TW200906628A - Method and apparatus for manufacturing color filter - Google Patents

Method and apparatus for manufacturing color filter Download PDF

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Publication number
TW200906628A
TW200906628A TW096129246A TW96129246A TW200906628A TW 200906628 A TW200906628 A TW 200906628A TW 096129246 A TW096129246 A TW 096129246A TW 96129246 A TW96129246 A TW 96129246A TW 200906628 A TW200906628 A TW 200906628A
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TW
Taiwan
Prior art keywords
ink jet
glass substrate
color material
pixel
nozzle
Prior art date
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TW096129246A
Other languages
Chinese (zh)
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TWI398358B (en
Inventor
Shigeru Higashino
Toshio Yasuda
Shinya Izumida
Junichi Uehara
Takashi Iwade
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Toray Eng Co Ltd
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Publication of TW200906628A publication Critical patent/TW200906628A/en
Application granted granted Critical
Publication of TWI398358B publication Critical patent/TWI398358B/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters
    • G02B5/201Filters in the form of arrays
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters
    • G02B5/22Absorbing filters
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1303Apparatus specially adapted to the manufacture of LCDs
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133509Filters, e.g. light shielding masks
    • G02F1/133512Light shielding layers, e.g. black matrix
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133509Filters, e.g. light shielding masks
    • G02F1/133514Colour filters
    • G02F1/133516Methods for their manufacture, e.g. printing, electro-deposition or photolithography
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2202/00Embodiments of or processes related to ink-jet or thermal heads
    • B41J2202/01Embodiments of or processes related to ink-jet heads
    • B41J2202/09Ink jet technology used for manufacturing optical filters

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Optics & Photonics (AREA)
  • General Physics & Mathematics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mathematical Physics (AREA)
  • Optical Filters (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Coating Apparatus (AREA)
  • Ink Jet (AREA)

Abstract

To apply a color material discharged from an ink jet nozzle on the center portion of a pixel region, irrespective of the screen sizes and size increase of a glass substrate. A direction parallel to the longitudinal direction of an ink jet head bar (5) is set in the longitudinal direction of a pixel, and a relative moving direction of the inkjet head bar (5) is set in a direction orthogonally intersecting with the longitudinal direction of the pixel.

Description

200906628 九、發明說明: 【發明所屬之技術領域】 本發明係關於使用喷墨喷嘴於玻璃基板上製造彩色遽光 片之方法及其裝置。 【先前技術】 先前以來,提出有使用喷墨喷嘴於玻璃基板上製造彩色 濾光片之方法(參照專利文獻1)。 Γ200906628 IX. Description of the Invention: [Technical Field] The present invention relates to a method and apparatus for manufacturing a color calender on a glass substrate using an ink jet nozzle. [Prior Art] A method of manufacturing a color filter on a glass substrate using an ink jet nozzle has been proposed (refer to Patent Document 1). Γ

具體而言,於透明基板上至少設置有透明著色料吸收 層’使應成為不同顏色之像素間的區域為具有抗著色料性 之非著色區域,於應成為相同顏色之像素彼此相鄰處對 該應成為相同顏色之複數個像素部分以及像素間區域,無 縫隙地賦予著色料,藉此著色而製造彩色濾光片。 又,採用對整個畫面以直線狀且平行地進行主掃描而描 繪之方S,以應、著有㈣彥頁色之像素部排列於與主掃描方 向相同之方向的方式設計像素排列,藉此以沿著像素行之 直線狀之主掃描而達成整個面之描緣。 又,提出有以下方法’即’為了使用噴墨喷嘴於玻璃基 板上製造彩色濾光片,而藉由第i移動機構於第π向驅動 ^墨頭移動機構使彩色濾光W基板載置用之 ί置台於與第1方向不同之第2方向移動,而且,以喷嘴沿 著遽光片元件之縱行的方戎 弋使第1移動機構移動,且以自 噴鳴所喷出之墨滴於濾光片 件内重合之噴出週期及喷墨 頭之移動逮度,控制嘴出週 構(參照專利文獻2)。 第1移動機構及第2移動機 123446.doc 200906628 [專利文獻1]曰本專利特開平9_6861丨號公報 [專利文獻2]曰本專利特開平ι〇_26〇3〇7號公報 【發明内容】 [發明所欲解決之問題] 於採用專利文獻1之方法之情形時,即對各不同的畫面 尺寸進行處理之情形時,針對畫面尺寸之不同而間距不 同,故喷墨喷嘴與像素之中央部一致的概率變低,其結果 為,存在導致喷墨頭之掃描次數變多、整體之塗佈所須要 之時間變長之問題。 為了解決如此之問題,考慮藉由使噴墨頭旋轉來改變噴 墨噴嘴之間距,但是存在步驟安排變更花費較多時間之問 題。 又,作為近年來之趨勢,存在彩色濾、光片之大型化、形 成有彩色濾光片之玻璃基板之大型化,於如此彩色濾光 片、玻璃基板大型化之情形時,如專利文獻丨般採用對整 個晝面以直線狀且平行料行主掃描心繪之方法,以應 著有相同顏色之像素部排列於與主掃描方向相同之方向的 方式而設計像素排列之情形時,亦存在以下問題,即,難 以遍及主掃描之整個範圍以使將自喷墨喷嘴所喷出之彩色 材料塗佈於像素區域之中央部的方式進行定位,實際上, 未對一部分像素區域塗佈所需之彩色材料,結果導致製造 次品之可能性增加。 於採用專利讀2之方法之情料,為了對各不同之畫 面尺寸進行處理’針對晝面尺寸之不同而間距不同,故喷 123446.doc 200906628 土噴嘴與像素之中央部—致之概率變低,其結果為,存在 、 喷土頭之掃描次數變多、整體之塗佈所須要之時間變 長之問題。 , 如專利文獻2之圖4所示,對整個晝面以直線狀且平 仃地進行主掃描而描繪’以應著有相同顏色之像素部排列 於與主掃描方向相同之方向的方式而設計像素排列,因此 色渡光片、玻璃基板大型化之情形時,存在以下問 題’即,難以遍及主掃描之整個範圍以使將自喷墨喷嘴所 噴出:彩色材料塗佈於像素區域之中央部的方式進行定 貝際上未對一部分像素區域塗佈所需之彩色材料, 結果導致製造次品之可能性增加。 進而’兩個移動機構必須高精度,因此導致 升。 一本發明係蓉於上述問題點開發而成者,i目的在於提供 一種不論畫面尺寸,不論玻璃基板之大型化,均可將自喷 墨噴嘴所喷出之彩色材料塗佈於像素區域之中央部的彩色 濾光片製造方法及其裝置。 / [解決問題之技術手段] 面使排列有複數 請求項1之彩色濾光片製造方法 個具備複數個喷墨喷嘴之噴墨頭之喷墨頭横桿與表面形成 有黑色矩陣之玻璃基板相對地移動,—面利用上述噴墨嘖 嘴將彩色材料塗佈於上述黑色矩陣之傻去本 ^ 丨豕畜者,其中係將盥 噴墨頭橫桿之長度方向平行的方向設定為上述像素之長戶、 方向,預先設定每個喷墨嘴嘴之彩色材料之噴出 123446.doc 200906628 出,根據相對於噴墨喷嘴之玻璃基板之相對位置資訊及上 述設定資訊’控制喷墨喷嘴之彩色材料噴出的方法。Specifically, at least a transparent coloring material absorbing layer is provided on the transparent substrate such that a region between pixels which should be different colors is a non-colored region having anti-staining properties, and pixels which should be the same color are adjacent to each other. This should be a plurality of pixel portions and inter-pixel regions of the same color, and the coloring material is imparted without a gap, thereby coloring the color filter. Further, the pixel S is drawn so that the main scanning is performed in a straight line and in parallel on the entire screen, and the pixel arrangement is designed such that the pixel portion of the (4) yan color is arranged in the same direction as the main scanning direction. The entire surface is drawn by a main scan along a linear line of pixel rows. Further, there has been proposed a method of manufacturing a color filter on a glass substrate using an ink jet nozzle, and mounting the color filter W on the substrate by the i-th moving mechanism in the π-direction driving ink moving mechanism. The 355 is moved in the second direction different from the first direction, and the first moving mechanism is moved by the nozzle along the longitudinal direction of the calender element, and the ink ejected from the squirt is filtered. The ejection cycle in which the sheets are overlapped and the movement arrest of the inkjet head are controlled to control the peripheral structure of the nozzle (see Patent Document 2). The first moving mechanism and the second moving machine 123446.doc 200906628 [Patent Document 1] Japanese Patent Laid-Open Publication No. Hei 9-6861 No. [Patent Document 2] Japanese Patent Laid-Open No. 〇 〇 〇 〇 〇 【 【 【 【 【 【 【 [Problem to be Solved by the Invention] When the method of Patent Document 1 is used, that is, when different screen sizes are processed, the pitch is different for the screen size, so the inkjet nozzle and the center of the pixel As a result, the probability of the unit matching becomes low, and as a result, there is a problem that the number of times of scanning of the ink jet head increases, and the time required for the entire coating becomes long. In order to solve such a problem, it is considered that the distance between the ink jet nozzles is changed by rotating the ink jet head, but there is a problem that it takes a lot of time to arrange the change of the steps. In addition, as a trend of recent years, there is a case where the color filter and the optical sheet are enlarged, and the size of the glass substrate on which the color filter is formed is increased. When the color filter or the glass substrate is enlarged, for example, the patent document 丨In the case of designing a pixel arrangement in such a manner that a pixel portion having the same color is arranged in the same direction as the main scanning direction, the method of designing the pixel arrangement in a straight line and parallel line main scanning is used. The problem that it is difficult to spread over the entire range of the main scanning so that the color material ejected from the inkjet nozzle is applied to the central portion of the pixel region, in practice, a part of the pixel region is not required to be coated. The color material results in an increased likelihood of manufacturing defective products. In the case of the method of patent reading 2, in order to process different screen sizes, the pitch is different for the difference in the size of the kneading surface, so the probability of the nozzle is the same as that of the central part of the pixel. As a result, there is a problem that the number of times of scanning of the squirting head increases, and the time required for the entire coating becomes long. As shown in FIG. 4 of Patent Document 2, the entire pupil plane is linearly and horizontally scanned, and the image is drawn so that the pixel portions having the same color are arranged in the same direction as the main scanning direction. When the pixel array is arranged, when the color light-receiving sheet or the glass substrate is enlarged, there is a problem that it is difficult to spread the entire surface of the main scanning so as to be ejected from the ink-jet nozzle: the color material is applied to the central portion of the pixel region. In the manner of coating, a portion of the pixel area is not coated with the desired color material, resulting in an increased likelihood of manufacturing defective products. Furthermore, the two moving mechanisms must be highly accurate, thus causing an increase. One of the inventions was developed in the above-mentioned problem, and the purpose of the present invention is to provide a color material ejected from an inkjet nozzle to be applied to the center of a pixel region regardless of the screen size, regardless of the size of the glass substrate. A method of manufacturing a color filter and an apparatus therefor. / [Technical means for solving the problem] The color filter manufacturing method in which the plurality of inkjet nozzles having the plurality of ink jet nozzles are arranged on the surface opposite to the glass substrate on which the black matrix is formed Ground moving, the surface is coated with the color material by the above-mentioned inkjet nozzle to the stupid person of the black matrix, wherein the direction parallel to the longitudinal direction of the inkjet head crossbar is set as the pixel Long households, directions, pre-set the color material ejection of each inkjet nozzle 123446.doc 200906628, according to the relative position information of the glass substrate relative to the inkjet nozzle and the above-mentioned setting information 'control inkjet nozzle color material ejection Methods.

請求項2之彩色滤光片製造方法,係—面使排列有複數 個具備複數個噴墨喷嘴之喷墨頭之喷墨頭橫桿與表面形成 有黑色矩陣之玻璃基板相對地移動,一面利用上述喷墨喷 嘴將彩色材料塗佈於上述黑色矩陣之像素者,纟中係將與 噴墨頭橫桿之長度方向平行的方向設定為相同顏色之像素 之排列方向’預先設定每個喷墨喷嘴之彩色材料之噴出/ 非喷出’根據相對於喷墨喷嘴之玻璃基板之相對位置資訊 及上述設定資訊,控制噴墨噴嘴之彩色材料喷出的方法。 請求項3之彩色滤光片製造方法,係根據玻璃基板之上 述:對移動方向之座標設定上述喷出/非噴出的方法。 "月求項4之彩色遽光片製造方法,係與”固像素對向之喷 墨=嘴之數量N、剩餘喷嘴數量n、噴墨喷嘴之液滴每鳩 之®Q、上述相對移動方向之像素内喷出次數厘及塗佈於上 個像素之彩色材料之量V具有數丨之關係的方法。 [數1] ¥$]^(沁11).(^(11為1以上之整數) 、巧求項5之彩色濾光片製造方法’係根據玻璃基板之上 述=素之長度方向之座標較上述喷出/非噴出的方法。 明长項6之彩色濾光片製造方法,係每次上述相對移動 結束都使噴墨頭橫桿(5)於長度方向移動的方法,且該長度 了向之移動量係將長度方向之移動前後的彩色材料之塗佈 品域互相不重疊之移動量與像素之長度方向間距相加的 123446.doc 200906628 值。 請求項7之彩色遽光片製造方法’係每次上述相對移動 都變更每個噴墨噴嘴(52)之彩色材料之噴出/非噴出設 方法。 請求項8之彩色遽光片製造裝置,係包括第i移動機構、 第2移動機構及第i儲存機構者,上述糾移動機構係使支 持排列有複數個具備複數個喷墨噴嘴之喷墨頭之喷墨頭橫 桿的支持構件、吸附保持表面形成有黑色矩陣之玻璃基板 ^吸附平臺、噴墨頭橫桿及玻璃基板以保持特定間隙的狀 態相對地移動,上述第2移動機構係使喷墨頭橫桿及玻璃 基板於與上述第上移動機構之移動方向正交之方向移動, 述第1儲存機構係輸入玻璃基板及喷墨噴嘴之尺, 儲存資料;其中包括: 、,'' ^測機構’其檢測上述玻璃基板與嘴墨頭橫桿之相對位 ΐ二:出控制機構,其根據檢測出之相對位置控制每個 喷墨喷嘴之彩色材料喷出。 j項9之彩色遽光片製造裝置,係將喷墨頭橫桿之與 广:协1移動機構之移動方向正交之方向的塗佈區域設定 ;破璃基板之與上述第i移動機構之移動方向正交之 方向的塗佈區域。 構,盆自、已色遽光片製造裳置進而包括:第1運算機 嘴之:置資^ = Γ動方向之玻璃基板像素及喷墨噴 機構之移㈣ 板與喷墨頭橫桿之上述第1移動 冓之移動方向的每個相對位置之各嘴墨喷嘴之彩色材料 123446.doc 200906628 喷出/非喷出進行運算/判斷;及第2储存機構,其儲存第1 運算機構之運算/判斷結果。 凊求項11之彩色濾光片製造裝置進而包括:第2運算機 構,其自已輪入之相對移動方向之玻璃基板像素及喷墨喷 嘴的位置資訊,對各喷墨喷嘴之與上述第1移動機構之移 方向正交的方向之彩色材料喷出/非噴出進行運算/判 斷,及第3儲存機構,其儲存第2運算機構之運算/判斷結 果。 [發明之效果] 月长項1之彩色遽光片製造方法,可將自噴墨噴嘴所喷 出之彩色材料塗佈於特定之像素區域之應塗佈之部位。換 σ之,可防止將其他彩色材料塗佈於應塗佈之像素,防止 將彩色材料塗佈於像素之周圍之黑色矩陣。 凊求項2之彩色濾光片製造方法,可將自噴墨噴嘴所喷 出之彩色材料塗佈於特定之像素區域之應塗佈之部位。換 了防止將其他彩色材料塗佈於應塗佈之像素,防止 將彩色材料塗佈於像素之周圍之黑色矩陣。 5月求項3之彩色濾光片製造方法,可將自噴墨噴嘴所喷 出之彩色材料,塗佈於喷墨頭橫桿與玻璃基板之相對之移 動方向的特疋之像素區域之塗佈方向像素寬度之大致中央 部。 喷求項4之彩色濾光片製造方法,可實現所噴出之喷墨 噴嘴之選擇組合,且可分散塗佈不均。 晴求項5之彩色濾光片製造方法,可將自喷墨噴嘴所喷 123446.doc 200906628 出之表色材料’塗佈於像素區域中、與喷墨頭橫桿及玻璃 基板之相對移動正交之方向的特定位置。換言之,可防止 將彩色材料塗佈於相鄰之相同顏色之像素區域彼此的邊 界’亦即,黑色矩陣。 請求項6之彩色遽光片製造方法,使喷墨喷嘴之彩色材 料之塗佈位置騎像素區域而改變,藉此可達成將彩色材 料均勻地塗佈於像素區域内,而且,彳改變像素區域與喷 嘴孔之組合,可抑制因自喷嘴孔之喷出不均所導致之顏色 不均。 請求項7之彩色瀘、光片製造方法,針對每次相對之移動 而使噴墨頭橫桿與玻璃基板之相對位置改變,可將彩色材 料塗佈於像素區域之所需之部位。 請求項8之彩色遽光片製造裝置,不論畫面尺寸,不論 玻璃基板之大型化,均可將自喷墨噴嘴所喷出之彩色材: 塗佈於像素區域之中央部。 明求項9之彩色濾、光片製造裝置,即使於使噴墨頭橫桿 於與玻璃基板之相對移動正交之方向移動之情形時,亦可 將彩色材料塗佈於所有像素區域。 請求項10之彩色濾光片製造裝置,不論畫面尺寸,不論 玻璃基板之大型化,均可將彩色材料僅塗佈於塗佈方向2 特定之像素區域。 請求項11之彩色濾光片製造裝置,不論晝面尺寸,不論 玻璃基板之大型化’均可避開與塗佈方向正交之方向的特 定之非塗佈區域’而將彩色材料僅塗佈於特定之像素區 123446.doc -12- 200906628 域。 【實施方式】 以下,參照隨附圖式,詳細 疋乃不τ »月案發明之彩辛倉 光片製造方法及其裝置之實施形態。 乂色慮 圖1係表示本申請案發明之彩色滤光片製造裝置之 施形態之立體圖。 該彩色濾光片製造装置中,於美 於基座1上支承有吸附平臺 3、塗佈支架4、攝像機支架6等。The method of manufacturing a color filter according to claim 2, wherein the ink jet head crossbar in which a plurality of ink jet heads having a plurality of ink jet nozzles are arranged to move relative to a glass substrate having a black matrix formed on the surface thereof is used The inkjet nozzle applies a color material to the pixels of the black matrix, and sets a direction parallel to the longitudinal direction of the crosshead of the inkjet head to a direction in which pixels of the same color are arranged. The discharge/non-discharge of the color material 'controls the method of controlling the color material ejection of the inkjet nozzle based on the relative position information of the glass substrate with respect to the inkjet nozzle and the above setting information. The method of manufacturing the color filter of claim 3 is to set the method of ejecting/non-discharging the coordinates in the moving direction based on the glass substrate. "Monthly item 4 color enamel sheet manufacturing method, with "solid pixel opposed inkjet = number of nozzles N, number of remaining nozzles n, inkjet nozzle droplets per 鸠® Q, the above relative movement The number of times of ejection in the pixel of the direction is a method in which the amount V of the color material applied to the previous pixel has a number of 。. [Number 1] ¥$]^(沁11).(^(11 is 1 or more) In the integer method, the method for producing a color filter according to the item 5 is based on the method of the above-described discharge/non-discharge of the above-mentioned element of the glass substrate. A method of moving the inkjet head rail (5) in the longitudinal direction every time the relative movement ends, and the length of the movement is such that the coated material of the color material before and after the movement in the longitudinal direction does not overlap each other. The amount of movement is added to the lengthwise spacing of the pixels by 123446.doc 200906628. The method of manufacturing the color enamel sheet of claim 7 is to change the ejection of the color material of each inkjet nozzle (52) each time the relative movement is described. / Non-spraying method. The color stencil manufacturing device of claim 8 The invention includes an i-th moving mechanism, a second moving mechanism, and an i-th storage mechanism, wherein the correcting mechanism supports a support member that supports an inkjet head crossbar in which a plurality of inkjet heads having a plurality of inkjet nozzles are arranged, and adsorbs a glass substrate having a black matrix formed on the surface thereof, an adsorption stage, an inkjet head rail, and a glass substrate are relatively moved while maintaining a specific gap, and the second moving mechanism is configured to cause the inkjet head rail and the glass substrate to be in the same manner as described above. The moving direction of the upper moving mechanism moves in a direction orthogonal to the direction, and the first storage mechanism inputs the glass substrate and the ink jet nozzle to store the data; and the method includes: ,, ''measuring mechanism' detecting the glass substrate and the ink The relative position of the head crossbar is two: an output control mechanism that controls the color material ejection of each inkjet nozzle according to the detected relative position. The color light-emitting sheet manufacturing device of the item 9 is an inkjet head crossbar And the wide area: the coating area setting in the direction in which the moving direction of the coordinate moving mechanism is orthogonal; the coating area in the direction orthogonal to the moving direction of the i-th moving mechanism of the glass substrate. The potted self-made and colored calendered sheet manufactures the skirt and further includes: the first computing machine mouth: the capital ^^ the glass substrate pixel in the tilting direction and the movement of the inkjet nozzle mechanism (4) the above-mentioned section of the board and the inkjet head rail 1 color material of each ink nozzle of each relative position in the moving direction of the moving crucible 123446.doc 200906628 ejection/non-ejection for calculation/judgment; and second storage mechanism for storing operation/judgment of the first arithmetic unit As a result, the color filter manufacturing apparatus of claim 11 further includes: a second arithmetic unit that positions the position of the glass substrate pixel and the ink jet nozzle in the relative movement direction of the wheel, and the ink jet nozzle and the ink jet nozzle 1 The color material discharge/non-discharge in the direction in which the moving mechanism moves in the direction is calculated/determined, and the third storage means stores the calculation/judgment result of the second arithmetic unit. [Effects of the Invention] The method for producing a color light-emitting sheet of the moon length item 1 can apply a color material ejected from the ink-jet nozzle to a portion to be coated in a specific pixel region. By changing σ, it is possible to prevent other color materials from being applied to the pixels to be coated, and to prevent the color material from being applied to the black matrix around the pixels. According to the method of producing a color filter of claim 2, the color material ejected from the ink ejecting nozzle can be applied to a portion to be coated in a specific pixel region. A black matrix that prevents other color materials from being applied to the pixels to be coated and prevents the color material from being applied around the pixels is replaced. In the method of manufacturing the color filter of the third aspect of the invention, the color material ejected from the ink jet nozzle can be applied to the pixel area of the opposite direction of movement of the crosshead of the inkjet head and the glass substrate. The cloth is oriented substantially at the center of the pixel width. According to the method for producing a color filter of the fourth aspect, the selected combination of the ink jet nozzles to be ejected can be realized, and the coating unevenness can be dispersed. The color filter manufacturing method of the clear item 5 can apply the coloring material of the ink jet nozzle 123446.doc 200906628 to the pixel region, and the relative movement of the inkjet head rail and the glass substrate is positive. The specific location of the direction of the intersection. In other words, it is possible to prevent the color material from being applied to the boundary of the adjacent pixel regions of the same color, i.e., the black matrix. The method of manufacturing the color light-receiving sheet of claim 6, wherein the coating position of the color material of the ink-jet nozzle is changed by riding the pixel region, whereby the color material can be uniformly applied to the pixel region, and the pixel region is changed. In combination with the nozzle holes, color unevenness due to uneven ejection from the nozzle holes can be suppressed. In the color enamel and the light sheet manufacturing method of claim 7, the relative position of the ink jet head rail and the glass substrate is changed for each relative movement, and the color material can be applied to a desired portion of the pixel region. In the color ray-growing sheet manufacturing apparatus of claim 8, the color material ejected from the ink-jet nozzle can be applied to the central portion of the pixel region regardless of the screen size, regardless of the size of the glass substrate. The color filter and optical sheet manufacturing apparatus according to the item 9 can apply a color material to all of the pixel regions even when the ink jet head rail is moved in a direction orthogonal to the relative movement of the glass substrate. In the color filter manufacturing apparatus of claim 10, regardless of the screen size, the color material can be applied only to the pixel region specified in the application direction 2 regardless of the enlargement of the glass substrate. In the color filter manufacturing apparatus of claim 11, the color material is coated only regardless of the size of the crucible surface, regardless of the enlargement of the glass substrate, the specific non-coating region in the direction orthogonal to the coating direction can be avoided. In the specific pixel area 123446.doc -12- 200906628 domain. [Embodiment] Hereinafter, an embodiment of a method and apparatus for manufacturing a color sensation film of the invention of the invention will be described in detail with reference to the accompanying drawings.乂色虑 Fig. 1 is a perspective view showing a configuration of a color filter manufacturing apparatus of the invention of the present application. In the color filter manufacturing apparatus, the adsorption stage 3, the coating holder 4, the camera holder 6, and the like are supported on the susceptor 1.

吸附平臺3係吸附保持玻璃其如^本 〜 于坂离基板2者,且為了達成該玻璃 基板2之定位,而藉由未圖示之驅動機構、引導機構,於θ 方向旋轉驅動吸附平臺3,並且於γ方向驅動吸附平臺3。 塗佈支架4係保持噴墨頭橫桿5者,且為了將彩色材料塗 佈於破璃基板2上’而藉由未圖示之驅動機構、引導機 構’於X方向驅動塗佈支架4。又,為了調整相對於玻璃基 板2之相對位置,而藉由未圖示之驅動機構、引導機構, 於Ζ方向、Υ方向驅動噴墨頭橫桿5 攝像機支架6係保持對準攝像機7、8及掃描攝像機9者, 上述對準攝像機7、8用於麵基板2之對準,上述掃描攝 像機9用以檢測玻璃基板2之像素區域内之彩色材料之著落 痕跡,為了對準、檢測像素,而藉由未圖示之驅動機構、 引導機構,於X方向驅動攝像機支架6。又,藉由未圖示之 驅動機構、引導機構,於γ方向驅動對準攝像機7、8以及 掃描攝像機9。 對準攝像機7、8係檢測玻璃基板2之標記(未圖示)者, 123446.doc 200906628 根據對準攝像機7、8之標記檢測結果使吸附平臺3旋轉, 及/或使吸附平臺3於Y方向上移動,藉此可達成玻璃基板2 之對準。 再者,X、Y表示為了規定與藉由吸附平臺3而吸附保持 之玻璃基板2之上表面平行的平面所設定之彼此正交之方 向,Z表示與藉由χ、γ而規定之平面正交之方向。 圖2係表示喷墨頭橫桿5之構成的概略圖。 該喷墨頭橫桿5係使複數個喷墨頭51排列而成者,且各 噴墨頭51係使複數個喷墨喷嘴52排列而成者。而且,以使 所有喷墨喷嘴52於X方向之間隔、於γ方向之間隔分別為 特定間隔的方式,設定複數個噴墨頭51之排列。 再者,喷墨喷嘴52以特定個數為單位斜向地排列,因此 藉由面於X方向驅動塗佈支架4,一面使喷墨喷嘴52依次 動作,可以使之直線地排列於γ方向之狀態而塗佈彩色材 料。 圖2所示之噴墨頭橫桿5係用以塗佈紅色(R)、綠色(G)、 藍色(B)之彩色材料之任一種顏色者,雖未特別圖示,但 亦可β又置用以塗佈其他彩色材料之喷墨頭橫桿。 然而’紅色(R)、綠色(G)、藍色(β)之彩色材料用之噴墨 頭橫桿5亦可一體地排列。當然,亦可僅設置噴出丨種顏色 之彩色材料之喷墨頭橫桿。 圖8係表示噴墨噴嘴52之排列之一例的圖。 圖8中表示有藉由喷嘴行、噴嘴編號而決定之噴墨噴 嘴 η / ,Ρ係Υ方向之喷墨噴嘴間距,!^〜ί5係喷墨喷嘴行塗佈 123446.doc •14- 200906628 方向間隔。 其次,說明上述構成之彩色濾光片製造裝置之作用。 圖6係說明彩色濾光片製造處理之流程圖。 於步驟SP4,藉由未圖示之搬入機器人等將破璃基板2 搬入吸附平臺3之後’於步驟SP2中’藉由未圖示之外形規 制機構’達成玻璃基板2之大致之定位。而i,於步驟奶 中,利用吸附平臺3吸附玻璃基板2,其後,於步驟sp4The adsorption platform 3 is configured to adsorb and hold the glass, and to position the glass substrate 2, and to drive the adsorption platform 3 in the θ direction by a driving mechanism or a guiding mechanism (not shown). And driving the adsorption platform 3 in the γ direction. The coating holder 4 holds the inkjet head rail 5, and the coating holder 4 is driven in the X direction by a driving mechanism (not shown) for printing a color material on the glass substrate 2. Further, in order to adjust the relative position with respect to the glass substrate 2, the inkjet head rail 5 is driven in the x-direction and the x-direction by a drive mechanism and a guide mechanism (not shown). The camera holder 6 holds the alignment cameras 7, 8 And the scanning camera 9 , wherein the alignment cameras 7 and 8 are used for alignment of the surface substrate 2 , and the scanning camera 9 is configured to detect the landing marks of the color material in the pixel region of the glass substrate 2 , in order to align and detect pixels. The camera holder 6 is driven in the X direction by a drive mechanism and a guide mechanism (not shown). Further, the alignment cameras 7 and 8 and the scanning camera 9 are driven in the γ direction by a driving mechanism and a guiding mechanism (not shown). The alignment cameras 7 and 8 detect the mark (not shown) of the glass substrate 2, 123446.doc 200906628 rotates the adsorption platform 3 according to the detection results of the alignment cameras 7, 8 and/or causes the adsorption platform 3 to be Y. The direction is moved, whereby the alignment of the glass substrate 2 can be achieved. Further, X and Y indicate directions orthogonal to each other in order to define a plane parallel to the upper surface of the glass substrate 2 adsorbed and held by the adsorption stage 3, and Z indicates a plane which is defined by χ and γ. The direction of the exchange. Fig. 2 is a schematic view showing the configuration of the ink jet head rail 5. The ink jet head rail 5 is formed by arranging a plurality of ink jet heads 51, and each of the ink jet heads 51 is formed by arranging a plurality of ink jet nozzles 52. Further, the arrangement of the plurality of ink jet heads 51 is set such that the intervals of the ink jet nozzles 52 in the X direction and the intervals in the γ direction are respectively at specific intervals. Further, since the inkjet nozzles 52 are arranged obliquely in a specific number of units, the inkjet nozzles 52 are sequentially operated by driving the coating holder 4 in the X direction, so that they can be linearly arranged in the gamma direction. The color material is coated in a state. The inkjet head rail 5 shown in FIG. 2 is used to apply any one of red (R), green (G), and blue (B) color materials, and although not specifically shown, it can also be β. An inkjet crossbar for applying other colored materials is also provided. However, the ink jet head rails 5 for the red (R), green (G), and blue (β) color materials may be integrally arranged. Of course, it is also possible to provide only an ink jet head rail that ejects a color material of a different color. FIG. 8 is a view showing an example of the arrangement of the inkjet nozzles 52. Fig. 8 shows the ink jet nozzle η / , which is determined by the nozzle row and the nozzle number, and the ink jet nozzle pitch in the direction of the Ρ system. ^~ί5 is an inkjet nozzle line coating 123446.doc •14- 200906628 Directional spacing. Next, the operation of the color filter manufacturing apparatus having the above configuration will be described. Fig. 6 is a flow chart showing the process of manufacturing a color filter. In step SP4, the glass substrate 2 is carried into the adsorption stage 3 by a loading robot or the like (not shown). In step SP2, the approximate positioning of the glass substrate 2 is achieved by a shape regulating mechanism (not shown). And i, in the step milk, adsorbs the glass substrate 2 by using the adsorption platform 3, and thereafter, in step sp4

中,使攝像機支架6往程移動,於步驟sp5中,藉由對準攝 像機7、8檢測玻璃基板2之對準標記,進行γ方向、θ方向 之疋位,藉此達成玻璃基板2之對準,於步驟sp6中,使攝 像機支架6返程移動。 其次,於步驟SP7中,使塗佈支架4往程移動/返程移 動’並且輸出X座標值’於步驟sp8中’根據X座標值判定 塗佈是否進行至終端為止。 又,與該處理分開,於步驟卯16中,輸入噴墨噴嘴52之 孔的位置資訊(座標值),於步驟㈣中,輸入玻璃基板: 上之所有像素之位置資訊(座標值),於步驟spi8中,輸入 ”他參數(例如,考慮到彩色材料之噴出速度、相對的移 動速度、控制系統之延遲等而規定之偏移值而且,於 步驟SP19中’進行資料表之運算’力步驟SP20中,將運算 結果儲存於喷出資料表中。 圖7係表不喷出資料表之—例的圖,設定有塗佈掃描次 數、塗佈方向像素編號 '塗佈方向像素位置、嘴嘴行、塗 佈支架X座標值、所有噴嘴之噴出圖案。再者,X0係初始 123446.doc 200906628 移動量,Pg係Y方向之像素間距,L1〜Ln係喷嘴行塗佈方 向間隔’ m係塗佈方向之像素之編號。初始移動量χ〇、像 素間距Pg如圖3所示。圖3係表示僅塗佈有紅色(R)彩色材 料之狀態,且至X方向之第1個像素為止之距離係初始移動 量X0,X方向之塗佈有紅色(R)彩色材料的像素之間隔係像 素間距Pg。 而且,當於步驟SP8中判定為塗佈未進行至終端為止之 情形時’於步驟SP13中’將塗佈支架4之X座標輸出值與 噴出資料表進行比較,於步驟SP14中,判定χ座標值與喷 出負料疋否一致,若X座標值與噴出資料一致,則於步驟 SP15中,使噴墨噴嘴52動作而噴出墨水。 圖5係說明上述處理之概略圖。 為了喷出而使作為塗佈對象之像素區域與χ座標值一致 之喷墨噴嘴52動作,不使其他喷墨喷嘴52動作,藉此將墨 水塗佈於作為塗佈對象之像素區域。具體而言,一面使喷 墨喷嘴52相對於玻璃基板2而相對地移動一面塗佈彩色材 料,因此考慮彩色材料之噴出速度、相對的移動速度、控 制系統之延遲等而規定之偏移值,考慮上述偏移值而控制 用以喷出之喷墨噴嘴52。 又,圖4係說明Y方向之喷墨噴嘴52之控制的概略圖。再 者,該處理未示於流程圖,而示於圖7中。 使覆蓋Y座標範圍之至少一部分的喷墨喷嘴52不動作, 上述Y座標範圍表示玻璃基板2之於χ方向延伸之黑色矩陣 之寬度’並且為了噴出而使進入作為塗佈對象的像素區域 123446.doc •16- 200906628 之整個γ座標範圍之喷墨喷嘴52動作,藉此將墨水塗佈於 作為塗佈對象之像素區域。 而且,虽於步驟SP14中判定為X座標值與喷出資料不一 致之情形時,或於進行步驟卯15之處理之情形時,再次進 行步驟SP7之處理。 又,當於步驟SP8中判定為塗佈進行至終端為止之情形 時’於步驟SP9中,判定是否進行特定次數之塗佈。 當於步驟SP9中判定為塗佈次數未達到特定次數之情形 時’於步驟12中’使噴墨頭橫桿5於Υ方向上移動,再次進 行步驟SP7之處理。再者,Υ方向之移動距離,例如,可 =由奴塗佈於1個像素區域之彩色材料之液滴的數量而決 疋之距離’亦可為對該距離加上γ方向之像素間距之整數 倍後所得的距離。為後者之情形時,喷墨喷嘴對不同的像 素喷出墨水’因此即使著落痕跡之尺寸針對每個喷墨喷嘴 而有差異’亦可使整體平均化。此處,若設定喷墨頭橫桿 5之塗佈區域大於玻璃基板2之塗佈區域,則即使如後者般 使喷墨頭橫桿5移動’亦可順利地將彩色材料塗佈於所有 形::::步驟SP”判定為進行了特定次數之塗佈之情 、:^驟8?1〇中,結束塗佈處理’於步驟8叫中,藉 由未圖示之搬出機ϋ人等搬出玻璃基板2 列處理。 按采糸 若概括以上内容,則如下: 使攝像機支架6往 於將玻璃基板2搬入吸附平臺3之後 123446,doc 200906628 程移動而檢測玻璃基板2之對準標記,根據檢測結果使吸 附平臺3動作,藉此達成玻璃基板2之對準。其後,使攝像 機支架6返程移動。 其次’使塗佈支架4往程移動而進行第1次往程塗佈。 其後’以使塗佈支架4於Y方向稍微移動之狀態而返程移 動’藉此進行第1次返程塗佈’該期間,使攝像機支架6往 程移動,藉由掃描攝像機9進行玻璃基板2之像素區域内之 彩色材料之著落痕跡的檢查,其後,使攝像機支架6返程 移動。 其後,以使塗佈支架4於Y方向稍微移動之狀態而往程移 動,藉此進行第2次往程塗佈。 其後,以使塗佈支架4於Y方向稍微移動之狀態而返程移 動,藉此進行第2次返程塗佈。 其後,停止玻璃基板2之吸附保持,自吸附平臺3搬出玻 璃基板2。其後,藉由反覆進行上述一系列處理,可製造 所需張數之彩色濾光片。 亦即,於進行一次彩色材料之塗佈之情形時,以與噴墨 喷嘴52彼此之間隔相等的間隔附著彩色材料,因此不會形 成為連續塗佈彩色材料之狀態。 然而,於進行上述一系列處理之情形時,使¥方向之位 置稍微變化而進行塗佈,因此,最終如圖3所示,可於相 當於玻璃基板2上所形成之黑色矩陣21的像素區域22内, 連續塗佈彩色材料23。 根據以上說明可知,可一面使噴墨頭橫桿5進行相對的 123446.doc •18- 200906628 移動,一面控制噴墨喷嘴52之動作時序,因此可於相當於 玻璃基板2上所形成之黑色矩陣21之像素區域22内,可靠 地塗佈彩色材料。 例如’於噴墨喷嘴52之間距為80 μιη,像素尺寸為 70〜100 μιηχ200〜300 μπι,黑色矩陣之寬度為3〇 μιη,噴墨 喷嘴52之喷出週期為1〇 kHz以上之情形時,且於以3〇() { (70 μΐη+30 μηι)χ3}間距塗佈彩色材料之情形時,使相 對掃描速度為210 mm/s,藉此能以10 kHz驅動所有噴墨噴 ◎ 嘴52而進行彩色材料之塗佈。又,於像素尺寸改變之情形 時’可藉由調整掃描速度而容易地處理。 進而,與喷墨頭橫桿5之相對之移動方向正交之方向的 像素尺寸為200〜300 μηι,可對自噴墨喷嘴52所喷出之彩色 材料之液滴確保足夠大的範圍。又,噴墨頭橫桿5之相對 之移動方向之像素尺寸為70〜1〇〇 μιη ’自喷墨喷嘴52所噴 出之彩色材料之液滴所對應的範圍變小,高精度地控制使 , 纟墨喷嘴52動作之時序。其結果為,可於相當於玻璃基板 2上所形成之黑色矩陣21之像素區域22内可靠地塗佈彩色 材料。 以上,β尤明了使塗佈支架4相對於吸附平臺2於X方向移 動之實施形態’但亦可構成為將塗佈支架4固定,而使吸 附平臺3移動。 又’較好的是,設定吸附平臺3之一邊大於玻璃基板2之 2邊,與玻璃基板2之搬入狀態無關,均可使玻璃基板2可 靠地吸附於吸附平臺3。 123446.doc -19- 200906628 於上述實施形態中,軔 較好的疋,與〗個像素對 贺嘴52之數量N、剩餘喑喈 <噴墨 J馀噴嘴數置n、喷墨喷嘴52 1滴之量Q、上述相對之移 夜滴的母 移動方向之像素内噴出次數 塗佈於1個像素之彩色叔4立 及 巴材科之量V具有數1之關係。 加以進一步說明。 圖9概略性表示像辛ρ林办,士 豕京5域與液滴之關係。 於圖中’由a、b表示像辛内 诼京内寸,由c、d表示像辛 區域,由Μ表示相對之銘叙士^ 豕常内塗佈 ,“ 對之移動方向之液滴數量(相對移動方ή 液滴數量),表示與】個 秒動方向 兴J個像素對向之噴墨喷嘴5 (對向噴嘴數量,或對向噴嘴液滴數量)。冑之數- /’對應於1個像素之噴墨噴嘴52之總數量係比上㈣ 罝N多1個以上之數量 、 攻數 i數置,該總數量與上述數量1^ 喷嘴數量η。因此,用以# w 之差係剩餘 ㈣η入對個像素塗佈彩色材料之喷墨嘴 嘴52之組合之數量丨滿足i=NC“。 貫土噴 而且藉由改變用於將彩色材料塗佈於像素 狀態)之喷墨噴嘴52之組合, ’、、出 J 1更室佈方向之塗你尤祕八 散,且可使塗佈不均不明顯。 :n 實施例 於以下條件下實施塗佈测 um,喑喈把他AI嘴之寬度為254〇〇 μ 噴嘴析像度為丨44〇 dpi,4 „ 1440-17 噴嘴間距P為25400/ 1440-17.6 μιη,像素尺寸 域尺寸為d & 300叫,㈣〇〇 μρ塗佈區 J ^ c-220 μηι > d=?n N=c/P=22〇/17, d 2〇叩,對向喷嘴數量 2〇/17.6=12,相對銘叙古士 肉·冷你曰^ $移動方向液滴數量Μ為1,像辛 内塗佈^像素内之填充量 像言 里八馬300 pi,液滴的每之 123446.doc -20- 200906628 為 40 pi 〇 剩餘噴嘴數量η,可 1剩餘噴嘴數量η為 於該條件下,滿足像素内塗佈量之 藉由於數1中代入具體的數值而求出, 4以下。 其結果為,噴墨噴嘴52之組合之數息· 里 1為495 〇 因此,藉由使用495組以下之組合 之噴墨喷嘴52(選擇噴出狀態)進行 如’ 5〇組之組合) 涂佑尤a \ « 杉色村料之塗佈’可使 【圖式簡單說明】 塗佈不均分散’且可使塗佈不均In the step sp5, the alignment marks of the glass substrate 2 are detected by the alignment cameras 7 and 8, and the γ direction and the θ direction are clamped, thereby achieving the pair of the glass substrates 2. In step sp6, the camera holder 6 is moved back. Next, in step SP7, the coating carriage 4 is moved to the forward movement/return motion and the X coordinate value is outputted, and in step sp8, it is judged whether or not the coating is carried out to the terminal based on the X coordinate value. Further, in addition to the processing, in step 卯16, the position information (coordinate value) of the hole of the inkjet nozzle 52 is input, and in step (4), the position information (coordinate value) of all the pixels on the glass substrate is input, In step spi8, "the other parameter (for example, the offset value specified in consideration of the ejection speed of the color material, the relative movement speed, the delay of the control system, etc.) is input, and the operation of the data table is performed in step SP19. In SP20, the calculation result is stored in the discharge data table. Fig. 7 is a diagram showing an example of not discharging the data sheet, and the number of coating scans, the coating direction pixel number 'the coating direction pixel position, and the nozzle are set. Line, coated bracket X coordinate value, all nozzle discharge patterns. Further, X0 is the initial 123446.doc 200906628 movement amount, Pg is the Y direction pixel pitch, L1 ~ Ln nozzle line coating direction interval 'm coating The number of pixels in the cloth direction. The initial movement amount χ〇 and the pixel pitch Pg are as shown in Fig. 3. Fig. 3 shows the state in which only the red (R) color material is applied, and the first pixel in the X direction is used. Distance system The initial movement amount X0, the interval between the pixels in which the red (R) color material is applied in the X direction is the pixel pitch Pg. Further, when it is determined in step SP8 that the coating is not performed to the terminal, the step is in step SP13. 'Comparing the X coordinate output value of the coating bracket 4 with the discharge data table, in step SP14, determining whether the χ coordinate value is consistent with the discharge negative material ,, and if the X coordinate value is consistent with the ejection data, then in step SP15 The inkjet nozzle 52 is operated to eject the ink. Fig. 5 is a schematic view showing the above-described processing. The inkjet nozzle 52 that matches the pixel area to be coated is operated to discharge the other inkjet nozzles. The nozzle 52 is operated to apply ink to the pixel region to be coated. Specifically, the inkjet nozzle 52 is relatively moved while moving the inkjet nozzle 52 to the glass substrate 2, so that the discharge of the color material is considered. The offset value specified by the speed, the relative moving speed, the delay of the control system, etc., controls the ink jet nozzle 52 for ejecting in consideration of the above-described offset value. Further, FIG. 4 illustrates the ink jet in the Y direction. A schematic diagram of the control of the nozzle 52. Further, the processing is not shown in the flowchart, but is shown in Fig. 7. The inkjet nozzle 52 covering at least a part of the Y coordinate range is not operated, and the Y coordinate range indicates the glass substrate 2 The inkjet nozzle 52 that enters the entire gamma coordinate range of the pixel region 123446.doc •16-200906628, which is the object to be coated, is moved in the width direction of the black matrix extending in the χ direction, thereby applying the ink to Further, when it is determined in step SP14 that the X coordinate value does not coincide with the discharge data, or when the processing of step 卯15 is performed, the processing of step SP7 is performed again. When it is determined in step SP8 that the coating is performed to the terminal, it is determined in step SP9 whether or not coating is performed a certain number of times. When it is determined in step SP9 that the number of times of application has not reached a certain number of times, the ink-jet head rail 5 is moved in the Υ direction in step 12, and the processing of step SP7 is performed again. Furthermore, the moving distance in the Υ direction, for example, can be determined by the number of droplets of the color material coated by the slave in one pixel region, or the pixel pitch of the gamma direction can be added to the distance. The distance obtained after an integer multiple. In the latter case, the ink jet nozzle ejects ink to different pixels 'so that even if the size of the landing mark is different for each ink jet nozzle', the whole can be averaged. Here, if the application area of the inkjet head rail 5 is set larger than the coating area of the glass substrate 2, even if the inkjet head rail 5 is moved as in the latter, the color material can be smoothly applied to all shapes. :::: Step SP" is determined to have been applied for a certain number of times, and in the first step, the coating process is terminated in step 8, and the unloading machine is not shown. When the glass substrate 2 is loaded out, the following is the following: The camera holder 6 is moved to the adsorption table 3 after moving the glass substrate 2 to the suction platform 3, 123446, doc 200906628, and the alignment mark of the glass substrate 2 is detected, according to As a result of the detection, the adsorption platform 3 is operated to achieve the alignment of the glass substrate 2. Thereafter, the camera holder 6 is moved back. Next, the coating holder 4 is moved forward to perform the first coating. 'Returning the coating holder 4 in a state of slightly moving in the Y direction', thereby performing the first return coating. During this period, the camera holder 6 is moved forward, and the pixel of the glass substrate 2 is scanned by the scanning camera 9. Colored materials in the area After the inspection of the landing marks, the camera holder 6 is moved back. Thereafter, the coating holder 4 is moved in a state of being slightly moved in the Y direction, thereby performing the second forward coating. In the state in which the coating holder 4 is slightly moved in the Y direction, the second return coating is performed by returning to the state in which the coating holder 4 is slightly moved in the Y direction. Thereafter, the adsorption and holding of the glass substrate 2 is stopped, and the glass substrate 2 is carried out from the adsorption platform 3. By repeating the above-described series of processes, a desired number of color filters can be produced. That is, when the color material is applied once, the ink jet nozzles 52 are attached at equal intervals from each other. The color material is not formed in a state in which the color material is continuously applied. However, in the case of performing the above-described series of processes, the position of the ¥ direction is slightly changed to be applied, and therefore, as shown in FIG. The color material 23 is continuously applied to the pixel region 22 corresponding to the black matrix 21 formed on the glass substrate 2. As can be seen from the above description, the ink jet head rail 5 can be opposed to 123446.doc. 18-200906628 moves to control the timing of the operation of the ink-jet nozzle 52, so that the color material can be reliably applied in the pixel region 22 corresponding to the black matrix 21 formed on the glass substrate 2. For example, 'in the ink-jet nozzle 52 The distance between the two is 80 μm, the pixel size is 70 to 100 μm χ 200 to 300 μπι, the width of the black matrix is 3 〇 μιη, and the ejection period of the inkjet nozzle 52 is 1 〇 kHz or more, and the ratio is 3 〇 (). { (70 μΐη+30 μηι) χ3} When the color material is applied at a pitch, the relative scanning speed is 210 mm/s, whereby all the inkjet nozzles 52 can be driven at 10 kHz to apply the color material. . Further, in the case where the pixel size is changed, it can be easily handled by adjusting the scanning speed. Further, the pixel size in the direction orthogonal to the moving direction of the head crossbar 5 is 200 to 300 μm, and a sufficiently large range can be secured for the droplets of the color material ejected from the ink jet nozzle 52. Further, the pixel size of the relative movement direction of the ink jet head rail 5 is 70 to 1 〇〇 μιη 'the range corresponding to the droplet of the color material ejected from the ink jet nozzle 52 is small, and the control is performed with high precision. The timing of the operation of the ink jet nozzle 52. As a result, the color material can be reliably applied in the pixel region 22 corresponding to the black matrix 21 formed on the glass substrate 2. As described above, β is an embodiment in which the coating holder 4 is moved in the X direction with respect to the adsorption stage 2, but the coating holder 4 may be fixed to move the adsorption platform 3. Further, it is preferable that one side of the adsorption stage 3 is set to be larger than the two sides of the glass substrate 2, and the glass substrate 2 can be reliably adsorbed to the adsorption stage 3 irrespective of the state in which the glass substrate 2 is carried. 123446.doc -19- 200906628 In the above embodiment, the number of N is better, the number N of the pair of pixels to the mouthpiece 52, the remaining 喑喈 < the number of nozzles of the inkjet J 置 n, the ink jet nozzle 52 1 The amount Q of the droplets and the number of times of ejection in the pixel in the mother moving direction of the above-mentioned relative shifting droplets are applied to the relationship between the number of colores of the one-pixel and the amount V of the genus. Further explanation. Fig. 9 is a schematic view showing the relationship between the domain and the droplets of the 豕 林 林, office, and 豕 林. In the figure, 'by a, b is like the inner ring of Xining, and c, d is like the symplectic area, and by Μ is the relative inscription of the legendary ^ ^ 豕, "the number of droplets moving in the direction (relatively moving the number of droplets), which means that the inkjet nozzles 5 (the number of counter nozzles or the number of nozzle droplets) facing the J pixels are in the direction of the second movement. The total number of inkjet nozzles 52 at one pixel is more than one or more than the number of (4) 罝N, and the number of attacks i is set. The total number is equal to the number of nozzles η of the above number 1^. Therefore, for #w The difference between the remaining (four) η and the ink jet nozzles 52 coated with the color material for each pixel satisfies i=NC". Through the combination of the inkjet nozzles 52 and the inkjet nozzles 52 for applying the color material to the pixel state, the coating of the J1 is more uniform, and the coating can not be applied. Not obvious. :n Example The coating test was carried out under the following conditions, and the width of the AI nozzle was 254 〇〇μ, the resolution of the nozzle was 丨44〇dpi, and the nozzle pitch P of the 4 „ 1440-17 was 25400/ 1440- 17.6 μιη, the pixel size domain size is d & 300, (4) 〇〇μρ coating zone J ^ c-220 μηι > d=?n N=c/P=22〇/17, d 2〇叩, The number of nozzles is 2〇/17.6=12, relative to the legendary Gu Shi meat · cold you 曰 ^ $ the number of droplets in the direction of movement Μ is 1, like the filling of the inside of the ^ pixel ^ pixel is like 300 pi, Each of the droplets is 123446.doc -20- 200906628 is the number of remaining nozzles η of 40 pi ,, and the number of remaining nozzles η is the condition that the amount of coating in the pixel is satisfied by the number 1 in the pixel. The result is 4 or less. As a result, the number of combinations of the ink jet nozzles 52 is 495 〇, and therefore, the ink jet nozzle 52 (selected discharge state) using a combination of 495 sets or less is performed as '5 〇 The combination of the group) Tu Youyou a \ « The coating of the cedar village material can make the [schematic description of the pattern] unevenly spread coating and can make uneven coating

二表立:本:。請_…渡光w造裝…實 圖2係表示喷墨頭橫桿之構成的概略圖。 圖3係表示於R像素區域塗佈有彩色材料之狀態的概略 圖4係說明γ方向之喷墨喷嘴之控制的概略圖。 圖5係說明X方向之喷墨喷嘴之控制的概略圖。 圖6係說明彩色濾光片製造處理之流程圖。 圖7係表示噴出資料表之一例的圖。 圖8係表示噴墨喷嘴之挑列之一例的圖。 圖9係概略性表示像素區域與液滴之關係的圖。 【主要元件符號說明】 2 玻璃基板 3 吸附平臺 5 喷墨頭橫桿 123446.doc -21 - 200906628 51 52 喷墨頭 喷墨喷嘴 123446.doc -22Two statements: Ben: Please take a picture of the structure of the inkjet head crossbar. Fig. 3 is a schematic view showing a state in which a color material is applied to an R pixel region. Fig. 4 is a schematic view showing control of an inkjet nozzle in a gamma direction. Fig. 5 is a schematic view showing the control of the ink jet nozzle in the X direction. Fig. 6 is a flow chart showing the process of manufacturing a color filter. Fig. 7 is a view showing an example of a discharge data table. Fig. 8 is a view showing an example of the arrangement of the ink jet nozzles. Fig. 9 is a view schematically showing the relationship between a pixel region and a liquid droplet. [Main component symbol description] 2 Glass substrate 3 Adsorption platform 5 Inkjet crossbar 123446.doc -21 - 200906628 51 52 Inkjet head Inkjet nozzle 123446.doc -22

Claims (1)

200906628 十、申請專利範圍: .種彩色濾光片製造方法,其係一面使排列有複數個具 備複數個噴墨喷嘴(52)之噴墨頭(51)之喷墨頭橫桿(5)與 表面形成有黑色矩陣之玻璃基板(2)相對地移動,一面利 用上述喷墨噴嘴(52)將彩色材料塗佈於上述黑色矩陣之 像素者,其特徵在於: 將與噴墨頭橫桿(5)之長度方向平行的方向設定為上述 像素之長度方向,預先設定每個喷墨喷嘴(52)之彩色材 料之喷出/非噴出,根據相對於噴墨喷嘴(52)之玻璃基板 ()之相對位置負訊及上述設定資訊,控制喷墨噴嘴(5 2 ) 之彩色材料喷出。 2·種彩色濾光片製造方法,其係一面使排列有複數個具 備複數個噴墨噴嘴(52)之噴墨頭(51)之喷墨頭橫桿(5)與 表面形成有黑色矩陣之玻璃基板(2)相對地移動,一面利 用上述噴墨噴嘴(52)將彩色材料塗佈於上述黑色矩陣之 像素者,其特徵在於: 冑與喷墨頭橫桿(5)之長度方向平行的方向設定為相同 顏色之像素之排列方向,預先設定每個噴墨喷嘴(52)之 彩色材料之噴出/非喷出,根據相對於喷墨喷嘴(52)之玻 璃基板(2)之才"十位置資訊及上述設定資t,控制噴墨喷 嘴(52)之彩色材料噴出。 3·如明求項1或2之彩色濾光片製造方法,其中 根據玻璃基板⑺之上述相對移動方向之座標設定上述 喷出/非喷出。 123446.doc 200906628 4. 如請求項1或2之彩色濾光片製造方法,其中 與1個像素對向之噴墨喷嘴(52)之數量n、剩餘喷嘴數 噴墨喷嘴(52)之液滴每1滴之iQ、上述相對移動方 向之像素内喷出次數Μ及塗佈於1個像素之彩色材料之量 V具有數1之關係, [數1] VgM’(N-n).Q(n為1以上之整數)。 5. 如凊求項1或2之彩色濾光片製造方法,其中 根據玻璃基板(2)之上述像素之長度方向之座標設定上 述噴出/非噴出。 6_如請求項1或2之彩色濾光片製造方法,其中 每次上述相對移動結束都使喷墨頭橫桿(5)於長度方向 移動’且該長度方向之移動量係將長度方向之移動前後 的彩色材料之塗佈區域彼此不重疊的移動量與像素之長 度方向間距相加的值。 7·如請求項6之彩色濾光片製造方法,其中 每次上述相對移動都變更每個噴墨喷嘴(52)之彩色材 料之噴出/非噴出設定。 8·種彩色濾光片製造裝置,其係包括第1移動機構、第2 移動機構及第1儲存機構者’上述第丨移動機構係使支持 排列有複數個具備複數個喷墨噴嘴(52)之喷墨頭(5丨)之 喷墨頭橫桿(5)的支持構件、吸附保持表面形成有黑色矩 陣之玻璃基板(2)之吸附平臺(3)、噴墨頭橫桿(5)及玻璃 基板(2)以保持特定間隙之狀態相對地移動,上述第2移 123446.doc 200906628 動機構係使噴墨頭橫桿(5)及玻璃基板(2)於與上述第}移 動機構之移動方向正交之方向㈣,上述第旧存機構 係輸入玻璃基板(2)及噴墨噴嘴(52)之尺寸,並儲存資 料;其特徵在於包括: 檢測機構,其檢測上述玻璃基板(2)與噴墨頭橫桿(5) 之相對位置,及喷出控制機構,其根據檢測出之相對位 置控制每個噴墨喷嘴(52)之彩色材料喷出。 9·如請求項8之彩色濾光片製造裝置,其中 噴墨頭橫桿(5)之與上述第i移動機構之移動方向正交 之方向的塗佈區域大於玻璃基板(2)之與上述第丨移動機 構之移動方向正交之方向的塗佈區域。 ί 10·如請求項8之彩色濾光片製造裝置,纟中進而包括:第】 運算機構’其自已輸入之相對移動方向之玻璃基板像素 及噴墨喷嘴(52)的位置資訊,對玻璃基板⑺與喷墨頭橫 桿(5)之上述第丨移動機構之移動方向的每個相對位置之 各喷墨喷嘴(52)之彩色材料喷出/非噴出進行運算/判斷; 及第2儲存機構,其儲存第旧算機構之運算/判斷結果。 月求員8之彩色遽光片製造裝置,其中進而包括:第2 運算機構’其自已輸人之相對移動方向之錢基板像素 及喷墨噴嘴(52)的位置資訊’對各喷墨喷嘴(52)之與上 述第1移動機構之移動方向正交的方向之彩色材料喷出/ 非喷出進行運算/判斷;及第3儲存機構,其儲存第2運算 機構之運算/判斷結果。 123446.doc200906628 X. Patent Application Range: A method for manufacturing a color filter which is provided with a plurality of ink jet heads (5) arranged with a plurality of ink jet heads (51) having a plurality of ink jet nozzles (52) A glass substrate (2) having a black matrix formed on the surface thereof is relatively moved, and a color material is applied to the pixels of the black matrix by the inkjet nozzle (52), and is characterized by: The direction in which the longitudinal direction is parallel is set to the longitudinal direction of the pixel, and the discharge/non-discharge of the color material of each inkjet nozzle (52) is set in advance, according to the glass substrate () with respect to the inkjet nozzle (52) The relative position signal and the above setting information control the color material ejection of the ink jet nozzle (52). 2. A method of manufacturing a color filter in which a plurality of ink jet heads (5) having a plurality of ink jet heads (51) having a plurality of ink jet nozzles (52) are arranged with a black matrix formed on a surface thereof. The glass substrate (2) is relatively moved, and a color material is applied to the pixels of the black matrix by the inkjet nozzle (52), and is characterized in that: 胄 is parallel to the longitudinal direction of the crosshead (5) of the inkjet head. The direction is set to the arrangement direction of the pixels of the same color, and the ejection/non-discharge of the color material of each inkjet nozzle (52) is preset, according to the glass substrate (2) relative to the inkjet nozzle (52). The ten position information and the above setting amount t control the color material ejection of the ink jet nozzle (52). 3. The method of producing a color filter according to claim 1 or 2, wherein said discharging/non-discharging is set based on a coordinate of said relative movement direction of said glass substrate (7). The method of manufacturing the color filter of claim 1 or 2, wherein the number of ink jet nozzles (52) opposite to one pixel is n, and the number of remaining nozzles is droplets of the ink jet nozzle (52) The number of times of ejection of the iQ in the above-mentioned relative movement direction and the amount V of the color material applied to one pixel have a number of 1, [1] VgM'(Nn).Q(n is An integer greater than 1). 5. The method of producing a color filter according to claim 1 or 2, wherein said discharging/non-discharging is set based on a coordinate of a length direction of said pixel of said glass substrate (2). 6) The color filter manufacturing method according to claim 1 or 2, wherein the inkjet head rail (5) is moved in the longitudinal direction every time the relative movement ends, and the movement amount in the length direction is the length direction The amount of movement in which the coated regions of the color material before and after the movement do not overlap each other is added to the distance in the longitudinal direction of the pixel. The color filter manufacturing method of claim 6, wherein the ejection/non-ejection setting of the color material of each of the ink-jet nozzles (52) is changed each time the relative movement is performed. 8. A color filter manufacturing apparatus comprising: a first moving mechanism, a second moving mechanism, and a first storage mechanism, wherein the first moving mechanism is configured to support a plurality of inkjet nozzles (52) a support member of the ink jet head crossbar (5) of the ink jet head (5), an adsorption platform (3) of the glass substrate (2) on which the black matrix is formed, and an inkjet head crossbar (5) The glass substrate (2) relatively moves while maintaining a certain gap, and the second movement 123446.doc 200906628 moves the movement of the inkjet head rail (5) and the glass substrate (2) with the above-mentioned moving mechanism. The direction orthogonal to the direction (4), the first storage mechanism is a size of the input glass substrate (2) and the inkjet nozzle (52), and stores data; and the method includes: a detecting mechanism that detects the glass substrate (2) and The relative positions of the ink jet head rails (5) and the discharge control mechanism control the color material ejection of each of the ink jet nozzles (52) based on the detected relative positions. 9. The color filter manufacturing apparatus according to claim 8, wherein a coating area of the ink jet head rail (5) in a direction orthogonal to a moving direction of the i-th moving mechanism is larger than that of the glass substrate (2) The coating area in the direction in which the moving direction of the second moving mechanism is orthogonal. 1010. The color filter manufacturing apparatus of claim 8, further comprising: a third computing unit: position information of the glass substrate pixel and the inkjet nozzle (52) of the relative moving direction input thereto, the glass substrate (7) calculating/determining the color material ejection/non-ejection of each inkjet nozzle (52) at each relative position of the moving direction of the second moving mechanism of the inkjet head rail (5); and the second storage mechanism , which stores the calculation/judgment result of the old calculation institution. The color stencil manufacturing apparatus of the monthly requester 8 further includes: a second computing unit 'the position information of the money substrate pixel and the ink jet nozzle (52) in the relative moving direction of the input unit' 52) calculating/determining the color material discharge/non-discharge in the direction orthogonal to the moving direction of the first moving mechanism; and the third storage means storing the calculation/judgment result of the second calculation means. 123446.doc
TW096129246A 2006-05-15 2007-08-08 Color filter manufacturing method and device thereof TWI398358B (en)

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