JP6431579B2 - Automatic coating bake line - Google Patents
Automatic coating bake line Download PDFInfo
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- JP6431579B2 JP6431579B2 JP2017151185A JP2017151185A JP6431579B2 JP 6431579 B2 JP6431579 B2 JP 6431579B2 JP 2017151185 A JP2017151185 A JP 2017151185A JP 2017151185 A JP2017151185 A JP 2017151185A JP 6431579 B2 JP6431579 B2 JP 6431579B2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/086—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line a pool of coating material being formed between a roller, e.g. a dosing roller and an element cooperating therewith
- B05C1/0865—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line a pool of coating material being formed between a roller, e.g. a dosing roller and an element cooperating therewith the cooperating element being a roller, e.g. a coating roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/12—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being fed round the roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0817—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for removing partially liquid or other fluent material from the roller, e.g. scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0821—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by driving means for rollers or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
- B05C11/025—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface with an essentially cylindrical body, e.g. roll or rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
Description
本発明は、自動塗布ベークライン設備に関し、特に、いかなる基板を生産するために用いる塗布分野に関し、例えばフレキシブル基板、リジット基板、ＩＣロードボード、高分子薄膜、半導体等の業種に応用できる。 The present invention relates to an automatic coating bake line facility, and more particularly to a coating field used to produce any substrate, and can be applied to industries such as flexible substrates, rigid substrates, IC load boards, polymer thin films, and semiconductors.
一般的なフレキシブルプリント基板（ＦｌｅｘｉｂｌｅＰｒｉｎｔｅｄＣｉｒｃｕｉｔＢｏａｒｄ、「ＦＰＣＢ」と略称）は、製造上において、通常例えばフォトレジスト塗布、露光、現像、エッチング、インキ塗布及びベーク等の工程を経る必要がある。インキ塗布過程について言うと、通常塗布装置を通じて基材上にインキを塗布して被覆して膜層を形成し、前記膜層は絶縁防護を提供すると共に銅線を保護し、電子部品が不正確な場所に半田付けされることを防止できる。 A general flexible printed circuit board (Flexible Printed Circuit Board, abbreviated as “FPCB”) usually needs to undergo steps such as photoresist coating, exposure, development, etching, ink coating, and baking in manufacturing. As for the ink coating process, a film layer is formed by applying ink on a substrate through a normal coating apparatus to form a film layer, which provides insulation protection and protects the copper wire, and the electronic components are inaccurate. It is possible to prevent soldering to an appropriate place.
従来のフレキシブルプリント基板塗布作業の多くは、シングルステーション作業を用い、塗布ベークの製造工程が次の通りとする。
一、ロード；
二、塗布；
三、ベーク；
四、アンロード。
Many of the conventional flexible printed circuit board application operations use a single station operation, and the manufacturing process of the application baking is as follows.
One, load;
Two, application;
Three, bake;
Fourth, unload.
上記工程を用いると、生産効率が低く、生産能力を拡大しようとする場合、製造ラインを増築しなければならないため、設備費・人件費をアップし、所要床面積が大きくなる。 When the above process is used, the production efficiency is low, and when the production capacity is to be expanded, the production line must be expanded, so that the equipment cost and labor cost are increased, and the required floor area is increased.
本発明は、フレキシブルプリント基板のマルチステーション塗布を実現でき、生産効率を上げて製造コストを節約できる自動塗布ベークラインを開示する。 The present invention discloses an automatic coating bake line that can realize multi-station coating of a flexible printed circuit board, increase production efficiency and save manufacturing costs.
本発明が用いる技術的解決策としては、
自動塗布ベークラインであって、ロード用回転機構と塗布装置とオーブンとアンロード用回転機構とを含み、前記ロード用回転機構は投入材料を搬送し、基材を固定して下に９０度回転させ、基材を挟持してロードするために用いられ；前記塗布装置は、該基材上に高粘度インキを塗布し、前記塗布装置は、収容機構と塗工機構と成形機構とを含み；前記収容機構は、前記高粘度インキを収容するために用いられ、前記基材を通過させるための通路を包括し；前記塗工機構は、前記収容機構の上方に位置し、前記通路を通過する前記基材上に前記高粘度インキを塗布するために用いられ、やはり前記塗工機構が各々前記基材の反対側に位置し、前記収容機構内の前記高粘度インキを前記設置面上までに搬送できる塗工手段を包括し、各前記塗工手段が前記高粘度インキを加圧して対応する設置面上の穴部内に埋め込むことで初期層を形成する充填用ローラを備え；前記成形機構は、前記塗工機構の上方に位置し、前記設置面上を被覆する初期層を削り取ることで、前記初期層の厚みを調整して膜層を形成でき；前記成形機構は、各々前記基材の反対側に位置する複数の成形部材を包括し、各前記成形部材が前記設置面上を被覆する初期層を削り取ることで膜層を形成するキサゲ面と、螺旋状に延伸して該キサゲ面上に凹設され、やはり削り取られる高粘度インキが前記設置面から流れ出すために供するキサゲガイド溝を備え；前記成形機構は、前記成形部材の間隔を制御して得られる膜層の厚みを調整する調整手段を更に含み、前記調整手段がいずれか１つの成形部材を回動自在に設けるために用いられるマウントフレームと、該マウントフレームに対し移動でき、やはり別の成形部材を回動自在に設けるために用いられるプッシュフレームと、各々１つの調整方向に沿って該プッシュフレームを押進する複数の押進部材とを備え、前記マウントフレーム及び前記プッシュフレームが各々前記成形部材の反対側に位置し；前記ロード用回転機構と前記塗布装置の間に回転分流機構を設けており、前記ロード用回転機構は前記基材を下に９０度回転させると共に前記基材を挟持してロードし、前記回転分流機構で基材を回転させてから左右に分流し、前記回転分流機構の両側に各々前記塗布装置を設け；各前記塗布装置の一側にいずれも水平移動受渡機構を設け、前記水平移動受渡機構が塗布を完了した前記基材を挟持して水平移動し、２個の前記水平移動受渡機構の一側に回転合流機構を設けており、前記回転合流機構が２個の前記水平移動受渡機構で水平移動して搬送してきた基材を回転させた後に位置決めし、改めて前記基材を搬送流路として形成し、前記回転合流機構の一側に前記オーブンを設けており、上吹出し、下還流の方式で基材に対してベーク作業を行い；前記オーブンの一側にアンロード用回転機構を取り付けており、前記アンロード用回転機構は基材を垂直位置から水平位置に回転させ、そして払出し・搬送を行う。
Technical solutions used by the present invention include:
Automatic coating bake line, including a loading rotation mechanism, a coating device, an oven, and an unloading rotation mechanism. The loading rotation mechanism conveys the input material, fixes the base material, and rotates 90 degrees downward. The coating device applies high-viscosity ink onto the substrate, and the coating device includes a storage mechanism, a coating mechanism, and a molding mechanism; The storage mechanism is used to store the high-viscosity ink, and includes a passage for allowing the substrate to pass through; the coating mechanism is located above the storage mechanism and passes through the passage. Used to apply the high-viscosity ink on the base material, the coating mechanism is also located on the opposite side of the base material, and the high-viscosity ink in the storage mechanism is placed on the installation surface. Includes coating means that can be transported, Means comprising a filling roller for forming an initial layer by pressurizing and embedding the high viscosity ink in a corresponding hole on the installation surface; the molding mechanism is located above the coating mechanism and the installation By scraping off the initial layer covering the surface, the thickness of the initial layer can be adjusted to form a film layer; the molding mechanism includes a plurality of molded members each positioned on the opposite side of the substrate; Each molding member scrapes off an initial layer covering the installation surface to form a scraping surface that forms a film layer, and a high-viscosity ink that is spirally extended and recessed on the scraping surface and is also scraped off. A scraping guide groove provided to flow out from the installation surface; and the molding mechanism further includes an adjustment means for adjusting a thickness of a film layer obtained by controlling a distance between the molding members, and the adjustment means is any one of the molding means. The member can turn freely A mounting frame used for mounting, a push frame that can move relative to the mounting frame and is also used for pivotally providing another molding member, and pushes the push frame along one adjustment direction. A plurality of pushing members, wherein the mount frame and the push frame are respectively positioned on opposite sides of the molding member; a rotation diversion mechanism is provided between the load rotation mechanism and the coating device, The loading rotation mechanism rotates the base material 90 degrees downward, sandwiches and loads the base material, rotates the base material by the rotational diversion mechanism, and then diverts to the left and right, on both sides of the rotational diversion mechanism Each of the coating devices is provided; a horizontal movement delivery mechanism is provided on one side of each of the coating devices, and the horizontal movement delivery mechanism sandwiches the substrate on which the coating has been completed and holds water It moves horizontally, and a rotary merging mechanism is provided on one side of the two horizontal movement delivery mechanisms, and the rotary merging mechanism rotates the substrate conveyed by the horizontal movement by the two horizontal movement delivery mechanisms. After positioning, the substrate is formed again as a transport flow path, the oven is provided on one side of the rotary merging mechanism, and the baking operation is performed on the substrate in an upper blowing and lower reflux system; An unloading rotation mechanism is attached to one side of the oven, and the unloading rotation mechanism rotates the base material from the vertical position to the horizontal position, and performs the dispensing / conveying.
好ましくは、前記ロード用回転機構中にローラ台、搬送用ローラ、基材芯出し装置、搬送台、エアグリッパー、拉料グリッパを設ける。 Preferably, a roller base, a transport roller, a substrate centering device, a transport base, an air gripper, and an abduction gripper are provided in the load rotation mechanism.
好ましくは、前記基材芯出し装置は、主に位置決め用サーボモータとボールスクリューとからなり、基材芯出し装置がローラ台内に入る基材に対して位置決めを行うことで、基材の中心部を加工位置に合わさせる。 Preferably, the base material centering device mainly includes a positioning servo motor and a ball screw, and the base material centering device performs positioning with respect to the base material that enters the roller base, whereby the center of the base material is obtained. Align the part with the machining position.
好ましくは、前記オーブンは、夾爪片状トンネルオーブンを用いる。 Preferably, the oven is a claw-shaped tunnel oven.
好ましくは、前記回転分流機構内には、分流回転ヘッド、分流受渡グリッパ、分流スプリッター及び分流インバーターを設ける。 Preferably, a diversion rotating head, a diversion delivery gripper, a diversion splitter, and a diversion inverter are provided in the rotary diversion mechanism.
好ましくは、前記回転合流機構内に合流回転ヘッド、合流受渡グリッパ、合流スプリッター及び合流インバーターを設ける。 Preferably, a converging rotary head, a converging delivery gripper, a converging splitter, and a converging inverter are provided in the rotary merging mechanism.
より好ましくは、前記高粘度インキの好ましい粘度範囲は１，０００ｃｐｓ〜２００，０００ｃｐｓとする。 More preferably, the preferable viscosity range of the high viscosity ink is 1,000 cps to 200,000 cps.
上記技術的解決策を用いた後、本発明は回転分流を通じて基材を２個の塗布装置内に分流してダブルステーション塗布を行い、そして回転合流により基材を同一オーブン内に入らせてベークを行い、最後に回転させてアンロードし、確実に作業効率を高めることができ、回転分流、回転合流の設置を通じて製造ライン全体の構造配置をより合理的、科学的にさせ、ダブルステーション状態下で所要床面積の増加が多くなく、設備コストを制御させることができる。 After using the above technical solution, the present invention diverts the substrate into two coating devices through a rotating diversion to perform double station coating, and causes the substrate to enter the same oven by rotating merging. Finally, it can be rotated and unloaded to improve work efficiency, and through the installation of rotational diversion and rotational confluence, the structure layout of the entire production line can be made more rational and scientific, under double station conditions Therefore, the required floor area does not increase much and the equipment cost can be controlled.
本発明の実施例の目的、技術的解決策及び利点をより明確させるため、以下本発明の実施例内の添付図面を組み合わせて本発明の実施例内の技術的解決策について明確、完全に記述する。以下の実施例は、本発明の技術的解決策をより明確に説明するために用いるだけで、本発明の保護範囲はこれに限られるものではない。 To make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the following clearly and completely describes the technical solutions in the embodiments of the present invention in combination with the accompanying drawings in the embodiments of the present invention. To do. The following examples are only used to explain the technical solutions of the present invention more clearly, but the scope of protection of the present invention is not limited thereto.
図１に示すように、フレキシブルプリント基板基材６１への塗布及び塗布を完了した後のベーク作業に用いられる自動塗布ベークラインであって、ロード用回転機構９０１と塗布装置９０３とオーブン９０６とアンロード用回転機構９０７とを含み、前記ロード用回転機構９０１は投入材料を搬送し、基材６１を固定して下に９０回転させ、基材６１を挟持してロードするために用いられる。 As shown in FIG. 1, it is an automatic coating bake line used for baking work after coating and coating on a flexible printed circuit board substrate 61, and includes a load rotation mechanism 901, a coating device 903, an oven 906, and an unloading machine. The loading rotation mechanism 901 is used for conveying the input material, fixing the base material 61 and rotating it 90 times downward, and sandwiching and loading the base material 61.
以下、塗布装置９０３について図２、図３を参照しながら説明する。 Hereinafter, the coating apparatus 903 will be described with reference to FIGS.
基材６１が１つの鉛直方向に沿って本実施例の塗布装置９０３に搬送した時、該塗布装置９０３は該基材６１上に高粘度インキ６０を塗布して被覆して膜層６３を形成するために用いられ、前記高粘度インキ６０の好ましい粘度範囲が１，０００ｃｐｓ〜２００，０００ｃｐｓとし、該塗布装置９０３は下から上に順次設ける収容機構１と塗工機構２と成形機構３とを含む。 When the base material 61 is conveyed along the one vertical direction to the coating device 903 of this embodiment, the coating device 903 applies and coats the high viscosity ink 60 on the base material 61 to form the film layer 63. The preferred viscosity range of the high-viscosity ink 60 is 1,000 cps to 200,000 cps, and the coating device 903 includes a container mechanism 1, a coating mechanism 2, and a molding mechanism 3 that are sequentially provided from the bottom to the top. Including.
本実施例の収容機構１は、２個の間隔をあける基台１１と、前記基台１１の間に位置し、やはり該基材６１を通過させることができる通路１２とを含む。各基台１１は、底壁１１１と、該底壁１１１の周縁から上に延伸する外環壁１１２と、該底壁１１１と該外環壁１１２で画成し且つ開口部が上向きの収容溝１１０を備える。各収容溝１１０は、前記高粘度インキ６０を収容するために用いることができ、各外環壁１１２の頂縁部が前記高粘度インキ６０の液面より高い。 The accommodation mechanism 1 of the present embodiment includes a base 11 that is spaced apart from each other and a passage 12 that is located between the bases 11 and that allows the base material 61 to pass therethrough. Each base 11 includes a bottom wall 111, an outer ring wall 112 extending upward from the peripheral edge of the bottom wall 111, and a receiving groove defined by the bottom wall 111 and the outer ring wall 112 and having an opening upward. 110. Each storage groove 110 can be used to store the high viscosity ink 60, and the top edge of each outer ring wall 112 is higher than the liquid level of the high viscosity ink 60.
本実施例の塗工機構２は、該収容機構１の上方に位置し、該通路１２を通過する該基材６１上に前記高粘度インキ６０を塗布するために用いられる。該塗工機構２は、該基材６１の反対側に位置し、やはり各々前記基台１１上方にある２個の塗工手段２０を包括する。前記塗工手段２０は、各々前記収容溝１１０内の前記高粘度インキ６０を前記設置面６１１上に搬送でき、各塗工手段２０が対応する収容溝１１０内に一部設置し、やはり前記高粘度インキ６０内に一部浸置する充填用ローラ２１を備える。本実施例において、各充填用ローラ２１は１つの平坦な外表面２１１を備える。ただし、実施上において、各充填用ローラ２１の外表面２１１はニーズに応じて設計変更を行うことができるため、ここで特に限定されない。 The coating mechanism 2 of this embodiment is used for applying the high-viscosity ink 60 on the substrate 61 that is located above the storage mechanism 1 and passes through the passage 12. The coating mechanism 2 is located on the opposite side of the base 61 and includes two coating means 20 that are also above the base 11. Each of the coating means 20 can transport the high viscosity ink 60 in the storage groove 110 onto the installation surface 611, and each coating means 20 is partially installed in the corresponding storage groove 110. A filling roller 21 partially immersed in the viscosity ink 60 is provided. In the present embodiment, each filling roller 21 has one flat outer surface 211. However, since the design of the outer surface 211 of each filling roller 21 can be changed according to needs in practice, it is not particularly limited here.
ここで留意すべきは、該収容機構１は、前記高粘度インキ６０の収容に用いられることができれば、目的を達成でき、該収容機構１で前記高粘度インキ６０を収容する手段は本実施例として開示した形態に限られるものではない。 It should be noted that the storage mechanism 1 can achieve the purpose if it can be used for storing the high viscosity ink 60, and means for storing the high viscosity ink 60 in the storage mechanism 1 is the present embodiment. It is not restricted to the form disclosed as.
本実施例の成形機構３は、該塗工機構２の上方に位置し、各々該基材６１の反対側に位置する複数の成形部材３１と、前記成形部材３１の軸心間距離ｄ１を制御するために用いられる調整手段３２とを含む。各成形部材３１は、キサゲ面３１１と、螺旋状に延伸して該キサゲ面３１１上に凹設するキサゲガイド溝３１２を備える。 The molding mechanism 3 of the present embodiment is positioned above the coating mechanism 2 and controls a plurality of molding members 31 positioned on the opposite side of the substrate 61 and the distance d1 between the axes of the molding members 31. And adjusting means 32 used for the operation. Each forming member 31 includes a scraping surface 311 and a scraping guide groove 312 extending spirally and recessed on the scraping surface 311.
該調整手段３２は、いずれか１つの成形部材３１を回動自在に設けるために用いられるマウントフレー３２１と、該マウントフレーム３２１に対し移動でき、やはり別の成形部材３１を回動自在に設けるために用いられるプッシュフレーム３２２と、各々１つの調整方向５２に沿って該プッシュフレーム３２２を押進する複数の押進部材３２３とを備え、該マウントフレーム３２１及び該プッシュフレーム３２２が各々前記成形部材３１の反対側に位置する。 The adjusting means 32 can move with respect to the mount frame 321 used to provide any one of the molding members 31 in a rotatable manner, and the mount frame 321, and also to provide another molding member 31 in a freely rotatable manner. And a plurality of pushing members 323 for pushing the push frame 322 along one adjustment direction 52, and the mount frame 321 and the push frame 322 are respectively formed on the molding member 31. Located on the opposite side of.
ロード用回転機構９０１と塗布装置９０３の間に回転分流機構９０２を設けており、ロード用回転機構９０１は基材６１を下に９０度回転させると共に基材６１を挟持してロードし、回転分流機構９０２で基材６１を回転させてから左右に分流し、回転分流機構９０２の両側に各々塗布装置９０３を設け、それぞれ第１塗布装置９０３、第２塗布装置９０３とし、回転分流機構９０２で分流された基材６１が各々左右２個の塗布装置９０３に入って塗布作業を行い、塗布装置９０３が上方から材料を投入する方式で垂直塗布を行い；各塗布装置９０３の一側にいずれも水平移動受渡機構９０４を設け、水平移動受渡機構９０４が塗布を完了した基材６１を挟持して水平移動し、２個の水平移動受渡機構９０４の一側に回転合流機構９０５を設けており、回転合流機構９０５が２個の水平移動受渡機構９０４で水平移動して搬送してきた基材６１を回転させた後に位置決めし、改めて基材６１を搬送流路として形成し、回転合流機構９０５の一側にオーブン９０６を設けており、オーブン９０６は夾爪片状トンネルオーブンを用い、上吹出し、下還流の方式で基材６１に対してベーク作業を行い；オーブン９０６の一側にアンロード用回転機構９０７を取り付けており、アンロード用回転機構９０７は基材６１を垂直位置から水平位置に回転させ、そして払出し・搬送を行う。 A rotation diversion mechanism 902 is provided between the load rotation mechanism 901 and the coating device 903. The load rotation mechanism 901 rotates the substrate 61 downward by 90 degrees and loads the substrate 61 while sandwiching the rotation. The substrate 61 is rotated by the mechanism 902 and then divided to the left and right, and the coating devices 903 are provided on both sides of the rotating and dividing mechanism 902, respectively. The applied base material 61 enters each of the two right and left coating apparatuses 903 to perform the coating operation, and the coating apparatus 903 performs vertical coating by feeding materials from above; A movement delivery mechanism 904 is provided, and the horizontal movement delivery mechanism 904 moves horizontally while sandwiching the base material 61 on which the application has been completed, and a rotary merging mechanism 905 is provided on one side of the two horizontal movement delivery mechanisms 904. Then, the rotary merging mechanism 905 rotates and positions the base material 61 that has been horizontally moved by the two horizontal movement delivery mechanisms 904, and then positions the base material 61 as a transport flow path. An oven 906 is provided on one side of 905, and the oven 906 uses a claw-shaped tunnel oven to perform a baking operation on the base material 61 in a top blowing and bottom reflux manner; A loading rotation mechanism 907 is attached, and the unloading rotation mechanism 907 rotates the base material 61 from the vertical position to the horizontal position, and performs dispensing / conveying.
ロード用回転機構９０１内にローラ台、搬送用ローラ、基材６１芯出し装置、搬送台、エアグリッパー、拉料グリッパを設けており、ローラ台は投入材料の搬送を行い、ローラ台内に搬送用ローラと、基材６１芯出し装置を設けており、基材６１芯出し装置が主に位置決め用サーボモータとボールスクリューとからなり、やはり基材６１芯出し装置がローラ台内に入る基材６１に対し位置決めを行い基材６１の中心部を加工位置に合わさせることができ；搬送台上に回転用エアシリンダを設けており、中心位置決めを経た後の基材６１が搬送台に入った場合、回転用エアシリンダが搬送台を下に９０度回転させることで、基材６１を下に９０度回転させ、エアグリッパーで基材６１を固定し、拉料グリッパで基材６１の隙間を均一にさせる。 A roller base, a transport roller, a base material 61 centering device, a transport base, an air gripper, and an abduction gripper are provided in the load rotation mechanism 901. The roller base transports the input material and transports it into the roller base. And a base material 61 centering device. The base material 61 centering device mainly comprises a positioning servo motor and a ball screw, and the base material 61 centering device also enters the roller base. The center of the base 61 can be aligned with the processing position by positioning the substrate 61; a rotating air cylinder is provided on the transport base, and the base 61 after the center positioning has entered the transport base. In this case, the rotating air cylinder rotates the carrier table 90 degrees downward, thereby rotating the base material 61 downward 90 degrees, fixing the base material 61 with the air gripper, and the gap between the base materials 61 with the ablation gripper. Make uniform.
回転分流機構９０２において、分流回転ヘッドで受渡グリッパにより挟持されている基材６１を左右に分流し、分流スプリッターで回転位置合わせを行い、速度が分流インバーターで制御する。 In the rotary diversion mechanism 902, the base material 61 sandwiched by the delivery gripper is diverted to the left and right by the diversion rotary head, the rotational position is adjusted by the diversion splitter, and the speed is controlled by the diversion inverter.
水平移動受渡機構９０４は、サーボモータにボールスクリューを組み合わせて位置制御を行い、水平移動受渡機構９０４で塗布を経た基材６１を挟持して水平移動する。 The horizontal movement delivery mechanism 904 performs position control by combining a ball screw with a servo motor, and horizontally moves while sandwiching the base material 61 that has been coated by the horizontal movement delivery mechanism 904.
回転合流機構９０５において、合流回転ヘッドで受渡グリッパにより挟持されている基材６１を左右に合流し、合流スプリッターで回転位置合わせを行い、速度が合流インバーターで制御する。 In the rotation merging mechanism 905, the base material 61 sandwiched between the delivery grippers by the merging rotary head is merged left and right, the rotation position is aligned by the merging splitter, and the speed is controlled by the merging inverter.
オーブン９０６は、グリッパ片状トンネルオーブンを用い、上吹出し、下還流の方式により基材６１に対しベーク作業を行い、板材挟持方式が上部板エッジ４点を挟持し、メイン駆動モータがインバーターで制御し、自動チェーン張力の制御で、搬送炉の主伝動チェーンがローラで伝動し、夾式炉チェーン・レール換気集塵装置、加熱セクションにＨＥＰＡ ＦＩＬＴＥＲ及び差圧計を取り付け；温度１２０℃でベークし、１０〜１２Ｍｉｎ保温する時、表面温度の均一性を±５℃以内とする。 The oven 906 uses a gripper strip tunnel oven to perform baking work on the base material 61 by the upper blowing and lower reflux methods, the plate material clamping method clamps the four upper plate edges, and the main drive motor is controlled by an inverter. With automatic chain tension control, the main transmission chain of the transfer furnace is driven by a roller, and a vertical furnace chain / rail ventilation ventilation dust collector, HEPA FILTER and differential pressure gauge are attached to the heating section; When the temperature is kept at 10 to 12 Min, the uniformity of the surface temperature is within ± 5 ° C.
本発明が具体的に実施する時の作業の流れは、図４に示す通りとし、流れが以下の通りとする。
１．回転させてロードする：
（１）投入材料の搬送；
（２）自動芯出し；
（３）基材６１を固定して下に９０度回転させ；
（４）グリッパが自動下降して基材６１を挟持してロードし；
２．回転分流：
（１）．３６０度回転させ分流して位置決めし；
（２）．グリッパによる均一な隙間を調整し；
３．塗布：
（１）．上方から投入した材料の自動垂直両面塗布；
４．水平移動受渡：
（１）．水平移動受渡位置の制御；
（２）．グリッパによる均一な隙間を調整し；
５．回転合流：
（１）．３６０回転させて合流して位置決めし；
（２）．グリッパによる均一な隙間を調整し；
６．ベーク：
（１）．夾爪片状トンネルオーブンを用い；
（２）．上吹出し下還流；
７．回転させてアンロード：
（１）．オープナーデバイスでグリッパを開き；
（２）．基材６１を固定して下に９０度回転させ；
（３）．払出し・搬送。
The flow of work when the present invention is specifically implemented is as shown in FIG. 4, and the flow is as follows.
1. Rotate and load:
(1) Transport of input materials;
(2) Automatic centering;
(3) Fixing the substrate 61 and rotating it downward 90 degrees;
(4) The gripper automatically descends and sandwiches and loads the substrate 61;
2. Rotation shunt:
(1). Rotate 360 degrees, divert and position;
(2). Adjust the uniform gap with the gripper;
3. Application:
(1). Automatic vertical double-sided application of materials introduced from above;
4). Horizontal movement delivery:
(1). Control of horizontal transfer position;
(2). Adjust the uniform gap with the gripper;
5. Rotation merge:
(1). 360 turns to join and position;
(2). Adjust the uniform gap with the gripper;
6). Bake:
(1). Using a claw-shaped tunnel oven;
(2). Top blowing and refluxing;
7). Rotate and unload:
(1). Open the gripper with opener device;
(2). Fix the substrate 61 and rotate it down 90 degrees;
(3). Dispensing / conveying.
本発明では好ましい実施例を前述の通り開示したが、これらは決して本発明に限定するものではなく、前記実施例を参照して本発明に対し詳細な説明を行ったにもかかわらず、当業者にとってやはり前記各実施例で記載されている技術的解決策を修正又はその中の一部の技術的特徴に対し均等物の置換を行うことができる。本発明の精神と原則を脱しない範囲内で行った様々な修正、均等物の置換、改良等はいずれも本発明の保護範囲内に含まれる。 Although preferred embodiments of the present invention have been disclosed in the present invention as described above, they are in no way limited to the present invention, and those skilled in the art will not be limited to the detailed description of the present invention with reference to the embodiments. Therefore, the technical solution described in each of the above embodiments can be modified or an equivalent replacement can be performed for some technical features therein. Various modifications, equivalent replacements, improvements and the like made without departing from the spirit and principle of the present invention are included in the protection scope of the present invention.
Claims (7)
前記塗布装置は、前記基材上に高粘度インキを塗布し、前記塗布装置は、収容機構と塗工機構と成形機構とを含み；
前記収容機構は、前記高粘度インキを収容するために用いられ、前記基材を通過させるための通路を包括し；
前記塗工機構は、前記収容機構の上方に位置し、前記通路を通過する前記基材上に前記高粘度インキを塗布するために用いられ、各々前記基材の反対側に位置し、前記収容機構内の前記高粘度インキを前記設置面上までに搬送できる塗工手段を包括し、各前記塗工手段が前記高粘度インキを加圧して対応する設置面上の穴部内に埋め込むことで初期層を形成する充填用ローラを備え；
前記成形機構は、前記塗工機構の上方に位置し、前記設置面上を被覆する初期層を削り取ることで、前記初期層の厚みを調整して膜層を形成でき；
前記成形機構は、各々前記基材の反対側に位置する複数の成形部材を包括し、各前記成形部材が前記設置面上を被覆する初期層を削り取ることで膜層を形成するキサゲ面と、螺旋状に延伸して前記キサゲ面上に凹設され、削り取られる高粘度インキが前記設置面から流れ出すために供するキサゲガイド溝を備え；
前記成形機構は、前記成形部材の間隔を制御して得られる膜層の厚みを調整する調整手段を更に含み、前記調整手段がいずれか１つの成形部材を回動自在に設けるために用いられるマウントフレームと、前記マウントフレームに対し移動でき、別の成形部材を回動自在に設けるために用いられるプッシュフレームと、各々１つの調整方向に沿って前記プッシュフレームを押進する複数の押進部材とを備え、前記マウントフレーム及び前記プッシュフレームが各々前記成形部材の反対側に位置する自動塗布ベークラインであって、
前記ロード用回転機構と前記塗布装置の間に回転分流機構を設けており、前記ロード用回転機構は前記基材を下に９０度回転させると共に前記基材を挟持してロードし、前記回転分流機構で前記基材を３６０度回転させてから左右に分流し、前記回転分流機構の両側に各々前記塗布装置を設け；
各前記塗布装置の一側にいずれも水平移動受渡機構を設け、前記水平移動受渡機構が塗布を完了した前記基材を挟持して水平移動し、２個の前記水平移動受渡機構の一側に回転合流機構を設けており、前記回転合流機構が２個の前記水平移動受渡機構で水平移動して搬送してきた前記基材を３６０度回転させた後に位置決めし、改めて前記基材を搬送流路として形成し、前記回転合流機構の一側に前記オーブンを設けており、上吹出し、下還流の方式で前記基材に対してベーク作業を行い；
前記オーブンの一側にアンロード用回転機構を取り付けており、前記アンロード用回転機構は基材を垂直位置から水平位置に回転させ、そして払出し、搬送を行うことを特徴とする自動塗布ベークライン。 Including a loading rotation mechanism, a coating device, an oven, and an unloading rotation mechanism. The loading rotation mechanism conveys the input material, fixes the substrate, rotates the substrate 90 degrees downward, and holds the substrate. Used to load ;
The coating device applies high-viscosity ink onto the substrate, and the coating device includes a storage mechanism, a coating mechanism, and a molding mechanism ;
The storage mechanism is used to store the high viscosity ink and includes a passage for passing the substrate ;
Said coating mechanism is positioned above the accommodating mechanism, be used to apply the high viscosity ink on said substrate passing through said passage, located opposite of each said substrate, said Including coating means capable of transporting the high-viscosity ink in the storage mechanism to the installation surface, and each coating means pressurizes the high-viscosity ink and embeds it in a hole on the corresponding installation surface. A filling roller for forming an initial layer ;
The molding mechanism is located above the coating mechanism, and by scraping off the initial layer covering the installation surface, the thickness of the initial layer can be adjusted to form a film layer ;
The molding mechanism includes a plurality of molding members each positioned on the opposite side of the base material, and a scraping surface on which each molding member forms a film layer by scraping off an initial layer covering the installation surface; extend spirally recessed on the scraped surface, comprising a Kisagegaido groove cutting Ri high viscosity ink taken is subjected to flow out from the installation surface;
The molding mechanism further includes an adjustment unit that adjusts the thickness of the film layer obtained by controlling the interval between the molding members, and the adjustment unit is used for rotatably providing any one molding member. A frame, a push frame that is movable with respect to the mount frame and is used to pivotally form another molding member, and a plurality of pushing members each pushing the push frame along one adjustment direction An automatic application bake line in which the mount frame and the push frame are each positioned on the opposite side of the molding member ,
A rotation diversion mechanism is provided between the load rotation mechanism and the coating device, and the load rotation mechanism rotates the base material 90 degrees downward and sandwiches and loads the base material. Rotating the substrate 360 degrees with a mechanism and then diverting it to the left and right, and providing the coating device on both sides of the rotating diversion mechanism ;
A horizontal movement delivery mechanism is provided on one side of each of the coating devices, and the horizontal movement delivery mechanism moves horizontally while sandwiching the base material on which application has been completed, and is placed on one side of the two horizontal movement delivery mechanisms. A rotating merging mechanism is provided, the rotating merging mechanism is positioned after rotating the substrate that has been horizontally moved by the two horizontal movement delivery mechanisms after being rotated 360 degrees , and the substrate is again transferred to the conveying channel. And the oven is provided on one side of the rotary merging mechanism, and the base material is baked with a top blowing and bottom reflux method ;
And attaching a rotating mechanism for unloading on one side of the oven, the unloading rotating mechanism rotates in a horizontal position the substrate from a vertical position, and then dispensing, automatic coating which is characterized in that the feed transportable Bakeline.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610794446.5 | 2016-08-31 | ||
| CN201610794446.5A CN106423717B (en) | 2016-08-31 | 2016-08-31 | Automatic coating toasts production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2018034151A JP2018034151A (en) | 2018-03-08 |
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| CN108327164B (en) * | 2018-01-22 | 2020-02-14 | 宁波德科精密模塑有限公司 | Automobile safety belt buckle piece heating device |
| CN108480113B (en) * | 2018-04-19 | 2020-06-30 | 盐城中创环保科技有限公司 | Coating production line with drying device |
| CN109319410A (en) * | 2018-11-14 | 2019-02-12 | 江西旭昇电子有限公司 | The full-automatic horizontal tinuous production of wiring board |
| CN109622297A (en) * | 2019-02-22 | 2019-04-16 | 浙江启成智能科技有限公司 | A kind of excessively oily conveying line device |
| CN110774627B (en) * | 2019-11-18 | 2021-11-23 | 苏州锐驰朗新材料有限公司 | Full-automatic integrated PET sheet production line and working method thereof |
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| CN111169144A (en) * | 2019-12-31 | 2020-05-19 | 漳州菲翔生物科技有限公司 | Automatic online baking machine and baking method thereof |
| CN111672714B (en) * | 2020-06-19 | 2021-04-23 | 宁波星河自动化设备有限公司 | Gluing method and gluing mechanism |
| TWI748572B (en) * | 2020-07-23 | 2021-12-01 | 群翊工業股份有限公司 | Substrate coating equipment and substrate coating method |
| CN113967570B (en) * | 2020-07-23 | 2022-12-30 | 群翊工业股份有限公司 | Substrate coating apparatus and substrate coating method |
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| CN114203974B (en) * | 2021-12-15 | 2023-08-15 | 广东友飞翔新能源有限公司 | Lithium battery pole piece baking and placing tool |
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| CN114589063A (en) * | 2022-03-13 | 2022-06-07 | 王帅 | Billboard manufacturing device and method |
| CN115003050B (en) * | 2022-08-01 | 2022-10-25 | 四川英创力电子科技股份有限公司 | Device and method for automatically and finely coating photosensitive ink on circuit board |
| CN115532557A (en) * | 2022-10-26 | 2022-12-30 | 深圳市富智盛自动化有限公司 | High-efficient annular magnetic core automatic spraying equipment |
| CN116273661B (en) * | 2023-03-24 | 2023-10-20 | 乐明药业(苏州)有限公司 | Full-automatic coating and automatic slitting device for gel patch |
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| JPH024472A (en) * | 1988-06-22 | 1990-01-09 | Asahi Okuma Ind Co Ltd | Transfer device for coated article |
| JPH0999267A (en) * | 1995-10-05 | 1997-04-15 | Olympus Optical Co Ltd | Lens centering device of lens blackening machine |
| JP2000254573A (en) * | 1999-03-11 | 2000-09-19 | Ibiden Co Ltd | Coater |
| CN1118335C (en) * | 2000-02-25 | 2003-08-20 | 群翊工业股份有限公司 | Chocked hole coating method for roller coating machine |
| JP2007000815A (en) * | 2005-06-24 | 2007-01-11 | Miyako Roller Industry Co | Method and apparatus for forming coating film on substrate |
| JP4820427B2 (en) * | 2009-03-25 | 2011-11-24 | 富士機械工業株式会社 | Coating equipment |
| CN104226539A (en) * | 2013-06-20 | 2014-12-24 | 律胜科技股份有限公司 | Coating apparatus and coating method |
| TW201524288A (en) * | 2013-12-11 | 2015-06-16 | Microcosm Technology Co Ltd | Coating device and coating method |
| CN203666261U (en) * | 2014-01-21 | 2014-06-25 | 长沙伍扬工业设备科技有限公司 | Automatic production system for assembling tire assembly |
| TWM515755U (en) * | 2015-10-19 | 2016-01-11 | 群翊工業股份有限公司 | Dual scraper plugging coating apparatus and transfer apparatus having the coating device |
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| JP2018034151A (en) | 2018-03-08 |
| KR20180025237A (en) | 2018-03-08 |
| KR101978273B1 (en) | 2019-05-14 |
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