TW201936016A - Printed Circuit Board with Built-In Vertical Heat Dissipation Ceramic Block, and Electrical Assembly Comprising the Board - Google Patents
Printed Circuit Board with Built-In Vertical Heat Dissipation Ceramic Block, and Electrical Assembly Comprising the Board Download PDFInfo
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- TW201936016A TW201936016A TW107144173A TW107144173A TW201936016A TW 201936016 A TW201936016 A TW 201936016A TW 107144173 A TW107144173 A TW 107144173A TW 107144173 A TW107144173 A TW 107144173A TW 201936016 A TW201936016 A TW 201936016A
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0306—Inorganic insulating substrates, e.g. ceramic, glass
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0201—Thermal arrangements, e.g. for cooling, heating or preventing overheating
- H05K1/0203—Cooling of mounted components
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09009—Substrate related
- H05K2201/09063—Holes or slots in insulating substrate not used for electrical connections
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- Microelectronics & Electronic Packaging (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Structure Of Printed Boards (AREA)
- Production Of Multi-Layered Print Wiring Board (AREA)
- Insulated Metal Substrates For Printed Circuits (AREA)
Abstract
Description
一種印刷電路板,尤其是一種內建縱向散熱陶瓷塊印刷電路板及具該電路板的電路組件。 A printed circuit board, in particular a built-in vertical heat-dissipating ceramic block printed circuit board and a circuit component having the circuit board.
印刷電路板(Printed Circuit Board,PCB)是以銅箔基板為主要關鍵基礎材料,用以供裝設電子元件,該銅箔基板一般多以介電材料做為絕緣層,以銅箔形成的導線為導電材料層,並將導電材料層布局於該介電絕緣層而成。其中介電材料又多以紙質、電木板、玻璃纖維板、橡膠以及其他種類高分子等絕緣材料經樹脂含浸形成為主。為便於後續說明,本案將此種銅箔基板的絕緣層稱為介電材料層。 A printed circuit board (PCB) uses a copper foil substrate as the main key basic material for mounting electronic components. The copper foil substrate generally uses a dielectric material as an insulating layer and a conductor formed of copper foil. Is a conductive material layer, and the conductive material layer is arranged on the dielectric insulating layer. Among the dielectric materials, paper, bakelite, glass fiberboard, rubber, and other types of high-molecular insulation materials are mainly formed by resin impregnation. In order to facilitate the subsequent description, the insulation layer of such a copper foil substrate is referred to as a dielectric material layer in this case.
隨著電路設計的日益複雜、多元的需求,印刷電路板的結構也由單面板(Single Layer PCB)逐漸發展為雙面板(Double Layer PCB)到多層板(Multi Layer PCB)。目前多層的印刷電路板是利用多層的介電材料層和導電材料層相疊合,形成更複雜並且更多元的電路,並且藉由在介電材料層形成貫穿孔,以導電材料構成插塞(Plug),進而連結多層板間各層的導線,以達到在更小的占用體積裡允許容納更多電子元件的目的。市面上常見的FR-4、FR-5、FR-6、FR-7等皆屬於多層PCB常用材質。 With the increasing complexity and diverse requirements of circuit design, the structure of printed circuit boards has gradually evolved from Single Layer PCB to Double Layer PCB to Multi Layer PCB. At present, multilayer printed circuit boards use multiple layers of dielectric material layers and conductive material layers to overlap to form more complex and more complex circuits. By forming through-holes in the dielectric material layer, plugs are made of conductive materials. (Plug), and then connect the wires of each layer between the multilayer boards to achieve the purpose of allowing more electronic components to be accommodated in a smaller occupied volume. Common FR-4, FR-5, FR-6, FR-7, etc. on the market are common materials for multilayer PCBs.
在電子裝置不斷微型化的同時,特定需求的電子元件則朝向更高功率方向發展,如此一來,在更小的空間內就會伴隨更高的發熱。尤 其導線的線距和導線本身的線徑都要縮小,例如在電木板與玻璃纖維等為基礎的基板材料上,電路間距都已可縮減到大約50微米(μm),這使得電路領域中關於熱能累積難以處理的高溫問題愈發嚴重。 As electronic devices continue to be miniaturized, electronic components with specific needs are moving toward higher power. In this way, higher heat will be accompanied in a smaller space. especially The wire pitch of the wires and the wire diameter must be reduced. For example, on substrate materials such as bakelite and glass fiber, the circuit pitch can be reduced to about 50 microns (μm). The problem of high temperature, which is difficult to handle due to the accumulation of thermal energy, has become more serious.
高功率元件消耗的能量大,一方面代表工作效率較高,但有一定比例的能量被轉換為熱能也是不可避免的。再者,電子技術又朝向電子電路設計及布局的複雜與多元化的方向發展,當高功率電子元件開始被設置於印刷電路板上時,意味著會有更多耗能元件被設計在相同甚至更小的空間中工作,這樣的趨勢下,產生的熱能問題將比以往更難處理。由於一般印刷電路板的銅箔基板絕緣層材料多為介電材料,並不是熱的良好導體,使得高發熱元件所產生的熱能都積聚在靠近高功率元件的附近,讓運作環境非常不理想。同時,過多的熱堆積通常也導致印刷電路板的膨脹,但印刷電路板和電路元件間的熱膨脹係數不一,也勢必會造成因熱應力而讓接點產生受損的風險。 High-power components consume large amounts of energy. On the one hand, they represent high work efficiency, but it is inevitable that a certain percentage of energy is converted into thermal energy. Furthermore, electronic technology is developing in the direction of complexity and diversification of electronic circuit design and layout. When high-power electronic components begin to be installed on printed circuit boards, it means that more energy-consuming components are designed in the same or even Working in a smaller space, this trend will create more difficult thermal issues than ever before. As the insulation layer of the copper foil substrate of the general printed circuit board is mostly a dielectric material, it is not a good conductor of heat, so that the thermal energy generated by the high heating elements is accumulated near the high power components, making the operating environment very unsatisfactory. At the same time, excessive thermal accumulation usually causes the printed circuit board to expand, but the thermal expansion coefficients between the printed circuit board and the circuit components are different, which will inevitably cause the risk of damage to the contacts due to thermal stress.
為了增進散熱效率,目前常用的方法有以下幾種:一是一般電子元件產生的熱能,經由熱對流或是熱輻射擴散至印刷電路板周圍的空氣及環境,但此種散熱效率並不高;二是透過導熱性質比較好的金屬導線或散熱片(Heat-Sink)傳導,雖然這類結構散熱效果較單純介電材質更好,但由於金屬導線的線徑不大,故此種路徑之散熱效率並不高;而散熱片通常需經由導熱膠等材料固定於印刷電路板,但是導熱膠本身的導熱係數遠低於金屬,因此即使在散熱片遠離產熱電子元件的遠端加裝風扇,導熱片的導熱效果也會大打折扣。 In order to improve the heat dissipation efficiency, there are currently several methods commonly used: First, the thermal energy generated by general electronic components is diffused to the air and environment around the printed circuit board through thermal convection or thermal radiation, but this type of heat dissipation efficiency is not high; Secondly, it is conducted through metal wires or heat-sinks with better thermal conductivity. Although this type of structure has better heat dissipation effect than pure dielectric material, but because the wire diameter of the metal wire is not large, the heat dissipation efficiency of this kind of path It is not high; the heat sink usually needs to be fixed to the printed circuit board through a material such as thermally conductive adhesive, but the thermal conductivity of the thermally conductive adhesive is much lower than that of metal. The thermal conductivity of the sheet will also be greatly reduced.
另一解決方案是加裝導熱管,但導熱管不僅佔用空間,結構 也相對複雜,製造成本因而大增,其他的解決方案,還包括變換印刷電路板的材質或結構,例如以鋁(導熱係數237Wm-1K-1)為金屬核心的金屬核心印刷電路板(Metal Core PCB,MCPCB),但受限於技術因素,目前尚無多層板結構,無法因應複雜電路設計;且在加工過程中容易產生佈局變形,無法被廣泛採用。 Another solution is to install a heat pipe, but the heat pipe takes up space and structure. It is also relatively complicated, and the manufacturing cost is greatly increased. Other solutions also include changing the material or structure of the printed circuit board, such as a metal core printed circuit board (Metal Core with aluminum (thermal conductivity 237Wm-1K-1) as the metal core). PCB, MCPCB), but due to technical factors, there is currently no multilayer board structure, which cannot cope with complex circuit designs; and it is prone to layout distortion during processing and cannot be widely adopted.
目前比較被普遍採行的解決方案是使用陶瓷材料做為電路基板的絕緣材料層,最常見的陶瓷材料有氧化鋁(Aluminium Oxide,Al2O3)製成的直接覆銅(Dircet Bonded Copper,DBC)基板,其中,氧化鋁在單晶結構下導熱係數可達35Wm-1K-1,多晶結構下則有20至27Wm-1K-1。其他常見的陶瓷材料基板,還有:氮化鋁(AlN)、氧化鈹(BeO)及碳化矽(SiC)等。由於上述導熱性能良好的陶瓷材料常用在有高功率電子元件的電路基板中,因此該類基板有時又稱作高功率印刷電路基板(Power Electronic Substrate)。 At present, the most commonly adopted solution is to use a ceramic material as the insulating material layer of the circuit substrate. The most common ceramic material is a direct bonded copper (DBC) substrate made of aluminum oxide (Al2O3). wherein the alumina in the thermal conductivity of the single crystal structure up 35Wm -1 K -1, the polycrystalline structure is 20 to 27Wm -1 K -1. Other common ceramic material substrates are: aluminum nitride (AlN), beryllium oxide (BeO), and silicon carbide (SiC). Since the above-mentioned ceramic materials with good thermal conductivity are commonly used in circuit substrates with high-power electronic components, such substrates are sometimes referred to as high-power printed circuit substrates (Power Electronic Substrates).
然而,實務上若要使用以陶瓷材料基板製作的印刷電路板,雖然電路的導線線徑可以細至30微米(μm),但由於通常採用高溫燒製,在製程中,一方面會造成少量的膨脹不均和翹曲,因此基板的精密度不如印刷電路板而不適合製造多層板;另方面在高溫製程中容易使構成電路的金屬原子游離擴散,使得導線間距須維持在80微米(μm)左右。因此,採用陶瓷材料基板製作印刷電路板除了成本增加外,還會造成導線的寬度、間距無法縮減,以及導線線路位置的精準度問題,使得應用整片陶瓷材料基板的電子裝置體積無法微型化。 However, in practice, if a printed circuit board made of a ceramic material substrate is used, although the wire diameter of the circuit can be as fine as 30 micrometers (μm), it is usually fired at high temperature. During the manufacturing process, a small amount of The expansion is uneven and warped, so the precision of the substrate is not as good as that of a printed circuit board and it is not suitable for the manufacture of multilayer boards. On the other hand, the metal atoms that make up the circuit are easily diffused during high-temperature processes, so that the wire pitch must be maintained at about 80 microns (μm). . Therefore, in addition to the increased cost of using a ceramic material substrate to make a printed circuit board, the width and spacing of the wires cannot be reduced, and the accuracy of the position of the wire lines makes it impossible to miniaturize the volume of electronic devices that use the entire ceramic material substrate.
所以,針對高發熱的電子元件,目前常會先將電子元件設置 於小塊陶瓷上,封裝後又再設置於樹脂類印刷電路基板上形成疊床架屋的結構,這樣不僅增加印刷電路板的體積,並且因為陶瓷塊和導熱元件間還需要經過導熱係數較差的材料傳導,又會降低原本的散熱效率。 Therefore, for electronic components with high heat generation, the electronic components are usually set first On the small piece of ceramic, it is placed on the resin printed circuit board to form a stacked bed frame structure after encapsulation. This not only increases the volume of the printed circuit board, but also because the ceramic block and the thermally conductive element also need to pass through the poor thermal conductivity coefficient. Material conduction will reduce the original heat dissipation efficiency.
例如有業者提出採用半導體製程,將散熱材料沉積於蝕刻後的介電基板中,製成如圖1所示複合式散熱式基板;然而,由於半導體製程的機台相當昂貴,使得此種製造方法成本隨之高漲,尤其考慮製程中的光罩等成本分擔,因此並不適合少量多樣的產品,在製程方面受到相當限制,且並非一般基板廠能普遍採用。 For example, some manufacturers have proposed using a semiconductor process to deposit a heat-dissipating material on an etched dielectric substrate to make a composite heat-dissipating substrate as shown in FIG. 1; however, because the semiconductor process machine is quite expensive, this manufacturing method is made The cost has increased accordingly, especially considering the cost sharing of photomasks in the manufacturing process, so it is not suitable for a small number of diverse products, it is quite limited in terms of manufacturing process, and it is not commonly used by general substrate manufacturers.
因此,如何一方面能配合更細的導線線徑和更小的導線間距,讓電路設計更微型化,所佔用空間更小;並且提供更佳的導熱效率,讓高功率電子元件的應用成為可行,還同時能依照不同的客戶需要,製造少量多樣的產品,提供製造彈性,就是本案所要達到的目的。 Therefore, on the one hand, how can we cooperate with a thinner wire diameter and a smaller wire pitch to make the circuit design more miniaturized and occupy less space; and provide better thermal conductivity, making the application of high-power electronic components feasible At the same time, it can also manufacture a small number of diverse products according to the needs of different customers, providing manufacturing flexibility, which is the purpose of this case.
本發明之一目的在提供一種在高功率元件處具有良好導熱效率,且在其餘部分能提供具彈性電路設計的內建縱向散熱陶瓷塊印刷電路板。 An object of the present invention is to provide a built-in longitudinal heat-dissipating ceramic block printed circuit board which has good heat conduction efficiency at high power components and can provide elastic circuit design in the rest.
本發明之另一目的在提供一種可以依需要設置散熱位置,提供設計彈性的內建縱向散熱陶瓷塊印刷電路板,讓少量多樣的電路佈局成為可行。 Another object of the present invention is to provide a printed circuit board with a built-in vertical heat-dissipating ceramic block that can be provided with heat-dissipating positions as required, and provides design flexibility, so that a small number of diverse circuit layouts become feasible.
本發明之又一目的在提供一種藉由貫穿上下的散熱陶瓷塊,可以更有效設計導熱路徑的內建縱向散熱陶瓷塊印刷電路板。 Another object of the present invention is to provide a printed circuit board with a built-in vertical heat-dissipating ceramic block capable of more effectively designing a heat-conducting path by passing the heat-dissipating ceramic block above and below.
本發明之再一目的在提供一種節省空間的內建縱向散熱陶 瓷塊印刷電路板;以散熱陶瓷塊嵌入印刷電路基板上的貫穿孔,讓未設置元件的下板面可以導熱接合散熱裝置,提升整體散熱效果。 Another object of the present invention is to provide a space-saving built-in vertical heat sink. Porcelain block printed circuit board; heat dissipation ceramic block is embedded in the through hole on the printed circuit board, so that the lower board surface without components can be thermally connected to the heat dissipation device to improve the overall heat dissipation effect.
本發明之又另一目的在提供一種成本較陶瓷材料基板更經濟的內建縱向散熱陶瓷塊印刷電路板。 Still another object of the present invention is to provide a printed circuit board with a built-in vertical heat dissipation ceramic block which is more economical than a ceramic material substrate.
本發明之又再一目的在提供一種內建縱向散熱陶瓷塊印刷電路板,藉由在散熱陶瓷塊和印刷電路基板的介電材料層齊平的上板面上,同步形成金屬電路層,讓印刷電路板一體化,使得整體結構簡單,製造成本低廉。 Yet another object of the present invention is to provide a printed circuit board with a built-in vertical heat dissipation ceramic block. By forming a metal circuit layer on the upper board surface of the heat dissipation ceramic block and the dielectric material layer of the printed circuit board, the metal circuit layer is formed synchronously. The integrated printed circuit board makes the overall structure simple and the manufacturing cost low.
因此,本發明揭露一種內建縱向散熱陶瓷塊印刷電路板,包括:一介電材料層,包含一第一上板面和相反於前述第一上板面的第一下板面,以及,該介電材料層上形成有至少一個貫穿前述第一上板面和第一下板面的貫穿孔;至少一個對應嵌入上述貫穿孔中的散熱陶瓷塊,包含一第二上板面與一第二下板面,前述散熱陶瓷塊導熱係數高於前述介電材料層;至少一個將上述散熱陶瓷塊嵌入固定於上述介電材料層的貫穿孔中的固定部,並使得前述第二上板面分別對應於上述第一上板面,以及前述第二下板面分別對應於上述第一下板面;一設置於上述第一上板面和上述第二上板面上的金屬電路層;以及一設置於上述第一下板面和上述第二下板面下方的高導熱層,其中該高導熱層的導熱係數高於上述散熱陶瓷塊。 Therefore, the present invention discloses a printed circuit board with a built-in vertical heat dissipation ceramic block, comprising: a dielectric material layer including a first upper plate surface and a first lower plate surface opposite to the first upper plate surface; and, the At least one through hole penetrating the first upper plate surface and the first lower plate surface is formed on the dielectric material layer; at least one heat dissipation ceramic block corresponding to the through hole is included, and includes a second upper plate surface and a second The lower surface of the heat dissipation ceramic block has a higher thermal conductivity than the dielectric material layer; at least one fixing portion that embeds the heat dissipation ceramic block in the through hole of the dielectric material layer and makes the second upper plate surface respectively Corresponding to the first upper plate surface and the second lower plate surface respectively correspond to the first lower plate surface; a metal circuit layer provided on the first upper plate surface and the second upper plate surface; and The high thermally conductive layer disposed below the first lower plate surface and the second lower plate surface, wherein the thermal conductivity of the high thermally conductive layer is higher than the heat dissipation ceramic block.
當把包括高功率元件在內的複數電路元件,安裝於上述內建縱向散熱陶瓷塊印刷電路板,就可以構成本發明的一種電路組件,包含:一片內建縱向散熱陶瓷塊印刷電路板,包括:一介電材料層,包含一第一上板面和相反於前述第一上板面的第一下板面,以及,該介電材料層上形 成有至少一個貫穿前述第一上板面和第一下板面的貫穿孔;至少一個對應嵌入上述貫穿孔中的散熱陶瓷塊,包含一第二上板面與一第二下板面,前述散熱陶瓷塊導熱係數高於前述介電材料層;至少一個將上述散熱陶瓷塊嵌入固定於上述介電材料層的貫穿孔中的固定部,並使得前述第二上板面分別對應於上述第一上板面,以及前述第二下板面分別對應於上述第一下板面;一設置於上述第一上板面和上述第二上板面上的金屬電路層,供設置複數電路元件,其中前述電路元件中至少包括一個高功率元件,以及上述高功率元件係供設置於上述第二上板面上的金屬電路層處;以及一設置於上述第一下板面和上述第二下板面下方的高導熱層,其中該高導熱層的導熱係數高於上述散熱陶瓷塊;以及複數電路元件,其中至少包括一個高功率元件,以及前述高功率元件係供設置於上述第二上板面上的金屬電路層處。 When a plurality of circuit components including high-power components are mounted on the above-mentioned built-in vertical heat-dissipating ceramic block printed circuit board, a circuit component of the present invention can be formed, including: a built-in vertical heat-dissipating ceramic block printed circuit board, including : A dielectric material layer including a first upper plate surface and a first lower plate surface opposite to the first upper plate surface, and the dielectric material layer has an upper shape At least one through hole penetrating the first upper plate surface and the first lower plate surface is formed; at least one heat dissipation ceramic block correspondingly embedded in the through hole includes a second upper plate surface and a second lower plate surface; The thermal conductivity of the heat-dissipating ceramic block is higher than that of the aforementioned dielectric material layer; at least one fixing portion which embeds and fixes the heat-dissipating ceramic block in the through-hole of the dielectric material layer, so that the second upper plate surface corresponds to the first The upper plate surface and the second lower plate surface correspond to the first lower plate surface, respectively; a metal circuit layer provided on the first upper plate surface and the second upper plate surface for providing a plurality of circuit elements, wherein The circuit element includes at least one high-power element, and the high-power element is provided at a metal circuit layer on the second upper plate surface; and one is disposed on the first lower plate surface and the second lower plate surface. A lower thermally conductive layer, wherein the thermally conductive layer has a higher thermal conductivity than the heat-dissipating ceramic block; and a plurality of circuit elements including at least one high-power element and the aforementioned high-power element Supply lines provided in the second metal layer on the circuit board surface.
本發明藉由相對簡單的製造程序,減少昂貴的陶瓷材料面積從而降低製造成本,並且兼得陶瓷材料的良好導熱效果以及印刷電路板可容許複雜電路設計的優勢,不僅符合電路微型化趨勢,並針對高功率電路元件提供良好導熱,藉此確保操作環境的適當溫度;再者,本發明更能有效控制熱能傳導路徑,確保其他電子元件良好運作,尤其,符合少量多樣製造需求,藉此增加印刷電路板的使用彈性。 The invention reduces the area of expensive ceramic materials and thereby reduces the manufacturing cost through a relatively simple manufacturing process, and has both the good thermal conductivity of ceramic materials and the advantages of a printed circuit board that allows complex circuit designs, which not only conforms to the trend of circuit miniaturization, and Provides good heat conduction for high-power circuit components, thereby ensuring the proper temperature of the operating environment; furthermore, the present invention can more effectively control the thermal energy transmission path and ensure the good operation of other electronic components. In particular, it meets a small number of diverse manufacturing needs, thereby increasing printing The use of circuit boards is flexible.
1‧‧‧內建縱向散熱陶瓷塊印刷電路板 1‧‧‧Built-in vertical heat dissipation ceramic block printed circuit board
2、2’‧‧‧電路組件 2, 2’‧‧‧Circuit Components
11、11’‧‧‧介電材料層 11, 11’‧‧‧ dielectric material layer
111、111’‧‧‧第一上板面 111、111’‧‧‧first upper surface
113、113’‧‧‧第一下板面 113、113’‧‧‧first lower surface
115‧‧‧貫穿孔 115‧‧‧through hole
117、117’‧‧‧穿孔內緣 117, 117’‧‧‧ inner edge of perforation
13、13’‧‧‧散熱陶瓷塊 13, 13 ’‧‧‧ Thermal ceramic block
131、131’‧‧‧第二上板面 131、131’‧‧‧Second upper surface
133、133’‧‧‧第二下板面 133, 133’‧‧‧‧ the second lower surface
135、135’‧‧‧外周緣 135、135’‧‧‧ Outer periphery
15、15’‧‧‧固定部 15, 15’‧‧‧Fixed section
17、17’‧‧‧金屬電路層 17, 17’‧‧‧ metal circuit layer
19、19’‧‧‧高導熱層 19, 19’‧‧‧ High thermal conductivity layer
8’‧‧‧散熱鰭片 8’‧‧‧ cooling fins
9、9’‧‧‧高功率元件 9,9’‧‧‧High-power components
圖1為一種先前技術的側視示意圖,說明電路組件與印刷電路板的結構。 FIG. 1 is a schematic side view of a prior art, illustrating the structure of a circuit assembly and a printed circuit board.
圖2為本發明一種內建縱向散熱陶瓷塊印刷電路板及具該電路板的電路組 件之第一較佳實施例的側視示意圖,說明散熱陶瓷塊於印刷電路板中的相關位置,及電路組件的整體結構。 FIG. 2 is a printed circuit board with a built-in vertical heat dissipation ceramic block and a circuit group having the same A schematic side view of the first preferred embodiment of the device, illustrating the relative position of the heat-dissipating ceramic block in the printed circuit board, and the overall structure of the circuit assembly.
圖3為圖2的部分立體透視示意圖,用於說明印刷電路板內部結構與結合方式。 FIG. 3 is a schematic perspective view of a part of FIG. 2 for explaining the internal structure and bonding method of the printed circuit board.
圖4為圖2的立體爆炸圖。 FIG. 4 is an exploded perspective view of FIG. 2.
圖5為本發明的電路組件的側視示意圖,用於說明本發明乘載IGBT(Insulated Gate Bipolar Transistor,絕緣柵雙極型電晶體)的狀態。 FIG. 5 is a schematic side view of a circuit component according to the present invention, and is used to explain the state of an IGBT (Insulated Gate Bipolar Transistor) of the present invention.
圖6為本發明一種內建縱向散熱陶瓷塊印刷電路板及具該電路板的電路組件之第二較佳實施例的側視示意圖,用於說明本發明乘載LED的狀態。 FIG. 6 is a schematic side view of a second preferred embodiment of a printed circuit board with a built-in vertical heat-dissipating ceramic block and a circuit component provided with the circuit board according to the present invention, which is used to explain the state of the LED in the present invention.
有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚呈現;此外,在各實施例中,相同之元件將以相似之標號表示。 The foregoing and other technical contents, features, and effects of the present invention will be clearly presented in the following detailed description of the preferred embodiments with reference to the drawings; in addition, in each embodiment, the same elements will be similar Labeled.
本發明一種內建縱向散熱陶瓷塊印刷電路板及具該印刷電路板的電路組件之第一較佳實施例,如圖2至圖5所示,是以長、寬各10cm的FR-4的多層形式介電材料層11為基礎,在介電材料層11中以例如雷射預切割出例如長、寬各2cm的貫穿孔115,再將對應的如氧化鋁(Al2O3)材質方形柱狀的散熱陶瓷塊13嵌入貫穿孔115中。不過,如熟悉本技術領域人士所能輕易理解,本實施例中的FR-4基板大小可以從大於10cm2到小於3600cm2的範圍內簡單替換。 A first preferred embodiment of a printed circuit board with a built-in vertical heat-dissipating ceramic block and a circuit component having the printed circuit board according to the present invention, as shown in FIGS. 2 to 5, is a FR-4 with a length and a width of 10 cm each. Based on the multi-layered dielectric material layer 11, the dielectric material layer 11 is pre-cut with, for example, a laser, such as a through hole 115 having a length and a width of 2 cm each, and a corresponding square such as alumina (Al 2 O 3 ) is used. The columnar heat-dissipating ceramic block 13 is embedded in the through hole 115. However, as can be easily understood by those skilled in the art, the size of the FR-4 substrate in this embodiment can be simply replaced in a range from more than 10 cm 2 to less than 3600 cm 2 .
為便於說明起見,在此依照圖式方向,將介電材料層11位於圖式上方的表面稱為第一上板面111,相對的下方稱為第一下板面113,而將 散熱陶瓷塊13的上、下表面分別稱為第二上板面131和第二下板面133,且介電材料層11的厚度和散熱陶瓷塊13的厚度相近。當然,熟知此領域技術者可以輕易瞭解上述介電材料層11無論改採FR-1(俗稱電木板)、FR-3、FR-6、G-10等環氧樹脂或玻璃纖維預浸基板均可;切割方式也可以採用機械切割等類似方式,散熱陶瓷塊13則可以選擇氮化矽(Si3N4)、氧化鋁(Al2O3)、碳化矽(SiC)、氧化鈹(BeO)等替代,均無礙於本案實施。 For the convenience of explanation, the surface of the dielectric material layer 11 located above the drawing is referred to as the first upper plate surface 111 and the opposite lower portion is referred to as the first lower plate surface 113 according to the direction of the drawings. The upper and lower surfaces of the block 13 are referred to as the second upper plate surface 131 and the second lower plate surface 133, respectively, and the thickness of the dielectric material layer 11 and the thickness of the heat dissipation ceramic block 13 are similar. Of course, those skilled in the art can easily understand that the above-mentioned dielectric material layer 11 is irrespective of whether FR-1 (commonly known as bakelite), FR-3, FR-6, G-10 or other epoxy resin or glass fiber prepreg substrates are used. Yes; the cutting method can also be mechanical cutting, and the like. The heat-dissipating ceramic block 13 can be selected from silicon nitride (Si 3 N 4 ), aluminum oxide (Al 2 O 3 ), silicon carbide (SiC), and beryllium oxide (BeO). Such alternatives will not hinder the implementation of this case.
隨後以例如環氧樹脂膠填入氮化鋁的散熱陶瓷塊13的外周緣135與FR-4介電材料層11的穿孔內緣117之間的間隙,膠材固化後,即可將散熱陶瓷塊的外周緣135與穿孔內緣117穩固結合,且膠材固化形成的固定部15本身還具有大於散熱陶瓷塊13的撓性,因此是一種機械緩衝混合材料,使得兩種相異材質即使受熱膨脹係數不一,仍可以提供緩衝保護。當然,熟知本技術領域之人可以輕易推知,雖本例以環氧樹脂膠做說明,但可以矽為基底或其他具撓性的膠材均屬簡易變換,並無礙於本案實施。 The gap between the outer peripheral edge 135 of the aluminum nitride heat sink ceramic block 13 and the inner edge 117 of the perforation of the FR-4 dielectric material layer 11 is then filled with epoxy resin glue, for example. After the glue material is cured, the heat sink ceramic can be The outer peripheral edge 135 of the block is firmly combined with the inner edge 117 of the perforation, and the fixing portion 15 formed by the curing of the glue material also has greater flexibility than the heat dissipation ceramic block 13. Therefore, it is a mechanical cushioning hybrid material, so that two different materials can Different thermal expansion coefficients still provide cushioning protection. Of course, those skilled in the art can easily infer that although this example uses epoxy resin as an example, silicon substrates or other flexible plastic materials are easy to change and do not hinder the implementation of this case.
在上述散熱陶瓷塊13被固定部15嵌固於介電材料層11的貫穿孔115後,可以經過拋磨,使得第一上板面111和第二上板面131相互齊平,以便於進一步於本例中,以例如濺鍍的方式在第一和第二上板面上,依序形成一層鈦及一層銅的金屬種子層,接著並以電鍍的方式增厚該金屬種子層,構成一電鍍銅層,且為保護銅層不致輕易氧化,本例中在銅層上方更增加一層鎳、金層,共同構成多層結構的一金屬層。當然,熟知此領域技術者可以輕易瞭解上述保護銅層材料無論改採有機保焊劑(Organic Solderability Preservatives,OSP)、銀、錫等材料替代,均無礙於本案實施。前述金屬層經過佈局(Pattern)等一系列後續常規加工程序即為本例中的金 屬電路層17。當然,熟知此技術者也可以採用例如常見的蒸鍍或其他可行的方式,並且採用它種適合的金屬用以形成上述多層結構的金屬電路層。 After the heat-dissipating ceramic block 13 is embedded in the through-hole 115 of the dielectric material layer 11 by the fixing portion 15, it can be polished to make the first upper plate surface 111 and the second upper plate surface 131 flush with each other to facilitate further In this example, a titanium and a copper metal seed layer are sequentially formed on the first and second upper plate surfaces by, for example, sputtering, and then the metal seed layer is thickened by electroplating to form a The copper layer is electroplated, and in order to protect the copper layer from being easily oxidized, in this example, a layer of nickel and gold is further added above the copper layer to form a metal layer of a multilayer structure. Of course, those skilled in the art can easily understand that the above-mentioned protective copper layer materials will not hinder the implementation of this case regardless of the replacement of materials such as Organic Solderability Preservatives (OSP), silver, and tin. The aforementioned metal layer undergoes a series of subsequent conventional processing procedures such as patterning, which is the gold in this example. 属 电路 层 17。 Circuit layer 17. Of course, those skilled in the art can also use, for example, common vapor deposition or other feasible methods, and use other suitable metals to form the metal circuit layer of the multilayer structure.
由於第一下板面113和第二下板面133也彼此齊平,且銅具有較佳的導熱係數(380Wm-1K-1),因此於本例中,在第一下板面113和第二下板面133下方也形成一銅的金屬層,藉此構成一層導熱係數高於前述介電材料層11的高導熱層19。由於高導熱層19同時以良好的導熱接觸,連結介電材料層11和散熱陶瓷塊13,但散熱陶瓷塊13以及高導熱層19的導熱係數遠高於介電材料層11,因此高導熱層19主要是將散熱陶瓷塊13傳來的熱能從圖式的水平方向再導出,相對地,設置於介電材料層11上方的一般電路元件(圖未示),則不會輕易受到散熱陶瓷塊13所傳來的熱能干擾,藉此將高功率元件9所發出的高熱與其他周邊一般的電路元件隔離。 Since the first lower plate surface 113 and the second lower plate surface 133 are also flush with each other, and copper has a better thermal conductivity (380Wm -1 K -1 ), in this example, the first lower plate surface 113 and A copper metal layer is also formed below the second lower plate surface 133, thereby forming a high thermal conductivity layer 19 having a higher thermal conductivity than the aforementioned dielectric material layer 11. Since the high thermal conductivity layer 19 is in good thermal contact at the same time, the dielectric material layer 11 and the heat dissipation ceramic block 13 are connected, but the thermal conductivity of the heat dissipation ceramic block 13 and the high thermal conductivity layer 19 is much higher than that of the dielectric material layer 11, so the high thermal conductivity layer 19 is mainly to re-export the thermal energy from the heat-dissipating ceramic block 13 from the horizontal direction of the figure. In contrast, the general circuit elements (not shown) disposed above the dielectric material layer 11 will not be easily affected by the heat-dissipating ceramic block. The thermal energy transmitted by 13 is used to isolate the high heat emitted by the high-power element 9 from other peripheral circuit elements.
上述介電材料層11設置完成後,即可供進一步安裝所需電路元件,前述電路元件更包括至少一件高功率元件9,於此例中,高功率元件9例釋為一IGBT,並以例如表面安裝(Surface-mount technology,SMT)的方式焊接固定於散熱陶瓷塊13上方的接墊處,且經由金屬引線,將IGBT的各電極導接至對應的接墊。由於IGBT具有高效率以及切換速度快等優點,常應用於作功量較大的電子設備,如:冷氣機、電冰箱、音響、以及馬達驅動器等,因此前述電子設備運作時,IGBT將產生大量的熱能,該熱能會直接穿經氧化鋁(Al2O3)的散熱陶瓷塊13,向下傳導至高導熱層19,而被導離散熱陶瓷塊13的位置,前述熱能並將進一步藉由高導熱層19的大面積散熱,甚至可在遠端設置主動式的風扇和/或水冷系統(圖未示)等,達到增加散熱效率的效果。 After the above-mentioned dielectric material layer 11 is set, it can be used to further install the required circuit elements. The circuit elements further include at least one high-power element 9. In this example, the high-power element 9 is described as an IGBT, and For example, surface-mount technology (SMT) is soldered and fixed to the pads above the heat-dissipating ceramic block 13, and each electrode of the IGBT is connected to the corresponding pad via a metal lead. Because IGBT has the advantages of high efficiency and fast switching speed, it is often used in electronic equipment with a large amount of work, such as air conditioners, refrigerators, stereos, and motor drivers. Therefore, when the aforementioned electronic equipment is operating, IGBT will generate a large number of The thermal energy will directly pass through the heat-dissipating ceramic block 13 of alumina (Al2O3) and be conducted down to the highly thermally conductive layer 19, and will be guided to the position of the discrete thermal ceramic block 13. Large area heat dissipation, and even an active fan and / or water cooling system (not shown) can be set at the remote end to achieve the effect of increasing heat dissipation efficiency.
當然,熟知本技術領域人士亦能輕易以直接貼附於前述高導熱層19的散熱鰭片(圖未示)替換,並且在傳遞的過程中,由於不屬於高功率的電路元件,主要被安裝在金屬電路層17對應於周圍印刷電路板的位置,受到印刷電路板熱傳導係數相對較低的保護,高功率元件9所發出的熱能將不會輕易影響周邊電路元件。也就是,散熱陶瓷塊13可以在縱向高速傳遞熱能,但不會將無謂的熱能大量轉傳至介電材料層11而干擾其運作。因此將高功率元件9安裝至本發明的內建縱向散熱陶瓷塊印刷電路板1後,共同構成的電路組件2將可達到所謂熱電分離的功效,所有本身不發高熱的元件,均被保持在一個較佳的低溫工作環境,並且保有印刷電路板所具有的複雜化及微型化優勢。 Of course, those skilled in the art can also easily replace the heat dissipation fins (not shown) directly attached to the aforementioned high thermal conductivity layer 19, and during the transfer process, because they are not high-power circuit components, they are mainly installed. The position of the metal circuit layer 17 corresponding to the surrounding printed circuit board is protected by the relatively low thermal conductivity of the printed circuit board. The thermal energy emitted by the high power component 9 will not easily affect the surrounding circuit components. That is, the heat-dissipating ceramic block 13 can transfer thermal energy at a high speed in the longitudinal direction, but it does not transfer a large amount of unnecessary thermal energy to the dielectric material layer 11 and interfere with its operation. Therefore, after the high-power component 9 is mounted on the built-in longitudinal heat-dissipating ceramic block printed circuit board 1 of the present invention, the circuit component 2 constituted together can achieve the so-called thermoelectric separation effect, and all components that do not generate high heat are kept at A better low temperature working environment, and keep the advantages of complexity and miniaturization of printed circuit boards.
本發明一種內建縱向散熱陶瓷塊印刷電路板及具該電路板的電路組件的第二較佳實施例,如圖6所示,例釋為一種具有高功率元件的電路組件2’,該電路組件2’係裝設於路燈供作照明光源,其中電路組件2’中的高功率元件9’更例釋為一高功率LED,本例中與第一較佳實施例相同的部分於此處省略不予贅述。於本例,介電材料層11’為一種可撓性基材,大小約為100cm2,散熱陶瓷塊13’的大小則介於0.01cm2至25cm2。不過,如熟悉本技術領域人士所能輕易知悉,本實施例中的可撓性基板在大於散熱陶瓷塊的限制條件下,大小可於5cm2到3600cm2的範圍內簡單替換。 A second preferred embodiment of a printed circuit board with a built-in vertical heat-dissipating ceramic block and a circuit component having the circuit board according to the present invention, as shown in FIG. 6, is illustrated as a circuit component 2 ′ with a high-power component. The component 2 'is installed in a street light for an illumination light source, and the high-power element 9' in the circuit component 2 'is further exemplified as a high-power LED. The same part in this example as the first preferred embodiment is here I will not repeat them here. In this example, the dielectric material layer 11 ′ is a flexible substrate with a size of about 100 cm 2 , and the size of the heat-dissipating ceramic block 13 ′ ranges from 0.01 cm 2 to 25 cm 2 . However, as can be easily understood by those skilled in the art, the size of the flexible substrate in this embodiment can be easily replaced within the range of 5 cm 2 to 3600 cm 2 under the limitation of the heat dissipation ceramic block.
本例中散熱陶瓷塊13’是以氮化鋁(AlN)製作,當散熱陶瓷塊13’嵌入可撓性基材後,多個高功率LED分別被安裝至多個散熱陶瓷塊13’處,LED驅動電路則被設置於介電材料層11’的上述第一上板面111’上的位置。印刷電路板因為具有可撓性基材,可以配合環境現況安裝而富有彈 性,相對地,散熱陶瓷塊13’也可以配合具可撓性的介電材料層11’形狀設置。在本例中,非垂直於第二上板面131’和第二下板面133’且下寬上窄的外周緣135’非最小連結面,恰好對應於非垂直於第一上板面111’與第一下板面113’的貫穿孔(圖未示)的穿孔內緣117’的非最小連結面,達成協助嵌入的效果。 In this example, the heat-dissipating ceramic block 13 'is made of aluminum nitride (AlN). After the heat-dissipating ceramic block 13' is embedded in a flexible substrate, a plurality of high-power LEDs are respectively installed at the plurality of heat-dissipating ceramic blocks 13 '. The driving circuit is disposed on the first upper plate surface 111 'of the dielectric material layer 11'. The printed circuit board is flexible because it has a flexible substrate, which can be installed in accordance with the current environmental conditions. In contrast, the heat-dissipating ceramic block 13 'can also be provided in accordance with the shape of the flexible dielectric material layer 11'. In this example, the non-minimum connecting surface that is not perpendicular to the second upper plate surface 131 ′ and the second lower plate surface 133 ′ and has a lower width and a narrow upper edge corresponds to a non-normal connection to the first upper plate surface 111. The non-minimum connecting surface of the perforated inner edge 117 'of the through hole (not shown) with the first lower plate surface 113' achieves the effect of assisting the embedding.
於介電材料層11’與散熱陶瓷塊13’之間的固定部15’在本例是一種導熱矽膠,其他如石墨、相變材料等導熱性高於介電材料層11’的材料製作的膠材,具習知技術者均可以依此輕易置換。藉固定部15’的導熱矽膠有輔助熱傳遞的效果,本例中再以前述導熱矽膠將一散熱鰭片8’黏著於高導熱層19’做為散熱設備。當然,高導熱層19’也可以再額外增加例如螺鎖的輔助,加強與介電材料層11’和散熱陶瓷塊13’的結合,使得結合面更不易產生空氣隙。而且在高導熱層19’處,還可以再設置例如導熱管或石墨烯製品等,以增加散熱效果。 The fixing portion 15 'between the dielectric material layer 11' and the heat-dissipating ceramic block 13 'is a thermally conductive silicone in this example. Other materials such as graphite and phase change materials have higher thermal conductivity than the dielectric material layer 11'. Plastic materials can be easily replaced by those skilled in the art. The heat-conducting silicone adhesive of the fixing portion 15 'has the effect of assisting heat transfer. In this example, a heat-dissipating fin 8' is adhered to the high heat-conducting layer 19 'as the heat-dissipating device by the aforementioned heat-conducting silicone. Of course, the highly thermally conductive layer 19 'can also be supplemented by, for example, a screw lock to strengthen the combination with the dielectric material layer 11' and the heat-dissipating ceramic block 13 ', so that the bonding surface is less likely to generate an air gap. In addition, at the high thermal conductive layer 19 ', for example, a thermal pipe or a graphene product may be further provided to increase the heat dissipation effect.
由於本發明的電路組件2’,是將上下齊平的散熱陶瓷塊13’縱向嵌入介電材料層11’中,並且在上下兩板面分別形成一金屬電路層17’和一高導熱層19’,因高導熱層19’之導熱係數高於前述散熱陶瓷塊13’,讓散熱陶瓷塊13’處所設置的高功率元件9’所發熱能,主要藉由穿經散熱陶瓷塊13’,被高導熱層19’所攜出,相對地設置於介電材料層11’處的其他電路元件(圖未示)則不易受到高功率元件9’所發熱能的干擾,藉此達成熱電分離的功效。並且由於不需採用價格較高的整片陶瓷材料基板,在材質成本方面更為經濟;兩者結合簡單,讓製造便捷,並且可以被少量多樣生產而具有製造及使用彈性;當然,此處的散熱陶瓷塊並非侷限於柱狀或方塊狀, 即使散熱陶瓷塊的截面積是U形或其他形狀亦屬簡單變換,均無礙本案實施,同時在搭配但不限於是技術成熟的樹脂類印刷電路基板時,讓整體的電路設計不僅可以多層化,進而符合複雜化、微型化的需求,而且完全不需要採用半導體機台,讓產品成本大幅降低,有效達成本發明之上述目的。 As the circuit component 2 'of the present invention, the upper and lower flushing ceramic blocks 13' are vertically embedded in the dielectric material layer 11 ', and a metal circuit layer 17' and a high thermal conductivity layer 19 are formed on the upper and lower plate surfaces, respectively. ', Because the thermal conductivity of the high thermal conductivity layer 19' is higher than that of the aforementioned heat dissipation ceramic block 13 ', the heat generated by the high power element 9' provided at the heat dissipation ceramic block 13 'is mainly passed through the heat dissipation ceramic block 13'. The other circuit elements (not shown) disposed at the dielectric material layer 11 'carried by the high thermal conductive layer 19' are relatively less susceptible to interference from the heat generated by the high power element 9 ', thereby achieving the effect of thermoelectric separation. . And because there is no need to use a relatively expensive whole piece of ceramic material substrate, it is more economical in terms of material cost; the combination of the two is simple, which makes manufacturing convenient, and can be produced in a small amount and with flexibility in use and use; of course, the The heat-dissipating ceramic block is not limited to a columnar shape or a block shape. Even if the cross-sectional area of the heat-dissipating ceramic block is U-shaped or other shapes, it is a simple transformation, which does not prevent the implementation of this case. At the same time, when matching but not limited to a mature resin printed circuit board, the overall circuit design can not only be multilayered Therefore, it further meets the requirements of complexity and miniaturization, and does not need to use a semiconductor machine at all, so that the product cost is greatly reduced, and the above-mentioned purpose of the cost invention is effectively achieved.
惟以上所述者,僅為本發明之較佳實施例而已,不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及發明說明書內容所作之簡單的等效變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。 However, the above are only the preferred embodiments of the present invention, and cannot be used to limit the scope of the present invention. Any simple equivalent changes and modifications made in accordance with the scope of the patent application and the content of the invention specification of the present invention should be applied. Still within the scope of the invention patent.
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