TW201440914A - Washing apparatus and dolly-washing apparatus - Google Patents
Washing apparatus and dolly-washing apparatus Download PDFInfo
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- TW201440914A TW201440914A TW103106803A TW103106803A TW201440914A TW 201440914 A TW201440914 A TW 201440914A TW 103106803 A TW103106803 A TW 103106803A TW 103106803 A TW103106803 A TW 103106803A TW 201440914 A TW201440914 A TW 201440914A
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- trolley
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- washing
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- 238000005406 washing Methods 0.000 title claims abstract description 213
- 238000004140 cleaning Methods 0.000 claims description 166
- 238000001035 drying Methods 0.000 claims description 56
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 40
- 230000007246 mechanism Effects 0.000 claims description 38
- 238000007654 immersion Methods 0.000 claims description 24
- 238000007598 dipping method Methods 0.000 claims description 23
- 238000005187 foaming Methods 0.000 claims description 4
- 238000011144 upstream manufacturing Methods 0.000 claims description 2
- 238000013022 venting Methods 0.000 claims 1
- 230000032258 transport Effects 0.000 abstract description 15
- 230000007723 transport mechanism Effects 0.000 abstract description 9
- 238000011010 flushing procedure Methods 0.000 description 27
- 230000000630 rising effect Effects 0.000 description 16
- 239000007788 liquid Substances 0.000 description 14
- 239000007921 spray Substances 0.000 description 13
- 230000004048 modification Effects 0.000 description 9
- 238000012986 modification Methods 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 238000012864 cross contamination Methods 0.000 description 7
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 230000018044 dehydration Effects 0.000 description 3
- 238000006297 dehydration reaction Methods 0.000 description 3
- 238000007667 floating Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/041—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/0861—Cleaning crates, boxes or the like
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning In General (AREA)
Abstract
Description
本發明是關於一種可節省空間地清洗例如收容食品的食品容器及用以載置並搬運該等食品容器的台車的清洗裝置以及台車清洗裝置。 The present invention relates to a food storage container capable of space-saving cleaning, for example, a food container, and a washing machine for loading and transporting the food container, and a trolley cleaning device.
本申請案基於2013年3月1日在日本申請的日本專利特願2013-041094號及2013年6月25日在日本申請的日本專利特願2013-132970號而主張優先權,並將其內容援用至本文。 The present application claims priority based on Japanese Patent Application No. 2013-041094, filed on Jan. 1, 2013, and Japanese Patent Application No. 2013-132970, filed on Jun. Used in this article.
一般來說,大多情況是將收納有食品的食品容器堆疊多段地搭載於台車上,由作業人員推動台車進行搬送。此種搬送用的食品容器或台車若反覆使用則會被污染,因此,為了衛生安全而必須定期進行清洗。 In general, in many cases, a food container containing food is stacked on a trolley in a plurality of stages, and the worker pushes the trolley to carry it. If the food container or the trolley for such transportation is used repeatedly, it will be contaminated. Therefore, it is necessary to perform regular cleaning for hygienic safety.
先前,作為清洗尤其重視衛生方面的食品容器的食品容器清洗裝置,已知有例如專利文獻1中記載的食品容器清洗裝置。該食品容器清洗裝置是一面藉由搬送裝置來搬送食品容器,一面在進行清洗步驟中使用清洗液噴射用噴水器,噴射經加溫的清洗液,清洗食品容器。其後,在進行沖洗步驟時,使用沖洗水噴射 用噴水器,將經加溫的沖洗水噴射至食品容器,進行沖洗清洗。 For example, a food container washing device described in Patent Document 1 is known as a food container washing device that cleans food containers in particular. In the food container washing apparatus, the food container is transported by the transport device, and the washing liquid spray water sprayer is used in the washing step, and the heated cleaning liquid is sprayed to clean the food container. Thereafter, when the rinsing step is performed, flush water is used The heated rinse water is sprayed into the food container with a water sprayer for rinsing and washing.
而且,亦在專利文獻2所記載的載置食品容器等的台車的清洗裝置中,於車輪已自台車拆卸的狀態下,在空中同樣地噴射清洗液,其後,將空氣流或乾燥氣噴射至台車,使該台車乾燥。 Further, in the cleaning device for a trolley on which a food container or the like is placed, the cleaning liquid is sprayed in the same manner in the air in a state where the wheel has been detached from the vehicle, and then the air flow or the dry air is sprayed. Go to the trolley and let the trolley dry.
先前,食品容器或搬送該等食品容器的台車是分開地進行清洗。 Previously, food containers or trolleys carrying such food containers were separately cleaned.
另外,先前作為食品容器清洗裝置的具體例,已知有記載於圖9及圖10者。圖9所示的食品容器清洗裝置1是將受到污染的食品容器A載置於輸送器2後,搬送至清洗單元4、沖洗單元5、乾燥單元6等機器,反覆實施清洗水噴射、沖洗水噴射、乾燥空氣噴射等,進行食品容器的清洗與乾燥。 Moreover, as a specific example of the food container washing apparatus, it has been described in FIG. 9 and FIG. In the food container washing apparatus 1 shown in FIG. 9, the contaminated food container A is placed on the conveyor 2, and then conveyed to the washing unit 4, the flushing unit 5, the drying unit 6, and the like, and the washing water spray and the flushing water are repeatedly carried out. Spraying, drying air jets, etc., cleaning and drying the food container.
此種食品容器清洗裝置1具有例如圖10所示的外觀形狀。為了使作業人員易於進行食品容器A向清洗單元4的投放與清洗後的取出,而將搬送用的輸送器2設定為作業人員的腰部高度,並將清洗單元4、沖洗單元5、乾燥單元6等各機器以輸送器2通過其等的內部的方式依序排列。 Such a food container washing apparatus 1 has an outer shape as shown, for example, in FIG. In order to facilitate the worker to take out the food container A to the cleaning unit 4 and take it out after washing, the conveyor 2 for transportation is set to the waist height of the worker, and the washing unit 4, the rinsing unit 5, and the drying unit 6 are provided. Each machine is sequentially arranged in such a manner that the conveyor 2 passes through the interior thereof.
另外,由於不僅食品容器A會被污染,載置並搬送食品容器A的台車亦會被污染,故而必須與食品容器A分開地清洗台車。在此情況下,若亦利用清洗食品容器3的清洗裝置清洗台車,則存在產生交叉污染之虞,因此,容器與台車必須以各自的清洗裝置進行清洗。 Further, since not only the food container A is contaminated, but also the trolley on which the food container A is placed and transported is contaminated, the trolley must be cleaned separately from the food container A. In this case, if the trolley is also cleaned by the cleaning device for cleaning the food container 3, there is a possibility of cross-contamination. Therefore, the container and the trolley must be cleaned by the respective cleaning devices.
[先前技術文獻] [Previous Technical Literature]
[專利文獻] [Patent Literature]
[專利文獻1]日本專利特開2000-246206號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2000-246206
[專利文獻2]日本專利特開平10-113624號公報 [Patent Document 2] Japanese Patent Laid-Open No. Hei 10-113624
然而,上述先前的食品容器清洗裝置因將輸送器2設定為腰部的高度,因此,在清洗單元4或沖洗單元5的下側,空間所剩無幾,使得該空間未被利用。而且,如上述專利文獻1及2所揭示,食品容器的清洗裝置與台車的清洗裝置是分開地設置,食品製造商或零售業者等將該等清洗裝置以單獨的行列進行設置需要大空間,經濟性差且成本高。 However, since the above-described conventional food container washing device sets the conveyor 2 to the height of the waist portion, there is little space left on the lower side of the washing unit 4 or the flushing unit 5, so that the space is not utilized. Further, as disclosed in the above Patent Documents 1 and 2, the cleaning device for the food container and the cleaning device for the trolley are separately provided, and it is required for the food manufacturer or the retailer to set the cleaning devices in separate rows, which requires a large space, and is economical. Poor and costly.
鑒於此種問題,本發明的目的在於提供一種可節省空間且有效率地清洗食品容器與台車的清洗裝置及台車清洗裝置。 In view of such a problem, an object of the present invention is to provide a cleaning device and a trolley cleaning device which can save space and efficiently clean food containers and trolleys.
本發明的清洗裝置的特徵在於包括:容器清洗機,其包括清洗食品容器的容器清洗單元,且配設於清洗裝置的上段;及台車清洗機,其包括搬送台車的台車搬送機構、及清洗台車的台車清洗單元,且配設於清洗裝置的下段;在容器清洗單元的下部配設有台車搬送機構,且在容器清洗單元的前方配設有台車清洗單元。 The cleaning device of the present invention is characterized by comprising: a container washing machine comprising a container washing unit for cleaning the food container, and disposed in an upper portion of the washing device; and a trolley washing machine including a trolley conveying mechanism for transporting the trolley, and a washing trolley The trolley cleaning unit is disposed in a lower stage of the cleaning device; a trolley conveying mechanism is disposed at a lower portion of the container cleaning unit, and a trolley cleaning unit is disposed in front of the container cleaning unit.
本發明的清洗裝置是在台車清洗機的上段設置有容器清洗機的二段構成。將台車搬送機構設置於容器清洗單元的下部的大空間,搬送台車,且將台車清洗單元設置於容器清洗機的前方空間進行清洗。因此,可利用上下二段的清洗機同時且分開地清洗食品容器與台車。而且,可節省空間且有效率地積層地形成台車清 洗機與容器清洗機。 The cleaning device of the present invention has a two-stage configuration in which a container washing machine is provided in the upper stage of the trolley washing machine. The trolley transport mechanism is installed in a large space in the lower portion of the container washing unit, transports the trolley, and the trolley washing unit is installed in the space in front of the container washing machine for cleaning. Therefore, the food container and the trolley can be simultaneously and separately cleaned by the upper and lower stages of the washing machine. Moreover, space saving and efficient formation of trolleys can be formed in layers Washing machine and container washing machine.
並且,由於將台車清洗機設置於下側,故而作業人員可利用腳等將污染大的台車送入至台車搬送機構。而且,作業人員可利用手動操作等將食品容器送入至位於相對較高的位置的容器清洗單元。因此,作業效率良好,且不存在交叉污染的可能性。 Further, since the trolley washing machine is installed on the lower side, the worker can feed the heavily contaminated trolley to the trolley conveying mechanism by using the foot or the like. Moreover, the worker can feed the food container to the container washing unit at a relatively high position by manual operation or the like. Therefore, the work efficiency is good and there is no possibility of cross contamination.
而且,台車搬送機構的高度較佳為小於台車清洗單元的高度。 Moreover, the height of the trolley transport mechanism is preferably smaller than the height of the trolley washing unit.
由於在空間大的容器清洗單元的下部設置高度相對小的台車搬送機構,且在容器清洗單元的前方的空間設置具有較台車搬送機構突出至上方的高度的台車清洗單元,故而,可在容器清洗單元的下側進行台車搬送機構的台車搬送,從而節省空間。 Since a trolley conveyance mechanism having a relatively small height is provided in a lower portion of the container cleaning unit having a large space, and a trolley cleaning unit having a height that protrudes upward from the carriage conveyance mechanism is provided in a space in front of the container cleaning unit, the container cleaning unit can be cleaned in the container. The lower side of the unit carries the trolley transport of the trolley transport mechanism, saving space.
本發明的清洗裝置的特徵在於包括:容器清洗機,其包括清洗食品容器的容器清洗單元及使食品容器乾燥的容器乾燥單元,且配設於清洗裝置的上段;及台車清洗機,其包括搬送台車的台車搬送機構及清洗台車的台車清洗單元,且配設於清洗裝置的下段;在容器清洗單元的下部配設有台車搬送機構,且在容器乾燥單元的下部配設有台車清洗單元。 The cleaning device of the present invention is characterized by comprising: a container washing machine comprising a container washing unit for cleaning the food container and a container drying unit for drying the food container, and is disposed in an upper portion of the cleaning device; and a trolley washing machine including the conveying The trolley transporting mechanism of the trolley and the trolley washing unit of the washing trolley are disposed in the lower stage of the washing apparatus; the trolley conveying mechanism is disposed in the lower portion of the container washing unit, and the trolley washing unit is disposed in the lower portion of the container drying unit.
本發明的清洗裝置是在台車清洗機的上段設置有容器清洗機的二段構成。因此,可對食品容器與台車同時且分開地進行清洗及乾燥,從而可節省空間且有效率地進行清洗。並且,由於將台車清洗機設置於下側,故而作業人員可利用腳等將污染大的台車送入至台車搬送機構。而且,作業人員可利用手動操作等將食品容器送入至位於相對高位置的容器清洗單元。因此,作業效率良好,且不存在交叉污染之虞。 The cleaning device of the present invention has a two-stage configuration in which a container washing machine is provided in the upper stage of the trolley washing machine. Therefore, the food container and the trolley can be washed and dried simultaneously and separately, thereby saving space and efficiently cleaning. Further, since the trolley washing machine is installed on the lower side, the worker can feed the heavily contaminated trolley to the trolley conveying mechanism by using the foot or the like. Moreover, the worker can feed the food container to the container washing unit at a relatively high position by manual operation or the like. Therefore, the work efficiency is good and there is no cross contamination.
而且,容器清洗單元亦可形成為較容器乾燥單元延伸至下方,且台車搬送機構的高度亦可小於台車清洗單元的高度。 Moreover, the container washing unit may be formed to extend below the container drying unit, and the height of the trolley conveying mechanism may be smaller than the height of the trolley washing unit.
由於在空間大的容器清洗單元的下部利用高度相對小的台車搬送機構進行台車的搬送,且在容器乾燥單元的下方配設有台車清洗單元,故而,可在台車清洗單元的區域藉由清洗噴嘴等清洗被搬送的台車。 The trolley cleaning unit is disposed in a lower portion of the container cleaning unit having a relatively large space by a relatively small trolley conveyance mechanism, and the trolley cleaning unit is disposed below the container drying unit. Therefore, the cleaning nozzle can be provided in the region of the trolley cleaning unit. Wait for the trolley to be transported.
而且,亦可於台車清洗單元中設置蓄積有清洗水的浸漬槽,且於該浸漬槽內配設以氣泡清洗台車的車輪的起泡清洗單元。 Further, a rinsing tank in which washing water is accumulated may be provided in the trolley washing unit, and a foaming cleaning unit that cleans the wheels of the trolley by air bubbles may be disposed in the immersion tank.
由台車搬送機構所搬送的台車是浸漬在台車清洗單元的浸漬槽內。在該狀態下,可藉由自起泡清洗單元發泡的氣泡來清洗車輪的污垢,使該污垢剝離浮起。 The trolley conveyed by the trolley transport mechanism is immersed in the immersion tank of the trolley washing unit. In this state, the dirt of the wheel can be cleaned by the bubbles foamed from the foaming cleaning unit, and the dirt can be peeled off and floated.
而且,亦可於台車清洗單元中設置用以回收清洗水的蒸汽的排氣罩。 Further, an exhaust hood for recovering steam of the washing water may be provided in the trolley washing unit.
可藉由排氣罩來回收自清洗台車時使用的清洗水中所產生的蒸汽。 The steam generated in the washing water used in cleaning the trolley can be recovered by the exhaust hood.
而且,亦可於浸漬槽的上游側設置有上坡的上升斜面。 Further, an uphill inclined slope may be provided on the upstream side of the immersion tank.
由台車搬送機構所搬送的台車藉由越過上升斜面而浸漬於浸漬槽的清洗水內,從而可將台車清洗單元的高度抑制為較小。 The trolley conveyed by the trolley conveyance mechanism is immersed in the washing water of the immersion tank over the rising slope, and the height of the trolley washing unit can be suppressed to be small.
而且,較佳為,相較浸漬槽於台車的搬送方向後方側設置有用以回收清洗水的蒸汽的第一排氣單元。 Further, it is preferable that a first exhaust unit for recovering steam of the washing water is provided on the rear side in the conveying direction of the trolley than the immersion tank.
於本發明中,若在台車清洗單元中浸漬槽的清洗水產生蒸汽,則蒸汽被送至浸漬槽的後方側,從而可利用第一排氣單元回收該蒸汽。 In the present invention, when the washing water immersed in the tank cleaning unit generates steam, the steam is sent to the rear side of the dipping tank, so that the steam can be recovered by the first exhaust unit.
而且,亦可於浸漬槽的上部設置有第二排氣單元。 Further, a second exhaust unit may be provided at an upper portion of the dipping tank.
若在浸漬槽的上部設置第二排氣單元,則蒸汽的回收能力進一步提昇。 If the second exhaust unit is provided at the upper portion of the dipping tank, the recovery ability of the steam is further improved.
而且,亦可於浸漬槽的台車的搬送方向前方側設置有台車乾燥單元,該台車乾燥單元是用以藉由噴出空氣而使經清洗的台車乾燥。 Further, a trolley drying unit for drying the washed trolley by ejecting air may be provided on the front side of the conveyance direction of the bogie of the immersion tank.
將在台車清洗單元的浸漬槽經清洗的台車搬送至台車乾燥單元,利用台車乾燥單元噴附空氣,藉此,使台車乾燥。清洗水的蒸汽雖被噴吹靠近浸漬槽側、進而浸漬槽的後方側,但可藉由第一排氣單元來將蒸汽回收進行排氣,在未啟動台車乾燥單元的情況下,可利用第二排氣單元回收蒸汽。 The trolley that has been cleaned in the dipping tank of the trolley washing unit is transported to the trolley drying unit, and air is sprayed by the trolley drying unit, thereby drying the trolley. Although the steam of the washing water is sprayed close to the side of the dipping tank and further to the rear side of the dipping tank, the steam can be recovered and exhausted by the first exhaust unit, and when the trolley drying unit is not activated, the steam can be utilized. The second exhaust unit recovers steam.
本發明的台車清洗裝置是形成於容器清洗機的下部,該容器清洗機包含清洗食品容器的容器清洗單元,且上述台車清洗裝置的特徵在於:包含搬送台車的台車搬送機構及清洗台車的台車清洗單元,上述台車清洗單元相較上述台車搬送機構具有突出至上方的高度,並且在容器清洗單元的下部配設有台車搬送機構,且在容器清洗單元的前方配設有台車清洗單元。 The trolley washing apparatus of the present invention is formed in a lower portion of a container washing machine including a container washing unit for cleaning a food container, and the above-described trolley washing device is characterized in that the trolley conveying mechanism including the transporting trolley and the washing of the washing trolley are performed. In the unit, the trolley cleaning unit has a height that protrudes upward from the trolley conveyance mechanism, and a trolley conveyance mechanism is disposed in a lower portion of the container cleaning unit, and a trolley cleaning unit is disposed in front of the container cleaning unit.
本發明的台車清洗裝置可藉由設置於已設置的容器清洗機的下段而構築二段構成的清洗裝置,從而可同時且分開地對食品容器與台車進行清洗及乾燥,故可節省空間且有效率地進行清洗。 The trolley washing device of the present invention can construct a two-stage cleaning device by being disposed in the lower portion of the installed container washing machine, so that the food container and the trolley can be cleaned and dried simultaneously and separately, thereby saving space and having Clean it efficiently.
根據本發明的清洗裝置及台車清洗裝置,由於在容器清洗機的下側設置有台車清洗機,且在佔有容積大的容器清洗單元之下設置有空間小的台車搬送機構,在容器清洗單元的前方配設有佔有空間相對大的台車清洗單元,故而可將容器清洗機與台車 清洗機堆疊為上下二段,從而實現節省空間化。 According to the cleaning apparatus and the trolley washing apparatus of the present invention, the trolley washing machine is provided on the lower side of the container washing machine, and the trolley conveying mechanism having a small space is provided under the container washing unit having a large volume, in the container washing unit The front side is equipped with a trolley cleaning unit that occupies a relatively large space, so the container washing machine and the trolley can be used. The cleaning machine is stacked in two upper and lower sections to save space.
並且,由容器清洗機清洗的容器位於上段,故而,作業人員不僅可容易地利用手等進行作業,並且因利用台車清洗機清洗的台車位於下段,故而,作業人員可利用腳等進行操作。因此,作業效率提昇,並且作業負擔減輕,且在衛生方面可防止交叉污染。 Further, since the container cleaned by the container washing machine is located in the upper stage, the worker can easily perform work by hand or the like, and the trolley cleaned by the trolley washing machine is located in the lower stage, so that the worker can operate with the foot or the like. Therefore, the work efficiency is improved, the work load is reduced, and cross-contamination can be prevented in terms of hygiene.
而且,由於可將由容器清洗機清洗後的食品容器載置於由台車清洗機清洗後的台車,故而,就此方面而言,作業負擔亦減輕,作業效率提昇。 Further, since the food container washed by the container washing machine can be placed on the trolley washed by the trolley washing machine, the work load is also reduced and the work efficiency is improved.
1‧‧‧食品容器清洗裝置 1‧‧‧Food container cleaning device
2、14‧‧‧輸送器 2, 14‧‧‧ conveyor
4‧‧‧清洗單元 4‧‧‧cleaning unit
5‧‧‧沖洗單元 5‧‧‧ flushing unit
6‧‧‧乾燥單元 6‧‧‧Drying unit
10‧‧‧清洗裝置 10‧‧‧ cleaning device
11‧‧‧台車清洗機 11‧‧‧Trolley washing machine
12‧‧‧容器清洗機 12‧‧‧Container washing machine
12a、12b‧‧‧殼體 12a, 12b‧‧‧ housing
15‧‧‧第一清洗部 15‧‧‧First Cleaning Department
16‧‧‧第二清洗部 16‧‧‧Second Cleaning Department
17‧‧‧沖洗清洗部 17‧‧‧ Flushing and cleaning department
18‧‧‧乾燥部 18‧‧‧Drying Department
19、20、25、55‧‧‧噴射嘴 19, 20, 25, 55‧ ‧ spray nozzle
22‧‧‧過濾器 22‧‧‧Filter
23‧‧‧清洗儲罐 23‧‧‧Clean storage tanks
24‧‧‧清洗泵 24‧‧‧cleaning pump
26‧‧‧沖洗儲罐 26‧‧‧Flush storage tank
27‧‧‧沖洗泵 27‧‧‧ flushing pump
29‧‧‧乾燥氣噴嘴 29‧‧‧ Dry gas nozzle
30‧‧‧乾燥鼓風機 30‧‧‧Drying blower
31‧‧‧蒸汽式熱交換器 31‧‧‧Steam heat exchanger
33‧‧‧容器清洗單元 33‧‧‧Container cleaning unit
34‧‧‧容器乾燥單元 34‧‧‧Container drying unit
36‧‧‧台車搬送機構 36‧‧‧Trolley transport agency
37‧‧‧台車清洗單元 37‧‧‧Trolley cleaning unit
37a‧‧‧入口 37a‧‧‧ entrance
38‧‧‧台車沖洗單元 38‧‧‧Trolley flushing unit
39‧‧‧台車乾燥單元 39‧‧‧Trolley drying unit
40‧‧‧移動桿 40‧‧‧moving rod
41‧‧‧返回停止桿 41‧‧‧Return stop lever
42‧‧‧搬送擋止器 42‧‧‧Transport stop
43‧‧‧返回停止擋止器 43‧‧‧Return stop stopper
45‧‧‧車架 45‧‧‧ frame
46‧‧‧車輪 46‧‧‧ Wheels
48‧‧‧浸漬槽 48‧‧‧dipping tank
49‧‧‧壁面 49‧‧‧ wall
50、51‧‧‧堤部 50, 51‧‧ ‧ dam
50a、51a‧‧‧上升斜面 50a, 51a‧‧‧ rising slope
50b、51b‧‧‧下降斜面 50b, 51b‧‧‧ descending slope
53‧‧‧起泡盒 53‧‧‧bubble box
53a‧‧‧噴出口 53a‧‧‧Spray outlet
54‧‧‧供給源 54‧‧‧Supply source
57‧‧‧鏈式輸送器 57‧‧‧Chain conveyor
58‧‧‧搬送臂 58‧‧‧Transport arm
60‧‧‧沖洗噴嘴 60‧‧‧ rinse nozzle
61‧‧‧脫水噴嘴 61‧‧‧Dehydration nozzle
62‧‧‧擋止器 62‧‧‧stops
63‧‧‧踏板 63‧‧‧ pedal
65‧‧‧中間罩蓋 65‧‧‧Intermediate cover
66‧‧‧中間排氣口 66‧‧‧Intermediate exhaust
67‧‧‧排氣管道 67‧‧‧Exhaust pipe
68‧‧‧排氣風扇 68‧‧‧Exhaust fan
70‧‧‧基部罩蓋 70‧‧‧ base cover
71‧‧‧基部排氣口 71‧‧‧ base exhaust
72‧‧‧基部排氣管道 72‧‧‧ base exhaust pipe
75‧‧‧排氣罩 75‧‧‧Exhaust hood
75a‧‧‧出口 75a‧‧‧Export
A‧‧‧食品容器 A‧‧‧Food Container
B‧‧‧台車 B‧‧‧Trolley
圖1是表示本發明第一實施方式的清洗裝置的容器清洗機及台車清洗機的主要部分構成圖。 1 is a view showing the configuration of a main part of a container washing machine and a trolley washing machine of a washing apparatus according to a first embodiment of the present invention.
圖2是表示圖1所示的清洗裝置中的容器清洗機的外觀構成、台車清洗機的台車搬送機構及台車清洗單元的圖。 Fig. 2 is a view showing an appearance configuration of a container washing machine in the washing apparatus shown in Fig. 1, a carriage conveying mechanism of the carriage washing machine, and a trolley washing unit.
圖3是圖1所示的清洗裝置中的台車搬送機構與容器清洗單元的A-A線縱剖面圖。 Fig. 3 is a longitudinal sectional view taken along line A-A of the carriage conveying mechanism and the container washing unit in the washing apparatus shown in Fig. 1;
圖4是表示圖2所示的台車搬送機構中的台車的搬送單元的側視圖。 Fig. 4 is a side view showing the transport unit of the bogie in the bogie transport mechanism shown in Fig. 2;
圖5是表示台車清洗單元的說明圖。 Fig. 5 is an explanatory view showing a trolley washing unit.
圖6是表示第二變形例的清洗裝置的說明圖。 Fig. 6 is an explanatory view showing a cleaning device according to a second modification.
圖7是表示本發明第二實施方式的清洗裝置中的台車清洗機的主要部分構成圖。 Fig. 7 is a block diagram showing the configuration of a main part of the washing machine in the washing apparatus according to the second embodiment of the present invention.
圖8是表示本發明第三實施方式的清洗裝置中的台車清洗機 的主要部分構成圖。 8 is a view showing a trolley washing machine in a washing apparatus according to a third embodiment of the present invention; The main part of the composition.
圖9是表示先前的容器清洗裝置的透視說明圖。 Fig. 9 is a perspective explanatory view showing a conventional container washing apparatus.
圖10是表示圖9所示的容器清洗裝置的外觀形狀的立體圖。 Fig. 10 is a perspective view showing an outer shape of the container washing device shown in Fig. 9;
以下,基於圖1至圖5,對本發明第一實施方式的食品容器及台車的清洗裝置進行說明。另外,於本說明書中,將食品容器A或台車B的搬送方向前方側稱為前方,將後方側稱為後方。 Hereinafter, a food container and a washing machine for a trolley according to the first embodiment of the present invention will be described with reference to Figs. 1 to 5 . In addition, in this specification, the front side of the conveyance direction of the foodstuff container A or the trolley B is called the front side, and the rear side is called the rear side.
圖1及圖2所示的食品容器及台車的清洗裝置10是在下段配設台車清洗機11,且在其上段配設食品容器的容器清洗機12從而積層為二段。 The food container and the trolley cleaning device 10 shown in Fig. 1 and Fig. 2 are provided with a trolley washing machine 11 disposed in the lower stage, and a container washing machine 12 in which a food container is disposed in the upper stage, so as to be stacked in two stages.
設置於上段的容器清洗機12是在作業人員的腰部上下水平地配設有用以搬送食品容器A的輸送器14,且自食品容器A的投放側朝向搬送方向前方依序設置有第一清洗部15、第二清洗部16、沖洗清洗部17、及乾燥部18。於第一清洗部15及第二清洗部16,在相對輸送器14上的食品容器A為上下及左右的位置設置有清洗液的噴射嘴19。於沖洗清洗部17,在相對食品容器A為上下之位置設置有沖洗清洗水的噴射嘴20。 The container washing machine 12 provided in the upper stage is provided with a conveyor 14 for conveying the food container A horizontally above and below the waist of the worker, and a first cleaning unit is provided in order from the delivery side of the food container A toward the front side in the transport direction. 15. The second cleaning unit 16, the rinse cleaning unit 17, and the drying unit 18. In the first cleaning unit 15 and the second cleaning unit 16, the food container A on the conveyor 14 is provided with a cleaning nozzle 19 at a position of up and down and left and right. In the rinse washing unit 17, a spray nozzle 20 for flushing washing water is provided at a position above and below the food container A.
如圖1及圖3所示,第一清洗部15及第二清洗部16是循環進行如下處理:將自噴射嘴19噴射的清洗水回收,利用過濾器22進行過濾後貯存於清洗儲罐23,經由清洗泵24供給至噴射嘴19。清洗儲罐23與清洗泵24因容積與重量大,需要佔有空間,故而被設置於向輸送器14的下側突出的殼體12a的空間25內。 As shown in FIGS. 1 and 3, the first cleaning unit 15 and the second cleaning unit 16 are cyclically processed to collect the washing water sprayed from the spray nozzle 19, filter it by the filter 22, and store it in the washing tank 23. It is supplied to the injection nozzle 19 via the washing pump 24. Since the cleaning tank 23 and the washing pump 24 need to occupy a space because of their large volume and weight, they are provided in the space 25 of the casing 12a that protrudes to the lower side of the conveyor 14.
於沖洗清洗部17中亦情況相同,在輸送器14的下側的空間 25內設置有沖洗水的沖洗儲罐26及沖洗泵27。 The same applies to the flushing and cleaning unit 17, and the space on the lower side of the conveyor 14 A flushing storage tank 26 and a flushing pump 27 for flushing water are provided in the 25th.
與此相對,在乾燥部18配設有將乾燥空氣噴射至輸送器14上的食品容器A的上方(及下方)的乾燥氣噴嘴29,且在該乾燥氣噴嘴29的上方配設有對乾燥氣噴嘴29供給乾燥空氣的乾燥鼓風機30及蒸汽式熱交換器31。 On the other hand, the drying unit 18 is provided with a drying air nozzle 29 that sprays dry air onto the upper (and lower) side of the food container A on the conveyor 14, and is disposed above the drying air nozzle 29 for drying. The air nozzle 29 supplies a drying blower 30 and a steam heat exchanger 31 for drying air.
於第一清洗部15、第二清洗部16、及沖洗清洗部17,分別設置重量及佔有空間大的清洗儲罐23、沖洗儲罐26與清洗泵24、沖洗泵27的空間25的殼體12a突出至下方,但乾燥部18不具有儲罐或泵,故而殼體12b相較殼體12a位於上方,且於殼體12a與殼體12b之間具有階差。 The first cleaning unit 15, the second cleaning unit 16, and the rinse cleaning unit 17 are provided with a housing having a weight and a large storage space 23, a flush storage tank 26, a cleaning pump 24, and a space 25 for the flushing pump 27. 12a protrudes downward, but the drying section 18 does not have a tank or a pump, so the casing 12b is located above the casing 12a and has a step between the casing 12a and the casing 12b.
設置於殼體12a內的第一清洗部15、第二清洗部16、及沖洗清洗部17構成容器清洗單元33,且設置於殼體12b內的乾燥部18構成容器乾燥單元34。 The first cleaning unit 15, the second cleaning unit 16, and the rinse cleaning unit 17 provided in the casing 12a constitute the container cleaning unit 33, and the drying unit 18 provided in the casing 12b constitutes the container drying unit 34.
與此相對,如圖2所示,設置於下段的台車清洗機11是在容器清洗單元33的下側設置有台車搬送機構36,且在容器乾燥單元34的下側設置有台車清洗單元37。 On the other hand, as shown in FIG. 2, the trolley washing machine 11 provided in the lower stage is provided with the trolley conveyance mechanism 36 on the lower side of the container washing unit 33, and the trolley washing unit 37 is provided in the lower side of the container drying unit 34.
圖2至圖4所示的台車搬送機構36是在殼體12a的下側的空間上下地配設有可往復移動的移動桿40及被固定保持的靜止桿41,在移動桿40以規定間隔設置有搬送擋止器42,該擋止器42可搬送在基盤上移行的台車B且僅能以規定角度擺動,在靜止桿41支撐著防返擋止器43,該防返擋止器43僅能以規定角度擺動。 The truck transport mechanism 36 shown in FIGS. 2 to 4 is provided with a reciprocable moving rod 40 and a fixed rod 41 fixedly held up and down in a space below the casing 12a, at a predetermined interval of the moving rod 40. A transport stopper 42 is provided, and the stopper 42 can transport the carriage B that travels on the base plate and can swing only at a predetermined angle, and the anti-return stopper 43 is supported by the stationary lever 41, and the anti-backstop 43 is provided. It can only swing at a specified angle.
另外,台車B包括例如四邊形框狀的車架45及4個車輪46。 Further, the trolley B includes, for example, a quadrilateral frame-shaped frame 45 and four wheels 46.
移動桿40藉由未圖示的驅動單元而往復移動規定距離。在前進時,設置於移動桿40的搬送擋止器42抵抗彈簧的作 用力而朝向下方懸垂地抵接於台車B的車架45,推動著將台車B向前方搬送規定距離。當搬送後移動桿40返回後方時,搬送擋止器42藉由作用力而向前方轉動,從而自台車B退避。 The moving lever 40 reciprocates by a predetermined distance by a driving unit (not shown). At the time of advancement, the transport stopper 42 provided to the moving rod 40 resists the spring The frame 45 that is suspended from the trolley B by the force is pushed downward, and pushes the carriage B forward by a predetermined distance. When the moving lever 40 returns to the rear after the conveyance, the conveyance stopper 42 is rotated forward by the urging force, and is retracted from the carriage B.
另一方面,由下方的靜止桿41支撐的防返擋止器43在向前方搬送台車B時被車架45抵住而抵抗著作用力轉動,退避至前方,故而不會妨礙台車B移動。而且,於搬送擋止器42的復原移動時,若接觸後續的台車B欲返回後方的力進行作用,則防返擋止器43因彈簧的作用力而朝向上方立起,故抵接於車架45的後部,阻止台車B返回。 On the other hand, the backstop stopper 43 supported by the lower stationary lever 41 is held by the frame 45 when the carriage B is conveyed forward, and is retracted to the front by the force, and does not interfere with the movement of the carriage B. When the return movement of the transport stopper 42 is reversed, the anti-return stopper 43 is raised upward by the urging force of the spring when it comes into contact with the force of the subsequent carriage B to return to the rear, so that the vehicle is abutted against the vehicle. The rear of the frame 45 prevents the trolley B from returning.
藉由反覆進行該作業,而將台車B依序送至前方。 By repeating the work, the trolley B is sequentially sent to the front.
與此相對,如圖5所示,於台車清洗單元37,在基盤上設置有貯存清洗液的浸漬槽48,且利用設置於其兩側部的壁面49及設置於前後的堤部50、堤部51,將浸漬槽48分隔。後方的堤部50包含上升斜面50a及下降斜面50b,前方的堤部51亦包含上升斜面51a及下降斜面51b。 On the other hand, as shown in FIG. 5, the trolley cleaning unit 37 is provided with a dipping tank 48 for storing the cleaning liquid on the base plate, and the wall surface 49 provided on both side portions thereof and the bank portion 50 and the bank provided in the front and rear The portion 51 separates the dipping grooves 48. The rear bank 50 includes a rising slope 50a and a descending slope 50b, and the front bank 51 also includes a rising slope 51a and a descending slope 51b.
因此,台車B被搬送擋止器42搬送,越過上升斜面50a被浸漬於浸漬槽48內,並於清洗結束後越過堤部51的上升斜面51a自出口排出。 Therefore, the carriage B is conveyed by the conveyance stopper 42 and is immersed in the immersion tank 48 over the rising slope 50a, and is discharged from the outlet beyond the rising slope 51a of the bank 51 after the completion of the cleaning.
在浸漬槽48中填滿清洗液,且將其液面設定為至少將台車B的車輪46完全浸沒的深度。在浸漬槽48的底部設置有起泡盒53,該起泡盒53設置有多個用以產生微細氣泡的噴出口53a,且起泡盒53經由管路連結於清潔乾燥的空氣或氮氣的供給源54。將空氣(或氣體)供給至起泡盒53,使細小的氣泡自噴出口53a浮起於車輪46之間,藉此,防止清洗液滯留於車輪46的 周圍,使附著於車輪46的污垢剝離並將該污垢導引至液面。 The immersion tank 48 is filled with the cleaning liquid, and its liquid level is set to a depth at which the wheel 46 of the bogie B is completely immersed. A bubble box 53 is provided at the bottom of the dipping tank 48. The bubble box 53 is provided with a plurality of discharge ports 53a for generating fine bubbles, and the bubble box 53 is connected to the supply of clean and dry air or nitrogen via a pipeline. Source 54. Air (or gas) is supplied to the bubble box 53, so that fine bubbles float between the wheels 46 from the discharge port 53a, thereby preventing the cleaning liquid from remaining on the wheel 46. Around the dirt, the dirt adhering to the wheel 46 is peeled off and the dirt is guided to the liquid surface.
另外,污染的清洗液自浸漬槽48的上表面溢出,並且自底部的排出口被排出,且以減少量供給新的清洗液。 Further, the contaminated cleaning liquid overflows from the upper surface of the dipping tank 48, and is discharged from the discharge port at the bottom, and a new cleaning liquid is supplied in a reduced amount.
於台車清洗單元37,在浸漬槽48的上部沿搬送方向設置有多行用以清洗台車B的車架45的噴射嘴55,將自未圖示的儲罐供給的清洗水噴射至台車B的車架45進行清洗。而且,在浸漬槽48的上方回轉地配設有環狀的鏈式輸送器57,該鏈式輸送器57的下側部分是沿著浸漬槽48的液面與堤部50、堤部51的下降斜面50b、上升斜面51a而形成。於該鏈式輸送器57以規定間隔安裝有用以搬送台車B的車架45的搬送臂58。 In the trolley washing unit 37, a plurality of nozzles 55 for cleaning the frame 45 of the carriage B are provided in the upper direction of the immersion tank 48 in the conveying direction, and the washing water supplied from the tank (not shown) is sprayed to the trolley B. The frame 45 is cleaned. Further, an annular chain conveyor 57 is disposed to rotate around the immersion tank 48. The lower portion of the chain conveyor 57 is along the liquid surface of the immersion tank 48, the bank 50, and the bank 51. The inclined slope 50b and the rising slope 51a are formed. The transfer arm 58 for transporting the frame 45 of the carriage B is attached to the chain conveyor 57 at predetermined intervals.
於台車沖洗單元38,在堤部51的上升斜面51a上的台車B的上部及下部分別配設有沖洗噴嘴60,且自沖洗噴嘴60對清洗結束而自浸漬槽48排出的台車B噴射沖洗水。 In the trolley flushing unit 38, a flushing nozzle 60 is disposed in each of the upper portion and the lower portion of the carriage B on the rising slope 51a of the bank 51, and the flushing nozzle 60 flushes the trolley B that has been discharged from the dip tank 48 by the flushing nozzle 60. water.
於上升斜面51a的頂部附近,在台車B的上下配設噴射乾燥空氣的脫水噴嘴61作為台車乾燥單元39,且藉由自脫水噴嘴61噴射乾燥空氣而使台車B乾燥。而且,於堤部51的下降斜面51b設置有擋止器62及踏板63,該擋止器62用以將沖洗清洗結束的台車B停止保持,該踏板63用以解除該擋止器62實施的停止。 In the vicinity of the top of the rising slope 51a, a dewatering nozzle 61 that sprays dry air is disposed above and below the trolley B as the trolley drying unit 39, and the trolley B is dried by spraying dry air from the dewatering nozzle 61. Further, a descending inclined surface 51b of the bank portion 51 is provided with a stopper 62 for stopping the holding of the washing machine B, and a pedal 63 for releasing the stopper 62. stop.
本實施方式的清洗裝置10具備上述構成,其次,對其使用方法進行說明。 The cleaning device 10 of the present embodiment has the above configuration, and secondly, a method of using the same will be described.
首先,在配置於清洗裝置10的上段的食品容器A的容器清洗機12中,將食品容器A載置於輸送器14,供給至容器清洗單元33中的第一清洗部15、及第二清洗部16,且利用噴射嘴19噴射清洗水,清洗食品容器A。通常,供給至輸送器14的食品容器 A設為朝下或橫向。繼而,於沖洗清洗部17中利用噴射嘴20噴射沖洗水,進行食品容器A的沖洗清洗。 First, in the container washing machine 12 disposed in the upper food container A of the cleaning device 10, the food container A is placed on the conveyor 14, and is supplied to the first cleaning unit 15 in the container cleaning unit 33, and the second cleaning. In the portion 16, the washing water is sprayed by the spray nozzle 19 to clean the food container A. Typically, the food container supplied to the conveyor 14 A is set to face down or horizontal. Then, the rinse water is sprayed by the spray nozzle 20 in the rinse cleaning unit 17, and the food container A is rinsed and washed.
當容器清洗單元33的清洗與沖洗完成後,將食品容器A搬送至容器乾燥單元34,在乾燥部18中利用乾燥氣噴嘴29噴射乾燥空氣使其乾燥後,排出至外部。 After the washing and rinsing of the container washing unit 33 is completed, the food container A is transported to the container drying unit 34, and the dry air is sprayed by the drying air nozzle 29 in the drying unit 18 to be dried, and then discharged to the outside.
另一方面,於台車清洗機11,在設置於容器清洗單元33的殼體12a下側的狹小空間的台車搬送機構36中,使移動桿40驅動,往復移動規定距離,藉此,利用搬送擋止器42使台車B於基盤上以規定距離為單位依序向前方搬送。 On the other hand, the trolley washing machine 11 drives the moving rod 40 in a small space transport mechanism 36 provided on the lower side of the casing 12a of the container washing unit 33, and reciprocates a predetermined distance, thereby using the transporting gear The stopper 42 causes the carriage B to be sequentially conveyed forward on the base plate in units of a predetermined distance.
繼而,若台車B由搬送擋止器42依序地推動,自台車搬送機構36到達台車清洗單元37,則該台車B於浸漬槽48的堤部50中的上升斜面50a上升,越過該上升斜面50a,並因自重而自下降斜面50b下降,浸漬於浸漬槽48內的清洗水中。於此狀態下,台車B的車輪46位於清洗水的水面下。於浸漬槽48內自起泡盒53的多個噴出口53a,空氣或氮氣的細小氣泡大量浮起,且與清洗水的清洗作用相輔地使附著於車輪46的污垢剝離浮起。 Then, when the carriage B is sequentially pushed by the conveyance stopper 42, and the trolley conveyance mechanism 36 reaches the trolley cleaning unit 37, the trolley B rises in the rising slope 50a of the bank 50 of the immersion tank 48, and rises over the rising slope. 50a is lowered from the descending slope 50b by its own weight, and is immersed in the washing water in the dipping tank 48. In this state, the wheel 46 of the carriage B is located below the surface of the washing water. In the plurality of discharge ports 53a of the bubble box 53 in the immersion tank 48, fine bubbles of air or nitrogen are largely floated, and the dirt adhering to the wheels 46 is lifted and floated in conjunction with the cleaning action of the washing water.
利用自噴射嘴55噴射的清洗水清洗浸於浸漬槽48的台車B的車架45。繼而,該台車B被設置於鏈式輸送器57的搬送臂58推動車架45而一面於浸漬槽48內被清洗一面向前方搬送,且完成起泡盒53及噴射嘴55的清洗後的台車B於堤部51的上升斜面51a上升而自浸漬槽48被拉起。 The frame 45 of the bogie B immersed in the dipping tank 48 is washed by the washing water sprayed from the spray nozzle 55. Then, the carriage B is conveyed by the transfer arm 58 of the chain conveyor 57 to push the frame 45, and is washed in the immersion tank 48, and is transported toward the front, and the trolley after the cleaning of the bubble box 53 and the spray nozzle 55 is completed. B rises on the rising slope 51a of the bank 51 and is pulled up from the immersion tank 48.
其後,利用台車沖洗單元38的沖洗噴嘴60,將沖洗水噴射至台車B,進而利用台車乾燥單元39,使乾燥空氣自脫水噴嘴61噴射,從而使台車B乾燥。台車B於堤部51的下降斜面51b下降, 並被擋止器62保持為停止狀態。如需將清洗後的台車B排出至外部,則只要藉由踩下踏板63來解除擋止器62,將下降斜面51b上停下的台車B排出即可。 Thereafter, the flushing water is sprayed onto the carriage B by the flushing nozzle 60 of the trolley flushing unit 38, and the drying air is sprayed from the dewatering nozzle 61 by the trolley drying unit 39 to dry the trolley B. The trolley B descends on the descending slope 51b of the bank 51, And the stopper 62 is kept in a stopped state. If the cleaned trolley B is to be discharged to the outside, the stopper 62 can be released by pressing the pedal 63, and the trolley B stopped on the descending inclined surface 51b can be discharged.
因此,由於台車B的清洗是作業人員利用腳抵著台車B推入至台車搬送機構36進行,且因擋止器62而停下的清洗後的台車B可藉由以腳踩下踏板63而排出,故而可利用腳的操作進行清洗作業。 Therefore, since the cleaning of the carriage B is performed by the operator pushing the carriage B against the carriage B to the carriage conveyance mechanism 36, and the braked carriage B stopped by the stopper 62 can be stepped on the pedal 63 by the foot. The discharge is performed, so that the cleaning operation can be performed by the operation of the foot.
此處,大多為如下情況:在台車B上積載10~20個左右的食品容器A進行搬送。因此,就作業效率的觀點而言,較佳為,在利用上段的容器清洗機12清洗10~20個食品容器A的步驟中,利用下段的台車清洗機11清洗1台的台車B,並將10~20個經清洗的食品容器A積載於該清洗後的台車B進行搬送。 Here, in many cases, 10 to 20 food containers A are stowed on the trolley B and transported. Therefore, from the viewpoint of work efficiency, in the step of cleaning 10 to 20 food containers A by the upper container washing machine 12, it is preferable to wash one of the trolleys B by the lower-stage trolley washing machine 11, and 10 to 20 cleaned food containers A are stowed on the cleaned trolley B for transport.
並且,由於可利用上下二段的容器清洗機12及台車清洗機11分開且同時地進行食品容器A的清洗與台車B的清洗,故而不會產生交叉污染。 Further, since the container washing machine 12 and the cart washing machine 11 of the upper and lower stages can be used to separate and simultaneously clean the food container A and the washing of the cart B, cross-contamination does not occur.
根據如上所述的本實施方式的清洗裝置10,由於將下段的台車清洗機11與上段的容器清洗機12積層而成為上下二段構成,故而可使台車B與食品容器A分開地清洗,從而節省空間且不產生交叉污染。 According to the cleaning apparatus 10 of the present embodiment as described above, since the lower stage washing machine 11 and the upper stage washing machine 12 are stacked to form the upper and lower stages, the table B can be washed separately from the food container A. Save space and avoid cross-contamination.
並且,食品容器A是載置於腰部附近的輸送器14,作業人員可利用手等進行搬送及清洗,且可利用腳等將台車B推入至台車搬送機構36進行搬送及清洗,故而作業效率良好,且就此而言亦不產生交叉污染。而且,由於可將由上段的容器清洗機12清洗的食品容器A積載於由下段的台車清洗機11清洗的台車B同時地排 出,故而,就此方面而言,作業效率亦極高。 Further, the food container A is a conveyor 14 placed near the waist, and the worker can carry and wash the hand by using the hand or the like, and can push and push the carriage B to the carriage conveyance mechanism 36 by the foot or the like to carry and convey, so the work efficiency Good, and in this case, no cross-contamination. Further, since the food container A cleaned by the upper container washing machine 12 can be stowed at the same time as the cart B cleaned by the lower stage washing machine 11 Therefore, in this respect, the work efficiency is also extremely high.
而且,在上段的容器清洗機12中,進行清洗及沖洗的容器清洗單元33設置有清洗儲罐23及沖洗儲罐26、以及清洗泵24及沖洗泵27,故而具備殼體12a,該殼體12a的空間25與容器乾燥單元34相比更向下方延伸。因此,其下方的狹小空間作為台車搬送機構36僅進行清洗用台車B的搬送。而且,在容器乾燥單元34的殼體12b之下的高度相對大的空間中設置有台車清洗單元37。如此一來,由於有效活用容器清洗機12的高度方向下側的小空間地設置台車清洗機11,故而起到節省空間效果高的效果。 Further, in the container washing machine 12 of the upper stage, the container washing unit 33 that performs washing and rinsing is provided with the washing tank 23 and the flushing tank 26, and the washing pump 24 and the flushing pump 27, so that the casing 12a is provided. The space 25 of 12a extends further downward than the container drying unit 34. Therefore, the narrow space below it is only the conveyance of the washing trolley B as the trolley conveyance mechanism 36. Moreover, a trolley washing unit 37 is provided in a relatively large space below the casing 12b of the container drying unit 34. In this way, since the trolley washing machine 11 is provided in a small space on the lower side in the height direction of the container washing machine 12, the space saving effect is high.
另外,本發明的清洗裝置10並不限定於上述實施方式,可於不脫離其精神的範圍內進行各種變更或置換等。以下,對本實施方式的變形例或其他實施方式進行說明,但對與上述第一實施方式的清洗裝置10同一或相同的部分或零件等使用同一符號進行說明。 In addition, the cleaning apparatus 10 of the present invention is not limited to the above-described embodiment, and various modifications, substitutions, and the like can be made without departing from the spirit and scope of the invention. Hereinafter, a modification or other embodiment of the present embodiment will be described. The same or similar components as those of the cleaning device 10 of the above-described first embodiment will be described with the same reference numerals.
例如,於圖6中,作為上述第一實施方式的清洗裝置10的第一變形例的清洗裝置,在容器清洗機12中不設置容器乾燥單元34而僅配設有容器清洗單元33。在此情況下,台車清洗機11可在容器清洗單元33的殼體12a的下部設置高度小的台車搬送機構36,且將需要大空間的台車清洗單元37相較台車搬送機構36更向上方突出地設置在容器清洗單元33的前方的空間。 For example, in FIG. 6, as the washing apparatus of the first modification of the washing apparatus 10 of the above-described first embodiment, the container washing unit 12 is not provided with the container drying unit 34, and only the container washing unit 33 is disposed. In this case, the trolley washing machine 11 can provide the trolley conveying mechanism 36 having a small height in the lower portion of the casing 12a of the container washing unit 33, and the trolley washing unit 37 requiring a large space protrudes upward from the trolley conveying mechanism 36. The space in front of the container washing unit 33 is provided.
在此情況下,使清洗後的食器容器A自然乾燥,或使用另行設置的食品容器A的乾燥機。 In this case, the food container A after washing is naturally dried, or a dryer of the food container A separately provided is used.
此種變形例的清洗裝置10對於設置空間狹小未能獲得設置容器乾燥單元34的空間的情況等有效,可獲得進一步節省空間的 清洗裝置10。 The cleaning device 10 of such a modification is effective in the case where the installation space is small and the space in which the container drying unit 34 is not provided is obtained, and further space saving can be obtained. Cleaning device 10.
而且,作為本第一實施方式的第二變形例,對如下二段積層用的台車清洗機11進行說明,該二段積層用的台車清洗機11是對於在例如作業人員的腰部的高度附近設置有輸送器14的現有的食品容器A的容器清洗機12而言,可設置於該容器清洗機12的下段。該第二變形例的台車清洗機11具備與上述實施方式相同的構成,且構成為將高度小的台車搬送機構36與高度大於台車搬送機構36的台車清洗單元37連續地配設。 Further, as a second modification of the first embodiment, a description will be given of a two-stage laminating machine washing machine 11 for setting the vicinity of the height of the waist of the worker, for example. The container washing machine 12 of the conventional food container A having the conveyor 14 can be disposed in the lower stage of the container washing machine 12. The trolley washing machine 11 according to the second modification has the same configuration as that of the above-described embodiment, and is configured such that the carriage conveyance mechanism 36 having a small height is continuously disposed with the carriage cleaning unit 37 having a height larger than the carriage conveyance mechanism 36.
並且,現有的容器清洗機12具有殼體12a,該殼體12a是在容器清洗單元33中包含第一清洗部15、第二清洗部16、及沖洗清洗部17,且在輸送器14的下側分別配設有清洗儲罐23、沖洗儲罐26、清洗泵24、及沖洗泵27,故而,佔有相較不具有儲罐或泵的乾燥部18的殼體12b更向下方突出的容積。 Further, the conventional container washing machine 12 has a casing 12a that includes the first washing unit 15, the second washing unit 16, and the flushing washing unit 17 in the container washing unit 33, and under the conveyor 14. The side is provided with a washing tank 23, a flushing tank 26, a washing pump 24, and a flushing pump 27, respectively, so that it occupies a volume that protrudes downward from the casing 12b of the drying portion 18 having no tank or pump.
因此,本第二變形例的台車清洗機11藉由在容器清洗單元33的下側設置高度小的台車搬送機構36,且在容器乾燥單元34的下側設置高度大的台車清洗單元37,便可獲得節省空間的二段積層型清洗裝置10。 Therefore, the trolley washing machine 11 according to the second modification is provided with a trolley conveyance mechanism 36 having a small height on the lower side of the container cleaning unit 33, and a trolley cleaning unit 37 having a large height on the lower side of the container drying unit 34. A space-saving two-stage laminated cleaning device 10 can be obtained.
且說,本實施方式的清洗裝置10的台車清洗機11是在台車B的車輪46附著有塵埃或污垢、進而油脂或機油等油分,因此,若浸漬槽48的清洗水為單純的水則難以將其等沖落,故而,較佳為使用例如50℃~80℃左右的熱水。繼而,於浸漬槽48內的清洗水中,藉由使空氣或氮氣的細小氣泡自起泡盒53的噴出口53a浮起而清洗台車B的車輪46。 In the trolley washing machine 11 of the cleaning device 10 of the present embodiment, dust or dirt adheres to the wheel 46 of the carriage B, and oil such as grease or oil is applied. Therefore, if the washing water of the immersion tank 48 is simple water, it is difficult to Since it is washed off, it is preferable to use hot water of, for example, about 50 ° C to 80 ° C. Then, in the washing water in the dipping tank 48, the wheel 46 of the bogie B is cleaned by floating fine bubbles of air or nitrogen from the discharge port 53a of the bubbler box 53.
然而,在此情況下,熱水的蒸汽向上方浮起流向前方, 流入至清洗完成後的台車B的出口,但由於在出口附近設置有台車乾燥單元39,且藉由噴出乾燥空氣的脫水噴嘴61而使台車B乾燥,故而,導致蒸汽因乾燥空氣的噴出而被趕至台車清洗單元37內的後方側的入口37a、即台車搬送機構36的出口附近。於是,亦因該附近為開放的結構,而存在蒸汽自台車清洗單元37的間隙飛散至外部從而充滿室內之類的問題。 However, in this case, the steam of the hot water floats upward and flows forward. The steam flows into the outlet of the trolley B after the completion of the cleaning. However, since the trolley drying unit 39 is provided in the vicinity of the outlet, and the trolley B is dried by the dehydrating nozzle 61 that discharges the dry air, the steam is caused by the discharge of the dry air. The entrance 37a on the rear side in the trolley washing unit 37, that is, the vicinity of the exit of the carriage conveying mechanism 36 is reached. Therefore, since the vicinity is an open structure, there is a problem that steam is scattered from the gap of the trolley washing unit 37 to the outside to fill the room.
本第二實施方式中的清洗裝置10的台車清洗機11亦可改善此種問題。 The trolley washing machine 11 of the cleaning device 10 of the second embodiment can also improve such a problem.
圖7是表示本發明的第二實施方式的清洗裝置10的台車清洗機11的主要部分構成者。 Fig. 7 is a diagram showing the main components of the washing machine 11 of the washing apparatus 10 according to the second embodiment of the present invention.
於本第二實施方式中,貯存於浸漬槽48內的清洗水設為使用50℃~80℃左右的熱水。而且,在浸漬槽48的上部配設有中間罩蓋65,該中間罩蓋65是用以回收自浸漬槽48內的清洗水蒸發的蒸汽,且該中間罩蓋65自中間排氣口66經由排氣管道67連結於排氣風扇68。被排氣風扇68回收的蒸汽將被排出至屋外,或回收後用作其他用途。 In the second embodiment, the washing water stored in the immersion tank 48 is made of hot water of about 50 ° C to 80 ° C. Further, an intermediate cover 65 for recovering the vapor evaporated from the washing water in the dipping tank 48 is disposed in the upper portion of the dipping tank 48, and the intermediate cover 65 is passed from the intermediate exhaust port 66 via the intermediate exhaust port 66. The exhaust duct 67 is coupled to the exhaust fan 68. The steam recovered by the exhaust fan 68 will be discharged to the outside of the house or recycled for other uses.
而且,台車清洗單元37的後方側的台車B的入口37a是自台車搬送機構36的出口將台車B排出的區域。在台車B的入口37a附近配設有例如堤部50的上升斜面50a,且在該上升斜面50a的上側配設有蒸汽回收用的基部罩蓋70。連結於該基部罩蓋70的基部排氣口71經由基部排氣管道72連接於排氣管道67。另外,用以回收蒸汽的基部罩蓋70是設置於堤部50的上升斜面50a的區域,但亦可延伸至下降斜面50b為止。另外,設置有基部罩蓋70的基部排氣口71、基部排氣管道72及排氣風扇68構成第一 排氣單元,且設置有中間罩蓋65的中間排氣口66、排氣管道67及排氣風扇68構成第二排氣單元。 Further, the inlet 37a of the carriage B on the rear side of the trolley washing unit 37 is an area where the carriage B is discharged from the exit of the carriage conveying mechanism 36. For example, a rising slope 50a of the bank 50 is disposed in the vicinity of the inlet 37a of the carriage B, and a base cover 70 for steam recovery is disposed above the rising slope 50a. The base exhaust port 71 coupled to the base cover 70 is connected to the exhaust duct 67 via a base exhaust duct 72. Further, the base cover 70 for recovering steam is provided in the region of the rising slope 50a of the bank 50, but may extend to the descending slope 50b. Further, the base exhaust port 71 provided with the base cover 70, the base exhaust duct 72, and the exhaust fan 68 constitute the first The exhaust unit, the intermediate exhaust port 66 provided with the intermediate cover 65, the exhaust duct 67, and the exhaust fan 68 constitute a second exhaust unit.
因而,根據本第二實施方式的清洗裝置10的台車清洗機11,於未清洗台車B的狀態下,在貯存於浸漬槽48內的清洗水中,與自起泡盒53的噴出口53a浮起的空氣或氮氣的細小的氣泡結合地使蒸汽上升至空氣中,通過中間罩蓋65集中地吸收該蒸汽,並通過中間排氣口66及排氣管道67由排氣風扇68回收該蒸汽。 Therefore, the trolley washing machine 11 of the cleaning device 10 according to the second embodiment floats with the discharge port 53a of the self-foaming box 53 in the washing water stored in the immersion tank 48 in a state where the carriage B is not cleaned. The fine air bubbles of air or nitrogen combine to raise the steam into the air, and the steam is concentratedly absorbed by the intermediate cover 65, and is recovered by the exhaust fan 68 through the intermediate exhaust port 66 and the exhaust duct 67.
而且,於台車B的清洗狀態下,將台車B由台車清洗單元37清洗後,搬送至台車乾燥單元39,且藉由來自脫水噴嘴61的空氣噴射而使台車B迅速乾燥。此時,自貯存於浸漬槽48的清洗水的液面與氣泡一同地浮起於空中的蒸汽流向台車乾燥單元39的出口方向,但該蒸汽被脫水噴嘴61吹飛而沿著台車清洗單元37的頂部返回至台車清洗單元37的入口37a附近。其後,於台車清洗單元37的入口37a附近將該蒸汽吸入至基部罩蓋70內,並通過基部排氣口71及基部排氣管道72而由排氣風扇68回收。 Then, in the washing state of the carriage B, the carriage B is washed by the trolley washing unit 37, then conveyed to the trolley drying unit 39, and the trolley B is quickly dried by the air injection from the dewatering nozzle 61. At this time, the steam floating in the air from the liquid surface of the washing water stored in the dipping tank 48 and the air bubbles flows toward the outlet direction of the trolley drying unit 39, but the steam is blown by the dewatering nozzle 61 along the trolley washing unit 37. The top of the head is returned to the vicinity of the inlet 37a of the trolley washing unit 37. Thereafter, the steam is sucked into the base cover 70 in the vicinity of the inlet 37a of the trolley washing unit 37, and is recovered by the exhaust fan 68 through the base exhaust port 71 and the base exhaust duct 72.
根據如上所述的本第二實施方式的清洗裝置10,即便將熱水用作清洗水,自浸漬槽48浮起至空中且流向出口方向的蒸汽亦被台車清洗機11的脫水噴嘴61吹飛而送至台車清洗單元37的入口37a附近,且通過基部罩蓋70及基部排氣口71被迅速地回收,故而,可防止於室內充滿蒸汽而對作業造成不便。 According to the cleaning apparatus 10 of the second embodiment as described above, even if hot water is used as the washing water, the steam that has floated from the immersion tank 48 to the air and flows toward the outlet direction is blown off by the dehydration nozzle 61 of the trolley washing machine 11. Further, it is sent to the vicinity of the inlet 37a of the trolley washing unit 37, and is quickly recovered by the base cover 70 and the base exhaust port 71. Therefore, it is possible to prevent the interior of the trolley from being filled with steam and causing inconvenience to the work.
其次,根據圖8,對第三實施方式的清洗裝置10進行說明。 Next, the cleaning device 10 of the third embodiment will be described with reference to Fig. 8 .
在本第三實施方式的清洗裝置10的台車清洗機11中,作為 回收蒸汽的單元,配設有至少覆蓋台車清洗單元37整體的筒狀的排氣罩75,而取代中間罩蓋65及基部罩蓋70。該排氣罩75較佳為自台車清洗單元37的入口37a覆蓋至台車乾燥單元39,且入口37a與出口75a設為使台車B通過的開口。並且,在排氣罩75連結有中間排氣口66及基部排氣口71,將在台車清洗單元37的浸漬槽48中浮起的蒸汽或由脫水噴嘴61吹飛至入口37a側的蒸汽等吸引,由排氣風扇68進行回收。 In the trolley washing machine 11 of the cleaning device 10 of the third embodiment, Instead of the intermediate cover 65 and the base cover 70, the unit for recovering steam is provided with a cylindrical exhaust cover 75 that covers at least the entire of the trolley cleaning unit 37. The exhaust hood 75 is preferably covered from the inlet 37a of the trolley washing unit 37 to the trolley drying unit 39, and the inlet 37a and the outlet 75a are provided as openings through which the carriage B passes. Further, the intermediate exhaust port 66 and the base exhaust port 71 are connected to the exhaust hood 75, and the steam floating in the immersion tank 48 of the carriage washing unit 37 or the steam blown to the inlet 37a side by the dehydration nozzle 61 is performed. The suction is recovered by the exhaust fan 68.
另外,排氣罩75因在台車清洗單元37設置有頂部及底面,故而可構成為僅覆蓋側面,或者構成為亦覆蓋頂部或底面。而且,亦可僅設置中間排氣口66與基部排氣口71中的一者作為排氣口。 Further, since the exhaust cover 75 is provided with a top portion and a bottom surface in the trolley cleaning unit 37, it may be configured to cover only the side surface or to cover the top or bottom surface. Further, only one of the intermediate exhaust port 66 and the base exhaust port 71 may be provided as an exhaust port.
根據本第三實施方式的台車清洗機11,與第二實施方式中的中間罩蓋65及基部罩蓋70相比可遍及更廣範圍地將蒸汽確實地吸引回收。 According to the trolley washing machine 11 of the third embodiment, the steam can be reliably sucked and collected over a wider range than the intermediate cover 65 and the base cover 70 of the second embodiment.
另外,於上述各實施方式或其變形例中的清洗裝置10的台車清洗機11中,將設置於台車清洗單元37的浸漬槽48設置於基盤上,且以堤部50、堤部51及壁面49將周圍包圍,藉此,將清洗液填滿浸漬槽48的內部,但亦可取代該構成,而向基盤的下方挖掘,形成凹部,且於該凹部的前後位置形成下降斜面及上升斜面,使凹部內部填滿清洗液,形成浸漬槽48。 Further, in the cart washing machine 11 of the washing apparatus 10 according to each of the above-described embodiments or its modifications, the dipping tank 48 provided in the cart washing unit 37 is provided on the base, and the bank 50, the bank 51, and the wall surface are provided. 49 is surrounded by the periphery, and the cleaning liquid is filled in the inside of the dipping tank 48. However, instead of this configuration, the recess may be excavated below the base to form a recessed portion, and a descending slope and a rising bevel may be formed at the front and rear positions of the recess. The inside of the recess is filled with the cleaning liquid to form the immersion tank 48.
若採用此種構成,則可將台車清洗單元37的高度設定得更小,故而於其空間中產生裕度。 According to this configuration, the height of the trolley washing unit 37 can be set smaller, so that a margin is generated in the space.
10‧‧‧清洗裝置 10‧‧‧ cleaning device
11‧‧‧台車清洗機 11‧‧‧Trolley washing machine
12‧‧‧容器清洗機 12‧‧‧Container washing machine
12a、12b‧‧‧殼體 12a, 12b‧‧‧ housing
14‧‧‧輸送器 14‧‧‧Conveyor
15‧‧‧第一清洗部 15‧‧‧First Cleaning Department
16‧‧‧第二清洗部 16‧‧‧Second Cleaning Department
17‧‧‧沖洗清洗部 17‧‧‧ Flushing and cleaning department
18‧‧‧乾燥部 18‧‧‧Drying Department
19、20、25‧‧‧噴射嘴 19, 20, 25‧ ‧ spray nozzle
24‧‧‧清洗泵 24‧‧‧cleaning pump
26‧‧‧沖洗儲罐 26‧‧‧Flush storage tank
27‧‧‧沖洗泵 27‧‧‧ flushing pump
29‧‧‧乾燥氣噴嘴 29‧‧‧ Dry gas nozzle
30‧‧‧乾燥鼓風機 30‧‧‧Drying blower
31‧‧‧蒸汽式熱交換器 31‧‧‧Steam heat exchanger
33‧‧‧容器清洗單元 33‧‧‧Container cleaning unit
34‧‧‧容器乾燥單元 34‧‧‧Container drying unit
36‧‧‧台車搬送機構 36‧‧‧Trolley transport agency
37‧‧‧台車清洗單元 37‧‧‧Trolley cleaning unit
48‧‧‧浸漬槽 48‧‧‧dipping tank
50、51‧‧‧堤部 50, 51‧‧ ‧ dam
A‧‧‧食品容器 A‧‧‧Food Container
B‧‧‧台車 B‧‧‧Trolley
Claims (11)
Applications Claiming Priority (4)
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JP2013041094 | 2013-03-01 | ||
JP2013-041094 | 2013-03-01 | ||
JP2013-132970 | 2013-06-25 | ||
JP2013132970A JP6270352B2 (en) | 2013-03-01 | 2013-06-25 | Cleaning device and cart cleaning device |
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TW201440914A true TW201440914A (en) | 2014-11-01 |
TWI625171B TWI625171B (en) | 2018-06-01 |
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TW103106803A TWI625171B (en) | 2013-03-01 | 2014-02-27 | Washing apparatus and dolly-washing apparatus |
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JP (1) | JP6270352B2 (en) |
KR (1) | KR20150121028A (en) |
CN (1) | CN105008056B (en) |
TW (1) | TWI625171B (en) |
WO (1) | WO2014133128A1 (en) |
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CN105564389A (en) * | 2016-02-25 | 2016-05-11 | 国家电网公司 | Vehicle body cleaning table for construction engineering concrete transport vehicle |
JP6854637B2 (en) * | 2016-12-20 | 2021-04-07 | 北沢産業株式会社 | Cleaning line system |
JP6947518B2 (en) * | 2017-03-23 | 2021-10-13 | 株式会社クレオ | Cleaning equipment |
CN108772361A (en) * | 2018-07-19 | 2018-11-09 | 淮南国力液压装备有限公司 | A kind of continuous pass-through type cleaning machine |
CN110252716B (en) * | 2019-06-21 | 2021-12-07 | 南京乐鹰商用厨房设备有限公司 | Double-layer pot washing machine for rice production line |
CN113134491A (en) * | 2021-03-29 | 2021-07-20 | 重庆昕晟环保科技有限公司 | Dilution tank cleaning device for secondary water supply |
CN113385464B (en) * | 2021-05-21 | 2022-07-01 | 寿光市匠工园艺有限公司 | Seedbed self-cleaning equipment |
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JPS61103063A (en) * | 1984-10-26 | 1986-05-21 | Tanken Seikou Kk | Mechanical seal for slurry liquid |
JPH0123401Y2 (en) * | 1984-12-14 | 1989-07-18 | ||
JP3138901B2 (en) * | 1993-08-06 | 2001-02-26 | 大日本スクリーン製造株式会社 | Substrate immersion processing equipment |
JP2591589B2 (en) * | 1994-05-24 | 1997-03-19 | 株式会社パイオニア風力機 | Truck cleaning equipment |
JP2965919B2 (en) * | 1996-10-09 | 1999-10-18 | 株式会社東洋ウチナミテクノクリーン | Aerial cleaning device for bogie frame |
JPH1176953A (en) * | 1997-09-10 | 1999-03-23 | Hitachi Eng & Services Co Ltd | High-temperature washing device and method therefor |
CN100477884C (en) * | 2004-05-17 | 2009-04-08 | 松下电器产业株式会社 | Screen printing apparatus and screen printing method |
JP2006256596A (en) * | 2005-02-21 | 2006-09-28 | Komatsu Service Ace Kk | High-speed wheel washing device of mobile vehicle |
US7621285B2 (en) * | 2005-09-15 | 2009-11-24 | Steris Inc. | Tunnel washer system with improved cleaning efficiency |
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JP2014193453A (en) | 2014-10-09 |
JP6270352B2 (en) | 2018-01-31 |
CN105008056A (en) | 2015-10-28 |
WO2014133128A1 (en) | 2014-09-04 |
CN105008056B (en) | 2017-11-21 |
TWI625171B (en) | 2018-06-01 |
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