TW202234964A - Multi-layered asymmetric conductive fabric tape and preparation method thereof - Google Patents
Multi-layered asymmetric conductive fabric tape and preparation method thereof Download PDFInfo
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
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- C09J9/00—Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
- C09J9/02—Electrically-conducting adhesives
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Abstract
Description
本揭露係關於軟性電路板(flexible printed circuit,FPC),特別是有關多層不對稱型導電布膠帶。 The present disclosure relates to flexible printed circuits (FPCs), and more particularly, to multi-layer asymmetric conductive cloth tapes.
電子及通訊產品的發展趨勢要求軟性電路板(flexible printed circuit,FPC)元件朝輕薄短小及高集成化發展。FPC需經過多製程後貼合導電膠及其補強結構,目前市場上較普遍使用的導電膠產品存在與FPC材料結合力較強卻與鋼片結合力不足的問題,或是與鋼片結合力較強卻與FPC材料結合力不足的問題,很難同時兼顧與兩者結合力都強的要求,導致在下游製程中會出現鋼片容易脫落或鋼片與導電膠一起從FPC上脫落的風險,致使整個FPC報廢。 The development trend of electronic and communication products requires the development of flexible printed circuit (FPC) components towards light, thin, short, and highly integrated. FPC needs to be laminated with conductive adhesive and its reinforcing structure after multiple processes. At present, the more commonly used conductive adhesive products in the market have the problem of strong bonding force with FPC material but insufficient bonding force with steel sheet, or bonding force with steel sheet. The problem of strong but insufficient bonding force with the FPC material, it is difficult to take into account the requirements of strong bonding force with both, resulting in the risk of the steel sheet falling off easily or the steel sheet and the conductive adhesive falling off from the FPC in the downstream process. , causing the entire FPC to be scrapped.
另外,目前FPC製程逐漸精進,要求接地孔徑越來越小,亦對電子產品中電路元件的接地可靠度有新的要求。惟因膠本身的溢膠流動性等原因,導電膠材料對極小孔徑的導通效果不盡理想,會出現導通阻值較大的情形,且經過表面貼焊(surface mount technology,SMT)製程後阻值也出現增大的現象。雖然目前有部分新技術提及使用大顆粒金屬粉的刺穿效應來解決此問題甚至避免開孔設計,但在實踐中發現此種材料成本較高,很難大範圍推廣, 只能適用於部分高端產品,另外生產工藝中因導電顆粒的粒徑較大,而成品卻要求較薄,使得實際生產製程工藝及良率難以保證。 In addition, the current FPC process is gradually improving, and the grounding aperture is required to be smaller and smaller, and there are also new requirements for the grounding reliability of circuit components in electronic products. However, due to the overflow and fluidity of the glue itself, the conduction effect of the conductive glue material on extremely small apertures is not ideal, and there will be a situation where the conduction resistance value is large, and the resistance after the surface mount technology (SMT) process. The value also increases. Although some new technologies mention the use of the piercing effect of large-particle metal powder to solve this problem or even avoid the design of openings, it is found in practice that the cost of this material is high, and it is difficult to promote it on a large scale. It can only be applied to some high-end products. In addition, due to the large particle size of the conductive particles in the production process, the finished product is required to be thin, making it difficult to guarantee the actual production process technology and yield.
再者,目前業界所開發之導電膠產品一般只適用FPC廠的傳壓及一般快壓工藝,但因FPC板目前對尺寸安定性及外觀的要求越趨嚴格,一般快壓會影響FPC板外觀,傳壓又對FPC板尺寸安定性影響較大,故各FPC廠轉而推廣真空快壓的新工藝,其可通過真空氣囊的緩衝作用減少在壓合過程中對外觀及尺安的影響。然而,真空快壓受到壓力限制,導致導電膠產品在使用此壓合方式時會出現導通性不穩或者不足的問題。因此,急需開發一款新材料。 In addition, the conductive adhesive products currently developed in the industry are generally only suitable for the pressure transfer and general fast pressure process of FPC factories. However, due to the more stringent requirements for dimensional stability and appearance of FPC boards, general fast pressure will affect the appearance of FPC boards. , the pressure transmission has a great influence on the dimensional stability of the FPC board, so the FPC factories turn to promote the new process of vacuum fast pressing, which can reduce the impact on the appearance and foot safety during the pressing process through the buffering effect of the vacuum air bag. However, vacuum fast pressing is limited by pressure, which leads to the problem of unstable or insufficient continuity of conductive adhesive products when using this pressing method. Therefore, there is an urgent need to develop a new material.
本揭露主要解決的技術問題是提供一種多層不對稱型導電布膠帶及其製備方法,該導電布膠帶與鋼片等貼合後組成加強部件,再貼合至FPC上開孔位置時,可通過上下層不同向型導電黏著劑層相結合以及其中所含之不同形狀及粒徑的金屬粒子的結合效應,從而在FPC中接地孔徑很小(0.4mm)的情況下獲得優異的導通效果,同時亦可遮蔽外來信號的干擾。而且,在與鋼片等貼合後組成加強部件也可有效防止安裝部位出現變形,並因鋼片挺性較佳而利於FPC零部件安裝搬運等操作。再者,本發明通過同向型與異向型導電黏著劑層的結合及不對稱型結構設計,可在傳壓、一般快壓及真空快壓條件下都獲得較好的小孔徑導通效果,有效解決真空快壓小孔徑導通性不穩或者不足的問題。 The main technical problem solved by the present disclosure is to provide a multi-layer asymmetric conductive cloth tape and a preparation method thereof. The conductive cloth tape and the steel sheet are bonded together to form a reinforcing member, and when they are bonded to the opening position on the FPC, they can pass The combination of the upper and lower anisotropic conductive adhesive layers and the bonding effect of metal particles of different shapes and particle sizes contained in them, so that the ground aperture in the FPC is very small ( 0.4mm) to obtain excellent conduction effect, and can also shield the interference of external signals. Moreover, the reinforcing parts formed after bonding with the steel sheet can also effectively prevent the deformation of the installation site, and because of the better stiffness of the steel sheet, it is convenient for the installation and handling of FPC parts. Furthermore, through the combination of the isotropic and anisotropic conductive adhesive layers and the asymmetrical structure design, the present invention can obtain a better small aperture conduction effect under the conditions of pressure transmission, general fast pressure and vacuum fast pressure. Effectively solve the problem of unstable or insufficient continuity of vacuum fast pressure small aperture.
有鑒於此,本揭露提供一種多層不對稱型導電布膠帶,包括: In view of this, the present disclosure provides a multi-layer asymmetric conductive cloth tape, including:
第一導電黏著劑層,係異向型導電膠層,包括第一金屬導電粒子; The first conductive adhesive layer, which is an anisotropic conductive adhesive layer, includes first metal conductive particles;
第二導電黏著劑層,係同向型導電膠層,包括第二金屬導電粒子;以及 The second conductive adhesive layer, which is a co-directional conductive adhesive layer, includes second metal conductive particles; and
導電布層,係位於該第一導電黏著劑層與該第二導電黏著劑層之間,其中,該導電布層具有孔洞或空隙,且至少部分的該第一金屬導電粒子及第二金屬導電粒子通過該孔洞或空隙互相接觸。 A conductive cloth layer is located between the first conductive adhesive layer and the second conductive adhesive layer, wherein the conductive cloth layer has holes or voids, and at least part of the first metal conductive particles and the second metal are conductive The particles contact each other through the holes or voids.
於一具體實施態樣中,該第一金屬導電粒子之形狀係選自樹枝狀、針狀、薄片狀及球狀組成群組中之至少一種。 In a specific embodiment, the shape of the first metal conductive particles is at least one selected from the group consisting of dendritic, needle-like, flake-like and spherical.
於一具體實施態樣中,該第二金屬導電粒子之形狀係選自樹枝狀、針狀、薄片狀及球狀組成群組中之至少兩種。 In a specific embodiment, the shape of the second metal conductive particles is at least two selected from the group consisting of dendritic shape, needle shape, flake shape and spherical shape.
於一具體實施態樣中,該第一金屬導電粒子之形狀包括樹枝狀,該第二金屬導電粒子之形狀包括片狀及樹枝狀,且該第二金屬導電粒子中的片狀金屬導電粒子及樹枝狀金屬導電粒子的重量比為1:2至1:4。 In a specific embodiment, the shape of the first metal conductive particles includes a dendritic shape, the shape of the second metal conductive particles includes a flake shape and a dendritic shape, and the flake metal conductive particles in the second metal conductive particles and The weight ratio of the dendritic metal conductive particles is 1:2 to 1:4.
於一具體實施態樣中,該第一金屬導電粒子的粒徑D90大於該第二金屬導電粒子的粒徑D90。 In an embodiment, the particle size D90 of the first conductive metal particles is greater than the particle size D90 of the second conductive metal particles.
於一具體實施態樣中,該第一金屬導電粒子的粒徑為25μm至55μm,且該第二金屬導電粒子的粒徑為10μm至15μm。 In a specific embodiment, the particle size of the first conductive metal particles is 25 μm to 55 μm, and the particle size of the second conductive metal particles is 10 μm to 15 μm.
於一具體實施態樣中,該第一導電黏著劑層及第二導電黏著劑層為包括膠黏劑樹脂的熱固性膠層,且該第二導電黏著劑層中第二金屬導電粒子的含量比高於該第一導電黏著劑層中第一金屬導電粒子的含量比。 In a specific embodiment, the first conductive adhesive layer and the second conductive adhesive layer are thermosetting adhesive layers including adhesive resin, and the content ratio of the second metal conductive particles in the second conductive adhesive layer is higher than that of the second conductive adhesive layer. higher than the content ratio of the first metal conductive particles in the first conductive adhesive layer.
於一具體實施態樣中,該第一導電黏著劑層中的第一金屬導電粒子的含量比為20重量%至55重量%,且該第二導電黏著劑層中的第二金屬導電粒子的含量比為45重量%至75重量%。 In a specific embodiment, the content ratio of the first metal conductive particles in the first conductive adhesive layer is 20% by weight to 55% by weight, and the content of the second metal conductive particles in the second conductive adhesive layer is 20% by weight to 55% by weight. The content ratio is 45% by weight to 75% by weight.
於一具體實施態樣中,該第一及第二金屬導電粒子之材質係選自金、銀、銅、鎳、鍍銀銅、鍍銀鎳、鍍金銅、鍍金鎳及其合金組成群組中之至少一種。 In a specific embodiment, the materials of the first and second metal conductive particles are selected from the group consisting of gold, silver, copper, nickel, silver-plated copper, silver-plated nickel, gold-plated copper, gold-plated nickel and alloys thereof. at least one of them.
於一具體實施態樣中,該第一金屬導電粒子的材質係鎳或鍍銀鎳,且該第二金屬導電粒子的材質係鎳、鍍銀銅、鍍銀鎳或鍍金銅。 In a specific embodiment, the material of the first metal conductive particles is nickel or silver-plated nickel, and the material of the second metal conductive particles is nickel, silver-plated copper, silver-plated nickel or gold-plated copper.
於一具體實施態樣中,該第一金屬導電粒子的材質不同於該第二金屬導電粒子的材質。 In an embodiment, the material of the first metal conductive particles is different from the material of the second metal conductive particles.
於一具體實施態樣中,該第一導電黏著劑層的厚度大於該第二導電黏著劑層的厚度。 In an embodiment, the thickness of the first conductive adhesive layer is greater than the thickness of the second conductive adhesive layer.
於一具體實施態樣中,該第一導電黏著劑層的厚度為35μm至50μm,且該第二導電黏著劑層的厚度為10μm至25μm。 In an embodiment, the thickness of the first conductive adhesive layer is 35 μm to 50 μm, and the thickness of the second conductive adhesive layer is 10 μm to 25 μm.
於一具體實施態樣中,該導電布層由坯布及坯布表面金屬鍍層構成。於另一具體實施態樣中,該金屬鍍層為鍍銅鎳層Cu-Ni、鍍銅鈷層Cu-Co、鍍銅錫層Cu-Sn、鍍銅銀層Cu-Ag、鍍銅鐵鎳層Cu-Fe-Ni、鍍銅金層Cu-Au或鍍銅層Cu。於又一具體實施態樣中,該金屬鍍層為鍍銅鎳層Cu-Ni與鍍銅銀層Cu-Ag。 In a specific embodiment, the conductive cloth layer is composed of a grey cloth and a metal plating layer on the surface of the grey cloth. In another embodiment, the metal plating layer is a copper-nickel layer Cu-Ni, a copper-cobalt layer Cu-Co, a copper-tin layer Cu-Sn, a copper-silver layer Cu-Ag, a copper-iron-nickel layer Cu-Fe-Ni, copper-gold layer Cu-Au or copper-plated layer Cu. In another specific embodiment, the metal plating layer is a copper-nickel plating layer Cu-Ni and a copper-silver plating layer Cu-Ag.
本揭露復提供所述多層不對稱型導電布膠帶的方法,包括: The present disclosure further provides the method for the multi-layer asymmetric conductive cloth tape, including:
將該第一金屬導電粒子與膠黏劑樹脂混合,以得到第一導電黏著劑混合物; mixing the first metal conductive particles with an adhesive resin to obtain a first conductive adhesive mixture;
將該第二金屬導電粒子與另一膠黏劑樹脂混合,以得到第二導電黏著劑混合物; mixing the second metal conductive particles with another adhesive resin to obtain a second conductive adhesive mixture;
於載體層的表面上塗布該第一導電黏著劑混合物,以得到該第一導電黏著劑層; coating the first conductive adhesive mixture on the surface of the carrier layer to obtain the first conductive adhesive layer;
於該導電布層的表面上貼合該第一導電黏著劑層; pasting the first conductive adhesive layer on the surface of the conductive cloth layer;
於另一載體層的表面上塗布該第二導電黏著劑混合物,以得到該第二導電黏著劑層;以及 coating the second conductive adhesive mixture on the surface of another carrier layer to obtain the second conductive adhesive layer; and
於該導電布層的另一表面上貼合該第二導電黏著劑層。 The second conductive adhesive layer is attached on the other surface of the conductive cloth layer.
本揭露的有益效果至少具有以下幾點: The beneficial effects of the present disclosure have at least the following points:
1、經FPC高溫壓合製程,第一導電黏著劑層中的大顆粒第一金屬導電粒子可通過導電布層中的孔洞或空隙與下層的第二金屬導電粒子接觸,第二金屬導電粒子與接地孔接觸可達到在接地孔很小(0.4mm)的情況下具有良好的導通性能;同時因第二導電黏著劑層中的第二金屬導電粒子的粒徑較小,經壓合後不會造成FPC表面的其他材料層被破壞或有顆粒點凸出,對FPC板材起到保護作用; 1. After the FPC high temperature lamination process, the large particles of the first metal conductive particles in the first conductive adhesive layer can contact the second metal conductive particles in the lower layer through the holes or voids in the conductive cloth layer, and the second metal conductive particles and Ground hole contact can be achieved when the ground hole is very small ( 0.4mm), it has good conduction performance; at the same time, due to the small particle size of the second metal conductive particles in the second conductive adhesive layer, other material layers on the FPC surface will not be damaged or damaged after lamination. The particle points are protruding, which protects the FPC sheet;
2、本揭露之導電布膠帶中,第一導電黏著劑層的厚度為35μm至50μm,第二導電黏著劑層的厚度為10μm至25μm,第一及第二導電黏著劑層與導電布層的總厚度在45μm至60μm。在實際生產中,因導電布層有網狀或纖維狀結構,故第一及第二導電黏著劑會滲入導電布層之孔洞中,故實際總厚度會小於導電布層與第一及第二導電黏著劑層的厚度之和,通常相當於第一及第二導電黏著劑層厚度之和。且壓合後厚度會進一步減少,例如成品導電布膠帶的厚度為60μm,壓合後厚度只有42μm至45μm左右; 2. In the conductive cloth tape of the present disclosure, the thickness of the first conductive adhesive layer is 35 μm to 50 μm, the thickness of the second conductive adhesive layer is 10 μm to 25 μm, and the thickness of the first and second conductive adhesive layers and the conductive cloth layer is 10 μm to 25 μm. The total thickness ranges from 45 μm to 60 μm. In actual production, because the conductive cloth layer has a mesh or fibrous structure, the first and second conductive adhesives will penetrate into the holes of the conductive cloth layer, so the actual total thickness will be smaller than that of the conductive cloth layer and the first and second conductive layers. The sum of the thicknesses of the conductive adhesive layers is usually equivalent to the sum of the thicknesses of the first and second conductive adhesive layers. And the thickness will be further reduced after lamination. For example, the thickness of the finished conductive cloth tape is 60μm, and the thickness after lamination is only about 42μm to 45μm;
3、本揭露通過同向型與異向型導電膠的結合及不對稱型結構設計,可在下游FPC製程中,無論傳壓、一般快壓,還是真空快壓條件下,都獲得較好的小孔徑導通效果,有效解決真空快壓小孔徑導通性不穩或者不足的問題; 3. In the present disclosure, through the combination of isotropic and anisotropic conductive adhesives and asymmetric structural design, in the downstream FPC process, no matter under the conditions of pressure transmission, general fast pressure, or vacuum fast pressure, better performance can be obtained. Small aperture conduction effect, effectively solve the problem of unstable or insufficient conduction of small aperture in vacuum fast pressure;
4、本揭露之導電布膠帶在使用時,因導電布層較薄,柔韌性能好,導電布膠帶與鋼片結合並經下游壓合製程後,其中導電黏著劑層的金屬導電粒子會通過導電布中的孔洞或空隙來實現上下導電顆粒及黏著劑的接通,且因下層金屬導電粒子的含量比較高,金屬導電粒子與FPC表面接觸的機率大大增加,可有效解決在FPC製程中遇到極小孔徑(0.4mm)導通性及穩定性不足的缺陷;另一方面,可通過上下層厚度及生產工藝參數的調節,使得該導電布 膠帶之上下層分別與鋼片和FPC結合並經FPC壓合熟化工藝後,於進行剝離測試時的破壞介面會出現在中間的導電布層,不會出現單純導電膠層與FPC或者鋼片結合力不足的問題,大大減少FPC加強零部件在搬運、移動或者運輸過程中脫落的狀況; 4. When the conductive cloth tape of the present disclosure is used, due to the thin conductive cloth layer and good flexibility, after the conductive cloth tape is combined with the steel sheet and subjected to the downstream lamination process, the metal conductive particles in the conductive adhesive layer will pass through the conductive adhesive layer. The holes or voids in the cloth are used to realize the connection of the upper and lower conductive particles and the adhesive. Due to the relatively high content of the metal conductive particles in the lower layer, the probability of the metal conductive particles being in contact with the surface of the FPC is greatly increased, which can effectively solve the problems encountered in the FPC process. Very small aperture ( 0.4mm) the defect of insufficient continuity and stability; on the other hand, the upper and lower layers of the conductive cloth tape can be combined with the steel sheet and FPC respectively through the adjustment of the thickness of the upper and lower layers and the production process parameters, and then undergo the FPC pressing and curing process. After the peeling test, the damaged interface will appear in the middle conductive cloth layer, and there will be no problem of insufficient bonding force between the conductive adhesive layer and the FPC or steel sheet, which greatly reduces the handling, moving or transportation of FPC reinforced parts. the condition of falling off;
5、本揭露之導電布層以纖維布為基材,具有良好的柔韌性與耐磨性,且質地較軟,在剝離時不會有頓點,可整體連續性破壞。此中間導電布層的設計極大的改善了現行市面上導電膠在FPC製程工藝中存在的剝離性不足、及貼合性不足使FPC易脫落的問題; 5. The conductive cloth layer of the present disclosure uses fiber cloth as the base material, which has good flexibility and wear resistance, and is soft in texture. The design of this intermediate conductive cloth layer greatly improves the problems of insufficient peelability and insufficient adhesion of the conductive adhesive on the market in the FPC process, which makes the FPC easy to fall off;
6、本揭露之導電布層因其纖維狀或網狀結構有利於上下層通過其中的孔洞或空隙實現上下導電黏著劑層及金屬導電粒子的接通,同時因其具有良好的透氣性,故在FPC下游製程中經過SMT後不會出現爆板現象,可有效解決現在市場流通的導電膠遇到的SMT後爆板問題。 6. Because of its fibrous or mesh structure, the conductive fabric layer of the present disclosure is conducive to the connection between the upper and lower conductive adhesive layers and the metal conductive particles through the holes or voids therein. In the downstream process of FPC, there will be no explosion after SMT, which can effectively solve the problem of post-SMT explosion encountered by conductive adhesives currently in the market.
100:第一導電黏著劑層 100: the first conductive adhesive layer
200:導電布層 200: Conductive cloth layer
300:第二導電黏著劑層 300: Second conductive adhesive layer
400:載體層 400: carrier layer
圖1係本揭露多層不對稱型導電布膠帶之實施例之結構示意圖。 FIG. 1 is a schematic structural diagram of an embodiment of the multi-layer asymmetric conductive cloth tape of the present disclosure.
以下藉由特定的具體實施例說明本揭露的實施方式,本揭露所屬技術領域中具有通常知識者可根據本文所記載的內容輕易地瞭解本揭露的範圍及功效。然而,本文所記載的具體實施例並非用以限定本揭露,所列舉的各技術特徵或方案可彼此組合,本揭露亦可藉由其它不同的實施方式加以實現或應用,本文所記載的各項細節亦可根據不同的觀點與應用,在不悖離本揭露下賦予不同的變化或修飾。 The embodiments of the present disclosure will be described below through specific specific embodiments, and those with ordinary knowledge in the technical field of the present disclosure can easily understand the scope and effect of the present disclosure based on the contents described herein. However, the specific embodiments described herein are not intended to limit the present disclosure. The listed technical features or solutions can be combined with each other. The present disclosure can also be implemented or applied through other different embodiments. The details can also be given different changes or modifications according to different viewpoints and applications without departing from the present disclosure.
須知,本說明書所附圖式所繪示之結構、比例、大小等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝之人士之瞭解與閱讀,並非用以限定本揭露可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本揭露所能產生之功效及所能達成之目的下,均應仍落在本揭露所揭示之技術內容得能涵蓋之範圍內。同時,本說明書中所引用之如「上」、「第一」、「第二」等之用語,亦僅為便於敘述之明瞭,而非用以限定本揭露可實施之範圍,其相對關係之改變或調整,在無實質變更技術內容下,當亦視為本揭露可實施之範疇。 It should be noted that the structures, proportions, sizes, etc. shown in the drawings in this specification are only used to cooperate with the contents disclosed in the specification for the understanding and reading of those skilled in the art, and are not intended to limit the implementation of the present disclosure. Therefore, it has no technical substantive significance, and any modification of structure, change of proportional relationship or adjustment of size shall still fall within the scope of this disclosure without affecting the effect and purpose of this disclosure. The technical content disclosed by the disclosure shall be within the scope of coverage. At the same time, terms such as "above", "first", "second", etc. quoted in this specification are only for the convenience of description, and are not used to limit the scope of implementation of the present disclosure. Changes or adjustments, provided that there is no substantial change in the technical content, shall also be regarded as the scope of the implementation of this disclosure.
本文中該的「包括」、「包含」或「具有」特定要件時,除非另有說明,否則可另包含其他元件、組成分、結構、區域、部位、裝置、系統、步驟或連接關係等要件,而非排除該等其他要件。 When "comprising", "comprising" or "having" a specific element herein, unless otherwise specified, other elements, components, structures, regions, parts, devices, systems, steps, or connection relationships may be included. , rather than excluding these other elements.
除非本文中另有明確說明,否則本文中該的單數形式「一」及「該」亦包含複數形式,且本文中該的「或」與「及/或」可互換使用。 The singular forms "a" and "the" herein also include the plural unless the context clearly dictates otherwise, and the "or" and "and/or" are used interchangeably herein.
本文中該的數值範圍是包含且可合併的,落在本文該數值範圍內的任何數值皆可作為最大值或最小值以導出其次範圍;舉例而言,「25μm至55μm」的數值範圍應可理解為包含最小值為25μm及最大值為55μm之間的任何次範圍,例如:30μm至55μm、25μm至50μm、及30μm至50μm等次範圍。此外,若一數值落在本文該的各範圍內(如最大值與最小值之間),即應視作包括在本揭露的範圍內。 The numerical ranges stated herein are inclusive and combinable, and any value falling within the numerical range herein can be taken as the maximum or minimum value to derive the following range; for example, a numerical range of "25 μm to 55 μm” should It is understood to encompass any sub-range between a minimum value of 25 μm and a maximum value of 55 μm, for example: 30 μm to 55 μm, 25 μm to 50 μm, and 30 μm to 50 μm, etc. sub-ranges. Furthermore, if a numerical value falls within each range stated herein (eg, between the maximum value and the minimum value), it should be deemed to be included within the scope of the present disclosure.
本揭露之多層不對稱型導電布膠帶,包括:第一導電黏著劑層、第二導電黏著劑層及導電布層,該導電布層位於該第一導電黏著劑層與該第二導電黏著劑層之間,其中,該第一導電黏著劑層包括第一金屬導電粒子,該第二導電黏著劑層包括第二金屬導電粒子,且該導電布層具有孔洞或空隙,該孔洞或空隙允許至少部分的第一及第二金屬導電粒子相接觸。多層不對稱型
導電布之具體結構可如圖1所示,多層不對稱型導電布膠帶包括第一導電黏著劑層100、第二導電黏著劑層300及導電布層200。
The multi-layer asymmetric conductive cloth tape of the present disclosure includes: a first conductive adhesive layer, a second conductive adhesive layer and a conductive cloth layer, the conductive cloth layer is located between the first conductive adhesive layer and the second conductive adhesive between layers, wherein the first conductive adhesive layer includes first metal conductive particles, the second conductive adhesive layer includes second metal conductive particles, and the conductive fabric layer has holes or voids that allow at least A portion of the first and second metal conductive particles are in contact. Multilayer asymmetric type
The specific structure of the conductive cloth is shown in FIG. 1 . The multi-layer asymmetric conductive cloth tape includes a first conductive
於一具體實施態樣中,第一導電黏著劑層係異向型導電膠層;第二導電黏著劑層係同向型導電膠層,兩者屬不同向型。 In a specific embodiment, the first conductive adhesive layer is an anisotropic conductive adhesive layer; the second conductive adhesive layer is an isotropic conductive adhesive layer, both of which are different.
本揭露中,第一導電黏著劑層中的第一金屬導電粒子的形狀係選自樹枝狀、針狀、薄片狀、球狀組成群組中之至少一種;第二金屬導電粒子的形狀係選自樹枝狀、針狀、薄片狀、球狀組成群組中之至少兩種。 In the present disclosure, the shape of the first conductive metal particles in the first conductive adhesive layer is at least one selected from the group consisting of dendritic, needle, flake, and spherical; the shape of the second conductive metal particles is selected from At least two kinds selected from the group consisting of dendritic, needle-like, flake-like and spherical.
於一具體實施態樣中,第一金屬導電粒子的形狀為樹枝狀,可保證金屬導電粒子在導電布膠帶的垂直方向上導通。 In a specific embodiment, the shape of the first metal conductive particles is dendritic, which can ensure that the metal conductive particles conduct in the vertical direction of the conductive cloth tape.
於一具體實施態樣中,第二金屬導電粒子的形狀為片狀及樹枝狀,且該片狀金屬導電粒子與樹枝狀金屬導電粒子的重量比為1:2至1:4,保證金屬導電粒子在導電布膠帶的垂直方向上導通性良好。 In a specific embodiment, the shapes of the second metal conductive particles are flake-like and dendritic, and the weight ratio of the flake-like metal conductive particles to the dendritic metal conductive particles is 1:2 to 1:4 to ensure that the metal is conductive. The particles have good conductivity in the vertical direction of the conductive cloth tape.
於一具體實施態樣中,第一金屬導電粒子的粒徑大於第二金屬導電粒子的粒徑。 In a specific embodiment, the particle size of the first metal conductive particles is larger than the particle size of the second metal conductive particles.
舉例而言,第一金屬導電粒子的粒徑可為25μm至55μm,例如25、26、27、28、29、30、32.5、35、37.5、40、42.5、45、47.5、50、52.5或55μm。若金屬導電粒子的粒徑過大(以D90評估),可能導致塗布過程中刮塗頭的問題;若金屬導電粒子的粒徑過小,可能導致上下層的導電黏著劑層連接接觸機率較小,導通阻值穩定性不佳。 For example, the particle size of the first metal conductive particles may be 25 μm to 55 μm, such as 25, 26, 27, 28, 29, 30, 32.5, 35, 37.5, 40, 42.5, 45, 47.5, 50, 52.5 or 55 μm . If the particle size of the metal conductive particles is too large (evaluated by D90), it may cause problems with the coating head during the coating process; if the particle size of the metal conductive particles is too small, the connection and contact probability of the upper and lower conductive adhesive layers may be small, and the conduction Resistance stability is not good.
第二金屬導電粒子的粒徑可為10μm至15μm,例如10、11、12、13、14或15μm。若金屬導電粒子的粒徑過大會導致生產過程中刮塗頭問題,可能導致塗布過程中刮塗頭的問題;若金屬導電粒子的粒徑過小,可能導致上下層的導電黏著劑層連接接觸機率較小,導通阻值穩定性不佳。 The particle size of the second metal conductive particles may be 10 μm to 15 μm, such as 10, 11, 12, 13, 14 or 15 μm. If the particle size of the conductive metal particles is too large, it may lead to problems with the coating head during the production process, which may lead to problems with the coating head during the coating process; if the particle size of the conductive metal particles is too small, it may lead to the connection between the upper and lower conductive adhesive layers. Small, the stability of the on-resistance is not good.
於一具體實施態樣中,第一及第二導電黏著劑層為包括膠黏劑樹脂及金屬導電粒子的熱固性膠層。於一具體實施態樣中,第二導電黏著劑層中的第二金屬導電粒子的含量比高於所述第一導電黏著劑層中的第一金屬導電粒子的含量比。 In a specific embodiment, the first and second conductive adhesive layers are thermosetting adhesive layers including adhesive resin and metal conductive particles. In a specific embodiment, the content ratio of the second metal conductive particles in the second conductive adhesive layer is higher than the content ratio of the first metal conductive particles in the first conductive adhesive layer.
舉例而言,第一導電黏著劑層中的第一金屬導電粒子的含量比為20重量%至55重量%、30重量%至50重量%、或35重量%至50重量%,例如20、22.5、25、27.5、30、32.5、35、37.5、40、42.5、45、47.5、50、52.5或55重量%。若金屬導電粒子的含量比太高可能導致粉體過多,產生浪費;若金屬導電粒子的含量比太低,可能使導通效果不佳。 For example, the content ratio of the first metal conductive particles in the first conductive adhesive layer is 20% to 55% by weight, 30% to 50% by weight, or 35% to 50% by weight, such as 20, 22.5 , 25, 27.5, 30, 32.5, 35, 37.5, 40, 42.5, 45, 47.5, 50, 52.5 or 55 wt%. If the content ratio of metal conductive particles is too high, it may lead to too much powder and waste; if the content ratio of metal conductive particles is too low, the conduction effect may be poor.
第二導電黏著劑層中的第二金屬導電粒子的含量比為45重量%至75重量%、50重量%至70重量%、或55重量%至70重量%,例如45、47.5、50、52.5、55、57.5、60、62.5、65、67.5、70、72.5或75重量%,第二金屬導電粒子與第一金屬導電粒子在大小及形狀都有所不同,增強導通效果。 The content ratio of the second metal conductive particles in the second conductive adhesive layer is 45% to 75% by weight, 50% to 70% by weight, or 55% to 70% by weight, such as 45, 47.5, 50, 52.5 , 55, 57.5, 60, 62.5, 65, 67.5, 70, 72.5 or 75% by weight, the second metal conductive particles and the first metal conductive particles are different in size and shape to enhance the conduction effect.
膠黏劑樹脂可選自環氧樹脂、丙烯酸系樹脂、胺基甲酸酯系樹脂、矽橡膠系樹脂、聚對二甲苯系樹脂、雙馬來醯亞胺系樹脂、酚樹脂、三聚氰胺樹脂及聚醯亞胺樹脂組成群組中之至少一種。於一具體實施態樣中,膠黏劑樹脂係丙烯酸系樹脂。本揭露中,第一及第二導電黏著劑層通常可選用同一種膠黏劑樹脂,避免因膠系不同造成不相容問題。 The adhesive resin can be selected from epoxy resin, acrylic resin, urethane resin, silicone rubber resin, parylene resin, bismaleimide resin, phenol resin, melamine resin and The polyimide resin constitutes at least one of the group. In one embodiment, the adhesive resin is an acrylic resin. In the present disclosure, the first and second conductive adhesive layers can generally be selected from the same type of adhesive resin to avoid incompatibility problems caused by different adhesive systems.
第一及第二金屬導電粒子的材質係選自金、銀、銅、鎳、鍍銀銅、鍍銀鎳、鍍金銅、鍍金鎳及合金組成群組中之至少一種,或前述之材質與石墨等導電化合物進一步混合。 The materials of the first and second metal conductive particles are at least one selected from the group consisting of gold, silver, copper, nickel, silver-plated copper, silver-plated nickel, gold-plated copper, gold-plated nickel and alloys, or the aforementioned materials and graphite and other conductive compounds are further mixed.
於一具體實施態樣中,第一金屬導電粒子的材質為鎳或鍍銀鎳,且第二金屬導電粒子的材質為鎳、鍍銀鎳、鍍銀銅或鍍金銅。 In a specific embodiment, the material of the first metal conductive particles is nickel or silver-plated nickel, and the material of the second metal conductive particles is nickel, silver-plated nickel, silver-plated copper or gold-plated copper.
於一具體實施態樣中,第一金屬導電粒子的材質不同於第二金屬導電粒子的材質。第二金屬導電粒子與第一金屬導電粒子在材質方面亦不同,可進一步增強導通效果。 In an embodiment, the material of the first metal conductive particles is different from the material of the second metal conductive particles. The second metal conductive particles and the first metal conductive particles are also different in material, which can further enhance the conduction effect.
於一具體實施態樣中,第一導電黏著劑層的厚度大於第二導電黏著劑層的厚度。 In an embodiment, the thickness of the first conductive adhesive layer is greater than the thickness of the second conductive adhesive layer.
舉例而言,第一導電黏著劑層的厚度可為35μm至50μm,例如35、36、37、38、39、40、41、42、43、44、45、46、47、48、49或50μm,而第二導電黏著劑層的厚度可為10μm至25μm,例如10、11、12、13、14、15、16、17、18、19、20、21、22、23、24或25μm。 For example, the thickness of the first conductive adhesive layer may be 35 μm to 50 μm, such as 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49 or 50 μm , and the thickness of the second conductive adhesive layer may be 10 μm to 25 μm, such as 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24 or 25 μm.
本揭露之多層不對稱型導電布膠帶中,導電布層的厚度可為5μm至15μm,例如5、6、7、8、9、10、11、12、13、14或15μm。若導電布層太厚可能導致第一及第二導電黏著劑層中的金屬導電粒子無法接觸或接觸不良;若太薄則可能不利於生產,徒增生產成本。 In the multi-layer asymmetric conductive cloth tape of the present disclosure, the thickness of the conductive cloth layer may be 5 μm to 15 μm, such as 5, 6, 7, 8, 9, 10, 11, 12, 13, 14 or 15 μm. If the conductive cloth layer is too thick, the metal conductive particles in the first and second conductive adhesive layers may not be in contact or have poor contact; if it is too thin, it may be unfavorable for production and increase production costs.
於一具體實施態樣中,導電布層由坯布及坯布表面金屬鍍層構成,該金屬鍍層可為在導電布層表面上通過電鍍工藝來形成。當導電黏著劑層中的金屬導電粒子通過導電布層的孔洞或空隙互相接觸而實現導通時,該金屬鍍層可進一步保證導通效果。 In a specific embodiment, the conductive cloth layer is composed of a grey cloth and a metal plating layer on the surface of the grey cloth, and the metal plating layer can be formed on the surface of the conductive cloth layer by an electroplating process. When the metal conductive particles in the conductive adhesive layer are in contact with each other through the holes or voids of the conductive cloth layer to achieve conduction, the metal plating layer can further ensure the conduction effect.
所述金屬鍍層可為鍍銅鎳層、鍍銅鈷層、鍍銅錫層、鍍銅銀層、鍍銅鐵鎳層、鍍銅金層、鍍銅金層或鍍銅層。於一具體實施態樣中,金屬鍍層為鍍銅鎳層與鍍銅銀層。 The metal plating layer may be a copper-nickel plating layer, a copper-cobalt plating layer, a copper-tin plating layer, a copper-silver plating layer, a copper-iron-nickel plating layer, a copper-gold plating layer, a copper-gold plating layer or a copper plating layer. In a specific embodiment, the metal plating layer is a copper-nickel plating layer and a copper-silver plating layer.
本揭露之多層不對稱型導電布膠帶中,導電布層具有孔洞或空隙,具體可使用纖維布,所述纖維布為網格布、平織布或不織布,以顯微鏡可觀察到其中的纖維彼此錯綜交疊形成纖維狀或網狀結構,且具有眾多、大小不一的孔洞或空隙。所述孔洞或空隙的尺寸並未限定,只需要孔洞或空隙可供至 少部分的第一及第二金屬導電粒子互相接觸即可,以實現上下層的接通。進一步,纖維布的孔洞或空隙的尺寸還可允許第一及第二導電黏著劑層中至少部分的金屬導電粒子通過。同時,因導電布層具有良好的透氣性,在FPC下游製程中經過SMT也不會出現爆板現象,耐焊錫性佳。另一方面,導電布層以超薄纖維布為基材,具有良好的柔韌性與耐磨性,可提高產品信賴度與遮罩性能,且質地較軟,在剝離時不會有頓點,可整體連續性破壞。本揭露通過中間導電層的設計,極大地解決了現行市面導電膠在FPC製程工藝中存在的剝離力不足、及貼合性不足致FPC易脫落的問題。 In the multi-layer asymmetric conductive cloth tape of the present disclosure, the conductive cloth layer has holes or voids. Specifically, a fiber cloth can be used, and the fiber cloth is a mesh cloth, a plain woven cloth or a non-woven cloth. The fibers can be observed under a microscope. Intricately overlapped to form a fibrous or mesh-like structure with numerous holes or voids of different sizes. The size of the holes or voids is not limited, only the holes or voids need to be available to A small part of the first and second metal conductive particles only need to be in contact with each other, so as to realize the connection between the upper and lower layers. Further, the size of the holes or voids in the fiber cloth can also allow at least part of the metal conductive particles in the first and second conductive adhesive layers to pass through. At the same time, due to the good air permeability of the conductive cloth layer, there will be no explosion phenomenon after SMT in the downstream process of FPC, and the solder resistance is good. On the other hand, the conductive cloth layer is based on ultra-thin fiber cloth, which has good flexibility and wear resistance, which can improve product reliability and mask performance. The whole continuity can be destroyed. The present disclosure, through the design of the intermediate conductive layer, greatly solves the problems of insufficient peeling force and insufficient adhesion in the current market conductive adhesive in the FPC manufacturing process, which causes the FPC to fall off easily.
於一具體實施態樣中,本揭露之多層不對稱型導電布膠帶復可包括載體層,其可覆蓋於第一及第二導電黏著劑層上,如圖1所示,多層不對稱型導電布膠帶包括載體層400。
In a specific embodiment, the multi-layer asymmetric conductive cloth tape of the present disclosure may include a carrier layer, which may cover the first and second conductive adhesive layers. As shown in FIG. 1 , the multi-layer asymmetric conductive The cloth tape includes a
於一具體實施態樣中,載體層可為離型層或低黏著載體層,且所其厚度可為25μm至100μm。於一具體實施態樣中,離型層為離型膜或離型紙,可為PET氟塑離型層、PET含矽油離型層、PET消光離型層、PE離型層或PE淋膜紙層。於一具體實施態樣中,離型層為雙面離型層或單面離型層,優選雙面離型膜層。 In an embodiment, the carrier layer can be a release layer or a low-adhesion carrier layer, and the thickness thereof can be 25 μm to 100 μm. In a specific embodiment, the release layer is a release film or a release paper, which can be a PET fluoroplastic release layer, a PET silicone oil release layer, a PET matte release layer, a PE release layer or a PE coated paper. Floor. In a specific embodiment, the release layer is a double-sided release layer or a single-sided release layer, preferably a double-sided release film layer.
離形膜(紙)的顏色可選用純白色、乳白色或透明色,優先選用純白色或乳白色,其中以白色雙面PET離形膜為佳。數位控制自動化設備雕刻線路時係使用紅外線感應,由於白色無反射光問題,故可快速精準定位。而於人工手工作業時,白色亦有識別作用,可防止人為漏撕等。若選用離型紙,要求離型紙與產品導電黏著劑層貼合較好且易剝離,在運輸搬運過程中不會產生脫落現象即可。 The color of the release film (paper) can be pure white, milky white or transparent, preferably pure white or milky white, among which white double-sided PET release film is the best. The digital control automation equipment uses infrared induction when engraving lines. Because white has no reflected light problem, it can quickly and accurately locate. In manual work, the white color also has the function of identification, which can prevent artificial leakage and tearing. If the release paper is selected, it is required that the release paper and the conductive adhesive layer of the product are well attached and easy to peel off, and it is sufficient that there is no falling off during transportation.
本揭露提供一種製備所述多層不對稱型導電布膠帶的方法,包括以下步驟: The present disclosure provides a method for preparing the multi-layer asymmetric conductive cloth tape, comprising the following steps:
將第一金屬導電粒子與膠黏劑樹脂混合均勻,以得到第一導電黏著劑混合物; uniformly mixing the first metal conductive particles and the adhesive resin to obtain a first conductive adhesive mixture;
將第二金屬導電粒子與膠黏劑樹脂混合均勻,以得到第二導電黏著劑混合物; uniformly mixing the second metal conductive particles and the adhesive resin to obtain a second conductive adhesive mixture;
於載體層的表面上塗布第一導電黏著劑混合物,以得到第一導電黏著劑層; coating a first conductive adhesive mixture on the surface of the carrier layer to obtain a first conductive adhesive layer;
於導電布層的表面上貼合第一導電黏著劑層; attaching a first conductive adhesive layer on the surface of the conductive cloth layer;
於另一載體層的表面上塗布第二導電黏著劑混合物,以得到第二導電黏著劑層; coating the second conductive adhesive mixture on the surface of the other carrier layer to obtain a second conductive adhesive layer;
於導電布層的另一表面上貼合第二導電黏著劑層;以及 attaching a second conductive adhesive layer on the other surface of the conductive cloth layer; and
固化、收卷、分條,即得多層不對稱型導電布膠帶成品。 Curing, winding and slitting, that is, the finished product of multi-layer asymmetric conductive cloth tape.
實施例及比較例 Examples and Comparative Examples
如前述的製備方法來得到多層不對稱型導電布膠帶,各參數詳列於表1。對剝離上下面載體層(離型層)後的導電布膠帶進行導通性分析測試,測試方法為:在上下層的導電黏著劑層分別護貝鍍鎳鋼片與開小導通孔的FPC後,分別經一般快壓及真空快壓壓合固化,並使用高橋測試儀測試導通性阻值數。另將市售之一般導電膠產品以相同的測試方法測量以作為比較例。實施例及比較例的測量結果均紀錄於下表1中。 The multi-layer asymmetric conductive cloth tape is obtained by the aforementioned preparation method, and the parameters are listed in Table 1 in detail. Conduct continuity analysis and test on the conductive cloth tape after peeling off the upper and lower carrier layers (release layers). It is cured by general fast pressure and vacuum fast pressure respectively, and the continuity resistance value is tested with a high bridge tester. In addition, the commercially available general conductive adhesive products were measured by the same test method as a comparative example. The measurement results of Examples and Comparative Examples are recorded in Table 1 below.
表1
由上表1可知,本揭露之不對稱型導電布膠帶相較於一般導電膠產品,在FPC中開小孔(0.4mm)條件下確實展現更優異的導電效果,且穩定性及接著強度亦佳。相較之下,一般導電膠產品在小孔徑的條件下,其導通性明顯較差,甚至不導通。 As can be seen from Table 1 above, the asymmetric conductive cloth tape of the present disclosure has small holes ( 0.4mm), it does show more excellent conductive effect, and the stability and bonding strength are also good. In contrast, the conductivity of general conductive adhesive products is obviously poor or even non-conductive under the condition of small aperture.
100:第一導電黏著劑層 100: the first conductive adhesive layer
200:導電布層 200: Conductive cloth layer
300:第二導電黏著劑層 300: Second conductive adhesive layer
400:載體層 400: carrier layer
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