TW200930532A - Cutting method for layer laminated body and the cutting blade used in the method - Google Patents

Cutting method for layer laminated body and the cutting blade used in the method Download PDF

Info

Publication number
TW200930532A
TW200930532A TW098100671A TW98100671A TW200930532A TW 200930532 A TW200930532 A TW 200930532A TW 098100671 A TW098100671 A TW 098100671A TW 98100671 A TW98100671 A TW 98100671A TW 200930532 A TW200930532 A TW 200930532A
Authority
TW
Taiwan
Prior art keywords
cutting
cutter
resin film
brittle material
crack
Prior art date
Application number
TW098100671A
Other languages
Chinese (zh)
Other versions
TWI482693B (en
Inventor
Tomoaki Nakagaki
Kazuya Maekawa
Original Assignee
Mitsuboshi Diamond Ind Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2008006181A external-priority patent/JP2009166169A/en
Priority claimed from JP2008134887A external-priority patent/JP4918064B2/en
Application filed by Mitsuboshi Diamond Ind Co Ltd filed Critical Mitsuboshi Diamond Ind Co Ltd
Publication of TW200930532A publication Critical patent/TW200930532A/en
Application granted granted Critical
Publication of TWI482693B publication Critical patent/TWI482693B/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/07Cutting armoured, multi-layered, coated or laminated, glass products
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/033Apparatus for opening score lines in glass sheets
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/03Glass cutting tables; Apparatus for transporting or handling sheet glass during the cutting or breaking operations
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/037Controlling or regulating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

The present invention provides a cutting method for a layer-laminated body and a cutting blade used in the said method. It will not produce the discarded materials, such as stripped slices or broken slices, during the cutting process for the layer-laminated brittle material substrate and the layer-laminated body of a resin membrane. The surface of the brittle material substrate will also not have damage. The present invention, with the glass substrate on the opposed surface side of one surface side of the resin membrane, forms the crevice in the thickness range of 10% to 100% of the glass substrate in a generally vertical direction. It presses the cutting blade at the surface of the resin membrane corresponding to the crevice position or neighboring positions and makes their blades back and forth relative to the layer-laminated body. Thereby it forms a cutting opening in the resin membrane and makes the cutting opening to reach the thickness range above 90% of the resin membrane and does not reach the range of the glass substrate.

Description

200930532 ^、發明說明: 【發明所屬之技術領域】 本發明涉及層疊了脆性材料基板和樹脂膜的層疊體的 切斷方法及在該方法中採用的切刀。 【先前技術】 ❹ ❹ 由於玻璃、陶瓷等脆性材料基板在機械性質上具有脆 性,所以脆性材料基板的切斷,例如:通過使用切割輪 (Cutter Wheel)於基板上壓接滾動而在基板表面上形^ 切割線(Scribe Line)’由此從基板表面生成垂直方向的 裂紋(切割工序),接著對基板施加應力使該裂紋垂直生長 到基板背面(斷裂工序),從而切斷基板。 另一方面,樹脂膜一般具有柔性或延展性,因此樹脂 膜的切斷’例如:藉由刀刃鋒利的兩片硬質金屬刀片之相 互摩擦剪斷作用,或者藉由使用非常鋒利的切斷刀具或切 斷輪的剪斷力來進行切斷。 、 '如上所述,由於脆性材料基板和樹脂膜在物理性質上 差別很大,因此作為切斷脆性材料基板和樹脂膜層疊的展 疊體的方法,有如下方法,例如:在脆性材料基板和樹月曰旨 膜之間插人刮板(Scraper),將切刀以預定壓 脂膜表面’並使刮板和切刀相對層疊體進行移動,= 職膜以帶狀從脆性材料基㈣離,使 的脆性材㈣板表面均成切·,紐施加== 切斷層疊體(例如,參考專利文獻卜2)。^應力而 專利文獻1 : JP特開2003-335536號公報 、專利文獻2 : JP特開2〇〇7_45656號公報但是,在 上述切斷方法中’不可避免會產生樹脂膜的另外, 200930532 當在脆性材料基板和樹賴之間插人刮板進行相對移動 時’有可能因到板而導致脆性材料基板的表 【發明内容】 本發,係鑑於如上所述的以往問題而提出的,其目的 在於在層疊了跪性材料基板和樹脂膜之層疊體的切斷處理 中,不會生成剝離片或切斷片等廢棄物,且不 材料基板的表面受損。 另^本發明的目的係進-步提供一種使用壽命長且 〇 能夠確實防止使用過程中的旋轉等動作的切刀。 根據本發明,提供一種在脆性材料基板的-面側層遇 了一張或兩張以上樹脂膜的層疊體的切斷方法,其特= 於·從所述脆性材料基板中與所述樹脂膜一面側相反的面 側,對所魏性_絲面以纽垂絲方㈣成裂咬, 該所述裂紋的範圍為所述跪性材料基板厚度的齡 小於100%;然後,在所述樹脂膜中最外側樹脂膜 述裂紋相對應(裂紋的延長位置)的位置或附近壓接切2 ❿使所述切刀朗述層疊體相_動輯行丨认, 入的切:達到最靠近脆性材料基板側的樹職厚度的_ 以上且未達到所述脆性材料基板的範圍内。 在此,出於可靠切斷所述層疊體的考慮,也可 步包括在形成所述裂紋和所述切口之後 疊體施加應力的工序。 W對所述層 另外,在所述脆性材料基板和一張或兩張 樹脂膜經由黏結劑層進行層疊的情況下,較 切刀對全料㈣賴進行完全讀,並 = 到所述黏結劑層厚度的⑽以上且小則_切口達 4 200930532 另外,在所述脆性材料基板的所述樹月旨膜一面側的相 層疊了保制的情況下,難地,在賴膜及上述 脆丨生材料基板形成上述裂紋。 再者,為了在所述脆性材料基板上形成所述裂紋,較 佳地,最好利用切割輪進行切割或者照射雷射。 上述切刀的壓接力最好是〇.〇1〜〇 4MPa範圍。另 卜通過在最菲近所述脆性材料基板側的樹脂膜形成所述 ❹BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of cutting a laminate in which a brittle material substrate and a resin film are laminated, and a cutter used in the method. [Prior Art] ❹ ❹ Since the brittle material substrate such as glass or ceramic is brittle in mechanical properties, the cutting of the brittle material substrate is performed, for example, by crimping and rolling on the substrate by using a Cutter Wheel on the substrate surface. The cutting line (Scribe Line) generates a crack in the vertical direction from the surface of the substrate (cutting step), and then stress is applied to the substrate to vertically grow the crack to the back surface of the substrate (breaking step), thereby cutting the substrate. On the other hand, the resin film generally has flexibility or ductility, so the cutting of the resin film 'for example: frictional shearing by two sharp metal blades with sharp edges, or by using a very sharp cutting tool or The cutting force of the cutting wheel is cut to perform cutting. 'As described above, since the brittle material substrate and the resin film differ greatly in physical properties, as a method of cutting the laminate of the brittle material substrate and the resin film, there are the following methods, for example, on a brittle material substrate and a tree. Insert a scraper between the moon and the film, and move the cutter to the surface of the predetermined pressure film and move the blade and the cutter relative to the laminate. The film is separated from the brittle material base (4). The surface of the brittle material (four) plate is cut, and the laminate is applied == The laminate is cut (for example, refer to Patent Document 2). [Patent Document 1] JP-A-2003-335536, JP-A-H07-335656, JP-A-H07-45656, however, in the above-described cutting method, a resin film is inevitably produced, 200930532 When a squeegee is inserted between a brittle material substrate and a tree to perform relative movement, a table of a brittle material substrate may be caused by a plate. [Invention] The present invention has been made in view of the above-described conventional problems, and the object thereof is In the cutting process in which the laminate of the inert material substrate and the resin film is laminated, waste such as a release sheet or a cut piece is not generated, and the surface of the material substrate is not damaged. Further, the object of the present invention is to provide a cutter which has a long service life and which can surely prevent rotation or the like during use. According to the present invention, there is provided a method of cutting a laminate in which one or two or more resin films are encountered in a side layer of a brittle material substrate, which is characterized in that the resin film is formed from the brittle material substrate a side of the opposite side of the one side, a split bite on the surface of the weird silk surface, the crack is in the range of less than 100% of the thickness of the substrate of the inert material; then, in the resin The position of the outermost resin film in the film corresponding to the crack (the extended position of the crack) or the vicinity of the crimping cut 2 ❿ causes the cutter to describe the laminated body _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The thickness of the tree material on the material substrate side is _ or more and does not reach the range of the brittle material substrate. Here, in order to reliably cut the laminated body, a step of applying stress to the stacked body after forming the crack and the slit may be included. In addition, in the case where the brittle material substrate and one or two resin films are laminated via a binder layer, the entire material is completely read by the cutter, and the adhesive is applied to the binder. (10) or more and the thickness of the layer is less than the thickness of the slit 4 200930532. Further, in the case where the phase of the side of the tree-shaped film of the brittle material substrate is laminated, it is difficult to apply the film and the above-mentioned fragile The raw material substrate forms the above crack. Further, in order to form the crack on the brittle material substrate, it is preferable that the cutting wheel is used for cutting or irradiating a laser. The crimping force of the above cutter is preferably in the range of 〇.〇1 to 〇 4 MPa. Further, the ruthenium is formed by a resin film on the side of the substrate of the brittle material

切口,使所述狀擴制所賴性材料基_所述樹脂膜 面側,讓所述脆性材料基板成為切斷或幾乎切斷的狀態。 作為所述切刀,也可以在刀刃形成於外周邊緣的圓盤 场去包括刀刃在内的外周的一部分,而在外周形成多個 平面。 另外,根據本發明,提供一種在上述切斷方法中採用 的切刀,所述切刀可自由裝卸地支承於支座上,其特徵在 於,在刀刃形成於外周邊緣的圓盤上除去包括刀刃在内的 外f的一部分,而在外周形成多個平面,所述多個平面中 任意兩個平面通過與形成在所述支座上的兩個抵接面抵接 而被保持在所述支座上,通過改變與所述抵接面抵接的切 刀的兩個平面’來改變壓接在樹脂膜上的切刀的刀刃位置。 在此,出於有效使用形成於外周邊的整個刀刀的考 慮,較佳地在一側半圓形成多個平面,在另一侧半圓形成 刀刀。 另外,也可以使形成於所述支座上的抵接面之一形成 為。 為了減小與所述樹脂膜之間的摩擦而以較小的壓接力 進行切斷’較佳地刀刃角度範圍為2〇Q〜8〇Ω的範圍。 200930532 為了使哥命變長,材質最好採用超硬合金或燒結金剛 石0 發明效果:在本發明的切斷方法中,在所述脆性材料 基板形成預定深度的所述裂紋之後,將所述切刀壓接於所 述樹脂膜上的所述裂紋之對應位置或附近,進行切入至預 定深度’由此切斷所述層疊體,因此在切斷處理中不會產 生廢棄物,而且切斷用的部件不會接觸到所述脆性材料基 板與所述樹脂膜接觸的接觸面,故不會導致基板表面損傷。 ❹The slit is formed such that the brittle material substrate is cut or nearly cut off. As the cutter, a part of the outer circumference including the blade may be formed in the disk field in which the blade is formed on the outer peripheral edge, and a plurality of planes may be formed on the outer circumference. Further, according to the present invention, there is provided a cutter for use in the above cutting method, the cutter being detachably supported on a holder, characterized in that the blade is formed on the disc formed on the outer peripheral edge and includes a blade a part of the outer portion f, and forming a plurality of planes on the outer circumference, and any two of the plurality of planes are held in the branch by abutting against the two abutting faces formed on the holder On the seat, the position of the blade of the cutter crimped on the resin film is changed by changing the two planes ' of the cutter abutting against the abutting surface. Here, in order to effectively use the entire blade formed on the outer periphery, it is preferable to form a plurality of planes on one side semicircle and a knife blade on the other side semicircle. Alternatively, one of the abutting faces formed on the holder may be formed. In order to reduce the friction with the resin film, the cutting is performed with a small crimping force. Preferably, the blade angle ranges from 2 〇 Q to 8 〇 Ω. 200930532 In order to make the life longer, the material is preferably made of super hard alloy or sintered diamond. The invention has the effect that in the cutting method of the present invention, after the crack of the predetermined depth is formed on the brittle material substrate, the cutting is performed. The blade is pressed against the corresponding position of the crack on the resin film or in the vicinity thereof, and is cut to a predetermined depth to cut the laminate. Therefore, no waste is generated in the cutting process, and the cutting is performed. The member does not come into contact with the contact surface of the brittle material substrate in contact with the resin film, so that the surface of the substrate is not damaged. ❹

在本發明的切刀中,由於每當損耗時能夠改變與樹脂 膜壓接的刀刃位置再次使用,因此,與以往技術相比,能 夠延長使用壽命’並且能夠有效防止使用過程中的旋轉等 問題。 、 【實施方式】 以下 '關於本舍明的切斷方法進行更詳細的說明,f 本發明並不僅限於這些實施方式。 第一圖是表示本發明的切斷方法之一實施方式的工月 圖。該圖絲較對祕材料基板構成的賴基板3的_ :面^層疊了樹賴41的層疊體51進行切斷的情況。另 圖的中左側的圖是相對裂紋31垂直白ί ^的剖關,右侧的圖是沿裂紋31朴#上的_ ::=。在第一圖的⑷中,首先將施加了預彻 :二^:玻璃基板3進行相對移動,而在玻璃基板^ 上形成切割線。此時,對玻璃基板3 的裂紋31。在此重要的是,所开…:表面形成重直方虎 園力料柄裂紋31的深度D範 ==板3厚,_上且小於咖。如果 的冰度D淺於上述範圍,則不能切斷層叠㈣。另一方面 200930532 ’則很有可能造成樹脂 如果裂紋31的深度D深於上述範圍 膜41面側的表面受損。 為了將裂紋31的深度D控制在上述範圍,可調整切到 輪1的材質或刀刀形狀、施加於切割輪】上的載荷等,例 如:為了加深裂紋31的深度D,切割輪!可在圓盤狀輪體 的圓周部形成剖面略呈V字形的刀,在作為該刀的棱線即 刀刃上以贼間隔形成多個槽。作為上述切割輪的外徑, 推薦採用lmm至1〇_範圍;作為上述槽的深度,推薦採用In the cutter of the present invention, since the position of the blade which is pressed against the resin film can be changed again every time the loss occurs, the service life can be extended as compared with the prior art, and the problem of rotation during use can be effectively prevented. . [Embodiment] Hereinafter, the cutting method of the present invention will be described in more detail, and the present invention is not limited to these embodiments. The first drawing is a drawing showing an embodiment of the cutting method of the present invention. This wire is cut off from the laminated body 51 in which the slabs 41 of the slabs 41 are laminated on the slabs of the slabs. The figure on the left side of the other figure is a cross section of the vertical crack ί ^ relative to the crack 31, and the figure on the right side is _ ::= along the crack 31. In (4) of the first figure, first, a pre-cut is applied: the glass substrate 3 is relatively moved, and a dicing line is formed on the glass substrate. At this time, the crack 31 on the glass substrate 3 is obtained. What is important here is that it is opened...: The surface forms a heavy straight square tiger. The depth of the shank crack 31 is D = = plate 3 is thick, _ is above and less than coffee. If the iceness D is shallower than the above range, the stacking (four) cannot be cut. On the other hand, 200930532' is likely to cause resin. If the depth D of the crack 31 is deeper than the above range, the surface on the surface side of the film 41 is damaged. In order to control the depth D of the crack 31 within the above range, the material to be cut to the wheel 1, the shape of the blade, the load applied to the cutting wheel, and the like can be adjusted, for example, in order to deepen the depth D of the crack 31, the cutting wheel! A knife having a substantially V-shaped cross section may be formed at a circumferential portion of the disk-shaped wheel body, and a plurality of grooves may be formed at intervals of a thief as a ridge line of the blade. As the outer diameter of the above-mentioned cutting wheel, it is recommended to use the range of lmm to 1〇_; as the depth of the above groove, it is recommended to use

25_以上;作為上述槽_棱線長度,推薦 爪 以上。 另外,作為在玻璃基板3上形成預定深度的裂紋31 的方法,除了用切割輪1的切割方法之外,也可以採用照 射雷射形成裂紋31的方法,其中作為雷射,例如:c〇2氣 體雷射器、YAG雷射器或鈦藍寶石雷射器等。 接著,如第一圖的(b)所示,在樹脂膜41的外表面 的與上述裂紋31相對應的位置或其附近’使切刀2施加預 定載荷壓接,使切刀2相對樹脂膜41相對移動,在樹脂膜 41形成切口 43 ’在這裡重要事項之一是將切刀2壓接在樹 脂膜41上而在樹脂膜41形成切口 43 ;由此,在前面工序 中在玻璃基板3上形成的裂紋31擴展至玻璃基板3的樹脂 臈面一側(如第一圖的(b)中圖示的D’ ),玻璃基板3 成為切斷或者幾乎切斷狀態◎施加於切刀2的载荷可根據 樹脂犋41或玻璃基板3的材質、切刀2的形狀等來進行適 當決定,但通常載荷優選範圍在0. IMPa至〇.8MPa。 另一重要事項是’切口 43的深度d的範圍設在樹脂膜 41厚度的90%以上且未達到玻璃基板3 (此時小於ι〇0%) 7 200930532 的範圍内。由此,鲈豹主 膜面一侧㈣訂蹄璃純3的樹脂 雖然在第-圖的實施方式 2,但並不限於此 '=了固-式刀作為切刀 41的材質的不同,轉式㈣。而根據樹脂膜 ㈣h Γ 轉時’有時載荷分散而不能圓 Ο25_ or more; as the groove_ridge length, it is recommended that the claw is above. Further, as a method of forming the crack 31 of a predetermined depth on the glass substrate 3, in addition to the cutting method using the cutting wheel 1, a method of irradiating the laser to form the crack 31 may be employed, wherein as the laser, for example, c〇2 Gas lasers, YAG lasers or titanium sapphire lasers. Next, as shown in (b) of the first figure, at a position corresponding to the above-mentioned crack 31 on the outer surface of the resin film 41 or in the vicinity thereof, the cutter 2 is pressed by a predetermined load so that the cutter 2 is opposed to the resin film. 41 is relatively moved, and a slit 43' is formed in the resin film 41. One of the important matters here is that the cutter 2 is crimped onto the resin film 41 to form a slit 43 in the resin film 41; thus, in the glass substrate 3 in the previous process The crack 31 formed thereon extends to the resin crucible side of the glass substrate 3 (as D' illustrated in (b) of the first drawing), and the glass substrate 3 is cut or nearly cut off ◎ is applied to the cutter 2 The load may be appropriately determined depending on the material of the resin crucible 41 or the glass substrate 3, the shape of the cutter 2, and the like, but the load is preferably in the range of 0.1 to MPa. Another important point is that the depth d of the slit 43 is set to be more than 90% of the thickness of the resin film 41 and does not reach the range of the glass substrate 3 (at this time, less than 10%) 7 200930532. Therefore, the resin of the main film surface side of the 鲈 鲈 四 四 四 订 订 纯 在 在 在 在 在 在 在 在 在 在 在 在 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂Formula (4). According to the resin film (4) h Γ turn, sometimes the load is dispersed and cannot be rounded.

ϋ,目此通常推薦採用刀77固定的切刀2。對 於適合树明令使用的切刀2進一步如後所述。2對 接著’如第—圖的(e)所示,從玻璃基板3 一侧 施加擠壓力,由此玻璃基板3和樹;膜 41在狀31和切口 43的部分被切斷(如第—圖的⑷ 所示)。在上述工序(b)中,玻璃基板3的裂紋31還未達 到Μ月曰膜41面側的情況下,通過施加上述擠壓力,裂紋 31達到樹脂膜41面側。另外,樹脂膜41中形成有其^度 的90%以上的切口 43,因此利用上述擠壓力很容易進行切 斷0 作為從外部對層疊體S1施加應力的方法,除了施加上 述擠壓力的方法之外’例如可以採用沿著切割線職予層疊 體S1溫度差來產生熱應力的方法。另外,當層疊體si的 厚度薄時,有時會沿著切割線自然分開,因此這時不需要 施加外部應力的工序。 在上述實施方式中,從玻璃基板3側施加擠壓力,但 也可以從樹脂膜41侧施加擠壓力’或者從玻璃基板3側及 樹脂膜41側’這兩側施加擠壓力。另外,根據樹脂膜41 材質的不同,從樹脂膜41側施加擠壓力時’有時在樹脂膜 41的切斷面生產纖維狀物,因此較佳地從玻璃基板3側施 200930532 加擠壓力。 祕發明的切割方法物件的脆性材料基板,例如可 2 :陶竟、矽、藍寶石(Sa卯hire)魏性材料 材料基_厚度沒有制限制,其範圍通 吊為 500//m〜1〇〇〇#πι。 ❹ 工而樹賴41,可列舉出對以下樹脂經成形加 =Λ’所述樹脂例如:聚對苯二甲酸乙二酿 上二 纖維素(TAc)等乙酸纖維素系樹脂、丙烯 ,糸,、四亂乙烯—六氟丙烯系共 : =脂平!Γ二甲酸乙二醋等聚酯系樹脂、聚醯= 脂:聚,風系樹脂、聚苯乙烯系樹脂、 胺、朽月!等、二:、聚軋乙烯系樹脂、聚烯烴樹脂或者聚醯 月女系Μ月日荨。樹脂膜的厘疮、々 _下_ _度沒有制限定,但通常為500 t圖表示有關本發明的切斷方法的另一實施方式。 Γ斷物件即層4體從在玻璃基板3的樹脂膜面 二二上層疊了保護膜13。此時,將施加預定載荷 膜13,從而在保護膜面進行相對移動,切割保護 此使用的保護膜13 璃基板3上形成裂紋3卜在 卜一犋1d例如為PET膜或TAC膜等。 第』斷方_ 層叠了兩張樹脂膜41:4t: j在玻璃基板3的一側面上 的深度為相__42;^,切刀2所產生的切口43 樹脂膜41中,i深全斷開’而玻璃基板3 一側的 到玻璃基板3 酬41厚度寶以上且未達 田此如前所述’形成於玻璃基板3的裂 9 200930532 紋31擴展奚樹脂祺41側的同時,在不損傷樹脂膜 的情況下<切斷破縣板3的樹脂膜4卜42 ;」面側 和樹脂膜42的材質可相同,也可不相同。另外; 3的-側面上層#的樹賴41、42的張數沒有限制二板 也可以為三張以上。 虽然ϋ, the cutter 2 fixed by the knife 77 is generally recommended. The cutter 2 suitable for use in the tree is further described later. 2 pairs, as shown in (e) of the first figure, a pressing force is applied from the side of the glass substrate 3, whereby the glass substrate 3 and the tree; the film 41 is cut at the portions of the shape 31 and the slit 43 (e.g., - Figure (4) shows). In the above step (b), when the crack 31 of the glass substrate 3 has not reached the surface side of the diaphragm 21, the crack 31 reaches the surface side of the resin film 41 by applying the pressing force. Further, since the slit 43 of 90% or more of the resin film 41 is formed, the cutting force is easily performed by the above-described pressing force. As a method of applying stress to the laminated body S1 from the outside, in addition to applying the above-described pressing force. In addition to the method, for example, a method of generating a thermal stress by applying a temperature difference to the laminated body S1 along the cutting line may be employed. Further, when the thickness of the laminated body si is thin, it is naturally separated along the cutting line, so that a step of applying external stress is not required at this time. In the above embodiment, the pressing force is applied from the side of the glass substrate 3, but a pressing force ' may be applied from the resin film 41 side or a pressing force may be applied from both the glass substrate 3 side and the resin film 41 side'. In addition, when a pressing force is applied from the resin film 41 side depending on the material of the resin film 41, the fibrous material may be produced on the cut surface of the resin film 41. Therefore, it is preferable to apply the pressing from the side of the glass substrate 3 to 200930532. force. The brittle material substrate of the cutting method object of the invention may be, for example, 2: ceramic, sapphire, sapphire (Sa卯hire), the material base _ thickness is not limited, and the range is 500//m~1〇〇 〇#πι. For example, the resin is formed by adding the following resin to the resin: for example, a cellulose acetate resin such as polyethylene terephthalate (TAc), propylene, or the like. , four chaotic ethylene-hexafluoropropylene system: = fat flats; polyester resin such as bismuth diacetate, polyfluorene = fat: poly, wind-based resin, polystyrene resin, amine, catastrophe! 2, Poly-rolled vinyl resin, polyolefin resin or Juyiyue female system. The thickness of the resin film is not limited, but the 500 t chart generally shows another embodiment of the cutting method of the present invention. The layer 4 is a layered body, and the protective film 13 is laminated on the surface of the resin film of the glass substrate 3. At this time, the predetermined load film 13 is applied to perform relative movement on the surface of the protective film, and the protective film 13 used for the dicing is used to form a crack 3 on the glass substrate 3, for example, a PET film or a TAC film. The second breaking layer _ is laminated with two resin films 41: 4t: j is deep on one side of the glass substrate 3 as phase __42; ^, the slit 43 produced by the cutter 2 is deep in the resin film 41 On the side of the glass substrate 3 to the glass substrate 3, the thickness of the glass substrate 3 is more than 41, and the surface of the glass substrate 3 is not as shown in the above-mentioned 'the crack formed on the glass substrate 3 2009 200932 pattern 31 extends the side of the resin 祺 41 while not In the case of damaging the resin film, the resin film 4 of the broken plate 3 is cut off; the material of the surface side and the resin film 42 may be the same or different. In addition, the number of sheets of the tree slaps 41 and 42 of the 3-side upper layer # is not limited to two sheets, and may be three or more sheets. although

第四圖表不有關本發明的切斷方法的又—實施 第四圖中的切斷物件層疊體S4在玻璃基板3和^。 之間層疊了黏結劑層η。在切斷這樣結構的層疊體s 4、 切刀2產生的切π 43將樹賴41完全斷開,使黏結劑居 11斷開至相對其厚度❸·以上且未制玻璃基板3的: 圍。由此,如前所述,形成於玻璃基板3的裂紋31 & 樹脂膜41側的同時,在不損傷樹脂膜41面側的情況下 切斷玻璃基板3的黏結劑層11。 作為黏結劑層U的材質,例如紫外線硬化型樹脂或熱 硬化型樹脂、或者在雙方作用下硬化的樹脂等,具體而言, 例如:乙烯.酸酐共聚物(環氧樹脂系黏結劑)、聚氨酯樹 脂系黏結劑 '苯酚樹脂系黏結劑等熱硬化性黏結劑,或如 石夕酮樹脂、氰基丙烯酸酯、丙烯酸樹脂等紫外線硬化性黏 結劑等。另外,黏結劑層Η的厚度沒有特別限定,但通常 為〇. 1 至50//m範圍。 第五圖表示有關本發明的切斷方法的再一實施方式。 第五圖中的切斷物件層疊體S5是玻璃基板3和樹脂膜41 通過在外周部設置的黏結劑層12層疊而成,兩者的中央部 形成有空間。在切斷這種結構的層疊體S5時,切刀2產生 的切口 43也可將樹脂膜41完全斷開,但必須使切刀2不 達到玻璃基板3。另一方面,當切刀2產生的切口 43不完 200930532 全斷開樹脂膜41時,切口 43的深度需要為樹脂膜41的厚 度90%以上。另外,代替黏結劑層12而使用微粒子等隔離 部件使玻璃基板3和樹脂膜41之間形成空間的層疊體,也 可以同樣通過該圖中所示的方法進行切斷。The fourth chart is not related to the cutting method of the present invention. The cut object stack S4 in the fourth drawing is on the glass substrates 3 and . A layer of adhesive η is laminated between them. When the laminated body s 4 having such a structure is cut, the cut π 43 generated by the cutter 2 completely breaks the tree sill 41, and the adhesive agent 11 is broken to the thickness ❸· or more and the glass substrate 3 is not formed: . As a result, the adhesive layer 11 of the glass substrate 3 is cut without damaging the surface side of the resin film 41 while forming the crack 31 & the resin film 41 side of the glass substrate 3 as described above. The material of the binder layer U is, for example, an ultraviolet curable resin or a thermosetting resin, or a resin which is cured by both of them, and specifically, for example, an ethylene anhydride copolymer (epoxy resin binder) or a polyurethane. A resin-based adhesive, a thermosetting adhesive such as a phenol resin-based adhesive, or an ultraviolet curable adhesive such as a linoleic acid resin, a cyanoacrylate or an acrylic resin. Further, the thickness of the binder layer is not particularly limited, but is usually in the range of from 1 to 50 / / m. Fig. 5 is a view showing still another embodiment of the cutting method of the present invention. In the cut object layered body S5 in the fifth embodiment, the glass substrate 3 and the resin film 41 are laminated by a binder layer 12 provided on the outer peripheral portion, and a space is formed in the center portion of both of them. When the laminated body S5 of such a structure is cut, the slit 43 produced by the cutter 2 can completely break the resin film 41, but the cutter 2 must be prevented from reaching the glass substrate 3. On the other hand, when the slit 43 produced by the cutter 2 is not completed 200930532, the depth of the slit 43 needs to be 90% or more of the thickness of the resin film 41 when the resin film 41 is completely broken. Further, a laminate in which a space between the glass substrate 3 and the resin film 41 is formed by using a separator such as fine particles instead of the binder layer 12 can be cut in the same manner as shown in the figure.

个赏叨的切斲方法,例如通用於液晶面板的玻璃基板 的切斷等,具體地說,可適用於玻璃基板3上層疊了偏振 片的基板等的切斷。作為上述的偏振片通常係於偏振子 =:偏振鏡)的兩面黏貼支承膜,而上述的偏振片例如 系樹脂、聚醋酸乙稀咖旨、乙稀-醋酸乙稀 曰 Um、祕麟脂或聚㈣料偏振子基板上定 醇膜或偏振片,或在分子定向的聚乙烯 和财,有“烯醇的二色性脫水生成物 P〇 y-vinylene)定向的分子鏈的掌 Λ 物等的偏振片。此外,對於偏料的产子;乙稀共聚 但為了偏振片的薄型化等目的 又有特別限制, 另一方面,作為支承並保護偏振子以下範圍; 祺或降冰片烯(norbornene)系腔二支承膜,例如採謂 別限定,但-般為·支承膜的厚度沒有特 在第六圖中示出了適合用 之—例。第六圖6的(a) a 士; 明的切斷方法的切刀 的(b)為右側視圖。切刀=21的主視圖、而第六圖 成,在外周邊緣形成有刀刀 超硬合金或燒結金剛石形 形成有貫通孔21a,而貫通# 9ϊ。另外’在切刀21的中心 77 (第七圖所示)。在切刀 a插入有作為支承轴的鎖 乃處形成有平面21c和平面^外周邊緣,—部分除去刀 係例如通過將圓盤狀切刀 ’而平面21c和平面21d 延仃、矣切割、雷射切割或磨削加 200930532 工來形成。 弟七圚疋又水切刀u的支座22的組 22具有基絲71和罩板72。在第人圖/體®。支座 的主視圖和右側面圖,在第九圖中示出罩板^ 土座板71 右側面圖。以T,根據第七圖至第九圖對 的主視圖和 座22進行說明。 刀21的支In particular, it is applicable to the cutting of a substrate on which a polarizing plate is laminated on the glass substrate 3, and the like. The above polarizing plate is usually attached to the support film on both sides of the polarizer=:polarizer, and the polarizing plate is, for example, a resin, a polyvinyl acetate, a vinyl acetate, a Um, a sulphur or a a poly (four) material on a polarizing sub-substrate on an alcohol film or a polarizing plate, or in a molecularly oriented polyethylene and a crucible, a "molecular dehydration product of the enol P〇y-vinylene", a molecular chain of the palm, etc. In addition, for the production of eccentric materials; ethylene copolymerization, but for the purpose of thinning the polarizer, etc., on the other hand, as a support and protect the range below the polaron; 祺 or norbornene (norbornene) The two-system support film is not limited, for example, but the thickness of the support film is not particularly suitable for use in the sixth figure. For example, (a) a of the sixth figure; (b) of the cutting blade of the cutting method is a right side view. The cutting blade = 21 is a front view, and the sixth drawing is formed with a knife-shaped cemented carbide or a sintered diamond shape formed with a through hole 21a at the outer peripheral edge. # 9ϊ. Also 'in the center of the cutter 21 77 (shown in the seventh figure A plane 21c and a plane peripheral edge are formed at the lock a which is inserted as a support shaft, and the partial removal cutter is formed by, for example, extending the flat 21c and the plane 21d by cutting the disc-shaped cutter , laser cutting or grinding plus 200930532 work to form. The group 22 of the seat 22 of the water and the knife u has a base wire 71 and a cover plate 72. In the first figure / body ®. The main view of the support And the right side view, the right side view of the cover plate ^the earth plate 71 is shown in the ninth figure. The front view and the seat 22 according to the seventh to ninth drawings are explained by T.

在第七圖及第八圖中,在基座板71的 用於安裝切刀21的缺口部73。缺口部?3由_^ = 抵接面75、第二抵接面76這三個平面包圍。側报 有用於女裝成為切刀21的支承軸的銷π的孔。上 78中插入銷77而安裝切刀21時,刀刃沾加、。在該孔 71的下邊㈣㈣出。 心的—部分從基座板 另外,當將切刀21安裝於基座板71時,切刀21的平 面21c和平面21d分別抵接於基座板71的第一抵接面乃 和第二抵接面76,且切刀21不能旋轉地安裝於基座板7卜 另外,當使切刀21反轉進行安裝時,切刀21的平面2id 與基座板71的第一抵接面75抵接,平面2ic與第二抵接 面76抵接’從基座板71的下邊向外侧突出的刀刃部分被 調換。 如第八圖所示,在基座板71的中央形成有用於固定罩 板72的螺孔80、81。在基座板Ή的上邊附近形成有用於 固定到升降機構23上的孔82。在基座板71的左邊形成有 能與罩板72抵接並進行定位的凸部83。 如第九圖所示,在罩板72的中央形成用於安裝固定到 基座板71上的螺絲的孔85、86,在上邊附近形成有用於 固定到升降機構23 (如第七圖所示)上的孔87。 12 200930532 如第十圖所示’安裝不能 切刀裝置CM的升降機槿μ ]叉座22到 琴構23上。第十圖的切刀裳置句姑. 在架台51上沿相對银而千古七人/ ν 、 罝匕括· 動台52;在滑動台52上、、才夕動的/月 上冶圖的左右方向(X方向)自. 動的台座59 ;在台座59卜抓w沾饮絨毺祕β 土叩上a又置的方疋轉機構65,搭巷拍圃 定於該旋轉㈣65上設置的旋轉# 66且表面層疊,樹: 膜的玻璃基板3 (龜材憾板)通過這些移 構』 水平面内自由移動。 戍稱在In the seventh and eighth figures, the notch portion 73 of the base plate 71 for mounting the cutter 21 is provided. Gap section? 3 is surrounded by three planes: _^ = abutting surface 75 and second abutting surface 76. The side has a hole for the pin π of the support shaft of the cutter 21. When the pin 77 is inserted in the upper 78 and the cutter 21 is attached, the blade is stuck. The lower side (four) (four) of the hole 71 is out. In addition, when the cutter 21 is attached to the base plate 71, the plane 21c and the plane 21d of the cutter 21 abut against the first abutting surface of the base plate 71 and the second, respectively. The abutting surface 76, and the cutter 21 is rotatably attached to the base plate 7. In addition, when the cutter 21 is reversely mounted, the plane 2id of the cutter 21 and the first abutting surface 75 of the base plate 71 are attached. When the abutment, the plane 2ic abuts against the second abutting surface 76, and the blade portion that protrudes outward from the lower side of the base plate 71 is exchanged. As shown in the eighth figure, screw holes 80, 81 for fixing the cover plate 72 are formed in the center of the base plate 71. A hole 82 for fixing to the elevating mechanism 23 is formed near the upper side of the base plate. On the left side of the base plate 71, a convex portion 83 capable of abutting against the cover plate 72 and positioning is formed. As shown in the ninth figure, holes 85, 86 for mounting screws fixed to the base plate 71 are formed in the center of the cover plate 72, and a lifting mechanism 23 is formed in the vicinity of the upper side (as shown in the seventh figure). Hole 87 on the). 12 200930532 As shown in the tenth figure, 'Install the lift 槿μ of the cutter unit CM', the fork 22 is attached to the structure 23. The cutter of the tenth figure is placed on the sill. On the gantry 51, along the relative silver, the seven thousand people / ν, 罝匕 · 动 动 ; ; ; ; ; ; ; ; ; ; ; ; 在 在 在 在 在 在 在 在In the left and right direction (X direction), the pedestal 59 is moved; in the pedestal 59, the 疋 w 沾 沾 沾 β β β β β β β β β β β β β β β β β β β β 65 65 65 65 65 65 Rotating #66 and laminating the surface, the tree: The glass substrate 3 of the film (turret board) is free to move in the horizontal plane through these structures. Nickname in

滑動台52以自由移動的方式被安裝於一對導軌54、 55/上’該—料軌54、55在架台51上表關隔預定距離 平行配置。而且,在所述導軌54、55之間設置有與所述導 軌54、55平行的電機驅動正反自由旋轉的滾珠絲杠53。 另外,在滑動纟52的底面設有滾珠螺母56。該滾珠螺母 56與滾珠絲杠53螺合。通過滾珠絲杠53的正旋轉和反旋 轉’滾珠螺母56在Y方向上移動,由此安裂了滚珠螺母 56的滑動台52在所述導軌54、55上沿Y方向移動。、 另外,台座59可移動地支承在一對導引部件61上, 該對導引部件61在滑動台52上間隔預定距離平行配置。 而且,該對導引部件61之間設有與該對導引部件61平行 的被電機63驅動正反自由旋轉的滾珠絲杠62。另外,= 台座59的底面設有滾珠螺母64,且與滾珠綵杠卯螺合。 通過滾珠絲杠62的正旋轉或反旋轉,滾珠螺母64在'^方 向上移動,由此台座59與滾珠螺母64 —起沿著該對導 部件61在X方向上移動。 在台座59上設有旋轉機構65,而且在該旋轉機構65 上设有旋轉台66。表面層疊了樹脂膜的玻璃基板3通過真 13 200930532 空吸附被固定於旋轉台66上 繞垂直方向的中心軸旋轉。 、冓郎使旋轉台66 在旋轉台66的上方配設有不能 上的切刀21。在架a 51 μ手士^ 轉地保持於支座22 的上端部向水平方向°延伸安裝臂架25 ’從該框架25 安裝有升降機構23,該升^ H部24的端部 過支座22由升降機構23沿 文破有支座22。通 與玻璃基板3壓接的位置和非=置切刀2"皮_The slide table 52 is movably mounted on a pair of guide rails 54, 55/up. The rails 54, 55 are arranged in parallel on the gantry 51 at a predetermined distance. Further, between the guide rails 54, 55, a motor parallel to the guide rails 54, 55 is provided to drive the forward and reverse freely rotating ball screw 53. Further, a ball nut 56 is provided on the bottom surface of the slide weir 52. The ball nut 56 is screwed to the ball screw 53. The ball nut 56 is moved in the Y direction by the forward rotation and the reverse rotation of the ball screw 53, whereby the slide table 52 which has been broken by the ball nut 56 is moved in the Y direction on the guide rails 54, 55. Further, the pedestal 59 is movably supported by a pair of guiding members 61 which are arranged in parallel on the slide table 52 by a predetermined distance. Further, between the pair of guiding members 61, a ball screw 62 that is driven in parallel with the pair of guiding members 61 to be driven to rotate forward and backward by the motor 63 is provided. Further, the bottom surface of the pedestal 59 is provided with a ball nut 64 and is screwed to the ball color bar. By the positive or negative rotation of the ball screw 62, the ball nut 64 moves in the '^ direction, whereby the pedestal 59 and the ball nut 64 move along the pair of guide members 61 in the X direction. A rotating mechanism 65 is provided on the pedestal 59, and a rotating table 66 is provided on the rotating mechanism 65. The glass substrate 3 on which the resin film is laminated on the surface is fixed to the turntable 66 by the vacant adsorption of the true 13 200930532, and is rotated about the central axis in the vertical direction. The turret 66 is provided with a cutter 21 that cannot be placed above the rotary table 66. The arm frame 25 is extended from the upper end portion of the holder 22 to the horizontal direction in the upper end portion of the holder 22, and the elevating mechanism 23 is attached from the frame 25, and the end portion of the elevating portion 24 is supported by the holder. 22 is suspended by the lifting mechanism 23 along the support 22 . The position where the glass substrate 3 is crimped and the non-cutting knife 2"

以下,說明切刀裳置CM的動作。在 刀21,在旋轉台66之上 2上女统切 面層疊了_(圖未示)= 板 ==別與基座板71的第—抵接面75和帛二_= 2效^此切刀21不能旋轉地安裝於支座22。而且,通 二:正滑動台52的位置’決定γ方向的位置 Γ置來決定Χ方向的位置。接著,通過操作升降機^ 、切刀21壓接於破璃基板3。通過使台座59在X方向 亡,行掃描’在玻璃基板3表面的樹脂膜形成切口。在重 複足種形成切口的動作的過程中,若切刀21的刀刃損耗、 鋒利度變差時,則進入刀刀更換操作。 切刀21壓接於樹脂膜的刀刃的更換操作具體如下:首 先,卸下支座22的罩板72,取出基座板71上的切刀21。 後’使切刀21反轉’再次安裝於基座板71。由此,變 換刀刃的位置’基座板71的下方外侧呈現出未使用的刀刃 部分。以這種狀態將罩板72固定於基座板71。安裝於基 庄板71上的切刀21 ’其平面21c和平面21d分別與基座 板的第二抵接面76和第一抵接面75抵接並且限制其旋 14 200930532 轉。這樣,通過改變㈣21的絲朝向…個切刀2i可 以使用兩次,從而延長使用壽命。 在上述實施方式中,使用了可使用兩次的切刀21和支 通*過改變支座22的基座板71上形成的兩個抵接 、又、’改變切刀21的外周上形成的平面的數量和角 度,可以進一步增加使用次數。 例如’第十一圖是表示本發明的另—實施方式的主視 Λ 圖。'"不在支座22的基座板91上安裳了切刀92的狀態的 ° 土座板91形成有兩個相互成角度為咖的抵接面 4另方面,切刀92形成有3個相互成角度為120 ''的平面 95、96、97。 下作為f切刀92安裝於基座板91的形態,首先,有如 ,種形^在基座板91的抵接面93和抵接面,94分別抵 二92的平面95和平面%的形態;以及抵接抵接面 兩:接面97的形態。然後’在使切刀92反轉後有如下 形匕、.在基座板91的抵接面93和抵接面94分別抵接 ❹ Π92的平面%和平面95的形態;以及抵接抵接面97 和抵接面96的形態。因此,一個切刀可使用四次。 同樣,若進-步增加形成於切刀上的平面的數量,則 一個切刀可使用更多次。 實知例如以下所示,通過實施例對本發明進行更 坪細的說明,但本發明並不局限於這些實施例: (實施例一)Hereinafter, the operation of the cutter to hang the CM will be described. On the knives 21, on the rotating table 66, the female sculpt is stacked _ (not shown) = plate == not with the first abutting surface 75 of the base plate 71 and 帛 _ = 2 effect ^ this cut The knife 21 is rotatably mounted to the holder 22. Further, the position of the positive slide table 52 determines the position in the γ direction to determine the position in the Χ direction. Next, the glass substrate 3 is pressure-bonded by operating the elevator 2 and the cutter 21. By causing the pedestal 59 to die in the X direction, the resin film on the surface of the glass substrate 3 is scanned to form a slit. In the process of repeating the action of forming the slit, if the blade edge loss and sharpness of the cutter 21 deteriorate, the knife replacement operation is entered. The replacement operation of the blade to which the cutter 21 is pressed against the resin film is specifically as follows: First, the cover plate 72 of the holder 22 is removed, and the cutter 21 on the base plate 71 is taken out. Then, the cutter 21 is reversed and attached to the base plate 71 again. Thereby, the position of the changing blade is shown as an unused blade portion on the lower outer side of the base plate 71. The cover plate 72 is fixed to the base plate 71 in this state. The cutter 21' mounted on the base plate 71 has its flat surface 21c and flat surface 21d abutting against the second abutting surface 76 and the first abutting surface 75 of the base plate, respectively, and restricting its rotation 14 200930532 rotation. Thus, by changing the wire of (4) 21 toward ... a cutter 2i can be used twice, thereby extending the service life. In the above embodiment, the cutter 21 that can be used twice and the two abutments formed on the base plate 71 of the support/over-change holder 22 are used, and the outer circumference of the cutter 21 is changed. The number and angle of planes can further increase the number of uses. For example, the eleventh diagram is a front view showing another embodiment of the present invention. '" The state in which the cutter 92 is not mounted on the base plate 91 of the holder 22 is formed. The earth seat plate 91 is formed with two abutting faces 4 which are angled to each other. In addition, the cutter 92 is formed with 3 Planes 95, 96, 97 that are at an angle of 120 '' to each other. In the following, as the form in which the f-cutting blade 92 is attached to the base plate 91, first, for example, the contact surface 93 and the abutting surface of the base plate 91, 94 are respectively opposed to the plane 95 and the plane % of the 92. And abutting the abutting surface two: the shape of the junction 97. Then, after the cutter 92 is reversed, there is a shape in which the abutting surface 93 and the abutting surface 94 of the base plate 91 abut against the plane % and the plane 95 of the crucible 92; and abutting abutment The shape of the face 97 and the abutment face 96. Therefore, one cutter can be used four times. Similarly, if the number of planes formed on the cutter is increased step by step, one cutter can be used more times. The present invention will be described more specifically by way of examples, but the invention is not limited to these embodiments: (Example 1)

在由網朗d灰)形朗厚度為U·的玻璃 =的-側面’從玻璃基板依次層疊厚度為G. 3匪的第一 (聚對苯二甲酸乙膜、厚度為0.2mm的第二PET 200930532 膜’由此構成層疊體,對於這樣的層疊體,首先,將切割 輪施加0. 14MPa載荷壓接在玻璃基板上,以切割速度 300IM/SCC相對玻璃基板移動,在玻璃基板上形成切宝,】 線。此時所形成的垂直裂紋的⑨度為玻璃&板厚度的 50%。另外,所使用的切割輪的規格如下所示: 切割輪的規格: 外徑:2mm 厚度:0. 65mm Ο 内徑:0. 8mm 刀刃角度:115Q 槽深度:25μιη 槽之間的棱線長度:25 // m 接著,將刀刀角度45s的切刀施加〇. 8MPa的載荷壓接 在第二PE:T膜上,使切刀相對層疊體移動,完全切斷第二 PE:T膜,並切入第一 PET膜,且切口的深度為第一 PET膜 厚度的90%。 ' 然後’從玻璃基板側沿著切割線對層疊體施加擠壓 力,使層疊體在裂紋及切口部分被切斷。 (實施例二) 對於除了玻璃基板的厚度為〇. 55mm、第一 PET膜的厚 度為0.2mm、第二PET膜的厚度為〇.〇5丽之外其他結構都 與實施例一相同的層疊體,將如下所示規格的切割輪施加 〇. IMPa載荷壓接在玻璃基板上,以切割速度300imn/sec相 對玻璃基板移動,在玻璃基板上形成切割線。此時所形成 的垂直裂紋的深度為玻璃基板厚度的10%。 200930532 切割輪的規格. 外徑:3mm 厚度·· 0. 65mm 内徑:0. 8mm 刀刃角度:130s 槽深度:3//m 槽之間的棱線長度:15 /z m 接著,將刀刃角度302的切刀施加0.4MPa的載荷壓接 © 在第二PET膜上,使切刀相對層疊體移動,完全切斷第二 PET膜,並切入第一 PET膜,且切口的深度為第一 PET膜 厚度的90%。 然後,從玻璃基板側沿著切割線對層疊體施加擠壓 力,使層疊體在裂紋及切口部分被切斷。 【圖式簡單說明】 第一圖是表示本發明的切斷方法之一例的工序圖。 第二圖是表示玻璃基板上層疊了保護膜的層疊體的切 〇 斷例的概略圖。 第三圖是表示玻璃基板的一側面上層疊了兩張樹脂膜 的層疊體的切斷例的概略圖。 第四圖是表示以黏結劑層接合玻璃基板和樹脂膜的層 疊體的切斷例的概略圖。 第五圖是表示以黏結劑層接合玻璃基板和樹脂膜外周 部的層疊體的切斷例的概略圖。 第六圖是表示適合本發明的切斷方法使用的切刀的一 個例子的主視圖及側視圖。 17 200930532 第七圖是表示第六圖的切刀安裝於支座上的立體圖。 第八圖是基座板的主視圖和側視圖。 第九圖是罩板的主視圖和側視圖。 第十圖是表示一例切刀裝置的概略圖。 第十一圖是表示適合本發明中使用的另一例切刀的主 視圖。 【主要元件符號說明】 1 切割輪The first (polyethylene terephthalate film, second thickness of 0.2 mm) is laminated in order from the glass substrate by a glass-to-side surface of a U-shaped glass having a thickness of U· PET 200930532 The film 'is thus formed a laminate. For such a laminate, first, the cutting wheel is applied with a load of 0.14 MPa on the glass substrate, and the cutting speed is 300 IM/SCC to move relative to the glass substrate to form a cut on the glass substrate. Bao,】 Line. The vertical crack formed at this time is 10% of the glass & plate thickness. In addition, the specifications of the cutting wheel used are as follows: Specifications of the cutting wheel: Outer diameter: 2mm Thickness: 0 65mm Ο Inner diameter: 0. 8mm Blade angle: 115Q Groove depth: 25μιη Width of the ridge between the grooves: 25 // m Next, apply the cutter with a knife angle of 45s to 〇. 8MPa load is crimped to the second PE: On the T film, the cutter is moved relative to the laminate, the second PE:T film is completely cut, and the first PET film is cut, and the depth of the slit is 90% of the thickness of the first PET film. ' Then' from the glass The substrate side applies a pressing force to the laminated body along the cutting line to cause the laminated body to be cracked The slit portion was cut. (Example 2) The structure was the same except that the thickness of the glass substrate was 〇. 55 mm, the thickness of the first PET film was 0.2 mm, and the thickness of the second PET film was 〇.〇5丽. In the same laminate of Example 1, a cutting wheel of the following specifications was applied. The IMPa load was pressure-bonded to the glass substrate, and moved at a cutting speed of 300 imn/sec with respect to the glass substrate to form a cutting line on the glass substrate. The depth of the vertical crack formed is 10% of the thickness of the glass substrate. 200930532 Specification of the cutting wheel. Outer diameter: 3mm Thickness · · 0. 65mm Inner diameter: 0. 8mm Blade angle: 130s Groove depth: 3//m Between grooves The length of the ridge line: 15 /zm Next, the cutter of the cutting edge angle 302 is applied with a load of 0.4 MPa. On the second PET film, the cutter is moved relative to the laminated body, the second PET film is completely cut, and cut into The first PET film has a depth of 90% of the thickness of the first PET film. Then, a pressing force is applied to the laminate from the glass substrate side along the dicing line to cut the laminate at the crack and the slit portion. Simple description of the schema] The first diagram is a table Fig. 2 is a schematic view showing a cutting example of a laminated body in which a protective film is laminated on a glass substrate. The third drawing shows that two sides of the glass substrate are laminated. FIG. 4 is a schematic view showing a cutting example of a laminate in which a glass substrate and a resin film are bonded by a binder layer. The fifth figure shows bonding by a bonding layer. A schematic view of a cut example of a laminate of a glass substrate and a resin film outer peripheral portion. Fig. 6 is a front view and a side view showing an example of a cutter used in the cutting method of the present invention. 17 200930532 The seventh figure is a perspective view showing the cutter of the sixth figure mounted on the support. The eighth figure is a front view and a side view of the base plate. The ninth diagram is a front view and a side view of the cover panel. The tenth diagram is a schematic view showing an example of a cutter device. The eleventh diagram is a front view showing another example of a cutter suitable for use in the present invention. [Main component symbol description] 1 cutting wheel

2 切刀 3 玻璃基板 11、12黏結劑層 13 保護膜 21 切刀 21a 貫通孔 21b 刀刃 21c、21d 平面 22 支座 23 升降機構 24 臂部 25 框架 31 裂紋 41、42樹脂膜 43 切口 51 架台 滑動台 18 52 2009305322 Cutter 3 Glass substrate 11, 12 Adhesive layer 13 Protective film 21 Cutter 21a Through hole 21b Blade 21c, 21d Plane 22 Support 23 Elevating mechanism 24 Arm 25 Frame 31 Crack 41, 42 Resin film 43 Cut 51 Sleeve slip Taiwan 18 52 200930532

53 滾珠絲杠 54、 .55 導執 56 滾珠螺母 59 台座 61 導引部件 62 滾珠絲杠 63 被電機 64 滾珠螺母 65 旋轉機構 66 旋轉台 71 基座板 72 罩板 73 缺口部 74 側面 75 第一抵接面 76 弟—抵接面 77 銷 78 子L 80、 81 螺孔 82 孔 83 凸部 85、 86 、87 子L 91 基座板 92 切刀 200930532 層疊體 93、94抵接面 95、96、97 平面 S卜 S2、S3、S4、S553 Ball screw 54, 55 Guide 56 Ball nut 59 Base 61 Guide member 62 Ball screw 63 Motor 64 Ball nut 65 Rotating mechanism 66 Rotary table 71 Base plate 72 Cover plate 73 Notch 74 Side 75 First Abutment surface 76-abutment surface 77 pin 78 sub-L 80, 81 screw hole 82 hole 83 convex portion 85, 86, 87 sub-L 91 base plate 92 cutter 200930532 laminated body 93, 94 abutting faces 95, 96 , 97 plane S Bu S2, S3, S4, S5

2020

Claims (1)

200930532 七、申請專利範圍: 1 · 一種層疊體的切斷方法,該層疊體在一脆性材料基 板的一面側層疊了一張或兩張以上的樹脂膜,其特徵在於: 從所述脆性材料基板中與所述樹脂膜一面側相反的面 侧,對所述脆性材料基板面以大致垂直的方向形成—裂 紋’所述裂紋的範圍為所述脆性材料基板厚度的1〇%以上 且小於100% ; Ο ❹ 然後,將一切刀壓接在所述樹脂膜中最外側樹脂膜表 面與所述裂紋相對應的位置或附近,使所述切刀與所述層 體相對移動,進行切入使得切入的切口的範圍達到最靠 近所述脆性材料基板側的樹脂膜厚度的90%以上且未達 所述脆性材料基板。 、2·如申請專利範圍» 1韻述之層疊體的切斷方 法,其中在形成所述裂紋和所述切口之後,還包括從 對所述層®體施加應力的工序。 斷如甘申^專利範圍第1或2項所述之層疊體的切 斷方法,其中: 以上=、=結劑層騎述脆性材·板和—張或兩張 以上的所述樹脂膜進行層疊; 所社、切刀對所有的所述樹脂膜進行完全切斷,並且 所述刀口相所述黏結綱厚度的跡、於幽。 切斷方㈣圍第卜2或3項所述之層疊體的 側上層疊二=:料,反的所述樹脂膜-面側之相反的面 成所述裂紋在所述保護膜及所述脆性材料基板形 200930532 5如申請專利範圍第1、2、3或4項所述之層疊 體的切斷方法,其中: 利用一切割輪進行切割’在所述脆性材料基板上形成 裂紋。 6如申请專利範圍第1、2、3或4項所述之層疊 體的切斷方法,其中: 照射雷射,在所述脆性材料基板上形成裂紋。 7·如申請專利範圍第卜^^斗^或^員所述 之層疊體的切斷方法,其中: 所述切刀的壓接力為〇. 〇1〜〇.4MPa範圍。 8 ·如申請專利範圍第丨、2、3、4、5、6或7項 所述之層疊體的切斷方法,其中: 、 通過在最靠近脆性材料基板側的樹脂膜形成切口,使 所述裂紋擴制所述祕㈣基板的所述樹賴面側,所 述脆性材料基板成為切斷或幾乎切斷的狀態。 ^如申請專利範圍第卜厂^^^“^^ 頊所述之層疊體的切斷方法,其中: 所述切刀採用在外周邊緣形成刀刃的圓盤上除去包括 刀刃在内的外周的-部分而在外周形成多個平面的切刀。 10· —種如申請專利範圍第i、2、3、4、5、6、7、 S或9項所述之層疊體的切斷方法中採用的切刀,該切刀 支承於一支座上且能自由裝卸,其中: 在外周邊緣形成刀刀的圓盤上除去包括刀刃在内的外 謂的一部分而在外周形成多個平面; 所述多個平面中任意兩個平面通過與形成在所述支座 22 刃 ❹ Ο 200930532 上的兩個減純接而被保持在所述支座上,通過改變與 所述抵接面抵接的切刀的兩個平面,來改變壓接在樹脂膜 上的切刀的刀刃位置。 、 1 =如中請專㈣圍第1G項所述之層疊體的 方法中採用的切刀,其中: 在-侧半圓形成有多個平面,在另一側半圓形成有刀 切斷方法,圍:中1()广11項所述之層叠體的 形成於所述支座上的抵接面之—形成為水平面。 13.如申請專利範圍第1〇 體的切斷方法尹採用的切刀,其中:或12項所述之層疊 刀刀角度為20-。至802的範圍。 如申請專利範圍第1〇、u 之層叠體的切斷方法中採用的切刀,其t 項所述 材質採用超硬合金或燒結金剛石。 23200930532 VII. Patent application scope: 1 . A method for cutting a laminated body in which one or two or more resin films are laminated on one surface side of a brittle material substrate, characterized in that: from the brittle material substrate The surface side opposite to the one side of the resin film forms a crack in a substantially perpendicular direction to the surface of the brittle material substrate. The range of the crack is 1% or more and less than 100% of the thickness of the brittle material substrate. Ο ❹ Then, all the knives are pressure-bonded to the position of the outermost resin film in the resin film at or near the surface of the resin film, so that the cutter moves relative to the layer body, and the cutting is performed so that the cutting is performed. The range of the slit reaches 90% or more of the thickness of the resin film closest to the side of the brittle material substrate and does not reach the brittle material substrate. 2. The method of cutting a laminate according to the scope of the invention, wherein the crack and the slit are formed, and a step of applying stress to the layer body is further included. The method for cutting a laminate according to the above-mentioned item, wherein: the above =, = the formation layer of the brittle material, the sheet and the sheet or the resin film of two or more The resin film is completely cut off by the cutter and the cutter, and the edge of the knife is in a state of the thickness of the bond. a side of the laminated body according to paragraph 2 or 3 of the cut-off side (4) is laminated on the side of the laminate, and the opposite surface of the resin film-face side is reversed to form the crack in the protective film and the The method of cutting a laminate according to the above-mentioned item 1, 2, 3 or 4, wherein: cutting is performed by a cutting wheel to form a crack on the brittle material substrate. The method of cutting a laminate according to the first, second, third or fourth aspect of the invention, wherein the laser is irradiated to form a crack on the brittle material substrate. 7. The method of cutting a laminated body according to the patent application section, wherein: the crimping force of the cutter is 〇1 〇1. The method of cutting a laminate according to the above-mentioned claim, wherein the method of forming a laminate of the resin film closest to the side of the brittle material substrate is: The crack is expanded to the side of the tree surface of the secret substrate, and the brittle material substrate is in a state of being cut or almost cut. The cutting method of the laminated body according to the patent application of the invention, wherein: the cutter is formed by removing the outer circumference including the blade from the disk forming the blade at the outer peripheral edge - Partially forming a plurality of planar cutters on the outer circumference. 10. A method for cutting a laminate according to the invention of claim i, 2, 3, 4, 5, 6, 7, S or 9 a cutting blade supported on a seat and freely attachable and detachable, wherein: a portion of the outer disk including the blade is removed from the outer peripheral edge to form a plurality of planes on the outer circumference; Any two planes of the plurality of planes are held on the support by two subtractive joints formed on the support 22 ❹ Ο 200930532, by changing the abutment with the abutment surface The two planes of the knife are used to change the position of the cutting edge of the cutter crimped on the resin film. 1 = The cutter used in the method of the laminated body described in the 1G item is as follows: The side semicircle is formed with a plurality of planes, and the other side semicircle is formed with a knife cutting method. Circumference: The abutting surface of the laminated body of the above-mentioned 1 (1) wide 11 is formed as a horizontal plane. 13. The cutting method of the first carcass of the patent application range is adopted by Yin. The knives, wherein: or 12 of the stacked knife angles are in the range of 20- to 802. The cutters used in the cutting method of the laminate of the first and second embodiments of the patent application, the item t The material is made of super hard alloy or sintered diamond. 23
TW098100671A 2008-01-15 2009-01-09 The cutting method of the laminated body and the cutter used in the method TWI482693B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2008006181A JP2009166169A (en) 2008-01-15 2008-01-15 Cutter device
JP2008134887A JP4918064B2 (en) 2008-05-23 2008-05-23 Laminate cutting method

Publications (2)

Publication Number Publication Date
TW200930532A true TW200930532A (en) 2009-07-16
TWI482693B TWI482693B (en) 2015-05-01

Family

ID=41336779

Family Applications (1)

Application Number Title Priority Date Filing Date
TW098100671A TWI482693B (en) 2008-01-15 2009-01-09 The cutting method of the laminated body and the cutter used in the method

Country Status (3)

Country Link
KR (1) KR101089284B1 (en)
CN (1) CN102672741B (en)
TW (1) TWI482693B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101987775A (en) * 2009-07-31 2011-03-23 三星钻石工业股份有限公司 Method and apparatus for processing brittle material substrate
TWI574806B (en) * 2012-09-26 2017-03-21 三星鑽石工業股份有限公司 Disassembly method of laminated ceramic substrate

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20120107722A (en) 2011-03-22 2012-10-04 삼성디스플레이 주식회사 Substrate cutting apparatus and substrate cutting method using the same
CN109790059B (en) * 2016-10-05 2021-11-16 日本电气硝子株式会社 Method for producing glass resin laminate, and glass resin laminate
KR102104589B1 (en) * 2016-10-19 2020-04-27 코닝 인코포레이티드 Methods of Cutting Glass Laminates and Glass Laminates Formed Using Such Methods

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3106120A1 (en) * 1981-02-19 1983-01-13 Iscar Hartmetall GmbH, 7505 Ettlingen TOOL HOLDER TO RECEIVE A CUTTING INSERT
JPS60231427A (en) * 1983-12-21 1985-11-18 Nippon Sheet Glass Co Ltd Cutting method of plate glass
JPS6369728A (en) * 1986-09-12 1988-03-29 Tomonori Murase Method for cutting laminated glass sheet
JP2696964B2 (en) * 1988-07-21 1998-01-14 松下電器産業株式会社 Method of dividing ceramic substrate
US5437960A (en) * 1993-08-10 1995-08-01 Fuji Photo Film Co., Ltd. Process for laminating photosensitive layer
JPH0781959A (en) * 1993-09-14 1995-03-28 Nippon Sheet Glass Co Ltd Glass sheet cutting method
CN2286183Y (en) * 1996-04-14 1998-07-15 仉贵勇 Long-life glass cutter
DE19851353C1 (en) 1998-11-06 1999-10-07 Schott Glas Method and apparatus for cutting a laminate consisting of a brittle material and a plastic
KR100657201B1 (en) * 2002-04-01 2006-12-13 미쓰보시 다이야몬도 고교 가부시키가이샤 Parting method for fragile material substrate and parting device using the method
JP3929393B2 (en) 2002-12-03 2007-06-13 株式会社日本エミック Cutting device
SE527775C2 (en) * 2004-04-27 2006-06-07 Seco Tools Ab Tools and inserts for chip separating machining with co-operating bell-shaped locking means
CN102276139B (en) * 2004-07-16 2014-08-06 三星钻石工业股份有限公司 Cutter wheel and method of manufacturing the same, manual scribing tool, and scribing device
JP2007045656A (en) * 2005-08-09 2007-02-22 Citizen Seimitsu Co Ltd Work dividing apparatus and display panel manufactured using the same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101987775A (en) * 2009-07-31 2011-03-23 三星钻石工业股份有限公司 Method and apparatus for processing brittle material substrate
CN101987775B (en) * 2009-07-31 2013-01-09 三星钻石工业股份有限公司 Method and apparatus for processing brittle material substrate
TWI574806B (en) * 2012-09-26 2017-03-21 三星鑽石工業股份有限公司 Disassembly method of laminated ceramic substrate

Also Published As

Publication number Publication date
KR101089284B1 (en) 2011-12-02
CN102672741A (en) 2012-09-19
TWI482693B (en) 2015-05-01
CN102672741B (en) 2015-06-03
KR20090078742A (en) 2009-07-20

Similar Documents

Publication Publication Date Title
JP4662357B2 (en) Optical film sheet cutting method and optical film sheet cutting apparatus
CN101486202B (en) Cutting method for laminated body and cutting knife used therein
JP5438422B2 (en) Method and apparatus for processing brittle material substrate
TW200930532A (en) Cutting method for layer laminated body and the cutting blade used in the method
JP5244202B2 (en) Method for scribing a brittle material substrate
JP4918064B2 (en) Laminate cutting method
TW201144244A (en) Cutter wheel, scribing method and cutting method for fragile material substrate using the cutter wheel, and method of manufacturing cutter wheel
WO2010087423A1 (en) Cutter and method for cutting brittle material substrate using same
KR102232365B1 (en) Method and device for dividing brittle material substrate
JP2011020224A (en) Method for cutting laminated body
JP5590100B2 (en) Laminated sheet for semiconductor device manufacturing
KR102259441B1 (en) Breaking apparatus and dividing method
TW461045B (en) Laser scribing of wafers
TW201213255A (en) Marking method and marking wheel
US10144075B2 (en) Flat file
JP2009072900A (en) Sheet cutting device
JP2018086785A (en) Scribing wheel and scribing method for the same
TWI616411B (en) Method and apparatus for cutting a glass laminate
JP2008183688A (en) Sheet cutting method and sheet cutting device
JP2020097153A (en) Method for manufacturing laminate ceramic chip, and method for manufacturing chip before firing for manufacturing laminate ceramic chip
CN113631306A (en) Method for producing optical film
KR20200057617A (en) Method of scribing glass substrate having glass frit film
TW201201959A (en) Chamfer processing method for hard brittle board and apparatus thereof
TWM556247U (en) Glass separator
JP2018103277A (en) End face cutting device and end face cutting method

Legal Events

Date Code Title Description
MM4A Annulment or lapse of patent due to non-payment of fees