KR101214352B1 - Method and apparatus for manufacturing color filter - Google Patents

Abstract

Irrespective of screen size or enlargement of the glass substrate, the direction parallel to the longitudinal direction of the inkjet head bar 5 for applying the color material discharged from the inkjet nozzle to the center of the pixel region is set to the pixel length direction, The relative movement direction of the bar 5 is set to the direction orthogonal to the longitudinal direction of the pixel.

Description

Method for manufacturing color filter and apparatus therefor {METHOD AND APPARATUS FOR MANUFACTURING COLOR FILTER}

The present invention relates to a method and apparatus for producing a color filter on a glass substrate using an inkjet nozzle.

Conventionally, the method of manufacturing a color filter on a glass substrate using an inkjet nozzle is proposed (refer patent document 1).

Specifically, at least a transparent coloring material accommodating layer is provided on the transparent substrate, and an area to be inter pixel between different colors is used as a non-colored area having color coloring property, and adjacent portions of pixels to be the same color. In the above, a plurality of pixel portions which should be the same color are colored to produce a color filter by imparting a colorant without any gap including the inter-pixel region.

In addition, by adopting a method of main scanning and drawing all screens in a straight line in parallel, and designing a pixel array so that pixel portions to be colored in the same color are arranged in the same direction as the main scanning direction, Main drawing in a straight line is to achieve full drawing.

Moreover, in order to manufacture a color filter on a glass substrate using an inkjet nozzle, an inkjet head is driven by a 1st moving mechanism in a 1st direction, and the board | substrate for color filters is mounted by a 2nd moving mechanism. Move the mounting table in a second direction different from the first direction, and also move the first moving mechanism so that the nozzles follow the column of filter elements, and ink droplets discharged from the nozzles A method of controlling the discharge period, the first moving mechanism and the second moving mechanism at the overlapping discharge period and the moving speed of the inkjet head has been proposed (see Patent Document 2).

<Patent Document 1> Japanese Patent Application Laid-Open No. 9-68611

<Patent Document 2> Japanese Patent Application Laid-Open No. 10-260307

Problem to be solved by invention

In the case of adopting the method of Patent Literature 1, when dealing with each of the different screen sizes, the pitch is different for each screen size, so that the probability of coinciding with the inkjet nozzle and the center of the pixel is lowered. There is a problem that the number of times of scanning increases, and the total application time is long.

In order to solve this problem, it is conceivable to change the pitch of the ink jet nozzle by rotating the ink jet head, but there is a problem that a procedure change takes a long time.

In recent years, there has been an increase in the size of the color filter and the increase in the size of the glass substrate on which the color filter is formed. In this case, when the color filter and the glass substrate are enlarged in this way, the entire screen is parallel and parallel as in Patent Document 1. In the case where the pixel array is designed such that the pixel portions to be colored in the same color are arranged in the same direction as the main scanning direction by adopting a method of main scanning and drawing, the color material discharged from the inkjet nozzle over the entire range of the main scanning Is difficult to position so as to be applied to the center portion of the pixel region, and in fact, a desired color material is not applied to some of the pixel regions, and as a result, there is a problem that the possibility of producing a defective product increases.

In the case of adopting the method of Patent Document 2, in order to cope with each of the different screen sizes, the pitch is different for each screen size, so that the probability of coinciding with the inkjet nozzle and the center of the pixel is lowered. There is a problem that the number of scans increases, and the total application time is long.

In addition, as shown in Fig. 4 of Patent Document 2, the pixel array is designed so that the main screen is drawn by drawing the entire screen in parallel in parallel and arranged in the same direction as the main scanning direction. Therefore, when the color filter and the glass substrate are enlarged, it is difficult to position the color material discharged from the inkjet nozzle so that the color material discharged from the inkjet nozzle is applied to the center portion of the pixel region over the entire range of the main scan, and in fact, in some pixel regions. As a result, a desired color material is not applied, resulting in a high possibility of producing a defective product.

In addition, since high precision is required for both moving mechanisms, the overall cost rises.

This invention is made | formed in view of the said problem, and provides the color filter manufacturing method and apparatus which can apply | coat the color material discharged from an inkjet nozzle to the center part of a pixel area irrespective of the screen size and enlargement of a glass substrate. It is aimed at.

MEANS FOR SOLVING THE PROBLEMS [

The method of manufacturing a color filter according to claim 1, wherein the inkjet nozzles are arranged on the surface of the black matrix pixel by relatively moving the inkjet head bar having a plurality of inkjet heads having a plurality of inkjet nozzles and a glass substrate having a black matrix formed thereon. In the color filter manufacturing method which apply | coats a color material, the direction parallel to the longitudinal direction of an inkjet head bar is set to the longitudinal direction of the said pixel, discharge / non-ejection of color material is set previously for every inkjet nozzle, It is a method of controlling the discharge of the color material of the inkjet nozzle based on the relative position information of the glass substrate with respect to the setting information.

The method of manufacturing a color filter according to claim 2, wherein the inkjet nozzles are arranged on a surface of the black matrix pixel by relatively moving the inkjet head bar having a plurality of inkjet heads having a plurality of inkjet nozzles and a glass substrate having a black matrix formed thereon. In the color filter manufacturing method which apply | coats a color material, the direction parallel to the longitudinal direction of an inkjet head bar is set to the arrangement direction of the pixel of the same color, discharge / non-ejection of color material is set in advance for every inkjet nozzle, and inkjet It is a method of controlling the ejection of the color material of the inkjet nozzle based on the relative position information of the glass substrate with respect to the nozzle and the setting information.

The color filter manufacturing method of claim 3 is a method of performing the setting of the discharge / non-ejection based on the coordinates in the relative moving direction of the glass substrate.

The color filter manufacturing method of claim 4 includes the number N of inkjet nozzles facing one pixel, the number of surplus nozzles n, the quantity Q per droplet of the inkjet nozzle 52, and the intra-pixel discharge in the relative moving direction. The recovery M and the amount V of the color material to be applied to one pixel have a relationship of the formula (1).

<Equation 1>

V≤M? (N-n)? Q (n is an integer of 1 or more)

The color filter manufacturing method of claim 5 is a method of setting the discharge / non-ejection based on the coordinates in the longitudinal direction of the pixel of the glass substrate.

The color filter manufacturing method of Claim 6 is a method of moving the inkjet head bar 5 to a longitudinal direction whenever the said relative movement complete | finished, The said movement amount of the said longitudinal direction is a thing of the color material before and after the movement of the longitudinal direction. It is the value which added the movement amount which a coating area does not overlap with each other, and the longitudinal pitch of a pixel.

The color filter manufacturing method of Claim 7 is a method of changing the setting of discharge / non-ejection of a color material for every inkjet nozzle 52 for every said relative movement.

The color filter manufacturing apparatus of Claim 8 includes the support member which supports the inkjet head bar which arranged the plurality of inkjet heads provided with the some inkjet nozzle, the adsorption table which adsorbs and holds the glass substrate which formed the black matrix on the surface, and the inkjet head First moving means for moving the bar and the glass substrate relatively in a state of maintaining a predetermined gap, and second moving means for moving the inkjet head bar and the glass substrate in a direction orthogonal to the moving direction of the first moving means. And a first storage means for inputting dimensions of a glass substrate and an inkjet nozzle to store dimension data,

Detection means for detecting the relative position of the glass substrate and the inkjet bar, and ejection control means for controlling the ejection of the color material for each inkjet nozzle based on the detected relative position.

The color filter manufacturing apparatus of Claim 9 is the direction orthogonal to the moving direction by the said 1st moving means of a glass substrate in the application area | region in the direction orthogonal to the moving direction by the said 1st moving means of an inkjet head bar. It is set larger than the application | coating area | region in the process.

The color filter manufacturing apparatus of Claim 10 is based on the positional information of the glass substrate pixel and inkjet nozzle of the input relative movement direction of every relative position in the movement direction of a glass substrate and an inkjet head bar by the said 1st movement means. And first storage means for calculating / determining the ejection / non-ejection of the color material of each inkjet nozzle, and second storage means for storing the result of calculation / judgment by the first calculation means.

The color filter manufacturing apparatus of Claim 11 discharges the color material in the direction orthogonal to the moving direction by the said 1st moving means of each inkjet nozzle from the input glass substrate pixel of the relative moving direction, and the positional information of the inkjet nozzle. And second storage means for calculating / determining / non-ejection, and third storage means for storing the calculation / decision result by the second calculating means.

EFFECTS OF THE INVENTION [

The color filter manufacturing method of claim 1 can apply the color material discharged from the inkjet nozzle to a portion to be coated in a predetermined pixel region. In other words, it can prevent that a color material is apply | coated to the pixel which should apply another color material, and the black matrix around a pixel.

In the color filter manufacturing method of claim 2, the color material discharged from the inkjet nozzle can be applied to a portion to be coated in a predetermined pixel region. In other words, it can prevent that a color material is apply | coated to the pixel which should apply another color material, and the black matrix around a pixel.

The color filter manufacturing method of Claim 3 can apply | coat the color material discharged from an inkjet nozzle to the substantially center part of the application direction pixel width of the predetermined pixel area | region in the relative movement direction of an inkjet head bar and a glass substrate.

The color filter manufacturing method of Claim 4 can enable the selective combination of the inkjet nozzles to discharge, and can disperse | distribute application | coating spots.

The color filter manufacturing method of Claim 5 can apply | coat the color material discharged from an inkjet nozzle to the predetermined position in the direction orthogonal to the relative movement of an inkjet head bar and a glass substrate among pixel areas. In other words, it is possible to prevent the color material from being applied to the boundary between adjacent pixel areas of the same color, that is, the black matrix.

The color filter manufacturing method of claim 6 can achieve uniform application of color material into the pixel region by changing the application position of the color material by the inkjet nozzle over the pixel region, and furthermore, the pixel region and the nozzle hole. Can be changed to suppress color unevenness due to the discharge variation from the nozzle hole.

In the method of manufacturing a color filter of claim 7, the relative position of the inkjet head and the glass substrate can be changed for each relative movement, and the color material can be applied to a desired portion of the pixel region.

The color filter manufacturing apparatus of Claim 8 can apply the color material discharged from an inkjet nozzle to the center part of a pixel area irrespective of screen size and enlargement of a glass substrate.

The color filter manufacturing apparatus of claim 9 can apply color materials to all pixel regions even when the inkjet head bar is moved in a direction orthogonal to the relative movement with the glass substrate.

The color filter manufacturing apparatus of Claim 10 can apply | coat a color material only to the predetermined pixel area | region of an application | coating direction irrespective of enlargement of a screen size and a glass substrate.

The color filter manufacturing apparatus of Claim 11 can apply | coat a color material only to a predetermined pixel area | region, avoiding the predetermined uncoated area | region of the direction orthogonal to an application | coating direction irrespective of enlargement of a screen size or a glass substrate.

BRIEF DESCRIPTION OF THE DRAWINGS It is a perspective view which shows one Embodiment of the color filter manufacturing apparatus of this invention.

2 is a schematic view showing the configuration of an inkjet head bar.

3 is a schematic view showing a state in which a color material is applied to the R pixel region.

4 is a schematic view for explaining the control of the inkjet nozzle in the Y direction.

5 is a schematic view for explaining the control of the ink jet nozzle in the X direction.

6 is a flowchart for explaining a color filter manufacturing process.

7 is a diagram illustrating an example of a table of discharge data.

8 is a diagram illustrating an example of an arrangement of an inkjet nozzle.

9 is a diagram schematically illustrating a relationship between a pixel region and a droplet.

<Explanation of symbols for the main parts of the drawings>

2: glass substrate 3: adsorption table

5: inkjet head bar 51: inkjet head

52: inkjet nozzle

EMBODIMENT OF THE INVENTION Hereinafter, with reference to an accompanying drawing, embodiment of the color filter manufacturing method of this invention and its apparatus is described in detail.

BRIEF DESCRIPTION OF THE DRAWINGS It is a perspective view which shows one Embodiment of the color filter manufacturing apparatus of this invention.

This color filter manufacturing apparatus supports the adsorption table 3, the application | coating gantry 4, the camera gantry 6, etc. on the base 1. As shown in FIG.

The adsorption table 3 adsorbs and holds the glass substrate 2, and in order to achieve positioning of the glass substrate 2, the adsorption table 3 is rotationally driven in the θ direction by a drive mechanism and a guide mechanism (not shown). , Y direction is driven.

The application gantry 4 holds the inkjet head bar 5, and is driven in the X direction by a drive mechanism and a guide mechanism (not shown) in order to apply the color material to the glass substrate 2. In addition, in order to adjust the relative position with respect to the glass substrate 2, the inkjet head bar 5 is driven to a Z direction and a Y direction by the drive mechanism and guide mechanism which are not shown in figure.

The camera gantry 6 holds alignment cameras 7 and 8 for alignment of the glass substrate 2, and a scan camera 9 for detecting impact marks of the color material in the pixel region of the glass substrate 2. In order to align and detect a pixel, the driving mechanism and guide mechanism (not shown) are driven in the X direction. Moreover, the alignment cameras 7 and 8 and the scan camera 9 are driven to a Y direction by the drive mechanism and guide mechanism which are not shown in figure.

The alignment cameras 7 and 8 detect the mark (not shown) of the glass substrate 2, rotate the adsorption table 3 based on the mark detection result by the alignment cameras 7 and 8, and By moving in the Y direction, the alignment of the glass substrate 2 can be achieved.

In addition, X and Y represent the directions orthogonal to each other set in order to define the plane parallel to the upper surface of the glass substrate 2 adsorbed-held by the adsorption table 3, Z is prescribed | regulated by X and Y It shows the direction orthogonal to a plane.

2 is a schematic view showing the configuration of the inkjet head bar 5.

The inkjet head bar 5 is made by aligning a plurality of inkjet heads 51, and each inkjet head 51 is made by aligning a plurality of inkjet nozzles 52. And the alignment of the some inkjet head 51 is set so that the space | interval of the all inkjet nozzles 52 and the space | interval of a Y-direction may become predetermined space | interval, respectively.

In addition, since the inkjet nozzles 52 are arranged in an inclined direction on the basis of a predetermined number, the inkjet nozzles 52 are sequentially operated while driving the application gantry 4 in the X direction, thereby linearly in the Y direction. The color material can be applied in an aligned state.

The inkjet head bar 5 shown in FIG. 2 is for applying any one of red (R), green (G), and blue (B) color materials, and is not particularly shown, but for applying other color materials An inkjet head bar is also provided.

However, the inkjet head bars 5 for color materials of red (R), green (G) and blue (B) may be arranged integrally. Of course, only the inkjet head bar which discharges one color material may be provided.

8 is a diagram illustrating an example of the arrangement of the inkjet nozzles 52.

8, the inkjet nozzle determined by the nozzle row and the nozzle number is shown, P is the inkjet nozzle pitch of a Y direction, L1-L5 is the inkjet nozzle row application | coating direction space | interval.

Next, the effect | action of the color filter manufacturing apparatus of the said structure is demonstrated.

6 is a flowchart for explaining a color filter manufacturing process.

In step SP1, after carrying in the glass substrate 2 to the suction table 3 by the carrying-in robot etc. which are not shown in figure, in step SP2, the outline of the glass substrate 2 is performed by the external shape control means not shown. To achieve positioning. Then, in step SP3, the glass substrate 2 is adsorbed by the suction table 3, and then, in step SP4, the camera gantry 6 is let go, and in step SP5, the alignment camera 7, The alignment mark of the glass substrate 2 is detected by 8), and the alignment of the glass substrate 2 is achieved by positioning in the Y direction and the θ direction, and the camera gantry 6 is moved in step SP6. To come.

Subsequently, in step SP7, the coating gantry 4 is reciprocated, and the X coordinate value is output, and in step SP8, it is determined whether the coating has been performed to the end based on the X coordinate value.

In addition to this process, in step SP16, the positional information (coordinate value) of the hole of the inkjet nozzle 52 is input, and in step SP17, the positional information (coordinate value) of all the pixels on the glass substrate 2 is inputted. In step SP18, other parameters (for example, an offset value determined in consideration of the discharge speed of the color material, the relative movement speed, the delay of the control system, etc.) are input. In step SP19, the data table is calculated, and in step SP20, the calculation result is stored in the discharge data table.

7 is a diagram showing an example of the discharge data table, in which the number of coating scans, the coating direction pixel number, the coating direction pixel position, the nozzle row, the coating gantry X coordinate value, and the discharge patterns of all the nozzles are set. XO is the initial movement amount, Pg is the pixel pitch in the Y direction, L1 to Ln are the nozzle row application direction intervals, and m is the number of pixels in the application direction. The initial movement amount XO and the pixel pitch Pg are shown in FIG. FIG. 3 shows a state in which only the red (R) color material is applied, the distance to the first pixel in the X direction is the initial movement amount (XO), and the red (R) color material in the X direction is shown in FIG. The interval of the applied pixel is the pixel pitch Pg.

If it is determined in step SP8 that the coating is not performed to the end, in step SP13, the X coordinate output value and the ejection data table of the coating gantry 4 are compared, and in step SP14, the X coordinate value and the ejection are performed. It is determined whether or not the data match, and if it matches, in step SP15, the ink jet nozzle 52 is operated to eject ink.

5 is a schematic view illustrating the above process.

The ink is applied to the pixel region to be applied by operating the inkjet nozzle 52 where the pixel region to be applied and the X coordinate value coincide with each other for discharging, and not operating the other inkjet nozzle 52. Specifically, since the color material is applied while the inkjet nozzle 52 is moved relative to the glass substrate 2, an offset determined in consideration of the discharge speed of the color material, the relative moving speed, the delay of the control system, and the like ( In consideration of the offset) value, the ink jet nozzle 52 for ejecting is controlled.

4 is a schematic diagram explaining control of the ink jet nozzle 52 in the Y direction. This process is not shown in the flowchart but is shown in FIG.

The Y-coordinate of the pixel region to be coated is not operated while the inkjet nozzle 52 which at least partially takes part in the Y-coordinate range indicating the width of the black matrix extending in the X direction in the glass substrate 2 is not operated. The ink is applied to the pixel region to be applied by operating the inkjet nozzle 52 that enters the entire range for discharge.

When it is determined in step SP14 that the X coordinate value and the discharge data do not coincide, or when the process of step SP15 is performed, the process of step SP7 is performed again.

In addition, when it is determined in the step SP8 that the coating has been performed to the end, it is determined in step SP9 whether or not a predetermined number of coatings have been performed.

If it is determined in step SP9 that the number of coatings does not reach a predetermined number of times, in step 12, the inkjet head bar 5 is moved in the Y direction, and the process of step SP7 is performed again. The distance in the Y direction may be, for example, a distance determined by the number of droplets of the color material to be applied to one pixel region, but a distance obtained by adding an integer multiple of the pixel pitch in the Y direction to this distance. You may also. In the latter case, since the inkjet nozzles eject ink to other pixels, the inkjet nozzles can be averaged as a whole even if there are variations in the size of the impact marks for each inkjet nozzle. Here, if the application area of the inkjet head bar 5 is set larger than the application area of the glass substrate 2, even if the inkjet head bar 5 is moved like the latter, color material can be applied to all pixels without any problem. .

In addition, when it determines with application | coating of predetermined number of times in step SP9, in step SP10, an application | coating process is complete | finished and in step SP11, the glass substrate 2 is carried out by the carrying-out robot etc. which are not shown in figure, The series of processing is terminated as it is.

Summarizing the above, after carrying in the glass substrate 2 to the adsorption table 3, the camera gantry 6 is visited, the mark of the glass substrate 2 is detected, and the adsorption table 3 is based on the detection result. By operating, alignment of the glass substrate 2 is achieved. After that, the camera gantry 6 is brought.

Subsequently, the coating gantry 4 is placed to apply the first route.

Thereafter, the coating is applied to the first ear by bringing the coating gantry 4 in a state in which the coating gantry 4 is moved slightly in the Y direction. During this time, the camera gantry 6 is moved to the glass substrate 2 by the scanning camera 9. The impact mark of the color material in the pixel region of () is inspected, and then the camera can tree 6 is brought.

Subsequently, the second royal path coating is performed by letting the coating gantry 4 move in a state in which the coating gantry 4 is moved slightly in the Y direction.

Thereafter, the coating is applied to the second ear by bringing the coating gantry 4 in a state in which the coating gantry 4 is moved slightly in the Y direction.

Thereafter, the adsorption holding of the glass substrate 2 is stopped and taken out from the adsorption table 3. Thereafter, the above-described series of processes can be performed repeatedly to produce a desired number of color filters.

That is, in the case of applying the color material once, since the color material is attached at the same interval as the interval between the inkjet nozzles 52, the color material is not applied continuously.

However, in the case where the above series of processes are performed, the coating is performed by changing the position in the Y direction slightly, and finally, as shown in FIG. 3, the black matrix 21 formed on the glass substrate 2 is provided. The color material 23 may be continuously applied to the pixel region 22 corresponding to the color material 23.

As can be seen from the above description, since the operation timing of the inkjet nozzle 52 is controlled while the inkjet head bar 5 is moved relative to each other, the pixel corresponding to the black matrix 21 formed on the glass substrate 2 is provided. Color material can be reliably applied in the area 22.

For example, the pitch of the inkjet nozzle 52 is 80 micrometers, the pixel size is 70-100 micrometers x 200-300 micrometers, the width of a black matrix is 30 micrometers, and the discharge cycle of the inkjet nozzle 52 is 10 kHz or more. In the case where the color material is applied at 300 μm ｛(70 μm + 30 μm) × 3 μm pitch, all the inkjet nozzles 52 are driven at 10 kHz by setting the relative scan speed to 210 mm / s to obtain the color material. Application | coating can be performed. In addition, when the pixel size is changed, it is possible to easily cope by adjusting the scan speed.

Further, the pixel size in the direction orthogonal to the relative movement direction of the inkjet head bar 5 is 200 to 300 µm, and a sufficiently large margin can be secured with respect to droplets of the color material discharged from the inkjet nozzle 52. . In addition, the pixel size in the relative movement direction of the inkjet head bar 5 is 70 to 100 µm, and the margin for the droplets of the color material discharged from the inkjet nozzle 52 decreases, so that the inkjet nozzle 52 is operated. Control the timing with precision. As a result, a color material can be reliably coated in the pixel region 22 corresponding to the black matrix 21 formed on the glass substrate 2.

As mentioned above, although embodiment which made the application | coating gantry 4 move with respect to the adsorption table 2 was described, what is comprised is fixed so that the application | coating gantry 4 may be fixed and the adsorption table 3 may be moved. It is possible.

Moreover, it is preferable to set one side of the adsorption table 3 larger than the long side of the glass substrate 2, and the glass substrate 2 is reliably fixed to the adsorption table 3 regardless of the carrying-in state of the glass substrate 2. ) Can be adsorbed.

In the above embodiment, the number N of the inkjet nozzles 52 facing one pixel, the number of surplus nozzles n, the amount Q per droplet of the inkjet nozzle 52, and the number of intra-pixel discharges M in the relative moving direction are given. , And the amount V of the color material applied to one pixel have a relationship of the formula (1).

Explain again.

9 schematically shows the relationship between the pixel region and the droplets.

In the figure, the intra-pixel dimensions are indicated by a and b, the intra-pixel application regions are indicated by c and d, the number of droplets in the relative movement direction (the relative number of droplets in the relative movement direction) is indicated by M, and facing one pixel. The number of the inkjet nozzles 52 (the number of opposing nozzles or the number of opposing nozzle droplets) to be expressed by N is represented.

The total number of the ink jet nozzles 52 corresponding to one pixel is one or more than the number N, and the difference between the total number and the number N is the number of surplus nozzles n. Therefore, the combination number i of the inkjet nozzles 52 for apply | coating a color material to one pixel becomes i = _{NCN * n} .

Then, by changing the combination of the inkjet nozzles 52 (the ejection state is selected) used to apply the color material to the pixels, the coating stain in the application direction can be dispersed, making the coating stain inconspicuous. have.

<Examples>

The nozzle width is 25400 μm, the nozzle resolution is 1440 dpi, the nozzle pitch P is 25400/1440 = 17.6 μm, the pixel size is a = 300 μm, b = 100 μm, application area size c = 220 μm, d = 20 [Mu] m, the number of opposing nozzles is N = c / P = 220 / 17.6x12, the number of droplets in the relative movement direction M is 1, the coating amount in the pixel (the amount of filling in the pixel) V is 300 pl and the amount Q per droplet. Application | coating test was done on the conditions of this 40p1.

Under these conditions, the number of surplus nozzles n satisfying the intra-pixel coating amount can be obtained by substituting a numerical value into Equation 1, and the number of surplus nozzles n is 4 or less.

As a result, the combination number i of the inkjet nozzles 52 is 495.

Therefore, by applying the color material (by selecting the ejection state) using the inkjet nozzle 52 of 495 or less combinations (for example, 50 combinations), the coating unevenness can be dispersed and applied. You can make stains less noticeable.

Claims (11)

The inkjet nozzle 52 is moved while relatively moving the inkjet head bar 5 having a plurality of inkjet heads 51 provided with a plurality of inkjet nozzles 52 and the glass substrate 2 having the black matrix formed on its surface. In the color filter manufacturing method of applying a color material to the pixel of the black matrix, The direction parallel to the longitudinal direction of the inkjet head bar 5 is set to the longitudinal direction of the pixel, and the discharge / non-ejection of the color material for each inkjet nozzle 52 is set in advance, and the glass to the inkjet nozzle 52 is set. Controlling the discharge of the color material of the inkjet nozzle 52 based on the relative position information of the substrate 2 and the setting information, Number N of inkjet nozzles 52 facing one pixel, number of surplus nozzles n, quantity Q per droplet of inkjet nozzle 52, in-pixel discharge count M in the relative moving direction, and one pixel The color filter manufacturing method in which the quantity V of the color material apply | coated to has a relationship of Formula (1). <Equation 1> V≤M? (N-n)? Q (n is an integer of 1 or more) The inkjet nozzle 52 is moved while relatively moving the inkjet head bar 5 having a plurality of inkjet heads 51 provided with a plurality of inkjet nozzles 52 and the glass substrate 2 having the black matrix formed on its surface. In the color filter manufacturing method of applying a color material to the pixel of the black matrix, The direction parallel to the longitudinal direction of the inkjet head bar 5 is set to the arrangement direction of the pixels of the same color, and the ejection / non-ejection of color material for each inkjet nozzle 52 is set in advance, and the inkjet nozzle 52 Controlling the discharge of the color material of the inkjet nozzle 52 based on the relative position information of the glass substrate 2 with respect to the setting information and Number N of inkjet nozzles 52 facing one pixel, number of surplus nozzles n, quantity Q per droplet of inkjet nozzle 52, in-pixel discharge count M in the relative moving direction, and one pixel The color filter manufacturing method in which the quantity V of the color material apply | coated to has a relationship of Formula (1). <Equation 1> V≤M? (N-n)? Q (n is an integer of 1 or more) The method according to claim 1 or 2, The setting of the discharge / non-ejection is a color filter manufacturing method based on coordinates in the relative moving direction of the glass substrate (2). delete The method according to claim 1 or 2, The said discharge / non-emission setting is the color filter manufacturing method based on the coordinate in the longitudinal direction of the said pixel of the glass substrate (2). The method according to claim 1 or 2, Each time the relative movement ends, the inkjet head bar 5 is moved in the longitudinal direction, and the movement amount in the longitudinal direction is a movement amount and a pixel in which the application areas of the color material do not overlap with each other before and after the movement in the longitudinal direction. The color filter manufacturing method which is the value which added the longitudinal pitch of. The method of claim 6, A color filter manufacturing method for changing the setting of ejection / non-ejection of color material for each inkjet nozzle (52) for each of the relative movements. Adsorption table which adsorbs and holds the support member which supports the inkjet head bar 5 which arranged the several inkjet head 51 provided with the some inkjet nozzle 52, and the glass substrate 2 which formed the black matrix on the surface. (3), the first moving means for relatively moving the inkjet head bar 5 and the glass substrate 2 while maintaining a predetermined gap, and the inkjet head bar 5 and the glass substrate 2 1st memory which inputs the 2nd moving means which moves to the direction orthogonal to the moving direction by said 1st moving means, and the dimension of the glass substrate 2 and the inkjet nozzle 52, and stores data. In the color filter manufacturing apparatus comprising a means, Detection means for detecting the relative position of the glass substrate 2 and the inkjet bar 5, and discharge control means for controlling the discharge of the color material for each inkjet nozzle 52 based on the detected relative position, Number N of inkjet nozzles 52 facing one pixel, number of surplus nozzles n, quantity Q per droplet of inkjet nozzle 52, in-pixel discharge count M in the relative moving direction, and one pixel The color filter manufacturing apparatus in which the quantity V of the color material apply | coated to has a relationship of Formula (1). <Equation 1> V≤M? (N-n)? Q (n is an integer of 1 or more) The method of claim 8, The coating area in the direction orthogonal to the moving direction by the said 1st moving means of the inkjet head bar 5 in the direction orthogonal to the moving direction by the said 1st moving means of the glass substrate 2 The color filter manufacturing apparatus larger than an application | coating area | region. The method of claim 8, From the positional information of the glass substrate pixel and the inkjet nozzle 52 of the input relative movement direction, for every relative position of the glass substrate 2 and the inkjet head bar 5 in the movement direction by the said 1st moving means. And a first calculating means for calculating / determining the ejection / non-ejection of the color material of each inkjet nozzle 52, and a second storage means for storing the calculation / decision result by the first calculating means. . The method of claim 8, Discharge / non-ejection of color material in the direction orthogonal to the movement direction by the said 1st movement means of each inkjet nozzle 52 from the input glass substrate pixel of the relative movement direction, and the positional information of the inkjet nozzle 52 And a second storage means for calculating / determining the result, and third storage means for storing the calculation / decision result by the second calculation means.

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