and makes contact with the release tape 22 in the horizontal direction. In the present embodiment, the position of the cutting section 16 is set so that the distance between the cutter 160 and the bonding reference position 10 is shorter than the length of the tape 21 bonded to the substrate.

[照明部]
照明部17在貼合基準位置10的附近,配置於帶狀構件2的膠帶21側。具體而言,照明部17配置於帶狀構件2的下方,從膠帶21側照亮帶狀構件2。
[Lighting Department]
The illuminating unit 17 is arranged on the tape 21 side of the band-shaped member 2 in the vicinity of the bonding reference position 10. Specifically, the illuminating unit 17 is disposed below the belt-like member 2 and illuminates the belt-like member 2 from the tape 21 side.

照明部17是使其光軸朝向貼合基準位置10,並且相對於帶狀構件2的垂線斜交而設置。所述垂線是相對於帶狀構件2的面而正交的直線,更具體而言,相對於位於貼合基準位置10的帶狀構件2中膠帶21的所述貼合面而正交的直線。在將帶狀構件2相對於貼合基準位置10水平地搬送時,垂線也可設為相對於水平方向的垂直線。照明部17的光軸較佳為相對於位於貼合基準位置10的膠帶21的貼合面的垂線方向而傾斜60°~85°。照明部17既可設於帶狀構件2的上游側,也可設於帶狀構件2的下游側。照明部17例如能使用照射可見光的發光二極體(Light Emitting Diode,LED),其中宜使用白色光或綠色光的LED。再者,所謂照明部17的光軸朝向貼合基準位置10,是指將照明部17朝向貼合基準位置10而配置,在圖1所示的位置,光軸也可與貼合基準位置10完全未交叉。The illuminating unit 17 is provided with its optical axis directed toward the bonding reference position 10 and diagonally intersects with the perpendicular line of the band-shaped member 2. The vertical line is a straight line orthogonal to the surface of the band-shaped member 2, and more specifically, a straight line orthogonal to the bonding surface of the tape 21 in the band-shaped member 2 at the bonding reference position 10. . When the belt-like member 2 is transported horizontally with respect to the bonding reference position 10, the vertical line may be a vertical line with respect to the horizontal direction. The optical axis of the illuminating unit 17 is preferably inclined by 60 ° to 85 ° with respect to the perpendicular direction of the bonding surface of the tape 21 at the bonding reference position 10. The lighting unit 17 may be provided on the upstream side of the band-shaped member 2 or on the downstream side of the band-shaped member 2. The lighting unit 17 can use, for example, a light emitting diode (LED) that emits visible light, and among them, a white light or green light LED is preferably used. The optical axis of the illuminating unit 17 is oriented toward the bonding reference position 10, which means that the illuminating unit 17 is arranged toward the bonding reference position 10. At the position shown in FIG. 1, the optical axis may be aligned with the bonding reference position 10. Not completely crossed.

[攝像部]
攝像部18在貼合基準位置10拍攝帶狀構件2。攝像部18例如是相機(camera)。攝像部18將光軸對準貼合基準位置10,配置於帶狀構件2的膠帶21側,在由照明部17從膠帶21側將帶狀構件2照亮的狀態下,拍攝帶狀構件2。具體而言,攝像部18配置於帶狀構件2的下方且貼合基準位置10的正下方,光軸相對於帶狀構件2正交。即,攝像部18的拍攝範圍中包含貼合基準位置10,當利用帶狀構件2的進給而膠帶21的切縫20進入所述拍攝範圍時,攝像部18拍攝包含切縫20的帶狀構件2。再者,攝像部18的光軸也可相對於帶狀構件2而不正交。例如,攝像部18的光軸也可從帶狀構件2的搬送方向觀看,相對於帶狀構件2的垂線以15°左右斜交。再者,攝像部18中,光軸也無需與貼合基準位置10完全一致,只要位於貼合基準位置10的帶狀構件2的所需部分進入拍攝範圍即可。
[Camera Department]
The imaging unit 18 images the band-shaped member 2 at the bonding reference position 10. The imaging unit 18 is, for example, a camera. The imaging unit 18 aligns the optical axis with the bonding reference position 10 and is disposed on the tape 21 side of the band-shaped member 2, and photographs the band-shaped member 2 with the illumination unit 17 illuminating the band-shaped member 2 from the tape 21 side. . Specifically, the imaging unit 18 is disposed below the band-shaped member 2 and directly below the bonding reference position 10, and the optical axis is orthogonal to the band-shaped member 2. That is, the imaging range of the imaging section 18 includes the bonding reference position 10. When the slit 20 of the tape 21 enters the imaging range by the feeding of the band-shaped member 2, the imaging section 18 photographs the strip-like shape including the slit 20. Component 2. The optical axis of the imaging unit 18 may not be orthogonal to the band-shaped member 2. For example, the optical axis of the imaging unit 18 may be viewed from the conveyance direction of the belt-like member 2 and may be diagonally inclined at about 15 ° with respect to the vertical line of the belt-like member 2. Furthermore, in the imaging unit 18, the optical axis does not need to be completely coincident with the bonding reference position 10, as long as the required portion of the band-shaped member 2 located at the bonding reference position 10 is within the imaging range.

[控制部]
控制部19是總括控制貼合裝置1的各部的控制裝置。控制部19例如可由專用的電子電路或按規定程式動作的電腦(computer)等構成。即,關於貼合部11、張力機構121、搬送部14、剝離部15、切斷部16、照明部17、攝像部18的控制等,將其控制內容程式設計,並由可程式設計邏輯控制器(Programmable Logic Controller,PLC)或中央處理器(Central Processing Unit,CPU)等處理裝置執行。
[Control Department]
The control unit 19 is a control device that collectively controls each unit of the bonding apparatus 1. The control unit 19 may be composed of, for example, a dedicated electronic circuit or a computer that operates according to a predetermined program. That is, regarding the control of the bonding section 11, the tension mechanism 121, the conveying section 14, the peeling section 15, the cutting section 16, the lighting section 17, and the camera section 18, the control content is programmed and controlled by programmable logic Controller (Programmable Logic Controller, PLC) or central processing unit (Central Processing Unit, CPU).

圖2是控制部19的功能方塊圖。如圖2所示,控制部19具有貼合控制部190、張力機構控制部191、剝離控制部192、切斷控制部193、照明控制部194、攝像控制部195、判定部196及搬送控制部197。FIG. 2 is a functional block diagram of the control unit 19. As shown in FIG. 2, the control unit 19 includes a bonding control unit 190, a tension mechanism control unit 191, a peeling control unit 192, a cutting control unit 193, a lighting control unit 194, an imaging control unit 195, a determination unit 196, and a transport control unit. 197.

貼合控制部190控制設於貼合部11的加熱器及升降裝置,使加熱器加熱加壓頭110,使升降裝置對經加熱的加壓頭110進行升降。張力機構控制部191控制設於張力機構121的升降機構,使可動輥121b上下移動,由此對帶狀構件2賦予張力。The bonding control section 190 controls a heater and a lifting device provided in the bonding section 11 to cause the heater to heat the pressure head 110 and cause the lifting device to lift and lower the heated pressure head 110. The tension mechanism control unit 191 controls a lifting mechanism provided in the tension mechanism 121 to move the movable roller 121 b up and down, thereby applying tension to the belt-like member 2.

剝離控制部192控制設於剝離部15的移動機構,使剝離棒150、剝離棒151水平移動,由此將壓接於打料板112的膠帶21從離型帶22剝離。切斷控制部193控制設於切斷部16的升降機構,使切割器160升降。The peeling control section 192 controls a moving mechanism provided in the peeling section 15 to move the peeling bar 150 and the peeling bar 151 horizontally, thereby peeling the adhesive tape 21 crimped to the punch 112 from the release tape 22. The cutting control unit 193 controls a lifting mechanism provided in the cutting unit 16 to raise and lower the cutter 160.

照明控制部194控制照明部17的點亮、熄滅。攝像控制部195控制攝像部18的攝像。The lighting control unit 194 controls lighting of the lighting unit 17. The imaging control unit 195 controls imaging by the imaging unit 18.

判定部196基於由攝像部18所得的帶狀構件2的圖像,判定膠帶21的切縫20的位置良好與否或切斷面良好與否等的狀態良好與否。判定部196將帶狀構件2的圖像灰階化,偵測膠帶21的切縫20的位置。然後,判定部196判定所偵測到的切縫20是否位於貼合基準位置10的容許範圍內。當切縫20在容許範圍內時判定為良好,當切縫20在容許範圍外時判定為不良。再者,所謂灰階化,例如是指將圖像的亮度轉換成與所述亮度相應的多階畫素值,典型而言為使用畫素值0(黑)~畫素值255(白)的256灰階的轉換。The determination unit 196 determines, based on the image of the belt-like member 2 obtained by the imaging unit 18, whether the position of the slit 20 of the tape 21 is good or whether the cut surface is good or not. The determination unit 196 gray-scales the image of the band-shaped member 2 and detects the position of the slit 20 of the tape 21. Then, the determination unit 196 determines whether the detected slit 20 is within the allowable range of the bonding reference position 10. When the slit 20 is within the allowable range, it is judged as good, and when the slit 20 is outside the allowable range, it is judged as bad. In addition, the so-called grayscale refers to, for example, converting the brightness of an image into a multi-level pixel value corresponding to the brightness, and typically uses a pixel value of 0 (black) to a pixel value of 255 (white) Conversion of 256 gray levels.

判定部196基於由攝像部18所得的帶狀構件2的圖像,偵測作為切縫20的半切線20b,並判定其切斷面的形狀良好與否。半切線20b的切斷面的形狀為從膠帶21側觀看帶狀構件2時的由切割器160所形成的切口的形狀。關於半切線20b,例如在以帶狀構件2的寬度方向的畫素值大(亮)的一直線狀而檢測出時判定為良好,在畫素值大的部分並非一直線狀而傾斜時,或者成為蜿蜒或缺損等的凹凸時,判定為不良。The determination unit 196 detects the half-tangent line 20b as the slit 20 based on the image of the band-shaped member 2 obtained by the imaging unit 18, and determines whether the shape of the cut surface is good or not. The shape of the cut surface of the half-tangent line 20b is a shape of a cutout formed by the cutter 160 when the band-shaped member 2 is viewed from the tape 21 side. The half tangent line 20b is judged to be good when it is detected as a straight line with a large (bright) pixel value in the width direction of the band-shaped member 2, and when the portion with a large pixel value is not straight and inclined, or becomes It was judged that it was bad when it was uneven | corrugated, such as a meander or a defect.

另外,判定部196基於貼合基準位置10的前後區域有無膠帶21,來判定膠帶21的出頭良好與否。所謂膠帶21的出頭,是指設置新的供應卷盤120,並將可貼合於成為製品的基板的開頭的膠帶21的前端所形成的半切線20b,對位於包含貼合基準位置10的規定範圍內。所述規定範圍是將半切線20b對位於貼合基準位置10所容許的範圍。判定部196也可將貼合基準位置10前後的各區域進一步分為多個小區域來判定有無膠帶21。In addition, the determination unit 196 determines whether the advancement of the adhesive tape 21 is good or not based on the presence or absence of the adhesive tape 21 in the front and rear regions of the bonding reference position 10. The tape head 21 refers to the provision of a new supply reel 120 and a half tangent line 20 b formed by the front end of the tape 21 that can be attached to the beginning of a substrate to be a product. Within range. The predetermined range is a range that allows the half-tangent line 20 b to be positioned at the bonding reference position 10. The determination unit 196 may further divide each area before and after the bonding reference position 10 into a plurality of small areas to determine the presence or absence of the tape 21.

搬送控制部197在由判定部196判定為切縫20的位置不良時,算出膠帶21的切縫20與貼合基準位置10的距離(偏移)。即,當切縫20的位置不良時,切縫20的位置相對於貼合基準位置10而以容許範圍以上偏移,因此需要以切縫20的位置成為容許範圍內的方式修正帶狀構件2的位置。因此,搬送控制部197基於攝像部18的拍攝圖像而算出貼合基準位置10與切縫20的位置的距離,並基於所算出的距離而生成使進給用馬達驅動的控制信號。即,所述控制信號為用於將帶狀構件2以算出的距離進給以使半切線20b來到貼合基準位置10的信號,而輸出給進給用馬達。The conveyance control unit 197 calculates the distance (offset) between the slit 20 of the tape 21 and the bonding reference position 10 when it is determined by the determination unit 196 that the position of the slit 20 is defective. That is, when the position of the slit 20 is not good, the position of the slit 20 is shifted beyond the allowable range with respect to the bonding reference position 10, so the band-shaped member 2 needs to be corrected so that the position of the slit 20 is within the allowable range. s position. Therefore, the transport control unit 197 calculates the distance between the bonding reference position 10 and the position of the slit 20 based on the captured image of the imaging unit 18, and generates a control signal for driving the feed motor based on the calculated distance. That is, the control signal is a signal for feeding the belt-shaped member 2 at a calculated distance so that the half tangent line 20b reaches the bonding reference position 10, and is output to the feeding motor.

[動作]
對具有所述構成的膠帶21的貼合裝置1的動作進行說明。
[action]
The operation of the bonding apparatus 1 having the tape 21 configured as described above will be described.

[膠帶的出頭動作]
圖3是表示實施方式的貼合裝置1的膠帶21的出頭動作的一例的流程圖。
[Beginning of the tape]
FIG. 3 is a flowchart showing an example of a tip-out operation of the adhesive tape 21 of the bonding apparatus 1 according to the embodiment.

再者,作為前提,將新的供應卷盤120設置於供應部12,將帶狀構件2從供應卷盤120抽出,經由張力機構121、路徑輥122、剝離部15、路徑輥131及進給輥140而捲繞至回收卷盤130。另外,所述帶狀構件2的膠帶21是在捲繞之前,由操作員剝離下游側,且使膠帶21的作為切縫20的開頭部分20a位於比攝像部18、即貼合基準位置10更靠上游側。即,在比所述開頭部分20a更靠下游側將膠帶21剝離,離型帶22的表面露出。關於膠帶21的開頭部分20a的形狀,由於由操作員進行剝離,因而為任意形狀。例如,有時為與帶狀構件2的寬度方向平行的線,有時為相對於帶狀構件2的寬度方向而傾斜的線,也有時為相對於帶狀構件2的寬度方向而以山谷形狀蜿蜒的線或凹凸的線。In addition, as a premise, a new supply reel 120 is provided in the supply unit 12, and the belt-like member 2 is pulled out from the supply reel 120, and passed through the tension mechanism 121, the path roller 122, the peeling portion 15, the path roller 131, and the feed The roll 140 is wound around the collection reel 130. In addition, before the tape 21 of the band-shaped member 2 is wound, the downstream side is peeled off by the operator, and the beginning portion 20a of the tape 21 as the slit 20 is positioned more than the imaging portion 18, that is, the bonding reference position 10 On the upstream side. That is, the tape 21 is peeled off further downstream than the said head part 20a, and the surface of the release tape 22 is exposed. The shape of the beginning portion 20a of the adhesive tape 21 is arbitrary because the peeling is performed by an operator. For example, it may be a line parallel to the width direction of the belt-like member 2, a line inclined with respect to the width direction of the belt-like member 2, or a valley shape with respect to the width direction of the belt-like member 2. Sinuous or bumpy lines.

另外,在平臺構件111的支撐面111a上,預先載置有打料板112。In addition, a punch plate 112 is placed on the support surface 111 a of the platform member 111 in advance.

如圖3所示,利用照明控制部194將照明部17點亮,包含貼合基準位置10而將帶狀構件2照亮(步驟S01)。如圖4的(a)所示,利用搬送部14將帶狀構件2以規定間距逐次進給(步驟S02),利用攝像部18及判定部196判定膠帶21的開頭部分20a(切縫20)的位置良好與否(步驟S03)。即,攝像部18在由搬送部14進給帶狀構件2時,以包含貼合基準位置10的拍攝範圍拍攝帶狀構件2,判定部196將由攝像部18獲得的圖像灰階化,如圖4的(b)所示,根據其濃淡差來判定包含貼合基準位置10的規定範圍R1內是否包含膠帶21的開頭部分20a。有膠帶21的部分變暗,無膠帶21的部分變亮,亮暗的交界成為開頭部分20a。規定範圍R1例如為設定於拍攝範圍內的檢查區。As shown in FIG. 3, the lighting unit 17 is turned on by the lighting control unit 194, and the band-shaped member 2 is illuminated by including the reference position 10 (step S01). As shown in FIG. 4 (a), the belt-like member 2 is sequentially fed at a predetermined pitch by the conveyance unit 14 (step S02), and the head portion 20 a of the adhesive tape 21 is determined by the imaging unit 18 and the determination unit 196 (the slit 20). The position is good or not (step S03). That is, when the image pickup section 18 feeds the belt-shaped member 2 by the conveying section 14, the belt-shaped member 2 is photographed in the shooting range including the bonding reference position 10, and the determination section 196 gray-scales the image obtained by the image pickup section 18, such as As shown in FIG. 4 (b), it is determined whether the leading portion 20 a of the tape 21 is included in the predetermined range R1 including the bonding reference position 10 based on the difference in shades. The portion with the adhesive tape 21 becomes darker, the portion without the adhesive tape 21 becomes brighter, and the junction between light and dark becomes the beginning portion 20a. The predetermined range R1 is, for example, an inspection area set within an imaging range.

搬送部14的進給間距是與規定範圍R1的帶狀構件2的搬送方向的長度相同或較其更短的間隔。若判定部196未偵測到開頭部分20a(步驟S03的否(NO)),則回到步驟S02,重複步驟S02及步驟S03直到偵測到開頭部分20a為止。The feed pitch of the conveyance part 14 is a space | interval which is the same as or shorter than the length of the conveyance direction of the belt-shaped member 2 of predetermined range R1. If the determination section 196 does not detect the first portion 20a (NO in step S03), it returns to step S02 and repeats steps S02 and S03 until the first portion 20a is detected.

當由判定部196偵測到開頭部分20a時(步驟S03的是(YES)),在使帶狀構件2停止於偵測到開頭部分20a的位置的狀態下,利用切斷控制部193使切割器160上升,將帶狀構件2半切(步驟S04),如圖4的(c)所示,將膠帶21切斷而形成作為切縫20的半切線20b。然後,由搬送部14將帶狀構件2以切斷部16(切割器160)與貼合基準位置10的距離進給(步驟S05)。然後,由攝像部18拍攝帶狀構件2,由判定部196偵測有無半切線20b(步驟S06)。當未偵測到半切線20b時(步驟S06的否(NO)),回到步驟S04。When the head section 20a is detected by the determination section 196 (YES in step S03), the cutting is performed by the cutting control section 193 in a state where the band-shaped member 2 is stopped at the position where the head section 20a is detected. The device 160 rises and cuts the band-shaped member 2 in half (step S04). As shown in FIG. 4 (c), the tape 21 is cut to form a half-cut line 20 b as the slit 20. Then, the belt-like member 2 is fed by the conveyance part 14 by the distance of the cutting part 16 (cutter 160) and the bonding reference position 10 (step S05). Then, the band-shaped member 2 is imaged by the imaging unit 18, and the presence or absence of the half-tangent line 20b is detected by the determination unit 196 (step S06). When the half-tangent line 20b is not detected (NO in step S06), the process returns to step S04.

當偵測到半切線20b時(步驟S06的是(YES)),如圖4的(d)所示,由判定部196判定所偵測到的半切線20b是否在包含貼合基準位置10的容許範圍內(步驟S07)。當半切線20b不在容許範圍內時(步驟S07的否(NO)),進行帶狀構件2的進給修正。即,搬送控制部197基於在規定範圍R1內識別出的半切線20b的位置與貼合基準位置10的位置,算出半切線20b與貼合基準位置10之間的距離(步驟S08),利用搬送部14將帶狀構件2以所算出的距離進給,以使半切線20b來到貼合基準位置10(步驟S09),回到步驟S07。When the half-tangent line 20b is detected (YES in step S06), as shown in FIG. 4 (d), the determination unit 196 determines whether the detected half-tangent line 20b is within the range including the bonding reference position 10. Within the allowable range (step S07). When the half-tangent line 20b is not within the allowable range (NO in step S07), the feed correction of the band-shaped member 2 is performed. That is, the transfer control unit 197 calculates the distance between the half-tangent line 20b and the bonding reference position 10 based on the position of the half-tangent line 20b and the position of the bonding reference position 10 identified within the predetermined range R1 (step S08), and uses the transfer The unit 14 feeds the belt-like member 2 by the calculated distance so that the half-tangent line 20b reaches the bonding reference position 10 (step S09), and returns to step S07.

當半切線20b在容許範圍內時(步驟S07的是(YES)),膠帶21的從開頭部分20a到半切線20b的部分位於加壓頭110與打料板112之間。在此狀態下,利用預先經加熱的加壓頭110將帶狀構件2下壓,將比半切線20b更靠下游側的不需要的膠帶21在打料板112上打料(步驟S10,參照圖4的(e))。即,利用貼合控制部190使預先經加熱的加壓頭110下降,將從開頭部分20a到半切線20b的不需要的膠帶21貼合於打料板112,使加壓頭110上升。然後,利用剝離控制部192使剝離棒150、剝離棒151水平移動至貼合部11側,使離型帶22從壓接於打料板112的膠帶21剝離(步驟S11)。When the half-cut line 20b is within the allowable range (YES in step S07), the portion of the tape 21 from the beginning portion 20a to the half-cut line 20b is located between the pressure head 110 and the blanking plate 112. In this state, the belt-shaped member 2 is pushed down by the preheated pressure head 110, and the unnecessary tape 21 downstream of the half-cut line 20b is beaten on the blanking plate 112 (step S10, refer to (E) of Figure 4). That is, the pre-heated pressure head 110 is lowered by the bonding control unit 190, and the unnecessary tape 21 from the head portion 20a to the half-cut line 20b is bonded to the punching plate 112 to raise the pressure head 110. Then, the peeling stick 150 and the peeling stick 151 are horizontally moved to the bonding part 11 side by the peeling control part 192, and the release tape 22 is peeled from the adhesive tape 21 crimped to the punch 112 (step S11).

剝離離型帶22後,利用攝像部18拍攝帶狀構件2(步驟S12)。再者,此時帶狀構件2並非進給,因而殘留於貼合基準位置10的上游側的膠帶21的切縫20的位置保持位於貼合基準位置10而未改變。判定部196將由攝像部18所得的圖像灰階化,如圖4的(f1)、圖4的(f2)所示,於在貼合基準位置10的前後分別設定各3處而合計6處的作為檢查區的小區域R11~小區域R16中,分別判定有無膠帶21(步驟S13)。前後3處的小區域R11、小區域R12、小區域R13及小區域R14、小區域R15、小區域R16是以在帶狀構件2的寬度方向上並排配置的方式預先設定。關於有無所述膠帶21的判定,例如在各小區域R11~小區域R16內,當成為規定畫素值以上的畫素點(pixel)的比率為規定比率以上時,換言之小於規定畫素值的畫素點的比率小於規定比率時,判定為所述小區域R11~小區域R16內無膠帶21,當成為規定畫素值以上的畫素點的比率小於規定比率時,換言之小於規定畫素值的畫素點的比率成為規定比率以上時,判定為所述小區域R11~小區域R16內有膠帶21。由此,判定部196判斷將不需要的膠帶21剝離後殘留於上游側的膠帶21的前端(半切線20b)的狀態(形狀)良好與否,由此判定出頭良好與否。After the release tape 22 is peeled off, the band-shaped member 2 is imaged by the imaging unit 18 (step S12). Furthermore, at this time, the band-shaped member 2 is not fed, and therefore the position of the slit 20 of the tape 21 remaining on the upstream side of the bonding reference position 10 remains at the bonding reference position 10 without change. The determination unit 196 gray-scales the image obtained by the imaging unit 18, as shown in FIG. 4 (f1) and FIG. 4 (f2), setting 3 places each before and after the reference position 10 and a total of 6 places The presence or absence of the tape 21 is determined in each of the small area R11 to the small area R16 serving as the inspection area (step S13). The small regions R11, small regions R12, small regions R13, and small regions R14, small regions R15, and small regions R16 at the three front and rear positions are set in advance so as to be arranged side by side in the width direction of the band-shaped member 2. With regard to the determination of the presence or absence of the tape 21, for example, in each of the small regions R11 to R16, when the ratio of the pixel points (pixels) that are equal to or greater than the predetermined pixel value is equal to or greater than the predetermined ratio, in other words, When the ratio of pixel points is less than a predetermined ratio, it is determined that there is no tape 21 in the small region R11 to R16. When the ratio of pixel points that are equal to or greater than a predetermined pixel value is less than a predetermined ratio, in other words, it is less than a predetermined pixel value When the ratio of the pixel points is equal to or greater than a predetermined ratio, it is determined that the tape 21 exists in the small region R11 to the small region R16. Accordingly, the determination unit 196 determines whether the state (shape) of the tip (half tangent line 20 b) of the tape 21 remaining on the upstream side after peeling the unnecessary tape 21 is good, and determines whether the head is good or not.

判定部196如圖4的(f1)所示,當判定為位於貼合基準位置10前(下游側)的小區域R14~小區域R16的至少任一個中有膠帶21時(步驟S14的否(NO)),視為出頭不良而回到步驟S04。再者,此時想到的是不需要的膠帶21的剝離時一部分膠帶21未剝離而殘留於離型帶22,而發生剝離不良。As shown in (f1) of FIG. 4, the determination unit 196 determines that at least any one of the small region R14 to the small region R16 located in front of the bonding reference position 10 (downstream side) has the adhesive tape 21 (No in step S14 (No in step S14) NO)), it is deemed that the head is bad, and the process returns to step S04. Furthermore, it is thought at this time that part of the adhesive tape 21 does not peel off and remains on the release tape 22 at the time of peeling of the unnecessary adhesive tape 21, and peeling failure occurs.

另一方面,如圖4的(f2)所示,當判定為位於貼合基準位置10前(下游側)的小區域R14~小區域R16的任一個中無膠帶21時(步驟S14的是(YES)),且判定為位於貼合基準位置10後(上游側)的小區域R11~小區域R13的至少任一個中無膠帶21時(步驟S15的否(NO)),視為出頭不良而回到步驟S04。此時,想到的是在不需要的膠帶21的剝離時,作為開頭的膠帶21的上游側的膠帶21的前端一部分一起剝離。關於其原因,想到的是由切割器160進行的半切不良,而半切線20b中不需要的膠帶21與開頭的膠帶21的一部分相連。On the other hand, as shown in (f2) of FIG. 4, when it is determined that there is no tape 21 in any of the small region R14 to the small region R16 in front of the bonding reference position 10 (downstream side) (YES in step S14 ( YES)), and if it is determined that there is no tape 21 in at least one of the small area R11 to small area R13 behind the bonding reference position 10 (upstream side) (NO in step S15), it is considered a bad start and Return to step S04. At this time, it is conceivable that when the unnecessary tape 21 is peeled off, a part of the front end of the tape 21 on the upstream side of the tape 21 that is the beginning is peeled together. The reason for this is that the half-cut by the cutter 160 is defective, and the unnecessary tape 21 in the half-cut line 20b is connected to a part of the tape 21 at the beginning.

另外,如圖4的(g)所示,當判定為位於貼合基準位置10前(下游側)的小區域R14~小區域R16的任一個中無膠帶21時(步驟S14的是(YES)),且判定為位於貼合基準位置10後(上游側)的各小區域R11~小區域R13的任一個中有膠帶21時(步驟S15的是(YES)),判定為出頭完成而結束。In addition, as shown in (g) of FIG. 4, when it is determined that there is no tape 21 in any of the small region R14 to the small region R16 in front of the bonding reference position 10 (downstream side) (YES in step S14) ), And it is determined that there is an adhesive tape 21 in any of the small regions R11 to R13 located behind the bonding reference position 10 (upstream side) (YES in step S15), it is determined to be completed and ended.

再者,也想到反復出現下述情況,即:因步驟S06、步驟S14或步驟S15的否(NO)判定而回到步驟S04,在下一次的步驟S06、步驟S14或步驟S15中再次成為否(NO)判定。此種情況下,也可將判定重複次數的步驟設定在步驟S06或步驟S14之前,當設定次數重複時,作為錯誤(error)而中斷出頭動作,藉由警報(alarm)等向操作員告知異常。此種情況下,想到的是由所述切割器160進行的半切不良為一個原因。因此,控制部19也可藉由警報來提示執行清掃或更換切割器160的維護(maintenance)作業。Furthermore, it is also conceivable that the following situations occur repeatedly: return to step S04 due to a NO determination in step S06, step S14, or step S15, and become no again in the next step S06, step S14, or step S15 ( NO) judgment. In this case, the step of determining the number of repetitions may be set before step S06 or step S14. When the set number of times is repeated, the heading operation is interrupted as an error, and the operator is notified of the abnormality through an alarm or the like . In this case, it is thought that the half-cut failure by the cutter 160 is one cause. Therefore, the control unit 19 may prompt the maintenance operation of cleaning or replacing the cutter 160 by an alarm.

[作用]
使用圖5的(a)~圖8(b),一方面示出比較例一方面對實施方式的貼合裝置1的作用進行說明。
[effect]
Using FIGS. 5 (a) to 8 (b), a comparative example will be described, and the function of the bonding device 1 according to the embodiment will be described.

(照明部的傾斜)
圖5的(a)是表示比較例的貼合裝置中帶狀構件2的拍攝狀況的截面圖。圖5的(b)是由比較例的貼合裝置所得的帶狀構件2的圖像。其中,將針對所述圖像的各位置的畫素值的圖表重疊在圖像上進行記載。畫素值是以將黑設為0、將255設為白的256灰階表示。
(Tilt of lighting section)
FIG. 5 (a) is a cross-sectional view showing the imaging state of the band-shaped member 2 in the bonding device of the comparative example. FIG. 5 (b) is an image of the band-shaped member 2 obtained by the bonding device of the comparative example. A graph of pixel values for each position of the image is superimposed on the image and described. The pixel value is expressed in 256 gray levels with black set to 0 and 255 set to white.

如圖5的(a)所示,在攝像部18的內部設有半反射鏡M,照明L的光軸朝向半反射鏡M,照明L的光經半反射鏡M反射,照明L的光以與攝像部18的光軸平行的同軸光的形式從相對於帶狀構件2而垂直的方向入射。As shown in FIG. 5 (a), a half mirror M is provided inside the imaging unit 18. The optical axis of the illumination L is directed toward the half mirror M. The light of the illumination L is reflected by the half mirror M. The form of coaxial light parallel to the optical axis of the imaging section 18 is incident from a direction perpendicular to the band-shaped member 2.

如圖5的(b)所示,膠帶21與離型帶22的畫素值幾乎未獲得差。因此,難以偵測膠帶21的切縫20。As shown in FIG. 5 (b), the pixel values of the adhesive tape 21 and the release tape 22 are hardly different. Therefore, it is difficult to detect the slit 20 of the adhesive tape 21.

得知若僅這樣設置照明L,則難以偵測膠帶21的切縫20。It has been found that it is difficult to detect the slit 20 of the adhesive tape 21 if the illumination L is provided only in this way.

圖6的(a)是表示實施方式的貼合裝置1中帶狀構件2的拍攝狀況的截面圖。圖6的(b)是由實施方式的貼合裝置1所得的帶狀構件2的圖像。其中,將針對所述圖像的各位置的畫素值的圖表重疊在圖像上進行記載。畫素值是以將黑設為0、將255設為白的256灰階來表示。FIG. 6 (a) is a cross-sectional view showing the imaging state of the band-shaped member 2 in the bonding device 1 according to the embodiment. FIG. 6B is an image of the band-shaped member 2 obtained by the bonding apparatus 1 according to the embodiment. A graph of pixel values for each position of the image is superimposed on the image and described. The pixel value is represented by 256 gray levels with black set to 0 and 255 set to white.

如圖6的(a)所示,照明部17的光軸相對於帶狀構件2的垂線而斜交,攝像部18的光軸相對於帶狀構件2而正交。利用這樣構成,如圖6的(b)所示,膠帶21與離型帶22的畫素值產生大的差,有膠帶21的部位與無膠帶21的部位的對比度變明顯。推測這是由離型帶22的表面的微細凹凸的形狀、與膠帶21所含有的微細金屬微粒子的形狀所引起。即,膠帶21的金屬粒子為大致球形,來自照明部17的入射光無論是同軸還是斜交,進入攝像部18的擴散光的量均不會大幅改變。相對於此,離型帶22的表面凹凸隨機,因此推測,藉由使來自照明部17的入射光斜交而進入攝像部18的擴散光的量增大。例如,圖6將照明部17的光軸與帶狀構件2的垂線斜交的角度θ設定為75°,而有膠帶21的部位的畫素值成為97左右,無膠帶21的部位的畫素值成為157左右。這樣濃淡差成為50以上,從而能穩定地偵測膠帶21的切縫20。As shown in FIG. 6 (a), the optical axis of the illuminating unit 17 is diagonally intersected with respect to the perpendicular line of the band-like member 2, and the optical axis of the imaging unit 18 is orthogonal with respect to the band-like member 2. With this configuration, as shown in FIG. 6 (b), the pixel values of the adhesive tape 21 and the release tape 22 are greatly different, and the contrast between the portion with the adhesive tape 21 and the portion without the adhesive tape 21 becomes obvious. This is presumably caused by the shape of the fine unevenness on the surface of the release tape 22 and the shape of the fine metal fine particles contained in the tape 21. That is, the metal particles of the adhesive tape 21 are substantially spherical, and the amount of diffused light entering the imaging unit 18 does not change significantly regardless of whether the incident light from the illumination unit 17 is coaxial or oblique. On the other hand, the unevenness of the surface of the release tape 22 is random. Therefore, it is estimated that the amount of diffused light entering the imaging unit 18 is increased by diagonally intersecting the incident light from the illumination unit 17. For example, in FIG. 6, the angle θ that the optical axis of the illuminating portion 17 obliquely intersects with the vertical line of the belt-like member 2 is set to 75 °, and the pixel value of the portion with the tape 21 becomes about 97, and the pixel of the portion without the tape 21 The value becomes around 157. Thus, the shading difference becomes 50 or more, so that the slit 20 of the adhesive tape 21 can be stably detected.

因此,發明人等進行了研究照明部17的光軸的角度與進入攝像部18的光量的關係的實驗。圖7表示照明部17的光軸相對於帶狀構件2的垂線的傾斜角度θ、與所述角度時的膠帶21的切縫20的偵測結果。再者,偵測結果為使用清和光學製作所製造的白色LED(型號:SBR-15-50W)作為照明部17,使用歐姆龍(Omron)公司製造的相機(型號:FZ-S)作為攝像部18,將帶狀構件2與攝像部18的距離設為100 mm所得的結果。另外,關於作為拍攝對象的帶狀構件2,使用膠帶21的切縫20與帶狀構件2的寬度方向平行地設置的帶狀構件2。Therefore, the inventors conducted experiments to study the relationship between the angle of the optical axis of the illumination section 17 and the amount of light entering the imaging section 18. FIG. 7 shows the detection results of the inclination angle θ of the optical axis of the illuminating unit 17 with respect to the perpendicular line of the belt-like member 2 and the slit 20 of the tape 21 at the angle. In addition, the detection result is that a white LED (model: SBR-15-50W) manufactured by Qinghe Optical Manufacturing Co., Ltd. is used as the illumination section 17 and a camera (model: FZ-S) manufactured by Omron Corporation is used as the imaging section 18, The result obtained by setting the distance between the band-shaped member 2 and the imaging unit 18 to 100 mm. In addition, regarding the band-shaped member 2 as a photographic subject, the slit 20 of the tape 21 is used, and the band-shaped member 2 provided in parallel with the width direction of the band-shaped member 2 is used.

如圖7所示,將傾斜角度θ變更為30°、45°、60°、75°、85°、90°來嘗試偵測切縫20。其結果,30°、45°、90°的情況下,無法良好地偵測切縫20。另一方面,當傾斜角度θ為60°、75°、85°時,能良好地偵測切縫20。即,有膠帶21的部位、與無膠帶21的部位的畫素值差大至50以上,有無膠帶21的偵測的判定精度提高。As shown in FIG. 7, the inclination angle θ is changed to 30 °, 45 °, 60 °, 75 °, 85 °, and 90 ° to try to detect the slit 20. As a result, in the cases of 30 °, 45 °, and 90 °, the slit 20 cannot be detected well. On the other hand, when the inclination angle θ is 60 °, 75 °, or 85 °, the slit 20 can be detected well. That is, the pixel value difference between the portion with the tape 21 and the portion without the tape 21 is as large as 50 or more, and the detection accuracy of the presence or absence of the tape 21 is improved.

這樣,藉由傾斜角度θ設定為60°~85°,能在膠帶21的開頭部分的偵測、形成於膠帶21的半切線20b的偵測、及貼合基準位置10的前後有無膠帶21的偵測中,共同提高有無膠帶21的判定精度。In this way, by setting the inclination angle θ to 60 ° to 85 °, it is possible to detect the beginning of the tape 21, the half-cut line 20b formed on the tape 21, and the presence of the tape 21 before and after the reference position 10 is attached. During the detection, the determination accuracy of the presence or absence of the tape 21 is jointly improved.

(帶狀構件的進給修正)
對帶狀構件2的進給修正進行說明。如上所述,切斷部16與貼合基準位置10之間的距離是預先決定,形成半切線20b後,利用搬送部14及搬送控制部197將帶狀構件2以所述距離進給,由此半切線20b來到貼合基準位置10。
(Feed correction of the belt member)
The feed correction of the band-shaped member 2 will be described. As described above, the distance between the cutting portion 16 and the bonding reference position 10 is determined in advance. After the half-cut line 20b is formed, the belt-shaped member 2 is fed by the distance by the conveying portion 14 and the conveying control portion 197. This half tangent line 20b reaches the bonding reference position 10.

但是,實際上有時因產生進給用馬達或進給輥140的旋轉誤差或帶狀構件2的伸縮等,而導致帶狀構件2的進給量產生誤差。關於帶狀構件2的伸縮,帶狀構件2的寬度越細,則在一定的張力下越容易伸長,而且越容易卡在各輥等上。因此,帶狀構件2有時會對於每個品種產生固有的伸長。若這樣帶狀構件2的進給量產生誤差,則膠帶21的進給方向的貼附誤差變大。However, in practice, an error in the feed amount of the belt-like member 2 may occur due to a rotation error of the feeding motor or the feed roller 140 or expansion and contraction of the belt-like member 2. Regarding the expansion and contraction of the belt-like member 2, the narrower the width of the belt-like member 2 is, the easier it is to stretch under a certain tension, and the easier it is to get stuck on each roller or the like. Therefore, the band-shaped member 2 may have an inherent elongation for each type. When an error occurs in the feed amount of the belt-like member 2 in this manner, the error in the adhering direction of the tape 21 increases.

因此,本實施方式中,利用攝像部18及判定部196來判定半切線20b是否位於貼合基準位置10的容許範圍內,當半切線20b偏離規定範圍時,利用搬送控制部197算出膠帶21的半切線20b與貼合基準位置10的距離,設定利用搬送部14將帶狀構件2以所述距離進給以使半切線20b來到貼合基準位置10的修正量。後述的貼合動作時,以加上所述修正量的進給量將帶狀構件2進給至貼合基準位置10。Therefore, in this embodiment, the imaging unit 18 and the determination unit 196 are used to determine whether or not the half-tangent line 20b is within the allowable range of the bonding reference position 10. The distance between the half tangent line 20b and the bonding reference position 10 is a correction amount for feeding the belt-shaped member 2 by the distance by the transport unit 14 so that the half tangent line 20b reaches the bonding reference position 10. In the bonding operation described later, the belt-shaped member 2 is fed to the bonding reference position 10 by a feed amount to which the correction amount is added.

即,如圖8(a)所示,當利用帶狀構件2的進給而半切線20b向貼合基準位置10的近前偏移時,將帶狀構件2以偏移的距離D1向貼合部11側進給。另一方面,如圖8(b)所示,當利用帶狀構件2的進給而半切線20b越過貼合基準位置10偏移時,將帶狀構件2以向切斷部16側返回的方式以偏移的距離D2進給。That is, as shown in FIG. 8 (a), when the half-tangent line 20 b is shifted to the front of the bonding reference position 10 by the feeding of the belt-shaped member 2, the belt-shaped member 2 is bonded to each other by the offset distance D1. Section 11 side feed. On the other hand, as shown in FIG. 8 (b), when the half-cut line 20 b is shifted beyond the bonding reference position 10 by the feeding of the band-shaped member 2, the band-shaped member 2 is returned to the cutting portion 16 side. The method feeds at an offset distance D2.

這樣,偵測半切線20b與貼合基準位置10的偏移,並以消除所述偏移的方式修正帶狀構件2的進給,因此能準確地進行膠帶21的出頭,其結果,能對設於貼合部11的基板準確地貼合膠帶21。In this way, the deviation of the half tangent line 20b from the bonding reference position 10 is detected, and the feeding of the band-shaped member 2 is corrected so as to eliminate the deviation, so that the advance of the tape 21 can be accurately performed. As a result, the The board | substrate provided in the bonding part 11 adheres the tape 21 accurately.

[貼合動作]
圖9是表示貼合裝置1的膠帶21對基板的貼合動作的一例的流程圖。圖10是表示貼合裝置1的貼合動作的圖。
[Fitting action]
FIG. 9 is a flowchart illustrating an example of a bonding operation of the tape 21 to the substrate by the bonding apparatus 1. FIG. 10 is a diagram showing a bonding operation of the bonding device 1.

作為前提,如圖10(a)所示,使膠帶21的切縫20(半切線20b)位於貼合基準位置10,完成膠帶21的出頭。即,切割器160在出頭動作的過程中已檢查,成為切縫20的半切線20b利用切斷部16而以與帶狀構件2的寬度方向平行的方式正常地形成。另外,在比切縫20更靠下游側未殘留膠帶21,膠帶21並未附著於進給輥140等與帶狀構件2接觸的構件,能防止帶狀構件2發生搬送不良。As a premise, as shown in FIG. 10 (a), the slit 20 (half tangent line 20 b) of the adhesive tape 21 is positioned at the bonding reference position 10 to complete the advance of the adhesive tape 21. That is, the cutter 160 has been checked during the heading operation, and the half-cut line 20 b that becomes the slit 20 is normally formed by the cutting portion 16 so as to be parallel to the width direction of the band-shaped member 2. In addition, the tape 21 does not remain on the downstream side of the slit 20, and the tape 21 is not adhered to a member such as the feed roller 140 that is in contact with the belt-shaped member 2, and it is possible to prevent the belt-shaped member 2 from being transported poorly.

另外,在平臺構件111的支撐面111a上,代替打料板112而載置有例如作為構成平面顯示器的構件的製品用的基板300。再者,在基板300上要以所需長度貼合膠帶21。此處,為了方便起見,設為在基板300的整個搬送方向上貼合膠帶21,且切斷部16與貼合基準位置10之間的距離與基板300的長度及加壓頭111的長度相等。In addition, on the support surface 111 a of the platform member 111, for example, a substrate 300 for a product that is a member constituting a flat display is placed instead of the die plate 112. In addition, the adhesive tape 21 is bonded to the substrate 300 with a desired length. Here, for the sake of convenience, it is assumed that the adhesive tape 21 is bonded in the entire conveying direction of the substrate 300, and the distance between the cutting portion 16 and the bonding reference position 10 is the length of the substrate 300 and the length of the pressure head 111. equal.

如圖10(b)所示,首先利用切斷部16將帶狀構件2半切(步驟S21)。然後,如圖10(c)所示,利用搬送部14將帶狀構件2以切割器160與貼合基準位置10的距離進給(步驟S22)。利用所述進給,步驟S21中形成的半切線20b與貼合基準位置10一致。然後,使平臺構件111移動,使基板300的供貼合膠帶21的緣部位於帶狀構件2下。然後,使預先經加熱的加壓頭110下降,利用加壓頭110與平臺構件111夾持基板300及帶狀構件2並壓接,將帶狀構件2的膠帶21貼合於基板300上(步驟S23)。然後,使加壓頭110上升,使剝離部15水平移動至貼合部11側,由此如圖10(d)所示,將離型帶22從貼合於基板300的膠帶21剝離(步驟S24),使剝離部15回到原本的位置。As shown in FIG. 10 (b), first, the band-shaped member 2 is cut in half by the cutting section 16 (step S21). Then, as shown in FIG. 10 (c), the belt-like member 2 is fed by the distance between the cutter 160 and the bonding reference position 10 by the conveyance unit 14 (step S22). With the feed, the half-tangent line 20 b formed in step S21 coincides with the bonding reference position 10. Then, the stage member 111 is moved so that the edge portion of the substrate 300 to which the adhesive tape 21 is to be attached is positioned under the band-shaped member 2. Then, the pressure head 110 heated in advance is lowered, the substrate 300 and the band-shaped member 2 are sandwiched and pressed by the pressure head 110 and the platform member 111, and the tape 21 of the band-shaped member 2 is attached to the substrate 300 ( Step S23). Then, the pressure head 110 is raised, and the peeling part 15 is horizontally moved to the bonding part 11 side, so that the release tape 22 is peeled from the adhesive tape 21 bonded to the board | substrate 300 as shown in FIG.10 (d) (step) S24), return the peeling part 15 to the original position.

然後,要在未貼合膠帶21的基板300上貼合膠帶21時(步驟S25的是(YES)),將平臺構件111上的已貼合的基板更換為未貼合膠帶21的新的基板300,回到步驟S21。When the adhesive tape 21 is to be attached to the substrate 300 without the adhesive tape 21 (YES in step S25), the attached substrate on the platform member 111 is replaced with a new substrate without the adhesive tape 21. 300. Return to step S21.

另一方面,無需在未貼合膠帶21的基板300上貼合膠帶21時(步驟S25的否(NO)),結束。再者,在進給帶狀構件2的步驟S22中,可進行與所述步驟S06~步驟S09同樣的帶狀構件2的進給修正。On the other hand, when there is no need to attach the tape 21 to the substrate 300 to which the tape 21 is not attached (NO in step S25), the process ends. In addition, in step S22 of feeding the band-shaped member 2, the feed correction of the band-shaped member 2 similar to that of the above-mentioned steps S06 to S09 can be performed.

[效果]
實施方式的膠帶21的貼合裝置1包括:供應部12,供應在離型帶22上貼合有膠帶21的帶狀構件2;貼合部11,對貼合對象物貼合膠帶21的與離型帶22為相反側的貼合面;搬送部14,將帶狀構件2從供應部12進給至貼合部11;照明部17,配置於帶狀構件2的膠帶21側,光軸朝向針對貼合部11所設定的貼合基準位置10,並且相對於位於貼合基準位置10的膠帶21的貼合面的垂線方向以預先設定的角度斜交而設置;攝像部18,將光軸對準貼合基準位置10,配置於帶狀構件2的膠帶21側,拍攝位於貼合基準位置10的帶狀構件2;及判定部196,基於由攝像部18所得的帶狀構件2的圖像,判定膠帶的切縫20的狀態良好與否。
由此,能自動識別膠帶21的切縫20,因此能自動進行膠帶21的出頭而不手動進行膠帶21的出頭。即,如所述比較例那樣以光軸相對於帶狀構件2正交的方式設有照明部L的情況下,帶狀構件2的圖像變得不清晰,難以偵測切縫20。相對於此,根據本發明人等的努力研究,獲得了下述見解,即:藉由相對於帶狀構件2的垂線斜交而設置照明部17,帶狀構件2的圖像的對比度變明顯。根據基於所述見解的本實施方式,能自動進行膠帶21的出頭。
[effect]
The bonding device 1 for the adhesive tape 21 according to the embodiment includes a supply unit 12 that supplies a belt-shaped member 2 to which the adhesive tape 21 is bonded on the release tape 22, and a bonding unit 11 that bonds the adhesive tape 21 to the object to be bonded. The release tape 22 is a bonding surface on the opposite side; the conveying section 14 feeds the belt-shaped member 2 from the supply section 12 to the bonding section 11; the lighting section 17 is arranged on the tape 21 side of the belt-shaped member 2 and the optical axis The camera 18 is oriented toward the bonding reference position 10 set for the bonding part 11 and diagonally intersects with a predetermined angle with respect to the perpendicular direction of the bonding surface of the adhesive tape 21 located at the bonding reference position 10; The alignment reference position 10 is axially aligned, and is disposed on the tape 21 side of the band-shaped member 2 to photograph the band-shaped member 2 at the adhesion reference position 10; and the determination unit 196 is based on the The image determines whether the state of the slit 20 of the tape is good or not.
Thereby, the slit 20 of the adhesive tape 21 can be recognized automatically, and therefore, it is possible to automatically advance the tape 21 without manually ejecting the tape 21. That is, when the illuminating section L is provided such that the optical axis is orthogonal to the band-shaped member 2 as in the comparative example, the image of the band-shaped member 2 becomes unclear and it is difficult to detect the slit 20. On the other hand, according to an intensive study by the present inventors, it has been found that the contrast of the image of the band-shaped member 2 becomes obvious by providing the illumination unit 17 diagonally with respect to the perpendicular line of the band-shaped member 2 . According to the present embodiment based on the findings, it is possible to automatically advance the tape 21.

實施方式的膠帶21的貼合裝置1包括切斷部16,所述切斷部16具有設於供應部12與貼合部11之間的切割器160,且將帶狀構件2的膠帶21切斷而形成成為切縫20的半切線20b,並且搬送部14以半切線20b來到貼合基準位置10的方式進給帶狀構件2,攝像部18拍攝包含半切線20b的帶狀構件2,判定部196根據由攝像部18所得的圖像來偵測半切線20b,判定半切線20b的切斷面的形狀良好與否。The bonding apparatus 1 for the adhesive tape 21 according to the embodiment includes a cutting section 16 having a cutter 160 provided between the supply section 12 and the bonding section 11, and cutting the adhesive tape 21 of the band-shaped member 2. The half-cut line 20b that becomes the slit 20 is cut, and the conveying section 14 feeds the band-shaped member 2 such that the half-cut line 20b reaches the bonding reference position 10, and the imaging section 18 captures the band-shaped member 2 including the half-cut line 20b. The determination unit 196 detects the half-tangent line 20b based on the image obtained by the imaging unit 18, and determines whether the shape of the cut surface of the half-tangent line 20b is good.

由此,能管理切割器160的消耗。即,當判定為半切線20b不良時,想到的是切割器160的刀消耗。此時,例如能對控制部19連接顯示器等顯示裝置或揚聲器(speaker)等告知部件,在畫面上或藉由聲音提示操作員更換切割器160。Thereby, the consumption of the cutter 160 can be managed. That is, when it is determined that the half tangent line 20b is defective, it is thought that the blade of the cutter 160 is consumed. At this time, for example, a display device such as a display or a notification component such as a speaker may be connected to the control unit 19, and the operator may be prompted to replace the cutter 160 on the screen or by a sound.

判定部196判定所偵測到的半切線20b是否在貼合基準位置10的容許範圍。The determination unit 196 determines whether the detected half tangent line 20 b is within the allowable range of the bonding reference position 10.

由此,能提高半切線對貼合基準位置10的對位精度。As a result, the alignment accuracy of the half-tangent pair bonding reference position 10 can be improved.

實施方式的膠帶21的貼合裝置1包括搬送控制部197,此搬送控制部197算出半切線20b與貼合基準位置10的距離,並且當由判定部196判定為半切線20b偏離容許範圍時,搬送部14基於由搬送控制部197所算出的距離,以半切線20b位於貼合基準位置10的方式進給帶狀構件2。The bonding apparatus 1 of the adhesive tape 21 according to the embodiment includes a transport control unit 197 that calculates the distance between the half-tangent line 20b and the bonding reference position 10 and determines that the half-tangent line 20b deviates from the allowable range by the determination unit 196. Based on the distance calculated by the conveyance control unit 197, the conveyance unit 14 feeds the band-shaped member 2 such that the half-tangent line 20 b is located at the bonding reference position 10.

由此,能提高膠帶21的出頭的精度,能提高帶狀構件2的行進方向上膠帶21對成為貼合對象物的基板的貼合位置精度。As a result, the accuracy of the advance of the adhesive tape 21 can be improved, and the accuracy of the bonding position of the adhesive tape 21 to the substrate to be bonded in the traveling direction of the belt-shaped member 2 can be improved.

貼合部11將比半切線20b更靠下游側的膠帶21貼合於貼合對象物,具體而言貼合於打料板112,攝像部18拍攝由貼合部11進行貼合後的帶狀構件2,判定部196在貼合基準位置10的前後沿著膠帶21的寬度方向設定有多個的區域內,判定有無膠帶21,並基於其判定結果來判定膠帶21的出頭良好與否。The bonding section 11 applies the adhesive tape 21 on the downstream side than the half-cut line 20b to the object to be bonded, specifically, to the blanking plate 112, and the imaging section 18 captures the tape after bonding by the bonding section 11. In the shape member 2, the determination unit 196 determines the presence or absence of the tape 21 in a plurality of areas set along the width direction of the tape 21 before and after the bonding reference position 10, and determines whether the advancement of the tape 21 is good or not based on the determination result.

由此,能設為在貼合基準位置10前未殘留膠帶21且在貼合基準位置10後有膠帶21的狀態,能準確地進行膠帶21的出頭。另外,能防止位於比貼合部11更靠下游的搬送部14等的輥上捲入離型帶22上殘留的膠帶21而引起的帶狀構件2的搬送不良。Thereby, the state where the adhesive tape 21 does not remain before the bonding reference position 10, and the adhesive tape 21 exists after bonding the reference position 10 can be set, and it is possible to perform the advance of the adhesive tape 21 accurately. In addition, it is possible to prevent the conveyance failure of the belt-like member 2 caused by the roll of the adhesive tape 21 remaining on the release tape 22 on a roller such as the conveying section 14 located downstream of the bonding section 11.

判定部196將圖像灰階化,偵測切縫20。由此,不僅能準確地偵測有無切縫20,而且也能準確地偵測切縫20良好與否。例如,當切縫20為半切線20b時,想到下述情況,即:因切割器160的刀尖污染或刀鈍化等而導致實際上膠帶21未被完全切斷,膠帶21以比原本的厚度更薄的厚度局部地殘留,半切線20b看起來為點線狀。若對所述圖像進行二值化處理,則有時誤偵測為正常地形成半切線20b。即,殘留的膠帶21的厚度薄,因此當所述膠帶21部分的畫素值相對於二值化閾值而為無膠帶21側時,偵測到半切線20b良好。即便此種狀況下,藉由將圖像灰階化,能偵測半切線20b上的膠帶21未從圖像中消失而殘留,從而能偵測到是半切線20b不良。The determination unit 196 grayscales the image and detects the cut seam 20. Thereby, not only the presence or absence of the slit 20 can be accurately detected, but also whether the slit 20 is good or not can be accurately detected. For example, when the slit 20 is a half-cut line 20b, the following situations may occur: the tape 21 is not completely cut due to the blade contamination or knife passivation of the cutter 160, and the tape 21 is thicker than the original thickness. The thinner thickness remains locally, and the half tangent line 20b looks like a dotted line. If the image is subjected to binarization processing, it may be erroneously detected that the half tangent line 20b is normally formed. That is, since the thickness of the remaining tape 21 is thin, when the pixel value of the portion of the tape 21 is on the non-tape 21 side with respect to the binarization threshold, it is detected that the half-cut line 20b is good. Even in such a situation, by graying the image, it is possible to detect that the tape 21 on the half-cut line 20b remains without disappearing from the image, so that it can be detected that the half-cut line 20b is defective.

照明部17是光軸相對於帶狀構件2的垂線傾斜60°~85°而設置。由此,能使由攝像部18及判定部196所得的帶狀構件2的圖像的對比度更明顯,能準確地偵測切縫20。The illuminating unit 17 is provided with the optical axis inclined by 60 ° to 85 ° with respect to the vertical line of the band-shaped member 2. Accordingly, the contrast of the image of the band-shaped member 2 obtained by the imaging unit 18 and the determination unit 196 can be made more obvious, and the slit 20 can be accurately detected.

照明部17照射白色光或綠色光。由此,能使由攝像部18及判定部196所得的帶狀構件2的圖像的對比度更明顯,能準確地偵測切縫20。The illuminating unit 17 emits white light or green light. Accordingly, the contrast of the image of the band-shaped member 2 obtained by the imaging unit 18 and the determination unit 196 can be made more obvious, and the slit 20 can be accurately detected.

尤其在白色光或綠色光的照明部17及膠帶21為異方性導電膜時,對比度更明顯,切縫20的偵測精度提高,結果能提高出頭的精度。Especially when the illumination part 17 and the adhesive tape 21 of white light or green light are anisotropic conductive films, the contrast is more obvious, the detection accuracy of the slit 20 is improved, and as a result, the accuracy can be improved.

[其他實施方式]
本發明不限定於所述實施方式,也包含下述所示的其他實施方式。另外,本發明也包含將所述實施方式及下述的其他實施方式的全部或任一個組合的形態。進而,也可在不偏離發明範圍的範圍內對這些實施方式進行各種省略或替換、變更,其變形也包含在本發明中。
[Other embodiments]
The present invention is not limited to the embodiments described above, and includes other embodiments described below. The present invention also includes a combination of all or any of the above-mentioned embodiment and other embodiments described below. Furthermore, various omissions, substitutions, and changes to these embodiments can be made without departing from the scope of the invention, and modifications thereof are also included in the present invention.

所述實施方式中,照明部17相對於貼合基準位置10而設於帶狀構件2的上游側,但也可如圖11所示,設於帶狀構件2的下游側。此時,在膠帶21的打料後,膠帶21的切縫20b的截面在照明部17側露出,由此將所述截面直接照亮,帶狀構件2的圖像的對比度變明顯。雖不限定於以下的機制,但想到其原因在於,經切縫20b的端面或膠帶21內的金屬粒子反射的光,在比切縫20b更靠下游側的離型帶22也發生反射而進入攝像部18,在切縫20b附近反射的光接收量增大。In the said embodiment, although the illuminating part 17 is provided in the upstream side of the belt-like member 2 with respect to the bonding reference position 10, you may provide in the downstream side of the belt-like member 2 as shown in FIG. At this time, after the punching of the adhesive tape 21, the cross section of the slit 20 b of the adhesive tape 21 is exposed on the side of the illumination portion 17, so that the cross section is directly illuminated, and the contrast of the image of the band-shaped member 2 becomes obvious. Although it is not limited to the following mechanism, it is thought that the reason is that the light reflected by the metal particles in the end face of the slit 20b or in the tape 21 is reflected by the release tape 22 on the downstream side of the slit 20b and enters. The imaging unit 18 increases the amount of light received in the vicinity of the slit 20b.

另外,所述實施方式中,由搬送部14來進行帶狀構件2的進給量的修正,但也可另設置使貼合部11移動的移動機構,並利用此移動機構使貼合部11移動,由此將貼合基準位置10與半切線20b對位。In the above-mentioned embodiment, the feeding amount of the belt-like member 2 is corrected by the conveying section 14. However, a moving mechanism for moving the bonding section 11 may be separately provided, and the bonding section 11 may be caused by the moving mechanism By moving, the bonding reference position 10 is aligned with the half tangent line 20b.

所述實施方式中,將貼合基準位置10設定為與加壓頭110的上游側的端部一致的位置,但也可設定為其他位置,例如比加壓頭110的上游側的端部更靠上游側的位置。In the above embodiment, the bonding reference position 10 is set to a position corresponding to the end portion on the upstream side of the pressure head 110, but may be set to another position, for example, more than the end portion on the upstream side of the pressure head 110. On the upstream side.

所述實施方式中,在將新的帶狀構件2設置於貼合裝置1的時刻,將成為膠帶21的開頭部分的切縫20設為由操作員所形成的任意形狀,但也可在設置時刻,與帶狀構件2的寬度方向平行地形成切縫20。此時,膠帶21的出頭動作只要為所述步驟S01~步驟S03便可。In the above-mentioned embodiment, when the new band-shaped member 2 is set on the bonding apparatus 1, the slit 20 which becomes the beginning of the adhesive tape 21 is set to an arbitrary shape formed by an operator, but it may be set in At time, a slit 20 is formed parallel to the width direction of the band-shaped member 2. At this time, the movement of the heading of the adhesive tape 21 only needs to be the above steps S01 to S03.

1‧‧‧膠帶的貼合裝置1‧‧‧ Adhesive device for tape

2‧‧‧帶狀構件 2‧‧‧ Band-shaped member

10‧‧‧貼合基準位置 10‧‧‧ Fit reference position

11‧‧‧貼合部 11‧‧‧ Laminating Department

12‧‧‧供應部 12‧‧‧Supply Department

13‧‧‧回收部 13‧‧‧Recycling Department

14‧‧‧搬送部 14‧‧‧ Transport Department

15‧‧‧剝離部 15‧‧‧ stripping department

16‧‧‧切斷部 16‧‧‧ cutting section

17‧‧‧照明部 17‧‧‧Lighting Department

18‧‧‧攝像部 18‧‧‧ Camera Department

19‧‧‧控制部 19‧‧‧ Control Department

20‧‧‧膠帶的切縫 20‧‧‧ slitting of tape

20a‧‧‧膠帶的開頭部分 20a‧‧‧ the beginning of the tape

20b‧‧‧半切線 20b‧‧‧half tangent

21‧‧‧膠帶 21‧‧‧Tape

22‧‧‧離型帶 22‧‧‧ Release tape

110‧‧‧加壓頭 110‧‧‧Pressure head

110a‧‧‧緩衝構件 110a‧‧‧ buffer member

111‧‧‧平臺構件 111‧‧‧platform components

111a‧‧‧支撐面 111a‧‧‧ support surface

112‧‧‧打料板 112‧‧‧beating board

120‧‧‧供應卷盤 120‧‧‧ supply reel

121‧‧‧張力機構 121‧‧‧ tension mechanism

121a‧‧‧固定輥 121a‧‧‧fixed roller

121b‧‧‧可動輥 121b‧‧‧movable roller

122‧‧‧路徑輥 122‧‧‧path roller

130‧‧‧回收卷盤 130‧‧‧Recycling reels

131‧‧‧路徑輥 131‧‧‧path roller

140‧‧‧進給輥 140‧‧‧feed roller

150、151‧‧‧剝離棒 150, 151‧‧‧ stripping stick

160‧‧‧切割器 160‧‧‧ Cutter

161‧‧‧支承構件 161‧‧‧ support member

161a‧‧‧平坦面 161a‧‧‧ flat surface

190‧‧‧貼合控制部 190‧‧‧Lamination Control Department

191‧‧‧張力機構控制部 191‧‧‧Tension mechanism control department

192‧‧‧剝離控制部 192‧‧‧ Strip Control

193‧‧‧切斷控制部 193‧‧‧ Cut-off control unit

194‧‧‧照明控制部 194‧‧‧Lighting Control Department

195‧‧‧攝像控制部 195‧‧‧camera control unit

196‧‧‧判定部 196‧‧‧Judgment Division

197‧‧‧搬送控制部 197‧‧‧Transportation Control Department

300‧‧‧基板 300‧‧‧ substrate

D1、D2‧‧‧距離 D1, D2‧‧‧ distance

M‧‧‧半反射鏡 M‧‧‧ half mirror

L‧‧‧照明 L‧‧‧lighting

R1‧‧‧規定範圍 R1‧‧‧Required range

R11~R16‧‧‧小區域 R11 ~ R16‧‧‧‧Small area

S01~S15、S21~S25‧‧‧步驟 S01 ~ S15, S21 ~ S25‧‧‧step

θ‧‧‧傾斜角度 θ‧‧‧ tilt angle

圖1是實施方式的貼合裝置的概略結構圖。FIG. 1 is a schematic configuration diagram of a bonding apparatus according to an embodiment.

圖2是控制部的功能方塊圖。 Fig. 2 is a functional block diagram of a control unit.

圖3是表示實施方式的貼合裝置的膠帶的出頭動作的一例的流程圖。 FIG. 3 is a flowchart showing an example of a tape-out operation of the sticking device of the embodiment.

圖4的(a)是表示帶狀構件的進給的圖。圖4的(b)是用於說明膠帶的開頭部分的圖。圖4的(c)是表示半切線的形成的圖。圖4的(d)是用於說明半切線的位置良好與否判定的圖。圖4的(e)是用於說明膠帶的打料的圖。圖4的(f1)是表示判定為在比貼合基準位置更靠下游側有膠帶,從而判定為不良的形態的圖。圖4的(f2)是表示判定為在比貼合基準位置更靠上游側為無膠帶,從而判定為不良的形態的圖。圖4的(g)是表示判定為在比貼合基準位置更靠下游側無膠帶,且在比貼合基準位置更靠上游側有膠帶,從而判定為良好的形態的圖。 (A) of FIG. 4 is a figure which shows the feed of a belt-shaped member. FIG. 4 (b) is a diagram for explaining a leading portion of the tape. FIG. 4 (c) is a diagram showing formation of a half tangent line. FIG. 4D is a diagram for explaining whether the position of the half tangent line is good or not. (E) of FIG. 4 is a figure for demonstrating the punching of an adhesive tape. (F1) of FIG. 4 is a figure which shows the form judged as having a tape further downstream than a bonding reference position, and was judged to be bad. (F2) of FIG. 4 is a diagram showing a form in which it is determined that there is no tape on the upstream side from the bonding reference position, and it is determined to be defective. (G) of FIG. 4 is a figure which shows that it is judged that it is a favorable form without tape on the downstream side rather than a lamination reference position, and it has tape on the upstream side from a lamination reference position.

圖5的(a)是表示比較例的貼合裝置中帶狀構件的拍攝狀況的截面圖。圖5的(b)是由比較例的貼合裝置所得的帶狀構件的圖像。 FIG. 5 (a) is a cross-sectional view illustrating a photographing condition of the belt-shaped member in the bonding device of the comparative example. FIG. 5 (b) is an image of a band-shaped member obtained by the bonding device of the comparative example.

圖6的(a)是表示實施方式的貼合裝置中帶狀構件的拍攝狀況的截面圖。圖6的(b)是由實施方式的貼合裝置所得的帶狀構件的圖像。 FIG. 6 (a) is a cross-sectional view showing the imaging state of the belt-shaped member in the bonding apparatus according to the embodiment. FIG. 6B is an image of a band-shaped member obtained by the bonding apparatus according to the embodiment.

圖7表示照明部的光軸相對於帶狀構件的垂線的傾斜角度θ、與所述角度時的膠帶的切縫的偵測結果。 FIG. 7 shows the detection results of the inclination angle θ of the optical axis of the illuminating unit with respect to the perpendicular line of the belt-like member and the slit at the angle.

圖8(a)是表示半切線向貼合基準位置的近前偏移時的帶狀構件的進給修正的示意圖。圖8(b)是表示半切線越過貼合基準位置而偏移時的、帶狀構件的進給修正的示意圖。 FIG. 8 (a) is a schematic diagram showing the feed correction of the belt-shaped member when the half tangent line is shifted to the front of the bonding reference position. FIG. 8 (b) is a schematic diagram showing the feed correction of the belt-shaped member when the half-tangent line is shifted beyond the bonding reference position.

圖9是表示貼合裝置的膠帶對基板的貼合動作的一例的流程圖。 FIG. 9 is a flowchart showing an example of a bonding operation of a tape to a substrate by a bonding apparatus.

圖10(a)~圖10(d)是表示實施方式的貼合裝置的貼合動作的圖。圖10(a)表示膠帶的出頭完成且設置有基板的狀態。圖10(b)表示經半切的狀態。圖10(c)表示帶狀構件經進給的狀態。圖10(d)表示將膠帶貼合於基板且離型帶經剝離的狀態。 10 (a) to 10 (d) are diagrams showing the bonding operation of the bonding device according to the embodiment. FIG. 10 (a) shows a state where the advance of the tape is completed and a substrate is set. Fig. 10 (b) shows the half-cut state. FIG. 10 (c) shows a state where the belt-shaped member is fed. FIG. 10 (d) shows a state where the tape is attached to the substrate and the release tape is peeled.

圖11是用於說明另一實施方式的貼合裝置的照明部的配置形態的示意圖。 FIG. 11 is a schematic diagram for explaining an arrangement form of the illumination section of the bonding apparatus according to another embodiment.

Claims (9)

一種膠帶的貼合裝置,包括: 供應部,供應在離型帶上貼合有膠帶的帶狀構件; 貼合部,對貼合對象物貼合所述膠帶的貼合面,所述貼合面與所述離型帶為相反側; 搬送部,將所述帶狀構件從所述供應部進給至所述貼合部; 照明部,配置於所述帶狀構件的膠帶側,所述照明部的光軸朝向針對所述貼合部所設定的貼合基準位置,並且相對於位於所述貼合基準位置的所述膠帶的所述貼合面的垂線方向以預先設定的角度斜交而設置; 攝像部,將所述攝像部的光軸對準所述貼合基準位置,配置於所述帶狀構件的所述膠帶側,拍攝位於所述貼合基準位置的所述帶狀構件;及 判定部,基於由所述攝像部所得的所述帶狀構件的圖像,判定所述膠帶的切縫的狀態良好與否。A tape bonding device includes: A supply unit for supplying a belt-shaped member bonded with a tape on a release tape; A laminating part for laminating a laminating surface of the tape to a laminating object, the laminating surface and the release tape being opposite sides; A conveying section for feeding the belt-shaped member from the supply section to the bonding section; The illuminating portion is disposed on the tape side of the belt-shaped member, and the optical axis of the illuminating portion faces the bonding reference position set for the bonding portion, and is opposite to the tape positioned at the bonding reference position. The perpendicular direction of the bonding surface is set diagonally at a preset angle; An imaging unit that aligns the optical axis of the imaging unit with the bonding reference position, is disposed on the tape side of the belt-shaped member, and photographs the belt-shaped member at the bonding reference position; and The determination unit determines whether the state of the slit of the tape is good or not based on the image of the belt-shaped member obtained by the imaging unit. 如申請專利範圍第1項所述的膠帶的貼合裝置,包括: 切斷部,具有設於所述供應部與所述貼合部之間的切割器,且將所述帶狀構件的所述膠帶切斷而形成成為所述切縫的半切線,並且 所述搬送部以所述半切線來到所述貼合基準位置的方式進給所述帶狀構件, 所述攝像部拍攝包含所述半切線的所述帶狀構件, 所述判定部根據由所述攝像部所得的所述圖像來偵測所述半切線,判定所述半切線的切斷面的形狀良好與否。The application device for the adhesive tape according to item 1 of the patent application scope includes: The cutting portion includes a cutter provided between the supply portion and the bonding portion, and cuts the tape of the belt-shaped member to form a half-cut line that forms the slit, and The conveying section feeds the belt-shaped member such that the half-tangent line reaches the bonding reference position, The imaging unit photographs the band-shaped member including the half tangent line, The determination unit detects the half-tangent line based on the image obtained by the imaging unit, and determines whether the shape of the cut surface of the half-tangent line is good or not. 如申請專利範圍第2項所述的膠帶的貼合裝置,其中 所述判定部判定所述偵測到的所述半切線是否在包含所述貼合基準位置的容許範圍。The application device of the adhesive tape according to item 2 of the patent application scope, wherein The determination unit determines whether the detected half-tangent line is within an allowable range including the bonding reference position. 如申請專利範圍第3項所述的膠帶的貼合裝置,包括: 搬送控制部,算出所述半切線與所述貼合基準位置的距離,並且 當由所述判定部判定為所述半切線偏離所述容許範圍時,所述搬送部基於由所述搬送控制部所算出的所述距離,以使所述半切線位於所述貼合基準位置的方式進給所述帶狀構件。The device for applying the adhesive tape according to item 3 of the patent application scope includes: The transport control unit calculates a distance between the half tangent line and the bonding reference position, and When it is determined by the judging unit that the half-tangent line deviates from the allowable range, the conveyance unit makes the half-tangent line be located at the bonding reference position based on the distance calculated by the conveyance control unit. The belt-shaped member is fed in a manner. 如申請專利範圍第1項至第4項中任一項所述的膠帶的貼合裝置,其中 所述貼合部將較所述半切線更靠下游側的所述膠帶貼合於所述貼合對象物, 所述攝像部拍攝由所述貼合部進行貼合後的所述帶狀構件, 所述判定部在所述貼合基準位置的前後沿著所述膠帶的寬度方向設定有多個的區域內,判定有無所述膠帶,並基於所述判定部的判定結果來判定所述膠帶的出頭良好與否。The application device of the adhesive tape according to any one of the scope of claims 1 to 4, The bonding portion applies the tape on the downstream side than the half tangent line to the object to be bonded, The imaging unit photographs the band-shaped member bonded by the bonding unit, The determination unit determines the presence or absence of the tape in a plurality of areas set along the width direction of the tape before and after the bonding reference position, and determines the presence of the tape based on the determination result of the determination unit Be good or not. 如申請專利範圍第1項至第5項中任一項所述的膠帶的貼合裝置,其中 所述判定部將所述圖像灰階化,偵測所述切縫。The application device of the adhesive tape according to any one of the scope of claims 1 to 5, wherein The determination section grayscales the image and detects the cut seam. 如申請專利範圍第1項至第6項中任一項所述的膠帶的貼合裝置,其中 所述照明部是所述光軸相對於位於所述貼合基準位置的所述膠帶的所述貼合面的垂線方向傾斜60°~85°而設置。The device for applying the adhesive tape according to any one of the scope of claims 1 to 6, wherein The illuminating unit is provided such that the optical axis is inclined by 60 ° to 85 ° with respect to a perpendicular direction of the bonding surface of the tape at the bonding reference position. 如申請專利範圍第1項至第7項中任一項所述的膠帶的貼合裝置,其中 所述照明部照射白色光或綠色光。The device for bonding the adhesive tape according to any one of the scope of claims 1 to 7, wherein The illuminating section radiates white light or green light. 如申請專利範圍第1項至第8項中任一項所述的膠帶的貼合裝置,其中 所述膠帶為異方性導電膜。The application device of the adhesive tape according to any one of the scope of claims 1 to 8, in which The adhesive tape is an anisotropic conductive film.
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