TW201840876A - Deposition source and deposition apparatus having the same - Google Patents

Deposition source and deposition apparatus having the same Download PDF

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Publication number
TW201840876A
TW201840876A TW107101776A TW107101776A TW201840876A TW 201840876 A TW201840876 A TW 201840876A TW 107101776 A TW107101776 A TW 107101776A TW 107101776 A TW107101776 A TW 107101776A TW 201840876 A TW201840876 A TW 201840876A
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deposition
diffusion container
diffusion
deposition material
container
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TW107101776A
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曹生賢
安成一
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美商應用材料股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/24Vacuum evaporation
    • C23C14/243Crucibles for source material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14Metallic material, boron or silicon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/24Vacuum evaporation
    • C23C14/26Vacuum evaporation by resistance or inductive heating of the source
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/40Thermal treatment, e.g. annealing in the presence of a solvent vapour

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Physical Vapour Deposition (AREA)
  • Electroluminescent Light Sources (AREA)

Abstract

A deposition source according to the present disclosure is provided inside a process chamber for evaporating a deposition material so as to deposit the deposition material on a substrate. The deposition source includes: a diffusion container having a predetermined length and defining therein a diffusion space in which the evaporated deposition material is diffused, at least one opening being formed in the diffusion container; a nozzle portion coupled to the opening of the diffusion container and including a plurality of nozzles disposed along a longitudinal direction of the diffusion container so as to inject the deposition material diffused in the diffusion container; and a heating portion installed outside the diffusion container, and including a heater configured to heat the deposition material contained in the diffusion container by heating the diffusion container and a heat shield portion installed to surround the heater so as to prevent heat generated from the heater from being emitted outwards. Assuming that a surface opposite a portion, to which the nozzle portion is coupled, in the diffusion container is a bottom surface, the plurality of nozzles is arranged linearly so as to be spaced apart from a longitudinal center line of the bottom surface of the diffusion container. Accordingly, utilization of the deposition source in terms of arrangement thereof within the deposition chamber can be enhanced, and uniformity of thin film deposition can be improved.

Description

沉積源及具有此沉積源之沉積設備Deposition source and deposition apparatus having the deposition source

本申請案與用於蒸發在基板表面上形成薄膜的沉積材料的沉積源及包括該沉積源的沉積設備相關。The present application is related to a deposition source for evaporating a deposition material forming a thin film on a surface of a substrate and a deposition apparatus including the deposition source.

沉積設備係指藉由(例如)化學氣相沉積(CVD)、物理氣相沉積(PVD)或氣相沉積在基板(如用於製造半導體裝置的晶圓、用於製造LCD的基板或用於製造OLED的基板)的表面上形成薄膜的設備。The deposition apparatus refers to a substrate (for example, a wafer for manufacturing a semiconductor device, a substrate for manufacturing an LCD, or for use) by, for example, chemical vapor deposition (CVD), physical vapor deposition (PVD), or vapor deposition. A device for forming a film on the surface of a substrate on which an OLED is fabricated.

此外,在用於製造OLED的基板的情況下,經常使用藉由在沉積材料的沉積中蒸發有機物質、無機物質及金屬等而在基板的表面上形成薄膜的處理。Further, in the case of a substrate for manufacturing an OLED, a process of forming a thin film on the surface of a substrate by evaporating an organic substance, an inorganic substance, a metal, or the like in deposition of a deposition material is often used.

藉由蒸發沉積材料來形成薄膜的沉積設備包括其中裝載沉積目標基板的沉積腔室及用於加熱沉積材料以便蒸發沉積材料至基板的沉積源。沉積設備執行其中蒸發沉積材料以在基板表面上形成薄膜的基板處理。A deposition apparatus for forming a thin film by evaporating a deposition material includes a deposition chamber in which a deposition target substrate is loaded and a deposition source for heating the deposition material to evaporate the deposition material to the substrate. The deposition apparatus performs substrate processing in which a deposition material is evaporated to form a thin film on a surface of a substrate.

此外,沉積設備中使用的沉積源是元件,該元件經安裝在沉積腔室內部且藉由加熱沉積材料來蒸發沉積材料以蒸發沉積材料至基板。取決於蒸發方法,可採用如韓國專利公開號10-2009-0015324及10-2004-0110718等中揭露的各種結構。Further, the deposition source used in the deposition apparatus is an element mounted inside the deposition chamber and evaporating the deposition material by heating the deposition material to evaporate the deposition material to the substrate. Depending on the evaporation method, various structures as disclosed in Korean Patent Publication Nos. 10-2009-0015324 and 10-2004-0110718, etc., may be employed.

特別是,隨著生產率及大型面板的需求,已擴大用於製造OLED的基板,亦已擴大沉積設備。因此,需要一種優化的結構,該優化的結構能使擴大的沉積設備執行用於沉積均勻薄膜的沉積處理。然而,存在難以使用現有結構來進行用於沉積均勻膜之沉積處理的問題。In particular, with the increase in productivity and the demand for large panels, substrates for manufacturing OLEDs have been expanded, and deposition equipment has also been expanded. Accordingly, there is a need for an optimized structure that enables an expanded deposition apparatus to perform a deposition process for depositing a uniform film. However, there is a problem that it is difficult to use an existing structure for performing a deposition process for depositing a uniform film.

此外,當兩種或更多種沉積材料經混合或合成並經沉積在基板表面上時,基板被擴大且用於蒸發各種沉積材料的源之間的間隔因而增加。因此,由於不能順利進行兩種或更多種沉積材料的混合或合成,因而存在難以形成具有所需物理性質的氣相沉積膜的問題。Further, when two or more kinds of deposition materials are mixed or synthesized and deposited on the surface of the substrate, the substrate is enlarged and the interval between sources for evaporating various deposition materials is thus increased. Therefore, since the mixing or synthesis of two or more kinds of deposition materials cannot be smoothly performed, there is a problem that it is difficult to form a vapor-deposited film having desired physical properties.

此外,在習知的沉積設備中,存在如下問題:當在使用沉積設備後需要維護時,藉由分離沉積源來執行維護所需的處理是困難的。Further, in the conventional deposition apparatus, there is a problem that it is difficult to perform the processing required for maintenance by separating the deposition source when maintenance is required after using the deposition apparatus.

技術問題technical problem

為了解決上述問題而提出了本申請案,且本申請案的一態樣係提供一種沉積設備,該沉積設備包括沉積源及設置有複數個噴嘴且經配置成提供用於經蒸發的沉積材料的擴散空間的擴散容器,使得可在從噴嘴注入沉積材料之前均勻地擴散經蒸發的沉積材料。The present application has been made in order to solve the above problems, and an aspect of the present application provides a deposition apparatus including a deposition source and a plurality of nozzles disposed and configured to provide a deposited material for evaporation. The diffusion container of the diffusion space makes it possible to uniformly diffuse the evaporated deposition material before injecting the deposition material from the nozzle.

本申請案的另一態樣係提供一種沉積源,該沉積源是線性源,該線性源其中在配置沉積源時,將用於注入沉積材料的噴嘴線性佈置,且噴嘴經設置成從線性源的底表面的中心線偏離至一側,使得就沉積腔室中的沉積源的佈置而言可改善沉積源的利用。Another aspect of the present application is to provide a deposition source that is a linear source in which a nozzle for injecting a deposition material is linearly arranged while a deposition source is disposed, and the nozzle is set to be a linear source The centerline of the bottom surface deviates to one side, so that the utilization of the deposition source can be improved with respect to the arrangement of the deposition sources in the deposition chamber.

本申請案的另一態樣係提供一種沉積設備,該沉積設備包括經配置成蒸發沉積材料以將沉積材料沉積在基板上的一對線性沉積源及位於該對線性沉積源的中心線之間的複數個噴嘴,藉此最小化該對沉積源之間的間隔。Another aspect of the present application is to provide a deposition apparatus including a pair of linear deposition sources configured to evaporate deposition material to deposit a deposition material on a substrate and between centerlines of the pair of linear deposition sources a plurality of nozzles thereby minimizing the spacing between the pair of deposition sources.

本申請案的另一態樣係提供一種沉積設備,該沉積設備其中用於加熱沉積源的沉積材料的加熱部分配置有至少兩個加熱組件,該至少兩個加熱組件能沿著其中複數個噴嘴經耦接使得可助於維護沉積源的方向來彼此耦接或分離,以按需要藉由分離加熱組件來降低安裝沉積設備所需的維護成本。技術解決方案 Another aspect of the present application is to provide a deposition apparatus in which a heating portion of a deposition material for heating a deposition source is configured with at least two heating assemblies, the at least two heating assemblies being capable of a plurality of nozzles along the plurality of nozzles The coupling is such that the direction of the deposition source can be maintained to be coupled or separated from each other to reduce the maintenance cost required to install the deposition apparatus as needed by separating the heating components. Technical solution

根據本申請案,提供了一種設置在處理腔室100內部的沉積源200,該沉積源200係用於蒸發沉積材料以將沉積材料沉積在基板S上。沉積源包括:具有預定長度及在其中限定擴散空間的擴散容器210,該擴散空間其中擴散經蒸發的沉積材料,形成在擴散容器210中的至少一個開口;噴嘴部分220,該噴嘴部分220經耦接至擴散容器210的開口且包括沿著擴散容器210的縱向方向設置的複數個噴嘴,以便噴射在擴散容器210中擴散的沉積材料;及加熱部分,該加熱部分經安裝在擴散容器210的外部且包括加熱器230,該加熱器230經配置成藉由加熱擴散容器210及環繞加熱器230而安裝的熱屏蔽部分240來加熱容納在擴散容器210中的沉積材料,以防止加熱器230產生的熱向外發散。假定在擴散容器210中與噴嘴部分220耦接的部分相對的表面為底表面,複數個噴嘴的中心與擴散容器210的底表面的縱向中心線l間隔開來,且複數個噴嘴經設置成面對基板S。According to the present application, there is provided a deposition source 200 disposed inside a processing chamber 100 for evaporating a deposition material to deposit a deposition material on a substrate S. The deposition source includes: a diffusion container 210 having a predetermined length and a diffusion space defined therein, the diffusion space diffusing the evaporated deposition material to form at least one opening in the diffusion container 210; the nozzle portion 220, the nozzle portion 220 coupled Connecting to the opening of the diffusion container 210 and including a plurality of nozzles disposed along the longitudinal direction of the diffusion container 210 to spray the deposition material diffused in the diffusion container 210; and a heating portion installed outside the diffusion container 210 And including a heater 230 configured to heat the deposition material contained in the diffusion container 210 by heating the diffusion container 210 and the heat shielding portion 240 installed around the heater 230 to prevent the heater 230 from being generated. The heat diverges outward. It is assumed that a portion of the opposite surface of the diffusion container 210 coupled to the nozzle portion 220 is a bottom surface, the centers of the plurality of nozzles are spaced apart from the longitudinal center line l of the bottom surface of the diffusion container 210, and the plurality of nozzles are arranged to face For the substrate S.

沉積源200可進一步包括沉積材料供應部分300,該沉積材料供應部分300經配置成容納沉積材料且經耦合至擴散容器210的一側,以便將沉積材料供應至擴散容器210。The deposition source 200 may further include a deposition material supply portion 300 configured to accommodate the deposition material and coupled to one side of the diffusion container 210 to supply the deposition material to the diffusion container 210.

加熱部分可配置有至少兩個加熱組件,該等加熱組件能在複數個噴嘴耦接的方向上彼此耦接或分離。The heating portion can be configured with at least two heating assemblies that can be coupled or separated from one another in the direction in which the plurality of nozzles are coupled.

熱屏蔽部分240可包括設置在加熱器230外部以將從加熱器230發散的熱朝向擴散容器210反射的反射器242及設置在反射器242外部的冷卻部分244。The heat shield portion 240 may include a reflector 242 disposed outside the heater 230 to reflect heat radiated from the heater 230 toward the diffusion container 210 and a cooling portion 244 disposed outside the reflector 242.

擴散容器210可具有垂直於該擴散容器210之縱向方向的矩形及梯形橫截面形狀中的任何一者。The diffusion container 210 may have any one of a rectangular shape and a trapezoidal cross-sectional shape perpendicular to the longitudinal direction of the diffusion container 210.

擴散容器210可具有垂直於該擴散容器210之縱向方向的梯形橫截面形狀,擴散容器210具有相對於該擴散容器210底面傾斜的一側面及垂直於該底面的剩餘側面。The diffusion container 210 may have a trapezoidal cross-sectional shape perpendicular to the longitudinal direction of the diffusion container 210, and the diffusion container 210 has a side inclined with respect to the bottom surface of the diffusion container 210 and a remaining side perpendicular to the bottom surface.

熱屏蔽部分240可具有與擴散容器210的梯形橫截面形狀相對應的形狀。The heat shield portion 240 may have a shape corresponding to the trapezoidal cross-sectional shape of the diffusion container 210.

加熱部分可包括經安裝在底表面及垂直於該底表面的剩餘側面上的第一加熱組件250及經安裝在其餘兩個表面上的第二加熱組件260,且第一加熱組件250可以能夠沿著複數個噴嘴耦接至擴散容器210的方向而耦接至第二加熱組件260或與第二加熱組件260分離。The heating portion may include a first heating assembly 250 mounted on the bottom surface and on a remaining side perpendicular to the bottom surface, and a second heating assembly 260 mounted on the remaining two surfaces, and the first heating assembly 250 may be capable of The plurality of nozzles are coupled to the second heating assembly 260 or separated from the second heating assembly 260 by being coupled to the direction of the diffusion container 210.

根據本申請案,提供了一種沉積設備,該沉積設備包括:處理腔室100,該處理腔室100經配置成提供沉積材料沉積在基板S上的空間;及根據請求項1至8中任一項所述的一對沉積源200,該對沉積源200經配置成蒸發沉積材料,使得沉積材料沉積到基板S上。複數個噴嘴位於該對沉積源200的中心線l之間,及該對沉積源200可蒸發不同的沉積材料。According to the present application, there is provided a deposition apparatus comprising: a processing chamber 100 configured to provide a space in which deposition material is deposited on a substrate S; and according to any one of claims 1 to 8 A pair of deposition sources 200, the pair of deposition sources 200 configured to vaporize the deposition material such that the deposition material is deposited onto the substrate S. A plurality of nozzles are located between the centerlines 1 of the pair of deposition sources 200, and the pair of deposition sources 200 can evaporate different deposition materials.

由一對沉積源200中的一者蒸發的沉積材料可為銀,且由剩餘的沉積源蒸發的沉積材料可為鎂。本發明的有利作用 The deposition material evaporated by one of the pair of deposition sources 200 may be silver, and the deposition material evaporated by the remaining deposition source may be magnesium. Advantageous effects of the invention

根據本申請案,沉積設備包括沉積源及擴散容器,該擴散容器設置有複數個噴嘴且經配置成為經蒸發的沉積材料提供擴散空間。因此,藉由在從噴嘴注入經蒸發的沉積材料之前均勻地擴散經蒸發的沉積材料可改善膜的均勻性。According to the present application, a deposition apparatus includes a deposition source and a diffusion vessel, the diffusion vessel being provided with a plurality of nozzles and configured to provide a diffusion space for the evaporated deposition material. Therefore, the uniformity of the film can be improved by uniformly diffusing the evaporated deposition material before injecting the evaporated deposition material from the nozzle.

根據本申請案,沉積源為線性源,其中在配置沉積源時,用於注入沉積材料的噴嘴被線性排列,且噴嘴經設置成從線性源的底表面的中心線偏離至一側。因此,就沉積腔室中的沉積源的佈置而言,可改善沉積源的利用。According to the present application, the deposition source is a linear source, wherein when the deposition source is configured, the nozzles for injecting the deposition material are linearly arranged, and the nozzles are arranged to deviate from the center line of the bottom surface of the linear source to one side. Thus, the utilization of the deposition source can be improved with regard to the arrangement of the deposition sources in the deposition chamber.

根據本申請案,沉積設備包括:一對線性沉積源,該對線性沉積源經配置成蒸發沉積材料,使得沉積材料沉積在基板上;及複數個噴嘴,該複數個噴嘴位於該對線性沉積源的中心線之間。因此,可最小化一對沉積源之間的間隔。According to the present application, a deposition apparatus includes: a pair of linear deposition sources configured to evaporate deposition material such that deposition material is deposited on a substrate; and a plurality of nozzles located at the pair of linear deposition sources Between the centerlines. Therefore, the interval between a pair of deposition sources can be minimized.

此外,根據本申請案,用於加熱沉積源的沉積材料的加熱部分經配置有至少兩個加熱組件,該至少兩個加熱組件能在複數個噴嘴經耦接的方向上來彼此耦接或分離,使得可促進沉積源的維護。因此,可按需要藉由分離加熱組件來降低安裝沉積設備所需的維護成本。Further, according to the present application, the heating portion of the deposition material for heating the deposition source is configured with at least two heating assemblies that can be coupled or separated from each other in a direction in which the plurality of nozzles are coupled, This makes it possible to promote the maintenance of the deposition source. Therefore, the maintenance cost required to install the deposition apparatus can be reduced by separating the heating components as needed.

在下文中,將參照附加圖式來描述本申請案的實施例。圖1為根據本申請案的實施例的沉積設備的垂直橫截面圖、圖2為根據本申請案的另一實施例的沉積設備的垂直橫截面圖,及圖3為圖1的沉積設備的沉積源200的垂直橫截面圖。圖4為沿圖1的沉積設備的沉積源200的I-I方向截取的橫截面圖,及圖5為示出圖4的沉積源200的一部分配置的橫截面圖。Hereinafter, embodiments of the present application will be described with reference to additional drawings. 1 is a vertical cross-sectional view of a deposition apparatus according to an embodiment of the present application, FIG. 2 is a vertical cross-sectional view of a deposition apparatus according to another embodiment of the present application, and FIG. 3 is a deposition apparatus of FIG. A vertical cross-sectional view of deposition source 200. 4 is a cross-sectional view taken along the I-I direction of the deposition source 200 of the deposition apparatus of FIG. 1, and FIG. 5 is a cross-sectional view showing a part of the configuration of the deposition source 200 of FIG.

如圖1所示,根據本申請案的實施例的沉積設備為用於將沉積材料沉積在基板S上的設備(該沉積設備仍可被不同地配置)。As shown in FIG. 1, a deposition apparatus according to an embodiment of the present application is a device for depositing a deposition material on a substrate S (the deposition apparatus can still be configured differently).

根據一實施例,沉積設備可包括:處理腔室100,該處理腔室100經配置成提供用於將沉積材料沉積在基板S上的空間;沉積源200,該沉積源200經安裝在處理腔室100中且經配置成蒸發沉積材料,使得沉積材料經沉積在基板S上。According to an embodiment, the deposition apparatus may include a processing chamber 100 configured to provide a space for depositing a deposition material on the substrate S, a deposition source 200 that is mounted in the processing chamber The chamber 100 is configured to vaporize the deposited material such that the deposited material is deposited on the substrate S.

待處理的基板S為需要藉由氣相沉積進行基板處理的基板S(如OLED基板和LCD基板),且可對該待處理的基板S進行各種配置。例如,基板可經配置成單獨轉移或在經設置在載體20上的狀態下轉移等等。The substrate S to be processed is a substrate S (such as an OLED substrate and an LCD substrate) that requires substrate processing by vapor deposition, and various configurations of the substrate S to be processed can be performed. For example, the substrate may be configured to be transferred separately or in a state of being disposed on the carrier 20, and the like.

處理腔室100為提供經配置成將沉積材料沉積在基板S上的空間的元件,且可對該處理腔室100進行各種配置。The processing chamber 100 is an element that provides a space configured to deposit a deposition material on the substrate S, and various configurations of the processing chamber 100 can be performed.

在一實施例中,處理腔室100可經配置有容器,該容器限定了預定的內部空間且設置有至少一個閘門,使得基板S可經過該閘門進出該內部空間。In an embodiment, the processing chamber 100 can be configured with a container defining a predetermined interior space and provided with at least one gate such that the substrate S can pass through the gate into and out of the interior space.

此外,處理腔室100可包括排氣構件,以便將其中的壓力保持在預定水平。Additionally, the processing chamber 100 can include an exhaust member to maintain the pressure therein at a predetermined level.

另一方面,基板S相對於處理腔室100的進出可藉由機器人(未示出)執行,亦可在基板S經設置於載體20的狀態下執行。On the other hand, the entry and exit of the substrate S with respect to the processing chamber 100 can be performed by a robot (not shown), or can be performed in a state where the substrate S is disposed on the carrier 20.

根據一實施例,當藉由機器人(未示出)執行基板S相對於處理腔室100的進出時,可在處理腔室100中提供支撐部分(未示出)以支撐基板S。According to an embodiment, when the substrate S is moved in and out of the processing chamber 100 by a robot (not shown), a support portion (not shown) may be provided in the processing chamber 100 to support the substrate S.

根據另一個實施例,基板S相對於處理腔室100的進出可在基板S經設置在載體20上的狀態下執行。According to another embodiment, the entry and exit of the substrate S with respect to the processing chamber 100 may be performed in a state where the substrate S is disposed on the carrier 20.

載體20為經安裝成在基板S位於其上的狀態下可移動的元件且可具有各種配置。The carrier 20 is an element that is mounted to be movable in a state in which the substrate S is located thereon and may have various configurations.

根據一實施例,如圖1所示,載體20可包括吸引並固定基板S的靜電吸盤及向靜電吸盤施加DC電力的電力施加部分(未示出)等。According to an embodiment, as shown in FIG. 1, the carrier 20 may include an electrostatic chuck that attracts and fixes the substrate S, and a power application portion (not shown) or the like that applies DC power to the electrostatic chuck.

靜電吸盤為當基板S被載體轉移時藉由靜電力吸引並固定基板S的元件。靜電吸盤從設置在載體20中的電力施加部分或外部DC電源接收電力以產生靜電力。The electrostatic chuck is an element that attracts and fixes the substrate S by electrostatic force when the substrate S is transferred by the carrier. The electrostatic chuck receives power from a power application portion or an external DC power source provided in the carrier 20 to generate an electrostatic force.

同時,載體20可用各種方法(如水平移動及垂直移動)來轉移基板S。At the same time, the carrier 20 can transfer the substrate S by various methods such as horizontal movement and vertical movement.

此時,處理腔室100可設置有用於根據基板S的移動方法來支撐及移動載體20的移動結構。At this time, the processing chamber 100 may be provided with a moving structure for supporting and moving the carrier 20 in accordance with the moving method of the substrate S.

根據一實施例,處理腔室100可設置有移動結構,該移動結構在相對於載體20的移動方向之其相對側處支撐載體20,使得當基板S水平移動時,載體20亦在水平狀態下移動。According to an embodiment, the processing chamber 100 may be provided with a moving structure that supports the carrier 20 at its opposite side with respect to the direction of movement of the carrier 20 such that when the substrate S moves horizontally, the carrier 20 is also horizontal mobile.

根據另一實施例,在處理腔室100中,當基板S如圖1所示垂直移動時,可藉由線性移動引導部分410及磁力產生部分430來轉移基板,該線性移動引導部分410支撐載體20的下部分使得載體20可線性移動,及該磁力產生部分430藉由與設置在載體20上方的磁反應構件22處於非接觸狀態中的磁力來保持處理腔室100中之載體20的垂直及可線性移動狀態。According to another embodiment, in the processing chamber 100, when the substrate S is vertically moved as shown in FIG. 1, the substrate can be transferred by linearly moving the guiding portion 410 and the magnetic force generating portion 430, the linear moving guiding portion 410 supporting the carrier The lower portion of 20 allows the carrier 20 to move linearly, and the magnetic force generating portion 430 maintains the verticality of the carrier 20 in the processing chamber 100 by the magnetic force in a non-contact state with the magnetic reaction member 22 disposed above the carrier 20. Can move linearly.

線性移動引導部分410以可線性移動的方式而安裝於處理腔室100中,及該線性移動引導部分410可取決於支撐載體20的下部分的方法而具有各種結構。The linear movement guiding portion 410 is mounted in the process chamber 100 in a linearly movable manner, and the linear movement guiding portion 410 may have various structures depending on the method of supporting the lower portion of the carrier 20.

作為範例,線性移動引導部分410可包括支撐載體20的下部分的複數個轉移輥及經耦接至複數個轉印輥中的至少一者的驅動馬達420,以驅動複數個轉移輥。As an example, the linear movement guiding portion 410 may include a plurality of transfer rollers supporting the lower portion of the carrier 20 and a drive motor 420 coupled to at least one of the plurality of transfer rollers to drive the plurality of transfer rollers.

具體來說,線性運動引導部分410可經安裝成使得複數個轉移輥中的至少一者的轉軸與驅動馬達420彼此耦接以驅動複數個轉移輥。Specifically, the linear motion guiding portion 410 may be installed such that a rotating shaft of at least one of the plurality of transfer rollers and the driving motor 420 are coupled to each other to drive the plurality of transfer rollers.

此處,當磁反應構件22由包括可在磁場中磁化的磁性材料的材料形成時,磁反應構件22可形成為各種結構及形狀。Here, when the magnetic reaction member 22 is formed of a material including a magnetic material that can be magnetized in a magnetic field, the magnetic reaction member 22 can be formed in various structures and shapes.

磁反應構件22可包括具有優異的高溫特性的磁性材料。The magnetic reaction member 22 may include a magnetic material having excellent high temperature characteristics.

此外,可藉由耦接至在載體20的一個橫向方向上突出的支撐部分24來安裝磁反應構件22。Further, the magnetic reaction member 22 can be mounted by being coupled to the support portion 24 that protrudes in one lateral direction of the carrier 20.

此時,磁反應構件22可由經設置用於維持載體20的水平位置的支撐件24支撐。At this time, the magnetic reaction member 22 may be supported by the support 24 provided to maintain the horizontal position of the carrier 20.

只要支撐部分24經安裝在載體20的上側,使得磁反應構件22能保持載體20的水平位置,支撐部分24可具有各種結構。The support portion 24 can have various structures as long as the support portion 24 is mounted on the upper side of the carrier 20 such that the magnetic reaction member 22 can maintain the horizontal position of the carrier 20.

作為範例,支撐部分24可在載體20的一個橫向方向上突出以與磁反應構件22耦接。As an example, the support portion 24 may protrude in one lateral direction of the carrier 20 to be coupled to the magnetic reaction member 22.

沉積源200為安裝在處理腔室100中且蒸發沉積材料以使沉積材料沉積在基板S上的元件。The deposition source 200 is an element that is mounted in the processing chamber 100 and evaporates the deposition material to deposit the deposition material on the substrate S.

沉積源200可經配置成以固定狀態來蒸發沉積材料至正在處理腔室100中移動的基板S或在相對於處理腔室100中的固定基板S移動的同時來蒸發沉積材料。The deposition source 200 may be configured to evaporate the deposition material in a fixed state to the substrate S moving in the processing chamber 100 or to evaporate the deposition material while moving relative to the fixed substrate S in the processing chamber 100.

關於矩形基板S,可使用平行於一側之作為縱向方向的方向來形成沉積源200,該側相對於基板S而垂直於其之移動方向。Regarding the rectangular substrate S, the deposition source 200 may be formed using a direction parallel to one side as a longitudinal direction, the side being perpendicular to the moving direction of the substrate S with respect to the substrate S.

作為範例,沉積源200為根據沉積條件來蒸發包括有機材料、無機材料及金屬材料中的至少一者的沉積材料的元件,且該沉積源200可包括其中具有沉積材料的坩堝及加熱該坩堝的加熱器230。As an example, the deposition source 200 is an element that evaporates a deposition material including at least one of an organic material, an inorganic material, and a metal material according to deposition conditions, and the deposition source 200 may include a crucible having a deposition material therein and heating the crucible Heater 230.

根據一實施例,沉積源200為所謂的線性源,且該沉積源200可包括:具有預定長度的擴散容器210,該擴散容器210包括至少一個開口且形成經蒸發的沉積材料在其中擴散的擴散空間;與擴散容器210中的開口耦接並包括沿擴散容器210的縱向方向設置的複數個噴嘴以便注入在擴散容器210中擴散的沉積材料的噴嘴部分220;加熱器230,該加熱器230經設置在擴散容器210的外部以加熱擴散容器210,從而加熱容納在擴散容器210中的沉積材料;及包括熱屏蔽部分240的加熱部分230,該熱屏蔽部分240經安裝成環繞加熱器230以防止從加熱器230產生的熱經發散至外部。According to an embodiment, the deposition source 200 is a so-called linear source, and the deposition source 200 may include a diffusion vessel 210 having a predetermined length, the diffusion vessel 210 including at least one opening and forming a diffusion in which the evaporated deposition material diffuses therein a space; coupled to the opening in the diffusion container 210 and including a plurality of nozzles disposed along the longitudinal direction of the diffusion container 210 for injecting a nozzle portion 220 of the deposition material diffused in the diffusion container 210; a heater 230, the heater 230 Provided on the outside of the diffusion container 210 to heat the diffusion container 210, thereby heating the deposition material contained in the diffusion container 210; and a heating portion 230 including the heat shielding portion 240, which is installed to surround the heater 230 to prevent The heat generated from the heater 230 is diverged to the outside.

擴散容器210為具有預定長度的元件,該元件包括在其中形成的至少一個開口且提供擴散經沉積在基板S上的沉積材料的空間且可被不同地配置。The diffusion container 210 is an element having a predetermined length including at least one opening formed therein and providing a space for diffusion of deposition material deposited on the substrate S and may be configured differently.

根據沉積材料的物理性質來確定擴散容器210的材料,且只要材料可承受高溫,可使用任何材料。The material of the diffusion vessel 210 is determined according to the physical properties of the deposited material, and any material may be used as long as the material can withstand high temperatures.

另外,擴散容器210可具有各種形狀(如長方體形狀及圓柱形狀)及具有形成在其一側上的至少一個開口以與噴嘴部分220耦接。In addition, the diffusion container 210 may have various shapes such as a rectangular parallelepiped shape and a cylindrical shape and have at least one opening formed on one side thereof to be coupled with the nozzle portion 220.

開口可形成在擴散容器210中,以在朝向基板S的一側上與噴嘴部分220耦接,使得在擴散容器210中蒸發的沉積材料透過噴嘴注入。An opening may be formed in the diffusion container 210 to be coupled to the nozzle portion 220 on a side facing the substrate S such that deposition material evaporated in the diffusion container 210 is injected through the nozzle.

噴嘴部分220為與擴散容器210中的開口耦接且經設置為用於注入自擴散容器210蒸發的沉積材料的元件。The nozzle portion 220 is an element that is coupled to an opening in the diffusion vessel 210 and that is configured to inject a deposition material that evaporates from the diffusion vessel 210.

另外,噴嘴部分220可包括沿擴散容器210的縱向方向設置的複數個噴嘴。In addition, the nozzle portion 220 may include a plurality of nozzles disposed along the longitudinal direction of the diffusion container 210.

沿著擴散容器210的縱向方向設置複數個噴嘴,且該複數個噴嘴經配置成注入自擴散容器210蒸發的沉積材料,使得經蒸發的沉積材料沉積在基板S上。A plurality of nozzles are disposed along the longitudinal direction of the diffusion container 210, and the plurality of nozzles are configured to inject a deposition material evaporated from the diffusion container 210 such that the evaporated deposition material is deposited on the substrate S.

噴嘴的材料可為鉭、不銹鋼、鈦及inconel合金中的任何一者。The material of the nozzle may be any one of tantalum, stainless steel, titanium, and inconel alloy.

此時,可平行於與基板S的移動方向垂直的一側佈置複數個噴嘴,該移動方向係相對於矩形基板S而言。At this time, a plurality of nozzles may be arranged in parallel to a side perpendicular to the moving direction of the substrate S, the moving direction being relative to the rectangular substrate S.

加熱部分為環繞擴散容器210安裝以便加熱及蒸發容納在擴散容器210中的沉積材料的元件,且可用各種方式配置該元件。The heating portion is an element mounted around the diffusion vessel 210 to heat and evaporate the deposition material contained in the diffusion vessel 210, and the element can be configured in various ways.

根據一實施例,可將加熱部分安裝在擴散容器210的外部以加熱擴散容器210,從而蒸發容納在擴散容器210中的沉積材料,或將經蒸發的沉積材料保持在預定溫度使得經蒸發的沉積材料不會冷凝成液體。According to an embodiment, the heating portion may be installed outside the diffusion container 210 to heat the diffusion container 210, thereby evaporating the deposition material contained in the diffusion container 210, or maintaining the evaporated deposition material at a predetermined temperature such that the evaporated deposition The material does not condense into a liquid.

具體而言,加熱部分可包括經設置在擴散容器210外部的加熱器230以加熱擴散容器210,從而加熱容納在擴散容器210中的沉積材料及圍繞加熱器230安裝的熱屏蔽部分240,以防止自加熱器230產生的熱發散至外部。Specifically, the heating portion may include a heater 230 disposed outside the diffusion container 210 to heat the diffusion container 210, thereby heating the deposition material accommodated in the diffusion container 210 and the heat shielding portion 240 installed around the heater 230 to prevent The heat generated from the heater 230 is diverged to the outside.

加熱器230包括如熱線的發熱構件以便從外部供應電力時產生熱,且該加熱器230經安裝在擴散容器210的周圍。然而,可對加熱器230進行各種配置。The heater 230 includes a heat generating member such as a hot wire to generate heat when power is supplied from the outside, and the heater 230 is installed around the diffusion container 210. However, the heater 230 can be configured in various configurations.

熱屏蔽部分240經配置成防止自加熱器230產生的熱發散至外部,且可對該熱屏蔽部分240進行各種配置。The heat shield portion 240 is configured to prevent heat generated from the heater 230 from being diverged to the outside, and various configurations of the heat shield portion 240 can be performed.

熱屏蔽部分240可設置在擴散容器210的噴嘴部分220中形成的噴嘴開口以外的整個剩餘表面上。The heat shield portion 240 may be disposed on the entire remaining surface other than the nozzle opening formed in the nozzle portion 220 of the diffusion container 210.

作為範例,熱屏蔽部分240可包括經設置在加熱器230外部的反射器242以將從加熱器230發散出的熱朝向擴散容器210反射及設置在反射器242外部的冷卻部分244。As an example, the heat shield portion 240 may include a reflector 242 disposed outside the heater 230 to reflect heat radiated from the heater 230 toward the diffusion container 210 and a cooling portion 244 disposed outside the reflector 242.

反射器242為安裝在加熱器230的熱線外部以圍繞熱線及反射從加熱器230輻射出的熱以防止熱被發散至外部的元件,且可用各種方式配置該反射器242。The reflector 242 is an element that is mounted outside the hot wire of the heater 230 to surround the hot wire and reflects heat radiated from the heater 230 to prevent heat from being dissipated to the outside, and the reflector 242 can be configured in various ways.

反射器242可配置有反射板,該反射板由如鉭、AlN、PBN或鎢的金屬製成,但不限於此。The reflector 242 may be configured with a reflective plate made of a metal such as tantalum, AlN, PBN or tungsten, but is not limited thereto.

當然,反射器242並非為本申請案不可或缺的元件。Of course, the reflector 242 is not an indispensable component of the present application.

冷卻部分244為安裝在擴散容器210或反射器242外部以防止自加熱器230產生的熱向外部發散從而冷卻擴散容器210側至預定溫度的元件,且可對該冷卻部分244進行各種配置。The cooling portion 244 is an element that is installed outside the diffusion container 210 or the reflector 242 to prevent heat generated from the heater 230 from being diverged to the outside to cool the side of the diffusion container 210 to a predetermined temperature, and the cooling portion 244 can be variously configured.

可將如空氣冷卻系統或水冷卻系統的各種冷卻系統應用至冷卻部分244。Various cooling systems such as an air cooling system or a water cooling system can be applied to the cooling portion 244.

冷卻部分244可採用各種配置(如內建在冷卻板材中且冷卻劑流通的冷卻模組),以冷卻由加熱器230產生的熱。The cooling portion 244 can take various configurations (such as a cooling module built into the cooling plate and the coolant circulates) to cool the heat generated by the heater 230.

同時,根據本申請案的沉積源200可進一步包括沉積材料容納部分,該沉積材料容納部分容納沉積材料且經耦接至擴散容器210的一側以便將沉積材料提供至擴散容器210。Meanwhile, the deposition source 200 according to the present application may further include a deposition material containing portion that accommodates the deposition material and is coupled to one side of the diffusion container 210 to supply the deposition material to the diffusion container 210.

沉積材料供應部分300經配置成將沉積材料容納在其中,且該沉積材料供應部分300經耦接至擴散容器210之除了與擴散容器210的噴嘴部分耦接的一個表面之外的一側,以便將沉積材料供應至擴散容器210,且可對該沉積材料供應部分300進行各種配置。The deposition material supply portion 300 is configured to accommodate the deposition material therein, and the deposition material supply portion 300 is coupled to one side of the diffusion container 210 except for one surface coupled to the nozzle portion of the diffusion container 210, so that The deposition material is supplied to the diffusion container 210, and various configurations can be made to the deposition material supply portion 300.

沉積材料供應部分300可在如圖1及圖3所示的垂直狀態中而經耦接至擴散容器210的下表面。The deposition material supply portion 300 may be coupled to the lower surface of the diffusion container 210 in a vertical state as shown in FIGS. 1 and 3.

沉積材料供應部分300可包括經設置在擴散容器210周圍的加熱部分。The deposition material supply portion 300 may include a heating portion disposed around the diffusion container 210.

設置在沉積材料供應部分300周圍的加熱部分可與安裝在擴散容器210中的加熱部分一體成形或可經構造成獨立部件。The heating portion disposed around the deposition material supply portion 300 may be integrally formed with the heating portion installed in the diffusion container 210 or may be configured as a separate member.

可由加熱部分蒸發包含在沉積材料供應部分300中的沉積材料,從而將該沉積材料供應至擴散容器210。The deposition material contained in the deposition material supply portion 300 may be evaporated by the heating portion to supply the deposition material to the diffusion container 210.

上文未描述的元件符號302表示固定並支撐沉積材料供應部分300的支撐構件。The component symbol 302 not described above represents a support member that fixes and supports the deposition material supply portion 300.

在本申請案的實施例中,已描述了藉由單獨的沉積材料供應部分300來將沉積材料供應至擴散容器210的結構。替代地,亦可在沒有沉積材料供應部分300的情況下將沉積容納在擴散容器210中,並藉由加熱部分使其蒸發。In the embodiment of the present application, the structure in which the deposition material is supplied to the diffusion container 210 by the separate deposition material supply portion 300 has been described. Alternatively, the deposition may be accommodated in the diffusion container 210 without the deposition material supply portion 300, and may be evaporated by heating the portion.

另一方面,取決於沉積處理,可能需要將兩種或更多種沉積材料混合並沉積在基板S上。On the other hand, depending on the deposition process, it may be necessary to mix and deposit two or more deposition materials on the substrate S.

為此,處理腔室100可包括兩個或更多個沉積源,該兩個或更多個沉積源經佈置成對應於各自的沉積材料。To this end, the processing chamber 100 can include two or more deposition sources that are arranged to correspond to respective deposition materials.

根據一實施例,沉積設備可包括用於蒸發處理腔室100中的不同沉積材料的一對沉積源200。According to an embodiment, the deposition apparatus can include a pair of deposition sources 200 for evaporating different deposition materials in the processing chamber 100.

根據更具體的實施例,由一對沉積源200中的一者蒸發的沉積材料為銀,及由剩餘的沉積源200蒸發的沉積材料可為鎂。According to a more specific embodiment, the deposition material evaporated by one of the pair of deposition sources 200 is silver, and the deposition material evaporated by the remaining deposition source 200 may be magnesium.

另一方面,為了形成良好的沉積膜,有必要均勻地混合兩種或更多種沉積材料,且在此種情況下,期望使複數個沉積源之間的間隔最小化,該複數個沉積源係分別蒸發不同的沉積材料。On the other hand, in order to form a good deposited film, it is necessary to uniformly mix two or more kinds of deposition materials, and in this case, it is desirable to minimize the interval between the plurality of deposition sources, the plurality of deposition sources. The different deposition materials are evaporated separately.

根據一實施例,作為最小化複數個分別蒸發不同沉積材料的沉積源之間的間隔的方法,噴嘴部分220中的複數個噴嘴可位於一對沉積源200的中心線1之間。According to an embodiment, a plurality of nozzles in the nozzle portion 220 may be located between the centerlines 1 of a pair of deposition sources 200 as a method of minimizing a plurality of intervals between deposition sources that respectively evaporate different deposition materials.

作為噴嘴部分220中的複數個噴嘴位於一對蒸發器源200的中心線1之間的結構,假設面向擴散容器210中與噴嘴部分220耦接的部分的表面為底表面時,複數個噴嘴可經設置成與擴散容器210的底表面的縱向中心線1間隔開。As a structure in which a plurality of nozzles in the nozzle portion 220 are located between the center lines 1 of the pair of evaporator sources 200, assuming that the surface facing the portion of the diffusion container 210 coupled to the nozzle portion 220 is the bottom surface, the plurality of nozzles may be It is disposed to be spaced apart from the longitudinal centerline 1 of the bottom surface of the diffusion vessel 210.

根據具體實施例,各個噴嘴部分220之間的距離w可為20mm(或更大)及200mm(或更小)。According to a particular embodiment, the distance w between each nozzle portion 220 can be 20 mm (or greater) and 200 mm (or smaller).

同時,如圖1及圖4所示,擴散容器210可具有與擴散容器210的縱向方向垂直的矩形形狀及梯形橫截面形狀中的任何一者。Meanwhile, as shown in FIGS. 1 and 4, the diffusion container 210 may have any one of a rectangular shape and a trapezoidal cross-sectional shape perpendicular to the longitudinal direction of the diffusion container 210.

根據圖1的實施例,擴散容器210可具有與擴散容器210的縱向方向垂直的梯形橫截面形狀。在此種情況下,擴散容器210的一個側表面相對於底表面傾斜,擴散容器210的另一個側表面垂直於底表面。此外,在與底表面相對的表面中形成開口,及噴嘴部分220經耦接至開口。According to the embodiment of FIG. 1, the diffusion vessel 210 can have a trapezoidal cross-sectional shape that is perpendicular to the longitudinal direction of the diffusion vessel 210. In this case, one side surface of the diffusion container 210 is inclined with respect to the bottom surface, and the other side surface of the diffusion container 210 is perpendicular to the bottom surface. Further, an opening is formed in a surface opposite to the bottom surface, and the nozzle portion 220 is coupled to the opening.

當沉積源200具有上述結構時,可使相鄰沉積源200之間的噴嘴部分220中的噴嘴之間的間隔最小化。When the deposition source 200 has the above structure, the interval between the nozzles in the nozzle portion 220 between adjacent deposition sources 200 can be minimized.

此外,當相鄰沉積源200之間的噴嘴部分220中的噴嘴之間的間隔最小化時,自各個沉積源蒸發的沉積材料彼此充分混合,使得經混合的沉積材料能沉積在基板S上,從而在基板S上形成均勻的沉積膜。Further, when the interval between the nozzles in the nozzle portion 220 between the adjacent deposition sources 200 is minimized, the deposition materials evaporated from the respective deposition sources are sufficiently mixed with each other, so that the mixed deposition materials can be deposited on the substrate S, Thereby, a uniform deposited film is formed on the substrate S.

同時,當本申請案的實施例中所描述的沉積源200需要維護時,沉積源200的元件需要彼此分離。Meanwhile, when the deposition source 200 described in the embodiment of the present application requires maintenance, the elements of the deposition source 200 need to be separated from each other.

因此,在根據本申請案的沉積源200中,加熱部分可配置有至少兩個加熱組件,該等加熱組件可在複數個噴嘴的耦接方向上彼此耦接或分離。Therefore, in the deposition source 200 according to the present application, the heating portion may be configured with at least two heating assemblies that may be coupled or separated from each other in the coupling direction of the plurality of nozzles.

具體來說,加熱部分可配置有包括第一加熱器230a及第一熱屏蔽部分的第一加熱組件250與包括第二加熱器230b及第二熱屏蔽部分的第二加熱組件260。Specifically, the heating portion may be configured with a first heating assembly 250 including a first heater 230a and a first heat shielding portion and a second heating assembly 260 including a second heater 230b and a second heat shielding portion.

第一加熱組件250可配置為包括第一加熱器230a及第一屏蔽部分的單個模組。The first heating assembly 250 can be configured as a single module including the first heater 230a and the first shield portion.

第一加熱組件250的第一隔熱屏部分可包括第一反射器242a及第一冷卻部分244a。The first heat shield portion of the first heating assembly 250 can include a first reflector 242a and a first cooling portion 244a.

類似地,第二加熱組件260可包括單一模組,該單一模組包括第二加熱器230b及第二熱屏蔽部分。Similarly, the second heating assembly 260 can include a single module that includes a second heater 230b and a second thermal shield portion.

第二加熱組件260的第二隔熱屏部分可包括第二反射器242b及第二冷卻部分244b。The second heat shield portion of the second heating assembly 260 can include a second reflector 242b and a second cooling portion 244b.

此時,第一加熱組件250及第二加熱組件260可彼此獨立配置,且可連接到不同的電源以接收電力。At this time, the first heating assembly 250 and the second heating assembly 260 may be configured independently of each other and may be connected to different power sources to receive power.

如圖5所示,為了防止噴嘴的干擾,第一加熱組件250及第二加熱組件260可沿擴散容器210的縱向方向形成,以沿著噴嘴部分220耦接至擴散容器210中的開口的方向彼此耦接或分離。As shown in FIG. 5, in order to prevent nozzle interference, the first heating assembly 250 and the second heating assembly 260 may be formed along the longitudinal direction of the diffusion container 210 to be coupled along the nozzle portion 220 to the opening in the diffusion container 210. Coupled or separated from each other.

此外,當擴散容器210具有(例如)梯形橫截面形狀時,加熱部分可具有(例如)對應於擴散容器210的梯形形狀的梯形形狀。Further, when the diffusion container 210 has, for example, a trapezoidal cross-sectional shape, the heating portion may have a trapezoidal shape corresponding to, for example, a trapezoidal shape of the diffusion container 210.

當擴散容器210具有四邊形(矩形或梯形)橫截面形狀時,第一加熱組件250及第二加熱組件260之間的縱向邊界可平行於擴散容器210的縱向方向,該第一加熱組件250及該第二加熱組件260之間的該邊界可形成為(但不排他地形成)相對於擴散容器210的橫截面的對角線。When the diffusion container 210 has a quadrangular (rectangular or trapezoidal) cross-sectional shape, the longitudinal boundary between the first heating assembly 250 and the second heating assembly 260 may be parallel to the longitudinal direction of the diffusion container 210, the first heating assembly 250 and the This boundary between the second heating assemblies 260 can be formed (but not exclusively formed) with respect to the diagonal of the cross section of the diffusion vessel 210.

亦即,第一加熱組件250及第二加熱組件260之間的邊界可形成為平行於擴散容器210的橫截面的一側。That is, a boundary between the first heating assembly 250 and the second heating assembly 260 may be formed to be parallel to one side of the cross section of the diffusion container 210.

例如,當擴散容器210具有垂直於縱向方向的梯形橫截面形狀時,可將第一加熱組件250設置在擴散容器210的底表面及擴散容器210垂直於該底表面的側表面上,及可將第二加熱組件260安裝在剩餘的兩個表面上。For example, when the diffusion container 210 has a trapezoidal cross-sectional shape perpendicular to the longitudinal direction, the first heating assembly 250 may be disposed on the bottom surface of the diffusion container 210 and the side surface of the diffusion container 210 perpendicular to the bottom surface, and may be The second heating assembly 260 is mounted on the remaining two surfaces.

因此,第一加熱組件250可沿複數個噴嘴耦接至擴散容器210的方向來耦接至第二加熱組件260或與第二加熱組件260分離。Accordingly, the first heating assembly 250 can be coupled to or detached from the second heating assembly 260 along a direction in which the plurality of nozzles are coupled to the diffusion vessel 210.

第一加熱組件250及第二加熱組件260可根據各種耦合方案彼此耦合。The first heating assembly 250 and the second heating assembly 260 can be coupled to one another in accordance with various coupling schemes.

作為範例,第一加熱組件250及第二加熱組件260可具有形成在第一冷卻部分244a及第二冷卻部分244b之間的邊界中的階梯式結構246、246a及246b,使得第一加熱組件250及第二加熱組件260彼此耦合(但是本申請案不限於此)。As an example, the first heating assembly 250 and the second heating assembly 260 can have stepped structures 246, 246a, and 246b formed in a boundary between the first cooling portion 244a and the second cooling portion 244b such that the first heating assembly 250 And the second heating assembly 260 is coupled to each other (although the present application is not limited thereto).

第一加熱組件250及第二加熱組件260的階梯式結構246、246a及246b可形成為在噴嘴部分220及擴散容器210彼此耦接的方向上彼此耦接或與彼此分離。The stepped structures 246, 246a, and 246b of the first heating assembly 250 and the second heating assembly 260 may be formed to be coupled to each other or to each other in a direction in which the nozzle portion 220 and the diffusion container 210 are coupled to each other.

根據本申請案的沉積源200包括複數個加熱組件250及260,該等加熱組件在噴嘴部分220及擴散容器210彼此耦接的方向上彼此耦接或與彼此分離。因此,可容易地將加熱組件250及260分離而不干涉其他元件,從而可容易地進行內部擴散容器210及噴嘴部分220的維護。The deposition source 200 according to the present application includes a plurality of heating assemblies 250 and 260 that are coupled to each other or separated from each other in a direction in which the nozzle portion 220 and the diffusion container 210 are coupled to each other. Therefore, the heating assemblies 250 and 260 can be easily separated without interfering with other components, so that maintenance of the internal diffusion container 210 and the nozzle portion 220 can be easily performed.

特別是,當基板S以垂直狀態被引入至處理腔室100中時,用於將沉積源200分離出處理腔室100的閘門亦設置在處理腔室100的側表面上。在此種情況下,由於沉積源200的加熱組件250及260能在噴嘴部分220及擴散容器210彼此耦接的方向上彼此耦接或分離,故具有以下優點:可進一步提高沉積源200的可組裝性及工作便利性。In particular, when the substrate S is introduced into the processing chamber 100 in a vertical state, a gate for separating the deposition source 200 from the processing chamber 100 is also disposed on the side surface of the processing chamber 100. In this case, since the heating assemblies 250 and 260 of the deposition source 200 can be coupled or separated from each other in the direction in which the nozzle portion 220 and the diffusion container 210 are coupled to each other, there is an advantage that the deposition source 200 can be further improved. Assembly and work convenience.

同時,雖然圖1示出了垂直移動基板S(即,當基板S在直立狀態中水平移動時)的實施例,例如當基板S移動使得經設置在處理腔室100的上部分中的表面如圖2所示面朝下時,仍可將沉積源安裝在處理腔室100的下部分中。Meanwhile, although FIG. 1 illustrates an embodiment in which the substrate S is vertically moved (ie, when the substrate S is horizontally moved in the upright state), for example, when the substrate S is moved such that the surface disposed in the upper portion of the processing chamber 100 is as When the face down shown in Fig. 2, the deposition source can still be installed in the lower portion of the processing chamber 100.

此時,噴嘴部分220中的噴嘴可設置為面向基板S(即,沉積材料向上蒸發),且沉積材料供應部分300可經耦接至與噴嘴部分220耦接的表面相對的相對表面(下表面),以將沉積材料供應至擴散容器210。At this time, the nozzles in the nozzle portion 220 may be disposed to face the substrate S (ie, the deposition material is evaporated upward), and the deposition material supply portion 300 may be coupled to the opposite surface (lower surface) opposite to the surface to which the nozzle portion 220 is coupled ) to supply the deposition material to the diffusion vessel 210.

20‧‧‧載體20‧‧‧ Carrier

22‧‧‧磁反應構件22‧‧‧ Magnetic Reactive Components

24‧‧‧支撐部分24‧‧‧Support section

100‧‧‧處理腔室100‧‧‧Processing chamber

200‧‧‧沉積源200‧‧‧Sedimentary source

210‧‧‧擴散容器210‧‧‧Diffusion container

220‧‧‧噴嘴部分220‧‧‧Nozzle section

230‧‧‧加熱器230‧‧‧heater

230a‧‧‧第一加熱器230a‧‧‧First heater

230b‧‧‧第二加熱器230b‧‧‧second heater

240‧‧‧熱屏蔽部分240‧‧‧ heat shield

242‧‧‧反射器242‧‧‧ reflector

242a‧‧‧第一反射器242a‧‧‧First reflector

242b‧‧‧第二反射器242b‧‧‧second reflector

244‧‧‧冷卻部分244‧‧‧cooling section

244a‧‧‧第一冷卻部分244a‧‧‧First cooling section

244b‧‧‧第二冷卻部分244b‧‧‧second cooling section

246‧‧‧階梯式結構246‧‧‧ stepped structure

246a‧‧‧階梯式結構246a‧‧‧stepped structure

246b‧‧‧階梯式結構246b‧‧‧stepped structure

250‧‧‧第一加熱組件250‧‧‧First heating element

260‧‧‧第二加熱組件260‧‧‧second heating element

300‧‧‧沉積材料供應部分300‧‧‧Deposited material supply section

302‧‧‧支撐構件302‧‧‧Support members

410‧‧‧線性移動引導部分410‧‧‧Linear moving guide

420‧‧‧驅動馬達420‧‧‧Drive motor

430‧‧‧磁力產生部分430‧‧‧Magnetic part

根據結合附加圖式之下文的[實施方式],本申請案的上述及其他態樣、特徵及優點將變得顯而易見,該等附加圖式其中:The above and other aspects, features and advantages of the present application will become apparent from the <RTIgt;

圖1為根據本申請案的實施例的沉積設備的垂直橫截面圖;1 is a vertical cross-sectional view of a deposition apparatus in accordance with an embodiment of the present application;

圖2為根據本申請案的另一實施例的沉積設備的垂直橫截面圖;2 is a vertical cross-sectional view of a deposition apparatus in accordance with another embodiment of the present application;

圖3為圖1的沉積設備的沉積源的垂直橫截面圖;Figure 3 is a vertical cross-sectional view of a deposition source of the deposition apparatus of Figure 1;

圖4為沿圖1的沉積設備的沉積源的I-I方向截取的橫截面圖;及Figure 4 is a cross-sectional view taken along the I-I direction of the deposition source of the deposition apparatus of Figure 1;

圖5為示出圖4的沉積源的一部分配置的橫截面圖。FIG. 5 is a cross-sectional view showing a part of the configuration of the deposition source of FIG. 4.

國內寄存資訊 (請依寄存機構、日期、號碼順序註記) 無Domestic deposit information (please note according to the order of the depository, date, number)

國外寄存資訊 (請依寄存國家、機構、日期、號碼順序註記) 無Foreign deposit information (please note in the order of country, organization, date, number)

Claims (12)

一種沉積源,該沉積源經設置在用於蒸發一沉積材料以便將該沉積材料沉積在一基板上的一處理腔室內,該沉積源包括: 一擴散容器,該擴散容器具有一預定長度且在其中限定一擴散空間,在該擴散空間中擴散該經蒸發的沉積材料,至少一個開口形成在該擴散容器中;及一噴嘴部分,該噴嘴部分經耦接至該擴散容器的該開口且包括沿著該擴散容器的一縱向方向設置的複數個噴嘴,以便噴射在該擴散容器中擴散的該沉積材料,其中假設該擴散容器中之與該噴嘴部分耦接的一部分相對的一表面為一底表面,該複數個噴嘴的一中心與該擴散容器的該底表面的一縱向中心線間隔開,及該複數個噴嘴經設置成面對該基板。A deposition source disposed in a processing chamber for evaporating a deposition material to deposit the deposition material on a substrate, the deposition source comprising: a diffusion container having a predetermined length and Wherein a diffusion space is defined, in which the evaporated deposition material is diffused, at least one opening is formed in the diffusion container; and a nozzle portion coupled to the opening of the diffusion container and including along a plurality of nozzles disposed in a longitudinal direction of the diffusion container to spray the deposition material diffused in the diffusion container, wherein a surface of the diffusion container opposite to a portion coupled to the nozzle portion is assumed to be a bottom surface a center of the plurality of nozzles is spaced apart from a longitudinal centerline of the bottom surface of the diffusion container, and the plurality of nozzles are disposed to face the substrate. 如請求項1所述之沉積源,進一步包括: 一沉積材料供應部分,該沉積材料供應部分經配置成容納該沉積材料且耦接至該擴散容器的一側,以便將該沉積材料供應至該擴散容器。The deposition source of claim 1, further comprising: a deposition material supply portion configured to receive the deposition material and coupled to one side of the diffusion container to supply the deposition material to the Diffusion container. 如請求項1所述之沉積源,進一步包括: 一加熱部分,該加熱部分經安裝在該擴散容器外部, 其中該加熱部包括一加熱器,該加熱器經配置成藉由加熱該擴散容器及及環繞該加熱器而安裝的一熱屏蔽罩部分來加熱容納在該擴散容器中的該沉積材料,以防止從該加熱器產生的熱向外發散。The deposition source according to claim 1, further comprising: a heating portion installed outside the diffusion container, wherein the heating portion includes a heater configured to heat the diffusion container and And a heat shield portion mounted around the heater to heat the deposited material contained in the diffusion container to prevent heat generated from the heater from diverging outward. 如請求項3所述之沉積源,其中該加熱部分配置有至少兩個加熱組件,該至少兩個加熱組件能在該複數個噴嘴耦接的方向上彼此耦接或分離。The deposition source of claim 3, wherein the heating portion is configured with at least two heating assemblies that can be coupled or separated from each other in a direction in which the plurality of nozzles are coupled. 如請求項3所述之沉積源,其中該熱屏蔽部分包括經設置在該加熱器外部以將從該加熱器發散的該熱朝向該擴散容器反射的一反射器及經設置在該反射器外部的一冷卻部分。The deposition source of claim 3, wherein the heat shielding portion comprises a reflector disposed outside the heater to reflect the heat diverging from the heater toward the diffusion container and disposed outside the reflector a cooling part. 如請求項1所述之沉積源,其中該擴散容器具有垂直於該擴散容器之一縱向方向的矩形及梯形橫截面形狀中的任何一者。The deposition source of claim 1, wherein the diffusion container has any one of a rectangular shape and a trapezoidal cross-sectional shape perpendicular to a longitudinal direction of the diffusion container. 如請求項3所述之沉積源,其中該擴散容器具有垂直於該擴散容器之該縱向方向的一梯形橫截面形狀,該擴散容器具有相對於該擴散容器之一底表面傾斜的一側表面及垂直於該底表面的另一側表面。The deposition source of claim 3, wherein the diffusion container has a trapezoidal cross-sectional shape perpendicular to the longitudinal direction of the diffusion container, the diffusion container having a side surface inclined with respect to a bottom surface of the diffusion container and The other side surface is perpendicular to the bottom surface. 如請求項7所述之沉積源,其中該熱屏蔽部分具有與該擴散容器的該梯形橫截面形狀相對應的一形狀。The deposition source of claim 7, wherein the heat shielding portion has a shape corresponding to the trapezoidal cross-sectional shape of the diffusion container. 如請求項7所述之沉積源,其中該加熱部分包括經安裝在該底表面及垂直於該底表面的另一側面上的一第一加熱組件及經安裝在其餘兩個表面上的一第二加熱組件,及 該第一加熱組件能沿著複數個噴嘴耦接至該擴散容器的一方向而耦接至該第二加熱組件或與該第二加熱組件分離。The deposition source of claim 7, wherein the heating portion comprises a first heating assembly mounted on the bottom surface and perpendicular to the other side of the bottom surface, and a first surface mounted on the remaining two surfaces The second heating assembly, and the first heating assembly, can be coupled to or detached from the second heating assembly along a direction in which the plurality of nozzles are coupled to the diffusion container. 一種沉積設備,包括: 一處理腔室,該處理腔室經配置以提供將一沉積材料沉積在一基板上的一空間;及 根據請求項1至9中任一項所述的一對沉積源,該對沉積源經配置成蒸發該沉積材料,使得該沉積材料被沉積至該基板, 其中該複數個噴嘴位於該對沉積源的中心線之間。A deposition apparatus comprising: a processing chamber configured to provide a space for depositing a deposition material on a substrate; and a pair of deposition sources according to any one of claims 1 to 9. The pair of deposition sources are configured to evaporate the deposition material such that the deposition material is deposited onto the substrate, wherein the plurality of nozzles are between the centerlines of the pair of deposition sources. 如請求項10所述之沉積設備,其中該對沉積源蒸發不同的沉積材料。The deposition apparatus of claim 10, wherein the pair of deposition sources evaporate different deposition materials. 如請求項10所述之沉積設備,其中由該對沉積源之一者蒸發的該沉積材料是銀,及由一剩餘的沉積源蒸發的該沉積材料是鎂。The deposition apparatus of claim 10, wherein the deposition material evaporated by one of the pair of deposition sources is silver, and the deposition material evaporated by a remaining deposition source is magnesium.
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