TW201017045A - High-performance heat dissipation device and method for manufacturing the same - Google Patents

High-performance heat dissipation device and method for manufacturing the same Download PDF

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TW201017045A
TW201017045A TW97141164A TW97141164A TW201017045A TW 201017045 A TW201017045 A TW 201017045A TW 97141164 A TW97141164 A TW 97141164A TW 97141164 A TW97141164 A TW 97141164A TW 201017045 A TW201017045 A TW 201017045A
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Taiwan
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layer
conductive
performance heat
heat sink
thermal
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TW97141164A
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Chinese (zh)
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TWI369464B (en
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kun-ru Zhuang
Lun-Ying Chen
yong-wei Lu
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Flex So Tech Co Ltd
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Abstract

A high-performance heat dissipation device, comprising a flexible circuit board which is a flexible high-thermal conductive and electric insulation material layer made of macromolecule material mixed with heat conduction powder, with a high electric conductive metal foil equipped on its top surface that is treated with exposure and etching processes to form an electric conductive layer with suitable circuit patterns, on which electronic elements that generate heat such as LED chips are soldered. A thermal conductive adhesive layer can be equipped on the bottom side of the insulation material layer so as to provide self-adhering feature. By the self-adhering property and flexible property of the insulation material layer, the flexible circuit board can be tightly adhered to a heat dissipation device by which heat from heat generating components is transferred to the heat dissipation device efficiently and then dissipated to ambience.

Description

201017045 六、發明說明: 【發明所屬之技術領域】 本發明係有關於一種具有良好散熱效果的高效能散熱裝 置’特別是有關於一種包含有由導電層及高導熱高絕緣層所組 成之高效能散熱性基板的高效能散熱裝置,以提供電子零件及 裝置之高效能散熱效果。本發明亦提供一種用以製造該高效 散熱裝置的製造方法。 b 【先前技術】201017045 VI. Description of the Invention: [Technical Field] The present invention relates to a high-efficiency heat dissipating device having a good heat dissipating effect, particularly relating to a high-performance energy comprising a conductive layer and a high thermal conductivity and high insulating layer. A high-efficiency heat sink for the heat-dissipating substrate to provide efficient heat dissipation of electronic components and devices. The present invention also provides a method of manufacturing the high efficiency heat sink. b [prior art]

巧為年3C產業隨著電子晶片不斷往高性能化、高速度化 及輕薄短小化發展,使電子元件的發熱量(p〇werDissipati〇n) 及相對熱流量(HeatFlux)愈來愈高,電子散熱問題變成電子 產業首要克服的問題。 實務上’電子元件的散熱常利用熱對流佳、高表面積的散 熱褒置(Heat Sink)或散熱鰭片(Heat Fin)來進行,透過將 3裝置賴以φ接觸財式裝設於發熱的電子元件或電 “置上,即可將電子元件產生的熱量經由散鱗>1發散至外 =境内。但是基於製程上酿制,散鋪置或鰭#的表面並 f期的平整,目此在以面接觸方式與發熱的電子元件組裝 ,時,二者間互相接_表面之雜往存在著空隙,而由 空隙的存在’會大財崎低餘的絲,因為存在於 =2隙⑽空氣的導熱絲約為1(r4 w/mK,通常是被視為 盆矣f μ方面,承載著發鱗子元件的絲,例如金屬基板, ^面^會做過表面處理’但其表面平整度也砂預期般的 整’因此亦會構成散熱過程中的另一項障礙。 熱的^上^、困擾’現有技術的因應之道是在發熱體(如發 、’、、凡件)及散熱鰭片間填充軟性的導熱介質材料 3 201017045 (Thermal Interface Material) ’例如導熱斧、導熱朦等,這此導 熱介質材料雖可達到空隙填充的目的,但導熱膏(或導熱膠) 會因低溫而ϋ化收縮,並會因高溫而蒸發’並無法滿足產品耐 久性的需求。再者,組裝過程的緊鎖正向力大小、導熱介質材 料之厚度的控制等因素也都會造成使用上及效能上的困^或 問題。As the electronic chip continues to become high-performance, high-speed, and light and thin, the heat generation of electronic components and the relative heat flow (HeatFlux) are getting higher and higher. The heat issue has become the primary problem that the electronics industry has overcome. In practice, the heat dissipation of electronic components is often carried out by using a heat convection, a high surface area heat sink or a heat sink (Heat Fin), and the heat is mounted on the heat by using the 3 device. The component or electricity is "set", and the heat generated by the electronic component can be diverged to the outside by the scaly > 1. However, based on the process, the surface of the spread or fin # is flattened, f When it is assembled in a surface contact manner with a hot electronic component, the two are connected to each other. There is a gap in the surface of the surface, and the presence of the gap will be the result of the large amount of silk, because it exists in the =2 gap (10). The heat conducting wire of air is about 1 (r4 w/mK, usually regarded as the basin f μ, which carries the filament of the scale element, such as a metal substrate, and the surface will be surface treated 'but the surface is flat The sand is expected to be the same as the other ones. Therefore, it will constitute another obstacle in the heat dissipation process. The heat of the ^, the troubles of the prior art is in the heating body (such as hair, ',, and everything) and Thermally conductive medium filled with heat-dissipating fins 3 201017045 (Thermal Int Erface Material) 'For example, heat-conducting axe, thermal conductive raft, etc., although the thermal conductive material can achieve the purpose of void filling, but the thermal paste (or thermal adhesive) will shrink and shrink due to low temperature, and will evaporate due to high temperature' To meet the requirements of product durability. Furthermore, factors such as the tightness of the assembly process and the thickness of the heat transfer medium material can also cause difficulties in use and performance.

❹ 第1圖中所示即為前述習用的散熱結構及其組裴應用。以 發光二極體(Light-Emitting Diode,LED)照明為例來說明, 其中是以LED晶>}1〇()賴電後發絲產生照明效果,惟當 LED晶片1〇〇通電發光時’亦同時會發射出相當多的熱量。此 LED晶片1〇〇是裝設於一基板1〇2上。此基板包含有、一金屬❹ The first example of the heat dissipation structure and its application are shown in Figure 1. Taking Light-Emitting Diode (LED) illumination as an example, the LED crystal is used to generate illumination after the LED is used, but when the LED chip is powered on. 'At the same time, it will emit a lot of heat. The LED chip 1 is mounted on a substrate 1〇2. The substrate contains a metal

=1,貝i附魏曾緣的導熱材料底部上,該絕緣導熱熱材料基 ,係由一層絕、緣導熱層⑽及⑽(例如有機絕緣導敎材料)依 序疊置而構成的。該金屬⑽何經由適當的加工過程 曝光及侧等已知的製程’來形成所_線路,㈣ 片100以適當的方式接著至其上。 A ♦二102上的金賴通常綠或銅或其等的合 金,具有良好的導電性能,以供供應電力至LED晶片上,=1, on the bottom of the heat-conducting material of Wei Zengwei, the insulating heat-conducting thermal material base is composed of a layer of insulating and thermal conductive layers (10) and (10) (for example, organic insulating conductive materials). The metal (10) is formed into a line by a known process such as exposure and side known processes, and (iv) the sheet 100 is subsequently attached thereto in an appropriate manner. A ♦ Gold on the 102 is usually green or copper or its alloy, which has good electrical conductivity for supplying electricity to the LED chip.

同巧些金屬材料也具有良好的傳熱性f,例如說蹄的導熱 係數約為220W/Mk,銅材的導熱絲約為38〇w/mK =〇=〇所產生的熱傳遞至位於金屬綱下方的絕緣 爹閲第2圖,在使用上,此一裝設有 1〇2會另外裝設於-散熱器職一表面上,使 it熱裝置m的該表面之_成面接觸,* ,遞=齡置或則上,讀散發至外界環軸。如前戶 料細G8練錄置岐_導熱们 材科U2 ’如導熱膏,將基_2貼附組胁散熱器丨社,^ 201017045 降低基板102與散熱器110間的熱傳阻抗。 在經由金屬箱104所構成的線路施用電力至led晶片100 上後,LED晶片100即開始發光,同時產生熱量,其熱量會向 外傳遞’特別是會透過導熱介質材料112而傳送至散熱器no 内’並經由散熱器110上通常會設置的散熱鍺片116而逸散至外 界環境内,以達到散熱的目的。 雖然則述的結構表面上可以解決發熱元件的散熱,但仍存 在很多問題有待克服,例如: …The same metal material also has good heat transfer performance f. For example, the thermal conductivity of the shoe is about 220W/Mk, and the heat conduction wire of the copper material is about 38〇w/mK = 〇 = 〇 heat generated to the metal. Insulation below the outline refers to Figure 2, in use, this installation of 1〇2 will be additionally installed on the surface of the radiator, so that the surface of the heat device m is in surface contact, * , hand = age or then, read and distribute to the outer ring axis. For example, the former household material fine G8 practice recording _ heat conduction material material U2 ‘such as thermal paste, the base _2 attached to the group of heat sinks, ^ 201017045 reduce the heat transfer impedance between the substrate 102 and the heat sink 110. After applying power to the LED wafer 100 via the line formed by the metal box 104, the LED chip 100 begins to emit light while generating heat, and the heat is transferred outwards, particularly through the heat conductive medium material 112 to the heat sink. The inner portion is dissipated into the external environment via the heat dissipation fins 116 generally disposed on the heat sink 110 to achieve heat dissipation. Although the surface of the structure described above can solve the heat dissipation of the heating element, there are still many problems to be overcome, such as: ...

(1)散熱不足·第1圖及第2圖中所示的習知基板1〇2中包 含有二層絕緣導熱層106及108。以有機絕緣導熱材料為例,這 些絕緣導熱層106、108通常是由有機高分子材料製成,其十混 入導熱介質,以提供其導熱的性能。惟以此方法製成的絕緣導 熱材料的導熱係數大都落在1W/mK至7|/1111(:之間,遠不及鋁 材的220W/mK、銅材的380W/mK,因此會嚴重地增加熱傳遞 f礙,更何況習知之基_2中設有二層這鋪料,故在教 傳遞過程會遇到三次的熱障礙,使導熱效果大打折扣。 (2)基板與散熱裝置的表面不平整:由於加工誤差及精 之故’基板1G2之絕緣導熱層108的底面及散熱器110之 if ίΪ1。2的表面,雖_巨觀上的呈平整狀的表面,惟在 、角度上,此二表面均具有高低起伏的形態,相當的不平 基板1G2及散熱11110均為硬質結構,因此其間的 二表面做面接觸時,會在形成空隙,降低導熱效 66# ^ 1虽產品(如LED路燈)的面積變大時,兩個硬質 持良好的平行導熱介層於其間會更形困 並益更好的ϋ除ΓΙ上更厚的導熱介質材料(如導熱膠)外, 也會更差,因此形=^膠這類_介質材料愈厚其雜效果 ⑶另項困擾在於,前述的方法並無法應用於非平面 5 201017045 甚至是=置很多需要有散熱作用的應_是非平面的, 也並無解決之道=_產品以目_方法根本無法應付,因此 補界面文方向均往減少導熱層數 【發明内容】(1) Insufficient heat dissipation. The conventional substrate 1A shown in Figs. 1 and 2 includes two insulating heat conductive layers 106 and 108. Taking an organic insulating heat conductive material as an example, these insulating heat conductive layers 106, 108 are usually made of an organic polymer material, which is mixed with a heat conducting medium to provide heat conducting properties. However, the thermal conductivity of the insulating and thermally conductive materials produced by this method mostly falls between 1W/mK and 7|/1111 (:, far less than the 220W/mK of aluminum and 380W/mK of copper, so it will increase seriously. The heat transfer is impeded, not to mention the fact that there are two layers of the paving material in the base 2, so there are three thermal obstacles in the teaching transfer process, which greatly reduces the heat conduction effect. (2) The surface of the substrate and the heat sink is not Flatness: the surface of the insulating and thermally conductive layer 108 of the substrate 1G2 and the surface of the heat sink 110 of the heat sink 110 due to processing errors and fineness, although the surface of the heat sink 110 is flat, but at an angle Both surfaces have high and low undulations. The relatively uneven substrate 1G2 and heat dissipation 11110 are hard structures. Therefore, when the two surfaces are in surface contact, voids are formed and the heat conduction effect is reduced. 66# ^ 1 Although products (such as LED street lamps) When the area becomes larger, the two hard and good parallel heat conducting layers will be more trapped in the middle and will be better, and the thicker heat conductive material (such as thermal conductive glue) on the crucible will be worse. Therefore, the shape = ^ glue, such as _ dielectric material, the thicker the mixed effect (3) another The problem is that the above method can not be applied to non-planar 5 201017045 or even = a lot of need to have heat dissipation _ is non-planar, there is no solution = _ product can not cope with the method, so make up The number of thermal conductivity layers is reduced in the direction of the interface text [invention]

方法、製備來[直需要有-種實用施的 於提供-種而本發明之主要目的即是在 有-之7觀點:其提供i高效能散熱裝置,包含 軟高導执古祕一馬分子材料混合導熱粉末而製成的柔 層,其上可、fif步驟而製成具有適#電路紋路的導電The method, the preparation method [there is a need to have a practical application to provide - the species and the main purpose of the invention is to have a view of the 7: it provides i high-efficiency heat sink device, including a soft high guide a soft layer made of a material mixed with a heat conductive powder, which can be made into a conductive circuit having a suitable circuit trace

填 可行性改善之 ’二=黏著特性’藉_著特性及絕緣材料層的柔 ίίϋ電路板可以緊密地貼附至一散熱器件上,藉之 ====電子元件的熱量傳遞至該散熱器件上,進而 康ί發明的另一觀點’其提供一種高性能散熱裝置的製 ’/、主要的步驟在於首先製備—高導熱的軟性線路板, f性線路板是由—高導熱的絕緣層及—高導電特性的金屬 治、且成’該金屬紐加工,如曝光及侧,可形成適當的電路 ,路:可供焊接發熱電子元件於其上,製做該絕緣層的材料可 為適當的柔軟高分子材料,具有lw/mK至7W/mK的導熱係 數’並可以承f金屬狀線路製作過㈣侧破壞,本發明的 方法另包含有於該絕緣層上與金屬箔相反的一側上設置導熱 201017045 法 明 將該軟性線路緊密地結合至散熱器件上:_層之錄性質而 法另外,下面崎細說财轉出數個範例來具想解說=發 【實施方式】 參Filling in the feasibility improvement of the 'two = adhesive characteristics' borrowed - the characteristics of the flexible layer of the insulating material can be closely attached to a heat sink, by ==== the heat of the electronic component is transferred to the heat sink In addition, another aspect of the invention is that it provides a high-performance heat-dissipating device. The main steps are to first prepare a high-thermal-conducting flexible circuit board. The f-type circuit board is made of a highly thermally conductive insulating layer. - high-conductivity metal treatment, and into the metal processing, such as exposure and side, can form a suitable circuit, the circuit: can be used to solder the heating electronic components, the material of the insulating layer can be suitable a soft polymer material having a thermal conductivity of from 1 w/mK to 7 W/mK and which may be subjected to (four) side damage by a metal line, and the method of the present invention further comprises on the opposite side of the insulating layer from the metal foil Set the heat conduction 201017045 to clearly bind the soft circuit to the heat sink: _ layer of the nature of the record and the law, the following is a fine example of the financial transfer out of several examples to explain = send [implementation]

本發明係有關於—種高性能散熱裝置,以及 高性能散熱裝置係應用於會產生熱f的電子元 如^請-生的裝置,賴以高效率賴量加以移除。 iii圖本發明的高性能散熱健在結構上係製做成-The present invention relates to a high-performance heat sink, and a high-performance heat sink is applied to an electronic component that generates heat f, such as a device, which is removed by high efficiency. Iii. The high-performance heat-dissipation of the present invention is structurally made -

;^),將敎H2G(y以做為—基板(下文亦稱為軟性基 板)以供將熱量自一裝設於其上的發熱體202,例如一 LED f,内加以移除。如圖所示的本發.佳實施例,該高導孰 ί 含有—導電層204及—高導熱高絕緣材料ΐ 二中該ί電層2〇4係由具有高導電性的金屬簿所構成,例 =泊或㈣’其底縣面上結合該高導熱高絕緣材料層 ’且該金賤可以適度的加卫,例如透過光料行曝光及 =刻,而形成有所需的導電線路,以做為供發熱體2〇2 (即本 實施例中的LED晶片)焊接至其上。林發㈣較佳實施例 中’該用來構成導電層204的金屬箱的厚度是約3师至14〇阿。 在本^施例中,高導熱高絕緣材料層2〇6是由具有高絕緣 性的有機高分子基材混入具有高導熱性質的粉末,例如氧化 鋁、氮化硼等,透過一般的混煉技術將導熱粉末與高分子基材 結合在一起,以形成該高導熱高絕緣材料層2〇6,而該等導熱 粉末即可在該高導熱高絕緣材料層2〇6内構成良好的導敎^ # 0 ”、 201017045 較佳實施例,該高分子基材可以是一财高溫 選自包含有全芳香族高分子材料、芳脂肪族 麵高分子材料、或含芳香族結構的共聚合物 ,科在内之族群’也包财魏触* (EpGxy)、妙立康系 ,力型(切1⑹、聚氨酯型(蜂娜_;^), 敎H2G (y is used as a substrate (hereinafter also referred to as a flexible substrate) for removing heat from a heating element 202, such as an LED f, mounted thereon, as shown in the figure. In the preferred embodiment of the present invention, the high conductivity 含有 含有 includes a conductive layer 204 and a high thermal conductivity high insulating material ΐ 2. The electrical layer 2 〇 4 is composed of a metal book having high conductivity, for example =Pool or (4) 'The bottom of the county is combined with the layer of high thermal conductivity and high insulation material' and the metal enamel can be moderately reinforced, for example, by light exposure and = engraving, to form the desired conductive line to do The heat generating body 2〇2 (i.e., the LED chip in this embodiment) is soldered thereto. In the preferred embodiment, the thickness of the metal case used to form the conductive layer 204 is about 3 divisions to 14 inches. In the present embodiment, the high thermal conductive high insulating material layer 2〇6 is mixed with a highly conductive organic polymer substrate into a powder having high thermal conductivity, such as alumina, boron nitride, etc., through a general The mixing technology combines the thermal conductive powder with the polymer substrate to form the high thermal conductive high insulating material layer 2〇6 And the thermally conductive powder can form a good guide in the high thermal conductive high-insulation material layer 2〇6, 201017045. In the preferred embodiment, the polymer substrate can be selected from a high temperature All-aromatic polymer materials, aromatic fatty surface polymer materials, or copolymers containing aromatic structures, and the ethnic group in the group 'EpGxy, Miao Likang, and force type (cut 1 (6) , polyurethane type (bee _

另卜,分子基材的選用必須要具有能承受前述對於金 ,,所,行之加工製程的物理及化學性質,亦即高分子基材必 須能承受金屬箔之加工所造成的物理及化學性破 箱加工後維持其所需有的性質。 碾於金屬 另外,根據本發明之實施例,混合於該高分子基材内的導 熱粉末可以是各類的氧化物驗(如氧化々峨、氧化辞 等)、氮化物顆粒(氮化铭A1N3、氮化删BN等)、碳化物(石 墨、碳黑、碳管、碳纖維、碳化矽)、以及金屬顆粒等,也可 以包含有則娜法(Sd_Gel)㈣制氧化物或氮化物顆 粒。在本發明的一實施例中,這些導熱粉末的顆粒大小是從 Ο.ΟΙμπι至ΙΟΟμπι ’而其形狀則無限制,可以是平面狀、 等。 > , 另外,尚導熱高絕緣材料層206之結合於導電層2〇4的底 面,可由任何已知的適當方法為之。例如可以將該高導熱高絕 緣材料層206之液態原材料,以例如塗佈法、溶液鑄膜法、及 網版印刷法等,直接成型於該導電層2〇4的金屬箔的底面上。 或者,可以先將高導熱高絕緣材料層206的原材料製做成一熱 可塑膜,再利用高溫高壓的製程將該熱可塑膜結合至該金屬箔 的底面上。當然,本發明的實施並不僅限於前述的這些材料及 製程,其他可以達成本發明之功效的等效材料或製程亦可加以 應用。 如有需要亦利用前述的方法或材料,在導電層204的底面 201017045 上加設另一層高絕緣材料層(未顯示),此另一高絕緣材料層 可以是由前述的高分子材料,利用前述的各種製程加以製做於 導電層204的底面上’例如此另一高絕緣材料層可形成於該高 導熱高絕緣材料層206的底面。此另一高絕緣材料層可由高分 子基材混合其他功能的材料,例如電磁波的材料或其顆粒或粉 末,或者此另一高絕緣材料層可以混入或由適當的材料加以製 做,以增進熱傳遞效能。 根據本發明的另一實施例,高導熱軟性線路板2〇〇進一步 包含有一層導熱膠層208,塗佈於高導熱高絕緣材料層20ό (或 是前述的該另一層高絕緣材料層)上與導電層204相對的一 面,亦即高導熱高絕緣材料層206上未設置由該金屬箔構成之 線路(即導電層204)的一側表面上,而使得該導電層2〇4與該 導熱膠層208分別位於該高導熱高絕緣材料層2〇6的頂側及底 側表面上。此f熱膠層208可提供高導熱軟性線路板200黏著的 特性,以供將高導熱軟性線路板200輕易地貼附至散熱鰭片或 其他的散熱器210 (見第4圖)上。 * 根據本發明的較佳實施例,該導熱膠層208可由導熱性的 感壓膠(Pressure Sensitive Adhesive)所製成(下文中稱感壓導 ,膠)’其可在施加外力下產生黏著性,或者亦可由可在加熱 後固化而產生,著性的固化型導熱膠(下文中稱固化型導熱 膠)所製成。當然,本發明並不僅限於這些黏膠例子而已。 根據本發明的再另一實施例,在使用感壓導熱膠來做為導 熱膠層208^情形中’或是其他適當的應用中,在導熱膠層2〇8 外露之黏著性表面上可貼附一層離型紙或離型膜212。此離型 膜212可輕易地自導鱗層挪上撕離,以供導娜層2〇8之黏 ^至散熱器2io上,同時在未撕離時,可保護該導熱膠層2〇8的 外路表面免於受到污損或意外地沾黏至其他物體上。如此,有 助於此高導熱軟性線路板2〇〇的運送、儲存、以及使用。 201017045 根據本發明之較佳實施例,在感壓導熱膠製成導敎膠層 208的情形中,該感壓導熱膠可以是環氧樹脂型、矽立、 壓克力型、聚氨酯型,或上述這些膠的混合型。 藉由前述本發明之高導熱軟性線路板2〇〇的軟性特色,本 〒明的高祕雌線雜2〇(mx更纽的錄細片 器210緊密結合,大幅度甚或完全消除習用基板與散埶^間之 面接觸區域内的空隙,可有效地改良導熱效果,同時 鍺片的面積多大、多不平整其至是斜面,基於軟性的特色,^ 參In addition, the selection of the molecular substrate must have the physical and chemical properties that can withstand the above-mentioned processing processes for gold, and the process, that is, the polymer substrate must be able to withstand the physical and chemical properties caused by the processing of the metal foil. Maintain the desired properties after breaking the box. Grinding in metal In addition, according to an embodiment of the present invention, the thermally conductive powder mixed in the polymer substrate may be various oxides (such as yttrium oxide, oxidized, etc.), nitride particles (nitriding Ming A1N3) , nitriding BN, etc.), carbide (graphite, carbon black, carbon tube, carbon fiber, niobium carbide), and metal particles, etc., may also contain oxide or nitride particles made by Sd_Gel (4). In an embodiment of the present invention, the particle size of the thermally conductive powder is from Ο.ΟΙμπι to ΙΟΟμπι ′ and its shape is not limited, and may be planar, or the like. > In addition, the thermal conductive high-insulation material layer 206 is bonded to the bottom surface of the conductive layer 2〇4, and may be any known suitable method. For example, the liquid material of the high thermal conductive high-insulating material layer 206 can be directly molded on the bottom surface of the metal foil of the conductive layer 2〇4 by, for example, a coating method, a solution casting method, or a screen printing method. Alternatively, the raw material of the high thermal conductive high insulating material layer 206 may be first formed into a thermoplastic film, and the hot plastic film may be bonded to the bottom surface of the metal foil by a high temperature and high pressure process. Of course, the practice of the present invention is not limited to the foregoing materials and processes, and other equivalent materials or processes that can achieve the effects of the present invention can be applied. If necessary, another layer of high-insulation material (not shown) may be added to the bottom surface 201017045 of the conductive layer 204 by using the foregoing method or material. The other high-insulation material layer may be formed by the foregoing polymer material. Various processes are formed on the bottom surface of the conductive layer 204. For example, another layer of high insulating material may be formed on the bottom surface of the high thermal conductive high insulating material layer 206. The other layer of high insulating material may be mixed with a polymer substrate by other functional materials, such as electromagnetic wave materials or particles or powder thereof, or the other high insulating material layer may be mixed or made of a suitable material to enhance heat. Pass performance. According to another embodiment of the present invention, the high thermal conductive flexible circuit board 2 further includes a thermal conductive adhesive layer 208 coated on the high thermal conductive high insulating material layer 20 (or the other high insulating material layer as described above). The side opposite to the conductive layer 204, that is, the side of the high thermal conductive high insulating material layer 206 on which the wiring formed of the metal foil (ie, the conductive layer 204) is not disposed, so that the conductive layer 2〇4 and the heat conduction The glue layers 208 are respectively located on the top side and the bottom side surfaces of the high thermal conductive high insulating material layer 2〇6. The f-thermal adhesive layer 208 can provide the adhesion of the high thermal conductive flexible wiring board 200 for easily attaching the high thermal conductive flexible wiring board 200 to the heat dissipating fins or other heat sinks 210 (see Fig. 4). According to a preferred embodiment of the present invention, the thermal conductive adhesive layer 208 can be made of a thermal Sensitive Adhesive (hereinafter referred to as a pressure sensitive adhesive, glue) which can be adhesive under application of an external force. Alternatively, it may be made of a curable thermal conductive adhesive (hereinafter referred to as a curable thermal conductive adhesive) which can be produced by curing after heating. Of course, the invention is not limited to these examples of adhesives. According to still another embodiment of the present invention, in the case where the pressure sensitive thermal conductive adhesive is used as the thermal conductive adhesive layer 208, or in other suitable applications, the adhesive surface exposed on the thermal conductive adhesive layer 2〇8 can be attached. A release paper or release film 212 is attached. The release film 212 can be easily peeled off from the guide scale layer for bonding the adhesive layer 2 to 8 to the heat sink 2io, and at the same time, the heat conductive adhesive layer can be protected when not peeled off. The outer surface is protected from dirt or accidental adhesion to other objects. In this way, it facilitates the transportation, storage, and use of the high thermal conductivity flexible circuit board. 201017045 According to a preferred embodiment of the present invention, in the case where the pressure sensitive thermal adhesive is made into the conductive layer 208, the pressure sensitive adhesive may be epoxy type, erect, acrylic type, polyurethane type, or A hybrid type of these gums. By the soft features of the high thermal conductive flexible circuit board 2 of the present invention, the high-definition female line of the present invention is closely combined, and the micro-chip 210 of the mx-newer is tightly combined to substantially eliminate or completely eliminate the conventional substrate and The gap in the contact area between the two sides can effectively improve the heat conduction effect, and the area of the cymbal is too large, and the unevenness is the slope. Based on the characteristics of softness, ^ ginseng

發明的高導熱軟性線路板200均可完美的結合其導熱界 效的改善導熱途徑。 ' 本發明之高性錄絲置的製做方法,其主要的步驟在於 ^先有製備高導熱性能的軟性基板,即高祕軟性線路板 而後再利用習知的貫光钱刻製程在高導熱軟性線路板獅 之導電層2G4的金上製作出所需的線路或電路,缺後 所需的電子零件或發熱體2G2 (例如LED晶粒)焊接於該導電 ΐίίΜ1 ’最後翻用導誠轉208 (如有需要可先撕離離型 =12)結合至散熱器21()上而完雜合。以下將 驟來加以說明: 少 JLl製做高導熱款性總踗;^ 首先製備高導熱軟性基板200,包含有導電層204及高導孰 ί 2ϋ電層204主要由高導電性的金屬 $ Μ i高導熱高絕緣材㈣2G6為具高絕緣性而 ί 中混入料熱粉末(如氧脑、氮化硼等), 的ϋϊΓ馳練_換高奸紐結合,並形成良好 結合②Si圭一實:中 可以(例如頂面)上,而其結合方式 、適田方法為之。例如可以將該高導熱高絕緣材料層 201017045 206之液態原材料’以例如塗佈法、溶液鑄臈法、及網版印刷 法等,直接成型於該導電層204的金屬箔的底面上。或者,可 以先將高導熱高絕緣材料層206的原材料製做成一熱可塑臈, 再利用高溫高壓的製程將該熱可塑膜結合至該金屬箔的底面 上。 ~ ❹ ❹ 在本發明的較佳實施例中,該高分子基材可以是一耐高、σ 的高分子材料,係選自包含有全芳香族高分子材料、芳脂肪: 料族高分子(Ar〇mati〇材料、或含芳香族結 ”物材料在内之族群’也包括有環氧樹脂系 石夕立康系(silicone)、壓克力型(Acr>iic)、聚氨 酉曰型(Polyurethane)等高分子材料。 於太的較佳實施射,混合於該高分子基材内的導熱 f H的氧化物雛(如氧化石夕_、氧化鋅齡 雾、Λ物=(氮化銘細3、氮化硼bn等)、碳化物(石 墨厌黑、妷管、碳纖維、碳化矽)、以及金屬顆棱孳, :包:=rrs—製備的==化= 〇〇ΐμίΐϋ f射,這解熱粉末的齡大小是從 等。 帅’而其形狀則無限制,可以是平面狀、纖維狀 及適的金屬箱上,配合光罩 加工所造成的破i的同刀子材料必須要能承受金屬箱之 膠)以膠或固化導熱膠或其他的導熱 204相對的另導熱高絕緣材料層206上與導電層 (列如底面)上,以形成導熱膠層208, 201017045 姑田可為任何已知的適當製程,例如以'塗佈的方式 ϊ =^=Π4ί2()6上不設有有_綱的底面 _ 有需要可選擇性地在導熱膠層208上 貼附一離型膜,以供保護該導熱膠層208。 在本發明之較佳實施例中,該導熱膠層挪可以 =、教康型、壓克力型、聚氨醋型,或上述這些膠的混合 4、組裝應用 ❻ 如咖晶片)焊接於上述高導熱軟性線路 層204上,並將高導熱軟性線路板的自黏性導 熱面(即導祕層⑽)_至—雜n上,如齡完成 1合導 伽t所製備的高導熱軟性線路板來取 的金屬基板’將發熱元侧定於其上,絲取其此軟性 ^路板的雛’以供與散熱驗緊密地結合,其優點包括 了一 層錢導舰騎,比_般習知的結構少 0 ㈤時亦有效的降低成本。 又《具導熱效果’ 胖iL)人利用,線路板柔軟的特點,可以更有效的與散熱 器緊氹、、,σ σ,不管散熱器的面積多大、或其表 =二、 ΪίΪΐί是呈斜面’本發明的軟性線路板柔軟:性:可達ί 緊禮、地結合至散熱器之表面上,可有效的改善導熱途徑。 非平面的高導熱軟性線路板可因應實際需求,而與 以下將舉_細來更频地_本㈣ 是這些範綱僅是肖來_本發狀綠_子方 用來對本發明的範圍加以限制。 並非是 12 201017045 範例一 選用聚酿亞胺酸溶液(PolyamicAcid),加入了 70%的Ιμπι 的氧化鋁粉末,經過適當混練後,製備成高導熱的聚醯亞胺酸 膠水’再將該膠水塗佈在1盎司(35μπ〇的金屬箔(在此範例 中為鋼箔)上’經過350°C的高溫烘烤後去除溶劑,而同時聚 酿亞胺酸結構將進一步脫水,形成高導熱聚醯亞胺高分子 (Polyimide,PI) ’完成高導熱軟性銅箔基板的製做。 在此範例中所使用的聚醯亞胺酸溶液是由雙酐及雙胺兩 類原料在強極性溶劑中反應而成,此反應為一般習知的聚合反 ❹ 應工程’若需了解類似反應的詳細聚合反應過程請參考美國專 利US5,152,947及US4,473,523所揭露的技術。 . 利用壓膜機將乾膜光阻(如長春的AF-5000系)貼覆在此 高導熱軟性線路板的金屬箔層上,配合曝光機及氣化鐡系蝕刻 液完成餘刻工藝,清洗後ll〇°C烘乾1〇分鐘後待用。 再將感壓導熱膠塗佈於無線路面上,200°C烘烤30分鐘後 結束,以形成導熱膠層,並與離型膜組合,完成自黏特性的賦 予0 將白光LED晶片利用焊接或適當的黏著技術固定在蝕刻 攀 完成的導電線路上,再將具自黏性之表面上的離型紙撕下,以 供黏附至散熱器上,完成具尚導熱效率的led發光元件的製 造。 範例二 選用熱可塑性t醯亞胺酸溶液(Therm〇piastic p〇iyamic Acid) ’加入了70%的Ιμϊη的氧化銘粉末,經過適當混練後, 製備成高導熱的熱可塑性聚醢亞胺酸膠水,再將該膠水塗佈適 當的載板,如玻璃或不锈鋼板(輪)上,經過35〇〇c的高溫烘 烤後形成熱可塑性聚醯亞胺高分子(p〇lyimide,pi)薄膜。^ 13 201017045 在此範例中’熱可塑性聚醯亞胺酸溶液的配製,也是由雙 肝及雙胺兩類原料在強極性溶劑中反應而成,在此我們可選用 一般習知的化學結構的熱可塑性聚醯亞胺高分子材料,類似反 應的詳細聚合反應過程可參考Kaneka公司的熱塑性聚醯亞胺 TPI 製造(ThermoplasticPolyimide,美國專利 US5,621,068)。 將上述的熱可塑性聚醯亞胺高分子薄膜,與1盎司(35μηι) 的銅箔,在350°C的高溫下壓合,完成高導熱軟性銅箔基板的 製做。 其他後續的線路餘刻、自黏性與組裝應用,與範例一同, 不再贅述。 範例三 選用熱可塑性聚醯亞胺酸溶液,加入了7〇%的1μιη的氧化 鋁粉末,經過適當混練後,製備成高導熱的熱可塑性聚醯亞胺 酸膠水,再將該膠水塗佈在適當載板,如玻璃或不锈鋼板上, 經過350°C的高溫烘烤後形成高導熱熱可塑性聚醯亞胺高 (TPI)薄膜。 將上述的熱可塑性聚醯亞胺高分子薄膜,與2片丨盎司(35 =m)的銅箔,中間夾層一層上述的熱可塑性聚醯亞胺高分子 薄膜,在350°C的高溫下壓合,完成高導熱軟性銅箔基板的製 做。在本範例中,亦可製作了一面鋁箔一面銅箔的結構。在此 種結構中,其一面的金屬箔(銅箔或鋁箔)是用來製作線路, 而另一面的金屬箔(銅箔或鋁箔)則是用來增加導熱的效率。 利用壓膜機將乾膜光阻(如長春的Αρ·_5〇〇〇系)貼覆在高 導熱軟性線路板上用來做為線路的金屬箔上,配合曝光機及氯 化鐡系蝕刻液完成蝕刻工藝,清洗後^^^烘乾1〇分鐘完成: 而在進行蝕刻步驟前,另一面的金屬箔需以適當的膠臈或光阻 保遵起來’並在钱刻結束後移除。 201017045 將具感壓導熱膠塗佈於另一面無線路的金屬落上 烘烤30分鐘,結,’並與離型敝合,完成自轉性 此類的做法疋械複合材·構,_料鱗之導 遠不及金屬,故此類做法將會有助後續應用上的散熱。 將白光LED晶片_縣或適當齡著技術岐在線路 上’再將具自黏表面上的離型紙撕下,與散熱器組合,完成且 高導熱效率的LED發光元件的製造。 70成- 範例四 ΟThe invented high thermal conductivity flexible circuit board 200 can perfectly combine the heat conduction efficiency to improve the thermal conduction path. The main method of the method for manufacturing the high-performance recording wire of the present invention is to prepare a flexible substrate with high thermal conductivity, that is, a high-flexible circuit board, and then use a conventional transparent optical circuit to process a high thermal conductive flexible circuit. The lion's conductive layer 2G4 is made of gold on the required line or circuit. After the missing electronic parts or heating element 2G2 (such as LED die) is soldered to the conductive ΐ ίίΜ1 'finally turn the guide 208 (such as If necessary, it can be peeled off and the release type = 12) combined with the heat sink 21 () to complete the hybrid. The following will be explained: Less JLl is made for high thermal conductivity; ^ First, a highly thermally conductive flexible substrate 200 is prepared, which comprises a conductive layer 204 and a high conductivity layer. The electrical layer 204 is mainly composed of a highly conductive metal. i high thermal conductivity and high insulation material (4) 2G6 is high insulation and ί mixed with hot powder (such as oxygen brain, boron nitride, etc.), the ϋϊΓ 练 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ It can be (for example, the top surface), and its combination method, the field method is the same. For example, the liquid raw material ' of the high thermal conductive high insulating material layer 201017045 206 can be directly molded on the bottom surface of the metal foil of the conductive layer 204 by, for example, a coating method, a solution casting method, a screen printing method, or the like. Alternatively, the raw material of the high thermal conductive high insulating material layer 206 may be made into a thermoplastic mold, and the hot plastic film may be bonded to the bottom surface of the metal foil by a high temperature and high pressure process. In the preferred embodiment of the present invention, the polymer substrate may be a high-strength, σ-resistant polymer material selected from the group consisting of wholly aromatic polymer materials, aromatic fats: material group polymers ( Ar〇mati〇 materials, or groups containing aromatic "materials" also include epoxy resin, silicone, acrylic (Acr > iic), and polyamine (type) Polyurethane) and other polymer materials. It is better to use it to spray, and to conduct heat-conducting f H oxides in the polymer substrate (such as oxidized stone _ _, zinc oxide age fog, cockroach = nitrite Fine 3, boron nitride bn, etc., carbide (graphite black, crucible, carbon fiber, niobium carbide), and metal ribs, : package: =rrs - prepared == chemical = 〇〇ΐμίΐϋ f shot, The age of the antipyretic powder is from the same. Handsome and its shape is unlimited, it can be flat, fibrous and suitable metal box, with the knives processing caused by the same knife material must be able to withstand Metal box glue) with rubber or cured thermal conductive glue or other thermal conduction 204 opposite thermal conductivity and high insulation The material layer 206 is on the conductive layer (such as the bottom surface) to form the thermal conductive adhesive layer 208, 201017045. The field can be any known suitable process, for example, in the form of 'coating ϊ=^=Π4ί2()6 The bottom surface is provided with a detachable film 208. Optionally, a release film is attached to the thermal conductive adhesive layer 208 for protecting the thermal conductive adhesive layer 208. In a preferred embodiment of the present invention, the thermal conductive adhesive layer Movable =, teaching Kang type, acrylic type, polyurethane type, or a mixture of the above-mentioned glues 4, assembly application, such as coffee wafers, soldered to the above high thermal conductive flexible circuit layer 204, and high thermal conductivity soft lines The self-adhesive heat-conducting surface of the board (ie, the guiding layer (10))_to-m-n, the metal substrate taken from the high thermal conductive flexible circuit board prepared by the age of 1 combined gamma t is set to the side of the heating element On the top, it takes the softness of the soft board to be closely combined with the heat test, and its advantages include a layer of money to guide the ship, which is also effective in reducing costs compared with the conventional structure of 0 (five). "With thermal conductivity" fat iL) people use, the softness of the circuit board, can be more effective and heat The device is close to, σ σ, regardless of the area of the heat sink, or its surface = 2, Ϊ Ϊΐ Ϊΐ 是 斜 斜 斜 斜 斜 斜 斜 斜 斜 斜 斜 斜 斜 斜 斜 斜 斜 斜 斜 斜 斜 斜 斜 斜 斜 斜On the top, it can effectively improve the heat conduction path. Non-planar high thermal conductivity flexible circuit boards can be used according to the actual needs, and the following will be more detailed _ this (four) is that these classes are only Xiao Lai _ this hair green _ The sub-party is used to limit the scope of the invention. It is not 12 201017045 Example 1 PolyamicAcid is added, 70% of Ιμπι alumina powder is added, and after proper mixing, a highly thermally conductive polymer is prepared.醯imino acid glue' then apply the glue to 1 ounce (35μπ〇 metal foil (in this example, steel foil) to remove the solvent after baking at a high temperature of 350 ° C, while simultaneously brewing the imine The acid structure will be further dehydrated to form a highly thermally conductive polyimine polymer (Polyimide, PI)' to complete the fabrication of a highly thermally conductive flexible copper foil substrate. The polyamido acid solution used in this example is a reaction of a bis-anhydride and a bisamine in a strong polar solvent. This reaction is a conventional polymerization reaction. For a detailed description of the polymerization process, reference is made to the techniques disclosed in U.S. Patent Nos. 5,152,947 and 4,473,523. Dry film photoresist (such as Changchun AF-5000 series) is attached to the metal foil layer of the high thermal conductive flexible circuit board by a laminating machine, and the residual process is completed by using an exposure machine and a vaporized lanthanide etching solution. After ll 〇 ° C drying for 1 〇 minutes, stand by. The pressure sensitive thermal adhesive is coated on a wireless road surface, baked at 200 ° C for 30 minutes, and then finished to form a thermal conductive adhesive layer, and combined with the release film to complete the self-adhesive property of 0. The white LED chip is soldered or Appropriate adhesive technology is fixed on the conductive line of the etched climbing, and then the release paper on the self-adhesive surface is torn off for adhesion to the heat sink to complete the manufacture of the LED light-emitting element with thermal conductivity. In the second example, the Thermoplastic piazide acid solution (Therm〇piastic p〇iyamic Acid) was used to add 70% Ιμϊη oxidized powder. After proper mixing, a highly thermally conductive thermoplastic polyimide glue was prepared. Then, the glue is coated on a suitable carrier, such as a glass or stainless steel plate (wheel), and baked at a high temperature of 35 〇〇c to form a thermoplastic polyimine polymer (p). ^ 13 201017045 In this example, the preparation of a thermoplastic polyisic acid solution is also carried out by reacting both hepatic and diamine raw materials in a strong polar solvent. Here we can use a conventional chemical structure. Thermoplastic polyimine polymer materials, a detailed polymerization process similar to the reaction can be referred to Kaneka's thermoplastic polyimine TPI (Thermoplastic Polyimide, US Patent 5,621,068). The above thermoplastic polyimide film was laminated with a 1 ounce (35 μm) copper foil at a high temperature of 350 ° C to complete the production of a highly thermally conductive flexible copper foil substrate. Other subsequent line remnants, self-adhesiveness, and assembly applications, along with examples, are not described again. In the third example, a thermoplastic polyacrylic acid solution was added, and 7% by weight of 1 μm of alumina powder was added. After appropriate mixing, a highly thermally conductive thermoplastic polyimine glue was prepared, and the glue was coated thereon. A suitable carrier, such as a glass or stainless steel plate, is baked at a high temperature of 350 ° C to form a highly thermally conductive thermoplastic polyimine high (TPI) film. The above thermoplastic polyimine polymer film is laminated with two sheets of 丨 ounce (35 = m) copper foil, and the above thermoplastic polyimide film is laminated at a high temperature of 350 ° C. In combination, the fabrication of a highly thermally conductive flexible copper foil substrate is completed. In this example, a structure of a copper foil on one side of the aluminum foil can also be fabricated. In this structure, one side of the metal foil (copper foil or aluminum foil) is used to make the wiring, and the other side of the metal foil (copper foil or aluminum foil) is used to increase the efficiency of heat conduction. Dry film photoresist (such as Changchun's Αρ·_5 〇〇〇) is coated on a metal foil used as a line on a high thermal conductive flexible circuit board with a laminator, with an exposure machine and a lanthanum chloride etchant. The etching process is completed, and the cleaning is completed after drying for 1 minute: and before the etching step, the metal foil on the other side is to be adhered with the appropriate glue or photoresist, and removed after the end of the money. 201017045 Applying a pressure sensitive thermal paste to the metal of the other side of the wireless road for 30 minutes, knot, 'and mix with the release type, complete the rotation of such a method of mechanical composites · structure, _ scales The guide is far less than metal, so such practices will help heat dissipation in subsequent applications. The white LED chip is used to remove the release paper on the self-adhesive surface and is combined with the heat sink to complete the manufacture of the LED light-emitting element with high thermal conductivity. 70% - Example 4 Ο

依範例一中所述,首先完成高導熱軟性銅箔基板的製做。 再利用壓雌將乾駐阻(如長春的.5_幻貼覆在 此高導熱軟性線路板的金屬箱層上,配合曝光機及氣化鐵系餘 刻液完成蝕刻工藝,清洗後丨⑺^^烘乾1〇分鐘後待用。 七、將白光LED晶片利用焊接或適當的黏著技術固定在蝕刻 完成的導電線路上;再將商業取得的固化型導熱膠均勻塗佈在 軟性導熱軟板或散熱器上,兩者結合後在適當的條件下固化完 ,(^化條請參考固化型導熱膠製造商所所提供固化的資 料)’完成具高導熱效率的LED發光元件的製造。 以上說明解釋本發明的製造流程,其中所揭示的相關說明 及圖式均巧是供閣述本發明之技術内容,以及此技術手段所為 之,佳的範例而已,並不因此而限制本發明之範疇。再者,舉 凡是針對本發明方法、比例或材料等的等效置換及變換,均應 係屬於下文中所述之本發明申請專利範圍所欲加以保護的範 圍。 【圖式簡單說明】 第1圖是一剖面圖,示意地顯示出習用的散熱基板結構。 第2圖是一剖面圖,示意地顯示出習用之散熱基板結合至 一散熱器上。 15 201017045 第3圖是一剖面圖,示意地顯示出本發明之高導熱軟性線 路板的結構。 第4圖是一剖面圖,示意地顯示出本發明之高導熱軟性線 路板結合至一散熱器上。 【主要元件符號說明】 100 LED晶片 102基板 104金屬箔 106絕緣導熱層 ❹ 108絕緣導熱層 110散熱器 112導熱介質材料 116散熱鍺片 200高導熱軟性線路板 202發熱體 204導電層 206高導熱高絕緣材料層 208導熱膠層 〇 210散熱器 U 212離型膜 16According to the first example, the fabrication of the high thermal conductive flexible copper foil substrate is first completed. Then use the pressing female to dry the resistance (such as Changchun's .5_ phantom paste on the metal box layer of this high thermal conductive flexible circuit board, with the exposure machine and gasification iron-based residual liquid to complete the etching process, after cleaning (7) ^^ After drying for 1 minute, it is ready for use. 7. The white LED chip is fixed on the etched conductive line by soldering or appropriate adhesion technology; then the commercially obtained cured heat conductive adhesive is evenly coated on the soft thermal conductive board. Or on the heat sink, after the combination of the two, the curing is completed under appropriate conditions. (Refer to the curing information provided by the curing type thermal conductive adhesive manufacturer.) Finish the manufacture of LED light-emitting elements with high thermal conductivity. The description of the manufacturing process of the present invention is intended to be illustrative of the technical content of the present invention and the preferred embodiments of the present invention are not intended to limit the scope of the present invention. Furthermore, equivalent substitutions and modifications to the methods, ratios, materials, and the like of the present invention are intended to be within the scope of the appended claims. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view schematically showing a conventional heat dissipating substrate structure. Fig. 2 is a cross-sectional view schematically showing a conventional heat dissipating substrate bonded to a heat sink. 15 201017045 3 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 4 is a cross-sectional view schematically showing the structure of a highly thermally conductive flexible circuit board of the present invention. Fig. 4 is a cross-sectional view schematically showing the bonding of a highly thermally conductive flexible circuit board of the present invention to a heat sink. Component symbol description] 100 LED wafer 102 substrate 104 metal foil 106 insulation thermal layer ❹ 108 insulation thermal layer 110 heat sink 112 thermal medium material 116 heat sink 200 200 high thermal conductivity flexible circuit board 202 heating element 204 conductive layer 206 high thermal conductivity high insulation material Layer 208 thermal conductive layer 〇 210 heat sink U 212 release film 16

Claims (1)

201017045 七、申請專利範圍: L 一種高性能散熱裝置,包含有: 高分;導係由高絕緣性的柔軟 混煉技術讓熱粉末’利用 =導^^,該高導熱高絕緣材料層具有—頂面及一底201017045 VII. Patent application scope: L A high-performance heat dissipating device, including: high score; the guiding system is made of high-insulation soft mixing technology to make the hot powder 'use=conducting ^^, the high thermal conductivity and high insulating material layer has - Top surface and bottom *道二m ’係由高導電性的金屬細製成,結合至該 ^熱南絕緣材料層的頂面上,並經加卫而形成—導電線 〇〇其中该而導熱高絕緣材料層的底面可供結合至一散埶 而該導電層上可供—電子元件結合至其上,以供^ ^導電層之導電_供應電力至該電子元件上,並將該 Ξίί件所產生的熱4經由該導電層及該高導熱高絕緣材 枓層中的導熱路徑加以傳送至該散熱器上。 2·=申請專利範圍第1項所述之高性能散熱裝置,其中用來 製成該導電層的高導電性金屬箔為銅箔。 、 3.如申請專利範圍第1項所述之高性能散熱裝置,其中用來 製成該導電層的高導電性金屬箔為鋁箔。 、 4·如申請專利範圍第1項所述之高性能散熱裝置,其中該導 電層的兩導電性金屬箔的厚度為3μιη至140μιη。 5·=申請專利範圍第1項所述之高性能散熱裝置,其中該高 刀^材料為一耐局溫材料’係選自包含有全芳香族高分子 材料、芳脂肪族高分子材料、芳香族高分子材料、或含芳 香族結構的共聚合物材料在内之族群。 6.如申請專利範圍第1項所述之高性能散熱裝置,其中該高 分子材料係選自包含有環氧樹脂系、矽立康系、'壓ϋ 型、聚氨酯型等高分子材料在内的族群。 17 201017045 7.如申請專利範圍第1項所述之高性能散熱裝置,其中該高 導熱粉末包含有選自包含有氧化物顆粒、氮化物顆粒、碳 化物及金屬顆粒在内的族群。 8·如申請專利範圍第1項所述之高性能散熱裝置,其中該高 導熱粉末包含有由凝膠法所製備的氧化物或氮化物顆粒。 9.如申請專利範圍第1項所述之高性能散熱裝置,其中該高 導熱粉末包含有大小從Ο.ΟΙμιη至ΙΟΟμιη而形狀不限的顆 粒。* Dao 2 m ' is made of high-conductivity metal, bonded to the top surface of the hot south insulating material layer, and is cured to form a conductive wire, which is thermally conductive with a high insulating material layer. The bottom surface can be coupled to a heat sink to which the electronic component can be coupled to provide electrical conductivity to the electronic component and to generate heat from the electronic component. The heat transfer path in the conductive layer and the high thermal conductive high insulating material layer is transferred to the heat sink. 2·= The high-performance heat sink according to claim 1, wherein the highly conductive metal foil used to form the conductive layer is copper foil. 3. The high performance heat sink according to claim 1, wherein the highly conductive metal foil used to form the conductive layer is an aluminum foil. 4. The high performance heat sink of claim 1, wherein the two conductive metal foils of the conductive layer have a thickness of from 3 μm to 140 μm. 5·=Application of the high-performance heat dissipating device described in the first paragraph of the patent scope, wherein the high-knive material is a temperature-resistant material selected from the group consisting of a wholly aromatic polymer material, an aromatic aliphatic polymer material, and a fragrance. A group of a group of polymeric materials or copolymeric materials containing aromatic structures. 6. The high-performance heat dissipating device according to claim 1, wherein the polymer material is selected from the group consisting of an epoxy resin system, a 矽立康系, a 'press type, a polyurethane type and the like. Ethnic group. The high-performance heat dissipating device of claim 1, wherein the high thermal conductive powder comprises a group selected from the group consisting of oxide particles, nitride particles, carbides, and metal particles. 8. The high performance heat sink of claim 1, wherein the high thermal conductivity powder comprises oxide or nitride particles prepared by a gel process. 9. The high performance heat dissipating device according to claim 1, wherein the high thermal conductive powder comprises particles having an unlimited size from Ο.ΟΙμιη to ΙΟΟμηη. 1〇.=申請專利範圍第1項所述之高性能散熱裝置,進一步包 含有一另一導熱金屬箔,設置於該高導熱高絕緣材料層的 底面上。 1L =申請專利範圍第1項所述之高性能散熱裝置,進一步包 含有一導熱膠層,設置於該高導熱高絕緣材料層的底面 上’以供黏附至該散熱器上。 12· ί申請專利範圍第11項所述之高性能散熱裝置,其中該導 熱膠層係由感壓導熱膠所製成。 13· ^請專利顧第12項所述之高性能散絲置,進一步包 :有一離型膜,可撕離地貼附於該感壓導熱膠所製成的導 層上,以供在該高性能散熱裝置未結合至該散熱器上 ^前保護該導熱膠層,並可在撕離後,顯露出該感導 層,以供結合至該散熱器上。 ”、 14. 15. 16. 麵赚,其中該導 t請專利範圍第H)項所述之高性能散熱裝置,進一步包 ^對=另面:導熱金屬箱中與該高導熱 如申請專利範圍第15項所述之高性能散熱裝置,其中該導 201017045 熱膠層係由感壓導熱膠所製成,一離型膜可撕離地貼附於 該導熱膠層上,以供在該高性能散熱裝置未結合至該散熱 器上之前保護該導熱膠層,並可在撕離後,顯露出該導熱 膠層,以供結合至該散熱器上。 … 17. 如申請專利範圍第15項所述之高性能散熱裝置,其中該導熱膠層係由固化型導熱膠所製成。 、μ 18. 如申,專利範圍第丨項所述之高性能散熱裝置,其中該高 導熱向絕緣材料層至少包含有一具導熱性層,並選擇性地 包含有一含其他功能材料的第二層。The high performance heat dissipating device described in claim 1 further comprises a further thermally conductive metal foil disposed on the bottom surface of the layer of high thermal conductivity and high insulating material. 1L = The high performance heat sink of claim 1 further comprising a thermally conductive adhesive layer disposed on the bottom surface of the high thermal conductive high insulating material layer for adhesion to the heat sink. 12. The high performance heat dissipating device of claim 11, wherein the thermal adhesive layer is made of a pressure sensitive thermal adhesive. 13· ^Please apply the high-performance loose filament according to the 12th item, further comprising: a release film which is detachably attached to the conductive layer made of the pressure sensitive thermal adhesive for the purpose of The high-performance heat dissipating device is not bonded to the heat sink to protect the thermal conductive adhesive layer, and after being peeled off, the sensing layer is exposed for bonding to the heat sink. ”, 14. 15. 16. Face earning, in which the high-performance heat sink described in item H) of the patent is required, further including the other side: the heat conductive metal box and the high thermal conductivity such as the patent application scope The high-performance heat dissipating device according to Item 15, wherein the hot melt adhesive layer of the 201017045 is made of a pressure sensitive thermal conductive adhesive, and a release film is detachably attached to the thermal conductive adhesive layer for the high temperature. The thermal dissipating device protects the thermal adhesive layer before being bonded to the heat sink, and after being peeled off, the thermal adhesive layer is exposed for bonding to the heat sink. 17. 17. As claimed in the fifteenth item The high-performance heat dissipating device, wherein the thermal conductive adhesive layer is made of a curable thermal conductive adhesive. The high-performance heat dissipating device according to the above, wherein the high thermal conductive insulating material is The layer includes at least one thermally conductive layer and optionally a second layer comprising other functional materials. 19. 如申,專利範圍第18項所述之高性能散熱裝置,其中該高 導熱高絕緣材料中的第二層為具有抗電磁波功能。 20. 如申請專利範圍第18項所述之高性能散熱裝置,其中該高 導熱高絕緣材料中的第二層為具有增加導熱性的功能。 如申請專利範圍第12項所述之高性能散熱裝置,其中該感 壓導熱,是選自包含有環氧樹脂型、矽立康型、壓克力 型、聚氨酯型’或其等之混合物的族群。 2請專利範_16項所述之高性能散熱裝置,其中該感 壓_,是選自包含有環氧樹脂型、石夕立康型、壓克力 型、聚氨酯型,或其等之混合物的族群。 一種间性能散熱裝置的製造方法,包含有下列步驟: 八製做高導熱軟性線路板:其中包含有一導電層結 熱高絕緣材料層的頂面上,而該高導熱高絕緣 Α 4 Λ//、該導電層相對的一側表面即形成該高導埶軟性 ίΪΪΪίί ’料電層是高導雜金料賴,該高導 層材料為具高_㈣高分子材料中混人高導熱粉 =煉技術讓該導熱粉末與該高分子材料結合而於 其内形成良好的導熱路徑; 21. 22. 23. 201017045 於該線關#化:其巾係將光喊細光阻覆蓋 成戶;’並配合光罩及適#的曝光、_條件,形 該古科鮮層4巾係將具導錄的轉塗佈於 t熱軟性線路板的底面上,以提供黏著特性;以及 的線收4?域應用:其中係將一發熱元件固定於該導電層 著牲Ν:ί ’並將該高導熱軟性線路板的料鱗層以其黏 耆特性黏酿-餘紅。 W 專利圍第23項所述之高性能散熱裝置的製造方 2 W ’其中用來製成該導電層的高導電性金職為銅馆。 Μ ί申Ϊ專利範圍第23項所述之高性能散熱裝置的製造方 …其中用來製成該導電層的高導電性金制為㈣。 26· t申請專利範圍第23項所述之高性能散熱裝置的製造方 ί〇μΪ。中該導電層的高導電性金屬箔的厚度為3卿至 • ^申請專利範圍第23項所述之高性能散熱裝置的製造方 二,其中該高分子材料為一耐高溫材料,係選自包含有全 ❹ ^族高分子材料、芳脂職高分子材料、㈣族高分子 材料、或含芳香族結構的共聚合物材料在内之族群。 28·=申請專利範圍第23項所述之高性能散熱裝置的製 、’其中該高分子材料係選自包含有環氧樹脂系、石夕立 系、壓克力型、聚氨酯型等高分子材料在内的族群。 29· ^申請專利範圍第23項所述之高性能散熱裝置的製造方 ^其中該高導熱粉末包含有選自包含有氧化物顆粒 化物顆粒、碳化物及金屬顆粒在内的族群。 3〇.=請專利範圍第23項所述之高性能散熱裝置的製 法,其中該高導熱粉末包含有由凝膠法所製備的氧化物戋 20 201017045 氮化物顆粒。 31. 如申請專利範圍第23項所述之高性能散熱裝置的製造方 法,其中該高導熱粉末包含有大小從Ο.ΟΙμιη至1〇〇μιη而 形狀不限的顆粒。 32. 如申請專利範圍第23項所述之高性能散熱裝置的製造方 法’其中該高導熱高絕緣材料層係以用塗佈法、溶液鑄膜 法、及網版印刷法將其溶液直接成型該金屬箔上。 33. 如申請專利範圍第23項所述之高性能散熱装置的製造方 法’其中該高導熱高絕緣材料層的形成係先做成高導熱的 ❿ 熱可塑性膜,再利用高溫壓合將其結合至該金屬羯上。 34. 如申請專利範圍第23項所述之高性能散熱裝置的製造方 法,其中在步驟(1)中包含有將一另一導熱金屬箔設置 . 於該高導熱高絕緣材料層中與該導電層相對的一側表面 上,以使該另一導熱金屬層構成該高導熱軟性線路板的該 底面。 35. 如申請專利範圍第23項所述之高性能散熱裝詈的制 >古 法,其中在步驟(3)後進一步包含有以可撕離的方式貼 附一離型膜於該導熱膠層上的步驟,該離型膜係供在該 馬性能散熱裝置未結合至該散熱器上之前保護該導熱膠 層,並可在撕離後,顯露出該導熱膠層,以供結合^該 散熱器上。 如申請專利範圍第23項所述之高性能散熱裝置的 法,其中該高導熱高絕緣材料層至少包含有一且教 層,並選擇性地包含有一含其他功能材料的二^等"、、性 36. 37.如申請專利範圍第36項所述之高性能散歸 J能其中該高導熱高絕緣材料中的第二層為具有抗= 21 201017045 38. 裝置的製造方 具有增加導熱 如申請專利範圍第36項所述之高性能散熱 法’其中該高導熱高絕緣材料中的第二層^ 性的功能。 … =*月又热袈置的製造方 «制 .X r明寻刊槌圍第23項所述之高性能散熱裝 法,其中該導熱膠層是由感壓導熱膠所製成。 旁專利範圍第39項所述之高性能散熱褒置 i ’ ΪΓΪ感壓導熱膠是選自包含有環氧樹㈣、石夕Ξί i、壓克力型、聚氨酯型,或其等之混合物的族群。 41.^申:青專利範圍第23項所述之高性能散熱裝置 法,其中該導熱膠層是由固化型導熱膠所製成。 42· t申園第34項所述之高性能散熱裝置的製造方 步驟⑵之前,進-步包含有將該另4: 屬 >自以適虽的膠膜或光阻劑加以保護起來的步驟。 ^項所述之高性能散熱裝置的製造方 膠膜或光驟進—步包含有將該保護用的 2219. The high performance heat sink of claim 18, wherein the second layer of the high thermal conductivity high insulating material has an anti-electromagnetic wave function. 20. The high performance heat sink of claim 18, wherein the second layer of the high thermal conductivity high insulating material has the function of increasing thermal conductivity. The high-performance heat dissipating device according to claim 12, wherein the pressure-sensitive heat conduction is selected from the group consisting of epoxy resin type, erikoprene type, acrylic type, polyurethane type or the like. Ethnic group. 2 The high-performance heat dissipating device described in Patent No. 16, wherein the pressure-sensing_ is selected from the group consisting of epoxy resin type, Shixia Likang type, acrylic type, polyurethane type, or the like. Ethnic group. The invention relates to a method for manufacturing a heat dissipation device, comprising the following steps: Eight-layer high-thermal conductive flexible circuit board: comprising a conductive layer on top surface of a layer of thermal high-insulation material, and the high thermal conductivity and high-insulation Α 4 Λ// The opposite side surface of the conductive layer forms the high-conductivity softness ίΪΪΪίί 'the electrical layer is a high-conducting gold material, and the high-conducting layer material has a high _ (four) polymer material mixed with high thermal conductivity powder = refining The technology allows the thermally conductive powder to combine with the polymer material to form a good heat conduction path therein; 21. 22. 23. 201017045 The line is turned off: the towel system will cover the light and block the light to cover the household; In conjunction with the exposure and _ conditions of the mask and the _ condition, the ancient 4th line of the ancient keel will be coated on the underside of the t-soft flexible circuit board to provide adhesive characteristics; Domain application: in which a heating element is fixed on the conductive layer: ί ' and the scale layer of the high thermal conductive flexible circuit board is viscous with its adhesive properties - residual red. W. The manufacturer of the high-performance heat sink described in Item 23 of the patent, 2 W ', in which the highly conductive gold used to make the conductive layer is the bronze pavilion.制造 Ϊ Ϊ Ϊ Ϊ Ϊ Ϊ Ϊ Ϊ 之 之 之 之 之 之 。 之 。 。 。 。 。 。 。 。 。 。 。 高性能 高性能 。 高性能 高性能 高性能 高性能 高性能 高性能26· t The manufacturer of the high-performance heat sink described in item 23 of the patent application scope is 〇μ〇. The high-conductivity metal foil of the conductive layer has a thickness of 3 至 至 至 至 ^ 申请 之 之 之 之 , , , , , , , , , , , , , , , , , , , , , , , , , , It includes a group of all kinds of polymer materials, aromatic polymer materials, (four) family polymer materials, or copolymer materials containing aromatic structures. 28·=Application of the high-performance heat dissipating device described in Item 23 of the patent application, wherein the polymer material is selected from the group consisting of epoxy resin, Shi Xi Li, acrylic, and polyurethane. Within the ethnic group. The manufacturing method of the high-performance heat dissipating device described in claim 23, wherein the high thermal conductive powder comprises a group selected from the group consisting of oxide granule particles, carbides and metal particles. The method of high performance heat sink according to claim 23, wherein the high thermal conductivity powder comprises an oxide 戋 20 201017045 nitride particle prepared by a gel process. The method of manufacturing a high-performance heat sink according to claim 23, wherein the high thermal conductive powder comprises particles having a size ranging from Ο.ΟΙμιη to 1〇〇μηη. 32. The method of manufacturing a high performance heat sink according to claim 23, wherein the high thermal conductivity high insulating material layer is directly formed by a coating method, a solution casting method, and a screen printing method. On the metal foil. 33. The method for manufacturing a high performance heat sink according to claim 23, wherein the high thermal conductivity high insulating material layer is formed into a highly thermally conductive ❿ thermoplastic film, and then combined by high temperature pressing. To the metal crucible. 34. The method of manufacturing a high performance heat sink according to claim 23, wherein the step (1) includes disposing a further thermally conductive metal foil in the layer of high thermal conductivity high insulating material and the conductive The opposite side surface of the layer is such that the other thermally conductive metal layer constitutes the bottom surface of the highly thermally conductive flexible wiring board. 35. The high-performance heat-dissipating device according to claim 23, wherein the step (3) further comprises attaching a release film to the thermal conductive adhesive in a peelable manner. a step of the layer, the release film is used to protect the thermal adhesive layer before the horse performance heat dissipating device is not bonded to the heat sink, and after the tear away, the thermal adhesive layer is exposed for bonding On the radiator. The method of claim 12, wherein the layer of high thermal conductivity and high insulating material comprises at least one layer, and optionally includes a second layer containing other functional materials. 37. 37. The high performance void J described in claim 36, wherein the second layer of the high thermal conductivity high insulating material has an anti-= 21 201017045 38. The manufacturer of the device has increased thermal conductivity as an application The high-performance heat-dissipation method described in claim 36 of the patents, wherein the second layer of the high-thermal-conductivity high-insulation material functions. ... = * month and the manufacturer of the hot-selling system. The high-performance heat-dissipating method described in Item 23 of the above-mentioned article, which is made of pressure-sensitive adhesive. The high-performance heat-dissipating heat-dissipating device described in item 39 of the patent scope is selected from the group consisting of epoxy tree (four), stone Ξ i i, acrylic type, polyurethane type, or the like. Ethnic group. 41. The invention relates to the high-performance heat sink method described in claim 23, wherein the heat conductive adhesive layer is made of a cured heat conductive adhesive. 42. Before the manufacturing step (2) of the high-performance heat sink described in item 34 of the Shenyuan Garden, the step further includes protecting the other 4: genus by a suitable film or photoresist. step. The manufacturing method of the high-performance heat dissipating device described in the item is included in the film or the photo-injection step.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI384174B (en) * 2010-07-30 2013-02-01
TWI573246B (en) * 2012-08-20 2017-03-01 蘇州璨宇光學有限公司 Light source module and manufacturing method of the same
TWI616120B (en) * 2014-06-09 2018-02-21 Flexible circuit board structure combined with carrier board and manufacturing method thereof
CN113534525A (en) * 2021-07-08 2021-10-22 深圳亿成光电科技有限公司 Vehicle-mounted LED high-brightness backlight source

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI384174B (en) * 2010-07-30 2013-02-01
TWI573246B (en) * 2012-08-20 2017-03-01 蘇州璨宇光學有限公司 Light source module and manufacturing method of the same
TWI616120B (en) * 2014-06-09 2018-02-21 Flexible circuit board structure combined with carrier board and manufacturing method thereof
CN113534525A (en) * 2021-07-08 2021-10-22 深圳亿成光电科技有限公司 Vehicle-mounted LED high-brightness backlight source
CN113534525B (en) * 2021-07-08 2024-02-09 深圳亿成光电科技有限公司 Vehicle-mounted LED high-brightness backlight source

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