TW201813813A - Multi-layered anisotropic conductive film and the preparation thereof - Google Patents

Multi-layered anisotropic conductive film and the preparation thereof Download PDF

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TW201813813A
TW201813813A TW106130453A TW106130453A TW201813813A TW 201813813 A TW201813813 A TW 201813813A TW 106130453 A TW106130453 A TW 106130453A TW 106130453 A TW106130453 A TW 106130453A TW 201813813 A TW201813813 A TW 201813813A
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layer
conductive adhesive
metal
adhesive layer
conductive particles
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TWI645975B (en
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林志銘
李建輝
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亞洲電材股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/16Layered products comprising a layer of metal next to a particulate layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/085Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/09Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/025Particulate layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/202Conductive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/212Electromagnetic interference shielding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment

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  • Adhesives Or Adhesive Processes (AREA)
  • Laminated Bodies (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)

Abstract

The present invention provides a multi-layered anisotropic conductive film comprising upper conductive adhesive layer, thin metal layer with thickness of 5-3000nm, lower conductive adhesive layer and release layer beneath the lower conductive adhesive layer; wherein, the upper and lower conductive adhesive layer include a plurality of metal conductive particles of various shapes. Since the metal conductive particles may pierce the thin metal layer to achieve the same conduction, the amounts of the metal conductive particles may be reduced, and also decrease metal powder pollution and operating cost. In addition, the isotropic flow of metal conductive particles exists as the conductive film become conductive; therefore, the multi-layered anisotropic conductive film of the present invention has good conductivity and high shielding performance. The invention further provides the method of producing multi-layered anisotropic conductive film.

Description

多層異向導電膠膜及其製作方法    Multilayer anisotropic conductive adhesive film and manufacturing method thereof   

本發明係關於印刷電路用之導電膠,尤係關於一種高導通性和電磁波遮罩性佳的多層異向導電膠膜。 The invention relates to a conductive adhesive for printed circuits, and more particularly to a multilayer anisotropic conductive adhesive film with high conductivity and excellent electromagnetic wave shielding properties.

應電子及通訊產品的發展趨勢之要求,電路基板元件朝向輕薄短小及高集成化發展,傳輸信號頻率帶越來越寬,導致電磁干擾越來越嚴重;除此之外,電子電路元件的使用安全性亦列入考量,針對電子產品中電路元件接地可靠度又提出了新要求,目前市面上普及的導電膠產品雖能連通一般印刷線路板中預留的接地孔,但也出現因導電膠將接地孔填充太滿進而影響其他組件的設計安裝,或者因導電膠未填滿接地孔,導致電子元件回流焊時連接觸有空隙存在,致使遮罩效果不佳;另外,由於目前市面上普及的導電膠膜產品皆直接將導電性顆粒分散於導電膠中,且其導電膠層通常偏厚,若固化不充分,壓合條件不均勻,將導致產品於印刷線路板貼合時出現粉體分佈不均,影響導通性能之問題;此外,現有之導電膠所含的金屬導電粒子多為圓球形狀,形狀單一,難以有良好的異向導通效果。 In response to the development trend of electronic and communication products, circuit board components are becoming lighter, thinner, and more highly integrated. The frequency band of transmission signals is getting wider and wider, resulting in more and more serious electromagnetic interference. In addition, the use of electronic circuit components Safety is also taken into consideration, and new requirements have been put forward for the reliability of grounding of circuit components in electronic products. Currently, the popular conductive adhesive products on the market can connect to the grounding holes reserved in general printed circuit boards, but they also appear due to conductive adhesives. Filling the grounding hole is too full, which affects the design and installation of other components, or because the conductive glue does not fill the grounding hole, which causes gaps in the connection of electronic components during reflow soldering, resulting in a poor shielding effect. In addition, due to the current popularity on the market All conductive adhesive film products directly disperse conductive particles in conductive adhesive, and the conductive adhesive layer is usually too thick. If the curing is not sufficient and the pressing conditions are uneven, it will cause powder to appear on the printed circuit board. The uneven distribution affects the conduction performance. In addition, the metal conductive particles contained in the existing conductive glue are mostly spherical and shaped. First, it is difficult to have a good guide through different effect.

本發明主要解決的技術問題是提供一種多層異向導電膠膜,具良好加工流動性、高導通性、接著強度佳、電磁波遮罩性能高、傳輸損失少、傳輸品質高及信賴度佳等特性,相較於一般的導電膠膜具有更好的導通效果、接著強度及接地效果。 The technical problem mainly solved by the present invention is to provide a multilayer anisotropic conductive adhesive film with good processing fluidity, high continuity, good bonding strength, high electromagnetic wave shielding performance, low transmission loss, high transmission quality, and good reliability. Compared with general conductive adhesive film, it has better conduction effect, bonding strength and grounding effect.

為解決上述技術問題,本發明提供一種多層異向導電膠膜,包括:上導電膠層,其厚度為5至20微米;下導電膠層,其厚度為15至40微米;厚度為50至3000奈米之薄金屬層,係形成於所述上導電膠層與所述下導電膠層之間;以及離型層,係貼附於該下導電膠層下,使該下導電膠層位於該薄金屬層與該離型層之間;其中,該上導電膠層和下導電膠層皆包括粒徑為2至22微米之複數金屬導電粒子,且係具有選自樹枝狀、針狀、片狀和球狀所組成群組之至少兩種形狀。 In order to solve the above technical problems, the present invention provides a multilayer anisotropic conductive adhesive film including: an upper conductive adhesive layer having a thickness of 5 to 20 microns; a lower conductive adhesive layer having a thickness of 15 to 40 microns; and a thickness of 50 to 3000. A thin metal layer of nanometer is formed between the upper conductive adhesive layer and the lower conductive adhesive layer; and a release layer is attached under the lower conductive adhesive layer so that the lower conductive adhesive layer is located in the Between the thin metal layer and the release layer; wherein the upper conductive adhesive layer and the lower conductive adhesive layer each include a plurality of metal conductive particles having a particle diameter of 2 to 22 microns, and are selected from dendritic, needle-like, and sheet At least two shapes of the group consisting of a sphere and a sphere.

於一具體實施態樣中,所述上導電膠層和下導電膠層皆復係包括膠黏劑樹脂之熱固性膠層,該上導電膠層和下導電膠層之各層中之該複數金屬導電粒子含量為30至80重量%,且該層之所述複數金屬導電粒子與所述膠黏劑樹脂的重量比為0.9:1至6.67:1。 In a specific embodiment, the upper conductive adhesive layer and the lower conductive adhesive layer are both a thermosetting adhesive layer including an adhesive resin, and the plurality of metals in each of the upper conductive adhesive layer and the lower conductive adhesive layer are conductive. The particle content is 30 to 80% by weight, and the weight ratio of the plurality of metal conductive particles to the adhesive resin in the layer is 0.9: 1 to 6.67: 1.

於一具體實施態樣中,所述下導電層的厚度大於等於所貼合的印刷線路板表面的覆蓋膜的厚度,且該下導電膠層的厚度與所貼合的印刷線路板表面的覆蓋膜的厚度差為0至5微米。 In a specific embodiment, the thickness of the lower conductive layer is greater than or equal to the thickness of the cover film on the surface of the printed circuit board to be attached, and the thickness of the lower conductive adhesive layer and the cover of the surface of the printed circuit board to be attached The difference in film thickness is 0 to 5 microns.

於另一具體實施態樣中,所述複數金屬導電粒子的粒徑為10至18微米。 In another specific aspect, a particle diameter of the plurality of metal conductive particles is 10 to 18 microns.

於一具體實施態樣中,所述複數金屬導電粒子係由複數樹枝狀金屬導電粒子、複數針狀金屬導電粒子及複數片狀金屬導電粒子混合而成,且該複數樹枝狀金屬導電粒子與該複數針狀金屬導電粒子的重量比為1:5至5:1,該複數針狀金屬導電粒子與該複數片狀金屬導電粒子的重量比為1:4至4:1。該複數球狀金屬導電粒子與該複數針狀金屬導電粒子或複數片狀金屬導電粒子的重量比為1:4至4:1。 In a specific embodiment, the plurality of metal conductive particles are a mixture of a plurality of dendritic metal conductive particles, a plurality of acicular metal conductive particles, and a plurality of sheet metal conductive particles, and the plurality of dendritic metal conductive particles and the The weight ratio of the plurality of acicular metal conductive particles is 1: 5 to 5: 1, and the weight ratio of the plurality of acicular metal conductive particles to the plurality of sheet metal conductive particles is 1: 4 to 4: 1. The weight ratio of the plurality of spherical metal conductive particles to the plurality of acicular metal conductive particles or the plurality of sheet metal conductive particles is 1: 4 to 4: 1.

於一具體實施態樣中,形成該複數金屬導電粒子之材質包括合金導電粒子。 In a specific embodiment, the material forming the plurality of metal conductive particles includes alloy conductive particles.

於一具體實施態樣中,所述膠黏劑樹脂係選自環氧樹脂、丙烯酸系樹脂、胺基甲酸酯系樹脂、矽橡膠系樹脂、聚對環二甲苯系樹脂、雙馬來醯亞胺系樹脂、酚樹脂、三聚氰胺樹脂及聚醯亞胺樹脂所組成群組之至少一種。 In a specific embodiment, the adhesive resin is selected from the group consisting of epoxy resin, acrylic resin, urethane resin, silicone rubber resin, polyparaxylylene resin, and bismaleimide. At least one of the group consisting of an imine-based resin, a phenol resin, a melamine resin, and a polyfluorene resin.

於一具體實施態樣中,所述薄金屬層為剝離載體後的載體金屬層,且該薄金屬層係選自銅箔層、銀箔層及鎳金屬層中所組成群組之其中一種。 In a specific embodiment, the thin metal layer is a carrier metal layer after the carrier is peeled off, and the thin metal layer is one selected from the group consisting of a copper foil layer, a silver foil layer, and a nickel metal layer.

於另一具體實施態樣中,所述離型層為25至100微米厚之單面離型膜或雙面離型膜,且該離型層可為氟素塗佈聚酯離型膜層、矽油塗佈聚酯離型膜層、啞光聚酯離型膜層、聚乙烯離型膜層或聚乙烯淋膜紙層。 In another embodiment, the release layer is a single-sided release film or a double-sided release film with a thickness of 25 to 100 microns, and the release layer may be a fluorine-coated polyester release film layer. Silicone oil coated polyester release film, matte polyester release film, polyethylene release film or polyethylene coated paper.

本發明復提供一種製備多層異向導電膠膜之方法,包括:以0.9:1至6.67:1之重量比混合粒徑為2至22微米 之複數金屬導電粒子及膠黏劑樹脂,以形成混合物,其中,該複數金屬導電粒子係具有選自樹枝狀、針狀、片狀和球狀所組成群組之至少二種形狀;將該混合物塗佈於離型層之指定離型面,即形成下導電膠層;於該下導電膠層貼合厚度為50至3000奈米之薄金屬層;於該薄金屬層之另一面塗佈以0.9:1至6.67:1之重量比混合粒徑為2至22微米之複數金屬導電粒子及膠黏劑樹脂的另一混合物,以形成上導電膠層;以及預固化經塗佈形成之下導電膠層和上導電膠層。 The invention further provides a method for preparing a multilayer anisotropic conductive adhesive film, comprising: mixing a plurality of metal conductive particles having a particle diameter of 2 to 22 microns and an adhesive resin at a weight ratio of 0.9: 1 to 6.67: 1 to form a mixture. Wherein the plurality of metal conductive particles have at least two shapes selected from the group consisting of dendritic, needle-like, sheet-like, and spherical shapes; the mixture is coated on a specified release surface of a release layer to form A lower conductive adhesive layer; a thin metal layer having a thickness of 50 to 3000 nanometers is adhered to the lower conductive adhesive layer; and the other side of the thin metal layer is coated with a weight ratio of 0.9: 1 to 6.67: 1 and the mixed particle diameter is: Another mixture of a plurality of metal conductive particles of 2 to 22 microns and an adhesive resin to form an upper conductive adhesive layer; and pre-curing to form a lower conductive adhesive layer and an upper conductive adhesive layer.

此外,所述製備多層異向導電膠膜之方法復包括冷卻該經預固化之下導電膠層和上導電膠層,接著再進行收卷步驟。 In addition, the method for preparing a multilayer anisotropic conductive adhesive film further comprises cooling the pre-cured lower conductive adhesive layer and the upper conductive adhesive layer, and then performing a rewinding step.

根據本發明之多層異向導電膠膜,至少具有以下優點: The multilayer anisotropic conductive adhesive film according to the present invention has at least the following advantages:

一、本發明的上導電膠層和下導電膠層中包括至少兩種形狀的複數金屬導電粒子,由於該複數金屬導電粒子係為多種形狀,在加工受到熱壓產生形變時會趨向多方向流動,使壓合後複數金屬導電粒子在導電膠層中的分佈具有多方向性和高分散性,進而與軟板上的接地孔形成導通電路,使得上導電膠層和下導電膠層具有良好的異向導通性,大幅提升導電性能,並降低軟板的接地阻抗值; 1. The upper conductive adhesive layer and the lower conductive adhesive layer of the present invention include a plurality of metal conductive particles of at least two shapes. Because the plurality of metal conductive particles are of various shapes, they will tend to flow in multiple directions when the processing is deformed by hot pressing. , So that the distribution of the plurality of metal conductive particles in the conductive adhesive layer after lamination has multidirectionality and high dispersion, and then forms a conduction circuit with the ground hole on the flexible board, so that the upper conductive adhesive layer and the lower conductive adhesive layer have good Heterogeneity, greatly improves the conductive performance, and reduces the ground resistance value of the flexible board;

二、本發明的薄金屬層為奈米級厚度,由於部分複數金屬導電粒子的粒徑大於薄金屬層的厚度,在壓合時,多種形狀的金屬導電粒子會刺穿薄金屬層形成直接導通,大 幅提升導電性能,故能降低軟板的接地阻抗值;此外,由於存在薄金屬層,在同樣導通力的情況下,上導電膠層和下導電膠層中複數金屬導電粒子之使用量可相應降低,有降低粉塵污染,減少成本之好處。 2. The thin metal layer of the present invention has a thickness of nanometer level. Since the particle diameter of some of the plurality of metal conductive particles is larger than the thickness of the thin metal layer, when pressed, metal conductive particles of various shapes will pierce the thin metal layer to form direct conduction It can greatly improve the conductive performance, so it can reduce the ground resistance value of the flexible board. In addition, due to the thin metal layer, the same amount of metal conductive particles in the upper conductive adhesive layer and the lower conductive adhesive layer can be used under the same conduction force. Corresponding reduction has the benefit of reducing dust pollution and cost.

三、經一段時間高溫熟化壓合後,多方向性的複數金屬導電粒子可提升膠黏劑樹脂達到完全交聯固化後的電氣性及機械物性; 3. After a period of high-temperature curing and pressing, the multi-directional conductive metal particles can improve the electrical and mechanical properties of the adhesive resin after it is completely cross-linked and cured;

四、當使用本發明之導電膠層與鋼片等金屬部件覆貼於印刷電路板上形成加強部件之時,因具有良好的接地穩定性可有效遮蔽外來電磁波干擾; 4. When using the conductive adhesive layer of the present invention and metal parts such as steel sheets to cover the printed circuit board to form a reinforcing part, it can effectively shield external electromagnetic wave interference due to its good grounding stability;

五、本發明之金屬粒子可包含複數合金導電粒子,其具有極佳的抗氧化性及傳導性,利於存儲搬運,不影響產品物性,使產品具穩定性佳及信賴度高之特性; 5. The metal particles of the present invention may include a plurality of alloy conductive particles, which have excellent oxidation resistance and conductivity, which is convenient for storage and transportation, does not affect the physical properties of the product, and has the characteristics of good stability and high reliability;

六、本發明之下導電膠層之厚度大於等於所貼合的印刷線路板表面之覆蓋膜之厚度,且該下導電膠層的厚度與所貼合的印刷線路板表面的覆蓋膜的厚度差為0至5微米,厚度適宜,加之在該下導電膠層中多種形狀的複數金屬導電粒子分佈均勻,提供壓合時於各方向的良好流動性,使導電膠可以在壓合時恰到好處的填充接地孔,不僅提升外來電磁波之遮罩效果,更利於其他元件的設計和安裝,及避免安全隱患。 6. The thickness of the conductive adhesive layer under the present invention is greater than or equal to the thickness of the cover film on the surface of the printed circuit board to be attached, and the thickness of the lower conductive adhesive layer is different from the thickness of the cover film on the surface of the printed circuit board to be attached. 0 to 5 microns, suitable thickness, coupled with multiple shapes of multiple metal conductive particles in the lower conductive adhesive layer are evenly distributed, providing good fluidity in all directions during lamination, so that the conductive adhesive can be filled properly during lamination The grounding hole not only improves the shielding effect of external electromagnetic waves, but also facilitates the design and installation of other components, and avoids potential safety hazards.

上述說明僅是本發明技術之概述,為了能夠更清楚瞭解本發明之技術手段,並可依照說明書的內容予以實施,以下以本發明的具體實施態樣並配合附圖詳細說明如後。 The above description is only an overview of the technology of the present invention. In order to understand the technical means of the present invention more clearly and can be implemented in accordance with the content of the description, the following describes the detailed implementation of the present invention in conjunction with the drawings as follows.

100‧‧‧多層異向導電膠膜 100‧‧‧multilayer anisotropic conductive film

101‧‧‧上導電膠層 101‧‧‧ on conductive adhesive layer

102‧‧‧薄金屬層 102‧‧‧ thin metal layer

103‧‧‧下導電膠層 103‧‧‧ Lower conductive adhesive layer

104‧‧‧離型層 104‧‧‧ Release layer

200‧‧‧覆蓋膜 200‧‧‧ cover film

1011‧‧‧金屬導電粒子 1011‧‧‧ metal conductive particles

1012‧‧‧膠黏劑樹脂 1012‧‧‧Adhesive resin

透過例示性之參考附圖說明本發明的實施方式:第1圖係本發明之結構示意圖;以及第2圖係本發明之多層異向導電膠膜貼合覆蓋膜後的結構示意圖。 The embodiments of the present invention will be described by way of example with reference to the accompanying drawings: FIG. 1 is a schematic diagram of the structure of the present invention; and FIG. 2 is a schematic diagram of the structure of the multilayer anisotropic conductive film of the present invention after the cover film is laminated.

以下係藉由特定的具體實施例說明本發明之實施方式,熟習此技藝之人士可由本說明書所揭示之內容輕易地瞭解本發明之優點及功效。 The following is a description of specific embodiments of the present invention. Those skilled in the art can easily understand the advantages and effects of the present invention from the content disclosed in this specification.

須知,本說明書所附圖式所繪示之結構、比例、大小等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝之人士之瞭解與閱讀,並非用以限定本發明可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本發明所能產生之功效及所能達成之目的下,均應仍落在本發明所揭示之技術內容得能涵蓋之範圍內。同時,本說明書中所引用之如「一」、「下」及「上」亦僅為便於敘述之明瞭,而非用以限定本發明可實施之範圍,其相對關係之改變或調整,在無實質變更技術內容下,當亦視為本發明可實施之範疇。此外,本文所有範圍和值都係包含及可合併的。落在本文中所述的範圍內之任何數值或點,例如任何整數都可以作為最小值或最大值以導出下位範圍等。 It should be noted that the structures, proportions, sizes, etc. shown in the drawings in this specification are only used to match the content disclosed in the specification for the understanding and reading of those skilled in the art, and are not intended to limit the implementation of the present invention. The limited conditions are not technically significant. Any modification of the structure, change of the proportional relationship, or adjustment of the size shall still fall within the scope of this invention without affecting the effects and goals that the invention can produce. The technical content disclosed by the invention can be covered. At the same time, references such as “一”, “下” and “上” in this specification are for clarity only, and are not intended to limit the scope of the present invention. Substantially changing the technical content should also be regarded as the scope in which the present invention can be implemented. In addition, all ranges and values herein are inclusive and combinable. Any value or point that falls within the range described herein, for example, any integer can be used as the minimum or maximum value to derive the lower range, etc.

請參閱第1圖,一種多層異向導電膠膜100,包括:上導電膠層101,其厚度為5至20微米;下導電膠層103, 其厚度為15至40微米;薄金屬層102,係形成於所述上導電膠層101與所述下導電膠層103之間,且該薄金屬層102的厚度為50至3000奈米;以及離型層104,係貼附於該下導電膠層103下,使該下導電膠層103位於該薄金屬層102與該離型層104之間;其中,該上導電膠層101和下導電膠層103皆包括複數金屬導電粒子1011,該複數金屬導電粒子1011之粒徑為2至22微米,且包括選自樹枝狀、針狀、片狀和球狀所組成群組之至少兩種形狀的金屬導電粒子。 Referring to FIG. 1, a multilayer anisotropic conductive adhesive film 100 includes: an upper conductive adhesive layer 101 having a thickness of 5 to 20 microns; a lower conductive adhesive layer 103 having a thickness of 15 to 40 microns; a thin metal layer 102, Is formed between the upper conductive adhesive layer 101 and the lower conductive adhesive layer 103, and the thickness of the thin metal layer 102 is 50 to 3000 nanometers; and a release layer 104 is attached to the lower conductive adhesive layer Under the layer 103, the lower conductive adhesive layer 103 is located between the thin metal layer 102 and the release layer 104; wherein the upper conductive adhesive layer 101 and the lower conductive adhesive layer 103 each include a plurality of metal conductive particles 1011, and the plurality The metal conductive particles 1011 have a particle diameter of 2 to 22 microns and include at least two shapes of metal conductive particles selected from the group consisting of dendritic, needle, sheet, and spherical.

傳統之導電膠層中僅有單一形狀的導電粒子,在分散和壓合流動時皆趨於同一方向流動和分佈,俾使該導電膠層在導通性上趨於同一方向,造成整體導電膠層之導通性不佳,進而影響導電膠層之遮罩效果,本發明採用的多種形狀的複數金屬導電粒子在分散至膠黏劑層時經熱壓產生形變而呈多方向性流動和高分散性分佈,從而使導電膠層具有較好的異向導通性,提升遮罩性能。 There is only a single shape of conductive particles in the traditional conductive adhesive layer, which tends to flow and distribute in the same direction during dispersion and compression flow, so that the conductive adhesive layer tends to the same direction in terms of conductivity, resulting in an overall conductive adhesive layer. Poor continuity, which in turn affects the masking effect of the conductive adhesive layer. When multiple metal conductive particles of various shapes used in the present invention are dispersed in the adhesive layer, they are deformed by hot pressing to form multidirectional flow and high dispersion. Distribution, so that the conductive adhesive layer has better heteroconductivity and improves masking performance.

所述之薄金屬層102具厚度為50至3000奈米,且厚度適宜,其厚度太厚將導致填孔性不佳,厚度太薄則不利於生產,大幅增加生產成本。此外,由於薄金屬層具有良好的傳導性,可提高信賴度與遮罩性能。由於所述多層異向導電膠膜經下游壓合製程壓合時,該複數金屬導電粒子會將該薄金屬層刺穿,大大增強了該多層異向導電膠膜整體之導通效果,相較於現有導電膠膜,可有效減少該上導電膠層及下導電膠層中該金屬導電粒子之使用量,且達到 相同的導通效果。 The thin metal layer 102 has a thickness of 50 to 3,000 nanometers and a suitable thickness. If the thickness is too thick, the hole filling performance will be poor. If the thickness is too thin, it will be detrimental to production and greatly increase production costs. In addition, since the thin metal layer has good conductivity, reliability and masking performance can be improved. Because when the multilayer anisotropic conductive film is laminated by a downstream pressing process, the plurality of metal conductive particles will pierce the thin metal layer, which greatly enhances the overall conduction effect of the multilayer anisotropic conductive film. The existing conductive adhesive film can effectively reduce the amount of the metal conductive particles in the upper conductive adhesive layer and the lower conductive adhesive layer, and achieve the same conduction effect.

所述上導電膠層101和所述下導電膠層103係包括膠黏劑樹脂1012的熱固性膠層,該上導電膠層和下導電膠層之各層中之該複數金屬導電粒子含量為30至80重量%,且該層之所述複數金屬導電粒子與所述膠黏劑樹脂的重量比為0.9:1至6.67:1。此外,本發明之上導電膠層和下導電膠層中復包括一些輔料(例如硬化劑或黏稠劑等)和非金屬導電粒子(例如石墨或導電化合物等)。 The upper conductive adhesive layer 101 and the lower conductive adhesive layer 103 are thermosetting adhesive layers including an adhesive resin 1012, and the content of the plurality of metal conductive particles in each of the upper conductive adhesive layer and the lower conductive adhesive layer is 30 to 80% by weight, and the weight ratio of the plurality of metal conductive particles to the adhesive resin in the layer is 0.9: 1 to 6.67: 1. In addition, the upper conductive adhesive layer and the lower conductive adhesive layer of the present invention include some auxiliary materials (such as a hardener or a thickener) and non-metal conductive particles (such as graphite or a conductive compound).

於一具體實施態樣中,該膠黏劑樹脂的添加比例為30至60重量%。若膠黏劑樹脂太少,則黏度太低,不利於上線生產;若膠黏劑樹脂太多,生產出的產品黏性較強,且相對地該複數金屬導電粒子之含量降低,致使導通性不佳。 In a specific embodiment, the addition ratio of the adhesive resin is 30 to 60% by weight. If the adhesive resin is too small, the viscosity is too low, which is not conducive to production. If the adhesive resin is too large, the product produced is highly viscous, and the content of the plurality of metal conductive particles is relatively reduced, resulting in continuity. Not good.

於一具體實施態樣中,該複數金屬導電粒子的混合比例為35至75重量%。若金屬導電粒子含量太多,會導致粉體分散不均勻之問題;若金屬導電粒子含量太少,恐致使導通效果不佳。 In a specific embodiment, the mixing ratio of the plurality of metal conductive particles is 35 to 75% by weight. If the content of the metal conductive particles is too large, the problem of uneven dispersion of the powder will be caused; if the content of the metal conductive particles is too small, the conduction effect may be poor.

所述之下導電膠層103的厚度大於等於所貼合的印刷線路板表面的覆蓋膜200的厚度,且該下導電膠層的厚度與所貼合的印刷線路板表面的覆蓋膜200的厚度差為0至5微米。 The thickness of the lower conductive adhesive layer 103 is greater than or equal to the thickness of the cover film 200 on the surface of the attached printed circuit board, and the thickness of the lower conductive adhesive layer is equal to the thickness of the cover film 200 on the surface of the attached printed circuit board. The difference is 0 to 5 microns.

所述下導電膠層103的厚度可依據與印刷線路板中所貼合的覆蓋膜的厚度進行選擇,避免其段差對該上導電膠層及下導電膠層之填孔性造成影響,致使導通阻值不佳。如第2圖所示,舉例來說:若覆蓋膜200的厚度為37um, 則下導電膠層的厚度可選擇為40um,若覆蓋膜的厚度為27um,則下導電膠層的厚度可選擇27um,以確保填孔性優異。 The thickness of the lower conductive adhesive layer 103 can be selected according to the thickness of the cover film attached to the printed circuit board, so as to avoid its step difference from affecting the hole filling properties of the upper conductive adhesive layer and the lower conductive adhesive layer, resulting in conduction. Resistance is not good. As shown in Figure 2, for example: if the thickness of the cover film 200 is 37um, the thickness of the lower conductive adhesive layer can be selected as 40um, and if the thickness of the cover film is 27um, the thickness of the lower conductive adhesive layer can be selected 27um To ensure excellent hole filling.

於一具體實施態樣中,所述複數金屬導電粒子之粒徑為10至18微米,且該複數金屬導電粒子係由複數樹枝狀金屬導電粒子、複數狀針狀金屬導電粒子及複數片狀金屬導電粒子混合而成,且該複數樹枝狀金屬粉末與該複數針狀金屬導電粒子的重量比為1:5至5:1,該複數針狀金屬導電粒子與複數片狀金屬導電粒子的重量比為1:4至4:1。若複數金屬導電粒子之粒徑太小,則導致在印刷電路基板中導通孔之填充效果不佳,若複數金屬導電粒子之粒徑太大,則會提升塗佈生產難度,不利於生產。 In a specific embodiment, the particle size of the plurality of metal conductive particles is 10 to 18 microns, and the plurality of metal conductive particles are composed of a plurality of dendritic metal conductive particles, a plurality of acicular metal conductive particles, and a plurality of sheet metal. The conductive particles are mixed, and the weight ratio of the plurality of dendritic metal powders to the plurality of acicular metal conductive particles is 1: 5 to 5: 1. The weight ratio of the plurality of acicular metal conductive particles to the plurality of sheet metal conductive particles is: From 1: 4 to 4: 1. If the particle diameter of the plurality of metal conductive particles is too small, the filling effect of the via holes in the printed circuit board is not good. If the particle diameter of the plurality of metal conductive particles is too large, it will increase the difficulty of coating production and is not conducive to production.

形成所述複數金屬導電粒子之材質包括單一金屬導電粒子和合金導電粒子中之至少一種,又,該複數金屬導電粒子尤以合金導電粒子為佳。其中,該單一金屬導電粒子可選自金粒子、銀粒子、銅粒子和鎳粒子所組成群組中之至少一種,但不限於此;該合金導電粒子係可選自鍍銀銅粒子、鍍銀金粒子、鍍銀鎳粒子、鍍金銅粒子及鍍金鎳粒子所組成群組中之至少一種,但不限於此。合金導電粒子的抗氧化性和傳導性較好,且產品利於存儲搬運,對產品物性不造成影響,使產品具穩定性佳及信賴度高之特性。 The material forming the plurality of metal conductive particles includes at least one of a single metal conductive particle and an alloy conductive particle, and the plurality of metal conductive particles are particularly preferably an alloy conductive particle. The single metal conductive particle may be selected from at least one of the group consisting of gold particles, silver particles, copper particles, and nickel particles, but is not limited thereto. The alloy conductive particle may be selected from silver-plated copper particles and silver-plated particles. At least one of the group consisting of gold particles, silver-plated nickel particles, gold-plated copper particles, and gold-plated nickel particles, but is not limited thereto. The alloy conductive particles have good oxidation resistance and conductivity, and the product is convenient for storage and transportation, and does not affect the physical properties of the product, so that the product has the characteristics of good stability and high reliability.

所述膠黏劑樹脂係選自環氧樹脂、丙烯酸系樹脂、胺基甲酸酯系樹脂、矽橡膠系樹脂、聚對環二甲苯系樹脂、雙馬來醯亞胺系樹脂、酚樹脂、三聚氰胺樹脂及聚醯亞胺 樹脂所組成群組之至少一種,其中尤以丙烯酸系樹脂為佳。 The adhesive resin is selected from the group consisting of epoxy resin, acrylic resin, urethane resin, silicone rubber resin, parylene resin, bismaleimide resin, phenol resin, At least one of the group consisting of a melamine resin and a polyimide resin, among which an acrylic resin is particularly preferred.

所述薄金屬層為剝離載體後的載體金屬層,且該薄金屬層係可選自銅箔層、銀箔層及鎳金屬層之群組中之其中一種。 The thin metal layer is a carrier metal layer after the carrier is peeled off, and the thin metal layer may be one selected from the group consisting of a copper foil layer, a silver foil layer, and a nickel metal layer.

所述離型層的厚度為25至100微米,且該離型層可為氟素塗佈聚酯離型膜層、矽油塗佈聚酯離型膜層、啞光聚酯離型膜層、聚乙烯離型膜層或聚乙烯淋膜紙層。該離型層的離型膜顏色為純白色、乳白色或透明色,其中尤以純白色離型膜或乳白色離型膜為佳,由於數控自動化設備雕刻線路時,在紅外線感應下,純白色離型膜或乳白色離型膜無光反射之問題,可以快速精准定位,加工作業,且人工作業時,純白色或乳白色具識別作用,減少人為漏撕之情況。 The thickness of the release layer is 25 to 100 microns, and the release layer may be a fluorine-coated polyester release film layer, a silicone oil-coated polyester release film layer, a matte polyester release film layer, Polyethylene release film or polyethylene coated paper. The color of the release film of the release layer is pure white, milky white, or transparent. Among them, a pure white release film or milky white release film is preferred. When the CNC automated equipment sculpts the circuit, it is pure white release under infrared induction. Film or milky white release film does not have the problem of light reflection. It can be quickly and accurately positioned and processed. In addition, pure white or milky white can be identified during manual operation to reduce human leakage.

本發明復提供一種製備多層異向導電膠膜之方法,包括:步驟一:以篩分篩選各形狀的金屬導電粒子的粉體得到所需粒徑後,使各形狀的金屬導電粒子混合均勻,混合時可選擇球磨方式,且球磨轉速不宜過高(轉速尤以200至300轉/分鐘為佳),否則將破壞金屬粒子之表層合金層,或者選擇使用攪拌方式(轉速以700至2000轉/分鐘為佳),然而攪拌之轉速高者混合均勻性佳,經混合後得到複數金屬導電粒子混合物;步驟二:按比例於膠黏劑樹脂加入上述的異形金屬粒子混合物並充分混合均勻,混合同時添加複數金屬導電粒 子混合物,其混合條件與步驟一相似;步驟三:將步驟二所得混合物塗佈在離型層的指定離型面,即形成下導電膠層;步驟四:於下導電膠層貼合載體金屬層並預固化,其預固化溫度不宜超過膠黏劑樹脂本身之固化溫度,本發明中所選之預固化溫度位於80至100℃之間,於預固化後剝離載體,即形成薄金屬層;步驟五:於薄金屬層之另一面塗佈上述步驟二之混合物,以形成上導電膠層,或者塗佈複數金屬導電粒子及膠黏劑樹脂的另一混合物,以形成上導電膠層;步驟六:以步驟四的預固化條件固化該上導電膠層後收卷,即得成品。 The invention further provides a method for preparing a multi-layer anisotropic conductive adhesive film, which includes the following steps: Step 1: sieving the powder of metal conductive particles of various shapes to obtain a desired particle diameter, and mixing the metal conductive particles of various shapes uniformly, The ball milling method can be selected during mixing, and the ball milling speed should not be too high (especially 200 to 300 rpm is preferred), otherwise the surface alloy layer of the metal particles will be damaged, or the stirring method (700 to 2000 rpm) Minutes are better). However, the higher the stirring speed is, the better the mixing uniformity is. After mixing, a plurality of metal conductive particle mixtures are obtained. Step 2: Add the above-mentioned heterogeneous metal particle mixture in proportion to the adhesive resin and mix thoroughly. Add a plurality of metal conductive particle mixtures, the mixing conditions are similar to step one; step three: apply the mixture obtained in step two on the specified release surface of the release layer to form a lower conductive adhesive layer; step four: apply the lower conductive adhesive layer The carrier metal layer is adhered and pre-cured, and its pre-curing temperature should not exceed the curing temperature of the adhesive resin itself. The pre-curing selected in the present invention The temperature is between 80 and 100 ° C. After the pre-curing, the carrier is peeled off to form a thin metal layer. Step 5: Apply the mixture of Step 2 to the other side of the thin metal layer to form an upper conductive adhesive layer, or apply Another mixture of a plurality of metal conductive particles and an adhesive resin is used to form an upper conductive adhesive layer; Step 6: The upper conductive adhesive layer is cured under the pre-curing condition of Step 4 and rolled up to obtain a finished product.

測試方法1:導通性分析 Test Method 1: Continuity Analysis

用高橋測試儀對剝離雙面離型膜後的多層異向導電膠膜進行導通性測試,在上導電膠層和下導電膠層表面分別假貼鍍鎳鋼片與印刷線路板後,經壓合(壓力100公斤重,溫度180℃,預壓10秒,壓合120秒)固化(溫度160℃,時間1小時)後,分別測試樣片過回流焊前與過三次回流焊後導通性阻值,本發明作為實施例,其中該上導電膠層和下導電膠層的導電金屬粒子及膠黏劑樹脂之組成比例相同,以同樣方法測試一般產品的導電性能作為比較例,將測得的導通性結果記錄於表1中。 Conduct the continuity test on the multilayer anisotropic conductive adhesive film after peeling the double-sided release film with a Takahashi tester. After the nickel-plated steel sheet and the printed circuit board are falsely pasted on the surface of the upper conductive adhesive layer and the lower conductive adhesive layer, respectively, After curing (pressure 100 kg, temperature 180 ° C, pre-pressing 10 seconds, pressing 120 seconds) after curing (temperature 160 ° C, time 1 hour), test the continuity resistance of the sample before and after reflow soldering three times. The present invention is taken as an example, in which the composition ratios of the conductive metal particles and the adhesive resin of the upper conductive adhesive layer and the lower conductive adhesive layer are the same. The same method is used to test the conductivity of a general product as a comparative example. The measured conduction is Sexual results are recorded in Table 1.

焊錫耐熱性:在上導電黏著劑層101和下導電黏著劑層103表面分別假貼鍍鎳鋼片200與印刷線路板300,經 壓合(壓力100公斤重,溫度180℃,預壓10秒,壓合120秒)固化(溫度160℃,時間1小時)後,至於高溫焊錫爐中,觀察是否有氣泡、花紋、融熔等現象,參考IPC-TM650 2.4.13之焊錫測試方法。 Solder heat resistance: Nickel-plated steel sheet 200 and printed circuit board 300 are affixed on the surfaces of upper conductive adhesive layer 101 and lower conductive adhesive layer 103, respectively, after compression bonding (pressure 100 kg, temperature 180 ° C, pre-pressing for 10 seconds) , Pressing for 120 seconds) after curing (temperature 160 ° C, time 1 hour), in a high temperature soldering furnace, observe whether there are bubbles, patterns, melting and other phenomena, refer to the solder test method of IPC-TM650 2.4.13.

測試方法2:剝離力分析 Test Method 2: Peel Force Analysis

用萬能拉力機進行對剝離雙面離型膜後的多層異向導電膠膜剝離力測試,在上導電膠層和下導電膠層表面分別假貼鍍鎳鋼片與單面銅箔基板後,經壓合固化後,取出樣片測試剝離力值,本發明作為實施例,其中該上導電膠層和下導電膠層的複數導電金屬粒子及膠黏劑樹脂之組成比例相同,以同樣方法測試一般產品的剝離力作為比較例,將測得的剝離力結果記錄於表1中。 A universal tensile machine was used to test the peeling force of the multilayer anisotropic conductive film after peeling the double-sided release film. After the nickel-plated steel sheet and the single-sided copper foil substrate were falsely pasted on the surface of the upper conductive adhesive layer and the lower conductive adhesive layer, respectively, After pressing and curing, the sample is taken out to test the peel force value. The present invention is taken as an example, in which the composition ratio of the plurality of conductive metal particles and the adhesive resin of the upper conductive adhesive layer and the lower conductive adhesive layer is the same. The peeling force of the product is used as a comparative example, and the measured peeling force results are recorded in Table 1.

實施例1:多層異向導電膠膜之製備 Example 1: Preparation of multilayer anisotropic conductive film

以篩分篩選出D90粒徑約12微米之鍍銅球狀、鍍銀鎳針狀的金屬導電粒子的粉體,再以球磨轉速條件為250轉/分鐘攪拌混合上述金屬導電粒子,且該複數球狀金屬粒子與該複數針狀金屬導電粒子的重量比大約為4:1,製得異形金屬粒子混合物。 The sieving screened out the copper-plated spherical, silver-plated nickel needle-shaped metallic conductive particles with a particle diameter of about 12 microns, and then stirred and mixed the metallic conductive particles with a ball milling speed of 250 rpm. The weight ratio of the spherical metal particles to the plurality of acicular metal conductive particles is about 4: 1, and a special-shaped metal particle mixture is prepared.

接著,於丙烯酸系膠黏劑樹脂(RD0351及RD0352,亞洲電材股份有限公司)加入上述的異形金屬粒子混合物並以球磨轉速條件為250轉/分鐘充分混合均勻,且混合同時添加該異形金屬粒子混合物,製得45%丙烯酸系膠黏劑樹脂、45%上述異形金屬粒子混合物及其餘組成為輔助劑(RD0326,亞洲電材股份有限公司)之塗佈混合物。 Next, the aforesaid heterogeneous metal particle mixture was added to the acrylic adhesive resin (RD0351 and RD0352, Asia Electric Materials Co., Ltd.) and thoroughly mixed uniformly at a ball mill speed of 250 rpm, and the heterogeneous metal particle mixture was added while mixing. 45% of the acrylic adhesive resin, 45% of the above-mentioned special-shaped metal particle mixture, and the remaining coating composition containing an auxiliary agent (RD0326, Asia Electric Materials Co., Ltd.) were prepared.

將該塗佈混合物塗佈在氟素塗佈聚酯離型層之指定面,即形成20微米厚度之下導電膠層,並於該下導電膠層貼合載體銅箔金屬層並預固化,其預固化溫度為80℃,於預固化後剝離載體,即形成2微米厚度之薄金屬層。 The coating mixture is coated on a specified surface of a fluorine-coated polyester release layer, that is, a conductive adhesive layer with a thickness of less than 20 microns is formed, and the lower conductive adhesive layer is bonded to the carrier copper foil metal layer and pre-cured. The pre-curing temperature is 80 ° C. After the pre-curing, the carrier is peeled off to form a thin metal layer with a thickness of 2 μm.

於該薄金屬層之另一面以相同塗佈及預固化方式形成與下導電膠層相同組成之20微米厚度之上導電膠層,成型後收卷,即得多層異向導電膠膜成品。 On the other side of the thin metal layer, a conductive adhesive layer having a thickness of 20 micrometers having the same composition as that of the lower conductive adhesive layer is formed in the same coating and pre-curing manner. After molding, it is rolled up, that is, a multi-layer anisotropic conductive adhesive film product.

測試其多層異向導電膠膜之物性,並記錄於表1中。 The physical properties of the multilayer anisotropic conductive film were tested and recorded in Table 1.

實施例2至7及比較例1至5之多層異向導電膠膜之製備方法同實施例1,惟,僅異動金屬粉及膠黏劑樹脂比例、金屬粉類型、金屬粉體混合重量比及上、下導電膠層之厚度如表1,測試其多層異向導電膠膜之物性,並記錄於表1中。 The method for preparing the multilayer anisotropic conductive film of Examples 2 to 7 and Comparative Examples 1 to 5 is the same as that of Example 1, except that only the ratio of the metal powder and the adhesive resin, the type of metal powder, the weight ratio of the metal powder mixture, and The thickness of the upper and lower conductive adhesive layers is shown in Table 1. The physical properties of the multilayer anisotropic conductive adhesive film were tested and recorded in Table 1.

由上表可知,本發明之多層異向導電膠膜具有良好的刺穿效果、導電效果及電磁波遮罩性,且具有良好的機械強度。 As can be seen from the above table, the multilayer anisotropic conductive adhesive film of the present invention has good puncture effect, conductive effect, and electromagnetic wave shielding property, and has good mechanical strength.

上述實施例僅為例示性說明,而非用於限制本發明。任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述實施例進行修飾與改變。因此,本發明之權利保護範圍係由本發明所附之申請專利範圍所定義,只要不影響本發明之效果及實施目的,應涵蓋於此公開技術內容中。 The above-mentioned embodiments are merely illustrative and not intended to limit the present invention. Anyone skilled in the art can modify and change the above embodiments without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the rights of the present invention is defined by the scope of the patent application attached to the present invention, as long as it does not affect the effect and implementation purpose of the present invention, it should be covered in this disclosed technical content.

Claims (10)

一種多層異向導電膠膜,包括:上導電膠層,其厚度為5至20微米;下導電膠層,其厚度為15至40微米;厚度為50至3000奈米之薄金屬層,係形成於所述上導電膠層與所述下導電膠層之間;以及離型層,係貼附於該下導電膠層下,使該下導電膠層位於該薄金屬層與該離型層之間;其中,該上導電膠層和下導電膠層皆包括粒徑為2至22微米之複數金屬導電粒子,且係具有選自樹枝狀、針狀、片狀和球狀所組成群組之至少兩種形狀。     A multilayer anisotropic conductive adhesive film includes: an upper conductive adhesive layer having a thickness of 5 to 20 microns; a lower conductive adhesive layer having a thickness of 15 to 40 microns; and a thin metal layer having a thickness of 50 to 3000 nanometers. Between the upper conductive adhesive layer and the lower conductive adhesive layer; and a release layer is attached under the lower conductive adhesive layer so that the lower conductive adhesive layer is located between the thin metal layer and the release layer. Wherein the upper conductive adhesive layer and the lower conductive adhesive layer each include a plurality of metal conductive particles having a particle diameter of 2 to 22 microns, and are selected from the group consisting of dendritic, needle, sheet, and spherical At least two shapes.     如申請專利範圍第1項所述之多層異向導電膠膜,其中,該上導電膠層和下導電膠層皆係包括膠黏劑樹脂之熱固性膠層,該上導電膠層和下導電膠層之各層中之該複數金屬導電粒子含量為30至80重量%,且該層之所述複數金屬導電粒子與所述膠黏劑樹脂的重量比為0.9:1至6.67:1。     The multilayer anisotropic conductive adhesive film according to item 1 of the scope of the patent application, wherein the upper conductive adhesive layer and the lower conductive adhesive layer are both thermosetting adhesive layers including an adhesive resin, and the upper conductive adhesive layer and the lower conductive adhesive The content of the plurality of metal conductive particles in each layer of the layer is 30 to 80% by weight, and the weight ratio of the plurality of metal conductive particles to the adhesive resin in the layer is 0.9: 1 to 6.67: 1.     如申請專利範圍第1項所述之多層異向導電膠膜,其中,該複數金屬導電粒子的粒徑為10至18微米。     The multilayer anisotropic conductive adhesive film according to item 1 of the scope of the patent application, wherein the particle diameter of the plurality of metal conductive particles is 10 to 18 microns.     如申請專利範圍第1項所述之多層異向導電膠膜,其中,該複數金屬導電粒子係由複數樹枝狀金屬導電粒子、複數針狀金屬導電粒子及複數片狀金屬導電粒子混合而成,且該複數樹枝狀金屬導電粒子與該複數針狀金屬導電粒子的重量比為1:5至5:1,該複數針狀金 屬導電粒子與該複數片狀金屬導電粒子的重量比為1:4至4:1。     The multilayer anisotropic conductive adhesive film according to item 1 of the scope of the patent application, wherein the plurality of metal conductive particles are a mixture of a plurality of dendritic metal conductive particles, a plurality of acicular metal conductive particles, and a plurality of sheet metal conductive particles. The weight ratio of the plurality of dendritic metal conductive particles to the plurality of acicular metal conductive particles is 1: 5 to 5: 1, and the weight ratio of the plurality of acicular metal conductive particles to the plurality of sheet metal conductive particles is 1: 4. To 4: 1.     如申請專利範圍第1項所述之多層異向導電膠膜,其中,形成該複數金屬導電粒子之材質包括合金導電粒子。     The multilayer anisotropic conductive adhesive film according to item 1 of the scope of the patent application, wherein the material forming the plurality of metal conductive particles includes alloy conductive particles.     如申請專利範圍第2項所述之多層異向導電膠膜,其中,該膠黏劑樹脂係選自環氧樹脂、丙烯酸系樹脂、胺基甲酸酯系樹脂、矽橡膠系樹脂、聚對環二甲苯系樹脂、雙馬來醯亞胺系樹脂、酚樹脂、三聚氰胺樹脂及聚醯亞胺樹脂所組成群組之至少一種。     The multilayer anisotropic conductive adhesive film according to item 2 of the scope of the patent application, wherein the adhesive resin is selected from epoxy resin, acrylic resin, urethane resin, silicone rubber resin, At least one selected from the group consisting of cycloxylene-based resin, bismaleimide-based resin, phenol resin, melamine resin, and polyimide resin.     如申請專利範圍第1項所述之多層異向導電膠膜,其中,該薄金屬層為剝離載體後的載體金屬層,且該薄金屬層係選自銅箔層、銀箔層及鎳金屬層中所組成群組之其中一種。     The multilayer anisotropic conductive adhesive film according to item 1 of the scope of the patent application, wherein the thin metal layer is a carrier metal layer after the carrier is peeled off, and the thin metal layer is selected from a copper foil layer, a silver foil layer, and a nickel metal layer. One of the groups formed in.     如申請專利範圍第1項所述之多層異向導電膠膜,其中,該離型層為25至100微米厚之單面離型膜或雙面離型膜,且該離型層可為氟素塗佈聚酯離型膜層、矽油塗佈聚酯離型膜層、啞光聚酯離型膜層、聚乙烯離型膜層或聚乙烯淋膜紙層。     The multilayer anisotropic conductive adhesive film according to item 1 of the scope of patent application, wherein the release layer is a single-sided release film or a double-sided release film with a thickness of 25 to 100 microns, and the release layer may be fluorine Plain coated polyester release film layer, silicone oil coated polyester release film layer, matte polyester release film layer, polyethylene release film layer or polyethylene coated paper layer.     一種製備如申請專利範圍第1項所述之多層異向導電膠膜之方法,包括:以0.9:1至6.67:1之重量比混合粒徑為2至22微米之複數金屬導電粒子及膠黏劑樹脂,以形成混合物,其中,該複數金屬導電粒子係具有選自樹枝狀、 針狀、片狀和球狀所組成群組之至少二種形狀;將該混合物塗佈於離型層之指定離型面,即形成下導電膠層;於該下導電膠層貼合厚度為50至3000奈米之薄金屬層;於該薄金屬層之另一面塗佈以0.9:1至6.67:1之重量比混合粒徑為2至22微米之複數金屬導電粒子及膠黏劑樹脂的另一混合物,以形成上導電膠層;以及預固化經塗佈形成之下導電膠層和上導電膠層。     A method for preparing a multilayer anisotropic conductive adhesive film as described in item 1 of the scope of patent application, comprising: mixing a plurality of metal conductive particles with a particle size of 2 to 22 microns in a weight ratio of 0.9: 1 to 6.67: 1 and adhesive Agent resin to form a mixture, wherein the plurality of metal conductive particles have at least two shapes selected from the group consisting of dendritic, needle-like, sheet-like, and spherical shapes; and the mixture is applied to a specified release layer The release surface, that is, the lower conductive adhesive layer is formed; a thin metal layer with a thickness of 50 to 3000 nanometers is attached to the lower conductive adhesive layer; and the other surface of the thin metal layer is coated with 0.9: 1 to 6.67: 1. A mixture of a plurality of metal conductive particles having a particle size of 2 to 22 microns and another mixture of an adhesive resin is formed in a weight ratio to form an upper conductive adhesive layer; and pre-curing and coating to form a lower conductive adhesive layer and an upper conductive adhesive layer.     如申請專利範圍第9項所述之方法,其中,該混合物和另一混合物係為相同。     The method as described in claim 9 of the scope of patent application, wherein the mixture and the other mixture are the same.    
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