TW201501950A - Scrape coating device - Google Patents

Scrape coating device Download PDF

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Publication number
TW201501950A
TW201501950A TW102123641A TW102123641A TW201501950A TW 201501950 A TW201501950 A TW 201501950A TW 102123641 A TW102123641 A TW 102123641A TW 102123641 A TW102123641 A TW 102123641A TW 201501950 A TW201501950 A TW 201501950A
Authority
TW
Taiwan
Prior art keywords
substrate
coating
ink
scraping
abutting
Prior art date
Application number
TW102123641A
Other languages
Chinese (zh)
Inventor
Tang-Jie Huang
Original Assignee
Microcosm Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Microcosm Technology Co Ltd filed Critical Microcosm Technology Co Ltd
Priority to TW102123641A priority Critical patent/TW201501950A/en
Priority to CN201310464346.2A priority patent/CN104275279A/en
Priority to JP2014122204A priority patent/JP2015012290A/en
Priority to KR1020140077922A priority patent/KR20150004272A/en
Publication of TW201501950A publication Critical patent/TW201501950A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/04Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material to opposite sides of the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/02Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
    • B05C11/04Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface with blades
    • B05C11/041Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface with blades characterised by means for positioning, loading, or deforming the blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/02Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/02Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
    • B05C11/04Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface with blades
    • B05C11/048Scrapers, i.e. metering blades having their edge oriented in the upstream direction in order to provide a reverse angle of attack
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/12Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/05Patterning and lithography; Masks; Details of resist
    • H05K2203/0502Patterning and lithography
    • H05K2203/0534Offset printing, i.e. transfer of a pattern from a carrier onto the substrate by using an intermediate member

Landscapes

  • Engineering & Computer Science (AREA)
  • Coating Apparatus (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Non-Metallic Protective Coatings For Printed Circuits (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

A scrape coating device is applicable to coating ink on a substrate to coat and form an ink layer. The substrate comprises two opposite arrangement surfaces. The scrape coating device comprises: a base, a conveyor mechanism, a coating mechanism, and a scraping mechanism. The coating mechanism comprises two carrying seats for containing therein ink and a material passage space located between the carrying seats to allow the substrate to pass therethrough. The body of each seat comprises an engagement wall engageable with one of the arrangement surfaces of the substrate and each engagement wall has a top edge lower than a liquid surface of the ink so as to allow the ink to be coated on the arrangement surface corresponding thereto. The present invention possesses a function of coating a single one surface or two surfaces, making the applicability thereof wide and easy to use and also lowering down facility cost.

Description

刮塗設備 Scrapering equipment

本發明是有關於一種刮塗設備,特別是指一種一種製造軟性印刷電路板的過程中,用於在一個基材上塗佈油墨料的刮塗設備。 The present invention relates to a knife coating apparatus, and more particularly to a knife coating apparatus for coating an ink material on a substrate in the process of manufacturing a flexible printed circuit board.

一般軟性印刷電路板(Flexible Printed Circuit Board,簡稱FPCB)主要用以裝載電子零件,例如電阻、積體電路晶片、電容等,並廣泛地應用於電子產品中。一般軟性印刷電路板在製造上,通常需要經過多道工序,例如上光阻劑、曝光、顯影、蝕刻、去光、塗佈油墨料及烘烤等。其中,就塗佈油墨料的製造過程而言,通常是藉由一個刮塗設備在一個基材上塗佈油墨料以披覆形成油墨層,前述油墨層可提供絕緣防護並能保護銅線,同時也可以防止前述電子零件被焊到不正確的地方。 Generally, the Flexible Printed Circuit Board (FPCB) is mainly used for loading electronic components such as resistors, integrated circuit chips, capacitors, etc., and is widely used in electronic products. Generally, a flexible printed circuit board is usually manufactured through a plurality of processes such as a photoresist, exposure, development, etching, de-lighting, coating of an ink, and baking. Wherein, in the manufacturing process of the coating ink, the ink layer is usually coated on a substrate by a doctor blade device to form an ink layer, and the ink layer can provide insulation protection and protect the copper wire. It also prevents the aforementioned electronic parts from being soldered to the wrong place.

由於目前市面上的刮塗設備僅能進行單面塗佈或僅能進行雙面塗佈,少有一台刮塗設備便能同時兼具單面塗佈與雙面塗佈之功能。又因為在軟性印刷電路板之製造上,有時需要在該基材的兩個相反的設置面上皆形成油墨層,有時又僅需要在該基材的其中一個設置面上形成油 墨層。因此,為了因應前述情況,相關業者往往需要同時購買用於單面塗佈的刮塗設備與用於雙面塗佈的刮塗設備,如此除了會增加設備成本之外,也不方便使用。 Since the current coating equipment on the market can only be coated on one side or can only be coated on both sides, one less blade coating device can simultaneously have the functions of single-side coating and double-side coating. Moreover, in the manufacture of a flexible printed circuit board, it is sometimes necessary to form an ink layer on two opposite mounting faces of the substrate, and sometimes it is only necessary to form an oil on one of the mounting faces of the substrate. Ink layer. Therefore, in order to cope with the foregoing, the related art often needs to simultaneously purchase a blade coating device for single-side coating and a blade coating device for double-side coating, which is not convenient to use except for an increase in equipment cost.

因此,本發明之目的,即在提供一種適用性廣且方便使用,同時也能降低設備成本的刮塗設備。 Accordingly, it is an object of the present invention to provide a knife coating apparatus which is widely applicable and convenient to use while also reducing the cost of equipment.

於是,本發明刮塗設備,用於在一個基材上塗佈油墨料以披覆形成油墨層,該基材包括兩個相反的設置面,而該刮塗設備包含:一個基座、一個安裝於該基座上且用於將該基材沿著一個產線方向輸送的輸送機構、一個安裝於該基座上且用於在該輸送機構輸送而來的該基材上塗佈油墨料的塗料機構,以及一個安裝於該基座上且位於該塗料機構的下游處並可刮削披覆在所述設置面上的油墨料以形成油墨層的刮料機構。 Thus, the blade coating apparatus of the present invention is for coating an ink on a substrate to form an ink layer, the substrate comprising two opposite setting faces, and the blade coating device comprises: a base, an installation a transport mechanism for transporting the substrate along a line direction, and a substrate mounted on the base for coating the ink on the substrate transported by the transport mechanism a coating mechanism, and a scraping mechanism mounted on the base and located downstream of the coating mechanism and capable of scraping the ink material coated on the setting surface to form an ink layer.

該塗料機構包括兩個分別可密合地夾靠該基材之相反側的承載座,以及一個位於該等承載座之間且可供該基材通過的通料空間,每一個承載座具有一個座體部,以及一個由該座體部界定而成且用於容裝油墨料的容裝槽。每一個座體部皆具有一個貼靠於該基材的其中一個設置面上的靠抵壁,每一個靠抵壁之一頂緣低於油墨料之液面以使油墨料可披覆於與其對應之設置面上。當該兩個承載座內的油墨料之液面皆高於該等靠抵壁之頂緣時,該塗料機構可在該基材的該兩個設置面上分別塗佈油墨料,當僅其中一個承載座內的油墨料之液面高於該承載座之靠抵壁 的頂緣時,該塗料機構僅在該基材的其中一個設置面上塗佈油墨料。 The coating mechanism includes two carriers that are respectively snugly sandwiched opposite sides of the substrate, and a material space between the carriers and through which the substrate can pass. Each carrier has one a seat portion, and a receiving groove defined by the body portion for receiving the ink material. Each of the body portions has abutting wall abutting on one of the setting surfaces of the substrate, and each of the abutting walls has a top edge lower than the liquid level of the ink material to allow the ink material to be coated with Corresponding to the setting surface. When the liquid level of the ink material in the two carriers is higher than the top edges of the abutting walls, the coating mechanism can respectively apply ink materials on the two setting surfaces of the substrate, when only the ink The liquid level of the ink material in one carrier is higher than the abutting wall of the carrier At the top edge, the coating mechanism coats the ink only on one of the placement faces of the substrate.

本發明之功效在於:本發明的塗料機構分成可密合地夾靠該基材之相反側的該兩個承載座,以及位於該等承載座之間且可供該基材通過的通料空間,透過前述創新的結構設計,使本發明同時兼具單面塗佈與雙面塗佈的功能,其適用性廣且方便使用,同時也能降低設備成本。 The effect of the present invention is that the coating mechanism of the present invention is divided into two carriers that can be closely attached to opposite sides of the substrate, and a material space between the carriers and through which the substrate can pass. Through the above-mentioned innovative structural design, the invention has the functions of single-side coating and double-side coating at the same time, and has wide applicability and convenient use, and can also reduce equipment cost.

1‧‧‧基座 1‧‧‧Base

11‧‧‧側壁 11‧‧‧ side wall

12‧‧‧座基壁 12 ‧ ‧ base wall

2‧‧‧輸送機構 2‧‧‧Transportation agency

21‧‧‧輸送滾輪 21‧‧‧Transport roller

22‧‧‧夾持輸送單元 22‧‧‧Clamping conveyor unit

23‧‧‧夾持滾輪 23‧‧‧Clamping roller

231‧‧‧靠抵端部 231‧‧‧ by the end

232‧‧‧連接桿部 232‧‧‧ Connecting rod

234‧‧‧內凹空間 234‧‧‧ recessed space

24‧‧‧夾輪推送組 24‧‧‧Clip wheel push group

241‧‧‧夾輪推送件 241‧‧‧Pinch wheel pusher

3‧‧‧塗料機構 3‧‧‧ Paint agency

31‧‧‧承載座 31‧‧‧ bearing seat

32‧‧‧座體部 32‧‧‧ body

321‧‧‧靠抵壁 321‧‧‧ by the wall

322‧‧‧頂緣 322‧‧‧Top edge

323‧‧‧第一貼合面 323‧‧‧First mating surface

324‧‧‧夾壁 324‧‧‧Clip wall

325‧‧‧第二貼合面 325‧‧‧Second mating surface

326‧‧‧承載基壁 326‧‧‧ bearing wall

33‧‧‧容裝槽 33‧‧‧容容槽

34‧‧‧樞接部 34‧‧‧ pivotal department

35‧‧‧通料空間 35‧‧‧Community space

36‧‧‧塗料調整單元 36‧‧‧ paint adjustment unit

37‧‧‧移動塊 37‧‧‧moving block

38‧‧‧連桿 38‧‧‧ Connecting rod

39‧‧‧移動推送組 39‧‧‧Mobile Push Group

391‧‧‧移動推送件 391‧‧‧Mobile pusher

392‧‧‧傳動件 392‧‧‧ Transmission parts

393‧‧‧第一端部 393‧‧‧ first end

394‧‧‧第二端部 394‧‧‧second end

395‧‧‧傳動部 395‧‧‧Transmission Department

4‧‧‧刮料機構 4‧‧‧Scraping mechanism

41‧‧‧成形件 41‧‧‧Formed parts

411‧‧‧刮料面 411‧‧‧ scraping surface

412‧‧‧刮料導溝 412‧‧‧Scraper guide groove

42‧‧‧整平件 42‧‧‧ Flattening

421‧‧‧整平面 421‧‧‧Full plane

43‧‧‧刮料調整單元 43‧‧‧Scraping unit

44‧‧‧定位架 44‧‧‧ Positioning frame

441‧‧‧定位基部 441‧‧‧ Positioning base

442‧‧‧定位側部 442‧‧‧ positioning side

45‧‧‧推送架 45‧‧‧Pushing frame

451‧‧‧推送基部 451‧‧‧ Push base

452‧‧‧推送側部 452‧‧‧Push side

46‧‧‧刮料推送件 46‧‧‧Scraping pusher

51‧‧‧產線方向 51‧‧‧Production direction

52‧‧‧調整方向 52‧‧‧Adjustment direction

6‧‧‧基材 6‧‧‧Substrate

61‧‧‧設置面 61‧‧‧Setting surface

611‧‧‧定位區 611‧‧‧Location area

612‧‧‧塗佈區 612‧‧‧ Coating area

7‧‧‧油墨層 7‧‧‧Ink layer

8‧‧‧油墨料 8‧‧‧Ink material

81‧‧‧液面 81‧‧‧ liquid level

9‧‧‧烤箱設備 9‧‧‧Oven equipment

r1‧‧‧半徑 R1‧‧‧ radius

r2‧‧‧半徑 R2‧‧‧ radius

r3‧‧‧半徑差 R3‧‧‧radius difference

t1‧‧‧厚度 T1‧‧‧ thickness

t2‧‧‧寬度 Width of t2‧‧‧

d1‧‧‧距離 D1‧‧‧ distance

d2‧‧‧距離 D2‧‧‧ distance

本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是本發明刮塗設備的一個較佳實施例的一個側視剖視示意圖,主要顯示該刮塗設備在一個雙面塗佈狀態而將油墨料塗佈在一個基材的兩個相反的設置面上以披覆形成兩個油墨層;圖2是一個俯視剖視示意圖,主要顯示該較佳實施例的一個輸送機構的一個夾持輸送單元與該基材的對應關係;圖3是圖2的局部放大圖;圖4是圖1的局部放大圖;圖5是一個側視剖視示意圖,主要顯示該較佳實施例的一個塗料機構與該基材及油墨料的關係;圖6是一個未完整的立體示意圖,主要顯示該塗料機構的兩個承載座與該基材及油墨料的關係;圖7是一個側視剖視示意圖,說明該塗料機構的一個塗料調整單元與該等承載座之間的關係; 圖8是一個俯視剖視示意圖,主要顯示該較佳實施例的一個刮料機構的兩個成形件與該基材及油墨層的關係;圖9是一個俯視剖視示意圖,主要顯示該刮料機構的兩個整平件與該基材及油墨層的關係;及圖10是一個側視剖視示意圖,主要顯示該刮塗設備在一個單面塗佈狀態而將油墨料塗佈在該基材的其中一個設置面上以披覆形成一個油墨層。 Other features and advantages of the present invention will be apparent from the description of the drawings, wherein: Figure 1 is a side elevational cross-sectional view of a preferred embodiment of the present invention. The coating device coats the ink material on two opposite setting faces of one substrate to form two ink layers in a double-coated state; FIG. 2 is a schematic cross-sectional view showing the preferred one. Figure 3 is a partial enlarged view of Figure 2; Figure 4 is a partial enlarged view of Figure 1; Figure 5 is a side elevational cross-sectional view of the first embodiment of the present invention; Mainly showing the relationship between a coating mechanism of the preferred embodiment and the substrate and the ink material; FIG. 6 is an incomplete perspective view showing the relationship between the two carriers of the coating mechanism and the substrate and the ink material. Figure 7 is a side cross-sectional view showing the relationship between a paint adjusting unit of the coating mechanism and the carriers; Figure 8 is a top cross-sectional view schematically showing the relationship between two formed members of a scraping mechanism of the preferred embodiment and the substrate and the ink layer; Figure 9 is a schematic top plan view showing the scraping material. The relationship between the two flattening members of the mechanism and the substrate and the ink layer; and FIG. 10 is a side cross-sectional schematic view mainly showing the blade coating apparatus coating the ink material on the base in a single-side coating state One of the setting faces of the material is coated to form an ink layer.

參閱圖1、2、3,本發明刮塗設備之一較佳實施例為製造軟性印刷電路板(Flexible Printed Circuit Board,簡稱FPCB)的工序中所應用的其中一個機具。當一個基材6沿著一個產線方向51輸送至本發明刮塗設備時,該刮塗設備用於在該基材6上塗佈油墨料8以披覆形成油墨層7。接著該基材6會沿著該產線方向51移動至一個烤箱設備9以烘乾固化油墨層7,之後該基材6繼續沿著該產線方向51移動,以進行後續製造軟性印刷電路板所需的工序。 Referring to Figures 1, 2, and 3, a preferred embodiment of the blade coating apparatus of the present invention is one of the implements used in the process of manufacturing a Flexible Printed Circuit Board (FPCB). When a substrate 6 is transported along a line direction 51 to the drawdown apparatus of the present invention, the drawdown apparatus is used to coat the substrate 8 with an ink material 8 to form an ink layer 7. The substrate 6 is then moved along the line direction 51 to an oven apparatus 9 to dry the cured ink layer 7, after which the substrate 6 continues to move along the line direction 51 for subsequent fabrication of the flexible printed circuit board. The required process.

該基材6包括兩個相反的設置面61,每一個設置面61具有兩個位於相反端的定位區611,以及一個位於該等定位區611之間且可供油墨料8披覆的塗佈區612。在實施上,該基材6的材料可以是聚醯亞胺(Polyimide,簡稱PI)薄膜、玻璃纖維布,或者雙面皆已形成線路的軟性印刷電路板,但不限於前述舉例。而油墨料8用於形成絕緣的油墨層7以保護銅線,同時也可以防止電子零件被焊到不正確的地方。油墨料8可以是感光性樹脂或熱固化型樹脂 ,具體材料例如聚醯亞胺、環氧樹脂(Epoxy)、壓克力樹脂(Polymethylmethacrylate,簡稱PMMA)等,但不限於此。由於該基材6的具體結構,以及製造軟性印刷電路板的各個工序非本發明的重點,所以在此不再詳述。 The substrate 6 comprises two opposite setting faces 61, each of which has two positioning regions 611 at opposite ends, and a coating zone between the positioning zones 611 for coating the ink material 8 612. In practice, the material of the substrate 6 may be a polyimide (PI) film, a glass fiber cloth, or a flexible printed circuit board on which both sides have been formed, but is not limited to the foregoing examples. The ink material 8 is used to form an insulating ink layer 7 to protect the copper wire, and also to prevent the electronic component from being soldered to an incorrect place. The ink material 8 may be a photosensitive resin or a thermosetting resin. Specific materials such as polyimide, Epoxy, Polymethylmethacrylate (PMMA), etc., are not limited thereto. Since the specific structure of the substrate 6 and the respective steps of manufacturing the flexible printed circuit board are not the focus of the present invention, they will not be described in detail herein.

而該刮塗設備包含:一個基座1,以及分別安裝於該基座1上的一個輸送機構2、一個塗料機構3與一個刮料機構4。 The drawdown apparatus comprises: a base 1, and a transport mechanism 2, a paint mechanism 3 and a scraping mechanism 4 respectively mounted on the base 1.

本實施例的基座1包括兩個間隔的側壁11,以及一個連接於該等側壁11之下方的座基壁12。當然在實施上,只要該基座1可以提供該輸送機構2、該塗料機構3與該刮料機構4安裝設置即可,其結構不限於本實施例之舉例。 The susceptor 1 of the present embodiment includes two spaced side walls 11 and a base wall 12 connected below the side walls 11. Of course, in the implementation, as long as the base 1 can provide the conveying mechanism 2, the coating mechanism 3 and the scraping mechanism 4 are installed, the structure is not limited to the example of the embodiment.

本實施例的輸送機構2用於將該基材6沿著該產線方向51輸送,並包括分別安裝於該基座1的側壁11上的一個輸送滾輪21與數個夾持輸送單元22。該輸送滾輪21用於將該基材6送往該塗料機構3,而該等夾持輸送單元22用於將該基材6送離該塗料機構3。每一個夾持輸送單元22皆具有兩個分別可轉動地安裝於該等側壁11之間且分別位於該基材6之相反側的夾持滾輪23,以及一個安裝於該等側壁11之間的夾輪推送組24。 The conveying mechanism 2 of the present embodiment is for conveying the substrate 6 along the line direction 51, and includes a conveying roller 21 and a plurality of grip conveying units 22 respectively mounted on the side wall 11 of the base 1. The transport roller 21 is used to transport the substrate 6 to the coating mechanism 3, and the grip transport unit 22 is used to transport the substrate 6 away from the coating mechanism 3. Each of the clamping and conveying units 22 has two clamping rollers 23 respectively rotatably mounted between the side walls 11 and respectively located on opposite sides of the substrate 6, and a mounting portion between the side walls 11 The pin wheel pushes the group 24.

每一個夾持輸送單元22的該兩個夾持滾輪23分別可轉動地夾靠攤平該基材6的設置面61,每一個夾持滾輪23具有兩個分別靠抵於與其對應的設置面61的定位區611上的靠抵端部231、一個連接於該等靠抵端部231之 間且與該設置面61的塗佈區612相間隔的連接桿部232,以及一個可供油墨層7不接觸該連接桿部232地通過的內凹空間234。也就是說,該等靠抵端部231的半徑r1大於該連接桿部232的半徑r2,並且該等靠抵端部231與該連接桿部232的半徑差r3大於油墨層7的厚度t1。 The two clamping rollers 23 of each of the clamping and conveying units 22 are respectively rotatably clamped to the setting surface 61 of the substrate 6 , and each of the clamping rollers 23 has two facing surfaces respectively corresponding thereto. The abutting end portion 231 of the positioning portion 611 of 61 is connected to the abutting end portion 231 A connecting rod portion 232 spaced apart from the coating portion 612 of the setting surface 61, and a recessed space 234 through which the ink layer 7 can pass without contacting the connecting rod portion 232. That is, the radius r1 of the abutting end portion 231 is larger than the radius r2 of the connecting rod portion 232, and the radius difference r3 between the abutting end portion 231 and the connecting rod portion 232 is larger than the thickness t1 of the ink layer 7.

每一個夾持輸送單元22的該夾輪推送組24可帶動其中一個夾持滾輪23沿著一個調整方向52移近或移遠另一個夾持滾輪23,並具有兩個分別安裝於該等側壁11上的夾輪推送件241。該等夾輪推送件241分別還連動安裝於其中一個夾持滾輪23的該等靠抵端部231上,並使前述夾持滾輪23可移動,藉此控制該等夾持滾輪23之間距以配合不同厚度的基材6使用。 The pinch push group 24 of each of the grip conveying units 22 can drive one of the grip rollers 23 to move closer to or away from the other grip roller 23 in an adjustment direction 52, and has two mounted on the side walls, respectively. The pin wheel pusher 241 on the 11th. The pinch pushing members 241 are also respectively attached to the abutting end portions 231 of one of the clamping rollers 23, and the clamping rollers 23 are movable, thereby controlling the distance between the clamping rollers 23. It is used with substrates 6 of different thicknesses.

需要說明的是,該輸送機構2只要能用於將該基材6沿著該產線方向51輸送即可,其輸送該基材6的具體方式不限於本實施例所揭露的形式。 It should be noted that the transport mechanism 2 may be used to transport the substrate 6 along the line direction 51, and the specific manner of transporting the substrate 6 is not limited to the form disclosed in the embodiment.

參閱圖1、4、5、6,本實施例的塗料機構3用於在該輸送機構2輸送而來的該基材6上塗佈油墨料8。該塗料機構3包括兩個分別可密合地夾靠該基材6之相反側的承載座31、一個位於該等承載座31之間且可供該基材6通過的通料空間35,以及一個塗料調整單元36,該塗料調整單元36可帶動該等承載座31樞擺以調整該通料空間35的寬度t2,進而使該等承載座31可密合地夾持該基材6。 Referring to Figures 1, 4, 5, and 6, the coating mechanism 3 of the present embodiment is used to apply the ink material 8 to the substrate 6 conveyed by the conveying mechanism 2. The coating mechanism 3 includes two carrier seats 31 which are respectively closely sandwiched against the opposite side of the substrate 6, a material space 35 between the carrier seats 31 and through which the substrate 6 can pass, and A paint adjusting unit 36, the paint adjusting unit 36 can pivot the carriers 31 to adjust the width t2 of the material space 35, so that the carriers 31 can tightly sandwich the substrate 6.

每一個承載座31具有一個座體部32、一個由該座體部32界定而成且用於容裝油墨料8的容裝槽33,以及 一個將該座體部32可樞轉地安裝於該基座1上的樞接部34。每一個座體部32皆具有一個靠抵於該基材6的其中一個設置面61的塗佈區612上的靠抵壁321、兩個分別位於該靠抵壁321之相反側且分別靠抵於與其對應之設置面61的定位區611上的夾壁324,以及一個連接該靠抵壁321與該等夾壁324而共同界定出該容裝槽33的承載基壁326。 Each of the carrier seats 31 has a seat portion 32, a receiving slot 33 defined by the seat portion 32 for receiving the ink material 8, and A pivoting portion 34 that pivotally mounts the base portion 32 to the base 1. Each of the seat portions 32 has abutting wall 321 on the coating zone 612 of the one of the setting faces 61 of the substrate 6, and two opposite sides of the abutting wall 321 respectively and respectively abutting A clamping wall 324 on the positioning area 611 of the corresponding setting surface 61, and a bearing base wall 326 connecting the abutting wall 321 and the clamping walls 324 together define the receiving groove 33.

每一個靠抵壁321之一頂緣322低於油墨料8之液面81,使位於該靠抵壁321上方的油墨料8可披覆於與其對應之設置面61上。每一個靠抵壁321具有一個可密合地貼靠於與其對應之塗佈區612上的第一貼合面323,而每一個夾壁324具有一個可密合地貼靠於與其對應之定位區611上的第二貼合面325。藉此該基材6通過該通料空間35時,可穩固地被該等夾壁324夾持與攤平,故該等設置面61之塗佈區612能保持平坦以供油墨料8披覆於其上。 The top edge 322 of each of the abutting walls 321 is lower than the liquid level 81 of the ink material 8, so that the ink material 8 located above the abutting wall 321 can be coated on the corresponding setting surface 61. Each of the abutting walls 321 has a first abutting surface 323 that can be closely abutted against the corresponding coating zone 612, and each of the clamping walls 324 has a snugly abutment corresponding thereto. A second abutment surface 325 on the zone 611. Therefore, when the substrate 6 passes through the material space 35, it can be stably held and flattened by the clamping walls 324, so that the coating area 612 of the setting surfaces 61 can be kept flat for the ink material 8 to be covered. On it.

該塗料調整單元36具有一個可上下移動地安裝於該基座1上且位於該通料空間35下方的移動塊37、兩個分別樞接於該移動塊37與該等承載座31之間的連桿38,以及一個安裝於該基座1上且可帶動該移動塊37上下移動的移動推送組39。 The paint adjusting unit 36 has a moving block 37 which is mounted on the base 1 and is located below the material space 35, and is respectively pivotally connected between the moving block 37 and the carrying blocks 31. A link 38, and a moving push group 39 mounted on the base 1 and capable of moving the moving block 37 up and down.

該移動推送組39位於該等承載座31的下方,並具有一個可樞轉地安裝於該基座1上的移動推送件391,以及一個可樞轉地安裝於該基座1上且可將該移動推送件391所輸出的動力傳動至該移動塊37上的傳動件392。該傳動件392為一個L型的板體,並具有一個樞接於該基 座1的其中一個側壁11上的第一端部393、一個樞接於該移動塊37上的第二端部394,以及一個連接於該第一端部393與該第二端部394之間且供該移動推送件391樞接的傳動部395。 The mobile push group 39 is located below the carrier 31 and has a mobile pusher 391 pivotally mounted to the base 1 and a pivotally mounted to the base 1 and The power output by the moving pusher 391 is transmitted to the transmission member 392 on the moving block 37. The transmission member 392 is an L-shaped plate body and has a pivotal connection to the base a first end 393 on one of the side walls 11 of the seat 1 , a second end 394 pivotally connected to the moving block 37 , and a connection between the first end 393 and the second end 394 And a transmission portion 395 for pivoting the mobile pusher 391.

參閱圖4、5、6、7,該移動推送組39帶動該移動塊37下移時,會連動該等連桿38將該等承載座31彼此拉近;該移動推送組39帶動該移動塊37上移時,會連動該等連桿38將該等承載座31彼此推遠。藉此可控制該通料空間35的寬度t2以配合不同厚度的基材6,使該等承載座31可密合地夾持該基材6,使每一個第一貼合面323能密合地貼靠於與其對應之塗佈區612上,且每一個第二貼合面325也能密合地貼靠於與其對應之定位區611上。 Referring to Figures 4, 5, 6, and 7, when the moving push block 39 drives the moving block 37 to move down, the connecting rods 38 are linked to each other to pull the carrying blocks 31 closer to each other; the moving push group 39 drives the moving block When the 37 is moved up, the links 38 are linked to push the carriers 31 away from each other. Thereby, the width t2 of the material space 35 can be controlled to match the substrates 6 of different thicknesses, so that the carriers 31 can tightly sandwich the substrate 6 so that each of the first bonding surfaces 323 can be closely adhered. The grounding surface is affixed to the corresponding coating zone 612, and each of the second bonding surfaces 325 can also closely abut against the corresponding positioning zone 611.

需要說明的是,本發明透過前述結構設計並配合油墨料8本身的黏稠度,再加上該基材6是不斷地沿該產線方向51移動,進而可帶動位於該等靠抵壁321上方的油墨料8向上移動而披覆於該基材6上,使油墨料8無法逆著該產線方向51向下留出該通料空間35。在實施上,使該等承載座31相互移近或移遠的機械作動除了可透過樞轉的方式之外,也可設計成水平橫向滑動的方式,並且該塗料調整單元36帶動該等承載座31作動,藉以調整該通料空間35的寬度t2之結構設計亦不限於本實施例之舉例。 It should be noted that the present invention is designed to cooperate with the viscosity of the ink material 8 itself, and the substrate 6 is continuously moved along the line direction 51, thereby driving the substrate 3 above the abutting wall 321 . The ink material 8 is moved upward to cover the substrate 6, so that the ink material 8 cannot leave the material space 35 downward against the line direction 51. In practice, the mechanical action of moving the carriers 31 closer to each other or moving away from each other can be designed to be horizontally and laterally sliding, in addition to the pivoting manner, and the paint adjusting unit 36 drives the carriers. The structural design by which the width t2 of the material space 35 is adjusted is not limited to the example of the embodiment.

參閱圖1、4、8、9,本實施例的刮料機構4安裝於該基座1上且位於該塗料機構3的下游處,亦即,該基材6沿該產線方向51移動時,會先經過該塗料機構3後 才經過該刮料機構4。該刮料機構4可刮削披覆在所述設置面61上的油墨料8以形成油墨層7,並包括數個對應地分別位於該基材6的相反側且分別可轉動地刮削油墨料8以形成油墨層7的成形件41、數個對應地分別位於該基材6的相反側且分別可轉動地靠抵油墨層7的整平件42,以及數個分別可用於控制該等成形件41彼此之間距或者該等整平件42彼此之間距的刮料調整單元43。 Referring to Figures 1, 4, 8, and 9, the scraping mechanism 4 of the present embodiment is mounted on the base 1 and located downstream of the coating mechanism 3, that is, when the substrate 6 moves along the line direction 51. Will pass the coating mechanism 3 first The scraping mechanism 4 passes. The scraping mechanism 4 scrapes the ink material 8 coated on the setting surface 61 to form the ink layer 7, and includes a plurality of correspondingly located on opposite sides of the substrate 6, respectively, and rotatably scrapes the ink material 8, respectively. a forming member 41 for forming the ink layer 7, a plurality of flattening members 42 respectively corresponding to opposite sides of the substrate 6 and rotatably abutting against the ink layer 7, respectively, and a plurality of respectively for controlling the forming members The scraping adjustment unit 43 is spaced from each other or the distance between the flattening members 42 from each other.

該等成形件41分別可轉動地安裝於該等側壁11之間,並施與披覆在所述設置面61上的油墨料8一個相反於該產線方向51的作用力。每一個成形件41皆具有一個可刮削披覆在所述設置面61上的油墨料8以形成厚度理想的油墨層7的刮料面411,以及一個螺旋延伸地凹設於該刮料面411上且供被刮削的油墨料8流出所述設置面61的刮料導溝412。 The forming members 41 are rotatably mounted between the side walls 11, respectively, and apply a force against the ink line 8 coated on the setting surface 61 opposite to the line direction 51. Each of the forming members 41 has a scraping surface 411 which can scrape the ink material 8 coated on the setting surface 61 to form a desired thickness of the ink layer 7, and a spirally extending recessed surface of the scraping surface 411 The ink material 8 for the scraping is discharged out of the scraping guide groove 412 of the setting surface 61.

該等整平件42分別可轉動地安裝於該等側壁11之間,並施與油墨層7一個相反於該產線方向51的作用力,使油墨層7的表面平坦以提升產品品質。每一個整平件42皆具有一個可靠抵以整平與其對應的油墨層7的表面的整平面421。 The flattening members 42 are rotatably mounted between the side walls 11, respectively, and apply a force against the ink layer 7 opposite to the line direction 51 to flatten the surface of the ink layer 7 to improve product quality. Each of the flattening members 42 has a flat surface 421 that is securely opposed to the surface of the ink layer 7 corresponding thereto.

每一個刮料調整單元43具有一個固定地安裝於該等側壁11之間的定位架44、一個可移動地安裝於該等側壁11之間的推送架45,以及數個分別安裝於該等側壁11上且可沿該調整方向52推動該推送架45的刮料推送件46。該定位架44具有一個安裝於該等側壁11之間的定位基 部441,以及兩個分別由該定位基部441朝外延伸的定位側部442。該推送架45具有一個安裝於該等側壁11之間的推送基部451,以及兩個分別由該推送基部451朝外延伸的推送側部452。 Each of the scraping adjustment units 43 has a positioning bracket 44 fixedly mounted between the side walls 11, a pushing frame 45 movably mounted between the side walls 11, and a plurality of mounting brackets respectively mounted on the side walls The scraper pusher 46 of the push frame 45 can be pushed up in the adjustment direction 52. The positioning frame 44 has a positioning base installed between the side walls 11 The portion 441 and the two positioning side portions 442 each extending outward from the positioning base portion 441. The push frame 45 has a push base 451 mounted between the side walls 11, and two push side portions 452 that extend outwardly from the push base 451, respectively.

參閱圖4、8,本實施例的其中一個刮料調整單元43可使其中一個成形件41移近或移遠另一個成形件41,前述刮料調整單元43的定位架44與推送架45分別位於該等成形件41的相反側,且前述定位架44的定位側部442供其中一個成形件41的相反端可轉動地設置,而前述推送架45的推送側部452供另一個成形件41的相反端可轉動地設置。 Referring to Figures 4 and 8, one of the scraping adjustment units 43 of the present embodiment can move one of the forming members 41 closer to or away from the other forming member 41. The positioning frame 44 of the scraping adjusting unit 43 and the pushing frame 45 are respectively Located on the opposite side of the forming members 41, and the positioning side portion 442 of the aforementioned positioning frame 44 is rotatably provided at the opposite end of one of the forming members 41, and the pushing side portion 452 of the aforementioned pushing frame 45 is provided for the other forming member 41. The opposite end is rotatably disposed.

因此,前述刮料調整單元43的刮料推送件46分別可帶動該推送基部451沿該調整方向52移動,進而連動安裝於該等推送側部452上的成形件41移動,使前述成形件41可沿該調整方向52移近或移遠另一個成形件41,以調整該等成形件41的軸心之間的距離d1。前述距離d1越小所製得之油墨層7的厚度越薄,前述距離d1越大所製得之油墨層7的厚度越厚,藉此調整油墨層7的厚度。 Therefore, the scraping pusher 46 of the scraping unit adjustment unit 43 can respectively move the pushing base 451 in the adjusting direction 52, and then move the forming member 41 attached to the pushing side portions 452 to move the forming member 41. Another forming member 41 can be moved closer to or away from the adjustment direction 52 to adjust the distance d1 between the axes of the forming members 41. The smaller the distance d1 is, the thinner the thickness of the ink layer 7 is, and the larger the distance d1 is, the thicker the thickness of the ink layer 7 is, whereby the thickness of the ink layer 7 is adjusted.

參閱圖4、9,本實施例的另一個刮料調整單元43可使其中一個整平件42移近或移遠另一個整平件42,前述刮料調整單元43的定位架44與推送架45分別位於該等整平件42的相反側,且前述定位架44的定位側部442供其中一個整平件42的相反端可轉動地設置,而前述推送架45的推送側部452供另一個整平件42的相反端可轉動 地設置。 Referring to Figures 4 and 9, another scraping adjustment unit 43 of the present embodiment can move one of the flattening members 42 closer to or away from the other flattening member 42, the positioning frame 44 of the aforementioned scraping material adjusting unit 43 and the push frame. 45 are respectively located on opposite sides of the leveling member 42, and the positioning side portion 442 of the positioning frame 44 is rotatably disposed at an opposite end of one of the flattening members 42, and the pushing side portion 452 of the aforementioned pushing frame 45 is provided for another The opposite end of a flattening member 42 is rotatable Ground setting.

因此,前述刮料調整單元43的刮料推送件46分別可帶動該推送基部451沿該調整方向52移動,進而連動安裝於該等推送側部452上的整平件42移動,使前述整平件42可沿該調整方向52移近或移遠另一個整平件42,進而調整該等整平件42的軸心之間的距離d2,以配合不同厚度的基材6或油墨層7使用,確保該等整平件42的整平面421皆可靠抵以整平油墨層7的表面。 Therefore, the scraping pushing member 46 of the scraping material adjusting unit 43 can respectively move the pushing base portion 451 in the adjusting direction 52, and then move the flattening member 42 attached to the pushing side portions 452 to move the aforementioned flattening. The piece 42 can be moved closer to or away from the other flattening member 42 along the adjustment direction 52, thereby adjusting the distance d2 between the axes of the leveling members 42 to match the substrate 6 or the ink layer 7 of different thicknesses. It is ensured that the entire plane 421 of the leveling members 42 is reliably resisted to level the surface of the ink layer 7.

參閱圖1、4、8、9,進一步說明的是,本實施例的刮料機構4只要包括該等成形件41與該等刮料調整單元43,就能達成刮削披覆在所述設置面61上的油墨料8以形成油墨層7之目的,並且此時該等刮料調整單元43的數量可以為一個或數個,以配合該等成形件41之數量。然而本實施例的刮料機構4透過該等整平件42可整平油墨層7的表面,藉此提升產品品質,當然在實施上,該刮料機構4不以包括該等整平件42為必要。 Referring to Figures 1, 4, 8, and 9, it is further illustrated that the scraping mechanism 4 of the present embodiment can achieve scraping on the setting surface as long as the forming member 41 and the scraping adjusting unit 43 are included. The ink material 8 on 61 is used for the purpose of forming the ink layer 7, and at this time, the number of the blade adjusting units 43 may be one or several to match the number of the forming members 41. However, the scraping mechanism 4 of the present embodiment can level the surface of the ink layer 7 through the flattening members 42, thereby improving the quality of the product. Of course, in practice, the scraping mechanism 4 does not include the flattening members 42. As necessary.

參閱圖1,需要說明的是,本實施例的夾輪推送件241、移動推送件391與刮料推送件46皆為氣壓缸的形式,當然在實施上,該等夾輪推送件241、該移動推送件391與該等刮料推送件46也可為油壓缸或空油壓缸的形式。除此之外,本實施例是透過數個的圖未示的驅動件驅動該輸送滾輪21、該等夾持滾輪23、該等成形件41與該等整平件42轉動,前述驅動件例如伺服馬達,至於驅動前述構件轉動的技術非本發明的重點,不再說明。 Referring to FIG. 1, it should be noted that the pin wheel pushing member 241, the moving pushing member 391 and the scraping pushing member 46 of the embodiment are all in the form of a pneumatic cylinder. Of course, in practice, the pin wheel pushing member 241, the The moving pusher 391 and the scraper pushers 46 may also be in the form of a hydraulic cylinder or an empty hydraulic cylinder. In addition, in this embodiment, the conveying roller 21, the clamping rollers 23, the forming members 41 and the flattening members 42 are driven to rotate by a plurality of driving members, not shown, such as the driving members. The servo motor, the technique of driving the rotation of the aforementioned members, is not the focus of the present invention and will not be described.

參閱圖1、4、10,在使用上,本實施例的塗料機構3可在一個如1圖所示的雙面塗佈狀態與一個如10圖所示的單面塗佈狀態之間轉換。當該塗料機構3在圖1所示的該雙面塗佈狀態時,該兩個承載座31內的油墨料8之液面81皆高於該等靠抵壁321之頂緣322,此時,該塗料機構3可同時在該基材6的該兩個設置面61上分別塗佈油墨料8。當該塗料機構3在圖10所示的該單面塗佈狀態時,僅其中一個承載座31內的油墨料8之液面81高於該承載座31之靠抵壁321的頂緣322,而另一個承載座31內未容裝油墨料8,或者油墨料8之液面81低於該承載座31之靠抵壁321的頂緣322,此時,該塗料機構3僅在該基材6的其中一個設置面61上塗佈油墨料8。因此,本實施例可依需求同時在該基材6的相反側形成油墨層7,或者僅在該基材6的其中一側形成油墨層7,相當便利且方便使用,同時也能降低設備成本。 Referring to Figures 1, 4, and 10, in use, the coating mechanism 3 of the present embodiment can be switched between a double-coated state as shown in Figure 1 and a single-coated state as shown in Figure 10. When the coating mechanism 3 is in the double-coated state shown in FIG. 1, the liquid level 81 of the ink material 8 in the two carriers 31 is higher than the top edge 322 of the abutting wall 321 . The coating mechanism 3 can simultaneously apply the ink material 8 on the two setting faces 61 of the substrate 6. When the coating mechanism 3 is in the one-side coating state shown in FIG. 10, only the liquid surface 81 of the ink material 8 in one of the carrier seats 31 is higher than the top edge 322 of the carrier wall 31 against the wall 321 . The other carrier 31 does not contain the ink material 8, or the liquid surface 81 of the ink material 8 is lower than the top edge 322 of the bearing block 31 against the wall 321 . At this time, the coating mechanism 3 is only on the substrate. The ink material 8 is coated on one of the setting faces 61 of 6. Therefore, in this embodiment, the ink layer 7 can be formed on the opposite side of the substrate 6 at the same time, or the ink layer 7 can be formed only on one side of the substrate 6, which is convenient and convenient to use, and can also reduce the equipment cost. .

參閱圖1、2、3、4,進一步地,該塗料機構3於該基材6上披覆油墨層7後,由於油墨層7尚未進行烘烤乾燥處理而呈黏稠狀,本實施例將該等夾持滾輪23設計成啞鈴形的結構,使該等夾持滾輪23的連接桿部232分別與該等設置面61的塗佈區612相間隔,而該等夾持滾輪23的內凹空間234分別可供油墨層7不接觸該等連接桿部232地通過,透過前述創新結構設計,可避免油墨層7受到該等夾持滾輪23的碰觸,於是油墨層7可維持在該刮料機構4之刮料、整平處理後的最佳結構與品質,並隨著該基材6 沿著該產線方向51而移動至所述烤箱設備9內,透過所述烤箱設備9烘烤油墨層7而乾燥固化。 Referring to FIGS. 1, 2, 3, and 4, further, after the coating mechanism 3 is coated on the substrate 6 with the ink layer 7, the ink layer 7 is viscous because it has not been subjected to baking and drying treatment, and this embodiment will The clamping roller 23 is designed as a dumbbell-shaped structure, so that the connecting rod portions 232 of the clamping rollers 23 are respectively spaced from the coating regions 612 of the setting surfaces 61, and the concave spaces of the clamping rollers 23 are 234, respectively, is provided for the ink layer 7 to pass through without contacting the connecting rod portions 232. Through the foregoing innovative structural design, the ink layer 7 can be prevented from being touched by the clamping rollers 23, so that the ink layer 7 can be maintained in the scraping material. The optimum structure and quality of the scraping and finishing of the mechanism 4, along with the substrate 6 Moving along the line direction 51 into the oven apparatus 9, the ink layer 7 is baked through the oven apparatus 9 to dry and solidify.

除此之外,該等夾持滾輪23分別位於該基材6的相反側,且該等靠抵端部231分別兩兩對應地夾靠該基材6的設置面61的定位區611,藉此該夾持輸送單元22除了可將該基材6送離該塗料機構3之外,還可穩固地支撐該基材6並將該基材6攤平,如此一來,該刮料機構4的成形件41便能穩固地刮削披覆該基材6上的油墨料8以形成厚度理想的油墨層7,同時該刮料機構4的整平件42也能穩固地整平油墨層7之表面。於是本實施例刮塗設備所製得的油墨層7的厚度均勻,進而提升該刮塗設備的製造精密度與製造良率,並可降低生產成本。 In addition, the clamping rollers 23 are respectively located on opposite sides of the substrate 6, and the abutting end portions 231 are respectively clamped to the positioning regions 611 of the setting surface 61 of the substrate 6 in pairs. In addition to the substrate 6 being transported away from the coating mechanism 3, the clamping and transporting unit 22 can stably support the substrate 6 and level the substrate 6, so that the scraping mechanism 4 The forming member 41 can firmly scrape the ink material 8 coated on the substrate 6 to form the ink layer 7 having a desired thickness, and the leveling member 42 of the scraping mechanism 4 can also stably level the ink layer 7. surface. Therefore, the thickness of the ink layer 7 obtained by the blade coating apparatus of the present embodiment is uniform, thereby improving the manufacturing precision and the manufacturing yield of the blade coating apparatus, and reducing the production cost.

更重要的是,相較於一般將基材整個浸塗於油墨料內的塗佈方式,其用於容裝油墨料的槽體容量較大,如此才能在該槽體內安裝構件以輸送基材,進而導致槽體往往容裝有大量油墨料。又因為油墨料內的有機溶劑容易揮發,因此前述方式的製造過程中,往往因為有機溶劑揮發過度而導致油墨料過於黏稠無法使用,此時則需要汰換整個油墨料,因而增加製造成本。反觀本發明的該等承載座31的結構單純,每一個承載座31的容裝槽33僅用於容裝油墨料8而不需容裝其他構件,故其容積較小,因此只要少量且多次地補充油墨料8就能避免有機溶劑揮發過度而導致油墨料8不能使用之問題,進而降低材料不必要的消耗與浪費。 More importantly, the tank for accommodating the ink material has a larger capacity than the coating method in which the entire substrate is generally dip-coated in the ink material, so that the member can be mounted in the tank to transport the substrate. In turn, the tank body often contains a large amount of ink material. Further, since the organic solvent in the ink material is easily volatilized, in the manufacturing process of the above-described method, the organic solvent is excessively volatilized, and the ink material is too thick to be used. In this case, the entire ink material needs to be replaced, thereby increasing the manufacturing cost. In contrast, the carrier 31 of the present invention has a simple structure, and the receiving groove 33 of each of the carriers 31 is only used for accommodating the ink material 8 and does not need to accommodate other components, so the volume thereof is small, so that only a small amount and a large amount are required. Subsequent replenishment of the ink material 8 can avoid the problem that the organic solvent is excessively volatilized and the ink material 8 cannot be used, thereby reducing unnecessary consumption and waste of the material.

綜上所述,本發明的塗料機構3分成可密合地夾靠該基材6之相反側的該兩個承載座31,以及位於該等承載座31之間且可供該基材6通過的該通料空間35,透過前述創新的結構設計,使本發明同時兼具單面塗佈與雙面塗佈的功能,其適用性廣且方便使用,同時也能降低設備成本。進一步地,透過該等夾持輸送單元22可穩固地支撐並攤平該基材6,藉此該刮料機構4的成形件41便能穩固地刮削披覆該基材6上的油墨料8以形成厚度理想的油墨層7,同時該刮料機構4的整平件42也可整平油墨層7之表面,再配合該等夾持滾輪23不碰觸油墨層7,故油墨層7的結構與品質皆可保持在預期的最佳狀態,從而能提升本發明的製造精密度與製造良率,並可降低生產成本。 In summary, the coating mechanism 3 of the present invention is divided into two carriers 31 which are closely sandwiched on opposite sides of the substrate 6, and are located between the carriers 31 and are available for the substrate 6 to pass through. Through the aforementioned innovative structural design, the above-mentioned innovative material space 35 enables the present invention to simultaneously have the functions of single-sided coating and double-side coating, and has wide applicability and convenient use, and can also reduce equipment cost. Further, the substrate 6 can be stably supported and flattened by the pinch conveying units 22, whereby the forming member 41 of the scraping mechanism 4 can stably scrape the ink material 8 coated on the substrate 6. In order to form the ink layer 7 having a desired thickness, the flattening member 42 of the scraping mechanism 4 can also level the surface of the ink layer 7, and then the holding roller 23 does not touch the ink layer 7, so the ink layer 7 The structure and quality can be maintained at the optimum state as expected, thereby improving the manufacturing precision and manufacturing yield of the present invention, and reducing the production cost.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made by the patent application scope and patent specification content of the present invention, All remain within the scope of the invention patent.

1‧‧‧基座 1‧‧‧Base

11‧‧‧側壁 11‧‧‧ side wall

12‧‧‧座基壁 12 ‧ ‧ base wall

2‧‧‧輸送機構 2‧‧‧Transportation agency

21‧‧‧輸送滾輪 21‧‧‧Transport roller

22‧‧‧夾持輸送單元 22‧‧‧Clamping conveyor unit

23‧‧‧夾持滾輪 23‧‧‧Clamping roller

24‧‧‧夾輪推送組 24‧‧‧Clip wheel push group

241‧‧‧夾輪推送件 241‧‧‧Pinch wheel pusher

3‧‧‧塗料機構 3‧‧‧ Paint agency

31‧‧‧承載座 31‧‧‧ bearing seat

32‧‧‧座體部 32‧‧‧ body

321‧‧‧靠抵壁 321‧‧‧ by the wall

322‧‧‧頂緣 322‧‧‧Top edge

33‧‧‧容裝槽 33‧‧‧容容槽

34‧‧‧樞接部 34‧‧‧ pivotal department

35‧‧‧通料空間 35‧‧‧Community space

36‧‧‧塗料調整單元 36‧‧‧ paint adjustment unit

37‧‧‧移動塊 37‧‧‧moving block

38‧‧‧連桿 38‧‧‧ Connecting rod

39‧‧‧移動推送組 39‧‧‧Mobile Push Group

391‧‧‧移動推送件 391‧‧‧Mobile pusher

392‧‧‧傳動件 392‧‧‧ Transmission parts

4‧‧‧刮料機構 4‧‧‧Scraping mechanism

41‧‧‧成形件 41‧‧‧Formed parts

42‧‧‧整平件 42‧‧‧ Flattening

43‧‧‧刮料調整單元 43‧‧‧Scraping unit

46‧‧‧刮料推送件 46‧‧‧Scraping pusher

51‧‧‧產線方向 51‧‧‧Production direction

52‧‧‧調整方向 52‧‧‧Adjustment direction

6‧‧‧基材 6‧‧‧Substrate

61‧‧‧設置面 61‧‧‧Setting surface

7‧‧‧油墨層 7‧‧‧Ink layer

8‧‧‧油墨料 8‧‧‧Ink material

81‧‧‧液面 81‧‧‧ liquid level

9‧‧‧烤箱設備 9‧‧‧Oven equipment

Claims (10)

一種刮塗設備,用於在一個基材上塗佈油墨料以披覆形成油墨層,該基材包括兩個相反的設置面,而該刮塗設備包含:一基座;一輸送機構,安裝於該基座上且用於將該基材沿著一個產線方向輸送;一塗料機構,安裝於該基座上且用於在該輸送機構輸送而來的該基材上塗佈油墨料,並包括兩個分別可密合地夾靠該基材之相反側的承載座,以及一個位於該等承載座之間且可供該基材通過的通料空間,每一個承載座具有一個座體部,以及一個由該座體部界定而成且用於容裝油墨料的容裝槽,每一個座體部皆具有一個貼靠於該基材的其中一個設置面上的靠抵壁,每一個靠抵壁之一頂緣低於油墨料之液面以使油墨料可披覆於與其對應之設置面上,當該兩個承載座內的油墨料之液面皆高於該等靠抵壁之頂緣時,該塗料機構可在該基材的該兩個設置面上分別塗佈油墨料,當僅其中一個承載座內的油墨料之液面高於該承載座之靠抵壁的頂緣時,該塗料機構僅在該基材的其中一個設置面上塗佈油墨料;及一刮料機構,安裝於該基座上且位於該塗料機構的下游處,並可刮削披覆在所述設置面上的油墨料以形成油墨層。 A knife coating device for coating an ink material on a substrate to form an ink layer, the substrate comprising two opposite setting faces, and the blade coating device comprises: a base; a conveying mechanism, mounting On the pedestal and for conveying the substrate along a production line direction; a coating mechanism mounted on the pedestal for coating the ink material on the substrate conveyed by the conveying mechanism, And comprising two carrier seats respectively closely contacting the opposite sides of the substrate, and a material space between the carriers and allowing the substrate to pass through, each carrier having a seat body And a receiving groove defined by the body portion for containing the ink material, each of the body portions having abutting wall abutting on one of the setting surfaces of the substrate, each The top edge of one of the abutting walls is lower than the liquid level of the ink material so that the ink material can be coated on the corresponding setting surface, and the liquid level of the ink materials in the two bearing seats are higher than the corresponding At the top edge of the wall, the coating mechanism can be separately coated on the two setting surfaces of the substrate In the ink material, when the liquid level of the ink material in only one of the carrier seats is higher than the top edge of the abutting wall of the carrier, the coating mechanism applies the ink material only on one of the setting surfaces of the substrate; A scraping mechanism is mounted on the base and located downstream of the coating mechanism, and can scrape the ink material coated on the setting surface to form an ink layer. 如請求項1所述的刮塗設備,其中,每一個承載座具有 一個將該座體部可樞轉地安裝於該基座上的樞接部,而該塗料機構還包括一個塗料調整單元,該塗料調整單元可帶動該等承載座樞擺以調整該通料空間的寬度,進而使該等承載座可密合地夾持該基材。 The blade coating apparatus of claim 1, wherein each of the carriers has a pivoting portion for pivotally mounting the body portion to the base, and the coating mechanism further includes a paint adjusting unit, the paint adjusting unit driving the carrier to pivot to adjust the material space The width, which in turn allows the carriers to hold the substrate tightly. 如請求項2所述的刮塗設備,其中,該塗料調整單元具有一個可上下移動地安裝於該基座上且位於該通料空間下方的移動塊、兩個分別樞接於該移動塊與該等承載座之間的連桿,以及一個安裝於該基座上且可帶動該移動塊上下移動的移動推送組,該移動推送組帶動該移動塊下移時會連動該等連桿將該等承載座彼此拉近,該移動推送組帶動該移動塊上移時會連動該等連桿將該等承載座彼此推遠。 The squeegee device of claim 2, wherein the paint adjusting unit has a moving block that is movably mounted on the pedestal and located below the hopper space, and two of the moving blocks are pivotally connected to the moving block a connecting rod between the carriers, and a moving pushing group mounted on the base and capable of moving the moving block up and down, the moving pushing group driving the moving block to move down when the moving block moves When the moving blocks are moved up, the moving blocks will move the connecting rods to push the carrying blocks away from each other. 如請求項1所述的刮塗設備,其中,該刮料機構包括數個對應地分別位於該基材的相反側且分別可轉動的成形件,每一個成形件皆具有一個可刮削披覆在所述設置面上的油墨料以形成油墨層的刮料面,以及一個螺旋延伸地凹設於該刮料面上且供被刮削的油墨料流出所述設置面的刮料導溝。 The doctor blade apparatus of claim 1, wherein the scraping mechanism comprises a plurality of respectively correspondingly rotatable forming members on opposite sides of the substrate, each of the forming members having a scrapable coating The ink material on the setting surface forms a scraping surface of the ink layer, and a scrap material which is spirally extended on the scraping surface and is supplied with the scraped ink out of the scraping guide groove of the setting surface. 如請求項4所述的刮塗設備,其中,該刮料機構還包括至少一個用於控制該等成形件彼此的距離以調整油墨層的厚度的刮料調整單元,該基座包括兩個間隔的側壁,而該刮料調整單元具有一個固定地安裝於該等側壁之間且供其中一個成形件可轉動地設置的定位架、一個可移動地安裝於該等側壁之間且供另一個成形件可轉動 地設置的推送架,以及數個分別安裝於該等側壁上且可沿一個調整方向推動該推送架的刮料推送件,該定位架與該推送架分別位於該等成形件的相反側。 The doctor blade apparatus of claim 4, wherein the scraping mechanism further comprises at least one scraper adjusting unit for controlling a distance between the forming members to adjust a thickness of the ink layer, the base comprising two spaces a side wall, and the scraping adjustment unit has a retaining frame fixedly mounted between the side walls and rotatably disposed for one of the forming members, a movably mounted between the side walls and another for forming Pieces can be rotated a push frame provided on the ground, and a plurality of scraper pushers respectively mounted on the side walls and capable of pushing the push frame in an adjustment direction, the positioning frame and the push frame being respectively located on opposite sides of the forming members. 如請求項4所述的刮塗設備,其中,該刮料機構還包括數個對應地分別位於該基材的相反側且分別可轉動地靠抵油墨層的整平件,每一個整平件皆具有一個可靠抵以整平與其對應的油墨層的表面的整平面。 The doctor blade apparatus of claim 4, wherein the scraping mechanism further comprises a plurality of flattening members respectively corresponding to opposite sides of the substrate and rotatably abutting against the ink layer, each of the flattening members Each has a full plane that is reliably countered to the surface of the ink layer corresponding thereto. 如請求項6所述的刮塗設備,其中,該刮料機構還包括數個刮料調整單元,該等刮料調整單元分別可用於控制該等成形件彼此的距離或者該等整平件彼此的距離。 The doctor blade apparatus of claim 6, wherein the scraping mechanism further comprises a plurality of scraper adjusting units, wherein the scraping adjusting units are respectively configured to control distances of the forming members from each other or the leveling members are mutually the distance. 如請求項1所述的刮塗設備,該基材的每一個設置面具有兩個位於相反端的定位區,以及一個位於該等定位區之間且供油墨料披覆的塗佈區,其中,該每一個承載座的座體部還具有兩個分別位於該靠抵壁之相反側的夾壁,該等承載座之靠抵壁分別靠抵於該基材的塗佈區,每一個靠抵壁具有一個貼靠於與其對應之塗佈區上的第一貼合面,該等承載座之夾壁分別靠抵於該基材的定位區,每一個夾壁具有一個貼靠於與其對應之定位區上的第二貼合面。 The coating device according to claim 1, wherein each of the setting faces of the substrate has two positioning regions at opposite ends, and a coating region between the positioning regions and covering the ink material, wherein The seat portion of each of the carrier seats further has two clamping walls respectively located on opposite sides of the abutting wall, and the abutting walls of the supporting seats respectively abut against the coating area of the substrate, each of which abuts The wall has a first abutting surface abutting against the corresponding coating zone, and the clamping walls of the bearing seats respectively abut against the positioning area of the substrate, and each of the clamping walls has a corresponding surface corresponding thereto The second bonding surface on the positioning area. 如請求項8所述的刮塗設備,其中,該輸送機構包括數個安裝於該基座上且可將該基材送離該塗料機構的夾持輸送單元,每一個夾持輸送單元皆具有兩個分別位於該基材之相反側且可轉動地夾靠攤平該基材的夾持滾輪,每一個夾持滾輪具有兩個分別靠抵於與其對應的設 置面的定位區上的靠抵端部、一個連接於該等靠抵端部之間且與該設置面的塗佈區相間隔的連接桿部,以及一個可供油墨層不接觸該連接桿部地通過的內凹空間。 The doctor blade device of claim 8, wherein the transport mechanism comprises a plurality of gripping transport units mounted on the base and capable of transporting the substrate away from the paint mechanism, each of the grip transport units having Two clamping rollers respectively located on opposite sides of the substrate and rotatably sandwiching the substrate, each of the clamping rollers having two corresponding positions corresponding thereto Abutting end portion on the positioning area of the face, a connecting rod portion connected between the abutting end portions and spaced apart from the coating portion of the setting surface, and an ink supply layer not contacting the connecting rod The concave space that passes through the ground. 如請求項9所述的刮塗設備,其中,該基座包括兩個間隔的側壁,該等夾持滾輪分別可轉動地安裝於該等側壁之間,而每一個夾持輸送單元還具有一個安裝於該等側壁之間的夾輪推送組,每一個夾持輸送單元的夾輪推送組可帶動該等夾持滾輪的其中一個移近或移遠該等夾持滾輪的另一個。 The blade coating apparatus of claim 9, wherein the base comprises two spaced side walls, the pinch rollers are rotatably mounted between the side walls, and each of the pinch transport units further has a A pinch push group mounted between the side walls, each of the pinch push groups holding the transport unit can drive one of the pinch rollers to move closer to or away from the other of the pinch rollers.
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TW102123641A TW201501950A (en) 2013-07-02 2013-07-02 Scrape coating device
CN201310464346.2A CN104275279A (en) 2013-07-02 2013-09-29 Knife coating equipment
JP2014122204A JP2015012290A (en) 2013-07-02 2014-06-13 Blade coating facility
KR1020140077922A KR20150004272A (en) 2013-07-02 2014-06-25 Blade coating apparatus

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