WO2014133128A1 - Cleaning apparatus and dolly cleaning device - Google Patents

Cleaning apparatus and dolly cleaning device Download PDF

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Publication number
WO2014133128A1
WO2014133128A1 PCT/JP2014/055051 JP2014055051W WO2014133128A1 WO 2014133128 A1 WO2014133128 A1 WO 2014133128A1 JP 2014055051 W JP2014055051 W JP 2014055051W WO 2014133128 A1 WO2014133128 A1 WO 2014133128A1
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WO
WIPO (PCT)
Prior art keywords
cleaning
carriage
container
washing
cart
Prior art date
Application number
PCT/JP2014/055051
Other languages
French (fr)
Japanese (ja)
Inventor
正行 藤田
眞司 喜屋武
Original Assignee
ライオンハイジーン株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ライオンハイジーン株式会社 filed Critical ライオンハイジーン株式会社
Priority to KR1020157024001A priority Critical patent/KR20150121028A/en
Priority to CN201480011299.9A priority patent/CN105008056B/en
Publication of WO2014133128A1 publication Critical patent/WO2014133128A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/022Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/041Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/0861Cleaning crates, boxes or the like

Definitions

  • the present invention relates to a cleaning device and a cart cleaning device that can clean, for example, a food container that contains food and a cart for placing and transporting the food container in a space-saving manner.
  • This application claims priority based on Japanese Patent Application No. 2013-041094 filed in Japan on March 1, 2013 and Japanese Patent Application No. 2013-132970 filed in Japan on June 25, 2013. Is hereby incorporated by reference.
  • a plurality of food containers containing foods are stacked on top of a trolley, and an operator often pushes the trolley to carry it.
  • Such food containers and carts for transportation become dirty when they are used repeatedly, and therefore have to be periodically cleaned for hygiene and safety.
  • a device described in Patent Document 1 is known as a food container cleaning device for cleaning food containers in which hygiene is particularly important.
  • the food container cleaning apparatus cleans the food container by spraying the cleaning liquid heated using the cleaning liquid spray shower device in the cleaning process while transporting the food container by the transport device. Thereafter, in the rinsing step, the rinse water heated by using the shower for rinsing water is sprayed onto the food container to perform rinsing.
  • FIG. 9 and FIG. 10 are known as a specific example of the food container cleaning apparatus.
  • a food container cleaning apparatus 1 shown in FIG. 9 places a dirty food container A on a conveyor 2 and transports it to equipment such as a cleaning means 4, a rinsing means 5, and a drying means 6 to inject and rinse rinsing water.
  • the food container was washed and dried by repeatedly spraying water, spraying dry air, and the like.
  • cleaning apparatus 1 has an external appearance as shown, for example in FIG.
  • the conveyor 2 for transport is set to the height of the operator's waist, the cleaning means 4, the rinsing means 5, and the drying
  • the devices such as the means 6 are sequentially arranged so that the conveyor 2 passes through them.
  • JP 2000-246206 A Japanese Patent Application Laid-Open No. 10-113624
  • the present invention has been made in view of such problems, and an object of the present invention is to provide a cleaning device and a cart cleaning device that can efficiently clean food containers and carts in a space-saving manner.
  • the cleaning apparatus includes a container cleaning unit that cleans food containers, and includes a container cleaning machine disposed in the upper stage, a cart transport mechanism that transports the cart, and a cart cleaning unit that cleans the cart, And a cart washing machine arranged at the lower stage, wherein a cart transport mechanism is arranged below the container washing means, and a cart washing means is arranged in front of the container washing means.
  • the cleaning apparatus of the present invention has a two-stage configuration in which a container cleaning machine is installed on the upper stage of a cart cleaning machine.
  • a cart transport mechanism is provided in a large space below the container cleaning means to transport the cart, and the cart cleaning means is installed in the space in front of the container cleaning machine for cleaning.
  • the food container and the cart can be cleaned simultaneously and separately with the upper and lower two-stage cleaning machines. Further, it is possible to efficiently stack the cart cleaner and the container cleaner in a space-saving manner.
  • the cart washing machine is installed on the lower side, the operator can feed a cart with a large amount of dirt with his feet or the like into the cart transport mechanism.
  • the food container can be manually fed by the operator into the container cleaning means located at a relatively high position. Therefore, work efficiency is good and there is no fear of cross contamination.
  • the height of the cart transport mechanism is smaller than the height of the cart cleaning means. Since the carriage transport mechanism having a relatively small height is provided below the container cleaning means having a large space, and the cart cleaning means having a height protruding upward from the cart transport mechanism is installed in the space in front of the container cleaning means, the container It is possible to carry the carriage of the carriage conveying mechanism below the cleaning means, and save space.
  • the cleaning device of the present invention includes a container cleaning means for cleaning a food container and a container drying means for drying the food container, and a container cleaning machine disposed in the upper stage, a cart transport mechanism and a cart for transporting the cart.
  • the cleaning apparatus of the present invention has a two-stage configuration in which a container cleaning machine is installed on the upper stage of a cart cleaning machine. Therefore, the food container and the cart can be cleaned and dried simultaneously and separately, and the space can be efficiently cleaned.
  • the cart washing machine since the cart washing machine is installed on the lower side, the operator can feed a cart with a large amount of dirt with his feet or the like into the cart transport mechanism.
  • the food container can be manually fed by the operator into the container cleaning means located at a relatively high position. Therefore, work efficiency is good and there is no fear of cross contamination.
  • the container cleaning means may be formed to extend downward from the container drying means, and the height of the carriage transport mechanism may be smaller than the height of the carriage cleaning means. At the lower part of the container cleaning means with a large space, the carriage is transported by a cart transport mechanism having a relatively small height, and the carriage cleaning means is disposed below the container drying means. It can be cleaned with a cleaning nozzle.
  • the dolly washing means may be provided with a dipping tank in which washing water is stored, and a bubbling washing means for washing the wheels of the dolly with foam may be provided in the dipping tank.
  • the carriage conveyed by the carriage conveyance mechanism is immersed in the immersion tank of the carriage cleaning means. In this state, the dirt on the wheel can be washed with foam foamed from the bubbling washing means, separated and floated.
  • the cart cleaning means may be provided with an exhaust cover for collecting the cleaning water vapor. Vapor generated from the washing water used when washing the cart can be collected by the exhaust cover.
  • An uphill slope may be provided on the upstream side of the immersion tank.
  • the carriage conveyed by the carriage conveyance mechanism is immersed in the washing water of the immersion tank by overcoming the up slope, and the height of the carriage washing means can be kept small.
  • bogie rather than an immersion tank.
  • the steam is sent to the rear side of the immersion tank, which can be recovered by the first exhaust means.
  • the 2nd exhausting means may be provided in the upper part of the immersion tank. If the second exhaust means is provided in the upper part of the immersion tank, the steam recovery capability is further improved.
  • a drier drying means for drying the dolly cleaned by blowing air may be provided on the front side in the conveyance direction of the dolly tank.
  • the carriage cleaned in the dipping tank of the carriage cleaning means is conveyed to the carriage drying means, and the carriage is dried by blowing air with the carriage drying means.
  • the washing water vapor is blown to the immersion tank side and further to the rear side of the immersion tank, but the vapor can be recovered and exhausted by the first exhaust means, and if the cart drying means is not activated, the second exhaust Vapor can be recovered by means.
  • the cart cleaning device of the present invention is a cart cleaning device formed at the bottom of a container cleaning machine provided with a container cleaning means for cleaning food containers, and a cart transport mechanism for transporting the cart and a cart cleaning means for cleaning the cart.
  • the carriage cleaning means has a height protruding upward from the carriage transport mechanism, the carriage transport mechanism is disposed below the container cleaning means, and the carriage cleaning means is disposed in front of the container cleaning means. It was established.
  • the cart cleaning device of the present invention can be constructed in a two-stage configuration by being installed at the lower stage of an existing container cleaning machine, and can clean and dry the food container and cart simultaneously and separately. It can be cleaned efficiently in space.
  • the cart cleaning machine is installed below the container cleaning machine, and the cart transporting mechanism with a small space is installed under the container cleaning means having a large occupied volume. Since the cart washing means having a relatively large occupied space is arranged in front of the washing means, the container washing machine and the cart washing machine can be stacked in two upper and lower stages to save space. Moreover, since the container to be cleaned by the container cleaning machine is located at the upper stage, it is easy for the operator to work by hand, and the carriage to be cleaned by the carriage cleaning machine is located at the lower stage so that the operator can operate with the feet. Can do. Therefore, the work efficiency is improved, the work load is reduced, and it is hygienic and can prevent cross contamination. Moreover, since the food container after washing with the container washing machine can be placed on the carriage after washing with the carriage washing machine, the work load is reduced also in this respect, and the working efficiency is improved.
  • FIG. 2 is a longitudinal sectional view taken along line AA of a carriage transport mechanism and container cleaning means in the cleaning apparatus shown in FIG.
  • FIG. 2 is a side view which shows the conveyance means of the trolley
  • FIG. 2 is explanatory drawing which shows a trolley washing means.
  • FIG. drawing which shows the washing
  • the food container and cart cleaning apparatus 10 shown in FIGS. 1 and 2 has a cart cleaning machine 11 disposed at the lower stage and a food container container washing machine 12 disposed at the upper stage and stacked in two stages. .
  • a conveyor 14 for conveying the food container A is horizontally disposed around the operator's waist, and in order from the input side of the food container A toward the front in the conveying direction.
  • a first cleaning unit 15, a second cleaning unit 16, a rinse cleaning unit 17, and a drying unit 18 are provided.
  • the first cleaning section 15 and the second cleaning section 16 are provided with cleaning liquid spray nozzles 19 in the vertical and horizontal positions with respect to the food container A on the conveyor 14.
  • the rinsing cleaning unit 17 is provided with a rinsing water spray nozzle 20 at a position above and below the food container A.
  • the first cleaning unit 15 and the second cleaning unit 16 collect the cleaning water sprayed from the spray nozzle 19, filter it with a filter 22, and store it in the cleaning tank 23. It circulates so that it may supply to the injection nozzle 19 via 24. Since the washing tank 23 and the washing pump 24 are large in volume and weight and require an occupied space, the washing tank 23 and the washing pump 24 are installed in the space 25 of the housing 12a protruding below the conveyor 14. The same applies to the rinsing unit 17, and a rinsing water rinsing tank 26 and a rinsing pump 27 are installed in a space 25 below the conveyor 14.
  • a dry air nozzle 29 for injecting dry air is disposed above (and below) the food container A on the conveyor 14, and the dry air is supplied to the dry air nozzle 29 above it.
  • a drying blower 30 and a steam heat exchanger 31 are disposed.
  • casing 12a of the space 25 which installs the washing tank 23 with the large weight and occupation space, the rinsing tank 26, the washing
  • the drying unit 18 does not have a tank or a pump, so the housing 12b is positioned above the housing 12a, and there is a step between the housing 12a and the housing 12b. is doing.
  • the first cleaning unit 15, the second cleaning unit 16, and the rinsing cleaning unit 17 provided in the housing 12a constitute a container cleaning means 33, and the drying unit 18 provided in the housing 12b constitutes a container drying means 34. .
  • the cart cleaning machine 11 provided in the lower stage is provided with a cart transport mechanism 36 below the container cleaning means 33 and a cart cleaning means 37 below the container drying means 34.
  • a moving bar 40 that can reciprocate in a space below the housing 12a and a stationary bar 41 that is fixedly held are arranged up and down.
  • a transport stopper 42 capable of transporting the carriage B traveling above and swingable by a predetermined angle is provided at a predetermined interval, and a return prevention stopper 43 swingable by a predetermined angle is supported on the stationary bar 41.
  • the carriage B is composed of, for example, a rectangular frame 45 and four wheels 46.
  • the moving bar 40 reciprocates a predetermined distance by driving means (not shown).
  • the transport stopper 42 provided on the moving bar 40 hangs down against the biasing force of the spring and comes into contact with the frame 45 of the carriage B, and pushes the carriage B to carry it forward by a predetermined distance.
  • the conveyance stopper 42 is rotated forward by the urging force and escapes from the carriage B.
  • the return prevention stopper 43 supported by the lower stationary bar 41 is pushed by the frame 45 when the carriage B is transported forward, rotates against the urging force, and escapes forward. Does not hinder the movement.
  • a dipping tank 48 in which cleaning liquid is stored is provided on the base, and wall surfaces 49 provided on both sides thereof and embankments provided on the front and rear sides are provided.
  • the immersion tank 48 is partitioned by the parts 50 and 51.
  • the rear bank 50 has an up slope 50a and a down slope 50b
  • the front bank 51 also has an up slope 51a and a down slope 51b. Therefore, the carriage B is transported by the transport stopper 42, gets over the ascending slope 50a and is immersed in the dipping tank 48, and after the cleaning is completed, gets over the ascending slope 51a of the bank 51 and is discharged from the outlet.
  • the immersion tank 48 is filled with a cleaning liquid, and the liquid level is set to a depth at which at least the wheel 46 of the carriage B is completely immersed.
  • a bubbling box 53 having a plurality of discharge ports 53a for generating fine bubbles is installed at the bottom of the immersion tank 48.
  • the bubbling box 53 is supplied with clean dry air or nitrogen gas supply source 54 via a pipe line. It is connected to. Air (or gas) is supplied to the bubbling box 53, and fine bubbles float up between the wheels 46 from the discharge ports 53a, thereby preventing the cleaning liquid from staying around the wheels 46. Is peeled off and guided to the liquid level.
  • the dirty cleaning liquid overflows from the upper surface of the immersion bath 48 and is discharged from the bottom discharge port, and new cleaning liquid is supplied by the reduced amount.
  • a plurality of rows of spray nozzles 55 for cleaning the frame 45 of the carriage B are installed in the transport direction above the immersion tank 48, and the washing water supplied from a tank (not shown) is supplied to the carriage B.
  • the frame 45 is sprayed and cleaned.
  • an endless chain conveyor 57 is arranged above the immersion tank 48, and the lower part of the chain conveyor 57 is the liquid level of the immersion tank 48 and the down slope 50b of the bank portions 50 and 51. Are formed along the upward slope 51a.
  • Conveying arms 58 for conveying the frame 45 of the carriage B are attached to the chain conveyor 57 at predetermined intervals.
  • the rinsing means 38 is provided with rinsing nozzles 60 at the upper and lower portions of the trolley B on the uphill slope 51a of the bank 51, and the rinsing nozzle 60 rinses the trolley B discharged from the immersion tank 48 after cleaning. Spray water.
  • draining nozzles 61 for injecting dry air as the cart drying means 39 are arranged above and below the cart B, and the cart B is dried by spraying the drying air from the draining nozzle 61.
  • a stopper 62 for stopping and holding the cart B after rinsing and a pedal 63 for releasing the stop by the stopper 62.
  • the cleaning apparatus 10 of the present embodiment has the above-described configuration, and the usage method will be described next.
  • the food container A is placed on the conveyor 14 and supplied to the first washing unit 15 and the second washing unit 16 in the container washing means 33.
  • washing water is jetted by the jet nozzle 19 to wash the food container A.
  • the food container A supplied to the conveyor 14 is directed downward or sideways.
  • the rinsing cleaning unit 17 the rinsing water is sprayed by the spray nozzle 20 to rinse the food container A.
  • the food container A is transported to the container drying means 34, dried by spraying dry air with the drying air nozzle 29 in the drying section 18, and discharged outside.
  • the cart transport mechanism 36 provided in the narrow space below the housing 12 a of the container cleaning means 33 is driven by the movable bar 40 to reciprocate by a predetermined distance, whereby the transport stopper 42.
  • the carriage B is sequentially conveyed forward by a predetermined distance on the base.
  • the carriage B is sequentially pushed by the conveyance stopper 42 and reaches the carriage cleaning means 37 from the carriage conveyance mechanism 36, the carriage B ascends and climbs over the ascending slope 50a in the bank 50 of the immersion tank 48, and descends the slope 50b. Then, it descends by its own weight and is immersed in the cleaning water in the immersion tank 48.
  • the wheel 46 of the carriage B is located below the surface of the washing water.
  • the immersion tank 48 a large number of fine bubbles of air or nitrogen gas rise from the plurality of discharge ports 53a of the bubbling box 53, and the dirt adhering to the wheels 46 is separated and floated together with the washing action of the washing water. .
  • the frame 45 of the carriage B immersed in the immersion tank 48 is cleaned with cleaning water sprayed from the spray nozzle 55. Then, the carriage B is transported forward while being washed in the immersion tank 48 by the frame 45 being pushed by the conveyance arm 58 provided on the chain conveyor 57, and the carriage B which has been cleaned by the bubbling box 53 and the injection nozzle 55 is finished. Is lifted from the immersion bath 48 up the ascending slope 51 a of the bank 51. Thereafter, rinsing water is sprayed onto the carriage B by the rinsing nozzle 60 of the carriage rinsing means 38, and dry air is further jetted from the draining nozzle 61 by the carriage drying means 39 to dry the carriage B.
  • the carriage B descends the down slope 51 b of the bank 51 and is held in a stopped state by the stopper 62.
  • the stopper 62 is released by depressing the pedal 63, and the carriage B stopped on the descending slope 51b is discharged. Therefore, the washing of the carriage B is performed by the operator pushing the foot with the foot and pushing it into the carriage transport mechanism 36, and the washed carriage B stopped by the stopper 62 can be discharged by stepping on the pedal 63 with the foot. Can be used for cleaning.
  • the lower cart washing machine 11 and the upper container washing machine 12 are stacked to form a two-stage configuration, so that the cart B and the food container are individually provided. A can be cleaned, saving space, and does not cause cross contamination. Moreover, the food container A can be placed on the conveyor 14 around the waist and transported by an operator by hand, etc., and the cart B can be pushed into the cart transport mechanism 36 with feet or the like to be transported and washed, so that work efficiency is improved. Well, no cross contamination occurs at this point. Further, since the food container A washed by the upper container washing machine 12 can be loaded on the carriage B washed by the lower carriage washing machine 11 and discharged at the same time, the working efficiency is also very high in this respect.
  • the container cleaning means 33 for performing cleaning and rinsing is provided with the cleaning tank 23, the rinsing tank 26, the cleaning pump 24, and the rinsing pump 27. 25 is provided with a housing 12a extending further downward. For this reason, only the cleaning carriage B is transported as the carriage transport mechanism 36 in the narrow space below.
  • a cart cleaning means 37 is installed in a relatively large space below the housing 12b of the container drying means 34. Thus, since the cart washing machine 11 is installed by effectively utilizing the small space on the lower side in the height direction of the container washing machine 12, the space saving effect is high.
  • cleaning apparatus 10 of the present invention is not limited to the above-described embodiment, and various modifications and replacements can be made without departing from the scope of the invention.
  • modifications and other embodiments of the present embodiment will be described, but the same or similar parts and components as those of the above-described cleaning device 10 of the first embodiment will be described using the same reference numerals.
  • the container cleaning unit 12 is not provided in the container cleaning machine 12, and only the container cleaning unit 33 is provided.
  • the cart cleaning machine 11 is provided with a cart transport mechanism 36 having a small height below the casing 12a of the container cleaning means 33, and the cart cleaning means 37 that requires a large space in front of the container cleaning means 33. It can be provided so as to protrude above the transport mechanism 36.
  • the tableware container A after washing is naturally dried, or a separate dryer for the food container A is used.
  • the cleaning device 10 of such a modification is effective when the installation space is narrow and a space for installing the container drying means 34 cannot be obtained, and the cleaning device 10 with further space saving can be obtained.
  • an existing food container A washing machine 12 in which a conveyor 14 is installed around the waist of the operator can be installed at the lower stage thereof.
  • the cart cleaning machine 11 for step stacking will be described.
  • the cart cleaning machine 11 of the second modification has the same configuration as that of the above-described embodiment, and the cart transport mechanism 36 having a small height and the cart cleaning means 37 having a height higher than the cart transport mechanism 36 are provided. Are continuously arranged.
  • the existing container cleaning machine 12 includes the first cleaning unit 15, the second cleaning unit 16, and the rinsing cleaning unit 17 in the container cleaning means 33, and the cleaning tank 23, the rinsing tank 26, Since it has the housing
  • the steam of the hot water floats upward and flows forward and flows to the exit of the carriage B after the completion of washing.
  • the carriage drying means 39 is provided in the vicinity of the exit, and the draining nozzle 61 that ejects dry air is used.
  • the steam is driven to the rear entrance 37a in the carriage washing means 37, that is, the vicinity of the exit of the carriage transport mechanism 36, due to the blowing of dry air.
  • the vicinity of this structure is an open structure, so that steam is scattered outside through the gap between the carriage cleaning means 37 and fills the room.
  • the cart washing machine 11 of the washing apparatus 10 in the second embodiment can improve such a problem.
  • FIG. 7 shows a configuration of a main part of the cart washing machine 11 of the washing apparatus 10 according to the second embodiment of the present invention.
  • hot water of about 50 ° C. to 80 ° C. is used as the cleaning water stored in the immersion tank 48.
  • An intermediate cover 65 for recovering vapor evaporated from the cleaning water in the immersion tank 48 is disposed above the immersion tank 48.
  • the intermediate cover 65 is exhausted from the intermediate exhaust port 66 through the exhaust duct 67.
  • a fan 68 is connected. The steam collected by the exhaust fan 68 is discharged outdoors or collected and used for other purposes.
  • the entrance 37 a of the carriage B on the rear side of the carriage cleaning means 37 is an area where the carriage B is discharged from the exit of the carriage transport mechanism 36.
  • a rising slope 50a of the bank 50 is disposed, and a base cover 70 for steam recovery is disposed above the slope 50a.
  • a base exhaust port 71 connected to the base cover 70 is connected to an exhaust duct 67 via a base exhaust duct 72.
  • the base cover 70 for collecting the steam is installed in the region of the ascending slope 50a of the bank portion 50, but may extend to the descending slope 50b.
  • the base exhaust port 71 provided with the base cover 70, the base exhaust duct 72, and the exhaust fan 68 constitute a first exhaust means
  • the intermediate exhaust port 66 provided with the intermediate cover 65, the exhaust duct 67, and the exhaust fan 68 include A second exhaust means is configured.
  • the cleaning water stored in the immersion bath 48 is discharged from the discharge port 53a of the bubbling box 53.
  • the vapor rises into the air, and the vapor is collected through the intermediate cover 65 and absorbed, and is collected by the exhaust fan 68 through the intermediate exhaust port 66 and the exhaust duct 67.
  • the carriage B is washed by the carriage washing means 37 and then conveyed to the carriage drying means 39, and the carriage B is quickly dried by air injection from the draining nozzle 61.
  • the steam that floats in the air together with bubbles from the surface of the washing water stored in the immersion tank 48 flows in the direction of the exit of the carriage drying means 39. Is returned to the vicinity of the entrance 37a of the carriage cleaning means 37. Thereafter, the air is sucked into the base cover 70 in the vicinity of the inlet 37 a of the carriage cleaning means 37 and is collected by the exhaust fan 68 through the base exhaust port 71 and the base exhaust duct 72.
  • the cleaning device 10 of the second embodiment even if hot water is used as cleaning water, the steam that floats from the immersion tank 48 and flows in the outlet direction is discharged from the drain nozzle 61 of the cart cleaning machine 11. Since it is blown off and sent to the vicinity of the inlet 37a of the carriage cleaning means 37 and quickly recovered through the base cover 70 and the base exhaust port 71, it is possible to prevent the interior from being filled with steam and causing inconvenience to work.
  • a cylindrical exhaust cover 75 that covers at least the entire cart cleaning means 37 is disposed as a means for collecting steam, instead of the intermediate cover 65 and the base cover 70.
  • the exhaust cover 75 preferably covers from the entrance 37a of the carriage cleaning means 37 to the carriage drying means 39, and the entrance 37a and the outlet 75a are openings through which the carriage B passes.
  • An intermediate exhaust port 66 and a base exhaust port 71 are connected to the exhaust cover 75, and sucks steam that floats in the immersion tank 48 of the cart cleaning means 37, steam blown off to the inlet 37a side by the draining nozzle 61, and the like. Then, the exhaust fan 68 collects it.
  • the exhaust cover 75 may be configured to cover only the side surface because the carriage cleaning means 37 is provided with a ceiling or floor surface, or may be configured to cover the ceiling or floor surface. Further, only one of the intermediate exhaust port 66 and the base exhaust port 71 may be provided as the exhaust port.
  • the cart washing machine 11 of the third embodiment it is possible to reliably suck and collect steam over a wider range than the intermediate cover 65 and the base cover 70 in the second embodiment.
  • the immersion tank 48 provided in the cart washing means 37 is installed on the base, and the surroundings are the dams 50 and 51 and the wall surface 49.
  • a dimple is dug down below the base to form a recess, and a down slope and an up slope are formed at its front and back positions.
  • the dipping tank 48 may be formed by filling a cleaning liquid. If such a configuration is adopted, the height of the carriage cleaning means 37 can be set smaller, so that there is a margin in the space.

Abstract

In this cleaning apparatus (10): a container cleaning machine (12) provided with a container cleaning means (33) for cleaning a food container (A) is installed on an upper level; a dolly cleaning machine (11), provided with a dolly transport mechanism (36) for transporting a dolly (B) and with a dolly cleaning means (37) for cleaning the dolly (B), is installed on a lower level; the dolly transport mechanism (36) is installed in the lower section of the container cleaning means (33); and the dolly cleaning means (37) is installed forward of the container cleaning means (33).

Description

洗浄装置及び台車洗浄装置Cleaning device and cart cleaning device
 この発明は、例えば食品を収容する食品容器とこれらの食品容器を載置して運搬するための台車とを省スペースで洗浄できるようにした洗浄装置及び台車洗浄装置に関する。
 本願は、2013年3月1日に日本に出願された特願2013-041094号及び2013年6月25日に日本に出願された特願2013-132970号に基づき優先権を主張し、その内容をここに援用する。
The present invention relates to a cleaning device and a cart cleaning device that can clean, for example, a food container that contains food and a cart for placing and transporting the food container in a space-saving manner.
This application claims priority based on Japanese Patent Application No. 2013-041094 filed in Japan on March 1, 2013 and Japanese Patent Application No. 2013-132970 filed in Japan on June 25, 2013. Is hereby incorporated by reference.
 一般に、食品を収納した食品容器を複数段重ねて台車上に搭載し、台車を作業者が押して搬送することが多かった。このような搬送用の食品容器や台車は使用を繰り返すと汚れるため、衛生安全のために定期的に洗浄する必要があった。
 従来、特に衛生面が重視される食品容器を洗浄する食品容器洗浄装置として、例えば特許文献1に記載されたものが知られている。この食品容器洗浄装置は、搬送装置によって食品容器を搬送しながら、洗浄工程で洗浄液噴射用シャワー器を用いて加温した洗浄液を噴射して食品容器を洗浄する。その後、すすぎ工程ですすぎ水噴射用シャワー器を用いて加温したすすぎ水を食品容器に噴射してすすぎ洗浄を行うようにしている。
In general, a plurality of food containers containing foods are stacked on top of a trolley, and an operator often pushes the trolley to carry it. Such food containers and carts for transportation become dirty when they are used repeatedly, and therefore have to be periodically cleaned for hygiene and safety.
2. Description of the Related Art Conventionally, as a food container cleaning device for cleaning food containers in which hygiene is particularly important, for example, a device described in Patent Document 1 is known. The food container cleaning apparatus cleans the food container by spraying the cleaning liquid heated using the cleaning liquid spray shower device in the cleaning process while transporting the food container by the transport device. Thereafter, in the rinsing step, the rinse water heated by using the shower for rinsing water is sprayed onto the food container to perform rinsing.
 また、特許文献2に記載された食品容器等を載置する台車の洗浄装置においても、台車から車輪を外した状態で、空中で同様に洗浄液を噴射し、その後、空気流や乾燥気を台車に噴射して乾燥させるようにしている。
 従来、食品容器やこれらの食品容器を搬送する台車は別個に洗浄されていた。
Moreover, also in the washing | cleaning apparatus of the trolley | bogie which mounts the food container etc. which were described in patent document 2, in the state which removed the wheel from the trolley | bogie, a washing | cleaning liquid is sprayed similarly in the air, and a trolley | bogie is used after that. It is sprayed to dry.
Conventionally, food containers and carts that transport these food containers have been washed separately.
 なお、従来、食品容器洗浄装置の具体的な例として図9及び図10に記載されたものが知られている。図9に示す食品容器洗浄装置1は、コンベア2に汚れた食品容器Aを載置させて、洗浄手段4、すすぎ手段5、乾燥手段6等の機器に搬送して、洗浄水の噴射、すすぎ水の噴射、乾燥空気の噴射等を繰り返して食品容器の洗浄と乾燥を行うようにしていた。
 このような食品容器洗浄装置1は、例えば図10に示すような外観形状を有している。作業者が食品容器Aの洗浄手段4への投入と洗浄後の取り出しを行い易いように、搬送用のコンベア2を作業者の腰の高さに設定し、洗浄手段4、すすぎ手段5、乾燥手段6等の各機器を、それらの内部をコンベア2が通過するよう順次配列していた。
Conventionally, what is described in FIG. 9 and FIG. 10 is known as a specific example of the food container cleaning apparatus. A food container cleaning apparatus 1 shown in FIG. 9 places a dirty food container A on a conveyor 2 and transports it to equipment such as a cleaning means 4, a rinsing means 5, and a drying means 6 to inject and rinse rinsing water. The food container was washed and dried by repeatedly spraying water, spraying dry air, and the like.
Such a food container washing | cleaning apparatus 1 has an external appearance as shown, for example in FIG. In order to make it easy for the operator to put the food container A into the cleaning means 4 and to take it out after cleaning, the conveyor 2 for transport is set to the height of the operator's waist, the cleaning means 4, the rinsing means 5, and the drying The devices such as the means 6 are sequentially arranged so that the conveyor 2 passes through them.
 なお、食品容器Aだけでなく、食品容器Aを載置して搬送する台車も汚れるため、食品容器Aとは別に台車も洗浄しなければならない。この場合、食品容器3を洗浄する洗浄装置で台車も洗浄すると交差汚染を生じるおそれがあるために、容器と台車は別々の洗浄装置で洗浄することが必要である。 Note that not only the food container A but also the cart on which the food container A is placed and transported becomes dirty, and therefore the cart must be cleaned separately from the food container A. In this case, if the cart is also washed with the washing device for washing the food container 3, there is a possibility that cross contamination may occur. Therefore, it is necessary to wash the container and the cart with separate washing devices.
特開2000-246206号公報JP 2000-246206 A 特開平10-113624号公報Japanese Patent Application Laid-Open No. 10-113624
 しかしながら、上述した従来の食品容器洗浄装置は、コンベア2を腰の高さに設定しているため、洗浄手段4やすすぎ手段5の下側にはあまりスペースがなく、このスペースは利用されていなかった。また、上述した特許文献1及び2に開示されたように、食品容器の洗浄装置と台車の洗浄装置は別個に設けられており、食品メーカーや小売業者等がこれらの洗浄装置を別個のラインとして設置することは大きなスペースが必要になり、不経済でコスト高であった。 However, since the conventional food container cleaning apparatus described above sets the conveyor 2 at the waist height, there is not much space below the cleaning means 4 and the rinsing means 5, and this space is not utilized. It was. In addition, as disclosed in Patent Documents 1 and 2 described above, the food container cleaning device and the cart cleaning device are provided separately, and food manufacturers, retailers, etc. use these cleaning devices as separate lines. Installation requires a large space, which is uneconomical and costly.
 本発明は、このような課題に鑑みて、省スペースで効率的に食品容器と台車を洗浄できるようにした洗浄装置及び台車洗浄装置を提供することを目的とする。 The present invention has been made in view of such problems, and an object of the present invention is to provide a cleaning device and a cart cleaning device that can efficiently clean food containers and carts in a space-saving manner.
 本発明に係る洗浄装置は、食品容器を洗浄する容器洗浄手段を備え、かつ上段に配設された容器洗浄機と、台車を搬送する台車搬送機構と台車を洗浄する台車洗浄手段とを備え、かつ下段に配設された台車洗浄機とを具備し、容器洗浄手段の下部に台車搬送機構が配設され、容器洗浄手段の前方に台車洗浄手段が配設されたことを特徴とする。
 本発明の洗浄装置は、台車洗浄機の上段に容器洗浄機が設置された二段構成である。容器洗浄手段の下部の大きなスペースに台車搬送機構を設けて台車を搬送させ、容器洗浄機の前方の空間に台車洗浄手段を設置して洗浄を行う。よって、食品容器と台車を上下二段の洗浄機で同時に且つ別個に洗浄することができる。また、省スペースで効率的に台車洗浄機と容器洗浄機を積層して形成できる。
 しかも、台車洗浄機を下側に設置したから、作業者が足等で汚れの大きい台車を台車搬送機構に送り込むことができる。また、比較的高い位置にある容器洗浄手段に食品容器を作業者が手動操作等で送り込むことができる。そのため、作業効率が良く、交差汚染のおそれがない。
The cleaning apparatus according to the present invention includes a container cleaning unit that cleans food containers, and includes a container cleaning machine disposed in the upper stage, a cart transport mechanism that transports the cart, and a cart cleaning unit that cleans the cart, And a cart washing machine arranged at the lower stage, wherein a cart transport mechanism is arranged below the container washing means, and a cart washing means is arranged in front of the container washing means.
The cleaning apparatus of the present invention has a two-stage configuration in which a container cleaning machine is installed on the upper stage of a cart cleaning machine. A cart transport mechanism is provided in a large space below the container cleaning means to transport the cart, and the cart cleaning means is installed in the space in front of the container cleaning machine for cleaning. Therefore, the food container and the cart can be cleaned simultaneously and separately with the upper and lower two-stage cleaning machines. Further, it is possible to efficiently stack the cart cleaner and the container cleaner in a space-saving manner.
In addition, since the cart washing machine is installed on the lower side, the operator can feed a cart with a large amount of dirt with his feet or the like into the cart transport mechanism. In addition, the food container can be manually fed by the operator into the container cleaning means located at a relatively high position. Therefore, work efficiency is good and there is no fear of cross contamination.
 また、台車搬送機構の高さは台車洗浄手段の高さより小さいことが好ましい。
 スペースの大きな容器洗浄手段の下部に比較的高さの小さい台車搬送機構を設け、容器洗浄手段の前方の空間に台車搬送機構より上方に突出した高さを有する台車洗浄手段を設置したから、容器洗浄手段の下側で台車搬送機構の台車の搬送を行うことができて省スペースである。
Moreover, it is preferable that the height of the cart transport mechanism is smaller than the height of the cart cleaning means.
Since the carriage transport mechanism having a relatively small height is provided below the container cleaning means having a large space, and the cart cleaning means having a height protruding upward from the cart transport mechanism is installed in the space in front of the container cleaning means, the container It is possible to carry the carriage of the carriage conveying mechanism below the cleaning means, and save space.
 本発明の洗浄装置は、食品容器を洗浄する容器洗浄手段と食品容器を乾燥させる容器乾燥手段とを備え、かつ上段に配設された容器洗浄機と、台車を搬送する台車搬送機構と台車を洗浄する台車洗浄手段とを備え、かつ下段に配設された台車洗浄機とを具備し、容器洗浄手段の下部に台車搬送機構が配設され、容器乾燥手段の下部に台車洗浄手段が配設されたことを特徴とする。
 本発明の洗浄装置は、台車洗浄機の上段に容器洗浄機が設置された二段構成である。よって、食品容器と台車に対して同時に且つ別個に洗浄と乾燥を行うことができ、省スペースで効率的に洗浄できる。しかも、台車洗浄機を下側に設置したから、作業者が足等で汚れの大きい台車を台車搬送機構に送り込むことができる。また、比較的高い位置にある容器洗浄手段に食品容器を作業者が手動操作等で送り込むことができる。そのため、作業効率が良く交差汚染のおそれがない。
The cleaning device of the present invention includes a container cleaning means for cleaning a food container and a container drying means for drying the food container, and a container cleaning machine disposed in the upper stage, a cart transport mechanism and a cart for transporting the cart. A trolley cleaning means disposed at the lower stage, a trolley transport mechanism disposed at a lower portion of the container cleaning means, and a trolley cleaning means disposed at a lower portion of the container drying means. It is characterized by that.
The cleaning apparatus of the present invention has a two-stage configuration in which a container cleaning machine is installed on the upper stage of a cart cleaning machine. Therefore, the food container and the cart can be cleaned and dried simultaneously and separately, and the space can be efficiently cleaned. In addition, since the cart washing machine is installed on the lower side, the operator can feed a cart with a large amount of dirt with his feet or the like into the cart transport mechanism. In addition, the food container can be manually fed by the operator into the container cleaning means located at a relatively high position. Therefore, work efficiency is good and there is no fear of cross contamination.
 また、容器洗浄手段は容器乾燥手段より下方に延びて形成され、台車搬送機構の高さは台車洗浄手段の高さより小さくてもよい。
 スペースの大きな容器洗浄手段の下部では比較的高さの小さい台車搬送機構で台車の搬送を行い、容器乾燥手段の下方に台車洗浄手段を配設したから、搬送された台車を台車洗浄手段の領域で洗浄ノズル等によって洗浄できる。
Further, the container cleaning means may be formed to extend downward from the container drying means, and the height of the carriage transport mechanism may be smaller than the height of the carriage cleaning means.
At the lower part of the container cleaning means with a large space, the carriage is transported by a cart transport mechanism having a relatively small height, and the carriage cleaning means is disposed below the container drying means. It can be cleaned with a cleaning nozzle.
 また、台車洗浄手段には、洗浄水が溜められた浸漬槽が設けられ、該浸漬槽内に台車の車輪を泡で洗浄するバブリング洗浄手段が配設されていてもよい。
 台車搬送機構で搬送された台車は、台車洗浄手段の浸漬槽内に浸される。この状態で車輪の汚れをバブリング洗浄手段から発泡する泡によって洗浄し、剥離させて浮上させることができる。
 また、台車洗浄手段には洗浄水の蒸気を回収するための排気カバーが設けられていてもよい。
 台車の洗浄時に使用する洗浄水から発生する蒸気を排気カバーによって回収することができる。
The dolly washing means may be provided with a dipping tank in which washing water is stored, and a bubbling washing means for washing the wheels of the dolly with foam may be provided in the dipping tank.
The carriage conveyed by the carriage conveyance mechanism is immersed in the immersion tank of the carriage cleaning means. In this state, the dirt on the wheel can be washed with foam foamed from the bubbling washing means, separated and floated.
Further, the cart cleaning means may be provided with an exhaust cover for collecting the cleaning water vapor.
Vapor generated from the washing water used when washing the cart can be collected by the exhaust cover.
 また、浸漬槽の上流側には昇り坂の上りスロープが設けられていてもよい。
 台車搬送機構で搬送された台車は、上りスロープを乗り越えることで浸漬槽の洗浄水内に浸漬され、台車洗浄手段の高さを小さく抑えることができる。
An uphill slope may be provided on the upstream side of the immersion tank.
The carriage conveyed by the carriage conveyance mechanism is immersed in the washing water of the immersion tank by overcoming the up slope, and the height of the carriage washing means can be kept small.
 また、浸漬槽よりも台車の搬送方向後方側に洗浄水の蒸気を回収するための第一の排気手段を設けていることが好ましい。
 本発明では、台車洗浄手段において、浸漬槽の洗浄水が蒸気を発生すると、浸漬槽の後方側に蒸気が送られるが、これを第一の排気手段で回収することができる。
Moreover, it is preferable to provide the 1st exhaust means for collect | recovering the vapor | steams of washing water in the conveyance direction back side of a trolley | bogie rather than an immersion tank.
In the present invention, when the washing water in the immersion tank generates steam in the carriage cleaning means, the steam is sent to the rear side of the immersion tank, which can be recovered by the first exhaust means.
 また、浸漬槽の上部には第二の排気手段を設けていてもよい。
 浸漬槽の上部に第二の排気手段を設ければ蒸気の回収能力が更に向上する。
Moreover, the 2nd exhausting means may be provided in the upper part of the immersion tank.
If the second exhaust means is provided in the upper part of the immersion tank, the steam recovery capability is further improved.
 また、浸漬槽の台車の搬送方向前方側にはエアを噴出することで洗浄した台車を乾燥させるための台車乾燥手段を設けていてもよい。
 台車洗浄手段の浸漬槽で洗浄した台車を台車乾燥手段へ搬送し、台車乾燥手段でエアを吹き付けることで台車を乾燥させる。洗浄水の蒸気は浸漬槽側、更には浸漬槽の後方側に吹き寄せられるが、第一の排気手段によって蒸気を回収して排気でき、台車乾燥手段を起動していない場合には第二の排気手段で蒸気を回収できる。
Further, a drier drying means for drying the dolly cleaned by blowing air may be provided on the front side in the conveyance direction of the dolly tank.
The carriage cleaned in the dipping tank of the carriage cleaning means is conveyed to the carriage drying means, and the carriage is dried by blowing air with the carriage drying means. The washing water vapor is blown to the immersion tank side and further to the rear side of the immersion tank, but the vapor can be recovered and exhausted by the first exhaust means, and if the cart drying means is not activated, the second exhaust Vapor can be recovered by means.
 本発明の台車洗浄装置は、食品容器を洗浄する容器洗浄手段を備えた容器洗浄機の下部に形成された台車洗浄装置であって、台車を搬送する台車搬送機構と台車を洗浄する台車洗浄手段とを備え、台車搬送機構より台車洗浄手段が上方に突出した高さを有しており、前記容器洗浄手段の下部に台車搬送機構が配設され、容器洗浄手段の前方に台車洗浄手段が配設されたことを特徴とする。
 本発明の台車洗浄装置は、既設の容器洗浄機の下段に設置されることで二段構成の洗浄装置を構築でき、食品容器と台車を同時に且つ別個に洗浄と乾燥を行うことができ、省スペースで効率的に洗浄できる。
The cart cleaning device of the present invention is a cart cleaning device formed at the bottom of a container cleaning machine provided with a container cleaning means for cleaning food containers, and a cart transport mechanism for transporting the cart and a cart cleaning means for cleaning the cart. The carriage cleaning means has a height protruding upward from the carriage transport mechanism, the carriage transport mechanism is disposed below the container cleaning means, and the carriage cleaning means is disposed in front of the container cleaning means. It was established.
The cart cleaning device of the present invention can be constructed in a two-stage configuration by being installed at the lower stage of an existing container cleaning machine, and can clean and dry the food container and cart simultaneously and separately. It can be cleaned efficiently in space.
 本発明に係る洗浄装置及び台車洗浄装置によれば、容器洗浄機の下側に台車洗浄機を設置し、占有容積の大きい容器洗浄手段の下にはスペースの小さい台車搬送機構を設置し、容器洗浄手段の前方に占有スペースの比較的大きい台車洗浄手段を配設したから、容器洗浄機と台車洗浄機を上下二段に重ねて省スペース化できる。
 しかも、容器洗浄機で洗浄される容器は上段に位置するので作業者が手等で作業し易い上に、台車洗浄機で洗浄する台車は下段に位置するので作業者が足等で操作することができる。よって作業効率が向上する上に作業負担が軽減し、衛生的で交差汚染を防止できる。
 また、台車洗浄機で洗浄した後の台車に容器洗浄機で洗浄した後の食品容器を載置可能であるので、この点でも作業負担が軽減し、作業効率が向上する。
According to the cleaning device and the cart cleaning device according to the present invention, the cart cleaning machine is installed below the container cleaning machine, and the cart transporting mechanism with a small space is installed under the container cleaning means having a large occupied volume. Since the cart washing means having a relatively large occupied space is arranged in front of the washing means, the container washing machine and the cart washing machine can be stacked in two upper and lower stages to save space.
Moreover, since the container to be cleaned by the container cleaning machine is located at the upper stage, it is easy for the operator to work by hand, and the carriage to be cleaned by the carriage cleaning machine is located at the lower stage so that the operator can operate with the feet. Can do. Therefore, the work efficiency is improved, the work load is reduced, and it is hygienic and can prevent cross contamination.
Moreover, since the food container after washing with the container washing machine can be placed on the carriage after washing with the carriage washing machine, the work load is reduced also in this respect, and the working efficiency is improved.
本発明の第一実施形態の洗浄装置の容器洗浄機と台車洗浄機を示す要部構成図である。It is a principal part block diagram which shows the container washing machine and cart washing machine of the washing | cleaning apparatus of 1st embodiment of this invention. 図1に示す洗浄装置における容器洗浄機の外観構成と台車洗浄機の台車搬送機構と台車洗浄手段を示す図である。It is a figure which shows the external appearance structure of the container washing machine in the washing | cleaning apparatus shown in FIG. 1, the trolley conveyance mechanism of a trolley washing machine, and a trolley washing means. 図1に示す洗浄装置における台車搬送機構と容器洗浄手段のA-A線縦断面図である。FIG. 2 is a longitudinal sectional view taken along line AA of a carriage transport mechanism and container cleaning means in the cleaning apparatus shown in FIG. 図2に示す台車搬送機構における台車の搬送手段を示す側面図である。It is a side view which shows the conveyance means of the trolley | bogie in the trolley | bogie conveyance mechanism shown in FIG. 台車洗浄手段を示す説明図である。It is explanatory drawing which shows a trolley washing means. 第二変形例の洗浄装置を示す説明図である。It is explanatory drawing which shows the washing | cleaning apparatus of a 2nd modification. 本発明の第二実施形態の洗浄装置における台車洗浄機を示す要部構成図である。It is a principal part block diagram which shows the trolley washing machine in the washing | cleaning apparatus of 2nd embodiment of this invention. 本発明の第三実施形態の洗浄装置における台車洗浄機を示す要部構成図である。It is a principal part block diagram which shows the trolley washing machine in the washing | cleaning apparatus of 3rd embodiment of this invention. 従来の容器洗浄装置を示す透過説明図である。It is permeation | transmission explanatory drawing which shows the conventional container washing | cleaning apparatus. 図9に示す容器洗浄装置の外観形状を示す斜視図である。It is a perspective view which shows the external appearance shape of the container washing | cleaning apparatus shown in FIG.
 以下、本発明の第一実施形態の食品容器と台車の洗浄装置について図1乃至図5に基づいて説明する。なお、本明細書において、食品容器Aや台車Bの搬送方向前方側を前方といい、後方側を後方というものとする。
 図1及び図2に示す食品容器と台車の洗浄装置10は、下段に台車洗浄機11が配設され、その上段に食品容器の容器洗浄機12が配設されて二段に積層されている。
 上段に設けた容器洗浄機12は、作業者の腰のあたりに食品容器Aを搬送するためのコンベア14が水平に配設されており、食品容器Aの投入側から搬送方向前方に向かって順に第一洗浄部15、第二洗浄部16、すすぎ洗浄部17、乾燥部18が設けられている。第一洗浄部15と第二洗浄部16にはコンベア14上の食品容器Aに対して上下と左右の位置に洗浄液の噴射ノズル19が設けられている。すすぎ洗浄部17には食品容器Aに対して上下の位置にすすぎ洗浄水の噴射ノズル20が設けられている。
Hereinafter, a food container and cart cleaning apparatus according to a first embodiment of the present invention will be described with reference to FIGS. In addition, in this specification, the conveyance direction front side of the food container A and the cart B is referred to as the front, and the rear side is referred to as the rear.
The food container and cart cleaning apparatus 10 shown in FIGS. 1 and 2 has a cart cleaning machine 11 disposed at the lower stage and a food container container washing machine 12 disposed at the upper stage and stacked in two stages. .
In the container washing machine 12 provided in the upper stage, a conveyor 14 for conveying the food container A is horizontally disposed around the operator's waist, and in order from the input side of the food container A toward the front in the conveying direction. A first cleaning unit 15, a second cleaning unit 16, a rinse cleaning unit 17, and a drying unit 18 are provided. The first cleaning section 15 and the second cleaning section 16 are provided with cleaning liquid spray nozzles 19 in the vertical and horizontal positions with respect to the food container A on the conveyor 14. The rinsing cleaning unit 17 is provided with a rinsing water spray nozzle 20 at a position above and below the food container A.
 図1及び図3に示すように、第一洗浄部15と第二洗浄部16では、噴射ノズル19から噴射した洗浄水を回収してフィルター22でろ過して洗浄タンク23に貯留し、洗浄ポンプ24を介して噴射ノズル19へ供給するように循環している。洗浄タンク23と洗浄ポンプ24は容積と重量が大きく占有スペースが必要であるため、コンベア14の下側に突出する筐体12aの空間25内に設置されている。
 すすぎ洗浄部17においても同様であり、コンベア14の下側の空間25内にすすぎ水のすすぎタンク26とすすぎポンプ27を設置している。
As shown in FIGS. 1 and 3, the first cleaning unit 15 and the second cleaning unit 16 collect the cleaning water sprayed from the spray nozzle 19, filter it with a filter 22, and store it in the cleaning tank 23. It circulates so that it may supply to the injection nozzle 19 via 24. Since the washing tank 23 and the washing pump 24 are large in volume and weight and require an occupied space, the washing tank 23 and the washing pump 24 are installed in the space 25 of the housing 12a protruding below the conveyor 14.
The same applies to the rinsing unit 17, and a rinsing water rinsing tank 26 and a rinsing pump 27 are installed in a space 25 below the conveyor 14.
 これに対し、乾燥部18では、コンベア14上の食品容器Aの上方(及び下方)に乾燥空気を噴射する乾燥気ノズル29が配設され、その上方に乾燥気ノズル29に乾燥空気を供給する乾燥ブロア30と蒸気式熱交換器31とが配設されている。
 第一洗浄部15、第二洗浄部16、すすぎ洗浄部17では、重量と占有スペースの大きい洗浄タンク23、すすぎタンク26と洗浄ポンプ24、すすぎポンプ27をそれぞれ設置する空間25の筐体12aが下方に突出しているが、乾燥部18はタンクやポンプを有さないために筐体12bが筐体12aよりも上方に位置しており、筐体12aと筐体12bとの間に段差を有している。
 筐体12a内に設けた第一洗浄部15、第二洗浄部16、すすぎ洗浄部17は容器洗浄手段33を構成し、筐体12b内に設けた乾燥部18は容器乾燥手段34を構成する。
On the other hand, in the drying unit 18, a dry air nozzle 29 for injecting dry air is disposed above (and below) the food container A on the conveyor 14, and the dry air is supplied to the dry air nozzle 29 above it. A drying blower 30 and a steam heat exchanger 31 are disposed.
In the 1st washing | cleaning part 15, the 2nd washing | cleaning part 16, and the rinse washing | cleaning part 17, the housing | casing 12a of the space 25 which installs the washing tank 23 with the large weight and occupation space, the rinsing tank 26, the washing | cleaning pump 24, and the rinsing pump 27 respectively. Although projecting downward, the drying unit 18 does not have a tank or a pump, so the housing 12b is positioned above the housing 12a, and there is a step between the housing 12a and the housing 12b. is doing.
The first cleaning unit 15, the second cleaning unit 16, and the rinsing cleaning unit 17 provided in the housing 12a constitute a container cleaning means 33, and the drying unit 18 provided in the housing 12b constitutes a container drying means 34. .
 これに対し、下段に設けた台車洗浄機11は、図2に示すように、容器洗浄手段33の下側に台車搬送機構36が設けられ、容器乾燥手段34の下側に台車洗浄手段37が設けられている。
 図2乃至図4に示す台車搬送機構36では、筐体12aの下側の空間に往復移動可能な移動バー40と固定保持された静止バー41が上下に配設され、移動バー40には基盤上を走行する台車Bを搬送可能で所定角度だけ揺動可能な搬送ストッパー42が所定間隔で設けられ、静止バー41には所定角度だけ揺動可能な戻り防止ストッパー43が支持されている。
 なお、台車Bは例えば四角形枠状のフレーム45と4つの車輪46とで構成されている。
On the other hand, as shown in FIG. 2, the cart cleaning machine 11 provided in the lower stage is provided with a cart transport mechanism 36 below the container cleaning means 33 and a cart cleaning means 37 below the container drying means 34. Is provided.
In the cart transport mechanism 36 shown in FIGS. 2 to 4, a moving bar 40 that can reciprocate in a space below the housing 12a and a stationary bar 41 that is fixedly held are arranged up and down. A transport stopper 42 capable of transporting the carriage B traveling above and swingable by a predetermined angle is provided at a predetermined interval, and a return prevention stopper 43 swingable by a predetermined angle is supported on the stationary bar 41.
The carriage B is composed of, for example, a rectangular frame 45 and four wheels 46.
 移動バー40は図示しない駆動手段によって所定距離だけ往復動する。前進時には移動バー40に設けた搬送ストッパー42はバネの付勢力に抗して下方に垂下して台車Bのフレーム45に当接し、台車Bを押して所定距離だけ前方に搬送する。搬送後に移動バー40が後方に戻る際、搬送ストッパー42が付勢力によって前方に回動し、台車Bから逃げることになる。
 一方、下方の静止バー41に支持された戻り防止ストッパー43は、台車Bが前方に搬送される際にはフレーム45に押されて付勢力に抗して回動して前方に逃げるため台車Bの移動を妨げない。また、搬送ストッパー42の復帰移動時に後続の台車Bに接触して後方に戻ろうとする力が働くと、戻り防止ストッパー43がバネの付勢力で上方に起立しているため、フレーム45の後部に当接して台車Bが戻ることを阻止する。
 この作業を繰り返すことで、台車Bは順次前方に送られる。
The moving bar 40 reciprocates a predetermined distance by driving means (not shown). At the time of advance, the transport stopper 42 provided on the moving bar 40 hangs down against the biasing force of the spring and comes into contact with the frame 45 of the carriage B, and pushes the carriage B to carry it forward by a predetermined distance. When the moving bar 40 returns to the rear after the conveyance, the conveyance stopper 42 is rotated forward by the urging force and escapes from the carriage B.
On the other hand, the return prevention stopper 43 supported by the lower stationary bar 41 is pushed by the frame 45 when the carriage B is transported forward, rotates against the urging force, and escapes forward. Does not hinder the movement. Further, when a force is applied to come back in contact with the succeeding carriage B during the return movement of the transport stopper 42, the return prevention stopper 43 is raised upward by the biasing force of the spring. Contact with the carriage B is prevented from returning.
By repeating this operation, the carriage B is sequentially sent forward.
 これに対し、台車洗浄手段37では、図5に示すように、洗浄液が貯留された浸漬槽48が基盤上に設けられており、その両側部に設けられた壁面49と前後に設けられた堤部50、51とで浸漬槽48が仕切られている。後方の堤部50は上りスロープ50aと下りスロープ50bとを有し、前方の堤部51も上りスロープ51aと下りスロープ51bとを有している。
 そのため、台車Bは搬送ストッパー42で搬送されて上りスロープ50aを乗り越えて浸漬槽48内に浸漬され、洗浄完了後には堤部51の上りスロープ51aを乗り越えて出口から排出される。
On the other hand, in the cart cleaning means 37, as shown in FIG. 5, a dipping tank 48 in which cleaning liquid is stored is provided on the base, and wall surfaces 49 provided on both sides thereof and embankments provided on the front and rear sides are provided. The immersion tank 48 is partitioned by the parts 50 and 51. The rear bank 50 has an up slope 50a and a down slope 50b, and the front bank 51 also has an up slope 51a and a down slope 51b.
Therefore, the carriage B is transported by the transport stopper 42, gets over the ascending slope 50a and is immersed in the dipping tank 48, and after the cleaning is completed, gets over the ascending slope 51a of the bank 51 and is discharged from the outlet.
 浸漬槽48には洗浄液が満たされており、その液面は少なくとも台車Bの車輪46が完全に浸る深さに設定されている。浸漬槽48の底部には微細な泡を発生させるための吐出口53aが複数設置されたバブリングボックス53が設置されており、バブリングボックス53は管路を介してクリーンドライエアや窒素ガスの供給源54に連結されている。エア(またはガス)がバブリングボックス53に供給されて吐出口53aから細かい気泡が車輪46の間を浮上することで、洗浄液が車輪46の周りに滞留することを防いで、車輪46に付着した汚れを剥離させて液面に導く。
 なお、汚れた洗浄液は浸漬槽48の上面からオーバーフローすると共に底部の排出口から排出され、減少した分だけ、新たな洗浄液が供給される。
The immersion tank 48 is filled with a cleaning liquid, and the liquid level is set to a depth at which at least the wheel 46 of the carriage B is completely immersed. A bubbling box 53 having a plurality of discharge ports 53a for generating fine bubbles is installed at the bottom of the immersion tank 48. The bubbling box 53 is supplied with clean dry air or nitrogen gas supply source 54 via a pipe line. It is connected to. Air (or gas) is supplied to the bubbling box 53, and fine bubbles float up between the wheels 46 from the discharge ports 53a, thereby preventing the cleaning liquid from staying around the wheels 46. Is peeled off and guided to the liquid level.
The dirty cleaning liquid overflows from the upper surface of the immersion bath 48 and is discharged from the bottom discharge port, and new cleaning liquid is supplied by the reduced amount.
 台車洗浄手段37において、浸漬槽48の上部には台車Bのフレーム45を洗浄するための噴射ノズル55が搬送方向に複数列設置されており、図示しないタンクから供給された洗浄水を台車Bのフレーム45に噴射して洗浄する。また、浸漬槽48の上方には無端状のチェーンコンベア57が周回して配設されており、このチェーンコンベア57の下側部分は浸漬槽48の液面と堤部50、51の下りスロープ50b、上りスロープ51aとに沿って形成されている。このチェーンコンベア57には台車Bのフレーム45を搬送するための搬送アーム58が所定間隔で取り付けられている。 In the carriage cleaning means 37, a plurality of rows of spray nozzles 55 for cleaning the frame 45 of the carriage B are installed in the transport direction above the immersion tank 48, and the washing water supplied from a tank (not shown) is supplied to the carriage B. The frame 45 is sprayed and cleaned. Further, an endless chain conveyor 57 is arranged above the immersion tank 48, and the lower part of the chain conveyor 57 is the liquid level of the immersion tank 48 and the down slope 50b of the bank portions 50 and 51. Are formed along the upward slope 51a. Conveying arms 58 for conveying the frame 45 of the carriage B are attached to the chain conveyor 57 at predetermined intervals.
 台車すすぎ手段38には、堤部51の上りスロープ51aにおける台車Bの上部と下部にすすぎノズル60がそれぞれ配設され、洗浄が終わって浸漬槽48から排出される台車Bにすすぎノズル60からすすぎ水を噴射する。
 上りスロープ51aの頂部付近には台車乾燥手段39として乾燥エアを噴射する水切りノズル61が台車Bの上下に配設され、水切りノズル61から乾燥エアを噴射させることで台車Bを乾燥させる。また、堤部51の下りスロープ51bには、すすぎ洗浄が終わった台車Bを停止保持するためのストッパー62と、このストッパー62による停止を解除するためのペダル63とが設置されている。
The rinsing means 38 is provided with rinsing nozzles 60 at the upper and lower portions of the trolley B on the uphill slope 51a of the bank 51, and the rinsing nozzle 60 rinses the trolley B discharged from the immersion tank 48 after cleaning. Spray water.
In the vicinity of the top of the ascending slope 51a, draining nozzles 61 for injecting dry air as the cart drying means 39 are arranged above and below the cart B, and the cart B is dried by spraying the drying air from the draining nozzle 61. Further, on the descending slope 51b of the bank portion 51, there are provided a stopper 62 for stopping and holding the cart B after rinsing and a pedal 63 for releasing the stop by the stopper 62.
 本実施形態の洗浄装置10は上述の構成を備えており、次にその使用方法を説明する。
 先ず、洗浄装置10の上段に配置された食品容器Aの容器洗浄機12において、コンベア14に食品容器Aを載置して容器洗浄手段33における第一洗浄部15、第二洗浄部16に供給して、噴射ノズル19で洗浄水を噴射して食品容器Aを洗浄する。通常、コンベア14に供給される食品容器Aは下向きか横向きとされている。そして、すすぎ洗浄部17では噴射ノズル20ですすぎ水を噴射して食品容器Aのすすぎ洗浄を行う。
 容器洗浄手段33による洗浄とすすぎが終了した後、食品容器Aは容器乾燥手段34に搬送されて乾燥部18で乾燥気ノズル29によって乾燥空気を噴射して乾燥させて、外部に排出する。
The cleaning apparatus 10 of the present embodiment has the above-described configuration, and the usage method will be described next.
First, in the container washing machine 12 of the food container A arranged in the upper stage of the washing apparatus 10, the food container A is placed on the conveyor 14 and supplied to the first washing unit 15 and the second washing unit 16 in the container washing means 33. Then, washing water is jetted by the jet nozzle 19 to wash the food container A. Usually, the food container A supplied to the conveyor 14 is directed downward or sideways. In the rinsing cleaning unit 17, the rinsing water is sprayed by the spray nozzle 20 to rinse the food container A.
After the cleaning and rinsing by the container cleaning means 33 are completed, the food container A is transported to the container drying means 34, dried by spraying dry air with the drying air nozzle 29 in the drying section 18, and discharged outside.
 一方、台車洗浄機11では、容器洗浄手段33の筐体12aの下側の狭いスペースに設けた台車搬送機構36において、移動バー40を駆動させて所定距離だけ往復移動させることで、搬送ストッパー42によって台車Bを基盤上で所定距離ずつ順次前方に搬送させる。
 そして、台車Bが順次搬送ストッパー42で押されて台車搬送機構36から台車洗浄手段37に至ると、この台車Bは浸漬槽48の堤部50における上りスロープ50aを上昇して乗り越え、下りスロープ50bから自重で降下して浸漬槽48内の洗浄水に浸漬される。この状態で台車Bの車輪46は洗浄水の水面下に位置する。浸漬槽48内ではバブリングボックス53の複数の吐出口53aからエアまたは窒素ガスの細かい気泡が多数浮上して、車輪46に付着した汚れを洗浄水の洗浄作用と相俟って剥離させて浮上させる。
On the other hand, in the cart cleaning machine 11, the cart transport mechanism 36 provided in the narrow space below the housing 12 a of the container cleaning means 33 is driven by the movable bar 40 to reciprocate by a predetermined distance, whereby the transport stopper 42. Thus, the carriage B is sequentially conveyed forward by a predetermined distance on the base.
When the carriage B is sequentially pushed by the conveyance stopper 42 and reaches the carriage cleaning means 37 from the carriage conveyance mechanism 36, the carriage B ascends and climbs over the ascending slope 50a in the bank 50 of the immersion tank 48, and descends the slope 50b. Then, it descends by its own weight and is immersed in the cleaning water in the immersion tank 48. In this state, the wheel 46 of the carriage B is located below the surface of the washing water. In the immersion tank 48, a large number of fine bubbles of air or nitrogen gas rise from the plurality of discharge ports 53a of the bubbling box 53, and the dirt adhering to the wheels 46 is separated and floated together with the washing action of the washing water. .
 浸漬槽48に浸された台車Bのフレーム45は噴射ノズル55から噴射される洗浄水で洗浄される。そして、この台車Bはチェーンコンベア57に設けられた搬送アーム58でフレーム45を押されて浸漬槽48内で洗浄されながら前方に搬送され、バブリングボックス53と噴射ノズル55による洗浄を終了した台車Bは堤部51の上りスロープ51aを上って浸漬槽48から引き上げられる。
 その後、台車すすぎ手段38のすすぎノズル60ですすぎ水を台車Bに噴射し、更に台車乾燥手段39で乾燥エアを水切りノズル61から噴射させて台車Bを乾燥させる。台車Bは、堤部51の下りスロープ51bを降下してストッパー62で停止状態に保持される。洗浄後の台車Bを外部に排出するためには、ペダル63を踏むことでストッパー62を解除して下りスロープ51bに停車された台車Bを排出すればよい。
 そのため、台車Bの洗浄は作業者が足で押して台車搬送機構36に押入れて行い、ストッパー62で停車させられた洗浄後の台車Bは足でペダル63を踏むことで排出できるから、足の操作で洗浄作業を行える。
The frame 45 of the carriage B immersed in the immersion tank 48 is cleaned with cleaning water sprayed from the spray nozzle 55. Then, the carriage B is transported forward while being washed in the immersion tank 48 by the frame 45 being pushed by the conveyance arm 58 provided on the chain conveyor 57, and the carriage B which has been cleaned by the bubbling box 53 and the injection nozzle 55 is finished. Is lifted from the immersion bath 48 up the ascending slope 51 a of the bank 51.
Thereafter, rinsing water is sprayed onto the carriage B by the rinsing nozzle 60 of the carriage rinsing means 38, and dry air is further jetted from the draining nozzle 61 by the carriage drying means 39 to dry the carriage B. The carriage B descends the down slope 51 b of the bank 51 and is held in a stopped state by the stopper 62. In order to discharge the washed carriage B to the outside, the stopper 62 is released by depressing the pedal 63, and the carriage B stopped on the descending slope 51b is discharged.
Therefore, the washing of the carriage B is performed by the operator pushing the foot with the foot and pushing it into the carriage transport mechanism 36, and the washed carriage B stopped by the stopper 62 can be discharged by stepping on the pedal 63 with the foot. Can be used for cleaning.
 ここで、台車Bには10~20個程度の食品容器Aを積載して搬送することが多い。そのため、上段の容器洗浄機12で10~20個の食品容器Aを洗浄する工程で、下段の台車洗浄機11で台車Bを1台洗浄し、この洗浄後の台車Bに10~20個の洗浄した食品容器Aを積載して搬送することが、作業効率の観点から好ましい。
 しかも、食品容器Aの洗浄と台車Bの洗浄は上下二段の容器洗浄機12と台車洗浄機11とで個別にしかも同時に行うことができるため、交差汚染を生じない。
Here, in many cases, about 10 to 20 food containers A are loaded on the carriage B and conveyed. Therefore, in the process of washing 10 to 20 food containers A with the upper container washing machine 12, one carriage B is washed with the lower carriage washing machine 11, and 10 to 20 pieces of the carriage B after this washing are washed. It is preferable from the viewpoint of work efficiency to load and transport the washed food container A.
Moreover, since the food container A and the cart B can be cleaned separately and simultaneously in the upper and lower two-stage container cleaner 12 and the cart cleaner 11, no cross contamination occurs.
 上述のように本実施形態の洗浄装置10によれば、下段の台車洗浄機11と上段の容器洗浄機12とを積層して上下二段構成となっているため、個別に台車Bと食品容器Aを洗浄させることができて省スペースであり、交差汚染を生じない。
 しかも、食品容器Aは腰のあたりのコンベア14に載置して作業者が手等で搬送して洗浄でき、台車Bは足等で台車搬送機構36に押し入れて搬送し洗浄できるため作業効率が良く、この点でも交差汚染を生じない。また、下段の台車洗浄機11で洗浄した台車Bに、上段の容器洗浄機12で洗浄した食品容器Aを積載して同時に排出することができるため、この点でも作業効率が非常に高い。
As described above, according to the cleaning apparatus 10 of the present embodiment, the lower cart washing machine 11 and the upper container washing machine 12 are stacked to form a two-stage configuration, so that the cart B and the food container are individually provided. A can be cleaned, saving space, and does not cause cross contamination.
Moreover, the food container A can be placed on the conveyor 14 around the waist and transported by an operator by hand, etc., and the cart B can be pushed into the cart transport mechanism 36 with feet or the like to be transported and washed, so that work efficiency is improved. Well, no cross contamination occurs at this point. Further, since the food container A washed by the upper container washing machine 12 can be loaded on the carriage B washed by the lower carriage washing machine 11 and discharged at the same time, the working efficiency is also very high in this respect.
 また、上段の容器洗浄機12において、洗浄とすすぎを行う容器洗浄手段33は洗浄タンク23及びすすぎタンク26と洗浄ポンプ24及びすすぎポンプ27とを設置するため、容器乾燥手段34と比較して空間25がより下方に延びる筐体12aを備えている。そのため、その下方の狭いスペースでは台車搬送機構36として洗浄用の台車Bの搬送のみが行われる。また、容器乾燥手段34の筐体12bの下の比較的高さの大きいスペースに台車洗浄手段37が設置されている。このように、容器洗浄機12の高さ方向下側の小さなスペースを有効活用して台車洗浄機11が設置されているため、省スペース効果が高いという効果を奏する。 In the upper container washer 12, the container cleaning means 33 for performing cleaning and rinsing is provided with the cleaning tank 23, the rinsing tank 26, the cleaning pump 24, and the rinsing pump 27. 25 is provided with a housing 12a extending further downward. For this reason, only the cleaning carriage B is transported as the carriage transport mechanism 36 in the narrow space below. In addition, a cart cleaning means 37 is installed in a relatively large space below the housing 12b of the container drying means 34. Thus, since the cart washing machine 11 is installed by effectively utilizing the small space on the lower side in the height direction of the container washing machine 12, the space saving effect is high.
 なお、本発明の洗浄装置10は上述の実施形態に限定されるものではなく、その要旨を逸脱しない範囲で種々の変更や置換等が可能である。以下に、本実施形態の変形例や他の実施形態について説明するが、上述した第一実施形態の洗浄装置10と同一または同様な部分や部品等には同一の符号を用いて説明する。 Note that the cleaning apparatus 10 of the present invention is not limited to the above-described embodiment, and various modifications and replacements can be made without departing from the scope of the invention. Hereinafter, modifications and other embodiments of the present embodiment will be described, but the same or similar parts and components as those of the above-described cleaning device 10 of the first embodiment will be described using the same reference numerals.
 例えば、図6では、上述した第一実施形態の洗浄装置10の第一変形例の洗浄装置として、容器洗浄機12に容器乾燥手段34を設けず、容器洗浄手段33のみを配設した。この場合、台車洗浄機11は容器洗浄手段33の筐体12aの下部に高さの小さい台車搬送機構36を設置し、容器洗浄手段33の前方の空間に大きなスペースを要する台車洗浄手段37を台車搬送機構36よりも上方に突出させて設けることができる。
 この場合、洗浄した後の食器容器Aは自然乾燥させたり、別に設置した食品容器Aの乾燥機を用いることになる。
 このような変形例の洗浄装置10は設置スペースが狭く容器乾燥手段34を設置するスペースが得られない場合等に有効であり、一層省スペースの洗浄装置10が得られる。
For example, in FIG. 6, as the cleaning device of the first modified example of the cleaning device 10 of the first embodiment described above, the container cleaning unit 12 is not provided in the container cleaning machine 12, and only the container cleaning unit 33 is provided. In this case, the cart cleaning machine 11 is provided with a cart transport mechanism 36 having a small height below the casing 12a of the container cleaning means 33, and the cart cleaning means 37 that requires a large space in front of the container cleaning means 33. It can be provided so as to protrude above the transport mechanism 36.
In this case, the tableware container A after washing is naturally dried, or a separate dryer for the food container A is used.
The cleaning device 10 of such a modification is effective when the installation space is narrow and a space for installing the container drying means 34 cannot be obtained, and the cleaning device 10 with further space saving can be obtained.
 また、本第一実施形態の第二変形例として、例えば作業者の腰の高さあたりにコンベア14を設置した既存の食品容器Aの容器洗浄機12に対して、その下段に設置可能な二段積層用の台車洗浄機11を説明する。この第二変形例の台車洗浄機11は、上述した実施形態のものと同一構成を備えており、高さの小さい台車搬送機構36と台車搬送機構36よりも高さが大きい台車洗浄手段37とが連続して配設して構成されている。 Further, as a second modification of the first embodiment, for example, an existing food container A washing machine 12 in which a conveyor 14 is installed around the waist of the operator can be installed at the lower stage thereof. The cart cleaning machine 11 for step stacking will be described. The cart cleaning machine 11 of the second modification has the same configuration as that of the above-described embodiment, and the cart transport mechanism 36 having a small height and the cart cleaning means 37 having a height higher than the cart transport mechanism 36 are provided. Are continuously arranged.
 しかも、既存の容器洗浄機12は、容器洗浄手段33においては第一洗浄部15、第二洗浄部16、すすぎ洗浄部17を備えていてコンベア14の下側に洗浄タンク23,すすぎタンク26、洗浄ポンプ24、すすぎポンプ27をそれぞれ配設した筐体12aを有するため、タンクやポンプを持たない乾燥部18の筐体12bよりも下方に突出した容積を占めている。
 そのため、本第二変形例の台車洗浄機11は、容器洗浄手段33の下側に高さの小さい台車搬送機構36を設置し、容器乾燥手段34の下側に高さの大きい台車洗浄手段37を設置することで、省スペースの二段積層型の洗浄装置10が得られる。
Moreover, the existing container cleaning machine 12 includes the first cleaning unit 15, the second cleaning unit 16, and the rinsing cleaning unit 17 in the container cleaning means 33, and the cleaning tank 23, the rinsing tank 26, Since it has the housing | casing 12a which each arrange | positioned the washing | cleaning pump 24 and the rinse pump 27, it occupies the volume protruded below rather than the housing | casing 12b of the drying part 18 which does not have a tank and a pump.
Therefore, in the cart cleaning machine 11 of the second modified example, the cart transport mechanism 36 having a small height is installed below the container cleaning device 33, and the cart cleaning device 37 having a large height below the container drying device 34. The space-saving two-stage laminating type cleaning apparatus 10 can be obtained.
 ところで、本実施形態の洗浄装置10の台車洗浄機11では、台車Bの車輪46にごみや汚れ、更に油脂やオイル等の油分が付着しているため、浸漬槽48の洗浄水が単なる水だけでは落ちにくいので、例えば50℃~80℃程度の湯を用いることが好ましい。そして、浸漬槽48内の洗浄水にバブリングボックス53の吐出口53aからエアまたは窒素ガスの細かい気泡を浮上させることで台車Bの車輪46を洗浄する。 By the way, in the cart washing machine 11 of the washing apparatus 10 of the present embodiment, dust and dirt, and further oil such as fats and oils adhere to the wheels 46 of the cart B. Therefore, it is preferable to use hot water of about 50 ° C. to 80 ° C., for example. The wheels 46 of the carriage B are washed by causing fine bubbles of air or nitrogen gas to float from the outlet 53a of the bubbling box 53 to the washing water in the immersion tank 48.
 しかしながら、この場合、湯の蒸気が上方に浮上して前方に流れて洗浄終了後の台車Bの出口に流れるが、出口付近には台車乾燥手段39を設け、乾燥エアを噴出する水切りノズル61によって台車Bを乾燥させるため、乾燥エアの噴出によって蒸気が台車洗浄手段37内の後方側の入口37a、即ち台車搬送機構36の出口付近に追いやられてしまう。すると、この付近は開放された構造であることもあって、蒸気が台車洗浄手段37の隙間から外部に飛散して室内に充満するという問題があった。
 本第二実施形態における洗浄装置10の台車洗浄機11はこのような課題をも改善できるようにしたものである。
However, in this case, the steam of the hot water floats upward and flows forward and flows to the exit of the carriage B after the completion of washing. However, the carriage drying means 39 is provided in the vicinity of the exit, and the draining nozzle 61 that ejects dry air is used. In order to dry the carriage B, the steam is driven to the rear entrance 37a in the carriage washing means 37, that is, the vicinity of the exit of the carriage transport mechanism 36, due to the blowing of dry air. Then, there is a problem that the vicinity of this structure is an open structure, so that steam is scattered outside through the gap between the carriage cleaning means 37 and fills the room.
The cart washing machine 11 of the washing apparatus 10 in the second embodiment can improve such a problem.
 図7は本発明の第二実施形態の洗浄装置10の台車洗浄機11の要部構成を示すものである。
 本第二実施形態では、浸漬槽48内に貯留する洗浄水は50℃~80℃程度の湯を用いるものとする。そして、浸漬槽48の上部には浸漬槽48内の洗浄水から蒸発する蒸気を回収するための中間カバー65が配設され、この中間カバー65は中間排気口66から排気ダクト67を介して排気ファン68に接続されている。排気ファン68に回収された蒸気は屋外に排出されるか、回収して他の用途に利用される。
FIG. 7 shows a configuration of a main part of the cart washing machine 11 of the washing apparatus 10 according to the second embodiment of the present invention.
In the second embodiment, hot water of about 50 ° C. to 80 ° C. is used as the cleaning water stored in the immersion tank 48. An intermediate cover 65 for recovering vapor evaporated from the cleaning water in the immersion tank 48 is disposed above the immersion tank 48. The intermediate cover 65 is exhausted from the intermediate exhaust port 66 through the exhaust duct 67. A fan 68 is connected. The steam collected by the exhaust fan 68 is discharged outdoors or collected and used for other purposes.
 また、台車洗浄手段37の後方側における台車Bの入口37aは、台車搬送機構36の出口から台車Bが排出される領域である。台車Bの入口37a付近には例えば堤部50の昇りスロープ50aが配設され、その上側に蒸気回収用の基部カバー70が配設されている。この基部カバー70に連結された基部排気口71は基部排気ダクト72を介して排気ダクト67に接続されている。なお、蒸気を回収するための基部カバー70は堤部50の上りスロープ50aの領域に設置されているが、下りスロープ50bまで延びていてもよい。なお、基部カバー70を設けた基部排気口71と基部排気ダクト72と排気ファン68は第一の排気手段を構成し、中間カバー65を設けた中間排気口66と排気ダクト67と排気ファン68は第二の排気手段を構成する。 Further, the entrance 37 a of the carriage B on the rear side of the carriage cleaning means 37 is an area where the carriage B is discharged from the exit of the carriage transport mechanism 36. In the vicinity of the entrance 37a of the carriage B, for example, a rising slope 50a of the bank 50 is disposed, and a base cover 70 for steam recovery is disposed above the slope 50a. A base exhaust port 71 connected to the base cover 70 is connected to an exhaust duct 67 via a base exhaust duct 72. The base cover 70 for collecting the steam is installed in the region of the ascending slope 50a of the bank portion 50, but may extend to the descending slope 50b. The base exhaust port 71 provided with the base cover 70, the base exhaust duct 72, and the exhaust fan 68 constitute a first exhaust means, and the intermediate exhaust port 66 provided with the intermediate cover 65, the exhaust duct 67, and the exhaust fan 68 include A second exhaust means is configured.
 従って、本第二実施形態の洗浄装置10の台車洗浄機11によれば、台車Bを洗浄していない状態では、浸漬槽48内に貯留される洗浄水において、バブリングボックス53の吐出口53aから浮上するエアまたは窒素ガスの細かい気泡と相俟って蒸気を空気中に上昇させ、この蒸気を中間カバー65を通して集めて吸収し、中間排気口66及び排気ダクト67を通して排気ファン68で回収する。 Therefore, according to the cart cleaning machine 11 of the cleaning apparatus 10 of the second embodiment, in the state where the cart B is not cleaned, the cleaning water stored in the immersion bath 48 is discharged from the discharge port 53a of the bubbling box 53. In combination with air bubbles or fine bubbles of nitrogen gas that rise, the vapor rises into the air, and the vapor is collected through the intermediate cover 65 and absorbed, and is collected by the exhaust fan 68 through the intermediate exhaust port 66 and the exhaust duct 67.
 また、台車Bの洗浄状態では、台車Bを台車洗浄手段37で洗浄した後、台車乾燥手段39へ搬送させ、水切りノズル61からのエア噴射によって台車Bを迅速に乾燥させる。その際、浸漬槽48に貯留する洗浄水の液面から泡と共に空中に浮上する蒸気は台車乾燥手段39の出口方向に流れるが、この蒸気は水切りノズル61で吹き飛ばされて台車洗浄手段37の天井に沿って台車洗浄手段37の入口37a付近に戻される。その後、台車洗浄手段37の入口37a付近で基部カバー70内に吸い込まれ、基部排気口71及び基部排気ダクト72を通して排気ファン68で回収される。 Further, in the cleaning state of the carriage B, the carriage B is washed by the carriage washing means 37 and then conveyed to the carriage drying means 39, and the carriage B is quickly dried by air injection from the draining nozzle 61. At that time, the steam that floats in the air together with bubbles from the surface of the washing water stored in the immersion tank 48 flows in the direction of the exit of the carriage drying means 39. Is returned to the vicinity of the entrance 37a of the carriage cleaning means 37. Thereafter, the air is sucked into the base cover 70 in the vicinity of the inlet 37 a of the carriage cleaning means 37 and is collected by the exhaust fan 68 through the base exhaust port 71 and the base exhaust duct 72.
 上述のように本第二実施形態の洗浄装置10によれば、洗浄水として湯を用いても、浸漬槽48から空中に浮上し出口方向に流れる蒸気は、台車洗浄機11の水切りノズル61で吹き飛ばされて台車洗浄手段37の入口37a付近に送られて基部カバー70及び基部排気口71を通して速やかに回収されるため、室内に蒸気が充満して作業に不都合を生じることを防止できる。 As described above, according to the cleaning device 10 of the second embodiment, even if hot water is used as cleaning water, the steam that floats from the immersion tank 48 and flows in the outlet direction is discharged from the drain nozzle 61 of the cart cleaning machine 11. Since it is blown off and sent to the vicinity of the inlet 37a of the carriage cleaning means 37 and quickly recovered through the base cover 70 and the base exhaust port 71, it is possible to prevent the interior from being filled with steam and causing inconvenience to work.
 次に第三実施形態の洗浄装置10について図8により説明する。
 本第三実施形態の洗浄装置10の台車洗浄機11では、蒸気を回収する手段として、中間カバー65及び基部カバー70に代えて、少なくとも台車洗浄手段37全体を覆う筒状の排気カバー75を配設している。この排気カバー75では、好ましくは台車洗浄手段37の入口37aから台車乾燥手段39までが覆われ、入口37aと出口75aとが台車Bを通過させる開口とされている。そして、排気カバー75には中間排気口66と基部排気口71とが連結されており、台車洗浄手段37の浸漬槽48で浮上する蒸気や水切りノズル61で入口37a側に吹き飛ばされる蒸気等を吸引して排気ファン68で回収する。
Next, the cleaning apparatus 10 of the third embodiment will be described with reference to FIG.
In the cart cleaning machine 11 of the cleaning apparatus 10 of the third embodiment, a cylindrical exhaust cover 75 that covers at least the entire cart cleaning means 37 is disposed as a means for collecting steam, instead of the intermediate cover 65 and the base cover 70. Has been established. The exhaust cover 75 preferably covers from the entrance 37a of the carriage cleaning means 37 to the carriage drying means 39, and the entrance 37a and the outlet 75a are openings through which the carriage B passes. An intermediate exhaust port 66 and a base exhaust port 71 are connected to the exhaust cover 75, and sucks steam that floats in the immersion tank 48 of the cart cleaning means 37, steam blown off to the inlet 37a side by the draining nozzle 61, and the like. Then, the exhaust fan 68 collects it.
 なお、排気カバー75は台車洗浄手段37に天井や床面が設けられているから側面だけを覆うように構成してもよいし、或いは天井または床面をも覆うように構成してもよい。また、排気口としては中間排気口66と基部排気口71の一方のみを設けてもよい。 It should be noted that the exhaust cover 75 may be configured to cover only the side surface because the carriage cleaning means 37 is provided with a ceiling or floor surface, or may be configured to cover the ceiling or floor surface. Further, only one of the intermediate exhaust port 66 and the base exhaust port 71 may be provided as the exhaust port.
 本第三実施形態の台車洗浄機11によれば、第二実施形態における中間カバー65や基部カバー70よりも広範囲にわたって確実に蒸気を吸引回収できる。 According to the cart washing machine 11 of the third embodiment, it is possible to reliably suck and collect steam over a wider range than the intermediate cover 65 and the base cover 70 in the second embodiment.
 なお、上述した各実施形態やその変形例における洗浄装置10の台車洗浄機11において、台車洗浄手段37に設けた浸漬槽48を基盤上に設置し、周囲を堤部50,51と壁面49とで囲うことで浸漬槽48の内部に洗浄液を満たすようにしたが、この構成に代えて、基盤の下方に掘り下げて凹部を形成してその前後位置に下りスロープと上りスロープを形成し、凹部内部に洗浄液を満たして浸漬槽48を形成してもよい。
 このような構成を採用すれば、台車洗浄手段37の高さをより小さく設定できるため、そのスペースに余裕が生じる。
In the cart washing machine 11 of the washing apparatus 10 in each of the above-described embodiments and modifications thereof, the immersion tank 48 provided in the cart washing means 37 is installed on the base, and the surroundings are the dams 50 and 51 and the wall surface 49. However, instead of this configuration, a dimple is dug down below the base to form a recess, and a down slope and an up slope are formed at its front and back positions. The dipping tank 48 may be formed by filling a cleaning liquid.
If such a configuration is adopted, the height of the carriage cleaning means 37 can be set smaller, so that there is a margin in the space.
10 洗浄装置
11 台車洗浄機
12 容器洗浄機
12a、12b 筐体
15 第一洗浄部
16 第二洗浄部
17 すすぎ洗浄部
18 乾燥部
19、20、55 噴射ノズル
23 洗浄タンク
24 洗浄ポンプ
26 すすぎタンク
27 すすぎポンプ
29 乾燥気ノズル
33 容器洗浄手段
34 容器乾燥手段
36 台車搬送機構
37 台車洗浄手段
38 台車すすぎ手段
39 台車乾燥手段
40 移動バー
41 戻り停止バー
42 搬送ストッパー
43 戻り停止ストッパー
48 浸漬槽
50、51 堤部
50a、51a 上りスロープ
50b、51b 下りスロープ
60 すすぎノズル
61 水切りノズル
65 中間カバー
66 中間排気口
68 排気ファン
70 基部カバー
71 基部排気口
75 排気カバー
A 食品容器
B 台車
DESCRIPTION OF SYMBOLS 10 Cleaning apparatus 11 Carriage washing machine 12 Container washing machine 12a, 12b Housing | casing 15 1st washing | cleaning part 16 2nd washing | cleaning part 17 Rinse washing | cleaning part 18 Drying part 19, 20, 55 Injection nozzle 23 Washing tank 24 Washing pump 26 Rinse tank 27 Rinsing pump 29 Drying air nozzle 33 Container cleaning means 34 Container drying means 36 Carriage transport mechanism 37 Carriage cleaning means 38 Carriage rinsing means 39 Carriage drying means 40 Moving bar 41 Return stop bar 42 Transport stopper 43 Return stop stopper 48 Immersion tanks 50, 51 Embankment 50a, 51a Up slope 50b, 51b Down slope 60 Rinsing nozzle 61 Draining nozzle 65 Intermediate cover 66 Intermediate exhaust port 68 Exhaust fan 70 Base cover 71 Base exhaust port 75 Exhaust cover A Food container B Cart

Claims (11)

  1.  食品容器を洗浄する容器洗浄手段を備え、かつ上段に配設された容器洗浄機と、
     台車を搬送する台車搬送機構と台車を洗浄する台車洗浄手段とを備え、かつ下段に配設された台車洗浄機とを具備し、
     前記容器洗浄手段の下部に台車搬送機構が配設され、
     前記容器洗浄手段の前方に前記台車洗浄手段が配設された洗浄装置。
    A container cleaning machine provided with a container cleaning means for cleaning the food container and disposed in the upper stage;
    A carriage conveying mechanism for conveying the carriage and a carriage washing means for washing the carriage, and a carriage washing machine disposed at the lower stage,
    A carriage transport mechanism is disposed below the container cleaning means,
    A cleaning apparatus in which the cart cleaning means is disposed in front of the container cleaning means.
  2.  前記台車搬送機構の高さは台車洗浄手段の高さより小さい請求項1に記載された洗浄装置。 The cleaning apparatus according to claim 1, wherein the height of the carriage transport mechanism is smaller than the height of the carriage cleaning means.
  3.  食品容器を洗浄する容器洗浄手段と食品容器を乾燥させる容器乾燥手段とを備え、かつ上段に配設された容器洗浄機と、
     台車を搬送する台車搬送機構と台車を洗浄する台車洗浄手段とを備え、かつ下段に配設された台車洗浄機とを具備し、
     前記容器洗浄手段の下部に台車搬送機構が配設され、前記容器乾燥手段の下部に前記台車洗浄手段が配設された洗浄装置。
    A container washing machine provided with a container washing means for washing the food container and a container drying means for drying the food container, and disposed in the upper stage;
    A carriage conveying mechanism for conveying the carriage and a carriage washing means for washing the carriage, and a carriage washing machine disposed at the lower stage,
    A cleaning apparatus in which a carriage transport mechanism is disposed below the container cleaning means, and the carriage cleaning means is disposed below the container drying means.
  4.  前記容器洗浄手段は前記容器乾燥手段より下方に延びて形成され、前記台車搬送機構の高さは台車洗浄手段の高さより小さい請求項3に記載された洗浄装置。 4. The cleaning apparatus according to claim 3, wherein the container cleaning means is formed to extend downward from the container drying means, and the height of the carriage transport mechanism is smaller than the height of the carriage cleaning means.
  5.  前記台車洗浄手段には、洗浄水が溜められた浸漬槽が設けられ、該浸漬槽内に台車の車輪を泡で洗浄するバブリング洗浄手段が配設されている請求項1乃至4のいずれか1項に記載された洗浄装置。 The dolly washing means is provided with a dipping tank in which washing water is stored, and a bubbling washing means for washing the wheels of the dolly with foam is provided in the dipping tank. The cleaning apparatus described in the item.
  6.  前記台車洗浄手段には洗浄水の蒸気を回収するための排気カバーが設けられている請求項1乃至4のいずれか1項に記載された洗浄装置。 The cleaning apparatus according to any one of claims 1 to 4, wherein the carriage cleaning means is provided with an exhaust cover for collecting steam of the cleaning water.
  7.  前記浸漬槽の上流側には昇り坂の上りスロープが設けられている請求項5に記載された洗浄装置。 The cleaning apparatus according to claim 5, wherein an uphill slope is provided on the upstream side of the immersion bath.
  8.  前記浸漬槽よりも前記台車の搬送方向後方側に前記洗浄水の蒸気を回収するための第一の排気手段を設けている請求項5に記載された洗浄装置。 The cleaning apparatus according to claim 5, wherein a first exhaust means for collecting the cleaning water vapor is provided behind the dipping tank in the transport direction of the carriage.
  9.  前記浸漬槽の上部には第二の排気手段を設けている請求項8に記載された洗浄装置。 The cleaning apparatus according to claim 8, wherein a second exhaust means is provided in an upper part of the immersion tank.
  10.  前記浸漬槽の前記台車の搬送方向前方側にはエアを噴出することで洗浄した台車を乾燥させるための台車乾燥手段を設けた請求項5に記載された洗浄装置。 6. The cleaning apparatus according to claim 5, wherein a carriage drying means for drying the carriage washed by blowing air is provided on the front side of the dipping tank in the conveyance direction of the carriage.
  11.  食品容器を洗浄する容器洗浄手段を備えた容器洗浄機の下部に形成された台車洗浄装置であって、
     台車を搬送する台車搬送機構と台車を洗浄する台車洗浄手段とを備え、
     前記台車搬送機構より台車洗浄手段が上方に突出した高さを有しており、
     前記容器洗浄手段の下部に台車搬送機構が配設され、前記容器洗浄手段の前方に前記台車洗浄手段が配設された台車洗浄装置。
    A cart cleaning device formed at the bottom of a container cleaning machine equipped with a container cleaning means for cleaning food containers,
    A carriage conveying mechanism for conveying the carriage and a carriage washing means for washing the carriage;
    The carriage cleaning means has a height protruding upward from the carriage conveyance mechanism,
    A cart cleaning device in which a cart transport mechanism is disposed below the container cleaning device, and the cart cleaning device is disposed in front of the container cleaning device.
PCT/JP2014/055051 2013-03-01 2014-02-28 Cleaning apparatus and dolly cleaning device WO2014133128A1 (en)

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CN105008056A (en) 2015-10-28
CN105008056B (en) 2017-11-21

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