TWI362324B - Method for manufacturing a conductive fabric and product thereof - Google Patents

Method for manufacturing a conductive fabric and product thereof Download PDF

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TWI362324B
TWI362324B TW96150675A TW96150675A TWI362324B TW I362324 B TWI362324 B TW I362324B TW 96150675 A TW96150675 A TW 96150675A TW 96150675 A TW96150675 A TW 96150675A TW I362324 B TWI362324 B TW I362324B
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conductive
yarn
fixed
point
rtigt
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TW96150675A
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TW200927482A (en
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Hung Jen Chen
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Wai Tai Technology Co Ltd
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1362324 九、發明說明: 【發明所屬之技術領域】 本發明係有關於一種導電布製造方法及其成品,指利 用-種固定裝置對於第―、第二軟性基底以點狀間隔方式 結合排列其間之導電紗,達到快速生產導電布之目的。" 【先前技術】1362324 IX. Description of the Invention: [Technical Field] The present invention relates to a method for manufacturing a conductive cloth and a finished product thereof, which are characterized in that the first and second flexible substrates are arranged in a dot-like manner by using a fixing device. Conductive yarn for the purpose of rapid production of conductive cloth. " [prior art]

目前一般導電布之製造方法,大都如第1圖所示直接 將導電紗12編織於軟性基底u内,該編織方式雖可使該 導電办12與軟性基底i i形成連結’但該種編織方式製 的導電布10成本太尚,且生產過程時間較長。 緣此,前述鵝織方式製成的導電布1〇成本太高及生 產較慢之情況下,業者直接將導電紗22以預設線路途徑 直接車縫於軟性基底21上製成導電布2〇 (如第2圖所示 ^ ’但導電紗22 Μ由車縫時之劇裂磨擦導電性容易被破 壞’甚至產生斷裂’且車縫之導電紗22纟易脫落,使導 電布2 0之品質受到影響。 【發明内容】 本案發明人有感於前述導電布之製造方法及導電布成 之缺失於疋利用多年來對於導電布之研究加以構思, 終研發出本發明-種可快速生產導電布成品之方法。 因此’本發明之目的,乃 及其成品,主要利用一固定裝 間之導電紗,以點狀間隔固定 導電布之方法及咸品;例如利 在提供一種導電布製造方法 置對於第一、第二軟性基底 點結合三者,達到快速製造 用針軋裝置對於上、下兩層 間施以針軋方式並避開排列於上、下兩層紡織品間 之導雷H、 以點狀間隔固定三者,達到快速生產導電布之 方法及導電布成品。 · 【實施方式】 確為期對於本發明之目的、功效及構造特徵有更詳盡明 的瞭解,兹舉本發明較佳實施例並配合圖式說明如后: ^閱第3圖及第4圖係本發明一較佳實施例所示, • 實%例所顯示之一種導電布7〇製造方法利用紡織品 s不織布為第一、第二軟性基底3〇、4〇 *佈設置在上、 下兩層,並名笛 龙在第一、第二軟性基底3〇、4〇之間設置一為 鏽鋼、/或合金纖維紗或碳、銀、銅纖維或以各種方式生 產金屬或非金屬的導電紗5〇,該導電紗5〇以對稱或非對 稱2式排列於第一、第二軟性基底30、40之間並延伸出 有、且電力聯結端51、52(或一組以上),後於上、下兩層 利用固定鞋罢 置60之施工部61 〇以點狀間隔並避開導 • 6 式,此時該固定裝置60為針軋裝置,該施工部 為軋針,使該點狀間隔固定點61為纖維纏結固定,令 導電、V 50與上、下兩層的第一、第二軟性基底30、40連 、Ό疋為—種不會破壞導電紗50之生產導電布70之方法 〇 又,則述導電紗50以對稱或非對稱排列先黏固於其 中第—軟性基4 30或第二軟性基底40上,再蓋合另— 第二敕性基底40或第一軟性基底3〇,後於上、下兩層 用固定獎罢. 置b(J之施工部61〇以點狀間隔並避開導電紗 固定。 ^前述固0置6〇之施工部61 置之南速水柱方式為之,為水杈針軋裝 結固定。 狀間隔固定點亦為纖維纏 再π參閱第5圖所示,前述固定裝 (如第3圖所示) 之施工部610 規則性排列;或如第=狀間隔固定點61,為At present, in general, the manufacturing method of the conductive cloth is directly woven into the flexible substrate u as shown in FIG. 1 , and the knitting method can form the conductive device 12 and the flexible substrate ii to form a connection. The conductive cloth 10 is too costly and has a long production process. Therefore, in the case where the conductive cloth made by the goose weaving method is too expensive and the production is slow, the manufacturer directly sews the conductive yarn 22 on the flexible substrate 21 by a predetermined route to form a conductive cloth. (As shown in Fig. 2) ^But the conductive yarn 22 Μ is easily broken by the frictional friction during the sewing process, and even breaks, and the conductive yarn 22 of the sewing seam is easily detached, so that the quality of the conductive cloth 20 [Invention] The inventor of the present invention is aware of the manufacturing method of the foregoing conductive cloth and the lack of conductive cloth. The invention has been conceived for many years to study the conductive cloth, and finally developed the present invention. The method of the finished product. Therefore, the object of the present invention, and the finished product thereof, mainly utilizes a conductive yarn of a fixed installation, a method of fixing the conductive cloth at a dot interval, and a salty product; for example, it is advantageous to provide a conductive cloth manufacturing method. The first and second soft base points are combined to achieve the rapid manufacturing needle rolling device for applying the pin rolling method between the upper and lower layers, and avoiding the lightning guide H arranged between the upper and lower two layers of textiles, The method of fast-producing conductive cloth and the finished conductive cloth are achieved by fixing the three-point spacing. [Embodiment] It is to be understood that the purpose, function and structural features of the present invention are more clearly understood, and the preferred embodiment of the present invention is implemented. The following is a description of the following: FIG. 3 and FIG. 4 are a preferred embodiment of the present invention, and a method for manufacturing a conductive cloth shown in the actual example uses a textile s nonwoven fabric as the first The second soft substrate 3〇, 4〇* cloth is arranged on the upper and lower layers, and the name of the dragon is set between the first and second soft substrates 3〇, 4〇 as a rust steel,/or alloy fiber yarn. Or carbon, silver, copper fiber or a metal or non-metallic conductive yarn 5〇 produced in various manners, the conductive yarn 5〇 being arranged symmetrically or asymmetrically between the first and second flexible substrates 30, 40 and extending And the power connection ends 51, 52 (or more than one set), and then the upper and lower layers are fixed by the construction part 61 of the fixed shoe strike 60 at a point interval and avoiding the guide type, at this time The fixing device 60 is a needle rolling device, and the construction portion is a rolling pin to make the dot-shaped portion The fixing point 61 is fixed by fiber entanglement, and the conductive, V 50 is connected to the first and second soft substrates 30, 40 of the upper and lower layers, and the conductive cloth 70 is produced without damaging the conductive yarn 50. Method, the conductive yarn 50 is first adhered to the first soft base 430 or the second flexible substrate 40 in a symmetric or asymmetric arrangement, and then the other second substrate 40 or the first flexible substrate is covered. 3〇, after the upper and lower layers are fixed with a prize. Place b (J's construction part 61〇 at a point interval and avoid the conductive yarn fixing. ^The above-mentioned fixed 0 set 6〇 construction section 61 placed in the south speed water In the column mode, the water entanglement is fixed by pinching. The fixed point of the spacing is also the fiber entanglement. Referring to Figure 5, the construction part 610 of the fixed device (as shown in Fig. 3) is regularly arranged; Or as the first = interval is fixed at point 61,

所示點狀間隔固定參差性排列;或如第7圖 又二點咖沿著導電紗5。周邊排列。 又,靖參閱第8圖所示,前述固定裝 亦可為埶獻人肚里、 引述U疋裝置60施工部61〇 、° 或為熱壓合裝置形成的點狀間隔固― 61a’使該導電布7〇 隔固疋點 ^,:L 、 % 70上下兩層為紡織品或不織布、橡膠 2 °成樹月曰、兩分子材料的第-、第二軟性基底3。1 =\可利請黏合裝^熱壓合裝置的固定裝置_, :電》5。與上、下兩層的第一、第二軟性基底,、 4〇a形成快速連結固定,使該固定點狀為黏結固定。The dot-like spacing is shown as a fixed staggered arrangement; or as in Figure 7, two points are along the conductive yarn 5. Arranged around. Moreover, as shown in Fig. 8, the fixing device may be a squatting person, a reference to the U 疋 device 60 construction portion 61 〇, ° or a point-shaped spacer formed by the thermocompression device - 61a' Conductive cloth 7 疋 疋 疋 ^, : L, % 70 upper and lower layers are textile or non-woven fabric, rubber 2 ° into the tree, the first and second soft substrates of the two molecules 3. 3 = \ can be bonded Mounting device for the thermocompression device _, : Electricity"5. The first and second soft substrates, 4〇a, of the upper and lower layers are formed into a quick connection and fixed, so that the fixed point shape is bonded and fixed.

综上所述,本發明一種冑電布製造方法及其成品,是 為第一、第二軟性基底3〇、4〇分佈設置在上、下兩層, 並在第一、第二軟性基底30、4〇之間設置一以對稱^非 對稱方式形成電路線路排列的導電紗5〇,後於上、下兩層 利用固定裝置60.之施工部610避開排列於上、下兩層第 、第一軟性基底30、40間之導電紗50,以點狀間隔固 定點61固定三者,使導電紗50與上、下兩層的第一、第 二軟性基底30、40快速連結固定而解決先前技術一種編 織有導電紗12的導電布1〇,或一種可在軟性基底?!直接 1362324 • · 車缝導電b 22所產生之問題,並以改良導電紗盘上、 下兩層的第一、第二軟性基底30、4。形成快速連結固定 功效之增進,是以, 相同或近似之物品揭 爰依法提出專利申請 本發明誠為一進步之設計,又未見有 路於市,是以符合發明專利之要件,In summary, the method for manufacturing the enamel cloth and the finished product thereof are that the first and second flexible substrates 3 〇 and 4 〇 are disposed on the upper and lower layers, and on the first and second flexible substrates 30 . Between the four turns, a conductive yarn 5〇 arranged in a circuit line is arranged in a symmetrical and asymmetric manner, and then the upper and lower layers are used to avoid the upper and lower layers of the upper and lower layers. The conductive yarns 50 between the first flexible substrates 30 and 40 are fixed at three points by dot-like fixing points 61, so that the conductive yarns 50 are quickly connected and fixed to the upper and lower layers of the first and second flexible substrates 30 and 40. Prior art A conductive cloth woven with conductive yarn 12, or a flexible substrate? ! Direct 1362324 • • The problem of sewing the conductive b 22 and improving the first and second soft substrates 30, 4 of the upper and lower layers of the conductive yarn. The improvement of the effect of forming a quick link is that the same or similar items are disclosed and the patent application is filed according to law. The invention is a progressive design, and there is no way to meet the requirements of the invention patent.

准以上所述者,僅係本發明之較佳實施例而已故 舉凡應用本發B月說明書及巾請專利範圍所為之等效結構變 化,理應包含在本發明之專利範圍内。 【圖式簡要說明】 第1圖.係傳統編織形成之導電布俯視圖。 第2圖:係傳統車縫形成之導電布俯視圖。 第3圖:係本發明導電布之立體分解示意圖。 第4圖:係本發明導電布連結之前視剖面圖。 第5圖:係本發明固定裝置以規則排列分佈之俯視圖The above-mentioned preferred embodiments of the present invention are intended to be within the scope of the invention as claimed in the appended claims. [Brief Description] Fig. 1 is a top view of a conductive cloth formed by conventional weaving. Figure 2: Top view of a conductive cloth formed by a traditional sewing. Fig. 3 is a perspective exploded view of the conductive cloth of the present invention. Fig. 4 is a front cross-sectional view showing the connection of the conductive cloth of the present invention. Figure 5: Top view of the fixing device of the present invention arranged in a regular arrangement

第6圖 係丰發明固定裝置以參差排列分佈之俯視圖 第7圖:係本發明固定裝置以沿著導電紗周邊排列點 狀分佈之俯視圖。 第8圖:係本發明導電布上、下兩層為紡織品或不織 布、橡膠材料、合成樹脂、高分子材料的第 第一軟性基底以熱黏合或壓合技術連妹 示意圖。 【主要元件符號說明】 1362324 * » (習用) 導電布.ίο 軟性基底.11 導電紗.12 導電布.20 , 軟性基底.21 導電紗.22 (本創作) 第一、第二軟性基底.30、40、30a、40a 導電紗.50 電力聯結端.51、52 固定裝置.60、60a 點狀間隔固定點.61、61 a、61 b 施工部.61 0 . 導電布.70Fig. 6 is a plan view showing the arrangement of the fixing device in a staggered arrangement. Fig. 7 is a plan view showing the arrangement of the fixing device of the present invention in a point-like manner along the periphery of the conductive yarn. Fig. 8 is a schematic view showing the first soft substrate of the conductive cloth of the present invention, which is a textile or a non-woven fabric, a rubber material, a synthetic resin or a polymer material, which is thermally bonded or pressed. [Main component symbol description] 1362324 * » (General) Conductive cloth. ίο Soft base.11 Conductive yarn.12 Conductive cloth.20, Soft base.21 Conductive yarn.22 (This creation) First and second soft base.30 , 40, 30a, 40a Conductive yarn. 50 Power connection end. 51, 52 Fixing device. 60, 60a Point-shaped interval fixed point. 61, 61 a, 61 b Construction department. 61 0 . Conductive cloth.

Claims (1)

1362324 十、申請專利範圍: 1. 一種導電布製造太、土 ^ 法,疋在第一、第二軟性基底分 佈設置在上、下兩層,並在當 亚在第一、第二軟性基底之間設置 —導電紗,該導電紗以斟越+ 對稱或非對稱方式形成電路線路排 列’後於上、下兩層第_、货 第二軟性基底間利用固定裝置 之施工部避開排列於上' ~ ^ Φ ^ 兩層間之導電紗以點狀間隔固 疋,使導電紗與上、下兩層 結固定。 -、第二軟性基底快速連 2. 如申請專利範圍第1 ^ 1項料之-種導電布製造方法 其中使用之第一、第-私祕甘+ 4 人 土底為纺織品或不織布,及 其中使用之固定裝置為一括紅# 队 -種針軋裝置或水柱針軋裝置, 用針軋裝置或水柱針II #胃 右你―, 狀間隔固定纺織品或不織 布,使該點狀間隔固定點為纖㈣結Hjp ^ 3. 如申請專利範圍第1項所述之—種導電布製造方法 ,其中固定裝置之施工部採規則性排列或參差性排列。 4. 如申請專利範圍第丨 固第1項所述之-種導電布製造方法 其中使用之第一、第二軟性基底間之導電紗形成 點狀間隔固定點,亦可沿著導電紗周邊排列。 5. 如申請專利範圍第!項所述之一種導電布製 ,其中使用之第一、第二軟性基底為紡織品或不織布 膝材料、合成樹脂、高分子材料,及其使狀 :種熱黏合裝置或熱壓合裝置,利用熱黏合裝置或熱】: 、置以點狀間隔固定紡織品或不織布、橡膠材料:-脂、高分子材料,使該固定點狀為點結固定。4樹 1362324 6. 如申請專利範圍第丨項所述之—種導電布製造方法 其中導電紗排列於第-、第二軟性基底之間並延伸出有 組或一組以上電力聯結端。 7. 如申請專利範圍第i項所述之—種導電布製造方法 其中使用之導電紗可為不錄鋼紗、合金纖維紗、碳纖維 銀纖維、銅纖維、以各種方式生產金屬或非金屬之導電1362324 X. The scope of application for patents: 1. A conductive cloth is manufactured by the method of making earth and earth, and the first and second soft substrates are distributed on the upper and lower layers, and in the first and second soft substrates in Dangdang. Between the conductive yarns, the conductive yarns are arranged in a symmetrical or asymmetric manner to form a circuit circuit arrangement, and then arranged on the upper and lower layers of the second and second soft substrates by means of a fixing device. ' ~ ^ Φ ^ The conductive yarn between the two layers is fixed at a point interval to fix the conductive yarn to the upper and lower layers. - The second flexible substrate is rapidly connected. 2. The method for manufacturing a conductive cloth according to the scope of the patent application No. 1 ^1, wherein the first, the first - private secret + 4 soil is a textile or non-woven fabric, and The fixing device used therein is a red box, a needle rolling device or a water column needle rolling device, and a needle-rolling device or a water-column needle II #胃右你-, a textile or non-woven fabric is fixed at intervals, so that the point-like interval is fixed. For the fiber (four) junction Hjp ^ 3. The method for manufacturing a conductive cloth as described in claim 1, wherein the construction portion of the fixing device is arranged in a regular or a staggered manner. 4. The method for manufacturing a conductive cloth according to the first aspect of the invention, wherein the conductive yarn between the first and second flexible substrates is used to form a dot-shaped spacer fixed point, and may also be arranged along the periphery of the conductive yarn. . 5. If you apply for a patent scope! A conductive cloth according to the item, wherein the first and second flexible substrates used are textile or non-woven knee materials, synthetic resins, polymer materials, and the like: a thermal bonding device or a thermocompression bonding device, using thermal bonding Device or heat:: Fix the textile or non-woven fabric with a dot-like interval, rubber material: - grease, polymer material, so that the fixed point is fixed by knot. 4 </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; 7. The conductive yarn used in the method for manufacturing a conductive cloth as described in claim i can be a non-recorded steel yarn, an alloy fiber yarn, a carbon fiber silver fiber, a copper fiber, or a metal or non-metal produced in various ways. Conductive 8.如申請專利範圍第!項所述之—種導電布製造方法 ,其中使用之導電紗可先黏固 兵 第軟性基底或第 再蓋合另-第二軟性基底或第-軟性基底 ,後於上、下兩層利用固定裝置之施工部以點狀間隔並避 開導電紗固定。 9. 一種導電布成品,包括—設置在上、下兩層的第一 、第二軟性基底,以及—導電紗以對稱或非對稱排列設置 於第一、第二軟性基底之間,、 m ,, ea 业%弗 弟—軟性基底設8. If you apply for a patent scope! The invention relates to a method for manufacturing a conductive cloth, wherein the conductive yarn used can be first adhered to the soft flexible substrate or the second flexible substrate or the first soft base, and then fixed on the upper and lower layers. The construction portion of the device is fixed at a point interval and avoiding the conductive yarn. 9. A finished conductive cloth comprising: first and second flexible substrates disposed on the upper and lower layers, and - the conductive yarns are disposed symmetrically or asymmetrically between the first and second flexible substrates, m, , ea industry% Fudi - soft base 紗 置點狀間隔111定點,該點狀間隔固定點為避開導電紗者。 10. 如申請專利範圍第9項所述之成品,其中第一、 第二軟性基底為紡織品或不織布,以及其中點狀間隔固定 點為纖維纏結固定。 _ 1一1·如申請專利範圍第9項所述之成品,其中點狀間 隔固定點為規則性排列或參差性排列。 12. 如申請專利範圍第9項所述之成品,其中點狀間 隔固定點可沿著導電紗周邊排列。 ·' a 13. 如申凊專利範圍第9項所述之成品,其中第一、 第二軟性基底可為钬。 、高分子㈣,布、橡料科、合成樹脂 '、中點狀間隔固定點為點結固定。 14.如申請專利範 圍第9項所述之成品,其中導雷吵 排列於第一、第-扒u β 卉1Γ导%、ν 人,土底之間並延伸出有一組或一組以 上電力聯結端。The yarn is fixed at a point-like interval 111, which is a point at which the conductive yarn is avoided. 10. The finished article of claim 9, wherein the first and second flexible substrates are textiles or non-woven fabrics, and wherein the dot-like spacers are fixed by fiber entanglement. _1_1. The finished product of claim 9, wherein the dot-shaped spacers are regular or staggered. 12. The finished product of claim 9, wherein the dot-shaped spacers are arranged along the periphery of the conductive yarn. The aforesaid product of claim 9 wherein the first and second flexible substrates are 钬. , polymer (four), cloth, rubber, synthetic resin ', the midpoint of the fixed point is fixed. 14. The finished product of claim 9, wherein the mine guide is arranged in the first, the first, the first, the first, the first, the first, the Connection end. 15. 如中$專利範圍第9項所述之成品,其中導電紗 可為不鏽鋼紗、合金纖維紗、碳纖維、銀纖維、銅纖維、 、各種方式生產金屬或非金屬之導電紗。 16. 如申β專利範圍第g項所述之成品,包括一設置 在上、了兩層的第一、第二軟性基底’以及一導電紗以對 稱或非對稱排列黏固於其中一第一軟性基底或第二軟性基 底上,並於第一、第二軟性基底設置點狀間隔固定點,該 點狀間隔固定點為避開導電紗者。15. The finished product of claim 9, wherein the conductive yarn is a stainless steel yarn, an alloy fiber yarn, a carbon fiber, a silver fiber, a copper fiber, or a metal or non-metal conductive yarn in various manners. 16. The finished product according to item g of the patent scope of claim β, comprising a first and second flexible substrate disposed on two layers, and a conductive yarn adhered to one of the first in a symmetrical or asymmetric arrangement. The flexible substrate or the second flexible substrate is provided with a point-like interval fixing point on the first and second flexible substrates, and the point-shaped interval fixing point is to avoid the conductive yarn. 1212
TW96150675A 2007-12-28 2007-12-28 Method for manufacturing a conductive fabric and product thereof TWI362324B (en)

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