TWI791320B - Multi-layered asymmetric conductive fabric tape and preparation method thereof - Google Patents

Multi-layered asymmetric conductive fabric tape and preparation method thereof Download PDF

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TWI791320B
TWI791320B TW110141664A TW110141664A TWI791320B TW I791320 B TWI791320 B TW I791320B TW 110141664 A TW110141664 A TW 110141664A TW 110141664 A TW110141664 A TW 110141664A TW I791320 B TWI791320 B TW I791320B
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conductive
layer
metal
adhesive layer
conductive adhesive
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TW202234964A (en
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林志銘
林惠峰
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亞洲電材股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/21Paper; Textile fabrics
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J9/00Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
    • C09J9/02Electrically-conducting adhesives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Decoration Of Textiles (AREA)
  • Adhesive Tapes (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

Provided are a multi-layered asymmetric conductive fabric tape and a preparation method thereof. The multi-layered asymmetric conductive fabric tape comprises: a first conductive adhesive layer, which is an anisotropic conductive adhesive layer, comprising first metal conductive particles; a second conductive adhesive layer, which is an isotropic conductive adhesive layer, comprising second metal conductive particles; and a conductive fabric layer located between the first conductive adhesive layer and the second conductive adhesive layer, wherein the conductive fabric layer has pores or interstices and at least part of the first and second metal conductive particles contact each other through the pores or interstices. The multi-layered asymmetric conductive fabric tape of the present disclosure can achieve great conduction performance in the case that the ground hole is small, be suitable for a vacuum press process, and has excellent air permeability, peelability and adhesion.

Description

一種多層不對稱型導電布膠帶及其製備方法 A kind of multi-layer asymmetric conductive cloth tape and preparation method thereof

本揭露係關於軟性電路板(flexible printed circuit,FPC),特別是有關多層不對稱型導電布膠帶。 The present disclosure relates to flexible printed circuit (FPC), in particular to multi-layer asymmetrical conductive cloth tape.

電子及通訊產品的發展趨勢要求軟性電路板(flexible printed circuit,FPC)元件朝輕薄短小及高集成化發展。FPC需經過多製程後貼合導電膠及其補強結構,目前市場上較普遍使用的導電膠產品存在與FPC材料結合力較強卻與鋼片結合力不足的問題,或是與鋼片結合力較強卻與FPC材料結合力不足的問題,很難同時兼顧與兩者結合力都強的要求,導致在下游製程中會出現鋼片容易脫落或鋼片與導電膠一起從FPC上脫落的風險,致使整個FPC報廢。 The development trend of electronic and communication products requires the development of flexible printed circuit (FPC) components towards thinner, smaller and higher integration. FPC needs to be laminated with conductive adhesive and its reinforcing structure after going through multiple processes. At present, the conductive adhesive products commonly used in the market have the problem of strong bonding force with FPC material but insufficient bonding force with steel sheet, or the bonding force with steel sheet The problem of strong but insufficient bonding force with FPC materials, it is difficult to meet the requirements of both strong bonding force at the same time, resulting in the risk that the steel sheet is easy to fall off or the steel sheet and the conductive adhesive will fall off the FPC in the downstream process. , causing the entire FPC to be scrapped.

另外,目前FPC製程逐漸精進,要求接地孔徑越來越小,亦對電子產品中電路元件的接地可靠度有新的要求。惟因膠本身的溢膠流動性等原因,導電膠材料對極小孔徑的導通效果不盡理想,會出現導通阻值較大的情形,且經過表面貼焊(surface mount technology,SMT)製程後阻值也出現增大的現象。雖然目前有部分新技術提及使用大顆粒金屬粉的刺穿效應來解決此問題甚至避免開孔設計,但在實踐中發現此種材料成本較高,很難大範圍推廣, 只能適用於部分高端產品,另外生產工藝中因導電顆粒的粒徑較大,而成品卻要求較薄,使得實際生產製程工藝及良率難以保證。 In addition, the current FPC manufacturing process is gradually improving, requiring the grounding aperture to be smaller and smaller, and also has new requirements for the grounding reliability of circuit components in electronic products. However, due to the fluidity of the adhesive itself, the conduction effect of the conductive adhesive material on extremely small apertures is not ideal, and there will be a situation where the conduction resistance is large, and the resistance after the surface mount technology (SMT) process The value also increases. Although there are some new technologies that use the piercing effect of large-particle metal powder to solve this problem and even avoid hole design, it is found in practice that this material is expensive and difficult to promote on a large scale. It can only be applied to some high-end products. In addition, due to the large particle size of the conductive particles in the production process, the finished product is required to be thin, making it difficult to guarantee the actual production process and yield.

再者,目前業界所開發之導電膠產品一般只適用FPC廠的傳壓及一般快壓工藝,但因FPC板目前對尺寸安定性及外觀的要求越趨嚴格,一般快壓會影響FPC板外觀,傳壓又對FPC板尺寸安定性影響較大,故各FPC廠轉而推廣真空快壓的新工藝,其可通過真空氣囊的緩衝作用減少在壓合過程中對外觀及尺安的影響。然而,真空快壓受到壓力限制,導致導電膠產品在使用此壓合方式時會出現導通性不穩或者不足的問題。因此,急需開發一款新材料。 Furthermore, the current conductive adhesive products developed by the industry are generally only suitable for the pressure transmission and general fast pressing process of FPC factories. However, due to the increasingly stringent requirements for dimensional stability and appearance of FPC boards, general fast pressing will affect the appearance of FPC boards. , The pressure transmission has a great influence on the dimensional stability of the FPC board, so each FPC factory turns to promote the new process of vacuum fast pressing, which can reduce the impact on the appearance and size safety during the pressing process through the buffering effect of the vacuum air bag. However, the fast vacuum pressing is limited by the pressure, which leads to the problem of unstable or insufficient conductivity of conductive adhesive products when using this pressing method. Therefore, it is urgent to develop a new material.

本揭露主要解決的技術問題是提供一種多層不對稱型導電布膠帶及其製備方法,該導電布膠帶與鋼片等貼合後組成加強部件,再貼合至FPC上開孔位置時,可通過上下層不同向型導電黏著劑層相結合以及其中所含之不同形狀及粒徑的金屬粒子的結合效應,從而在FPC中接地孔徑很小(

Figure 110141664-A0101-12-0002-4
0.4mm)的情況下獲得優異的導通效果,同時亦可遮蔽外來信號的干擾。而且,在與鋼片等貼合後組成加強部件也可有效防止安裝部位出現變形,並因鋼片挺性較佳而利於FPC零部件安裝搬運等操作。再者,本發明通過同向型與異向型導電黏著劑層的結合及不對稱型結構設計,可在傳壓、一般快壓及真空快壓條件下都獲得較好的小孔徑導通效果,有效解決真空快壓小孔徑導通性不穩或者不足的問題。 The technical problem mainly solved by this disclosure is to provide a multi-layer asymmetric conductive cloth tape and its preparation method. The combination of the upper and lower layers of different directional conductive adhesive layers and the combination effect of the metal particles of different shapes and particle sizes contained in it, so that the grounding hole in the FPC is very small (
Figure 110141664-A0101-12-0002-4
0.4mm) to obtain excellent conduction effect, but also shield the interference of external signals. Moreover, forming a reinforcing part after being bonded with a steel sheet can also effectively prevent deformation of the installation part, and because the steel sheet has better stiffness, it is beneficial to operations such as installation and handling of FPC parts. Furthermore, the present invention can obtain better small-aperture conduction effects under the conditions of pressure transmission, general fast pressure and vacuum fast pressure through the combination of the same direction type and the anisotropy type conductive adhesive layer and the design of the asymmetric structure. Effectively solve the problem of unstable or insufficient conductivity of the small aperture of the vacuum fast pressure.

有鑒於此,本揭露提供一種多層不對稱型導電布膠帶,包括: In view of this, the present disclosure provides a multi-layer asymmetric conductive cloth tape, including:

第一導電黏著劑層,係異向型導電膠層,包括第一金屬導電粒子; The first conductive adhesive layer is an anisotropic conductive adhesive layer, including first metal conductive particles;

第二導電黏著劑層,係同向型導電膠層,包括第二金屬導電粒子;以及 The second conductive adhesive layer is an isotropic conductive adhesive layer, including second metal conductive particles; and

導電布層,係位於該第一導電黏著劑層與該第二導電黏著劑層之間,其中,該導電布層具有孔洞或空隙,且至少部分的該第一金屬導電粒子及第二金屬導電粒子通過該孔洞或空隙互相接觸。 The conductive cloth layer is located between the first conductive adhesive layer and the second conductive adhesive layer, wherein the conductive cloth layer has holes or gaps, and at least part of the first metal conductive particles and the second metal conductive The particles contact each other through the pores or interstices.

於一具體實施態樣中,該第一金屬導電粒子之形狀係選自樹枝狀、針狀、薄片狀及球狀組成群組中之至少一種。 In a specific embodiment, the shape of the first conductive metal particle is at least one selected from the group consisting of dendrite, needle, flake and spherical.

於一具體實施態樣中,該第二金屬導電粒子之形狀係選自樹枝狀、針狀、薄片狀及球狀組成群組中之至少兩種。 In a specific embodiment, the shape of the second conductive metal particle is at least two selected from the group consisting of dendrite, needle, flake and spherical.

於一具體實施態樣中,該第一金屬導電粒子之形狀包括樹枝狀,該第二金屬導電粒子之形狀包括片狀及樹枝狀,且該第二金屬導電粒子中的片狀金屬導電粒子及樹枝狀金屬導電粒子的重量比為1:2至1:4。 In a specific implementation mode, the shape of the first conductive metal particle includes a dendritic shape, the shape of the second conductive metal particle includes a sheet shape and a dendritic shape, and the sheet-shaped conductive metal particles in the second conductive metal particle and The weight ratio of the dendritic metal conductive particles is 1:2 to 1:4.

於一具體實施態樣中,該第一金屬導電粒子的粒徑D90大於該第二金屬導電粒子的粒徑D90。 In a specific implementation aspect, the particle diameter D90 of the first conductive metal particle is greater than the particle diameter D90 of the second conductive metal particle.

於一具體實施態樣中,該第一金屬導電粒子的粒徑為25μm至55μm,且該第二金屬導電粒子的粒徑為10μm至15μm。 In a specific embodiment, the particle size of the first conductive metal particles is 25 μm to 55 μm, and the particle size of the second conductive metal particles is 10 μm to 15 μm.

於一具體實施態樣中,該第一導電黏著劑層及第二導電黏著劑層為包括膠黏劑樹脂的熱固性膠層,且該第二導電黏著劑層中第二金屬導電粒子的含量比高於該第一導電黏著劑層中第一金屬導電粒子的含量比。 In a specific embodiment, the first conductive adhesive layer and the second conductive adhesive layer are thermosetting adhesive layers including an adhesive resin, and the content ratio of the second metal conductive particles in the second conductive adhesive layer is higher than the content ratio of the first metal conductive particles in the first conductive adhesive layer.

於一具體實施態樣中,該第一導電黏著劑層中的第一金屬導電粒子的含量比為20重量%至55重量%,且該第二導電黏著劑層中的第二金屬導電粒子的含量比為45重量%至75重量%。 In a specific embodiment, the content ratio of the first metal conductive particles in the first conductive adhesive layer is 20% to 55% by weight, and the content of the second metal conductive particles in the second conductive adhesive layer The content ratio is 45% by weight to 75% by weight.

於一具體實施態樣中,該第一及第二金屬導電粒子之材質係選自金、銀、銅、鎳、鍍銀銅、鍍銀鎳、鍍金銅、鍍金鎳及其合金組成群組中之至少一種。 In a specific embodiment, the material of the first and second metal conductive particles is selected from the group consisting of gold, silver, copper, nickel, silver-plated copper, silver-plated nickel, gold-plated copper, gold-plated nickel and alloys thereof at least one of them.

於一具體實施態樣中,該第一金屬導電粒子的材質係鎳或鍍銀鎳,且該第二金屬導電粒子的材質係鎳、鍍銀銅、鍍銀鎳或鍍金銅。 In a specific embodiment, the material of the first metal conductive particles is nickel or silver-plated nickel, and the material of the second metal conductive particles is nickel, silver-plated copper, silver-plated nickel or gold-plated copper.

於一具體實施態樣中,該第一金屬導電粒子的材質不同於該第二金屬導電粒子的材質。 In a specific implementation aspect, the material of the first conductive metal particles is different from the material of the second conductive metal particles.

於一具體實施態樣中,該第一導電黏著劑層的厚度大於該第二導電黏著劑層的厚度。 In a specific implementation aspect, the thickness of the first conductive adhesive layer is greater than the thickness of the second conductive adhesive layer.

於一具體實施態樣中,該第一導電黏著劑層的厚度為35μm至50μm,且該第二導電黏著劑層的厚度為10μm至25μm。 In a specific embodiment, the thickness of the first conductive adhesive layer is 35 μm to 50 μm, and the thickness of the second conductive adhesive layer is 10 μm to 25 μm.

於一具體實施態樣中,該導電布層由坯布及坯布表面金屬鍍層構成。於另一具體實施態樣中,該金屬鍍層為鍍銅鎳層Cu-Ni、鍍銅鈷層Cu-Co、鍍銅錫層Cu-Sn、鍍銅銀層Cu-Ag、鍍銅鐵鎳層Cu-Fe-Ni、鍍銅金層Cu-Au或鍍銅層Cu。於又一具體實施態樣中,該金屬鍍層為鍍銅鎳層Cu-Ni與鍍銅銀層Cu-Ag。 In a specific embodiment, the conductive cloth layer is composed of a gray cloth and a metal coating on the surface of the gray cloth. In another specific embodiment, the metal coating is copper-plated nickel layer Cu-Ni, copper-plated cobalt layer Cu-Co, copper-plated tin layer Cu-Sn, copper-plated silver layer Cu-Ag, copper-plated iron-nickel layer Cu-Fe-Ni, copper-plated gold layer Cu-Au or copper-plated layer Cu. In yet another specific implementation aspect, the metal coating is Cu—Ni and Cu—Ag.

本揭露復提供所述多層不對稱型導電布膠帶的方法,包括: The disclosure further provides the method of the multi-layer asymmetric conductive cloth tape, including:

將該第一金屬導電粒子與膠黏劑樹脂混合,以得到第一導電黏著劑混合物; mixing the first metal conductive particles with an adhesive resin to obtain a first conductive adhesive mixture;

將該第二金屬導電粒子與另一膠黏劑樹脂混合,以得到第二導電黏著劑混合物; mixing the second metal conductive particles with another adhesive resin to obtain a second conductive adhesive mixture;

於載體層的表面上塗布該第一導電黏著劑混合物,以得到該第一導電黏著劑層; coating the first conductive adhesive mixture on the surface of the carrier layer to obtain the first conductive adhesive layer;

於該導電布層的表面上貼合該第一導電黏著劑層; attaching the first conductive adhesive layer on the surface of the conductive cloth layer;

於另一載體層的表面上塗布該第二導電黏著劑混合物,以得到該第二導電黏著劑層;以及 coating the second conductive adhesive mixture on the surface of another carrier layer to obtain the second conductive adhesive layer; and

於該導電布層的另一表面上貼合該第二導電黏著劑層。 The second conductive adhesive layer is pasted on the other surface of the conductive cloth layer.

本揭露的有益效果至少具有以下幾點: The beneficial effects of the present disclosure have at least the following points:

1、經FPC高溫壓合製程,第一導電黏著劑層中的大顆粒第一金屬導電粒子可通過導電布層中的孔洞或空隙與下層的第二金屬導電粒子接觸,第二金屬導電粒子與接地孔接觸可達到在接地孔很小(

Figure 110141664-A0101-12-0005-5
0.4mm)的情況下具有良好的導通性能;同時因第二導電黏著劑層中的第二金屬導電粒子的粒徑較小,經壓合後不會造成FPC表面的其他材料層被破壞或有顆粒點凸出,對FPC板材起到保護作用; 1. After the FPC high-temperature pressing process, the large-grained first metal conductive particles in the first conductive adhesive layer can contact the second metal conductive particles in the lower layer through the holes or gaps in the conductive cloth layer, and the second metal conductive particles are in contact with the second metal conductive particles. Ground hole contact can be reached in ground holes that are small (
Figure 110141664-A0101-12-0005-5
0.4mm) has good conduction performance; at the same time, because the particle size of the second metal conductive particles in the second conductive adhesive layer is small, it will not cause damage or damage to other material layers on the surface of the FPC after lamination. The particle points are protruding, which protects the FPC sheet;

2、本揭露之導電布膠帶中,第一導電黏著劑層的厚度為35μm至50μm,第二導電黏著劑層的厚度為10μm至25μm,第一及第二導電黏著劑層與導電布層的總厚度在45μm至60μm。在實際生產中,因導電布層有網狀或纖維狀結構,故第一及第二導電黏著劑會滲入導電布層之孔洞中,故實際總厚度會小於導電布層與第一及第二導電黏著劑層的厚度之和,通常相當於第一及第二導電黏著劑層厚度之和。且壓合後厚度會進一步減少,例如成品導電布膠帶的厚度為60μm,壓合後厚度只有42μm至45μm左右; 2. In the conductive cloth tape of the present disclosure, the thickness of the first conductive adhesive layer is 35 μm to 50 μm, the thickness of the second conductive adhesive layer is 10 μm to 25 μm, the first and second conductive adhesive layers and the conductive cloth layer The total thickness is between 45 μm and 60 μm. In actual production, because the conductive cloth layer has a mesh or fibrous structure, the first and second conductive adhesives will penetrate into the holes of the conductive cloth layer, so the actual total thickness will be smaller than the conductive cloth layer and the first and second conductive adhesives. The sum of the thicknesses of the conductive adhesive layer is generally equivalent to the sum of the thicknesses of the first and second conductive adhesive layers. And the thickness will be further reduced after lamination. For example, the thickness of the finished conductive cloth tape is 60 μm, and the thickness after lamination is only about 42 μm to 45 μm;

3、本揭露通過同向型與異向型導電膠的結合及不對稱型結構設計,可在下游FPC製程中,無論傳壓、一般快壓,還是真空快壓條件下,都獲得較好的小孔徑導通效果,有效解決真空快壓小孔徑導通性不穩或者不足的問題; 3. This disclosure, through the combination of the same direction type and the opposite direction type conductive adhesive and the asymmetric structure design, can obtain better performance in the downstream FPC process, no matter under the conditions of pressure transmission, general fast pressure, or vacuum fast pressure. Small aperture conduction effect, effectively solving the problem of unstable or insufficient vacuum fast pressure small aperture conduction;

4、本揭露之導電布膠帶在使用時,因導電布層較薄,柔韌性能好,導電布膠帶與鋼片結合並經下游壓合製程後,其中導電黏著劑層的金屬導電粒子會通過導電布中的孔洞或空隙來實現上下導電顆粒及黏著劑的接通,且因下層金屬導電粒子的含量比較高,金屬導電粒子與FPC表面接觸的機率大大增加,可有效解決在FPC製程中遇到極小孔徑(

Figure 110141664-A0101-12-0005-6
0.4mm)導通性及穩定性不足的缺陷;另一方面,可通過上下層厚度及生產工藝參數的調節,使得該導電布 膠帶之上下層分別與鋼片和FPC結合並經FPC壓合熟化工藝後,於進行剝離測試時的破壞介面會出現在中間的導電布層,不會出現單純導電膠層與FPC或者鋼片結合力不足的問題,大大減少FPC加強零部件在搬運、移動或者運輸過程中脫落的狀況; 4. When the conductive cloth tape disclosed in this disclosure is used, the conductive cloth layer is thin and has good flexibility. After the conductive cloth tape is combined with the steel sheet and undergoes a downstream pressing process, the metal conductive particles in the conductive adhesive layer will pass through the conductive cloth. The holes or gaps in the cloth are used to realize the connection of the upper and lower conductive particles and the adhesive, and because the content of the lower layer of metal conductive particles is relatively high, the probability of metal conductive particles contacting the FPC surface is greatly increased, which can effectively solve the problem encountered in the FPC process. extremely small aperture (
Figure 110141664-A0101-12-0005-6
0.4mm) conductivity and insufficient stability; on the other hand, through the adjustment of the thickness of the upper and lower layers and the production process parameters, the upper and lower layers of the conductive cloth tape are respectively combined with the steel sheet and the FPC and subjected to the FPC pressing and curing process Finally, the damaged interface during the peel test will appear in the middle conductive cloth layer, and there will be no problem of insufficient bonding force between the simple conductive adhesive layer and the FPC or steel sheet, which greatly reduces the handling, moving or transportation of FPC reinforced parts. The state of falling out;

5、本揭露之導電布層以纖維布為基材,具有良好的柔韌性與耐磨性,且質地較軟,在剝離時不會有頓點,可整體連續性破壞。此中間導電布層的設計極大的改善了現行市面上導電膠在FPC製程工藝中存在的剝離性不足、及貼合性不足使FPC易脫落的問題; 5. The conductive cloth layer of this disclosure uses fiber cloth as the base material, which has good flexibility and wear resistance, and is soft in texture. There will be no pauses when peeling off, and the overall continuity can be broken. The design of the intermediate conductive cloth layer has greatly improved the problems of insufficient peelability and insufficient adhesion of the current conductive adhesives in the FPC manufacturing process on the market, which make the FPC easy to fall off;

6、本揭露之導電布層因其纖維狀或網狀結構有利於上下層通過其中的孔洞或空隙實現上下導電黏著劑層及金屬導電粒子的接通,同時因其具有良好的透氣性,故在FPC下游製程中經過SMT後不會出現爆板現象,可有效解決現在市場流通的導電膠遇到的SMT後爆板問題。 6. The conductive cloth layer of this disclosure is beneficial to the connection between the upper and lower conductive adhesive layers and metal conductive particles through the holes or gaps in the upper and lower layers because of its fibrous or mesh structure, and because of its good air permeability, so In the downstream process of FPC, there will be no board explosion after SMT, which can effectively solve the problem of board explosion after SMT encountered by conductive adhesives currently in the market.

100:導電布層 100: conductive cloth layer

200:第一導電黏著劑層 200: first conductive adhesive layer

300:第二導電黏著劑層 300: second conductive adhesive layer

400:載體層 400: carrier layer

圖1係本揭露多層不對稱型導電布膠帶之實施例之結構示意圖。 FIG. 1 is a structural schematic diagram of an embodiment of the disclosed multi-layer asymmetric conductive cloth tape.

以下藉由特定的具體實施例說明本揭露的實施方式,本揭露所屬技術領域中具有通常知識者可根據本文所記載的內容輕易地瞭解本揭露的範圍及功效。然而,本文所記載的具體實施例並非用以限定本揭露,所列舉的各技術特徵或方案可彼此組合,本揭露亦可藉由其它不同的實施方式加以實現或應用,本文所記載的各項細節亦可根據不同的觀點與應用,在不悖離本揭露下賦予不同的變化或修飾。 The implementation of the present disclosure is described below through specific specific examples, and those skilled in the art to which the present disclosure pertains can easily understand the scope and effect of the present disclosure according to the contents described herein. However, the specific embodiments described herein are not intended to limit the present disclosure, and the listed technical features or solutions can be combined with each other, and the present disclosure can also be implemented or applied through other different implementation modes. The details can also be changed or modified according to different viewpoints and applications without departing from the present disclosure.

須知,本說明書所附圖式所繪示之結構、比例、大小等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝之人士之瞭解與閱讀,並非用以限定本揭露可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本揭露所能產生之功效及所能達成之目的下,均應仍落在本揭露所揭示之技術內容得能涵蓋之範圍內。同時,本說明書中所引用之如「上」、「第一」、「第二」等之用語,亦僅為便於敘述之明瞭,而非用以限定本揭露可實施之範圍,其相對關係之改變或調整,在無實質變更技術內容下,當亦視為本揭露可實施之範疇。 It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached to this specification are only used to match the content disclosed in the specification for the understanding and reading of those who are familiar with this technology, and are not used to limit the implementation of this disclosure Therefore, it has no technical substantive meaning. Any modification of structure, change of proportional relationship or adjustment of size shall still fall within the scope of this disclosure without affecting the effect and purpose of this disclosure. The disclosed technical content must be within the scope covered. At the same time, terms such as "above", "first", and "second" quoted in this specification are only for the convenience of description, and are not used to limit the scope of implementation of this disclosure. Changes or adjustments should also be considered as the scope of this disclosure that can be implemented without substantive changes in technical content.

本文中該的「包括」、「包含」或「具有」特定要件時,除非另有說明,否則可另包含其他元件、組成分、結構、區域、部位、裝置、系統、步驟或連接關係等要件,而非排除該等其他要件。 When "includes", "includes" or "has" specific elements in this article, unless otherwise specified, other elements, components, structures, regions, locations, devices, systems, steps, or connection relationships may also be included , not to the exclusion of those other elements.

除非本文中另有明確說明,否則本文中該的單數形式「一」及「該」亦包含複數形式,且本文中該的「或」與「及/或」可互換使用。 Unless otherwise clearly stated herein, the singular forms "a" and "the" herein also include plural forms, and the "or" and "and/or" herein may be used interchangeably.

本文中該的數值範圍是包含且可合併的,落在本文該數值範圍內的任何數值皆可作為最大值或最小值以導出其次範圍;舉例而言,「25μm至55μm」的數值範圍應可理解為包含最小值為25μm及最大值為55μm之間的任何次範圍,例如:30μm至55μm、25μm至50μm、及30μm至50μm等次範圍。此外,若一數值落在本文該的各範圍內(如最大值與最小值之間),即應視作包括在本揭露的範圍內。 The numerical ranges herein are inclusive and combinable, and any numerical value falling within the numerical range herein can be used as the maximum or minimum value to derive the next range; for example, the numerical range of "25 μm to 55 μm" should be It is understood to include any sub-range between the minimum value of 25 μm and the maximum value of 55 μm, for example: 30 μm to 55 μm, 25 μm to 50 μm, and 30 μm to 50 μm. In addition, if a value falls within the various ranges mentioned herein (eg, between the maximum value and the minimum value), it should be deemed to be included in the scope of the present disclosure.

本揭露之多層不對稱型導電布膠帶,包括:第一導電黏著劑層、第二導電黏著劑層及導電布層,該導電布層位於該第一導電黏著劑層與該第二導電黏著劑層之間,其中,該第一導電黏著劑層包括第一金屬導電粒子,該第二導電黏著劑層包括第二金屬導電粒子,且該導電布層具有孔洞或空隙,該孔洞或空隙允許至少部分的第一及第二金屬導電粒子相接觸。多層不對稱型導電布之具體結構可如圖1所示,多層不對稱型導電布膠帶包括第一導電黏著劑層200、第二導電黏著劑層300及導電布層100。 The multi-layer asymmetric conductive cloth tape of the present disclosure includes: a first conductive adhesive layer, a second conductive adhesive layer and a conductive cloth layer, the conductive cloth layer is located between the first conductive adhesive layer and the second conductive adhesive Between layers, wherein, the first conductive adhesive layer includes first metal conductive particles, the second conductive adhesive layer includes second metal conductive particles, and the conductive cloth layer has holes or voids, which allow at least Parts of the first and second conductive metal particles are in contact with each other. The specific structure of the multi-layer asymmetric conductive cloth can be shown in FIG. 1 . The multi-layer asymmetric conductive cloth tape includes a first conductive adhesive layer 200 , a second conductive adhesive layer 300 and a conductive cloth layer 100 .

於一具體實施態樣中,第一導電黏著劑層係異向型導電膠層;第二導電黏著劑層係同向型導電膠層,兩者屬不同向型。 In a specific embodiment, the first conductive adhesive layer is an anisotropic conductive adhesive layer; the second conductive adhesive layer is an isotropic conductive adhesive layer, both of which are different types.

本揭露中,第一導電黏著劑層中的第一金屬導電粒子的形狀係選自樹枝狀、針狀、薄片狀、球狀組成群組中之至少一種;第二金屬導電粒子的形狀係選自樹枝狀、針狀、薄片狀、球狀組成群組中之至少兩種。 In this disclosure, the shape of the first metal conductive particles in the first conductive adhesive layer is at least one selected from the group consisting of dendrites, needles, flakes, and spheres; the shape of the second metal conductive particles is selected from At least two of the group consisting of dendrites, needles, flakes, and spheres.

於一具體實施態樣中,第一金屬導電粒子的形狀為樹枝狀,可保證金屬導電粒子在導電布膠帶的垂直方向上導通。 In a specific embodiment, the shape of the first metal conductive particles is dendritic, which can ensure the conduction of the metal conductive particles in the vertical direction of the conductive cloth tape.

於一具體實施態樣中,第二金屬導電粒子的形狀為片狀及樹枝狀,且該片狀金屬導電粒子與樹枝狀金屬導電粒子的重量比為1:2至1:4,保證金屬導電粒子在導電布膠帶的垂直方向上導通性良好。 In a specific embodiment, the shape of the second metal conductive particles is flake and dendritic, and the weight ratio of the flake metal conductive particles to the dendritic metal conductive particles is 1:2 to 1:4, ensuring metal conduction The particles have good conduction in the vertical direction of the conductive cloth tape.

於一具體實施態樣中,第一金屬導電粒子的粒徑大於第二金屬導電粒子的粒徑。 In a specific implementation aspect, the particle size of the first conductive metal particles is larger than that of the second conductive metal particles.

舉例而言,第一金屬導電粒子的粒徑可為25μm至55μm,例如25、26、27、28、29、30、32.5、35、37.5、40、42.5、45、47.5、50、52.5或55μm。若金屬導電粒子的粒徑過大(以D90評估),可能導致塗布過程中刮塗頭的問題;若金屬導電粒子的粒徑過小,可能導致上下層的導電黏著劑層連接接觸機率較小,導通阻值穩定性不佳。 For example, the particle size of the first conductive metal particles may be 25 μm to 55 μm, such as 25, 26, 27, 28, 29, 30, 32.5, 35, 37.5, 40, 42.5, 45, 47.5, 50, 52.5 or 55 μm . If the particle size of the metal conductive particles is too large (assessed by D90), it may cause problems with the scraper during the coating process; if the particle size of the metal conductive particles is too small, the probability of connection and contact between the upper and lower conductive adhesive layers may be small, and conduction may occur. Resistance stability is not good.

第二金屬導電粒子的粒徑可為10μm至15μm,例如10、11、12、13、14或15μm。若金屬導電粒子的粒徑過大會導致生產過程中刮塗頭問題,可能導致塗布過程中刮塗頭的問題;若金屬導電粒子的粒徑過小,可能導致上下層的導電黏著劑層連接接觸機率較小,導通阻值穩定性不佳。 The particle size of the second metal conductive particles may be 10 μm to 15 μm, for example, 10, 11, 12, 13, 14 or 15 μm. If the particle size of the metal conductive particles is too large, it may lead to the problem of the squeegee coating head during the production process, which may cause the problem of the squeegee coating head during the coating process; if the particle size of the metal conductive particles is too small, it may cause the possibility of connecting the upper and lower conductive adhesive layers. Smaller, the on-resistance stability is not good.

於一具體實施態樣中,第一及第二導電黏著劑層為包括膠黏劑樹脂及金屬導電粒子的熱固性膠層。於一具體實施態樣中,第二導電黏著劑層中的第二金屬導電粒子的含量比高於所述第一導電黏著劑層中的第一金屬導電粒子的含量比。 In a specific implementation, the first and second conductive adhesive layers are thermosetting adhesive layers including adhesive resin and metal conductive particles. In a specific implementation aspect, the content ratio of the second metal conductive particles in the second conductive adhesive layer is higher than the content ratio of the first metal conductive particles in the first conductive adhesive layer.

舉例而言,第一導電黏著劑層中的第一金屬導電粒子的含量比為20重量%至55重量%、30重量%至50重量%、或35重量%至50重量%,例如20、22.5、25、27.5、30、32.5、35、37.5、40、42.5、45、47.5、50、52.5或55重量%。若金屬導電粒子的含量比太高可能導致粉體過多,產生浪費;若金屬導電粒子的含量比太低,可能使導通效果不佳。 For example, the content ratio of the first metal conductive particles in the first conductive adhesive layer is 20% by weight to 55% by weight, 30% by weight to 50% by weight, or 35% by weight to 50% by weight, such as 20, 22.5 , 25, 27.5, 30, 32.5, 35, 37.5, 40, 42.5, 45, 47.5, 50, 52.5 or 55% by weight. If the content ratio of the metal conductive particles is too high, the powder may be too much, resulting in waste; if the content ratio of the metal conductive particles is too low, the conduction effect may be poor.

第二導電黏著劑層中的第二金屬導電粒子的含量比為45重量%至75重量%、50重量%至70重量%、或55重量%至70重量%,例如45、47.5、50、52.5、55、57.5、60、62.5、65、67.5、70、72.5或75重量%,第二金屬導電粒子與第一金屬導電粒子在大小及形狀都有所不同,增強導通效果。 The content ratio of the second metal conductive particles in the second conductive adhesive layer is 45% by weight to 75% by weight, 50% by weight to 70% by weight, or 55% by weight to 70% by weight, for example 45, 47.5, 50, 52.5 , 55, 57.5, 60, 62.5, 65, 67.5, 70, 72.5 or 75% by weight, the size and shape of the second metal conductive particles are different from the first metal conductive particles, so as to enhance the conduction effect.

膠黏劑樹脂可選自環氧樹脂、丙烯酸系樹脂、胺基甲酸酯系樹脂、矽橡膠系樹脂、聚對二甲苯系樹脂、雙馬來醯亞胺系樹脂、酚樹脂、三聚氰胺樹脂及聚醯亞胺樹脂組成群組中之至少一種。於一具體實施態樣中,膠黏劑樹脂係丙烯酸系樹脂。本揭露中,第一及第二導電黏著劑層通常可選用同一種膠黏劑樹脂,避免因膠系不同造成不相容問題。 The adhesive resin can be selected from epoxy resin, acrylic resin, urethane resin, silicone rubber resin, parylene resin, bismaleimide resin, phenol resin, melamine resin and Polyimide resin constitutes at least one of the group. In a specific embodiment, the adhesive resin is an acrylic resin. In the present disclosure, the first and second conductive adhesive layers generally use the same adhesive resin to avoid incompatibility problems caused by different adhesive systems.

第一及第二金屬導電粒子的材質係選自金、銀、銅、鎳、鍍銀銅、鍍銀鎳、鍍金銅、鍍金鎳及合金組成群組中之至少一種,或前述之材質與石墨等導電化合物進一步混合。 The material of the first and second metal conductive particles is at least one selected from the group consisting of gold, silver, copper, nickel, silver-plated copper, silver-plated nickel, gold-plated copper, gold-plated nickel and alloys, or the aforementioned materials and graphite and other conductive compounds for further mixing.

於一具體實施態樣中,第一金屬導電粒子的材質為鎳或鍍銀鎳,且第二金屬導電粒子的材質為鎳、鍍銀鎳、鍍銀銅或鍍金銅。 In a specific embodiment, the material of the first metal conductive particles is nickel or silver-plated nickel, and the material of the second metal conductive particles is nickel, silver-plated nickel, silver-plated copper or gold-plated copper.

於一具體實施態樣中,第一金屬導電粒子的材質不同於第二金屬導電粒子的材質。第二金屬導電粒子與第一金屬導電粒子在材質方面亦不同,可進一步增強導通效果。 In a specific implementation aspect, the material of the first conductive metal particles is different from the material of the second conductive metal particles. The materials of the second metal conductive particles and the first metal conductive particles are also different, which can further enhance the conduction effect.

於一具體實施態樣中,第一導電黏著劑層的厚度大於第二導電黏著劑層的厚度。 In a specific implementation aspect, the thickness of the first conductive adhesive layer is greater than the thickness of the second conductive adhesive layer.

舉例而言,第一導電黏著劑層的厚度可為35μm至50μm,例如35、36、37、38、39、40、41、42、43、44、45、46、47、48、49或50μm,而第二導電黏著劑層的厚度可為10μm至25μm,例如10、11、12、13、14、15、16、17、18、19、20、21、22、23、24或25μm。 For example, the thickness of the first conductive adhesive layer may be 35 μm to 50 μm, such as 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49 or 50 μm. , and the thickness of the second conductive adhesive layer may be 10 μm to 25 μm, such as 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24 or 25 μm.

本揭露之多層不對稱型導電布膠帶中,導電布層的厚度可為5μm至15μm,例如5、6、7、8、9、10、11、12、13、14或15μm。若導電布層太厚可能導致第一及第二導電黏著劑層中的金屬導電粒子無法接觸或接觸不良;若太薄則可能不利於生產,徒增生產成本。 In the multi-layer asymmetric conductive fabric tape of the present disclosure, the thickness of the conductive fabric layer may be 5 μm to 15 μm, such as 5, 6, 7, 8, 9, 10, 11, 12, 13, 14 or 15 μm. If the conductive fabric layer is too thick, the metal conductive particles in the first and second conductive adhesive layers may not be in contact or may be in poor contact; if it is too thin, it may be unfavorable to production and increase production cost.

於一具體實施態樣中,導電布層由坯布及坯布表面金屬鍍層構成,該金屬鍍層可為在導電布層表面上通過電鍍工藝來形成。當導電黏著劑層中的金屬導電粒子通過導電布層的孔洞或空隙互相接觸而實現導通時,該金屬鍍層可進一步保證導通效果。 In a specific embodiment, the conductive cloth layer is composed of a gray cloth and a metal coating on the surface of the gray cloth, and the metal coating can be formed on the surface of the conductive cloth layer through an electroplating process. When the metal conductive particles in the conductive adhesive layer are in contact with each other through the holes or gaps in the conductive cloth layer to achieve conduction, the metal plating layer can further ensure the conduction effect.

所述金屬鍍層可為鍍銅鎳層、鍍銅鈷層、鍍銅錫層、鍍銅銀層、鍍銅鐵鎳層、鍍銅金層、鍍銅金層或鍍銅層。於一具體實施態樣中,金屬鍍層為鍍銅鎳層與鍍銅銀層。 The metal plating layer can be a copper-nickel layer, a copper-cobalt layer, a copper-tin layer, a copper-silver layer, a copper-iron-nickel layer, a copper-gold layer, a copper-gold layer or a copper-plated layer. In a specific embodiment, the metal plating layer is a copper-nickel-plated layer and a copper-silver-plated layer.

本揭露之多層不對稱型導電布膠帶中,導電布層具有孔洞或空隙,具體可使用纖維布,所述纖維布為網格布、平織布或不織布,以顯微鏡可觀察到其中的纖維彼此錯綜交疊形成纖維狀或網狀結構,且具有眾多、大小不一的孔洞或空隙。所述孔洞或空隙的尺寸並未限定,只需要孔洞或空隙可供至 少部分的第一及第二金屬導電粒子互相接觸即可,以實現上下層的接通。進一步,纖維布的孔洞或空隙的尺寸還可允許第一及第二導電黏著劑層中至少部分的金屬導電粒子通過。同時,因導電布層具有良好的透氣性,在FPC下游製程中經過SMT也不會出現爆板現象,耐焊錫性佳。另一方面,導電布層以超薄纖維布為基材,具有良好的柔韌性與耐磨性,可提高產品信賴度與遮罩性能,且質地較軟,在剝離時不會有頓點,可整體連續性破壞。本揭露通過中間導電層的設計,極大地解決了現行市面導電膠在FPC製程工藝中存在的剝離力不足、及貼合性不足致FPC易脫落的問題。 In the multi-layer asymmetric conductive cloth adhesive tape disclosed in the present disclosure, the conductive cloth layer has holes or gaps, specifically, fiber cloth can be used, and the fiber cloth is mesh cloth, flat-woven cloth or non-woven cloth, and the fibers can be observed with a microscope. Intricately overlapping to form a fibrous or network structure, and has many holes or voids of different sizes. The size of the holes or voids is not limited, only that the holes or voids are available to It is only necessary for a small part of the first and second conductive metal particles to be in contact with each other, so as to realize the connection between the upper and lower layers. Further, the size of the holes or voids in the fiber cloth can allow at least part of the conductive metal particles in the first and second conductive adhesive layers to pass through. At the same time, due to the good air permeability of the conductive fabric layer, there will be no cracking phenomenon after SMT in the downstream process of FPC, and the solder resistance is good. On the other hand, the conductive cloth layer is based on ultra-thin fiber cloth, which has good flexibility and wear resistance, which can improve product reliability and masking performance, and the texture is soft, so there will be no stuttering when peeling off. The overall continuity can be broken. Through the design of the intermediate conductive layer, this disclosure greatly solves the problems of insufficient peeling force and insufficient adhesion of the current conductive adhesive in the FPC manufacturing process, which cause the FPC to fall off easily.

於一具體實施態樣中,本揭露之多層不對稱型導電布膠帶復可包括載體層,其可覆蓋於第一及第二導電黏著劑層上,如圖1所示,多層不對稱型導電布膠帶包括載體層400。 In a specific embodiment, the multi-layer asymmetric conductive cloth tape of the present disclosure can further include a carrier layer, which can cover the first and second conductive adhesive layers, as shown in Figure 1, the multi-layer asymmetric conductive The cloth tape includes a carrier layer 400 .

於一具體實施態樣中,載體層可為離型層或低黏著載體層,且所其厚度可為25μm至100μm。於一具體實施態樣中,離型層為離型膜或離型紙,可為PET氟塑離型層、PET含矽油離型層、PET消光離型層、PE離型層或PE淋膜紙層。於一具體實施態樣中,離型層為雙面離型層或單面離型層,優選雙面離型膜層。 In a specific embodiment, the carrier layer can be a release layer or a low-adhesion carrier layer, and its thickness can be 25 μm to 100 μm. In a specific embodiment, the release layer is a release film or a release paper, which can be a PET fluoroplastic release layer, a PET silicon-containing oil release layer, a PET matte release layer, a PE release layer or a PE coated paper layer. In a specific embodiment, the release layer is a double-sided release layer or a single-sided release layer, preferably a double-sided release film layer.

離形膜(紙)的顏色可選用純白色、乳白色或透明色,優先選用純白色或乳白色,其中以白色雙面PET離形膜為佳。數位控制自動化設備雕刻線路時係使用紅外線感應,由於白色無反射光問題,故可快速精準定位。而於人工手工作業時,白色亦有識別作用,可防止人為漏撕等。若選用離型紙,要求離型紙與產品導電黏著劑層貼合較好且易剝離,在運輸搬運過程中不會產生脫落現象即可。 The color of the release film (paper) can be selected from pure white, milky white or transparent color, preferably pure white or milky white, and the white double-sided PET release film is preferred. Digitally controlled automation equipment uses infrared sensing when engraving lines. Since the white color has no problem of reflected light, it can be positioned quickly and accurately. And in manual work, white also has the function of identification, which can prevent artificial leakage and so on. If the release paper is selected, it is required that the release paper and the conductive adhesive layer of the product are well bonded and easy to peel off, and it is sufficient that the release paper does not fall off during transportation and handling.

本揭露提供一種製備所述多層不對稱型導電布膠帶的方法,包括以下步驟: The present disclosure provides a method for preparing the multi-layer asymmetric conductive cloth tape, comprising the following steps:

將第一金屬導電粒子與膠黏劑樹脂混合均勻,以得到第一導電黏著劑混合物; uniformly mixing the first metal conductive particles and the adhesive resin to obtain a first conductive adhesive mixture;

將第二金屬導電粒子與膠黏劑樹脂混合均勻,以得到第二導電黏著劑混合物; uniformly mixing the second metal conductive particles with the adhesive resin to obtain a second conductive adhesive mixture;

於載體層的表面上塗布第一導電黏著劑混合物,以得到第一導電黏著劑層; coating a first conductive adhesive mixture on the surface of the carrier layer to obtain a first conductive adhesive layer;

於導電布層的表面上貼合第一導電黏著劑層; Paste the first conductive adhesive layer on the surface of the conductive cloth layer;

於另一載體層的表面上塗布第二導電黏著劑混合物,以得到第二導電黏著劑層; coating a second conductive adhesive mixture on the surface of another carrier layer to obtain a second conductive adhesive layer;

於導電布層的另一表面上貼合第二導電黏著劑層;以及 attaching a second conductive adhesive layer on the other surface of the conductive cloth layer; and

固化、收卷、分條,即得多層不對稱型導電布膠帶成品。 Curing, winding, and slitting, that is, the finished product of multi-layer asymmetric conductive cloth tape.

實施例及比較例 Examples and Comparative Examples

如前述的製備方法來得到多層不對稱型導電布膠帶,各參數詳列於表1。對剝離上下面載體層(離型層)後的導電布膠帶進行導通性分析測試,測試方法為:在上下層的導電黏著劑層分別護貝鍍鎳鋼片與開小導通孔的FPC後,分別經一般快壓及真空快壓壓合固化,並使用高橋測試儀測試導通性阻值數。另將市售之一般導電膠產品以相同的測試方法測量以作為比較例。實施例及比較例的測量結果均紀錄於下表1中。 The multi-layer asymmetric conductive cloth tape was obtained by the aforementioned preparation method, and the parameters are listed in Table 1. Conduct a conductivity analysis test on the conductive cloth tape after peeling off the upper and lower carrier layers (release layer). The test method is: after the upper and lower conductive adhesive layers respectively cover the nickel-plated steel sheet and the FPC with a small via hole, They were respectively cured by general quick press and vacuum quick press, and the continuity resistance value was tested by Takahashi tester. In addition, commercially available general conductive adhesive products were measured with the same test method as a comparative example. The measurement results of Examples and Comparative Examples are recorded in Table 1 below.

表1

Figure 110141664-A0101-12-0012-1
Figure 110141664-A0305-02-0015-1
Table 1
Figure 110141664-A0101-12-0012-1
Figure 110141664-A0305-02-0015-1

由上表1可知,本揭露之不對稱型導電布膠帶相較於一般導電膠產品,在FPC中開小孔(

Figure 110141664-A0305-02-0015-2
0.4mm)條件下確實展現更優異的導電效果,且穩定性及接著強度亦佳。相較之下,一般導電膠產品在小孔徑的條件下,其導通性明顯較差,甚至不導通。 As can be seen from Table 1 above, the asymmetric conductive cloth tape disclosed in this disclosure has small holes (
Figure 110141664-A0305-02-0015-2
0.4mm) does show a better conductive effect, and the stability and bonding strength are also good. In contrast, the conductivity of general conductive adhesive products is obviously poor or even non-conductive under the condition of small aperture.

100:導電布層 100: conductive cloth layer

200:第一導電黏著劑層 200: first conductive adhesive layer

300:第二導電黏著劑層 300: second conductive adhesive layer

400:載體層 400: carrier layer

Claims (15)

一種多層不對稱型導電布膠帶,包括: A multi-layer asymmetric conductive cloth tape, comprising: 第一導電黏著劑層,係異向型導電膠層,包括第一金屬導電粒子; The first conductive adhesive layer is an anisotropic conductive adhesive layer, including first metal conductive particles; 第二導電黏著劑層,係同向型導電膠層,包括第二金屬導電粒子;以及 The second conductive adhesive layer is an isotropic conductive adhesive layer, including second metal conductive particles; and 導電布層,係位於該第一導電黏著劑層與該第二導電黏著劑層之間,其中,該導電布層具有孔洞或空隙,且至少部分的該第一金屬導電粒子及第二金屬導電粒子通過該孔洞或空隙互相接觸。 The conductive cloth layer is located between the first conductive adhesive layer and the second conductive adhesive layer, wherein the conductive cloth layer has holes or gaps, and at least part of the first metal conductive particles and the second metal conductive The particles contact each other through the pores or interstices. 如請求項1所述之多層不對稱型導電布膠帶,其中,該第一金屬導電粒子之形狀係選自樹枝狀、針狀、薄片狀及球狀組成群組中之至少一種。 The multi-layer asymmetric conductive cloth tape according to claim 1, wherein the shape of the first metal conductive particles is at least one selected from the group consisting of dendrites, needles, flakes and spheres. 如請求項1所述之多層不對稱型導電布膠帶,其中,該第二金屬導電粒子之形狀係選自樹枝狀、針狀、薄片狀及球狀組成群組中之至少兩種。 The multi-layer asymmetric conductive cloth tape according to claim 1, wherein the shape of the second metal conductive particles is at least two selected from the group consisting of dendrites, needles, flakes and spheres. 如請求項1所述之多層不對稱型導電布膠帶,其中,該第一金屬導電粒子之形狀包括樹枝狀,該第二金屬導電粒子之形狀包括片狀及樹枝狀,且該第二金屬導電粒子中的片狀金屬導電粒子及樹枝狀金屬導電粒子的重量比為1:2至1:4。 The multi-layer asymmetric conductive cloth tape as described in Claim 1, wherein the shape of the first metal conductive particle includes dendritic shape, the shape of the second metal conductive particle includes sheet shape and dendritic shape, and the second metal conductive The weight ratio of flake metal conductive particles and dendritic metal conductive particles in the particles is 1:2 to 1:4. 如請求項1所述之多層不對稱型導電布膠帶,其中,該第一金屬導電粒子的粒徑D90大於該第二金屬導電粒子的粒徑D90。 The multi-layer asymmetric conductive cloth tape according to claim 1, wherein the particle diameter D90 of the first metal conductive particles is larger than the particle diameter D90 of the second metal conductive particles. 如請求項5所述之多層不對稱型導電布膠帶,其中,該第一金屬導電粒子的粒徑為25μm至55μm,且該第二金屬導電粒子的粒徑為10μm至15μm。 The multi-layer asymmetric conductive cloth tape according to claim 5, wherein the particle size of the first metal conductive particles is 25 μm to 55 μm, and the particle size of the second metal conductive particles is 10 μm to 15 μm. 如請求項1所述之多層不對稱型導電布膠帶,其中,該第一導電黏著劑層及第二導電黏著劑層為包括膠黏劑樹脂的熱固性膠層,且該第二導電黏著劑層中第二金屬導電粒子的含量比高於該第一導電黏著劑層中第一金屬導電粒子的含量比。 The multi-layer asymmetric conductive cloth tape as described in Claim 1, wherein the first conductive adhesive layer and the second conductive adhesive layer are thermosetting adhesive layers comprising an adhesive resin, and the second conductive adhesive layer The content ratio of the second metal conductive particles in the first conductive adhesive layer is higher than the content ratio of the first metal conductive particles in the first conductive adhesive layer. 如請求項7所述之多層不對稱型導電布膠帶,其中,該第一導電黏著劑層中的第一金屬導電粒子的含量比為20重量%至55重量%,且該第二導電黏著劑層中的第二金屬導電粒子的含量比為45重量%至75重量%。 The multi-layer asymmetric conductive cloth tape as described in Claim 7, wherein the content ratio of the first metal conductive particles in the first conductive adhesive layer is 20% by weight to 55% by weight, and the second conductive adhesive The content ratio of the second metal conductive particles in the layer is 45% by weight to 75% by weight. 如請求項1所述之多層不對稱型導電布膠帶,其中,該第一金屬導電粒子及第二金屬導電粒子之材質係選自金、銀、銅、鎳、鍍銀銅、鍍銀鎳、鍍金銅、鍍金鎳及其合金組成群組中之至少一種。 The multi-layer asymmetric conductive cloth tape as described in Claim 1, wherein the material of the first metal conductive particles and the second metal conductive particles is selected from gold, silver, copper, nickel, silver-plated copper, silver-plated nickel, Gold-plated copper, gold-plated nickel and alloys thereof constitute at least one of the group. 如請求項9所述之多層不對稱型導電布膠帶,其中,該第一金屬導電粒子的材質係鎳或鍍銀鎳,且該第二金屬導電粒子的材質係鎳、鍍銀銅、鍍銀鎳或鍍金銅。 The multi-layer asymmetric conductive cloth tape as described in claim 9, wherein the material of the first metal conductive particle is nickel or silver-plated nickel, and the material of the second metal conductive particle is nickel, silver-plated copper, silver-plated Nickel or gold-plated copper. 如請求項10所述之多層不對稱型導電布膠帶,其中,該第一金屬導電粒子的材質不同於該第二金屬導電粒子的材質。 The multi-layer asymmetrical conductive cloth tape as claimed in claim 10, wherein the material of the first metal conductive particles is different from the material of the second metal conductive particles. 如請求項1所述之多層不對稱型導電布膠帶,其中,該第一導電黏著劑層的厚度大於該第二導電黏著劑層的厚度。 The multi-layer asymmetric conductive cloth tape according to claim 1, wherein the thickness of the first conductive adhesive layer is greater than the thickness of the second conductive adhesive layer. 如請求項12所述之多層不對稱型導電布膠帶,其中,該第一導電黏著劑層的厚度為35μm至50μm,且該第二導電黏著劑層的厚度為10μm至25μm。 The multi-layer asymmetric conductive cloth tape according to claim 12, wherein the thickness of the first conductive adhesive layer is 35 μm to 50 μm, and the thickness of the second conductive adhesive layer is 10 μm to 25 μm. 如請求項1所述之多層不對稱型導電布膠帶,其中,該導電布層由坯布及坯布表面金屬鍍層構成。 The multi-layer asymmetrical conductive cloth adhesive tape as claimed in claim 1, wherein the conductive cloth layer is composed of gray cloth and a metal coating on the surface of the gray cloth. 一種製備如請求項1所述之多層不對稱型導電布膠帶的方法,包括: A method for preparing the multi-layer asymmetric conductive cloth adhesive tape as described in claim 1, comprising: 將該第一金屬導電粒子與膠黏劑樹脂混合,以得到第一導電黏著劑混合物; mixing the first metal conductive particles with an adhesive resin to obtain a first conductive adhesive mixture; 將該第二金屬導電粒子與另一膠黏劑樹脂混合,以得到第二導電黏著劑混合物; mixing the second metal conductive particles with another adhesive resin to obtain a second conductive adhesive mixture; 於載體層的表面上塗布該第一導電黏著劑混合物,以得到該第一導電黏著劑層; coating the first conductive adhesive mixture on the surface of the carrier layer to obtain the first conductive adhesive layer; 於該導電布層的表面上貼合該第一導電黏著劑層; attaching the first conductive adhesive layer on the surface of the conductive cloth layer; 於另一載體層的表面上塗布該第二導電黏著劑混合物,以得到該第二導電黏著劑層;以及 coating the second conductive adhesive mixture on the surface of another carrier layer to obtain the second conductive adhesive layer; and 於該導電布層的另一表面上貼合該第二導電黏著劑層。 The second conductive adhesive layer is pasted on the other surface of the conductive cloth layer.
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