TW201437052A - Transferring method and apparatus for plate-shaped object and pattern-forming apparatus - Google Patents

Transferring method and apparatus for plate-shaped object and pattern-forming apparatus Download PDF

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Publication number
TW201437052A
TW201437052A TW103108862A TW103108862A TW201437052A TW 201437052 A TW201437052 A TW 201437052A TW 103108862 A TW103108862 A TW 103108862A TW 103108862 A TW103108862 A TW 103108862A TW 201437052 A TW201437052 A TW 201437052A
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Taiwan
Prior art keywords
adsorption
plate
blanket
shaped object
hole
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TW103108862A
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Chinese (zh)
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TWI545027B (en
Inventor
Hiroyuki Ueno
Mikio Masuichi
Masafumi Kawagoe
Yayoi Shibafuji
Kazuhiro Shoji
Miyoshi Ueno
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Dainippon Screen Mfg
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Publication of TW201437052A publication Critical patent/TW201437052A/en
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Publication of TWI545027B publication Critical patent/TWI545027B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00Inking and printing with a printer's forme
    • B41M1/02Letterpress printing, e.g. book printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F17/00Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
    • B41F17/08Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on filamentary or elongated articles, or on articles with cylindrical surfaces
    • B41F17/14Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on filamentary or elongated articles, or on articles with cylindrical surfaces on articles of finite length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H5/00Feeding articles separated from piles; Feeding articles to machines
    • B65H5/08Feeding articles separated from piles; Feeding articles to machines by grippers, e.g. suction grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H5/00Feeding articles separated from piles; Feeding articles to machines
    • B65H5/08Feeding articles separated from piles; Feeding articles to machines by grippers, e.g. suction grippers
    • B65H5/10Reciprocating or oscillating grippers, e.g. suction or gripper tables

Abstract

A transferring method and apparatus for a plate-shaped object and a pattern-forming apparatus are provided. The method well transfers the plate-shaped object held by a first holding tool by supporting an edge portion of a lower surface of the object to a second holding tool. The second holding tool sucks and holds an upper surface of the object above the first holding tool. The method includes descending a first sucking member from a first through holeof the second holding tool, sucking and holding the upper surface of the object, descending a second sucking member from a second through hole at a position different from the first through hole, sucking and holding the object at a different position on the upper surface of the object, rising the first and second sucking members and receding them in the first and second through holes respectively, such that the object is transferred from the first holding tool to the second holding tool.

Description

板狀被搬送物的傳送方法、傳送裝置及圖案形成裝 置 Plate-shaped conveyance method, conveying device, and pattern forming device Set

本發明是有關於一種將由第一保持器件保持的板狀被搬送物傳送至第二保持器件的板狀被搬送物的傳送方法及傳送裝置、以及配備該傳送裝置的圖案形成裝置。 The present invention relates to a method and a transport device for transporting a plate-shaped object to be transported to a second holding device by a plate-shaped object to be held by a first holding device, and a pattern forming device equipped with the same.

作為製造電子零件的發明,以往已知有例如日本專利特開2010-158799號公報中記載的發明。該日本專利特開2010-158799號公報中記載的發明是將平板橡皮布(blanket)固定在下部載台的上表面,另一方面,在使形成有圖案的面朝向下方的狀態、即正面朝下狀態下,利用上部載台吸附固定凸版,自設置在下部載台的中心附近的開口部噴射壓縮氣體,擠出平板橡皮布。以此方式使橡皮布加壓接觸於凸版,將凸版的圖案轉印至平板橡皮布。 For example, the invention described in Japanese Laid-Open Patent Publication No. 2010-158799 is known. In the invention described in Japanese Laid-Open Patent Publication No. 2010-158799, a flat blanket is fixed to the upper surface of the lower stage, and the surface on which the pattern is formed faces downward, that is, the front side In the lower state, the relief plate is suction-fixed by the upper stage, and the compressed gas is ejected from the opening provided near the center of the lower stage, and the flat blanket is extruded. In this way, the blanket is pressed into contact with the relief, and the pattern of the relief is transferred to the flat blanket.

為了以此方式使凸版保持在上部載台,搬送機器人等搬送器件必須將凸版以正面朝下狀態搬送至上部載台的正下方後,傳送至上部載台。因此,搬送機器人的機械手必須避開形成在凸版上的圖案地支撑凸版,因而,支撑著凸版的下表面周緣部、例如外周邊緣10[mm]以內的周緣區域保持凸版。其結果,成為凸版的中央部彎曲成圓錐狀的狀態。當凸版尺寸相對較小時,凸版的彎曲量小,不會對自搬送機器人的機械手對上部載台的傳送造成大的障礙,但隨著凸版尺寸增大,彎曲量也變大,從而難以良好地將凸版自搬送機器人傳送至上部載台。這種問題不僅在將凸版抵住平板橡皮布,將凸版的圖案轉印至平板橡皮布的情况下會產生,而且在以下情况下也會產生,即,由上部載台吸附固定基板而代替吸附固定凸版,將平板橡皮布抵住基板,將平板橡皮布上的圖案轉印至基板。即,隨著凸版或基板等板狀被搬送物大型化,當將板狀被搬送物自搬送機器人等第一保持器件傳送至上部載台等第二保持器件時,因板狀被搬送物彎曲而難以良好地進行所述傳送。 In order to hold the relief on the upper stage in this manner, the transfer device such as the transfer robot must transport the relief to the lower side of the upper stage in a face-down state, and then transfer it to the upper stage. Therefore, the robot of the transport robot must support the relief by avoiding the pattern formed on the relief, and thus the peripheral portion of the lower surface of the relief, for example, the peripheral region within the outer peripheral edge 10 [mm], holds the relief. As a result, the central portion of the relief is bent into a conical shape. When the size of the relief is relatively small, the amount of bending of the relief is small, which does not cause a big obstacle to the transfer of the upper stage by the robot of the self-propelled robot, but as the size of the relief increases, the amount of bending also becomes large, which makes it difficult to The letterpress self-transporting robot is well transported to the upper stage. This problem occurs not only when the relief is pressed against the flat blanket but also when the relief pattern is transferred to the flat blanket, and also occurs in the case where the upper stage is attached to the substrate instead of the adsorption. Fix the relief, and place the flat blanket against the substrate to transfer the pattern on the flat blanket to the substrate. In other words, when the plate-shaped object to be transported is transported to the second holding device such as the upper stage, the plate-shaped object to be conveyed is bent by the plate-shaped object to be transported. It is difficult to perform the transfer well.

本發明是鑒於所述課題而完成,其目的在於提供一種技術,此技術可將由第一保持器件以支撑下表面周緣部的狀態保持的板狀被搬送物良好地傳送至第二保持器件,該第二保持器件是在第一保持器件的上方吸附保持板狀被搬送物的上表面。 The present invention has been made in view of the above problems, and an object of the present invention is to provide a technique for conveying a plate-shaped object to be conveyed held by a first holding device in a state of supporting a peripheral portion of a lower surface to a second holding device. The second holding means sucks and holds the upper surface of the plate-shaped object to be conveyed above the first holding means.

本發明的板狀被搬送物的傳送方法是將由第一保持器件以支撑下表面周緣部的狀態保持的板狀被搬送物傳送至第二保持器件,該第二保持器件是在第一保持器件的上方吸附保持板狀被搬送物的上表面,該板狀被搬送物的傳送方法的特徵在於包括:第一吸附步驟,使第一吸附構件自上下方向貫穿地設置在第二保持器件的第一貫穿孔下降,吸附保持由第一保持器件保持的板狀被搬送物的上表面的第一吸附位置;第二吸附步驟,使第二吸附構件從與第一貫穿孔不同的位置處上下方向貫穿地設置在第二保持器件的第二貫穿孔下降,吸附保持板狀被搬送物的上表面中與第一吸附位置不同的第二吸附位置;及移動步驟,使保持著板狀被搬送物的第一吸附構件及第二吸附構件升起,分別後退至第一貫穿孔內及第二貫穿孔內,使板狀被搬送物自第一保持器件移動至第二保持器件。 The method of conveying the plate-shaped object to be transported according to the present invention is to convey the plate-shaped object held by the first holding means in a state of supporting the peripheral portion of the lower surface to the second holding means, the second holding means being the first holding means The upper surface of the plate-shaped object to be conveyed is adsorbed and held thereon, and the method of conveying the plate-shaped object to be conveyed includes a first adsorption step, and the first adsorption member is disposed in the second holding device from the vertical direction. The perforation is lowered, the first adsorption position of the upper surface of the plate-shaped object to be held by the first holding means is adsorbed, and the second adsorption step is such that the second adsorption member is moved up and down from a position different from the first through hole. a second through hole that is provided in the second holding member is lowered, and a second adsorption position different from the first adsorption position in the upper surface of the plate-shaped object to be conveyed is adsorbed and held; and a moving step is performed to hold the plate-shaped object to be conveyed The first adsorption member and the second adsorption member are raised and retracted into the first through hole and the second through hole, respectively, so that the plate-shaped object is moved from the first holding device to Second holding devices.

而且,本發明的板狀被搬送物的傳送裝置是將由第一保持器件以支撑下表面周緣部的狀態保持的板狀被搬送物傳送至第二保持器件,該第二保持器件是在第一保持器件的上方吸附保持板狀被搬送物的上表面,且該板狀被搬送物的傳送裝置的特徵在於包括:第一吸附構件及第二吸附構件,吸附保持板狀被搬送物的上表面;及升降機構,使第一吸附構件沿著第一移動路徑升降,該第一移動路徑通過上下方向貫穿地設置在第二保持器件的第一貫穿孔,並且使第二吸附構件沿著第二移動路徑升降,該第二移 動路徑通過在與第一貫穿孔不同的位置處上下方向貫穿地設置在第二保持器件的第二貫穿孔;且,升降機構是使第一吸附構件及第二吸附構件下降,分別利用第一吸附構件及第二吸附構件吸附保持由第一保持器件保持的板狀被搬送物的上表面中相互不同的第一吸附位置及第二吸附位置之後,使第一吸附構件及第二吸附構件通過上升而後退至第一貫穿孔內及第二貫穿孔內,使板狀被搬送物自第一保持器件移動至第二保持器件。 Further, the plate-shaped object conveying device of the present invention transmits the plate-shaped object to be conveyed by the first holding device in a state of supporting the peripheral edge portion of the lower surface to the second holding device, and the second holding device is at the first The upper surface of the transported object is adsorbed and held on the upper side of the holding device, and the transport apparatus for the plate-shaped object is characterized in that the first adsorbing member and the second adsorbing member are configured to adsorb and hold the upper surface of the plate-shaped object to be transported. And a lifting mechanism for lifting and lowering the first adsorption member along the first movement path, the first movement path being disposed through the first through hole of the second holding device penetrating in the up and down direction, and causing the second adsorption member to follow the second Moving path lifting, the second shift The moving path is provided in the second through hole of the second holding device through the vertical direction at a position different from the first through hole; and the lifting mechanism lowers the first adsorption member and the second adsorption member, respectively, using the first After the adsorption member and the second adsorption member adsorb and hold the first adsorption position and the second adsorption position which are different from each other in the upper surface of the plate-shaped object to be conveyed held by the first holding means, the first adsorption member and the second adsorption member are passed The plated object is moved from the first holding device to the second holding device by rising and retracting into the first through hole and the second through hole.

以此方式構成的發明(板狀被搬送物的傳送方法及傳送裝置)是將板狀被搬送物在其下表面周緣部受到支撑的狀態下由第一保持器件保持。因此,板狀被搬送物彎曲,在板狀被搬送物的各部分中,彎曲導致的位移量不同。第一吸附構件及第二吸附構件是分別可升降,且第一吸附構件吸附保持板狀被搬送物的上表面的第一吸附位置,第二吸附構件吸附保持板狀被搬送物的上表面的第二吸附位置。因此,板狀被搬送物在第一吸附位置及第二吸附位置處的彎曲導致的位移量相同的情况自然不必多說,即便該位移量相互不同,也可利用第一吸附構件及第二吸附構件吸附保持板狀被搬送物。而且,板狀被搬送物是在由第一吸附構件及第二吸附構件吸附的狀態下直接自第一保持器件移動至第二保持器件,且由第二保持器件吸附保持。以此方式執行板狀被搬送物自第一保持器件朝向第二保持器件的傳送。 In the invention (the method of conveying the plate-shaped object to be conveyed and the conveying device), the plate-shaped object to be conveyed is held by the first holding means while being supported by the peripheral portion of the lower surface thereof. Therefore, the plate-shaped object to be conveyed is bent, and the amount of displacement due to the bending differs in each portion of the plate-shaped object to be conveyed. The first adsorption member and the second adsorption member are respectively movable up and down, and the first adsorption member adsorbs and holds the first adsorption position of the upper surface of the plate-shaped object to be conveyed, and the second adsorption member adsorbs and holds the upper surface of the plate-shaped object to be conveyed. Second adsorption position. Therefore, it is needless to say that the amount of displacement caused by the bending of the plate-shaped object to be conveyed at the first adsorption position and the second adsorption position is the same, and even if the displacement amounts are different from each other, the first adsorption member and the second adsorption can be utilized. The member adsorbs and holds the plate-shaped object to be conveyed. Further, the plate-shaped object to be conveyed is directly moved from the first holding means to the second holding means in a state of being adsorbed by the first adsorbing member and the second adsorbing member, and is adsorbed and held by the second holding means. The transfer of the plate-like object from the first holding means toward the second holding means is performed in this manner.

這裏,為了分別利用第一吸附構件及第二吸附構件吸附保持板狀被搬送物的第一吸附位置及第二吸附位置,理想為構成 為第一吸附構件下降與第一吸附位置處的彎曲導致的位移量對應的距離,而且,第二吸附構件下降與第二吸附位置處的彎曲導致的位移量對應的距離,且例如,也可以如下方式構成使第一吸附構件及第二吸附構件升降至驅動機構部。 Here, in order to adsorb and hold the first adsorption position and the second adsorption position of the plate-shaped object by the first adsorption member and the second adsorption member, it is preferable to constitute the first adsorption position and the second adsorption position. Decreasing a distance corresponding to the amount of displacement caused by the bending at the first adsorption position for the first adsorption member, and further, the second adsorption member drops a distance corresponding to the displacement amount caused by the bending at the second adsorption position, and for example, The first adsorption member and the second adsorption member are lifted and lowered to the drive mechanism portion as follows.

驅動機構部也可構成為包括:升降機構,用來使第一吸附構件及第二吸附構件升降;移動構件,利用升降機構而在第一吸附構件及第二吸附構件的上方沿上下方向升降;第一連結構件,將移動構件與第一吸附構件相互連結,使第一吸附構件與移動構件一起升降,並且具有位置調整功能,即,在第一吸附構件與板狀被搬送物的上表面抵接後移動構件進一步下降時,使第一吸附構件對於移動構件的相對位置移位,維持第一吸附構件的高度位置;以及第二連結構件,將移動構件與第二吸附構件相互連結,使第二吸附構件與移動構件一起升降,並且具有位置調整功能,即,在第二吸附構件與板狀被搬送物的上表面抵接後移動構件進一步下降時,使第二吸附構件對於移動構件的相對位置移位,維持第二吸附構件的高度位置。 The drive mechanism portion may be configured to include: a lifting mechanism for raising and lowering the first adsorption member and the second adsorption member; and the moving member moving up and down in the vertical direction above the first adsorption member and the second adsorption member by the lifting mechanism; The first connecting member connects the moving member and the first adsorbing member to each other, and the first adsorbing member moves up and down together with the moving member, and has a position adjusting function, that is, on the upper surface of the first adsorbing member and the plate-shaped object to be transported When the moving member is further lowered after the contact, the relative position of the first adsorbing member to the moving member is displaced to maintain the height position of the first adsorbing member; and the second connecting member connects the moving member and the second adsorbing member to each other. The second adsorption member moves up and down together with the moving member, and has a position adjustment function, that is, when the moving member is further lowered after the second adsorption member abuts against the upper surface of the plate-shaped object to be conveyed, the second adsorption member is made to move the member The relative positional displacement maintains the height position of the second adsorbing member.

另外,以所述方式構成的傳送裝置可應用於圖案形成裝置,該圖案形成裝置是將保持在下載台的上表面的橡皮布、與在配置在下載台上方的上載台的下表面被吸附保持的板狀物體相互壓抵而形成圖案。即,圖案形成裝置也可構成為包括:搬送器件,在支撑著圖案形成前的板狀物體的下表面周緣部的狀態下,將板狀物體搬送至上載台與下載台之間;及傳送器件,將板狀物體自 搬送器件傳送至上載台;且傳送器件包括:第一吸附構件及第二吸附構件,吸附保持板狀物體的上表面;及升降機構,使第一吸附構件沿著第一移動路徑升降,該第一移動路徑通過上下方向貫穿地設置在上載台的第一貫穿孔,並且使第二吸附構件沿著第二移動路徑升降,該第二移動路徑通過在與第一貫穿孔不同的位置處上下方向貫穿地設置在上載台的的第二貫穿孔;升降機構使第一吸附構件及第二吸附構件下降,分別利用第一吸附構件及第二吸附構件吸附保持由搬送器件保持的板狀物體的上表面中相互不同的第一吸附位置及第二吸附位置之後,使第一吸附構件及第二吸附構件通過上升而後退至第一貫穿孔內及第二貫穿孔內,使板狀物體自搬送器件移動至上載台。藉此,即便由搬送器件保持的圖案形成前的板狀物體彎曲,也可以將板狀物體自該搬送器件傳送至上載台,由上載台良好地吸附保持圖案形成前的板狀物體,從而良好地實施圖案形成。 Further, the conveying device constructed in the above manner can be applied to a pattern forming device which is held by the blanket held on the upper surface of the downloading table and the lower surface of the loading table disposed above the downloading table. The plate-like objects are pressed against each other to form a pattern. In other words, the pattern forming apparatus may include: a transporting device that transports the plate-like object between the loading stage and the downloading stage while supporting the peripheral edge portion of the lower surface of the plate-like object before the pattern formation; and the transfer device Plate body The conveying device is conveyed to the loading table; and the conveying device includes: a first adsorption member and a second adsorption member that adsorbs an upper surface of the holding plate object; and a lifting mechanism that moves the first adsorption member along the first movement path, the first a moving path is provided in the first through hole of the loading table through the up-and-down direction, and the second adsorption member is moved up and down along the second moving path, and the second moving path passes the position at a different position from the first through hole a second through hole penetratingly provided in the loading table; the elevating mechanism lowers the first adsorption member and the second adsorption member, and adsorbs and holds the plate-like object held by the conveying device by the first adsorption member and the second adsorption member, respectively After the first adsorption position and the second adsorption position are different from each other on the surface, the first adsorption member and the second adsorption member are moved back to the first through hole and the second through hole to raise the plate-like body self-transporting device. Move to the uploading station. By this means, even if the plate-like object before the pattern formation by the conveying means is bent, the plate-like object can be conveyed from the conveying device to the loading table, and the plate-like object before the pattern formation can be favorably sucked and held by the loading table, which is good. Pattern formation is performed.

如上所述,根據本發明,分別利用第一吸附構件及第二吸附構件吸附板狀被搬送物的上表面的相互不同的位置後,使第一吸附構件及第二吸附構件上升,將板狀被搬送物傳送至第二保持器件,所以,無論板狀被搬送物是否彎曲,均可良好地將板狀被搬送物自第一保持器件傳送至第二保持器件。 As described above, according to the present invention, the first adsorption member and the second adsorption member respectively adsorb the mutually different positions of the upper surfaces of the plate-shaped objects, and then the first adsorption member and the second adsorption member are raised to form a plate shape. Since the conveyed object is conveyed to the second holding means, the plate-shaped object to be transported can be satisfactorily transferred from the first holding means to the second holding means regardless of whether or not the plate-shaped object is bent.

1‧‧‧圖案形成裝置 1‧‧‧ pattern forming device

2‧‧‧主架 2‧‧‧Main frame

4‧‧‧上載台塊 4‧‧‧Uploading block

6‧‧‧下載台塊 6‧‧‧Download block

8‧‧‧控制單元 8‧‧‧Control unit

21‧‧‧底架 21‧‧‧ Chassis

22、23‧‧‧上載台支撑架 22, 23‧‧‧ Uploading table support

27‧‧‧精確對準用對準相機 27‧‧‧Aligning the camera with precise alignment

40‧‧‧載台總成 40‧‧‧stage assembly

41‧‧‧上載台(第二保持器件) 41‧‧‧ Uploading station (second holding device)

41a‧‧‧保持平面 41a‧‧‧ Keep the plane

41b‧‧‧吸附槽 41b‧‧‧Adsorption tank

41c、625b‧‧‧吸附孔 41c, 625b‧‧‧Adsorption holes

41d‧‧‧貫穿孔 41d‧‧‧through holes

42‧‧‧加固架 42‧‧‧Rigid frame

43‧‧‧梁狀結構體 43‧‧‧ beam structure

44‧‧‧上部吸附單元(傳送裝置) 44‧‧‧Upper adsorption unit (conveyor)

45、46‧‧‧支撑柱 45, 46‧‧‧ support column

47、447、624、628、644‧‧‧升降機構 47, 447, 624, 628, 644‧‧ ‧ lifting mechanism

61‧‧‧下載台 61‧‧‧ download station

61a‧‧‧下載台的上表面 61a‧‧‧Upper surface of the download station

62、63‧‧‧升降機械手單元 62, 63‧‧‧ Lifting robot unit

64‧‧‧旋轉輥筒單元 64‧‧‧Rotating roller unit

241、242、243‧‧‧基板用預對準相機 241, 242, 243‧‧ ‧ pre-aligned cameras for substrates

244、245、246‧‧‧橡皮布用預對準相機 244, 245, 246‧‧ ‧ pre-aligned camera for blanket

421、422‧‧‧加固肋 421, 422‧‧ ‧ reinforcement ribs

440‧‧‧驅動機構部 440‧‧‧Drive Department

441‧‧‧支撑架(移動構件) 441‧‧‧Support frame (moving member)

441a‧‧‧支撑臂 441a‧‧‧Support arm

441b‧‧‧支柱 441b‧‧‧ pillar

441c‧‧‧支撑板 441c‧‧‧support plate

442‧‧‧連結構件 442‧‧‧Connected components

442a‧‧‧罩蓋 442a‧‧‧ Cover

442b‧‧‧中空軸 442b‧‧‧ hollow shaft

442c‧‧‧擋止件 442c‧‧‧stops

442d‧‧‧配管 442d‧‧‧Pipe

442e‧‧‧壓縮彈簧 442e‧‧‧Compressed spring

442f‧‧‧卡止板 442f‧‧‧ card stop

443‧‧‧吸附墊 443‧‧‧Adsorption pad

444‧‧‧滑件 444‧‧‧Sliding parts

445、451、461、626、646、6211、6221‧‧‧導軌 445, 451, 461, 626, 646, 6211, 6221 ‧ ‧ rails

446‧‧‧底板 446‧‧‧floor

481‧‧‧底板 481‧‧‧floor

482‧‧‧上載台塊支撑機構 482‧‧‧Uploading platform support mechanism

601‧‧‧板狀對準載台 601‧‧‧ plate-shaped alignment stage

602、621、622‧‧‧支柱 602, 621, 622‧‧ ‧ pillar

603‧‧‧載台支撑板 603‧‧‧Station support plate

605‧‧‧對準載台支撑機構 605‧‧‧Aligned to the stage support mechanism

611‧‧‧開口窗 611‧‧‧Open window

612‧‧‧槽 612‧‧‧ slot

613‧‧‧擋止構件 613‧‧‧stop members

623‧‧‧滑動底座 623‧‧‧Sliding base

625‧‧‧機械手 625‧‧‧manipulator

625a‧‧‧機械手的上表面 625a‧‧‧ upper surface of the robot

627‧‧‧滑件 627‧‧‧Sliding parts

641‧‧‧轉印輥筒 641‧‧‧Transfer roller

642‧‧‧支撑架 642‧‧‧Support frame

643‧‧‧支承輥筒 643‧‧‧Support roller

644a‧‧‧底座部 644a‧‧‧Base Department

644b‧‧‧支脚 644b‧‧‧ feet

645‧‧‧下部框架 645‧‧‧lower frame

647‧‧‧移動機構 647‧‧‧Mobile agencies

801‧‧‧CPU 801‧‧‧CPU

802‧‧‧馬達控制部 802‧‧‧Motor Control Department

803‧‧‧閥控制部 803‧‧‧Valve Control Department

804‧‧‧負壓供給部 804‧‧‧Negative pressure supply department

805‧‧‧圖像處理部 805‧‧‧Image Processing Department

806‧‧‧氣體供給部 806‧‧‧Gas Supply Department

AR‧‧‧有效區域 AR‧‧‧Active area

BL‧‧‧橡皮布 BL‧‧‧ blanket

G‧‧‧間隔 G‧‧‧ interval

H‧‧‧距離 H‧‧‧ distance

HB‧‧‧橡皮布用機械手 HB‧‧‧Banded robot

HP‧‧‧印版用機械手(第一保持器件) HP‧‧• plate manipulator (first holding device)

HS‧‧‧基板用機械手(第一保持器件) HS‧‧‧Machine robot (first holding device)

PP‧‧‧印版(板狀被搬送物、板狀物體) PP‧‧‧print plate (plate-shaped conveyed object, plate-like object)

PT‧‧‧塗佈層 PT‧‧‧ coating layer

R1、R2‧‧‧區域 R1, R2‧‧‧ area

SB‧‧‧基板(板狀被搬送物、板狀物體) SB‧‧‧ substrate (plate-shaped conveyed material, plate-like object)

SP‧‧‧處理空間 SP‧‧ ‧ processing space

圖1是表示本發明的圖案形成裝置的一實施方式的立體圖。 Fig. 1 is a perspective view showing an embodiment of a pattern forming apparatus of the present invention.

圖2是表示該圖案形成裝置的控制系統的方塊圖。 Fig. 2 is a block diagram showing a control system of the pattern forming apparatus.

圖3是表示下載台塊的結構的立體圖。 Fig. 3 is a perspective view showing the structure of a download station block.

圖4是表示升降機械手單元的結構的圖。 4 is a view showing the structure of a lifting robot unit.

圖5是表示轉印輥筒單元的結構的圖。 Fig. 5 is a view showing the structure of a transfer roller unit.

圖6是表示上載台總成的結構的圖。 Fig. 6 is a view showing the structure of an uploading station assembly.

圖7是表示上載台的下表面的圖。 Fig. 7 is a view showing a lower surface of the loading table.

圖8(a)、圖8(b)是表示將吸附墊連結於支撑架的連結構件的構成及動作的圖。 8(a) and 8(b) are views showing the configuration and operation of a connecting member that connects the suction pad to the support frame.

圖9是表示圖案形成處理的流程圖。 Fig. 9 is a flowchart showing a pattern forming process.

圖10(a)~圖10(d)是示意性表示處理的各階段中的裝置各部分的位置關係的第一圖。 10(a) to 10(d) are first diagrams schematically showing the positional relationship of each part of the apparatus in each stage of the process.

圖11(a)~圖11(c)是示意性表示處理的各階段中的裝置各部分的位置關係的第二圖。 11(a) to 11(c) are second diagrams schematically showing the positional relationship of each part of the apparatus in each stage of the process.

圖12(a)、圖12(b)是示意性表示處理的各階段中的裝置各部分的位置關係的第三圖。 12(a) and 12(b) are third diagrams schematically showing the positional relationship of each part of the apparatus in each stage of the process.

圖13(a)~圖13(c)是示意性表示處理的各階段中的裝置各部分的位置關係的第四圖。 13(a) to 13(c) are fourth diagrams schematically showing the positional relationship of each part of the apparatus in each stage of the process.

圖14(a)~圖14(c)是示意性表示處理的各階段中的裝置各部分的位置關係的第五圖。 14(a) to 14(c) are fifth diagrams schematically showing the positional relationship of each part of the apparatus in each stage of the process.

圖15(a)~圖15(c)是示意性表示處理的各階段中的裝置各部分的位置關係的第六圖。 15(a) to 15(c) are sixth diagrams schematically showing the positional relationship of each part of the apparatus in each stage of the process.

圖16是表示印版或基板與橡皮布(blanket)的位置關係的圖。 Fig. 16 is a view showing a positional relationship between a printing plate or a substrate and a blanket.

圖17(a)~圖17(c)是示意性表示處理的各階段中的裝置各部分的位置關係的第七圖。 17(a) to 17(c) are seventh diagrams schematically showing the positional relationship of each part of the apparatus in each stage of the process.

圖1是表示本發明的圖案形成裝置的一實施方式的立體圖。而且,圖2是表示該圖案形成裝置的控制系統的方塊圖。另外,圖1中,為了表示裝置的內部構成,而表示卸除外罩後的狀態。為了統一表示各圖中的方向,而如圖1的右下方所示,設定XYZ正交坐標軸。這裏,XY平面表示水平面,Z軸表示鉛垂軸。更詳細來說,(+Z)方向表示鉛垂朝上方向。自裝置觀察時的正面方向為(-Y)方向,且物品是沿著Y軸方向自外部對裝置進行存取,該存取包括搬入搬出。 Fig. 1 is a perspective view showing an embodiment of a pattern forming apparatus of the present invention. Moreover, Fig. 2 is a block diagram showing a control system of the pattern forming apparatus. In addition, in FIG. 1, in order to show the internal structure of a device, the state after the cover is removed is shown. In order to collectively indicate the directions in the respective drawings, as shown in the lower right of FIG. 1, the XYZ orthogonal coordinate axes are set. Here, the XY plane represents a horizontal plane, and the Z axis represents a vertical axis. In more detail, the (+Z) direction indicates a vertical upward direction. The front direction when viewing from the device is the (-Y) direction, and the article accesses the device from the outside along the Y-axis direction, and the access includes loading and unloading.

該圖案形成裝置1具有在主架(mainframe)2上安裝著上載台塊4及下載台塊6的結構。圖1中,為了明確表示各塊的區別,而對上載台塊4標注粗間距的點,另對下載台塊6標注細間距的點。圖案形成裝置1除了包括所述構件以外,還包括控制單元8(圖2),該控制單元8按照預先存儲的處理程序,控制裝置各部分使之執行規定的動作。下文將對上載台塊4及下載台塊6的詳細構成進行說明,首先,說明裝置1的整體構成。 This pattern forming apparatus 1 has a structure in which an uploading block 4 and a downloading block 6 are attached to a main frame 2. In Fig. 1, in order to clearly show the difference between the blocks, the uploading block 4 is marked with a coarse pitch, and the downloading block 6 is marked with a fine pitch. The pattern forming apparatus 1 includes a control unit 8 (FIG. 2) in addition to the above-described members, and the control unit 8 controls each part of the apparatus to perform a predetermined operation in accordance with a processing program stored in advance. The detailed configuration of the uploading block 4 and the downloading block 6 will be described below. First, the overall configuration of the device 1 will be described.

圖案形成裝置1是如下裝置:通過使由下載台塊6保持的橡皮布BL、與由上載台塊4保持的印版PP或基板SB相互抵接,而進行圖案形成。該裝置1的圖案形成製程更具體來說如下所述。首先,通過使對應於應形成的圖案而製作的印版PP抵接於均勻地塗佈有圖案形成材料的橡皮布BL,而將由橡皮布BL負載的塗佈層圖案化(patterning)(圖案化處理)。然後,通過使以此方式圖案化的橡皮布BL與基板SB抵接,而將由橡皮布BL負載的圖案轉印至基板SB(轉印處理)。由此,在基板SB上形成所需的圖案。 The pattern forming apparatus 1 is a device that performs patterning by causing the blanket BL held by the downloading block 6 to abut against the printing plate PP or the substrate SB held by the loading table 4. The pattern forming process of the apparatus 1 is more specifically described below. First, the printing layer PP-coated coating layer is patterned by patterning the printing plate PP produced corresponding to the pattern to be formed by abutting the blanket BL uniformly coated with the pattern forming material (patterning) deal with). Then, by bringing the blanket BL patterned in this manner into contact with the substrate SB, the pattern loaded by the blanket BL is transferred to the substrate SB (transfer processing). Thereby, a desired pattern is formed on the substrate SB.

這樣一來,該圖案形成裝置1可用於對基板SB形成規定圖案的圖案形成製程中的圖案化處理及轉印處理這兩種處理,但也能够以承擔進行這些處理中的僅一種處理的實施方式使用。 In this manner, the pattern forming apparatus 1 can be used for both the patterning process and the transfer process in the pattern forming process for forming the predetermined pattern on the substrate SB, but it is also possible to perform the process of performing only one of these processes. Way to use.

圖案形成裝置1的下載台塊6由主架2的底架(base frame)21支撑。另一方面,上載台塊4是以自X方向夾隔下載台塊6的方式自底架21竪立設置,且安裝在沿Y方向延伸的一對上載台支撑架22、23。 The downloading block 6 of the pattern forming apparatus 1 is supported by a base frame 21 of the main frame 2. On the other hand, the loading block 4 is erected from the chassis 21 so as to sandwich the downloading block 6 from the X direction, and is attached to a pair of loading table support frames 22 and 23 extending in the Y direction.

而且,在主架2安裝著用來進行搬入至裝置的基板SB與橡皮布BL的位置檢測的預對準相機(prealignment camera)。具體來說,3台基板用預對準相機241、242、243分別安裝在自上載台支撑架22、23竪立設置的吊杆(boom),這3台基板用預對準相機241、242、243是用來在3個不同的部位檢測沿著Y軸方向搬入至裝置的基板SB的邊緣。同樣地,3台橡皮布用預對準相機 244、245、246分別安裝在自上載台支撑架22、23竪立設置的吊杆,這3台橡皮布用預對準相機244、245、246是用來在3個不同的部位檢測沿著Y軸方向搬入至裝置的橡皮布BL的邊緣。另外,在圖1中,未呈現位於上載台塊4的背後的1台橡皮布用預對準相機246。而且,在圖2中,分別將基板用預對準相機簡記為“基板用PA相機”,將橡皮布用預對準相機簡記為“橡皮布用PA相機”。 Further, a prealignment camera for detecting the position of the substrate SB and the blanket BL carried into the apparatus is attached to the main frame 2. Specifically, the three substrate pre-alignment cameras 241, 242, and 243 are respectively attached to booms that are erected from the loading table support frames 22, 23, and the three substrate pre-alignment cameras 241, 242 243 is for detecting the edge of the substrate SB carried into the apparatus along the Y-axis direction at three different locations. Similarly, 3 pre-aligned cameras for blankets 244, 245, and 246 are respectively mounted on the booms erected from the loading platform support frames 22, 23. The three pre-aligned cameras 244, 245, and 246 are used to detect along three different locations. The Y-axis direction is carried into the edge of the blanket BL of the apparatus. In addition, in FIG. 1, one blanket pre-alignment camera 246 located behind the loading table 4 is not presented. Further, in FIG. 2, the pre-aligned camera for the substrate is simply referred to as "PA camera for substrate", and the pre-aligned camera for the blanket is simply referred to as "PA camera for blanket".

圖3是表示下載台塊的結構的立體圖。下載台塊6是在中央部開口的板狀的對準載台601的四角,分別沿著鉛垂方向(Z方向)竪立設置著支柱602,且利用這些支柱602支撑載台支撑板603。雖省略圖示,但在對準載台601的下部,設置著具有以沿鉛垂方向Z延伸的旋轉軸為旋轉中心的旋轉方向(以下,稱為“θ方向”)、X方向及Y方向的3個自由度的例如交叉滾子軸承(Cross Roller Bearing)等對準載台支撑機構605(圖2),且將對準載台601隔著該對準載台支撑機構605安裝在底架21。因此,對準載台601可通過對準載台支撑機構605運行,而對於底架21沿著X方向、Y方向及θ方向在規定的範圍內移動。 Fig. 3 is a perspective view showing the structure of a download station block. The download block 6 is a four-corner of the plate-shaped alignment stage 601 which is opened at the center, and the support 602 is erected in the vertical direction (Z direction), and the stage support plate 603 is supported by the support 602. Although not shown in the drawings, a rotation direction (hereinafter referred to as "θ direction"), an X direction, and a Y direction having a rotation axis extending in the vertical direction Z as a rotation center is provided in a lower portion of the alignment stage 601. The three degrees of freedom, such as a Cross Roller Bearing, are aligned with the stage support mechanism 605 (FIG. 2), and the alignment stage 601 is mounted on the chassis via the alignment stage support mechanism 605. twenty one. Therefore, the alignment stage 601 can be moved by the alignment stage support mechanism 605, and the chassis 21 can be moved within a predetermined range along the X direction, the Y direction, and the θ direction.

在載台支撑板603的上部,配置著環狀矩形的下載台61,該下載台61是上表面成為大致與水平面一致的平面,且在中央部形成著開口窗611。將橡皮布BL載置在下載台61的上表面,從而下載台61保持該橡皮布BL。 On the upper portion of the stage support plate 603, an annular rectangular downloading stage 61 is disposed. The downloading stage 61 has a flat surface whose upper surface is substantially in line with the horizontal plane, and an opening window 611 is formed in the central portion. The blanket BL is placed on the upper surface of the download stage 61, so that the download stage 61 holds the blanket BL.

開口窗611的開口尺寸必須大於橡皮布BL的表面區域 中作為圖案形成區域有效發揮功能的中央部的有效區域(未圖示)的平面尺寸。即,當橡皮布BL載置在下載台61時,必須是橡皮布BL下表面中的與有效區域對應的區域整體面向開口窗611,且使有效區域的下方完全開放的狀態。而且,圖案形成材料的塗佈層以至少覆蓋有效區域整體的方式形成。 The opening size of the opening window 611 must be larger than the surface area of the blanket BL The plane size of the effective area (not shown) of the central portion that functions as a pattern forming region. That is, when the blanket BL is placed on the downloading stage 61, it is necessary that the entire area of the lower surface of the blanket BL corresponding to the effective area faces the opening window 611, and the lower side of the effective area is completely opened. Moreover, the coating layer of the pattern forming material is formed to cover at least the entire effective region.

在下載台61的上表面61a,以分別沿著開口窗611的周緣各邊的方式設置著多條槽612,且各槽612經由未圖示的控制閥而連接於控制單元8的負壓供給部804。各槽612是配置在比橡皮布BL的平面尺寸小的平面尺寸的區域內。而且,如圖3中單點劃線所示,橡皮布BL是以將這些槽612全部覆蓋的方式載置在下載台61。而且,為了使橡皮布BL能够將這些槽612全部覆蓋,而在下載台上表面61a適當配置橡皮布BL的位置限制用的擋止構件613。 A plurality of grooves 612 are provided on the upper surface 61a of the download table 61 so as to extend along the respective sides of the opening window 611, and the respective grooves 612 are connected to the negative pressure supply of the control unit 8 via a control valve (not shown). Section 804. Each of the grooves 612 is disposed in a region having a planar size smaller than the planar size of the blanket BL. Further, as shown by the one-dot chain line in FIG. 3, the blanket BL is placed on the downloading stage 61 so as to cover all of the grooves 612. Further, in order to allow the blanket BL to cover all of the grooves 612, the stopper member 613 for restricting the position of the blanket BL is appropriately disposed on the upper surface 61a of the download table.

通過對各槽612供給負壓,而使各槽612作為真空吸附槽發揮功能,以這種方式,將橡皮布BL的周緣部的四邊吸附保持在下載台61的上表面61a。由相互獨立的多條槽612構成真空吸附槽,故即便因某種原因導致在一部分槽中產生真空破壞,也能維持其他槽對橡皮布BL的吸附,因此,可確實地保持橡皮布BL。而且,可利用比設置單獨的槽時强的吸附力吸附橡皮布BL。 By supplying a negative pressure to each of the grooves 612, each of the grooves 612 functions as a vacuum suction tank, and in this manner, the four sides of the peripheral portion of the blanket BL are suction-held on the upper surface 61a of the download table 61. Since the plurality of grooves 612 are independent of each other, the vacuum suction grooves are formed. Therefore, even if vacuum breakage occurs in a part of the grooves for some reason, the adsorption of the other grooves to the blanket BL can be maintained, so that the blanket BL can be reliably held. Moreover, the blanket BL can be adsorbed by an adsorption force stronger than when a separate groove is provided.

在下載台61的開口窗611的下方,設置著用來使橡皮布BL在Z軸方向上下移動的升降機械手單元62、63、及自下方抵接於橡皮布BL使之升起的旋轉輥筒單元64。 Below the opening window 611 of the downloading table 61, lifting robot units 62 and 63 for moving the blanket BL up and down in the Z-axis direction, and rotating rollers for abutting against the blanket BL from below are provided. Cartridge unit 64.

圖4是表示升降機械手單元的結構的圖。兩個升降機械手單元62、63的結構相同,所以這裏對其中一升降機械手單元62的結構進行說明。升降機械手單元62包括自底架21沿著Z方向竪立設置的兩根支柱621、622,且對於這些支柱621、622可上下移動地安裝著板狀的滑動底座(slide base)623。更具體來說,在兩根支柱621、622分別安裝沿著鉛垂方向(Z方向)延伸的導軌6211、6221,且將安裝在滑動底座623的背面、即(+Y)側主面的未圖示的滑件(slider)滑動自如地安裝在導軌6211、6221。而且,包括例如馬達(motor)及滾珠螺杆機構等適當的驅動機構的升降機構624根據來自控制單元8的控制指令,使滑動底座623上下移動。 4 is a view showing the structure of a lifting robot unit. The structure of the two lifting robot units 62, 63 is the same, so the structure of one of the lifting robot units 62 will be described here. The lifting robot unit 62 includes two pillars 621 and 622 which are erected from the chassis 21 in the Z direction, and a plate-shaped slide base 623 is attached to the pillars 621 and 622 so as to be movable up and down. More specifically, the guide rails 6211 and 6221 extending in the vertical direction (Z direction) are attached to the two pillars 621 and 622, respectively, and are attached to the back surface of the slide base 623, that is, the (+Y) side main surface. The illustrated slider is slidably attached to the guide rails 6211 and 6221. Further, the elevating mechanism 624 including an appropriate drive mechanism such as a motor and a ball screw mechanism moves the slide base 623 up and down in accordance with a control command from the control unit 8.

在滑動底座623,上下移動自如地安裝著多個(該例中為4個)機械手625。各機械手625的結構除了底座部分的形狀相應於配設位置而不同以外,基本相同。各機械手625是固定在滑件627,該滑件627是滑動自如地卡合在沿著鉛垂方向(Z方向)安裝在滑動底座623的正面、即(-Y)側主面的導軌626。滑件627連結於升降機構628,該升降機構628是安裝在滑動底座623的背面,且包括例如無杆氣缸(rodless cylinder)等適當的驅動機構,且該滑件627通過該升降機構628運行而對於滑動底座623上下方向地移動。在各機械手625分別設置著獨立的升降機構628,從而可使各機械手625單獨地上下移動。 A plurality of (four in this example) robot 625 are attached to the slide base 623 so as to be movable up and down. The structure of each robot 625 is substantially the same except that the shape of the base portion is different depending on the arrangement position. Each of the robots 625 is fixed to a slider 627 that is slidably engaged with a guide rail 626 that is attached to the front surface of the slide base 623 in the vertical direction (Z direction), that is, the (-Y) side main surface. . The slider 627 is coupled to a lifting mechanism 628 that is mounted on the back of the sliding base 623 and includes a suitable driving mechanism such as a rodless cylinder, and the slider 627 is operated by the lifting mechanism 628. The slide base 623 is moved up and down. Each of the robots 625 is provided with an independent lifting mechanism 628, so that each robot 625 can be moved up and down individually.

即,在升降機械手單元62中,可通過升降機構624使 滑動底座623上下移動,而使各機械手625一體地升降,並且可通過各升降機構628獨立地運行,而使各機械手625單獨地升降。 That is, in the lifting robot unit 62, it can be made by the lifting mechanism 624. The slide base 623 is moved up and down, and the robots 625 are integrally moved up and down, and can be independently operated by the respective lift mechanisms 628, so that the respective robots 625 are separately raised and lowered.

機械手625的上表面625a是精加工成以Y方向為長度方向的細長的平面狀,從而可使該上表面625a抵接於橡皮布BL的下表面,支撑橡皮布BL。而且,在上表面625a,設置著經由未圖示的配管及控制閥而與設置在控制單元8的負壓供給部804連通的吸附孔625b。由此,對吸附孔625b,可視需要自負壓供給部804供給負壓,將橡皮布BL吸附保持在機械手625的上表面625a。因此,可防止利用機械手625支撑橡皮布BL時的打滑。 The upper surface 625a of the robot 625 is finished in an elongated planar shape in the Y direction, so that the upper surface 625a can abut against the lower surface of the blanket BL to support the blanket BL. Further, the upper surface 625a is provided with an adsorption hole 625b that communicates with the negative pressure supply portion 804 provided in the control unit 8 via a pipe (not shown) and a control valve. Thereby, the negative pressure is supplied from the negative pressure supply unit 804 to the adsorption hole 625b, and the blanket BL is suction-held on the upper surface 625a of the robot 625. Therefore, the slip when the blanket BL is supported by the robot 625 can be prevented.

而且,對吸附孔625b,視需要自控制單元8的氣體供給部806經由未圖示的配管及控制閥供給適當的氣體、例如乾燥空氣或惰性氣體等。即,通過受控制單元8控制的各控制閥的開閉,而對吸附孔625b選擇性地供給來自負壓供給部804的負壓及來自氣體供給部806的氣體。 Further, the adsorption hole 625b is supplied with an appropriate gas such as dry air or an inert gas from the gas supply unit 806 of the control unit 8 via a pipe and a control valve (not shown). In other words, the negative pressure from the negative pressure supply unit 804 and the gas from the gas supply unit 806 are selectively supplied to the adsorption hole 625b by the opening and closing of the respective control valves controlled by the control unit 8.

當將來自氣體供給部806的氣體供給至吸附孔625b時,自吸附孔625b噴出少量氣體。由此,在橡皮布BL的下表面與機械手上表面625a之間形成微小的間隙,從而機械手625成為一面自下方支撑橡皮布BL一面與橡皮布BL下表面相隔的狀態。因此,可一邊利用各機械手625支撑橡皮布BL,一面使橡皮布BL相對於各機械手625不摩擦地沿著水平方向移動。另外,也可與吸附孔625b分開地將氣體噴出孔設置在機械手上表面625a。 When the gas from the gas supply unit 806 is supplied to the adsorption hole 625b, a small amount of gas is ejected from the adsorption hole 625b. Thereby, a slight gap is formed between the lower surface of the blanket BL and the robot hand surface 625a, and the robot 625 is in a state of being separated from the lower surface of the blanket BL while supporting the blanket BL from below. Therefore, the blanket BL can be supported by the respective robots 625, and the blanket BL can be moved in the horizontal direction without friction with respect to the respective robots 625. Alternatively, the gas ejection hole may be provided on the robot hand surface 625a separately from the adsorption hole 625b.

返回圖3,下載台塊6中,具有如上所述的構成的升降 機械手單元62、63以使機械手625朝內且在Y方向相對的方式對向配置。在各機械手625最大程度下降後的狀態下,機械手上表面625a相較下載台上表面61a位於下方、即位於在(-Z)方向較大地後退的位置。另一方面,在各機械手625最大程度上升的狀態下,各機械手625的前端成為自下載台61的開口窗611向上方突出的狀態,且機械手上表面625a相較下載台上表面61a到達上方、即到達(+Z)方向上突出的位置為止。 Returning to Fig. 3, in the downloading block 6, the lifting with the above-described configuration The robot units 62, 63 are disposed to face each other with the robot 625 facing inward and facing in the Y direction. In a state where the respective robots 625 are most lowered, the robot hand surface 625a is located below the download table upper surface 61a, that is, at a position that is largely retreated in the (-Z) direction. On the other hand, in a state where the respective robots 625 are maximally increased, the distal end of each robot 625 is in a state of protruding upward from the opening window 611 of the downloading table 61, and the mechanical hand surface 625a is compared with the upper surface 61a of the downloading table. When it reaches the upper position, it reaches the position where it protrudes in the (+Z) direction.

而且,自上方觀察時,在兩升降機械手單元62、63的相互對向的機械手625的前端彼此之間設置著固定間隔,從而機械手625的前端彼此不會接觸。而且,如下所述,轉印輥筒單元64利用該間隙在X方向上移動。 Further, when viewed from above, the front ends of the robot arms 625 facing each other of the two lifting robot units 62, 63 are provided with a fixed interval, so that the front ends of the robots 625 do not contact each other. Moreover, as described below, the transfer roller unit 64 is moved in the X direction by the gap.

圖5是表示轉印輥筒單元的結構的圖。轉印輥筒單元64包括:作為圓筒狀輥筒構件的轉印輥筒641,沿著Y方向延伸;支撑架642,沿著該轉印輥筒641的下方在Y方向上延伸,且由兩端部旋轉自如地支撑轉印輥筒641;及升降機構644,具有合適的驅動機構,使支撑架642在Z方向上下移動。轉印輥筒641未與旋轉驅動機構連接地自由旋轉。而且,在支撑架642,設置著自下方抵接於轉印輥筒641的表面,防止轉印輥筒641彎曲的支承輥筒(backup roll)643。 Fig. 5 is a view showing the structure of a transfer roller unit. The transfer roller unit 64 includes a transfer roller 641 as a cylindrical roller member extending in the Y direction, and a support frame 642 extending in the Y direction along the lower side of the transfer roller 641 by Both end portions rotatably support the transfer roller 641; and the elevating mechanism 644 has a suitable drive mechanism for moving the support frame 642 up and down in the Z direction. The transfer roller 641 is free to rotate without being connected to the rotary drive mechanism. Further, the support frame 642 is provided with a backup roll 643 which abuts against the surface of the transfer roller 641 from below and prevents the transfer roller 641 from being bent.

Y方向上的轉印輥筒641的長度短於下載台61的開口窗611的四邊中沿Y方向之邊的長度、即開口窗611的Y方向上的開口尺寸,且長於保持在下述上載台時的印版PP或基板SB的 沿Y方向的長度。橡皮布BL中作為圖案形成區域有效的有效區域的長度當然為印版PP或基板SB的長度以下,所以在Y方向上,轉印輥筒641長於有效區域。 The length of the transfer roller 641 in the Y direction is shorter than the length of the side in the Y direction among the four sides of the opening window 611 of the downloading table 61, that is, the opening size in the Y direction of the opening window 611, and is longer than the holding table held below. Plate PP or substrate SB The length along the Y direction. The length of the effective area of the blanket BL which is effective as the pattern forming region is of course less than the length of the printing plate PP or the substrate SB, so that the transfer roller 641 is longer than the effective area in the Y direction.

升降機構644包括:底座部644a;及支脚(support leg)644b,自該底座部644a延伸至上方,且連結於支撑架642的Y方向上的中央附近。支脚644b可利用馬達或氣缸(cylinder)等適當的驅動機構而相對於底座部644a上下移動。底座部644a是對於沿X方向延伸設置的導軌646滑動自如地安裝,進而連結於包括例如馬達及滾珠螺杆機構等適當的驅動機構的移動機構647。而且,在沿X方向延伸設置且固定在底架21的下部框架645的上表面,安裝著導軌646。通過移動機構647運行,而使轉印輥筒641、支撑架642及升降機構644一體地沿X方向移行。 The elevating mechanism 644 includes a base portion 644a and a support leg 644b extending from the base portion 644a to the upper side and coupled to the vicinity of the center of the support frame 642 in the Y direction. The leg 644b can be moved up and down with respect to the base portion 644a by a suitable drive mechanism such as a motor or a cylinder. The base portion 644a is slidably attached to the guide rail 646 extending in the X direction, and is further coupled to a moving mechanism 647 including an appropriate drive mechanism such as a motor and a ball screw mechanism. Further, a guide rail 646 is attached to the upper surface of the lower frame 645 which is extended in the X direction and fixed to the chassis 21. By the movement mechanism 647, the transfer roller 641, the support frame 642, and the elevating mechanism 644 are integrally moved in the X direction.

詳細內容下文叙述,該圖案形成裝置1是通過使轉印輥筒641抵接於保持在下載台61的橡皮布BL,使橡皮布BL局部地升起,而使橡皮布BL抵接於保持在上載台且與橡皮布BL靠近對向配置的印版PP或基板SB。 The details of the pattern forming apparatus 1 are such that the blanket roller 641 is brought into contact with the blanket BL held by the downloading table 61 to partially raise the blanket BL, and the blanket BL is held in contact with each other. The plate PP or the substrate SB that is placed on the stage and disposed adjacent to the blanket BL in the opposite direction.

升降機構644是通過升降機械手單元62、63的相互對向的機械手625形成的間隙而移行。而且,各機械手625可使它的上表面625a沿著(-Z)方向相較轉印輥筒單元64的支撑架642的下表面後退至下方為止。因此,通過升降機構644在該狀態下移行,轉印輥筒單元64的支撑架642通過各機械手625的上表面625a的上方,從而避免轉印輥筒單元64與機械手625碰撞。 The elevating mechanism 644 is moved by a gap formed by the opposing robots 625 of the elevating robot units 62 and 63. Further, each robot 625 can have its upper surface 625a receding downward in the (-Z) direction from the lower surface of the support frame 642 of the transfer roller unit 64. Therefore, by the elevating mechanism 644 moving in this state, the support frame 642 of the transfer roller unit 64 passes over the upper surface 625a of each robot 625, thereby preventing the transfer roller unit 64 from colliding with the robot 625.

接著,對上載台塊4的結構進行說明。如圖1所示,上載台塊4包括:作為結構體的載台總成40,沿著X方向延伸;一對支撑柱45、46,分別自上載台支撑架22、23竪立設置,且分別支撑上載台總成40的X方向兩端部;及升降機構47,包括例如馬達及滾珠螺杆機構等適當的驅動機構,且使上載台總成40整體沿Z方向升降移動。 Next, the configuration of the uploading block 4 will be described. As shown in FIG. 1, the loading platform 4 includes: a stage assembly 40 as a structure extending along the X direction; and a pair of support columns 45, 46 erected from the loading table support frames 22, 23, respectively, and The X-direction end portions of the loading table assembly 40 are respectively supported; and the elevating mechanism 47 includes an appropriate driving mechanism such as a motor and a ball screw mechanism, and the entire loading table assembly 40 is moved up and down in the Z direction.

圖6是表示上載台總成的結構的圖。圖7是表示上載台的下表面的圖。上載台總成40包括:上載台41,將印版PP或基板SB保持在下表面;加固架(Reinforcement frame)42,設置在上載台41的上部;梁狀結構體43,結合於加固架42且沿著X方向水平地延伸;及上部吸附單元44,安裝在上載台41。如圖6所示,上載台總成40具有分別相對於包括它的外形上的中心的XZ平面及YZ平面大致對稱的形狀。 Fig. 6 is a view showing the structure of an uploading station assembly. Fig. 7 is a view showing a lower surface of the loading table. The loading stage assembly 40 includes: an loading table 41 for holding the printing plate PP or the substrate SB on the lower surface; a reinforcement frame 42 disposed on the upper portion of the loading table 41; and a beam-like structure 43 coupled to the reinforcing frame 42 and The horizontally extending in the X direction; and the upper adsorption unit 44 are mounted on the loading table 41. As shown in Fig. 6, the loading table assembly 40 has a shape that is substantially symmetrical with respect to the XZ plane and the YZ plane, respectively, including the center on its outer shape.

上載台41是比應保持的印版PP或基板SB的平面尺寸略小的板狀構件,且保持為水平姿勢的上載台41的下表面41a成為抵接地保持印版PP或基板SB的保持平面。由於保持平面要求高平面度,所以作為保持平面的材料,宜為石英玻璃或不銹鋼板。而且,在保持平面41a,如圖7所示,設置著:吸附槽41b,用來吸附保持印版PP或基板SB的上表面周緣部;吸附孔41c,用來吸附保持印版PP或基板SB的上表面中央部;及貫穿孔41d,用來確保下述上部吸附單元44的吸附墊的移動路徑。而且,吸附槽41b及吸附孔41c經由未圖示的控制閥而連接於控制單元8的負壓 供給部804。由此,對吸附槽41b及吸附孔41c,可視需要供給來自負壓供給部804的負壓,從而利用保持平面41a吸附保持印版PP或基板SB。 The loading stage 41 is a plate-shaped member slightly smaller than the plane size of the printing plate PP or the substrate SB to be held, and the lower surface 41a of the loading table 41 held in a horizontal posture serves as a holding plane for holding the printing plate PP or the substrate SB against the ground. . Since the holding plane requires high flatness, it is preferably a quartz glass or a stainless steel plate as a material for maintaining the plane. Further, in the holding plane 41a, as shown in Fig. 7, there is provided an adsorption groove 41b for adsorbing and holding the peripheral portion of the upper surface of the printing plate PP or the substrate SB, and an adsorption hole 41c for adsorbing and holding the printing plate PP or the substrate SB. The central portion of the upper surface; and the through hole 41d are used to ensure the movement path of the adsorption pad of the upper adsorption unit 44 described below. Further, the adsorption tank 41b and the adsorption hole 41c are connected to the negative pressure of the control unit 8 via a control valve (not shown). Supply unit 804. Thereby, the negative pressure from the negative pressure supply unit 804 can be supplied to the adsorption tank 41b and the adsorption hole 41c as needed, and the printing plate PP or the substrate SB can be adsorbed and held by the holding plane 41a.

加固架42包括沿Z方向延伸設置在上載台41的上表面的加固肋(stiffening rib)的組合,且如圖6所示,為防止上載台41彎曲以維持上載台41的下表面(保持平面)41a的平面度,而分別適當組合多個和YZ平面平行的加固肋421、及和XZ平面平行的加固肋422。加固肋421、422例如可包括金屬板。 The reinforcing frame 42 includes a combination of reinforcing ribs extending in the Z direction on the upper surface of the loading table 41, and as shown in FIG. 6, to prevent the upper stage 41 from being bent to maintain the lower surface of the loading table 41 (holding plane) The flatness of 41a is appropriately combined with a plurality of reinforcing ribs 421 parallel to the YZ plane and reinforcing ribs 422 parallel to the XZ plane. The reinforcing ribs 421, 422 may, for example, comprise a metal plate.

而且,梁狀結構體43是組合多個金屬板而形成的以X方向為長度方向的結構體,且其兩端部由支撑柱45、46支撑地可上下移動。具體來說,在支撑柱45、46,分別設置著沿Z方向延伸的導軌451、461,另一方面,在與導軌451、461對向的梁狀結構體43的(+Y)側主面安裝著未圖示的滑件,且將這些滑件滑動自如地卡合。而且,如圖1所示,梁狀結構體43與支撑柱46由升降機構47連結,且通過升降機構47運行,而使梁狀結構體43維持著水平姿勢沿鉛垂方向(Z方向)移動。由於上載台41經由加固架42而與梁狀結構體43一體地結合,所以通過升降機構47運行,而使上載台41水平地保持著保持平面41a進行上下移動。 Further, the beam-like structure 43 is a structure in which the X-direction is formed by combining a plurality of metal plates, and both end portions thereof are supported by the support columns 45 and 46 so as to be movable up and down. Specifically, the support columns 45 and 46 are respectively provided with guide rails 451 and 461 extending in the Z direction, and on the other hand, the (+Y) side main faces of the beam-like structure 43 opposed to the guide rails 451 and 461 are provided. A slider (not shown) is attached, and these sliders are slidably engaged. Further, as shown in Fig. 1, the beam-like structure 43 and the support column 46 are coupled by the elevating mechanism 47, and are operated by the elevating mechanism 47, so that the beam-like structure 43 is maintained in the horizontal posture in the vertical direction (Z direction). . Since the loading table 41 is integrally coupled to the beam-like structure 43 via the reinforcing frame 42, the lifting mechanism 47 is operated, and the loading table 41 is horizontally held by the holding plane 41a to move up and down.

另外,加固架42及梁狀結構體43的結構並不限定於圖示的結構。這裏是將和YZ平面平行的板狀構件與和XZ平面平行的板狀構件組合而獲得所需的强度,不過也可將鈑金件或角鋼構件等適當組合成除此以外的形狀。製成這種結構的目的在於使上 載台總成40輕量地構成。為了减少各部分的彎曲,也可考慮增加上載台41的厚度或使梁狀結構體43為實心體,不過這樣一來,將導致上載台總成40整體的質量變大。 Further, the configurations of the reinforcing frame 42 and the beam-like structure 43 are not limited to those shown in the drawings. Here, the plate-like member parallel to the YZ plane is combined with the plate-shaped member parallel to the XZ plane to obtain the required strength, but a sheet metal member, an angle member, or the like may be appropriately combined into other shapes. The purpose of making this structure is to make it The stage assembly 40 is constructed to be lightweight. In order to reduce the bending of each portion, it is also conceivable to increase the thickness of the loading table 41 or to make the beam-like structure 43 a solid body, but in this case, the mass of the entire loading table assembly 40 is increased.

配置在裝置上部的結構物的重量變大將導致用來支撑該結構物或使之移動的機構需要更大的强度及耐久性,從而裝置整體也極大地變重。通過板材等的組合而獲得所需的强度,同時實現結構物整體輕量化則更為現實。 The increased weight of the structure disposed on the upper portion of the device will result in greater strength and durability for the mechanism used to support or move the structure, so that the device as a whole is also greatly weighted. It is more realistic to obtain the required strength by a combination of sheets or the like while achieving overall weight reduction of the structure.

而且,在由加固架42包圍的上載台41的上部,安裝著一對上部吸附單元44。在圖6上部表示將其中一上部吸附單元44向上方取出後的狀態。該上部吸附單元44如下所述發揮在外部的機械手與上載台41之間傳送印版PP或基板SB的傳送功能,且相當於本發明的“板狀被搬送物的傳送裝置”及“傳送器件”的一例。上部吸附單元44是將多個吸附墊443分別隔著連結構件442安裝在支撑架441。更詳細來說,以如下方式構成。 Further, a pair of upper adsorption units 44 are attached to the upper portion of the loading table 41 surrounded by the reinforcing frame 42. In the upper part of Fig. 6, a state in which one of the upper adsorption units 44 is taken upward is shown. The upper adsorption unit 44 functions to transfer the printing plate PP or the substrate SB between the external robot and the loading table 41 as described below, and corresponds to the "plate-shaped conveyance device" and "transfer" of the present invention. An example of a device. The upper adsorption unit 44 is attached to the support frame 441 via a plurality of adsorption pads 443 via a connection member 442. In more detail, it is constructed as follows.

支撑架441中,如圖6所示,將沿著Y方向延伸的兩根支撑臂441a相互在X方向上隔開規定間隔地設置。而且,自各支撑臂441a的(+Y)側端部及(-Y)側端部向(-Z)方向懸挂設置著支柱441b,且共4根支柱441b延伸至下方。而且,利用這些支柱441b中的(+Y)側的兩根支柱441b將支撑板441c水平支撑,並且利用(-Y)側的兩根支柱441b將另一支撑板441c水平支撑。各支撑板441c是沿X方向延伸,且以自上方面向沿X方向排列的3個貫穿孔41d的方式配置。以此方式構成的支撑架441成為不與 構成加固架42的肋421、422干擾的形狀。 In the support frame 441, as shown in FIG. 6, the two support arms 441a extending in the Y direction are provided at a predetermined interval in the X direction. Further, the pillars 441b are suspended from the (+Y) side end portion and the (-Y) side end portion of each of the support arms 441a in the (-Z) direction, and a total of four pillars 441b extend downward. Further, the support plate 441c is horizontally supported by the two pillars 441b on the (+Y) side of the stay 441b, and the other support plate 441c is horizontally supported by the two pillars 441b on the (-Y) side. Each of the support plates 441c extends in the X direction and is disposed so as to face the three through holes 41d arranged in the X direction from above. The support frame 441 constructed in this way becomes not The shape of the ribs 421, 422 constituting the reinforcing frame 42 is disturbed.

各支撑板441c中,以與貫穿孔41d一一對應的方式,隔著連結構件442安裝有吸附墊443。因此,如果利用下述升降機構447使支撑架441升降,則連結於支撑架441的支撑板441c的6個吸附墊443也隨著支撑架441升降而統一地升降。例如在將一面由外部的機械手支撑一面搬送至上載台41的正下方位置的印版PP或基板SB傳送至上載台41的情况下,多個吸附墊443隨著支撑架441下降而統一地下降,抵接地吸附於印版PP或基板SB的上表面。此時的問題是支撑在機械手的印版PP或基板SB的彎曲。也就是說,由於必須將這些印版PP或基板SB在正面朝下狀態下搬送至上載台41的正下方,所以機械手只能支撑印版PP或基板SB的下表面周緣部,導致印版PP或基板SB產生彎曲。因此,存在吸附墊443與印版PP或基板SB的上表面抵接的時機對於每一吸附墊443而言不同的情况。因此,本實施方式將各吸附墊443經由連結構件442連結於支撑架441。 In each of the support plates 441c, the adsorption pad 443 is attached to the connection member 442 so as to correspond to the through hole 41d. Therefore, when the support frame 441 is moved up and down by the elevating mechanism 447 described below, the six adsorption pads 443 connected to the support plate 441c of the support frame 441 are also lifted and lowered uniformly as the support frame 441 is moved up and down. For example, when the printing plate PP or the substrate SB which is conveyed to the position immediately below the loading table 41 while being supported by the external robot is transferred to the loading table 41, the plurality of adsorption pads 443 are uniformly lowered as the support frame 441 is lowered. Dropped and adhered to the upper surface of the printing plate PP or the substrate SB. The problem at this time is the bending of the printing plate PP or the substrate SB supported by the robot. That is, since it is necessary to transport the printing plate PP or the substrate SB directly under the loading table 41 in a face-down state, the robot can only support the peripheral portion of the lower surface of the printing plate PP or the substrate SB, resulting in a printing plate. The PP or the substrate SB is bent. Therefore, there is a case where the timing at which the adsorption pad 443 abuts against the upper surface of the printing plate PP or the substrate SB is different for each of the adsorption pads 443. Therefore, in the present embodiment, each of the adsorption pads 443 is coupled to the support frame 441 via the connection member 442.

圖8(a)、圖8(b)是表示將吸附墊連結於支撑架的連結構件的構成及動作的圖。連結構件442均具有相同構成。連結構件442包括圓筒形狀的罩蓋(cap)442a,該罩蓋442a是以使開口朝向下方的狀態安裝在支撑架441的支撑板441c,且該罩蓋442a作為連結構件442的本體部發揮作用。在該罩蓋442a的上端面設置著貫穿孔(省略圖示),且以貫穿該貫穿孔及罩蓋442a的內部的方式,沿上下方向Z延伸設置著中空軸442b。在中空軸442b 的上端外周部,固定著具有比貫穿孔的內徑大的外徑(本實施方式中為與罩蓋442a的外徑相同的直徑)的擋止件442c,以防中空軸442b自罩蓋442a脫落。而且,在中空軸442b的上端中空部連接著配管442d,且該配管442d進一步經由未圖示的控制閥,連接於控制單元8的負壓供給部804(圖2)。 8(a) and 8(b) are views showing the configuration and operation of a connecting member that connects the suction pad to the support frame. The joint members 442 have the same configuration. The connection member 442 includes a cylindrical cover 442a that is attached to the support plate 441c of the support frame 441 with the opening facing downward, and the cover 442a functions as a main body of the connection member 442. effect. A through hole (not shown) is provided in the upper end surface of the cover 442a, and a hollow shaft 442b is extended in the vertical direction Z so as to penetrate the inside of the through hole and the cover 442a. On the hollow shaft 442b The outer peripheral portion of the upper end is fixed with a stopper 442c having an outer diameter larger than the inner diameter of the through hole (the same diameter as the outer diameter of the cover 442a in the present embodiment) to prevent the hollow shaft 442b from the cover 442a. Fall off. Further, a pipe 442d is connected to the upper end hollow portion of the hollow shaft 442b, and the pipe 442d is further connected to the negative pressure supply portion 804 (FIG. 2) of the control unit 8 via a control valve (not shown).

而且,自中空軸442b的下端側、即(-Z)側端部外嵌著壓縮彈簧442e,且將該壓縮彈簧442e收納在罩蓋442a的內部。而且,以將收納在罩蓋442a中的壓縮彈簧442e的下端部自(-Z)側卡止的方式,將卡止板442f固定在中空軸442b的側面,且在如圖6所示,吸附墊443成為自由狀態時,或如圖8(a)所示,吸附墊443與印版PP或基板SB抵接的時間點,壓縮彈簧442e成為無外力狀態。在該無外力狀態下,安裝在中空軸442b下端部的吸附墊443與支撑板441c的距離維持規定值。另一方面,吸附墊443與印版PP或基板SB抵接後,如圖8(b)所示,即便支撑板441c進一步向下方、即(-Z)方向移動距離H,壓縮彈簧442e也將隨著該移動而收縮長度H,從而將吸附墊443維持在抵接時間點的位置。即,本實施方式中,當吸附墊443與印版PP或基板SB的上表面抵接後,支撑架441進一步下降時,使吸附墊443對於支撑架441的支撑板441c的相對位置移位,從而維持吸附墊443的高度位置。以此方式發揮位置調整功能。 Further, a compression spring 442e is fitted from the lower end side of the hollow shaft 442b, that is, the (-Z) side end portion, and the compression spring 442e is housed inside the cover 442a. In addition, the locking plate 442f is fixed to the side surface of the hollow shaft 442b so that the lower end portion of the compression spring 442e housed in the cover 442a is locked from the (-Z) side, and is adsorbed as shown in FIG. When the pad 443 is in the free state, or as shown in FIG. 8(a), when the adsorption pad 443 comes into contact with the printing plate PP or the substrate SB, the compression spring 442e is in an external force-free state. In the external forceless state, the distance between the adsorption pad 443 attached to the lower end portion of the hollow shaft 442b and the support plate 441c is maintained at a predetermined value. On the other hand, after the adsorption pad 443 is in contact with the printing plate PP or the substrate SB, as shown in FIG. 8(b), even if the support plate 441c is moved further downward, that is, by a distance H in the (-Z) direction, the compression spring 442e will The length H is contracted with this movement, thereby maintaining the adsorption pad 443 at the position of the abutment time point. In other words, in the present embodiment, when the suction pad 443 is in contact with the upper surface of the printing plate PP or the substrate SB, and the support frame 441 is further lowered, the relative position of the adsorption pad 443 to the support plate 441c of the support frame 441 is displaced. Thereby, the height position of the adsorption pad 443 is maintained. Play the position adjustment function in this way.

在本實施方式中,為了以所述方式使支撑架441升降,而設置著具有如下構成的驅動機構部440。該驅動機構部440,如 圖6所示地使支撑架441隔著一對滑件444及與一對滑件444卡合的一對導軌445,沿鉛垂方向移動自如地支撑在底板(base plate)446。而且,底板446與支撑架441通過包括例如馬達及滾珠螺杆機構等適當的機構的升降機構447而結合。通過升降機構447運行,而使支撑架441相對底板446升降,從而連結構件442及吸附墊443與支撑架441一體地升降。 In the present embodiment, in order to elevate and lower the support frame 441 as described above, a drive mechanism portion 440 having the following configuration is provided. The drive mechanism portion 440, such as As shown in Fig. 6, the support frame 441 is movably supported by a base plate 446 in a vertical direction via a pair of sliders 444 and a pair of guide rails 445 that are engaged with the pair of sliders 444. Further, the bottom plate 446 and the support frame 441 are coupled by a lifting mechanism 447 including an appropriate mechanism such as a motor and a ball screw mechanism. When the lifting mechanism 447 is operated, the support frame 441 is lifted and lowered with respect to the bottom plate 446, and the connecting member 442 and the suction pad 443 are lifted and lowered integrally with the support frame 441.

通過將底板446固定在梁狀結構體43的側面,而使上部吸附單元44與上載台41一體化。在該狀態下,將各連結構件442的下端及吸附墊443插通至設置在上載台41中的未圖示的貫穿孔。接著,通過升降機構447運行,而使吸附墊443在它的下表面相較上載台41的下表面(保持平面)41a突出至下方的吸附位置、與下表面退避至上載台41的貫穿孔內部(上方)的退避位置之間升降移動。而且,當將吸附墊443的下表面定位在與上載台41的保持平面41a大致相同的高度時,上載台41與吸附墊443可協同地將印版PP或基板SB保持在保持平面41a。 The upper suction unit 44 is integrated with the loading table 41 by fixing the bottom plate 446 to the side surface of the beam-like structure 43. In this state, the lower end of each connecting member 442 and the suction pad 443 are inserted into a through hole (not shown) provided in the loading table 41. Then, the suction pad 443 is moved by the elevating mechanism 447 so that the lower surface thereof protrudes from the lower surface (holding plane) 41a of the loading table 41 to the lower suction position, and the lower surface retreats to the inside of the through hole of the loading table 41. The (above) retracted position moves up and down. Moreover, when the lower surface of the adsorption pad 443 is positioned at substantially the same height as the holding plane 41a of the loading table 41, the loading table 41 and the adsorption pad 443 can cooperatively hold the printing plate PP or the substrate SB on the holding plane 41a.

返回圖1,以所述方式構成的上載台總成40是設置在底板481上。更詳細來說,支撑柱45、46是分別竪立設置在底板481,且上載台總成40可升降地安裝在該支撑柱45、46。底板481是安裝在上載台支撑架22、23,且由包括例如交叉滾子軸承等適當的可動機構的上載台塊支撑機構482支撑。 Returning to Fig. 1, the loading stage assembly 40 constructed in the manner described above is disposed on the bottom plate 481. In more detail, the support columns 45, 46 are respectively erected on the bottom plate 481, and the loading table assembly 40 is mounted on the support columns 45, 46 in a liftable manner. The bottom plate 481 is mounted on the loading table support frames 22, 23 and is supported by an loading table support mechanism 482 including a suitable movable mechanism such as a cross roller bearing.

因此,上載台總成40整體可相對主架2水平移動。具體來說,底板481因上載台塊支撑機構482運行而在水平面、即 XY平面內水平移動。分別對應於支撑柱45、46設置的一對底板481可相互獨立地移動,且上載台總成40可隨著這一對底板481移動而相對主架2沿X方向、Y方向及θ方向在規定的範圍內移動。 Therefore, the loading stage assembly 40 as a whole can be moved horizontally relative to the main frame 2. Specifically, the bottom plate 481 is in a horizontal plane due to the operation of the loading block support mechanism 482, that is, Move horizontally in the XY plane. The pair of bottom plates 481 respectively provided corresponding to the support columns 45, 46 are movable independently of each other, and the loading table assembly 40 is movable in the X direction, the Y direction, and the θ direction with respect to the main frame 2 as the pair of bottom plates 481 move. Move within the specified range.

以所述方式構成的圖案形成裝置1的各部分由控制單元8控制。如圖2所示,控制單元8包括:中央處理器(Central Processing Unit,CPU)801,操縱裝置整體的動作;馬達控制部802,控制設置在各部分的馬達;閥控制部803,控制設置在各部分的控制閥類;及負壓供給部804,產生供給到各部分的負壓。另外,在可利用自外部供給的負壓的情况下,控制單元8也可不包括負壓供給部。 The respective portions of the pattern forming apparatus 1 constructed in the above manner are controlled by the control unit 8. As shown in FIG. 2, the control unit 8 includes a central processing unit (CPU) 801 for controlling the overall operation of the device, a motor control unit 802 for controlling the motor provided in each part, and a valve control unit 803 for controlling the setting. The control valve of each part; and the negative pressure supply part 804 generate a negative pressure supplied to each part. Further, in the case where the negative pressure supplied from the outside can be utilized, the control unit 8 may not include the negative pressure supply portion.

馬達控制部802通過控制設置在各功能塊的馬達組,而操縱裝置各部分的定位或移動。而且,閥控制部803通過控制設置在自負壓供給部804連接到各功能塊的負壓配管路徑上、及自氣體供給部806連接到機械手625的配管路徑上的閥組,而操縱負壓供給下的真空吸附的執行及真空吸附的解除、以及來自機械手上表面625a的氣體噴出。 The motor control unit 802 controls the positioning or movement of each part of the apparatus by controlling the motor group provided in each functional block. Further, the valve control unit 803 controls the negative pressure piping path connected to each functional block from the negative pressure supply unit 804 and the valve group connected to the piping path of the robot 625 from the gas supply unit 806, and operates the negative Execution of vacuum adsorption under pressure supply, release of vacuum adsorption, and gas ejection from the surface 625a of the robot hand.

而且,該控制單元8包括對利用相機拍攝的圖像實施圖像處理的圖像處理部805。圖像處理部805通過對利用安裝在主架2的基板用預對準相機241~243及橡皮布用預對準相機244~246拍攝的圖像進行規定的圖像處理,而檢測基板SB及橡皮布BL的大致位置。而且,通過對利用下述精確對準用對準相機27拍攝的 圖像進行規定的圖像處理,而更精確地檢測基板SB與橡皮布BL的位置關係。CPU801根據這些位置檢測結果,控制上載台塊支撑機構482及對準載台支撑機構605,進行保持在上載台41的印版PP或基板SB與保持在下載台61的橡皮布BL的位置對準(預對準處理及精確對準處理)。 Moreover, the control unit 8 includes an image processing section 805 that performs image processing on an image taken with a camera. The image processing unit 805 detects the substrate SB by performing predetermined image processing on the images captured by the substrate pre-alignment cameras 241 to 243 and the blanket pre-alignment cameras 244 to 246 attached to the main frame 2. The approximate position of the blanket BL. Moreover, by photographing with the alignment camera 27 using the precise alignment described below The image performs prescribed image processing to more accurately detect the positional relationship between the substrate SB and the blanket BL. The CPU 801 controls the loading stage support mechanism 482 and the alignment stage support mechanism 605 based on the position detection results to perform alignment of the printing plate PP or the substrate SB held on the loading table 41 with the blanket BL held on the downloading table 61. (Pre-alignment processing and precise alignment processing).

接著,對以所述方式構成的圖案形成裝置1中的圖案形成處理進行說明。該圖案形成處理中,將保持在上載台41的印版PP或基板SB、與保持在下載台61的橡皮布BL隔開微小間隙地靠近對向配置。而且,轉印輥筒641一面抵接於橡皮布BL的下表面,使橡皮布BL局部地升起到上方,一面沿著橡皮布BL下表面移動。被升起的橡皮布BL首先與印版PP或基板SB局部地抵接,從而抵接部分隨著輥筒移動而逐漸擴大,最終與印版PP或基板SB的整體抵接。由此,自印版PP對橡皮布BL進行圖案化,或自橡皮布BL對基板SB進行圖案轉印。 Next, the pattern forming process in the pattern forming apparatus 1 configured as described above will be described. In the pattern forming process, the printing plate PP or the substrate SB held by the loading table 41 and the blanket BL held by the downloading table 61 are arranged close to each other with a slight gap therebetween. Further, the transfer roller 641 abuts against the lower surface of the blanket BL, and the blanket BL is partially raised upward to move along the lower surface of the blanket BL. The raised blanket BL first partially abuts against the printing plate PP or the substrate SB, so that the abutting portion gradually expands as the roller moves, and finally abuts against the entire printing plate PP or the substrate SB. Thereby, the blanket BL is patterned from the printing plate PP, or the substrate SB is patterned from the blanket BL.

圖9是表示圖案形成處理的流程圖。而且,圖10(a)~10(d)至圖17(a)~17(c)是示意性表示處理的各階段中的裝置各部分的位置關係的圖。以下,參照圖10(a)~10(d)至圖17(a)~17(c)說明圖案形成處理中的各部分的動作。另外,為了容易理解地表示處理的各階段中的各部分的關係,而存在將與該階段的處理不直接相關的構成或應對該構成標注的符號的圖示省略的情况。而且,在保持在上載台41的處理對象物為印版PP時與為基板SB時之期間,動作除一部分以外均相同,所以,共用 附圖,適當更替稱為印版PP與基板SB。 Fig. 9 is a flowchart showing a pattern forming process. 10(a) to 10(d) to FIGS. 17(a) to 17(c) are diagrams schematically showing the positional relationship of each part of the apparatus in each stage of the process. Hereinafter, the operation of each part in the pattern forming process will be described with reference to FIGS. 10(a) to 10(d) to FIGS. 17(a) to 17(c). In addition, in order to easily understand the relationship of each part in each stage of a process, the structure which does not directly relate to the process of this stage, or the figure which the code| In addition, in the case where the object to be processed of the loading table 41 is the printing plate PP and the substrate SB is the same, the operation is the same except for a part, and therefore, the sharing is performed. The drawings are appropriately referred to as a printing plate PP and a substrate SB.

在該圖案形成處理中,首先,將與應形成的圖案對應的印版PP搬入至經初始化的圖案形成裝置1,且設置在上載台41(步驟S101),接著,將形成有圖案形成材料的均勻塗佈層的橡皮布BL搬入,設置在下載台61(步驟S102)。印版PP是使與圖案對應的有效面朝下地搬入,且橡皮布BL是使塗佈層朝上地搬入。 In the pattern forming process, first, the printing plate PP corresponding to the pattern to be formed is carried into the initialized pattern forming apparatus 1 and placed on the loading stage 41 (step S101), and then, the pattern forming material is formed. The blanket BL of the uniform coating layer is carried in and placed on the downloading stage 61 (step S102). The printing plate PP is loaded with the effective surface corresponding to the pattern facing downward, and the blanket BL is carried with the coating layer facing upward.

圖10(a)~圖10(d)表示將印版PP或基板SB搬入至裝置且設置在上載台41為止的過程。如圖10(a)所示,在初始狀態下,上載台41退避至上方,從而與下載台61的間隔變大,在兩載台之間形成寬的處理空間SP。而且,一對上部吸附單元44將支撑架441升起到上方,使各吸附墊443相較上載台41位於上方。而且,各機械手625相較下載台61的上表面退避到下方。轉印輥筒641位於面向下載台61的開口窗611的位置中最靠(-X)方向的位置,且位於在鉛垂方向(Z方向)相較下載台61的上表面退避到下方的位置。連接於負壓供給部804的各控制閥被關閉。 FIGS. 10(a) to 10(d) show a process in which the printing plate PP or the substrate SB is carried into the apparatus and placed on the loading table 41. As shown in FIG. 10(a), in the initial state, the loading table 41 is retracted upward, and the interval from the downloading table 61 is increased, and a wide processing space SP is formed between the two stages. Further, the pair of upper adsorption units 44 raises the support frame 441 upward so that the respective adsorption pads 443 are positioned above the loading table 41. Further, each robot 625 is retracted below the upper surface of the download table 61. The transfer roller 641 is located at the most (-X) direction of the position facing the opening window 611 of the downloading stage 61, and is located at a position which is retracted to the lower side in the vertical direction (Z direction) from the upper surface of the downloading table 61. . The respective control valves connected to the negative pressure supply portion 804 are closed.

在該狀態下,自裝置的正面側、即(-Y)方向朝(+Y)方向地將載置在外部的印版用機械手HP的印版PP在預先測量它的厚度後搬入至處理空間SP。印版用機械手HP既可為由操作人員機械手動操作的操作夾具,也可為外部的搬送機器人的機械手。不過,由於必須將印版PP在應形成的圖案朝向下方的狀態、所謂的正面朝下狀態下搬入,所以,印版用機械手HP支撑地保持印版PP的下表面外周緣。因此,如圖10(a)所示,印版PP彎 曲,例如所謂的G4大小(680×880[mm])的印版PP存在彎曲量達到數[mm]的情况。因此,如果將由印版用機械手HP保持的印版PP搬入至上載台41的正下方位置,則印版PP的上表面與上載台41的下表面的距離在外周緣附近相對較短,與此相對,在中央部附近變得相對較長。 In this state, the printing plate PP of the printing plate robot HP placed on the outside is moved in the (+Y) direction from the front side of the apparatus to the (+Y) direction. Space SP. The plate robot HP can be either an operation jig manually operated by an operator or an external robot of the transfer robot. However, since it is necessary to carry the printing plate PP in a state in which the pattern to be formed faces downward, and in a so-called face-down state, the printing plate holder HP holds the outer peripheral edge of the lower surface of the printing plate PP. Therefore, as shown in Fig. 10 (a), the plate PP bend For example, the printing plate PP of the so-called G4 size (680 × 880 [mm]) has a case where the amount of bending reaches several [mm]. Therefore, if the printing plate PP held by the printing plate robot HP is carried into the position directly below the loading table 41, the distance between the upper surface of the printing plate PP and the lower surface of the loading table 41 is relatively short near the outer periphery, and In contrast, it becomes relatively long near the center.

在利用印版用機械手HP搬入印版PP時,因機械手625及轉印輥筒641退避至下方,而可使搬入作業變得容易。當將印版PP定位在規定的位置時,如箭頭所示,上載台41下降。 When the printing plate PP is carried by the printing plate robot HP, the robot 625 and the transfer roller 641 are retracted to the lower side, and the loading operation can be facilitated. When the printing plate PP is positioned at a predetermined position, the loading table 41 is lowered as indicated by the arrow.

如果上載台41下降至靠近印版PP的規定位置,則利用升降機構447使支撑架441下降,由此,各吸附墊443沿著通過貫穿孔41d且在上下方向Z延伸的移動路徑下降,經由貫穿孔41d而相較上載台41的下表面、即保持平面41a突出到下方,從而抵接於印版PP的上表面。不過,印版PP中產生彎曲,並且因彎曲而移位至下方的位移量(相當於本發明的“因彎曲導致的位移量”)在印版PP的各部分不同。因此,如上所述,存在印版PP的各部分中與上載台41的下表面41a相距的距離在每一吸附墊443均不同的情况。由此,成為多個吸附步驟所產生的結果。例如在如圖10(a)所示產生印版PP彎曲的情况下,抵接於靠近印版PP的外周緣的位置的吸附墊443以比抵接於靠近印版PP的中央部的位置的吸附墊443早的時機抵接。此情况相當於本發明的“第一吸附步驟”的一例。接著,因支撑架441進一步下降,剩餘的吸附墊443也抵接於印版PP的上表面。此情况相當於本發明的 “第二吸附步驟”的一例。此時,連結於先抵接的吸附墊443的連結構件442中,如圖8(b)所示,壓縮彈簧442e收縮,使吸附墊443對於支撑板441c的相對位置移位,從而維持吸附墊443的高度位置。可利用該位置調整功能,使支撑架441向下方移動固定的下降量,由此,使所有吸附墊443抵接於印版PP的上表面。因此,理想為預先測量印版PP的彎曲量,且考慮該彎曲量而設定支撑架441的下降量。 When the loading table 41 is lowered to a predetermined position close to the printing plate PP, the support frame 441 is lowered by the elevating mechanism 447, whereby the respective adsorption pads 443 descend along the movement path extending through the through hole 41d and extending in the vertical direction Z, via The through hole 41d protrudes downward from the lower surface of the loading table 41, that is, the holding plane 41a, and abuts against the upper surface of the printing plate PP. However, the amount of displacement in the printing plate PP which is bent and displaced to the lower side due to the bending (corresponding to "the amount of displacement due to bending" of the present invention) differs in each portion of the printing plate PP. Therefore, as described above, there is a case where the distance from the lower surface 41a of the loading table 41 in each portion of the printing plate PP is different for each of the adsorption pads 443. This results in a plurality of adsorption steps. For example, in the case where the printing plate PP is bent as shown in FIG. 10(a), the suction pad 443 abutting on the position close to the outer periphery of the printing plate PP is in a position closer to the position near the central portion of the printing plate PP. The adsorption pad 443 abuts at an early timing. This case corresponds to an example of the "first adsorption step" of the present invention. Then, as the support frame 441 is further lowered, the remaining adsorption pads 443 also abut against the upper surface of the printing plate PP. This case is equivalent to the present invention An example of the "second adsorption step". At this time, as shown in FIG. 8(b), the compression spring 442e is contracted to connect the compression member 442e to the relative position of the support plate 441c, thereby maintaining the adsorption pad. The height position of 443. By the position adjustment function, the support frame 441 can be moved downward by a fixed amount of downward movement, whereby all the suction pads 443 are brought into contact with the upper surface of the printing plate PP. Therefore, it is desirable to measure the amount of bending of the printing plate PP in advance, and to set the amount of downward movement of the support frame 441 in consideration of the amount of bending.

然後,如圖10(b)所示,當所有吸附墊443抵接於印版PP的上表面時,將與各吸附墊443相連的控制閥打開,利用吸附墊443吸附印版PP的上表面,保持印版PP。接著,在持續吸附的狀態下,升降機構447運行,使支撑架441上升。在該上升初始階段,吸附墊443下降時進行收縮的壓縮彈簧442e隨著支撑板441c上升而伸長,最終恢復為原來的初始狀態。在此期間,吸附墊443一直靜止。另一方面,與壓縮彈簧442e最早恢復為初始狀態的連結構件442連結的吸附墊443隨著支撑板441c上升而一面吸附保持印版PP一面上升。然後,當所有壓縮彈簧442e恢復為初始狀態時,如圖10(c)所示,將印版PP的彎曲消除,印版PP在水平狀態下受到支撑。 Then, as shown in FIG. 10(b), when all of the adsorption pads 443 abut against the upper surface of the printing plate PP, the control valve connected to each of the adsorption pads 443 is opened, and the upper surface of the printing plate PP is adsorbed by the adsorption pad 443. Keep the plate PP. Next, in a state of continuous adsorption, the elevating mechanism 447 is operated to raise the support frame 441. At the initial stage of the rise, the compression spring 442e that contracts when the suction pad 443 is lowered is elongated as the support plate 441c rises, and finally returns to the original initial state. During this time, the adsorption pad 443 is always stationary. On the other hand, the adsorption pad 443 connected to the connection member 442 whose compression spring 442e is first restored to the initial state rises as the support plate 441c rises while adsorbing and holding the printing plate PP. Then, when all the compression springs 442e are restored to the initial state, as shown in Fig. 10(c), the bending of the printing plate PP is eliminated, and the printing plate PP is supported in a horizontal state.

通過支撑架441進一步繼續上升,而將吸附保持在吸附墊443的印版PP維持著水平狀態,自印版用機械手HP升起。在此時間點,印版用機械手HP向裝置外移動。 Further, the support frame 441 continues to rise, and the printing plate PP holding the adsorption on the adsorption pad 443 is maintained in a horizontal state, and is lifted from the printing plate robot HP. At this point in time, the printing plate is moved outside the device by the robot HP.

最終,如圖10(d)所示,吸附墊443經由貫穿孔41d 上升至上載台41的上方位置為止。在該上升中途中執行吸附切換。即,如果吸附墊443的下表面到達保持平面41a(上載台41的下表面),且印版PP的上表面密接於保持平面41a,則將與吸附槽41b及吸附孔41c相連的控制閥(省略圖示)打開,利用吸附槽41b及吸附孔41c吸附印版PP的上表面,從而結束對上載台41傳送印版PP。而且,在確認傳送結束後,停止對各吸附墊443的負壓供給,各吸附墊443通過貫穿孔41d移動至上載台41的上方。當然,也可構成為在所述傳送處理結束的時間點,使各吸附墊443位於貫穿孔41d內。這樣一來,印版PP的保持結束,但可利用相同的順序,由基板用機械手HS搬入基板SB。此情况相當於本發明的“移動步驟”的一例。 Finally, as shown in FIG. 10(d), the adsorption pad 443 is passed through the through hole 41d. It rises to the upper position of the loading table 41. The adsorption switching is performed in the middle of the rise. That is, if the lower surface of the adsorption pad 443 reaches the holding plane 41a (the lower surface of the loading table 41), and the upper surface of the printing plate PP is in close contact with the holding plane 41a, the control valve connected to the adsorption groove 41b and the adsorption hole 41c ( When the drawing is omitted, the upper surface of the printing plate PP is sucked by the adsorption groove 41b and the adsorption hole 41c, and the transfer of the printing plate PP to the loading table 41 is completed. Then, after the completion of the transfer is confirmed, the supply of the negative pressure to each of the adsorption pads 443 is stopped, and each of the adsorption pads 443 is moved to the upper side of the loading table 41 through the through holes 41d. Needless to say, each of the adsorption pads 443 may be positioned in the through hole 41d at the time when the transfer process is completed. In this way, the holding of the printing plate PP is completed, but the substrate SB can be carried by the substrate robot HS in the same order. This case corresponds to an example of the "moving step" of the present invention.

圖11(a)~圖11(c)及圖12(a)、圖12(b)表示搬入印版PP後至將橡皮布BL搬入且保持在下載台61為止的過程。如果上載台41對印版PP的保持結束,則如圖11(a)所示,使上載台41上升,再次形成寬的處理空間SP,並且使各機械手625相較下載台61的上表面61a上升至上方。此時,各機械手625的上表面625a全部成為同一高度。 FIGS. 11(a) to 11(c) and FIGS. 12(a) and 12(b) show the process from the loading of the printing plate PP to the loading of the blanket BL and the holding of the blanket 61. When the holding of the printing plate PP by the loading table 41 is completed, as shown in FIG. 11(a), the loading table 41 is raised to form a wide processing space SP again, and the robot 625 is compared with the upper surface of the downloading table 61. 61a rises to the top. At this time, the upper surfaces 625a of the respective robots 625 are all at the same height.

在該狀態下,接受以下處理:如圖11(b)所示,將在上表面形成著圖案形成材料的塗佈層PT的橡皮布BL載置在外部的橡皮布用機械手HB,且搬入至處理空間SP。在搬入之前先測量橡皮布BL的厚度。理想為橡皮布用機械手HB是包括沿著Y方向延伸的手指(finger)的叉型(fork type)機械手,以不與機械 手625干擾便可通過它們的間隙進入。 In this state, as shown in FIG. 11(b), the blanket BL having the coating layer PT on which the pattern forming material is formed on the upper surface is placed on the outside of the blanket robot HB, and is carried in. To the processing space SP. The thickness of the blanket BL was measured before moving in. It is desirable that the blanket robot HB is a fork type robot including a finger extending in the Y direction, not to be mechanical. Hand 625 interference can enter through their gaps.

因橡皮布用機械手HB進入後下降、或機械手625上升,機械手625的上表面625a抵接於橡皮布BL的下表面,如圖11(c)所示,此後橡皮布BL由機械手625支撑。可通過對設置在機械手625的吸附孔625b(圖4)供給負壓,而更確實地進行支撑。這樣一來,可將橡皮布BL自橡皮布用機械手HB傳送至機械手625,且將橡皮布用機械手HB排出至裝置外。 When the blanket robot HB enters and descends, or the robot 625 rises, the upper surface 625a of the robot 625 abuts against the lower surface of the blanket BL as shown in FIG. 11(c), and thereafter the blanket BL is driven by the robot. 625 support. Support can be more reliably performed by supplying a negative pressure to the adsorption hole 625b (Fig. 4) provided in the robot 625. In this way, the blanket BL can be conveyed from the blanket robot arm HB to the robot 625, and the blanket is discharged to the outside of the apparatus by the robot HB.

此後,如圖12(a)所示,保持著各機械手625的上表面625a的高度一致地使機械手625下降,最終,使機械手上表面625a成為與下載台61的上表面61a相同的高度。由此,橡皮布BL四邊的周緣部抵接於下載台61的上表面61a。 Thereafter, as shown in FIG. 12(a), the height of the upper surface 625a of each robot 625 is kept constant to lower the robot 625, and finally, the robot hand surface 625a is made the same as the upper surface 61a of the download table 61. height. Thereby, the peripheral edge portion of the four sides of the blanket BL abuts against the upper surface 61a of the download table 61.

此時,如圖12(b)所示,對設置在下載台上表面61a的真空吸附槽612供給負壓,從而吸附保持橡皮布BL。隨之,解除機械手625的吸附。由此,橡皮布BL成為它的四邊的周緣部由下載台61吸附保持的狀態。圖12(b)中,為了明確表示已解除機械手625的吸附保持,而使橡皮布BL與機械手625相隔,不過實際是維持橡皮布BL的下表面抵接於機械手上表面625a的狀態。 At this time, as shown in FIG. 12(b), the vacuum suction groove 612 provided on the upper surface 61a of the downloading table is supplied with a negative pressure to suck and hold the blanket BL. Accordingly, the adsorption of the robot 625 is released. Thereby, the blanket BL is in a state in which the peripheral portion of the four sides thereof is sucked and held by the downloading table 61. In Fig. 12(b), in order to clearly show that the suction holding of the robot 625 is released, the blanket BL is separated from the robot 625, but the lower surface of the blanket BL is maintained in contact with the surface 625a of the robot hand. .

可以想像如果假設在該狀態下使機械手625與橡皮布BL相隔,那麽橡皮布BL因自重而導致中央部向下方彎曲,從而整體上成為向下凸的形狀。可通過將機械手625維持為與下載台上表面61a相同的高度,而抑制這種彎曲,從而將橡皮布BL維持為平面狀態。這樣一來,橡皮布BL成為一方面它的周緣部由下載 台61吸附保持,一方面中央部由機械手625輔助性地支撑的狀態,從而橡皮布BL的保持結束。 It is conceivable that if the robot 625 is separated from the blanket BL in this state, the blanket BL is bent downward due to its own weight, and thus has a downward convex shape as a whole. This bending can be suppressed by maintaining the robot 625 at the same height as the upper surface 61a of the downloading table, thereby maintaining the blanket BL in a planar state. In this way, the blanket BL becomes on the one hand its peripheral part is downloaded The stage 61 is suction-held, and on the one hand, the center portion is supported by the robot 625 in an auxiliary state, so that the holding of the blanket BL is completed.

印版PP與橡皮布BL的搬入順序也可與所述相反。不過,在搬入橡皮布BL後搬入印版PP的情况下,存在以下擔憂:搬入印版PP時异物墜落至橡皮布BL上而污染圖案形成材料的塗佈層PT或產生缺陷。可通過像所述那樣將印版PP設置在上載台41後,將橡皮布BL設置在下載台61,而將這種問題防患於未然。 The order in which the printing plate PP and the blanket BL are carried in can also be reversed. However, when the printing plate PP is carried in after the blanket BL is carried in, there is a concern that foreign matter falls onto the blanket BL when the printing plate PP is carried, and the coating layer PT of the pattern forming material is contaminated or defective. This problem can be prevented by setting the printing plate PP on the loading table 41 as described above and setting the blanket BL on the downloading table 61.

返回圖9,如果以此方式分別將印版PP及橡皮布BL設置在上下載台,則接著進行印版PP及橡皮布BL的預對準處理(步驟S103)。進而,以印版PP與橡皮布BL隔開預先設定的間隙地對向的方式進行間隙調整(步驟S104)。 Returning to Fig. 9, if the printing plate PP and the blanket BL are respectively disposed on the upper downloading station in this manner, the pre-alignment processing of the printing plate PP and the blanket BL is next performed (step S103). Further, gap adjustment is performed such that the printing plate PP and the blanket BL are opposed to each other with a predetermined gap therebetween (step S104).

圖13(a)~圖13(c)是表示間隙調整處理及對準處理的過程的圖。其中,圖13(c)所示的精確對準處理是僅在下述轉印處理中所需的處理,所以在下文轉印處理的說明中對精確對準處理進行描述。如上所述,將印版PP、基板SB或橡皮布BL自外部搬入,不過在進行傳送時可能引起位置偏移。預對準處理是如下處理:用來將保持在上載台41的印版PP或基板SB、與保持在下載台61的橡皮布BL分別大致定位在適合後續處理的位置。 13(a) to 13(c) are diagrams showing a procedure of a gap adjustment process and an alignment process. Here, the precise alignment process shown in FIG. 13(c) is a process required only in the transfer process described below, so the precise alignment process will be described in the following description of the transfer process. As described above, the printing plate PP, the substrate SB, or the blanket BL is carried in from the outside, but may cause a positional shift when the conveyance is performed. The pre-alignment process is a process for substantially positioning the printing plate PP or the substrate SB held on the loading table 41 and the blanket BL held on the downloading table 61 at positions suitable for subsequent processing.

圖13(a)是示意性表示用來執行預對準的構成的配置的側視圖。如上所述,本實施方式是在裝置上部共設置著6台預對準相機241~246。其中的3台相機241~243是用來對保持在上載台41的印版PP(或基板SB)的外緣進行檢測的基板用預對準 相機。而且,另3台相機244~246是用來對橡皮布BL的外緣進行檢測的橡皮布用預對準相機。另外,這裏為方便起見,而將預對準相機241~243稱為“基板用預對準相機”,但這些預對準相機241~243可用於印版PP的位置對準及基板SB的位置對準中的任一位置對準,且它們的處理內容也相同。 Fig. 13 (a) is a side view schematically showing a configuration of a configuration for performing pre-alignment. As described above, in the present embodiment, a total of six pre-aligned cameras 241 to 246 are provided on the upper portion of the apparatus. The three cameras 241 to 243 are pre-aligned for the substrate for detecting the outer edge of the printing plate PP (or the substrate SB) held on the loading table 41. camera. Further, the other three cameras 244 to 246 are pre-aligned cameras for the blanket for detecting the outer edge of the blanket BL. In addition, for convenience, the pre-aligned cameras 241 to 243 are referred to as "pre-aligned cameras for substrates", but these pre-aligned cameras 241-243 can be used for positional alignment of the printing plate PP and the substrate SB. Any of the positions in the alignment is aligned and their processing is the same.

如圖1及圖13(a)所示,基板用預對準相機241、242是在X方向上位置大致相同且在Y方向上使位置相互不同地設置,且分別自上方拍攝印版PP或基板SB的(-X)側外緣部。上載台41形成為比基板SB略小的平面尺寸,所以可上方自拍攝相較上載台41的端部延伸至外側的印版PP(或基板SB)的(-X)側外緣部。而且,圖13(a)中雖未展現,但在圖13(a)紙面的近前側設置著另一台基板用預對準相機243,且該相機243自上方拍攝印版PP(或基板SB)的(-Y)側外緣部。 As shown in FIG. 1 and FIG. 13( a ), the substrate pre-alignment cameras 241 and 242 are disposed substantially in the X direction and are disposed differently in the Y direction, and respectively photograph the printing plate PP from above or The (-X) side outer edge portion of the substrate SB. Since the loading stage 41 is formed to have a slightly smaller planar size than the substrate SB, the upper surface portion of the printing plate PP (or the substrate SB) extending from the end portion of the loading table 41 to the outside can be photographed upward. Further, although not shown in FIG. 13(a), another substrate pre-alignment camera 243 is disposed on the near side of the paper surface of FIG. 13(a), and the camera 243 photographs the printing plate PP (or the substrate SB from above). (-Y) side outer edge portion.

另一方面,橡皮布用預對準相機244、246是在X方向上位置大致相同且在Y方向上位置相互不同地設置,且分別自上方拍攝載置在下載台61的橡皮布BL的(+X)側外緣部。而且,在圖13(a)紙面的近前側設置著另一台橡皮布用預對準相機245,且該相機245自上方拍攝橡皮布BL的(-Y)側外緣部。 On the other hand, the blanket pre-alignment cameras 244 and 246 are disposed substantially in the X direction and are disposed differently in the Y direction, and respectively photograph the blanket BL placed on the downloading table 61 from above ( +X) Side outer edge. Further, another blanket pre-alignment camera 245 is disposed on the near side of the paper surface of Fig. 13(a), and the camera 245 photographs the (-Y) side outer edge portion of the blanket BL from above.

分別根據這些預對準相機241~246的攝像結果,掌握印版PP(或基板SB)及橡皮布BL的位置。然後,上載台塊支撑機構482及對準載台支撑機構605視需要而運行,由此,將印版PP(或基板SB)及橡皮布BL分別定位在預先設定的目標位置。 The positions of the printing plate PP (or the substrate SB) and the blanket BL are grasped based on the imaging results of the pre-aligned cameras 241 to 246, respectively. Then, the loading stage support mechanism 482 and the alignment stage support mechanism 605 are operated as needed, whereby the printing plate PP (or the substrate SB) and the blanket BL are respectively positioned at predetermined target positions.

另外,當使橡皮布BL與下載台61一起水平移動時,優選如圖13(a)所示,使各機械手625的上表面625a與橡皮布BL的下表面略微隔開。為達到該目的,可自機械手625的吸附孔625b噴出自氣體供給部806供給的氣體。此情况在下述精確對準處理中也相同。 Further, when the blanket BL is horizontally moved together with the downloading table 61, it is preferable to slightly separate the upper surface 625a of each robot 625 from the lower surface of the blanket BL as shown in Fig. 13 (a). To achieve this, the gas supplied from the gas supply unit 806 can be ejected from the adsorption hole 625b of the robot 625. This case is also the same in the precise alignment processing described below.

而且,對於薄型或大型而容易產生彎曲的基板SB,例如有時會在使板狀的支撑構件抵接於背面的狀態下將基板SB供給至處理,以易於操作。在這種情况下,即便支撑構件與基板SB相比為大型構件,只要構成為例如由透明材料構成支撑構件,或在支撑構件局部地設置透明的窗或貫穿孔等容易檢測基板SB的外緣部位置,,便也可進行與所述相同的預對準處理。 Further, in the case of the substrate SB which is thin or large and which is likely to be bent, for example, the substrate SB may be supplied to the process in a state in which the plate-shaped support member is brought into contact with the back surface, so that it is easy to handle. In this case, even if the support member is a large member as compared with the substrate SB, the outer edge of the substrate SB can be easily detected by, for example, forming a support member made of a transparent material, or partially providing a transparent window or a through hole in the support member. For the position of the part, the same pre-alignment process as described above can also be performed.

接著,如圖13(b)所示,使保持印版PP的上載台41相對保持橡皮布BL的下載台61下降,使印版PP與橡皮布BL的間隔G符合預先規定的設定值。此時,考慮事先測量的印版PP及橡皮布BL的厚度。即,以加上印版PP及橡皮布BL的厚度後,印版PP與橡皮布BL的間隙成為規定值的方式,調整上載台41與下載台61的間隔。這裏的間隙值G例如可為300μm左右。 Next, as shown in FIG. 13(b), the loading table 41 holding the printing plate PP is lowered relative to the downloading table 61 holding the blanket BL, and the interval G between the printing plate PP and the blanket BL is made to conform to a predetermined setting value. At this time, the thickness of the printing plate PP and the blanket BL measured in advance is considered. In other words, the gap between the printing plate PP and the blanket BL is adjusted so that the gap between the printing plate PP and the blanket BL becomes a predetermined value, and the interval between the loading table 41 and the downloading table 61 is adjusted. Here, the gap value G can be, for example, about 300 μm.

關於印版PP及橡皮布BL的厚度,除了存在因製造上的尺寸偏差導致的個體差异以外,即便為同一零件,也可想像例如因膨脹導致的厚度變化,因此,理想為在每次使用時均進行測量。而且,間隙G既可以印版PP的下表面與橡皮布BL的上表面之間定義,也可以在印版PP的下表面與橡皮布BL所負載的圖案形成 材料的塗佈層PT的上表面之間進行定義。只要在塗佈階段嚴格地管理塗佈層PT的厚度,則在技術方面,所述兩定義等效。 Regarding the thickness of the printing plate PP and the blanket BL, in addition to individual differences due to dimensional variations in manufacturing, even if the same part is used, for example, thickness variation due to expansion can be imagined. Therefore, it is desirable to use it at each use. All measurements were made. Moreover, the gap G may be defined between the lower surface of the printing plate PP and the upper surface of the blanket BL, or may be formed on the lower surface of the printing plate PP and the pattern supported by the blanket BL. The upper surface of the coating layer PT of the material is defined. As long as the thickness of the coating layer PT is strictly managed in the coating stage, the two definitions are equivalent in terms of technology.

返回圖9,如果以此方式將印版PP與橡皮布BL隔開間隙G地對向配置,則通過接著使轉印輥筒641一面抵接於橡皮布BL的下表面一面沿X方向移行,而使印版PP與橡皮布BL抵接。由此,利用印版PP將橡皮布BL上的圖案形成材料的塗佈層PT圖案化(圖案化處理;步驟S105)。 Returning to Fig. 9, if the printing plate PP and the blanket BL are disposed opposite to each other with a gap G in this manner, the transfer roller 641 is then moved in the X direction while abutting against the lower surface of the blanket BL. The plate PP is brought into contact with the blanket BL. Thereby, the coating layer PT of the pattern forming material on the blanket BL is patterned by the printing plate PP (patterning process; step S105).

圖14(a)~圖14(c)表示圖案化處理的過程。具體來說,如圖14(a)所示,使轉印輥筒641上升至橡皮布BL的正下方位置為止,並且在X方向上,將轉印輥筒641配置在轉印輥筒641的中心線與印版PP的端部大致相同的位置、或比該位置略向(-X)方向偏離的位置。在該狀態下,如圖14(b)所示,使轉印輥筒641進一步上升而抵接於橡皮布BL的下表面,使該抵接的位置的橡皮布BL局部地升起到上方。由此,將橡皮布BL(更嚴格地說為橡皮布BL所負載的圖案形成材料的塗佈層PT)以規定的按壓力按壓至印版PP的下表面。轉印輥筒641在Y方向上長於印版PP(及有效區域),所以,印版PP的下表面中Y方向上的其中一端到另一端的沿Y方向的細長區域與橡皮布BL抵接。 14(a) to 14(c) show the process of the patterning process. Specifically, as shown in FIG. 14( a ), the transfer roller 641 is raised to a position immediately below the blanket BL, and the transfer roller 641 is disposed in the transfer roller 641 in the X direction. The center line is substantially the same position as the end of the printing plate PP, or a position slightly deviated from the position (-X) direction. In this state, as shown in FIG. 14(b), the transfer roller 641 is further raised to abut against the lower surface of the blanket BL, and the blanket BL at the abutting position is locally raised upward. Thereby, the blanket BL (more strictly, the coating layer PT of the pattern forming material supported by the blanket BL) is pressed to the lower surface of the printing plate PP with a predetermined pressing force. Since the transfer roller 641 is longer in the Y direction than the printing plate PP (and the effective area), the elongated region in the Y direction from one end to the other end in the Y direction of the lower surface of the printing plate PP is in contact with the blanket BL. .

通過升降機構644在轉印輥筒641像所述那樣按壓著橡皮布BL的狀態下向(+X)方向移行,而使橡皮布BL的升起位置向(+X)方向移動。此時,為了防止機械手625與轉印輥筒641接觸,而如圖14(c)所示,使與轉印輥筒641的X方向距離為 規定值以下的機械手625退避至下方,直到至少該機械手625的上表面625a成為比支撑架642的下表面低的位置為止。 By the elevating mechanism 644, the transfer roller 641 is moved in the (+X) direction while the blanket BL is pressed as described above, and the raised position of the blanket BL is moved in the (+X) direction. At this time, in order to prevent the robot 625 from coming into contact with the transfer roller 641, as shown in FIG. 14(c), the distance from the transfer roller 641 in the X direction is made The robot 625 having a predetermined value or less is retracted to the lower side until at least the upper surface 625a of the robot 625 is lower than the lower surface of the support frame 642.

由於已將機械手625的吸附解除,所以,不會隨著機械手625的下降而使橡皮布BL向下方下降。而且,也可通過與轉印輥筒641的移行同步地適當管理開始下降的時機,而防止失去機械手625支撑的橡皮布BL因自重而向下方懸垂。 Since the suction of the robot 625 is released, the blanket BL does not fall downward as the robot 625 descends. Further, the timing of starting the lowering can be appropriately managed in synchronization with the movement of the transfer roller 641, and the blanket BL that has lost the support of the robot 625 can be prevented from hanging downward due to its own weight.

圖15(a)~圖15(c)表示轉印輥筒641的移行過程。由於將暫時抵接的印版PP與橡皮布BL維持隔著圖案形成材料的塗佈層PT密接的狀態,所以如圖15(a)所示,印版PP與橡皮布BL的密接區域隨著轉印輥筒641移行而逐漸向(+X)方向不斷擴大。此時,如該圖15(a)所示,隨著轉印輥筒641靠近而使機械手625依次下降。 15(a) to 15(c) show the transition process of the transfer roller 641. Since the printing plate PP temporarily abutted and the blanket BL are maintained in a state of being in close contact with the coating layer PT of the pattern forming material, as shown in FIG. 15(a), the adhesion area of the printing plate PP and the blanket BL follows The transfer roller 641 moves and gradually expands in the (+X) direction. At this time, as shown in FIG. 15(a), the robot 625 is sequentially lowered as the transfer roller 641 approaches.

這樣一來,最終如圖15(b)所示,機械手625全部下降,轉印輥筒641到達下載台61下方的(+X)側端部附近。在該時間點,轉印輥筒641到達印版PP的(+X)側端部的大致正下方或比印版PP的(+X)側端部的大致正下方略靠(+X)側的位置,從而印版PP的下表面全部抵接於橡皮布BL上的塗佈層PT。 As a result, as shown in FIG. 15(b), the robot 625 is all lowered, and the transfer roller 641 reaches the vicinity of the (+X) side end portion below the downloading table 61. At this point of time, the transfer roller 641 reaches substantially directly below the (+X) side end portion of the printing plate PP or slightly (+X) side slightly above the (+X) side end portion of the printing plate PP. The position is such that the lower surface of the printing plate PP abuts against the coating layer PT on the blanket BL.

在轉印輥筒641維持著固定的高度移行的期間,橡皮布BL下表面中被轉印輥筒641按壓的區域的面積固定。因此,通過一面對升降機構644賦予固定的負載,一面將轉印輥筒641抵住橡皮布BL,而將印版PP與橡皮布BL一面夾層著圖案形成材料的塗佈層PT,一面以固定的按壓力相互按壓。由此,可良好地自印 版PP對橡皮布BL進行圖案化。 While the transfer roller 641 is maintained at a fixed height, the area of the lower surface of the blanket BL pressed by the transfer roller 641 is fixed. Therefore, by applying a fixed load to the lifting mechanism 644, the transfer roller 641 is pressed against the blanket BL, and the printing plate PP and the blanket BL are laminated on one side of the coating layer PT of the pattern forming material. The fixed pressing force presses against each other. Thus, it can be printed well The version PP is patterned on the blanket BL.

另外,在進行圖案化,理想為可有效地利用印版PP的表面區域整體,但在印版PP的周緣部,因損傷或搬送時與機械手接觸等而不可避免地產生無法有效利用的區域。如圖15(b)所示,當將印版PP的去除端部區域的中央部分作為有效發揮印版功能的有效區域AR時,理想為轉印輥筒641的按壓力及移行速度至少在有效區域AR內固定。為此,轉印輥筒641的Y方向長度必須長於該Y方向上的有效區域AR的長度。而且,理想為在X方向上,相較(-X)方向上的有效區域AR的端部自(-X)側的位置開始轉印輥筒641移行,且在至少到達(+X)方向上的有效區域AR的端部之前,維持固定速度。與印版PP的有效區域AR對向的橡皮布BL的表面區域成為橡皮布BL側的有效區域。 In addition, it is preferable to use the entire surface area of the printing plate PP in the patterning, but in the peripheral portion of the printing plate PP, it is inevitable that an area that cannot be effectively utilized due to contact with the robot during damage or transportation. . As shown in Fig. 15 (b), when the central portion of the removed end portion of the printing plate PP is used as the effective region AR for effectively exerting the plate function, it is desirable that the pressing force and the traveling speed of the transfer roller 641 are at least effective. The area AR is fixed inside. For this reason, the length of the transfer roller 641 in the Y direction must be longer than the length of the effective area AR in the Y direction. Further, it is desirable that the transfer roller 641 is moved from the position on the (-X) side of the end portion of the effective region AR in the (-X) direction in the X direction, and at least in the (+X) direction. Maintain a fixed speed before the end of the effective area AR. The surface area of the blanket BL opposed to the effective area AR of the printing plate PP becomes an effective area on the side of the blanket BL.

圖16表示印版或基板與橡皮布的位置關係。更具體來說,該圖16是自上方觀察印版PP或基板SB抵接於橡皮布BL時的位置關係所得的平面圖。如圖16所示,橡皮布BL具有比印版PP或基板SB大的平面尺寸。橡皮布BL的圖16中打點的周緣部附近的區域R1是保持在下載台61時抵接於下載台上表面61a的區域。橡皮布BL在相較區域R1為內側的區域中,使下表面開放的狀態下保持在下載台61。 Figure 16 shows the positional relationship of the printing plate or substrate with the blanket. More specifically, FIG. 16 is a plan view showing the positional relationship when the printing plate PP or the substrate SB is in contact with the blanket BL from above. As shown in FIG. 16, the blanket BL has a larger planar size than the printing plate PP or the substrate SB. The region R1 in the vicinity of the peripheral portion of the blanket 16 in FIG. 16 is a region that abuts on the upper surface 61a of the download table while being held by the download table 61. The blanket BL is held on the downloading stage 61 in a state in which the lower surface is open in a region in which the region R1 is inside.

印版PP與基板SB為大致相同的尺寸,這些尺寸小於下載台61的開口窗尺寸。而且,有效用於實際的圖案形成的有效區域AR小於印版PP或基板SB的尺寸。因此,橡皮布BL中對應 於有效區域AR的區域是將下表面開放且面向下載台61的開口窗611的狀態。 The printing plate PP and the substrate SB are substantially the same size, and these dimensions are smaller than the opening window size of the downloading table 61. Moreover, the effective area AR effective for actual pattern formation is smaller than the size of the printing plate PP or the substrate SB. Therefore, the corresponding in the blanket BL The area of the effective area AR is a state in which the lower surface is opened and faces the opening window 611 of the download stage 61.

標有影線的區域R2表示橡皮布BL下表面中同時受轉印輥筒641按壓的區域(按壓區域)。按壓區域R2是沿著輥筒延伸設置方向、即Y方向延伸的細長區域,且其Y方向上的兩端部分別延伸至比印版PP或基板SB的端部更外側。因此,當轉印輥筒641在與橡皮布BL下表面平行的狀態下按壓橡皮布BL時,該按壓力在Y方向上的有效區域AR的其中一端部到另一端部之間在Y方向上均勻。 The hatched area R2 indicates a region (pressing region) of the lower surface of the blanket BL that is simultaneously pressed by the transfer roller 641. The pressing region R2 is an elongated region extending in the direction in which the roller extends, that is, in the Y direction, and both end portions in the Y direction extend to the outside of the end portion of the printing plate PP or the substrate SB, respectively. Therefore, when the transfer roller 641 presses the blanket BL in a state parallel to the lower surface of the blanket BL, the pressing force is in the Y direction from one end portion to the other end portion of the effective region AR in the Y direction. Evenly.

以此方式一面對有效區域AR賦予Y方向上均勻的按壓力,一面轉印輥筒641沿X方向移動,由此,在有效區域AR內的整體中,印版PP或基板SB與橡皮布BL以均勻的按壓力相互受到按壓。由此,可防止不均勻按壓導致圖案損傷,從而形成品質優良的圖案。 In this way, the transfer roller 641 is moved in the X direction while the effective area AR is given a uniform pressing force in the Y direction, whereby the printing plate PP or the substrate SB and the blanket are in the entirety in the effective area AR. The BL is pressed against each other with a uniform pressing force. Thereby, it is possible to prevent pattern damage due to uneven pressing, and to form a pattern of excellent quality.

這樣一來,如果轉印輥筒641到達(+X)側端部,則停止轉印輥筒641的移行,並且如圖15(c)所示,使轉印輥筒641往下方退避。由此,轉印輥筒641與橡皮布BL下表面相隔,從而結束圖案化處理。 As a result, when the transfer roller 641 reaches the (+X) side end portion, the transfer roller 641 is stopped, and as shown in FIG. 15(c), the transfer roller 641 is retracted downward. Thereby, the transfer roller 641 is spaced apart from the lower surface of the blanket BL, thereby ending the patterning process.

返回圖9,如果如上所述圖案化處理結束,則進行印版PP及橡皮布BL的搬出(步驟S106)。圖17(a)~圖17(b)表示印版及橡皮布的搬出過程。首先,如圖17(a)所示,使在圖案化處理時下降的各機械手625再次上升,將上表面625a定位於與 下載台61的上表面61a成為同一高度的位置。在該狀態下,解除上載台41的吸附槽41b及吸附孔41c對印版PP的吸附。由此,解除上載台41對印版PP的保持,將印版PP與橡皮布BL隔著圖案形成材料的塗佈層PT一體化所得的積層體留在下載台61上。積層體的中央部由機械手625支撑。 Referring back to Fig. 9, when the patterning process is completed as described above, the plate PP and the blanket BL are carried out (step S106). 17(a) to 17(b) show the process of carrying out the printing plate and the blanket. First, as shown in Fig. 17 (a), each robot 625 that has been lowered during the patterning process is raised again, and the upper surface 625a is positioned and The upper surface 61a of the download stage 61 has a position of the same height. In this state, the adsorption of the printing plate PP by the adsorption tank 41b and the adsorption hole 41c of the loading stage 41 is released. Thereby, the holding of the printing plate PP by the loading table 41 is released, and the laminated body obtained by integrating the printing plate PP and the blanket BL with the coating layer PT of the pattern forming material is left on the downloading stage 61. The central portion of the laminate is supported by a robot 625.

接著,如圖17(b)所示,使上載台41上升而形成寬的處理空間SP,解除下載台61的槽612的吸附,並且使機械手625進一步上升,和下載台61相比移動至上方。此時,優選利用機械手625吸附保持積層體。 Next, as shown in FIG. 17(b), the loading table 41 is raised to form a wide processing space SP, the suction of the groove 612 of the downloading table 61 is released, and the robot 625 is further raised, and moved to the upper side compared with the downloading table 61. square. At this time, it is preferable to adsorb and hold the laminated body by the robot 625.

由此,可自外部進行存取。因此,如圖17(c)所示,通過自外部接收橡皮布用機械手HB,進行與搬入時相反的動作,而將使印版PP密接的狀態的橡皮布BL搬出至外部。如果利用適當的剝離器件將像這樣密接的印版PP自橡皮布BL剝離,則在橡皮布BL上形成規定的圖案。 Thereby, access can be made from the outside. Therefore, as shown in FIG. 17(c), the blanket robot manb is received from the outside, and the opposite operation to the loading is performed, and the blanket BL in a state in which the printing plate PP is in close contact is carried out to the outside. When the printing plate PP thus adhered is peeled off from the blanket BL by a suitable peeling device, a predetermined pattern is formed on the blanket BL.

接著,說明將形成在橡皮布BL的圖案轉印至作為最終目標物的基板SB的情况。該轉印步驟基本上與圖案化處理的情况相同。即,如圖9所示,首先,將基板SB設置在上載台41(步驟S107),接著,將經過圖案形成後的橡皮布BL設置在下載台61(步驟S108)。然後,進行基板SB與橡皮布BL的預對準處理及間隙調整後(步驟S109、S110),使轉印輥筒641在橡皮布BL下部移行,由此,將橡皮布BL上的圖案轉印至基板SB(轉印處理;步驟S112)。轉印結束後,將經一體化的橡皮布BL與基板SB搬 出,從而處理結束(步驟S113)。這些一系列動作也和圖10(a)~圖10(d)至圖17(a)~圖17(c)所示的動作相同。另外,在這些圖中將印版PP改稱為基板SB時,符號PT是指圖案化處理後的圖案。 Next, a case where the pattern formed on the blanket BL is transferred to the substrate SB as the final target will be described. This transfer step is basically the same as in the case of the patterning process. That is, as shown in FIG. 9, first, the substrate SB is placed on the loading table 41 (step S107), and then the patterned blanket 64 is placed on the downloading stage 61 (step S108). Then, after the pre-alignment processing and the gap adjustment of the substrate SB and the blanket BL are performed (steps S109 and S110), the transfer roller 641 is moved in the lower portion of the blanket BL, whereby the pattern on the blanket BL is transferred. To the substrate SB (transfer processing; step S112). After the transfer is completed, the integrated blanket BL and the substrate SB are moved. The processing ends (step S113). These series of operations are also the same as those shown in Figs. 10(a) to 10(d) to Figs. 17(a) to 17(c). In addition, when the printing plate PP is referred to as the substrate SB in these figures, the symbol PT refers to the pattern after the patterning process.

不過,在轉印處理中,為了將圖案準確轉印至基板SB的規定位置,而在使基板SB與橡皮布BL抵接之前,執行兩者的更精確的位置對準(精確對準處理)(步驟S111)。圖13(c)表示精確對準處理的過程。 However, in the transfer process, in order to accurately transfer the pattern to a predetermined position of the substrate SB, a more precise alignment of the two is performed before the substrate SB is brought into contact with the blanket BL (precise alignment processing). (Step S111). Figure 13 (c) shows the process of the precise alignment process.

圖1中雖省略記載,不過在該圖案形成裝置1中,設置著支撑在自底架21沿(+Z)方向竪立設置的支撑柱上的精確對準相機27。精確對準相機27是以通過下載台61的開口窗611分別拍攝基板SB的四角的方式,使其光軸朝向鉛垂上方地合計設置4台。 Although not described in FIG. 1, the pattern forming apparatus 1 is provided with a precise alignment camera 27 supported on a support column that is erected from the chassis 21 in the (+Z) direction. The precise alignment camera 27 is configured such that four corners of the substrate SB are respectively photographed by the opening window 611 of the downloading stage 61, and four optical axes are vertically arranged upward.

在基板SB的四角預先形成著作為位置基準的對準標記(基板側對準標記),另一方面,在橡皮布BL的與該對準標記對應的位置,作為利用印版PP進行圖案化的圖案的一部分而形成有橡皮布側對準標記。通過在精確對準相機27的同一視野內拍攝基板側對準標記與橡皮布側對準標記,且檢測它們的位置關係,而求出基板側對準標記與橡皮布側對準標記的位置偏移量,且求出修正該位置偏移量的橡皮布BL的移動量。通過利用對準載台支撑機構605,使對準載台601移動所求出的移動量,而使下載台61在水平面內移動,從而修正基板SB與橡皮布BL的位置偏移。 An alignment mark (substrate side alignment mark) which is a position reference is formed in advance at four corners of the substrate SB, and a pattern corresponding to the alignment mark is used as a pattern by the printing plate PP. A portion of the pattern is formed with a blanket side alignment mark. The substrate side alignment mark and the blanket side alignment mark are photographed in the same field of view of the camera 27 accurately, and the positional relationship of the substrate side alignment mark and the blanket side alignment mark is determined. The amount of shift is calculated, and the amount of movement of the blanket BL for correcting the positional shift amount is obtained. By using the alignment stage support mechanism 605, the alignment stage 601 is moved by the obtained movement amount, and the download stage 61 is moved in the horizontal plane, thereby correcting the positional deviation of the substrate SB and the blanket BL.

在使基板SB與橡皮布BL隔開微小間隙G地對向的狀態下,且利用同一相機拍攝分別形成在基板SB及橡皮布BL的對準標記,由此,便可進行基板SB與橡皮布BL的高精度位置對準。在此意義上,可以說與單獨地拍攝基板SB及橡皮布BL進行位置調整的情况相比,所述對準處理是精度更高的精確對準處理。本實施方式可通過在此狀態下使基板SB與橡皮布BL抵接,而將高精度地位置對準的圖案形成在基板SB的規定位置。而且,可通過預先進行基板SB及橡皮布BL的預對準處理,而將分別形成在基板SB及橡皮布BL的對準標記定位在精確對準相機27的視野內。 In a state in which the substrate SB and the blanket BL are opposed to each other with a small gap G therebetween, the alignment marks respectively formed on the substrate SB and the blanket BL are imaged by the same camera, whereby the substrate SB and the blanket can be performed. High precision alignment of the BL. In this sense, it can be said that the alignment process is a more precise precision alignment process than the case where the substrate SB and the blanket BL are separately photographed for position adjustment. In the present embodiment, the substrate SB is brought into contact with the blanket BL in this state, and a pattern in which the alignment is accurately positioned is formed at a predetermined position of the substrate SB. Moreover, the alignment marks respectively formed on the substrate SB and the blanket BL can be positioned in the field of view of the precise alignment camera 27 by performing the pre-alignment processing of the substrate SB and the blanket BL in advance.

另外,當利用印版PP對橡皮布BL進行圖案形成時,並非必須以所述方式進行精確的對準處理。這是因為通過將橡皮布側對準標記與圖案一起形成在印版PP,而不會在形成在橡皮布BL上的圖案與橡皮布側對準標記之間產生位置偏移,只要以橡皮布側對準標記與基板側對準標記進行精確對準,印版PP與橡皮布BL的略微位置偏移便不會對圖案形成造成影響。由於此原因,所以在圖案化處理中只執行預對準處理。 In addition, when the blanket BL is patterned by the printing plate PP, it is not necessary to perform precise alignment processing in the manner described. This is because the positional offset is not formed between the pattern formed on the blanket BL and the blanket-side alignment mark by the blanket side alignment mark and the pattern, as long as the blanket is used. The side alignment marks are precisely aligned with the substrate side alignment marks, and the slight positional shift of the printing plate PP and the blanket BL does not affect the pattern formation. For this reason, only the pre-alignment processing is performed in the patterning process.

如上所述,本實施方式是利用印版用機械手HP搬入正面朝下狀態的印版PP,所以由印版用機械手HP保持的印版PP彎曲。然而,因為以所述方式構成的上部吸附單元44的多個吸附墊443在相互不同的印版PP的上表面位置進行吸附保持,且自印版用機械手HP接收印版PP之後,在各吸附墊443經由貫穿孔41d移動至上載台41的上方的期間,將印版PP傳送至上載台41的下 表面(保持平面)41a,所以,可不受彎曲影響地使印版PP的上表面整體密接於上載台41的下表面(保持平面)41a,利用上載台41的吸附槽41b及吸附孔41c良好地吸附保持印版PP。 As described above, in the present embodiment, the printing plate PP in the face-down state is carried by the printing plate robot HP, so that the printing plate PP held by the printing plate robot HP is bent. However, since the plurality of adsorption pads 443 of the upper adsorption unit 44 configured as described above are adsorbed and held at the upper surface positions of the printing plates PP different from each other, and after receiving the printing plate PP from the printing plate robot HP, The printing pad 443 is conveyed to the upper side of the loading table 41 via the through hole 41d, and the printing plate PP is conveyed to the lower side of the loading table 41. Since the upper surface of the printing plate PP is in close contact with the lower surface (holding plane) 41a of the loading table 41 without being affected by the bending, the adsorption groove 41b and the adsorption hole 41c of the loading table 41 are satisfactorily used. Adsorption holds the plate PP.

這裏,在吸附墊443的下表面到達保持平面41a的時間點,印版PP的上表面密接於保持平面41a,但即便該時機在每一吸附墊443略有偏差,也可進行印版PP傳送。不過,本實施方式是利用連結構件442的位置調整功能,所以可使所述時機大致一致。即,在如圖10(c)所示利用多個吸附墊443一面吸附保持印版PP一面將印版PP自印版用機械手HP傳送至上載台41的中途,可消除印版PP的彎曲,將印版PP修正為水平姿勢。然後,所有吸附墊443維持著水平姿勢上升。因此,印版PP能够以如上所述地修正為水平姿勢的狀態密接於上載台41的下表面41a,從而更良好地進行印版PP的傳送及吸附保持。 Here, at the time when the lower surface of the adsorption pad 443 reaches the holding plane 41a, the upper surface of the printing plate PP is in close contact with the holding plane 41a, but even if the timing is slightly deviated in each of the adsorption pads 443, the printing plate PP can be transferred. . However, in the present embodiment, since the position adjustment function of the connection member 442 is utilized, the timing can be made substantially uniform. In other words, as shown in FIG. 10(c), the printing plate PP is adsorbed and held by the plurality of adsorption pads 443, and the printing plate PP is transferred from the printing plate robot HP to the loading table 41, thereby eliminating the bending of the printing plate PP. , the printing plate PP is corrected to a horizontal posture. Then, all of the adsorption pads 443 maintain a horizontal posture rise. Therefore, the printing plate PP can be closely attached to the lower surface 41a of the loading table 41 in a state of being corrected to the horizontal posture as described above, so that the printing and adsorption holding of the printing plate PP can be performed more satisfactorily.

這些作用效果不僅在將印版PP自印版用機械手HP傳送至上載台41時奏效,而且在將基板SB自基板用機械手HS傳送至上載台41時也奏效。 These effects are effective not only when the printing plate PP is conveyed from the printing plate robot HP to the loading table 41, but also when the substrate SB is conveyed from the substrate robot HS to the loading table 41.

另外,所述實施方式是在上載台41設置多個貫穿孔41d,且在貫穿孔41d位於印版PP或基板SB的上表面的狀態下進行圖案形成(印版PP對橡皮布進行圖案轉印、橡皮布BL上的圖案轉印至基板SB)。因此,存在貫穿孔41d影響令人擔憂的情况,不過觀察貫穿孔41d的位置上的圖案形成結果,確認到在貫穿孔41d的位置未發現圖案不良,已遍及整面地實現良好的圖案形成。 Further, in the above-described embodiment, a plurality of through holes 41d are provided in the loading table 41, and patterning is performed in a state where the through holes 41d are located on the upper surface of the printing plate PP or the substrate SB (printing plate PP transfers the pattern to the blanket) The pattern on the blanket BL is transferred to the substrate SB). Therefore, there is a case where the influence of the through hole 41d is disturbed. However, when the pattern formation result at the position of the through hole 41d is observed, it is confirmed that no pattern defect is found at the position of the through hole 41d, and good pattern formation is achieved over the entire surface.

如上所述,本實施方式中,印版PP及基板SB相當於本發明的“板狀被搬送物”及“板狀物體”的一例,印版用機械手HP及基板用機械手HS相當於本發明的“第一保持器件”及“搬送器件”的一例。而且,上載台41相當於本發明的“第二保持器件”的一例。而且,一對上部吸附單元44相當於本發明的“傳送裝置”及“傳送器件”的一例。而且,支撑架441相當於本發明的“移動構件”的一例。 As described above, in the present embodiment, the printing plate PP and the substrate SB correspond to an example of the "plate-shaped object to be conveyed" and the "plate-like object" of the present invention, and the printing plate robot HP and the substrate robot HS correspond. An example of the "first holding device" and the "transporting device" of the present invention. Further, the loading table 41 corresponds to an example of the "second holding device" of the present invention. Further, the pair of upper adsorption units 44 correspond to an example of the "transport device" and the "transport device" of the present invention. Further, the support frame 441 corresponds to an example of the "moving member" of the present invention.

另外,本發明並不限定於所述實施方式,可在不脫離本發明精神的範圍內對所述內容追加各種變更。例如所述實施方式是使沿著X方向排列有3個吸附墊443的墊行沿著Y方向排列4列,而合計使用12個吸附墊443,不過只要可利用多個吸附墊443吸附印版PP或基板SB的上表面的相互不同的位置,則吸附墊443的個數及排列等任意。 The present invention is not limited to the above-described embodiments, and various changes can be added to the contents without departing from the spirit of the invention. For example, in the above embodiment, the pad rows in which the three adsorption pads 443 are arranged along the X direction are arranged in four rows in the Y direction, and the total of 12 adsorption pads 443 are used, but the plate may be adsorbed by using the plurality of adsorption pads 443. When the PP or the upper surface of the substrate SB is different from each other, the number and arrangement of the adsorption pads 443 are arbitrary.

而且,所述實施方式是將本發明的板狀被搬送物的傳送方法及傳送裝置應用於圖案形成裝置,但本發明的應用對象並不限定於此,可應用於如下所有裝置:將由第一保持器件以支撑下表面周緣部的狀態保持的板狀被搬送物傳送至第二保持器件,該第二保持器件是在所述第一保持器件的上方吸附保持所述板狀被搬送物的上表面。 Further, in the above-described embodiment, the method and the conveying device for conveying the plate-shaped object to be conveyed by the present invention are applied to the pattern forming device. However, the application of the present invention is not limited thereto, and can be applied to all of the following devices: The plate-shaped object to be conveyed held by the holding member in a state of supporting the peripheral edge portion of the lower surface is conveyed to the second holding means, and the second holding means adsorbs and holds the plate-like object above the first holding means surface.

本發明可應用於如下技術、以及使用該技術進行圖案形成的所有圖案形成裝置,該技術是將板狀被搬送物自以彎曲的狀態保持該板狀被搬送物的第一保持器件傳送至吸附保持板狀被搬 送物的上表面的第二保持器件。 The present invention can be applied to any of the following techniques and a pattern forming apparatus for patterning using the technique, in which the first holding means for holding the plate-shaped object to be transported from the state of being bent is transferred to the adsorption. Keep the plate shape moved a second holding means for the upper surface of the object.

41‧‧‧上載台(第二保持器件) 41‧‧‧ Uploading station (second holding device)

41b‧‧‧吸附槽 41b‧‧‧Adsorption tank

41c‧‧‧吸附孔 41c‧‧‧Adsorption holes

41d‧‧‧貫穿孔 41d‧‧‧through holes

644‧‧‧升降機構 644‧‧‧ Lifting mechanism

61‧‧‧下載台 61‧‧‧ download station

61a‧‧‧下載台的上表面 61a‧‧‧Upper surface of the download station

442b‧‧‧中空軸 442b‧‧‧ hollow shaft

443‧‧‧吸附墊 443‧‧‧Adsorption pad

611‧‧‧開口窗 611‧‧‧Open window

625‧‧‧機械手 625‧‧‧manipulator

641‧‧‧轉印輥筒 641‧‧‧Transfer roller

642‧‧‧支撑架 642‧‧‧Support frame

HP‧‧‧印版用機械手(第一保持器件) HP‧‧• plate manipulator (first holding device)

HS‧‧‧基板用機械手(第一保持器件) HS‧‧‧Machine robot (first holding device)

PP‧‧‧印版(板狀被搬送物、板狀物體) PP‧‧‧print plate (plate-shaped conveyed object, plate-like object)

SB‧‧‧基板(板狀被搬送物、板狀物體) SB‧‧‧ substrate (plate-shaped conveyed material, plate-like object)

SP‧‧‧處理空間 SP‧‧ ‧ processing space

Claims (5)

一種板狀被搬送物的傳送方法,將由第一保持器件以支撑下表面周緣部的狀態保持的板狀被搬送物傳送至第二保持器件,該第二保持器件是在所述第一保持器件的上方吸附保持所述板狀被搬送物的上表面,該板狀被搬送物的傳送方法的特徵在於包括:第一吸附步驟,使第一吸附構件自上下方向貫穿地設置在所述第二保持器件的第一貫穿孔下降,吸附保持由所述第一保持器件保持的所述板狀被搬送物的上表面的第一吸附位置;第二吸附步驟,使第二吸附構件從與所述第一貫穿孔不同的位置處上下方向貫穿地設置在所述第二保持器件的第二貫穿孔下降,吸附保持所述板狀被搬送物的上表面中與所述第一吸附位置不同的第二吸附位置;及移動步驟,使保持著所述板狀被搬送物的所述第一吸附構件及所述第二吸附構件升起,分別後退至所述第一貫穿孔內及所述第二貫穿孔內,使所述板狀被搬送物自所述第一保持器件移動至所述第二保持器件。 A method of conveying a plate-shaped object to be transported, wherein a plate-shaped object held by a first holding device in a state of supporting a peripheral portion of a lower surface is transferred to a second holding device, and the second holding device is at the first holding device The upper surface of the plate-shaped object to be conveyed is adsorbed and held, and the method of conveying the plate-shaped object is characterized by comprising: a first adsorption step of disposing the first adsorption member in the second direction from the vertical direction Holding the first through hole of the device down, adsorbing and holding the first adsorption position of the upper surface of the plate-shaped object to be held by the first holding device; and second adsorbing step, causing the second adsorption member to The second through hole of the second holding device is lowered at a position where the first through hole is different in the vertical direction, and the first surface of the plate-shaped object to be conveyed is different from the first adsorption position. a second adsorption position; and a moving step of raising the first adsorption member and the second adsorption member holding the plate-shaped object to be lifted, respectively, and retracting into the first through hole and Said second through hole, the plate-like object conveyed from said first holding means is moved to said second holding means. 如申請專利範圍第1項所述的板狀被搬送物的傳送方法,其中:所述第一吸附步驟是如下步驟:使所述第一吸附構件下降與由所述第一保持器件保持的所述板狀被搬送物在所述第一吸附位置處的彎曲導致的位移量對應的距離, 所述第二吸附步驟是如下步驟:使所述第二吸附構件下降與由所述第一保持器件保持的所述板狀被搬送物在所述第二吸附位置處的彎曲導致的位移量對應的距離。 The method of conveying a plate-shaped object to be transported according to claim 1, wherein the first adsorption step is a step of lowering the first adsorption member and holding the first holding device. a distance corresponding to the amount of displacement caused by the bending of the plate-shaped object at the first adsorption position, The second adsorption step is a step of lowering the second adsorption member to a displacement amount caused by bending of the plate-like object held by the first holding means at the second adsorption position the distance. 一種板狀被搬送物的傳送裝置,將由第一保持器件以支撑下表面周緣部的狀態保持的板狀被搬送物傳送至第二保持器件,該第二保持器件是在所述第一保持器件的上方吸附保持所述板狀被搬送物的上表面,且該板狀被搬送物的傳送裝置的特徵在於包括:第一吸附構件及第二吸附構件,吸附保持所述板狀被搬送物的上表面;及驅動機構部,使所述第一吸附構件沿著第一移動路徑升降,該第一移動路徑通過上下方向貫穿地設置在所述第二保持器件的第一貫穿孔,並且使所述第二吸附構件沿著第二移動路徑升降,該第二移動路徑通過在與所述第一貫穿孔不同的位置處上下方向貫穿地設置在所述第二保持器件的第二貫穿孔;所述驅動機構部是使所述第一吸附構件及所述第二吸附構件下降,分別利用所述第一吸附構件及所述第二吸附構件吸附保持由所述第一保持器件保持的所述板狀被搬送物的上表面中相互不同的第一吸附位置及第二吸附位置之後,使所述第一吸附構件及所述第二吸附構件通過上升而後退至所述第一貫穿孔內及所述第二貫穿孔內,使所述板狀被搬送物自所述第一保持器件移動至所述第二保持器件。 A plate-shaped conveyance device for transporting a plate-shaped object held by a first holding device in a state of supporting a peripheral portion of a lower surface to a second holding device, wherein the second holding device is at the first holding device The upper surface of the plate-shaped object to be conveyed is adsorbed and held, and the plate-shaped object conveying device includes a first adsorption member and a second adsorption member, and adsorbs and holds the plate-shaped object to be conveyed. The upper surface; and the driving mechanism portion, the first adsorption member is raised and lowered along the first movement path, and the first movement path is disposed through the first through hole of the second holding device through the vertical direction, and The second adsorption member is raised and lowered along the second movement path, and the second movement path is disposed in the second through hole of the second holding device through the upper and lower directions at a position different from the first through hole; The driving mechanism unit lowers the first adsorption member and the second adsorption member, and respectively adsorbs and holds the first adsorption member and the second adsorption member by the first After the first adsorption position and the second adsorption position are different from each other in the upper surface of the plate-shaped object to be conveyed held by the device, the first adsorption member and the second adsorption member are moved back to the The plate-shaped object to be conveyed moves from the first holding device to the second holding device in the first through hole and the second through hole. 如申請專利範圍第3項所述的板狀被搬送物的傳送裝置,其 中:所述驅動機構部包括:升降機構,用來使所述第一吸附構件及所述第二吸附構件升降;移動構件,利用所述升降機構而在所述第一吸附構件及所述第二吸附構件的上方沿上下方向升降;第一連結構件,將所述移動構件與所述第一吸附構件相互連結,使所述第一吸附構件與所述移動構件一起升降,並且具有位置調整功能,在所述第一吸附構件與所述板狀被搬送物的上表面抵接後所述移動構件進一步下降時,使所述第一吸附構件對於所述移動構件的相對位置移位,維持所述第一吸附構件的高度位置;以及第二連結構件,將所述移動構件與所述第二吸附構件相互連結,使所述第二吸附構件與所述移動構件一起升降,並且具有位置調整功能,在所述第二吸附構件與所述板狀被搬送物的上表面抵接後所述移動構件進一步下降時,使所述第二吸附構件對於所述移動構件的相對位置移位,維持所述第二吸附構件的高度位置。 A conveying device for a plate-shaped object to be conveyed according to claim 3, wherein The drive mechanism portion includes: an elevating mechanism for elevating and lowering the first adsorption member and the second adsorption member; and a moving member for the first adsorption member and the first portion by the lifting mechanism The upper side of the second adsorbing member moves up and down; the first connecting member connects the moving member and the first adsorbing member to each other, and the first adsorbing member moves up and down together with the moving member, and has position adjustment a function of maintaining a relative position of the first adsorbing member to the moving member while maintaining the moving member further after the first adsorbing member abuts against the upper surface of the plate-shaped object to be conveyed a height position of the first adsorption member; and a second joint member interconnecting the moving member and the second adsorption member, causing the second adsorption member to move up and down together with the moving member, and having position adjustment a function of causing the second adsorbing member to be opposite when the moving member is further lowered after the second adsorbing member abuts against the upper surface of the plate-shaped object to be transported Relative position displacement of said mobile member, to maintain the height position of the second suction member. 一種圖案形成裝置,將保持在下載台的上表面的橡皮布、與吸附保持在配置於所述下載台上方的上載台的下表面的板狀物體相互壓抵而形成圖案,且該圖案形成裝置的特徵在於包括:搬送器件,在支撑著圖案形成前的板狀物體的下表面周緣部的狀態下,將所述板狀物體搬送至所述上載台與所述下載台之 間;及傳送器件,將所述板狀物體自所述搬送器件傳送至所述上載台;且所述傳送器件包括:第一吸附構件及第二吸附構件,吸附保持所述板狀物體的上表面;及驅動機構部,使所述第一吸附構件沿著第一移動路徑升降,該第一移動路徑通過上下方向貫穿地設置在所述上載台的第一貫穿孔,並且使所述第二吸附構件沿著第二移動路徑升降,該第二移動路徑通過在與所述第一貫穿孔不同的位置處上下方向貫穿地設置在所述上載台的第二貫穿孔;所述驅動機構部使所述第一吸附構件及所述第二吸附構件下降,分別利用所述第一吸附構件及所述第二吸附構件吸附保持由所述搬送器件保持的所述板狀物體的上表面中相互不同的第一吸附位置及第二吸附位置之後,使所述第一吸附構件及所述第二吸附構件通過上升而後退至所述第一貫穿孔內及所述第二貫穿孔內,使所述板狀物體自所述搬送器件移動至所述上載台。 A pattern forming device that forms a pattern by pressing a blanket held on an upper surface of a downloading table with a plate-like object that is held by a lower surface of an loading table disposed above the downloading table, and the pattern forming device The present invention includes a conveying device that conveys the plate-like object to the loading table and the downloading table while supporting a peripheral portion of a lower surface of the plate-like object before pattern formation And a transfer device that transfers the plate-like object from the transfer device to the loading table; and the transfer device includes: a first adsorption member and a second adsorption member that adsorbs and holds the upper surface of the plate-like object And a driving mechanism portion that moves the first adsorption member along the first movement path, the first movement path is disposed through the first through hole of the loading table through the vertical direction, and the second The adsorption member is raised and lowered along the second movement path, and the second movement path is provided in the second through hole of the loading table through the vertical direction at a position different from the first through hole; the drive mechanism portion makes The first adsorption member and the second adsorption member are lowered, and the upper surfaces of the plate-like objects held by the conveying means are adsorbed and held by the first adsorption member and the second adsorption member, respectively. After the first adsorption position and the second adsorption position, the first adsorption member and the second adsorption member are moved back to the first through hole and the second through hole by rising , The plate-like object from the transport device to move the upper stage.
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