TW200842957A - Dicing/die bonding tape and method for manufacturing semiconductor chip - Google Patents

Dicing/die bonding tape and method for manufacturing semiconductor chip Download PDF

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Publication number
TW200842957A
TW200842957A TW97102094A TW97102094A TW200842957A TW 200842957 A TW200842957 A TW 200842957A TW 97102094 A TW97102094 A TW 97102094A TW 97102094 A TW97102094 A TW 97102094A TW 200842957 A TW200842957 A TW 200842957A
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Taiwan
Prior art keywords
film
adhesive
dicing
semiconductor wafer
adhesive film
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TW97102094A
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Chinese (zh)
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TWI414010B (en
Inventor
Kouji Watanabe
Masateru Fukuoka
Shota Matsuda
Yoshiyuki Takebe
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Sekisui Chemical Co Ltd
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Publication of TW200842957A publication Critical patent/TW200842957A/en
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Publication of TWI414010B publication Critical patent/TWI414010B/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67144Apparatus for mounting on conductive members, e.g. leadframes or conductors on insulating substrates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67132Apparatus for placing on an insulating substrate, e.g. tape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/28Structure, shape, material or disposition of the layer connectors prior to the connecting process
    • H01L2224/29Structure, shape, material or disposition of the layer connectors prior to the connecting process of an individual layer connector
    • H01L2224/29001Core members of the layer connector
    • H01L2224/29099Material
    • H01L2224/2919Material with a principal constituent of the material being a polymer, e.g. polyester, phenolic based polymer, epoxy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/06Polymers
    • H01L2924/0665Epoxy resin

Abstract

This invention provides a dicing/die bonding tape which, in dicing of a semiconductor wafer followed by pick-up of a semiconductor chip together with a die bonding film, can realize easy separation and taking-out of the semiconductor chip together with the die bonding film. The dicing/die bonding tape is a dicing/die bonding tape (1) for use in a process, in which a semiconductor wafer is diced to provide a semiconductor chip which is then die bonded. The dicing/die bonding tape (1) comprises a die bonding film (3) and a nonpressure-sensitive adhesive film (4) applied onto one side of the die bonding film (3). The nonpressure-sensitive adhesive film (4) comprises a crosslinked product of an (meth)acrylic resin as a main component.

Description

200842957 九、發明說明: 【發明所屬之技術領域】 本發明係關於-種製造半導體晶片時所使用之切晶/黏 晶帶,更詳細而言’本發明係關於—種與半導體晶圓相接 合,且於切晶及黏晶時所使用之切晶/黏晶帶,以及使用 β 該切晶/黏晶帶之半導體晶片的製造方法。 ^ 【先前技術】 自先前’為了自半導體晶圓切割出半導體晶片,並將半 導體晶片安裝於基板上等,使用有切晶/點晶帶。 作為上述切晶/黏晶帶之一例’下述專利文獻1中揭示 #·在膜狀黏接劑層之單面上積層有放射線硬化型黏著劑 層之切晶/黏晶帶。膜狀黏接劑層含有熱塑性樹脂及環氧 樹脂。膜狀黏接劑層相當於黏晶膜。χ,放射線硬化型黏 著劑層係放射線硬化型切晶膜。 在使用專利文獻1所揭示之切晶/黏晶帶而製造半導體晶 片時’首先:於黏晶膜積層有切晶膜之面的相反側的: 上,接合半導體晶圓。繼而’連同黏晶膜切割半導體晶 圓。於進行切晶後,對放射線硬化型切晶膜照射放射線, 使切晶膜硬化。切晶膜硬化後,其黏著力會下降。然後, 將接合有半導體晶片之黏晶膜’自切晶膜剝離、取出'。並 且,經由黏晶膜,將半導體晶片安裝於基板上。 然而,於進行切晶時,為了敎地進行切晶,黏晶膜必 須牢固地接合在切晶膜上。相對於此’於切晶後拾取半導 胃晶片時’附帶半導體晶片之黏晶膜,必須自切晶膜適當 128480.doc 200842957 地剝離。因此,專利文獻1中使用有照射放射線之前黏著 力較高,且照射放射線之後會產生硬化使黏著力下降的放 射線硬化型切晶膜。 另一方面,亦眾所周知有具備並非放射線硬化型切晶膜 之切晶膜的切晶/黏晶帶。 例如,下述專利文獻2中,揭示有膜狀黏接劑層之單面 積層有基材膜(II)之切晶/黏晶帶。膜狀黏接劑層係由含有 聚醯亞胺或丙烯酸系聚合物等熱塑性樹脂、及熱硬化性樹 脂之樹脂組合物所構成。膜狀黏接劑層相當於黏晶膜。作 為切晶膜,使用有聚丙烯膜、聚乙烯膜或聚對苯二甲酸乙 二酯膜。基材膜(II)相當於切晶膜。 於專利文獻2中,於進行切晶後,對切晶膜貼附在黏晶 膜上的面進行脫模處理,以使附帶半導體晶片之黏晶膜可 自切晶膜適當地剝離。 專利文獻1:日本專利特開2004-292821號公報 專利文獻2 ··日本專利特開2006-165074號公報 【發明内容】 專利文獻1中所揭不之切晶/黏晶帶中,使用有照射放射 線後’會產生硬化使黏著力下降之放射線硬化型切晶膜。 然而,於使用放射線硬化型切晶膜之情形時,於進行切晶 後’必須對切晶膜照射放射線,使切晶膜硬化,而降低其 黏著力。因此,必須進行照射放射線之作業。 進而’即使對切晶膜照射放射線,亦存在切晶膜之黏著 力未充分降低的情況。若欲以切晶膜之黏著力未充分降低 128480.doc 200842957 之狀態,自切晶膜剝離附帶半導體晶片之黏晶膜,則往往 會對半導體晶片施加過多力量。因此,有破壞半導體晶片 之虞。 另一方面,專利文獻2中所揭示之切晶/黏晶帶中,為了 提高剝離性,而對切晶膜進行脫模處理。因此,於拾取半 導體晶片時,無需照射放射線。然而,於製作該切晶/黏 晶帶時,必須進行在切晶膜之表面上塗佈脫模劑、或者在 黏晶膜之表面上形成凹凸的脫模處理。 進而,於切晶膜之表面上塗佈有脫模劑之情形時,脫模 劑往往會附著在黏晶膜上。於該情形時,有時無法將所拾 取之半導體晶片準確安裝於基板上。另一方面,於切晶膜 之表面上形成有凹凸之情形時,存在黏晶膜未與切晶膜充 刀嶺著的情況,於進行切晶時,存在黏晶膜會自切晶膜剝 離的情況。 、 +進而’於專利文獻2中,作為切晶膜,使用有聚丙稀 膜、聚乙烯膜或聚對苯二甲酸乙二醋膜,因此,於拾取半 導體晶片冑,易於產生切割屑。若產生切割屑,則存在無 法準確拾取半導體晶片的情況。又,切割屑附著於黏晶膜 或半導體晶片±,而無法使所拾取之半導體晶片以高精度 且正確方向安裝於基板上。 /發明之目的在於#於上述先前技術之現狀,而提供— 種切晶/黏晶帶’其於切割半導體晶圓,並連同黏晶膜拾 取半導體晶片’無須進行照射光之作業,而可連同黏晶 膜容易地剝離、取出半導體晶片;以及使用該切晶/黏晶 128480.doc 200842957 帶之半導體晶片的製造方法。 ,據本發明,可提供—種切晶/黏晶帶,其特徵在於: ^於切割半導體晶圓,獲得半導體晶片,以及黏接半導 由一才所使用者’具有黏晶膜與貼附於上述黏晶膜之其 面上的非黏著膜’上述非黏著膜含有(甲基)丙烯酸系 树月曰交聯體作為主成分。 再者’亦可於上述非黏著膜之與貼附有黏晶膜之面為相 側的面上’貼附例如切晶膜,再進行切晶。或者,上述 ㈣^膜本身亦可料切晶膜。如上所述,所謂本發明之 刀曰曰/黏晶帶」係指切晶及黏晶時所使用之膠帶,其具 有上述黏晶膜及非黏著膜作為必需結構,可另外具有:刀晶 ^ Μ不具有/黏晶帶不具有切晶膜之情形 犄’可於切晶時,另外準備切晶膜。該切晶膜可貼附於非 黏者膜貼之與附有黏晶膜之面為相反侧的面上,而進行切 割。:該情形時,雖然切晶/黏晶帶不具有切晶膜,但因 刀亦使用切晶膜,故其仍為切晶/黏晶帶。 从於本發明之切晶/黏晶帶之某個特定樣態中,上述非黏 著膜於破裂點的伸長率在5〜1〇〇%之範圍内。於該情: 時,利用㈣刀片進行切晶時,不容易產生切割屑。 从於本發明之切晶/黏晶帶之另一特定樣態中,上述非黏 著膜貼附有上述黏晶膜之面的表面能係設為切n/威下。 於該情形時,可自非黏著膜更加容易地將黏晶膜剝離。進 ^因黏晶膜與非黏著膜之界面上的密著性較低,故剝離 時,可抑制點晶膜之一部分缺損而作為膜片分離,使該膜 128480.doc 200842957 片附者於非黏著膜上的情況。 於本發明之切晶/黏晶帶之又一特定樣態中,在上述非 黏著膜之貼附有上述黏晶膜之面上,並不進行脫模處理。 上述(曱基)丙烯酸系樹脂交聯體,較好的是包含具有碳 數1〜18之燒基的(甲基)丙烯酸酯聚合物。(曱基)丙烯酸酉旨 聚合物之酸值較好的是2以下。又,(甲基)丙烯酸酯聚合 物’更好的是將丙烯酸丁酯與丙烯酸乙酯中之至少一者聚 合而得之(曱基)丙烯酸酯聚合物。 _ 於本發明之切晶/黏晶帶之另一特定樣態中,上述黏晶 膜包含熱硬化性樹脂組合物。 於本發明之切晶/黏晶帶之又一特定樣態中,上述黏晶 膜,於熱硬化前之25°C下的儲存彈性模數在1〇6〜1〇9卜之 範圍内。 上述黏晶膜,較好的是包含環氧樹脂、含有與環氧基反 應之官能基的高分子聚合物、及熱硬化劑。更好的是,黏 晶膜相對於上述環氧樹脂1 00重量份,以1 〇〜1 00重量份之 比率含有上述具有與環氧基反應之官能基的高分子聚合 物0 於本發明之切晶/黏晶帶之另—特定樣態中,於上述非 • 黏著膜之與貼附有上述黏晶膜之面為相反側的面上,貼附 有切晶膜。 本發明之半導體晶片之製造方法的特徵在^,其包含以 T步驟··準備本發明之切晶/點晶帶與半導體晶圓;將半 導體晶圓接合於切晶/黏晶帶之與上述黏晶膜貼附有上述 128480.doc -10- 200842957 非黏著膜之面為相反側的面上;將接合有切晶/黏晶帶之 半導體晶圓連同上述黏晶膜切割,將其分割成各個半導體 晶片;以及在切晶後,將接合有上述半導體晶片之上述黏 晶膜自上述非黏著膜剝離,將半導體晶片連同黏晶膜取 出。 —,丨〜杯心々仏7 ,干又丁的定於200842957 IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD OF THE INVENTION The present invention relates to a dicing/bonding ribbon used in the manufacture of a semiconductor wafer, and more particularly, the present invention relates to bonding to a semiconductor wafer. And a dicing/bonding ribbon used in dicing and die bonding, and a method of manufacturing a semiconductor wafer using the dicing/bonding ribbon. ^ [Prior Art] From the prior art, in order to cut a semiconductor wafer from a semiconductor wafer, mount a semiconductor wafer on a substrate, or the like, a dicing/dotted ribbon is used. As an example of the above-mentioned dicing/adhesive tape, the following Patent Document 1 discloses a dicing/bonding ribbon in which a radiation-curable adhesive layer is laminated on one surface of a film-like adhesive layer. The film adhesive layer contains a thermoplastic resin and an epoxy resin. The film adhesive layer corresponds to a die film. χ, the radiation-curable adhesive layer is a radiation-hardened dicing film. When a semiconductor wafer is manufactured by using the dicing/adhesive tape disclosed in Patent Document 1, first, the semiconductor wafer is bonded to the opposite side of the surface of the die-bonded film having the dicing film. Then, along with the die-cut film, the semiconductor crystal is cut. After the dicing is performed, the radiation-hardened dicing film is irradiated with radiation to harden the dicing film. After the crystal film is hardened, its adhesion will decrease. Then, the die-bonded film 'attached to the semiconductor wafer' was peeled off and taken out'. Further, the semiconductor wafer is mounted on the substrate via the die-bonding film. However, in the case of dicing, in order to perform dicing, the die film must be firmly bonded to the dicing film. In contrast to the case where the semi-conductive gastric wafer is picked up after the dicing, the adhesive film with the semiconductor wafer must be peeled off from the dicing film as appropriate 128480.doc 200842957. For this reason, Patent Document 1 uses a radiation-hardening type dicing film which has a high adhesive force before irradiation with radiation and which is hardened after irradiation of radiation to lower the adhesive force. On the other hand, a dicing/bonding ribbon having a dicing film which is not a radiation-hardened dicing film is also known. For example, Patent Document 2 listed below discloses a dicing/bonding ribbon having a base film (II) laminated on a single layer of a film-like adhesive layer. The film-like adhesive layer is composed of a resin composition containing a thermoplastic resin such as polyimide or acrylic polymer and a thermosetting resin. The film adhesive layer corresponds to a die film. As the dicing film, a polypropylene film, a polyethylene film or a polyethylene terephthalate film is used. The base film (II) corresponds to a dicing film. In Patent Document 2, after the dicing is performed, the surface on which the dicing film is attached to the die film is subjected to a release treatment so that the die attach film with the semiconductor wafer can be appropriately peeled off from the dicing film. Patent Document 1: Japanese Laid-Open Patent Publication No. 2004-292821 (Patent Document 2) Japanese Laid-Open Patent Publication No. Hei. No. 2006-165074. SUMMARY OF THE INVENTION In the dicing/adhesive tape disclosed in Patent Document 1, irradiation is used. After radiation, a radiation-hardened dicing film which hardens to reduce the adhesion. However, in the case of using a radiation hardening type dicing film, after the dicing is performed, it is necessary to irradiate the dicing film with radiation to harden the dicing film and lower the adhesion. Therefore, it is necessary to perform an operation of irradiating radiation. Further, even if the crystal film is irradiated with radiation, the adhesion of the dicing film may not be sufficiently lowered. If the adhesion of the dicing film is not sufficiently reduced, the peeling of the film containing the semiconductor wafer from the dicing film tends to exert excessive force on the semiconductor wafer. Therefore, there is a flaw in destroying the semiconductor wafer. On the other hand, in the dicing/adhesive tape disclosed in Patent Document 2, in order to improve the peeling property, the dicing film is subjected to a release treatment. Therefore, it is not necessary to irradiate radiation when picking up a semiconductor wafer. However, in the production of the dicing/adhesive tape, it is necessary to perform a mold release treatment of applying a release agent on the surface of the diced film or forming irregularities on the surface of the die film. Further, when a release agent is applied to the surface of the diced film, the release agent tends to adhere to the die film. In this case, the picked semiconductor wafer may not be accurately mounted on the substrate. On the other hand, when irregularities are formed on the surface of the dicing film, there is a case where the morphological film is not filled with the dicing film, and when the dicing is performed, the viscous film is peeled off from the dicing film. Case. Further, in Patent Document 2, a polypropylene film, a polyethylene film, or a polyethylene terephthalate film is used as the dicing film. Therefore, it is easy to generate dicing chips when picking up a semiconductor wafer. If cutting chips are generated, there is a case where the semiconductor wafer cannot be accurately picked up. Further, the cutting chips adhere to the die film or the semiconductor wafer ±, and the picked semiconductor wafer cannot be mounted on the substrate with high precision and in the correct direction. / The purpose of the invention is to provide a dicing/adhesive tape for cutting a semiconductor wafer and picking up a semiconductor wafer together with an adhesive film without the need to perform illumination work, but together with the present state of the art. The die bond film is easily peeled off, and the semiconductor wafer is taken out; and a method of manufacturing the semiconductor wafer using the dicing/bonding crystal 128480.doc 200842957 is used. According to the present invention, a dicing/bonding ribbon can be provided, which is characterized in that: ^ is used to cut a semiconductor wafer, a semiconductor wafer is obtained, and the bonding semiconductor is bonded by a user who has a film and a paste. The non-adhesive film on the surface of the above-mentioned mucto film is a non-adhesive film containing a (meth)acrylic tree-crosslinked crosslinked body as a main component. Further, for example, a dicing film may be attached to the surface of the non-adhesive film on the side opposite to the surface on which the die-bonded film is attached, and then diced. Alternatively, the above (4) film itself may be cut into a crystal film. As described above, the squeegee/adhesive tape of the present invention refers to a tape used for dicing and die-bonding, and has the above-mentioned viscous film and non-adhesive film as essential structures, and may additionally have: knives ^ Μ does not have / the polycrystalline ribbon does not have a dicing film 犄 'can be used in the dicing, the additional preparation of the dicing film. The dicing film can be attached to the surface of the non-adhesive film which is attached to the side opposite to the surface on which the morphological film is attached, and is cut. In this case, although the dicing/adhesive tape does not have a dicing film, since the dicing film also uses a dicing film, it is still a dicing/bonding band. From a particular aspect of the dicing/polycrystalline ribbon of the present invention, the elongation of the non-adhesive film at the point of failure is in the range of 5 to 1%. In this case: when cutting with a (four) blade, it is not easy to produce cutting chips. In another specific aspect of the dicing/mulet zone of the present invention, the surface energy of the surface of the non-adhesive film to which the above-mentioned die film is attached is set to be n/wei. In this case, the die film can be more easily peeled off from the non-adhesive film. The adhesiveness at the interface between the adhesive film and the non-adhesive film is low, so that when the peeling is performed, a part of the defect of the crystal film can be suppressed and separated as a film, so that the film is attached to the film 128480.doc 200842957 The condition on the adhesive film. In still another specific aspect of the dicing/adhesive tape of the present invention, the release treatment is not performed on the surface of the non-adhesive film to which the above-mentioned die-bonding film is attached. The (mercapto)acrylic resin crosslinked body preferably contains a (meth) acrylate polymer having a carbon atom of 1 to 18 carbon atoms. The acid value of the (mercapto)acrylic acid polymer is preferably 2 or less. Further, the (meth) acrylate polymer ' is more preferably a (mercapto) acrylate polymer obtained by polymerizing at least one of butyl acrylate and ethyl acrylate. In another specific aspect of the dicing/mulet zone of the present invention, the above-mentioned die-bonding film comprises a thermosetting resin composition. In still another specific aspect of the dicing/polycrystalline ribbon of the present invention, the storage modulus of the above-mentioned viscous film at 25 ° C before thermal curing is in the range of 1 〇 6 〜 1 〇 9 。. The above-mentioned die-bonding film is preferably an epoxy resin, a polymer containing a functional group reactive with an epoxy group, and a thermosetting agent. More preferably, the die bond film contains the above polymer having a functional group reactive with an epoxy group in a ratio of from 1 〇 to 100 parts by weight based on 100 parts by weight of the epoxy resin. In another specific state of the dicing/adhesive ribbon, a dicing film is attached to the surface of the non-adhesive film opposite to the surface to which the above-mentioned viscous film is attached. The method for fabricating a semiconductor wafer of the present invention includes the steps of: preparing a dicing/dot ribbon and a semiconductor wafer of the present invention in a T step; bonding the semiconductor wafer to the dicing/adhesive strip and the above The adhesive film is attached with the surface of the opposite surface of the above-mentioned 128480.doc -10- 200842957 non-adhesive film; the semiconductor wafer bonded with the dicing/bonding ribbon is cut along with the above-mentioned adhesive film, and is divided into Each of the semiconductor wafers; and after dicing, the above-mentioned die-bonding film to which the semiconductor wafer is bonded is peeled off from the non-adhesive film, and the semiconductor wafer and the die-bonding film are taken out. —,丨~杯心々仏7, dried and diced

上述進行切晶後取出半導體晶片之步驟中,不改變上述黏 日日膜與上述非黏著膜之間的剝離力,而取出半導體晶片。 再於本說明書中,所謂不改變剝離力,意指不實施 例如藉由光照射或加熱使切晶/黏晶帶之任一層硬化,而 降低黏著力,藉此改變剝離力的步驟,或者使任一層收縮 而改變剝離力的步驟,或者使任一層發泡而改變剝離力的 步驟等改變剝離力之處理。 [發明之效果] 於本發明之切晶/黏晶帶中,於黏晶膜上貼附 ΓΓ非黏ί膜含有(甲基)丙婦酸系樹脂交聯體作為主: 刀因此可谷易地自非黏著膜剝離黏晶膜。因此,_ 切晶後’連同黏晶臈取出半導 仃 產生破損。 …體“時,半導體晶片不易 易:自L進:切晶後’即使不進行光照射等作業,亦可容 易1 也自非黏者膜剝離、取出附帶半㈣^ “ 而’於本發明中,即使不對非黏 : 亦可容易地自非黏著膜剥離黏晶臈。因此,亦=理在 切晶膜之表面上塗佈脫模劑、或者形成凹凸之多在 I28480.doc 200842957 由於切晶膜之表面上亦可不塗佈脫模劑,因此於黏晶膜上 未附著有脫模劑。X,由於切晶膜之表面上亦可不形成凹 凸,因此黏晶膜與非黏著膜之密著性不易降低。因此,亦 可穩定進行切晶。 於本發明之半導體晶片之製造方法中,係對接合有本發 明之切晶/黏晶帶之半導體晶圓進行切割,並將其分割為 各個半導體晶片後,自非黏著膜剝離接合有半導體晶片之 黏晶膜,因此,黏晶膜之一部分缺損而作為膜片分離,使 該膜片不易附著於非黏著膜上。因此,由於所得之半導體 曰曰片上接a有無缺損之黏晶膜,因此可更準確地進行黏 晶。 ' 【實施方式】 …以:,一面參照圖式,一面說明本發明之具體實施形 恶’藉此明確本發明。 圖1(a)、(b)中,以部分欠缺正面剖面圖及部分欠缺平面 圖表不本發明之一實施形態之切晶/黏晶帶。 如圖i(a)、(b)所示,切晶/黏晶帶1具有長形之脫模膜 2。於脫模膜2之上面2a,依序積層有黏晶膜3、非黏著膜4 及切曰曰膜5。黏晶膜3貼附有脫模膜2之表面3a係接合有半 導體晶圓之面。 ^占aa膜3非黏著膜4及切晶膜5,具有圓形之平面形 狀。切晶膜5之直徑大於黏晶膜3及非黏著膜4。再者,黏 晶膜3之直徑係設為與非黏著膜4相同之直徑。但是,兩者 之直徑亦可不同。 128480.doc 12 200842957 切晶膜5,具有基材5a、及塗佈於基材5a之單面的黏著 劑5b。切晶膜5係從黏著劑5b側,貼附於非黏著膜4貼附有 黏晶膜3之表面4a的相反侧的表面仆上。切晶膜5係經由非 黏著膜4而間接貼附於黏晶膜3上。 切晶膜5之直徑大於黏晶膜3及非黏著膜4,因此,如圖 1(b)所示,切晶膜5具有以超出黏晶膜3及非黏著膜4之外邊 緣之方式延伸之延伸部5c。該延伸部5c之一面,係藉由黏 著劑5b而貼附在脫模膜2之上面〜上。即,於黏晶膜3及非 黏著膜4之外邊緣的更外側區域,切晶膜5係貼附在脫模膜 2之上面2a上。 切晶膜5之直徑大於黏晶膜3及非黏著膜4,是為了於將 半導體晶圓接合於黏晶膜3之表面3a上時,將切割環貼附 於位於延伸部5c之黏著劑5b上。 如圖1(b)所示,沿長形之脫模膜2之長度方向,等間隔 地配置有包含黏晶膜3、非黏著膜4及切晶膜5之複數積層 體。再者,於切晶膜5之側面區域,未必需要設置保護片 6 7,然而於脫模膜2之上面2&上設置有保護片6、γ。設 保濩片ό 7之Ν形日守,切晶/黏晶帶1例如藉由捲曲為 滾筒狀而施加到黏晶膜3、非黏著膜4及切晶膜5上的壓 力’會因保護片6、7之存在而減輕。 再者,脫模膜2之厚度或形狀並無特別限定。例如,可 使用正方形形狀之脫模膜。於該情形時,職膜上亦可僅 配置有包含黏晶膜、非黏著膜及切晶膜之一個積層體。 又’上述積層體亦可不與該脫模膜同肖,如上所述地捲曲 128480.doc •13· 200842957 非黏著膜及切晶膜之厚度或形狀 為滾筒狀。又,黏晶膜 亦無特別限定。 、子於切晶/黏晶帶1,於取出附帶黏晶膜3之半導體晶片 ’奴好的疋黏晶膜3與非黏著膜4之剝離力小於非黏著膜 4與切晶膜5之剝離力。於該情形時,可容易地自非黏著膜 :兩者之界面剝離黏晶膜3。因此,可更加容易地自非 著膜4,連同黏晶膜3之半導體晶片剝離、取出半導體晶 片0In the step of performing the dicing and taking out the semiconductor wafer, the semiconductor wafer is taken out without changing the peeling force between the viscous film and the non-adhesive film. In the present specification, the term "not changing the peeling force" means not performing a step of hardening any one of the layers of the dicing/adhesive tape by light irradiation or heating, thereby lowering the adhesive force, thereby changing the peeling force, or The step of changing the peeling force by either of the layers shrinking, or the step of changing the peeling force by the step of foaming any layer to change the peeling force, or the like. [Effect of the Invention] In the dicing/adhesive ribbon of the present invention, a non-adhesive film is attached to the adhesive film, and a (meth) propylene glycol-based resin crosslinked body is used as a main: a knife The adhesive film is peeled off from the non-adhesive film. Therefore, after the crystallization, the semi-conducting 仃 is removed along with the fused crystal. When the body is "the semiconductor wafer is not easy: from L: after dicing", even if the operation is not performed by light irradiation, it is easy to peel off from the non-adhesive film, and take out the attached half (four) ^" and in the present invention Even if it is not non-adhesive: it can easily peel away from the non-adhesive film. Therefore, it is also possible to apply a release agent on the surface of the diced film or to form a large amount of irregularities. In I28480.doc 200842957, since the release agent is not applied on the surface of the diced film, it is not on the viscous film. A release agent is attached. X, since the concave or convex shape is not formed on the surface of the diced film, the adhesion between the adhesive film and the non-adhesive film is not easily lowered. Therefore, the crystal cutting can be performed stably. In the method for fabricating a semiconductor wafer of the present invention, after the semiconductor wafer to which the dicing/adhesive tape of the present invention is bonded is cut and divided into individual semiconductor wafers, the semiconductor wafer is peeled off from the non-adhesive film. Since the mutex film is partially damaged, it is separated as a diaphragm, so that the film is less likely to adhere to the non-adhesive film. Therefore, since the obtained semiconductor wafer is bonded to the a film having a defect or not, the adhesion can be more accurately performed. [Embodiment] The present invention will be described with reference to the drawings and the specific embodiments of the present invention. In Figs. 1(a) and 1(b), the partially cut-away front cross-sectional view and the partially missing plan are not the dicing/adhesive strips of one embodiment of the present invention. As shown in Figs. i(a) and (b), the dicing/adhesive tape 1 has an elongated release film 2. On the upper surface 2a of the release film 2, an adhesive film 3, a non-adhesive film 4, and a cut film 5 are sequentially laminated. The surface 3a of the release film 2 to which the release film 2 is attached is bonded to the surface of the semiconductor wafer. ^ A a film 3 of the a non-adhesive film 4 and a dicing film 5 having a circular planar shape. The diameter of the dicing film 5 is larger than that of the viscous film 3 and the non-adhesive film 4. Further, the diameter of the adhesive film 3 is set to be the same as that of the non-adhesive film 4. However, the diameters of the two can also be different. 128480.doc 12 200842957 The dicing film 5 has a substrate 5a and an adhesive 5b applied to one side of the substrate 5a. The dicing film 5 is attached from the side of the adhesive 5b to the surface on the opposite side to the surface 4a of the non-adhesive film 4 to which the die film 3 is attached. The dicing film 5 is indirectly attached to the viscous film 3 via the non-adhesive film 4. The diameter of the dicing film 5 is larger than that of the viscous film 3 and the non-adhesive film 4. Therefore, as shown in FIG. 1(b), the dicing film 5 has a shape extending beyond the outer edges of the viscous film 3 and the non-adhesive film 4. The extension 5c. One surface of the extending portion 5c is attached to the upper surface of the release film 2 by the adhesive 5b. That is, the crystal film 5 is attached to the upper surface 2a of the release film 2 in the outer region of the outer edge of the die-bonding film 3 and the non-adhesive film 4. The dicing film 5 has a larger diameter than the viscous film 3 and the non-adhesive film 4 for bonding the dicing ring to the adhesive 5b located at the extending portion 5c when the semiconductor wafer is bonded to the surface 3a of the viscous film 3. on. As shown in Fig. 1(b), a plurality of laminated bodies including the die-bonding film 3, the non-adhesive film 4, and the diced film 5 are disposed at equal intervals along the longitudinal direction of the elongated release film 2. Further, in the side surface region of the dicing film 5, it is not necessary to provide the protective sheet 67. However, the protective sheet 6, γ is provided on the upper surface 2& of the release film 2. The protective film ό 7 is shaped like a shackle, and the dicing/adhesive tape 1 is applied to the die film 3, the non-adhesive film 4, and the dicing film 5 by curling into a roll shape, for example, protection The presence of the sheets 6, 7 is alleviated. Further, the thickness or shape of the release film 2 is not particularly limited. For example, a square-shaped release film can be used. In this case, only one laminated body including a die-bonding film, a non-adhesive film, and a dicing film may be disposed on the film. Further, the above laminated body may not be the same as the release film, and may be curled as described above. 128480.doc • 13· 200842957 The thickness or shape of the non-adhesive film and the diced film are in the form of a roll. Further, the die bond film is not particularly limited. The sub-grain/adhesive ribbon 1 is used to remove the semiconductor wafer with the adhesive film 3, and the peeling force of the non-adhesive film 3 and the non-adhesive film 4 is smaller than that of the non-adhesive film 4 and the dicing film 5 force. In this case, the adhesive film 3 can be easily peeled off from the non-adhesive film: the interface between the two. Therefore, it is easier to peel off and take out the semiconductor wafer from the non-film 4, together with the semiconductor wafer of the die film 3.

;自非黏著膜4連同黏晶膜3剝離、取出半導體晶片時, 勸晶膜3與非黏著膜4之剝離強度較好的是15 N/m以下,’更 好的是8 N/m以下,更好的是6 N/m以下。若剝離強度過 大,則存在自非黏著膜4剝離黏晶膜3變得困難的情況。剝 離強度之較好的下限N/m。若剝離強度過小,則於進 行切晶時,半導體晶片容易產生飛片。 (非黏著膜) 上述非黏著膜4係為了於黏晶膜3與非黏著膜4之界面, 自非黏著膜4剝離黏晶膜3而設置。 非黏著膜4具有非黏著性。再者,於本說明書中,所謂 「非黏著性膜」不僅包括表面不具有黏著性的膜,亦包括 用手指觸碰表面時不會黏在一起的膜。具體而言,「非黏 著性膜」中之所謂「非黏著」,意指將非黏著膜貼附於不 鏽鋼板上,並以30G mm/分鐘之剝離速度剝離非黏著膜 k ’剝離力為5 g/25 mm之程度以下的情況。 本實施形態之特徵在於,上述非黏著膜4含有(甲基)丙 128480.doc •14- 200842957 烯酸系樹脂交聯體作為主成分。 於如上述專利文獻1所揭示之切晶/黏晶帶中,切晶膜係 #射線硬化型黏著劑所構成,照射放射線前之切晶膜的 黏著力車乂冋。因此,《了自切晶膜剝離黏晶膜,必須充分 降低切晶膜之黏著力。因此,需要進行對切晶膜照射放射 線之多餘作業。進而,亦存在於照射放射線後,黏著力未 充分下降的情況。When the non-adhesive film 4 is peeled off from the adhesive film 3 and the semiconductor wafer is taken out, the peel strength of the film 3 and the non-adhesive film 4 is preferably 15 N/m or less, and more preferably 8 N/m or less. More preferably, it is 6 N/m or less. If the peel strength is too large, it may be difficult to peel the die film 3 from the non-adhesive film 4. A preferred lower limit of the peel strength is N/m. If the peel strength is too small, the semiconductor wafer is likely to generate a flying sheet when the crystal is cut. (Non-adhesive film) The non-adhesive film 4 is provided for peeling off the die-bonding film 3 from the non-adhesive film 4 in order to form an interface between the die-bonding film 3 and the non-adhesive film 4. The non-adhesive film 4 has non-adhesive properties. Further, in the present specification, the "non-adhesive film" includes not only a film having no adhesive surface but also a film which does not stick when touched with a finger. Specifically, the term "non-adhesive" in the "non-adhesive film" means that the non-adhesive film is attached to a stainless steel plate, and the non-adhesive film is peeled off at a peeling speed of 30 G mm/min. The case of g/25 mm or less. In the present embodiment, the non-adhesive film 4 contains a (meth) propyl 128480.doc • 14- 200842957 olefinic resin crosslinked body as a main component. In the dicing/adhesive tape disclosed in Patent Document 1, the dicing film is composed of a ray-curable adhesive, and the adhesion of the dicing film before irradiation is irradiated. Therefore, the self-cut film peeling of the die film must sufficiently reduce the adhesion of the film. Therefore, it is necessary to perform an unnecessary operation of irradiating the crystal film with radiation. Further, there is a case where the adhesion is not sufficiently lowered after the radiation is irradiated.

相對於此,本實施形態之切晶/黏晶帶1中,非黏著膜含 有(甲基)丙烯酸系樹脂交聯體作為主成分,因此,可容易 地自非黏著膜4剝離黏晶膜3。進而,於進行切晶後,連同 黏曰曰臈3取出半導體晶片時,亦不易破壞半導體晶片。 面上形成凹凸之情形時,料行切晶時,晶膜會自切晶 膜剝離。 =,於如上述專利文獻2中所揭示之切晶/黏晶帶中,為 了提高剥離性,而對切晶膜貼附有黏晶膜之面進行脫模處 口此必須進行於切晶膜之表面上塗佈脫模劑、或者 形成凹凸之脫模處理。於切晶膜上塗佈脫模劑之情形時, 存在脫模劑會附著於黏晶膜上的情況。又,於切晶膜之表 進而’於專利文獻2中,作為切晶膜,使用有聚丙婦 膜、聚乙烯膜、或聚對苯二甲酸乙二醋膜。於使用上述膜 之情形時,於進行切晶時,容易產生切割屑。 相對於此,於本實施形態之切晶/黏晶帶丨中,即使不對 非黏著膜4進行脫模處理,亦可容易地自非黏著膜4剝離黏 晶膜3。目此’亦可不進行於切晶膜5之表面上塗佈脫模 128480.doc 15 200842957 ^或者形成凹凸之多餘作業。由於切晶膜5之表面上亦 11塗佈脫模劑,因此,脫模劑不會附著於黏晶膜3上。 又由於非黏著膜4之表面上亦可不形成凹凸,因此,可 ,進行切曰曰。進而,對於本實施形態之切晶/黏晶帶j, 於進行切日日¥,亦不易產生切割屑。 上2黏者膜4之主成分係(甲基)丙烯酸系樹脂交聯體。於 士X [月I 4 ’非黏著膜4含有5〇重量%以上之(甲基)丙稀酸系 樹:交聯體。含有上述(甲基)丙烯酸系樹脂交聯體作為主 成分之非黏著膜4,比聚烯烴系膜更為柔軟,例如具有較 低之儲存彈性模數。又,藉由使用上述(甲基)丙烯酸系樹 月曰父聯體,可防止非黏著膜4與黏晶膜3之界面的融合,可 使t取時變得不易引起不良情況。又,藉由降低非黏著膜 4之辦裂伸長率,於制切割刀片進行切晶時,切割屑會 ' ^末因此’排出性會變得良好,可抑制鬚狀之切割 2產生°因此,於使用含有(甲基)丙烯酸系樹脂交聯體 :主,分之非黏著膜4之情料,可提高切晶時之切削 丙^割後之剝離性。又’藉由選擇作為主成分之(甲基) 糸樹脂交聯體,可降低非黏著膜4之極性,或者降 低彈性模數,或者容易地控制斷裂伸長率。 再者,於本發明中,所謂「(甲基)丙稀酸」意指「甲基 丙烯酸或丙烯酸」。 :為構成非黏著膜4之材料,並無特別限定,可為光硬 或者可為熱硬化性樹脂。於使用上述光硬化性 树月曰或熱硬化性樹脂之情形時,可藉由使之光硬 128480.doc -16 - 200842957 硬化’而形成絲㈣4。對於所形成之非㈣臈4,較好 的是該等樹脂已經硬化完畢。於樹脂之硬化尚未完畢之情 形時,例如藉由雷射光進行切晶時,彳由雷射光導致非毒: 著膜4炼融而附著於切晶膜3上之虞。 又’於製造半導體晶片時,較好的是於進行切晶後,不 2又對於非黏著膜4之黏晶膜3之剝離力而進行拾取。於該 情形時,較好的是藉由光照射等並不使非黏著膜4硬化, 因此’於使用上述光硬化性樹腊或熱硬化性樹脂而形成之 非黏著膜4中,較好的是該等硬化性樹脂已經產生硬化。 作為構成非黏著膜4之材料,除可使用(甲基)丙烯酸系 樹脂交聯體以外’亦可使用環氧樹脂、胺基曱酸乙酯樹 脂、聚矽氧樹脂或聚醯亞胺樹脂等其他合成樹脂。 作為上述(甲基)丙烯酸系樹脂交聯體,並無特別限定, 較好的是(甲基)丙烯酸酯聚合物。於非黏著膜4之主成分為 (甲基)丙烯酸酯聚合物之情形時,於進行切晶後,自非黏 著膜4剝離黏晶膜3時,黏晶膜3上更加不易以產生缺損。 又,可進一步提高切割時之切削性、或切割後之剝離性。 進而’於使用(甲基)丙烯酸酯聚合物之情形時,可容易地 控制儲存彈性模數及斷裂伸長率。 作為上述(甲基)丙烯酸酯聚合物,並無特別限定,較好 的是具有碳數1〜18之烷基的(甲基)丙烯酸酯聚合物。於使 用具有碳數1〜18之烷基的(甲基)丙烯酸酯聚合物之情形 時’可充分降低極性,且可降低非黏著膜4之表面能,可 進一步提高剝離性。若烷基之碳數超過1 8,則存在溶液聚 128480.doc -17- 200842957 況。烷基之碳數 合變得困難,而難以製造非黏著膜4的情 更好的疋6以上,藉此可進一步降低極性。On the other hand, in the dicing/adhesive tape 1 of the present embodiment, since the non-adhesive film contains the (meth)acrylic resin crosslinked body as a main component, the die film 3 can be easily peeled off from the non-adhesive film 4 . Further, after the dicing is performed, when the semiconductor wafer is taken out together with the adhesive 3, the semiconductor wafer is not easily broken. When the surface is formed with irregularities, the crystal film peels off from the dicing film when the material is diced. In the dicing/adhesive tape disclosed in the above Patent Document 2, in order to improve the releasability, the surface of the die-cut film to which the die-bonded film is attached is subjected to demolding, which must be performed on the dicing film. A release agent is applied to the surface, or a release treatment for forming irregularities is applied. When the release agent is applied to the dicing film, there is a case where the release agent adheres to the morphological film. Further, in the case of the dicing film, in Patent Document 2, a polypropylene film, a polyethylene film, or a polyethylene terephthalate film is used as the dicing film. In the case of using the above film, cutting chips are easily generated when the crystal is cut. On the other hand, in the dicing/adhesive tape entanglement of the present embodiment, the adhesive film 3 can be easily peeled off from the non-adhesive film 4 without performing the release treatment on the non-adhesive film 4. Therefore, it is also possible to perform the release of the mold on the surface of the diced film 5 128480.doc 15 200842957 ^ or the extra work of forming the unevenness. Since the release agent is also applied to the surface of the diced film 5, the release agent does not adhere to the die film 3. Further, since the unevenness is not formed on the surface of the non-adhesive film 4, the cutting can be performed. Further, in the dicing/adhesive tape j of the present embodiment, it is difficult to generate cutting chips when the cutting date is performed. The main component of the upper 2 adhesive film 4 is a (meth)acrylic resin crosslinked body. Yushi X [Month I 4 ' non-adhesive film 4 contains 5 % by weight or more of a (meth)acrylic acid tree: a crosslinked body. The non-adhesive film 4 containing the above-mentioned (meth)acrylic resin crosslinked body as a main component is softer than the polyolefin film, and has, for example, a low storage elastic modulus. Further, by using the above-mentioned (meth)acrylic resin, it is possible to prevent fusion of the interface between the non-adhesive film 4 and the die-bonding film 3, and it is possible to prevent the occurrence of defects when t is taken. Further, by reducing the elongation at break of the non-adhesive film 4, when the cutting blade is subjected to dicing, the cutting swarf will be excellent in discharge, and the cutting of the whisker 2 can be suppressed. When the (meth)acrylic resin crosslinked body: the main component and the non-adhesive film 4 are used, the peeling property after cutting can be improved. Further, by selecting the (meth) fluorene crosslinked body as a main component, the polarity of the non-adhesive film 4 can be lowered, or the elastic modulus can be lowered, or the elongation at break can be easily controlled. Further, in the present invention, "(meth)acrylic acid" means "methacrylic acid or acrylic acid". The material constituting the non-adhesive film 4 is not particularly limited, and may be light hard or may be a thermosetting resin. In the case of using the above photocurable sapphire or thermosetting resin, the filament (4) 4 can be formed by hardening the light hard 128480.doc -16 - 200842957. For the non-fourth 臈4 formed, it is preferred that the resins have been hardened. In the case where the hardening of the resin is not completed, for example, when the crystal is cut by laser light, the 彳 is caused by the laser light to be non-toxic: the film 4 is fused and adhered to the ruthenium film 3. Further, in the case of manufacturing a semiconductor wafer, it is preferable to pick up the peeling force of the non-adhesive film 4 after the dicing. In this case, it is preferred that the non-adhesive film 4 is not cured by light irradiation or the like, and therefore it is preferable to use the non-adhesive film 4 formed using the photocurable wax or the thermosetting resin. It is these hardening resins that have hardened. As the material constituting the non-adhesive film 4, in addition to the (meth)acrylic resin crosslinked body, an epoxy resin, an amino phthalic acid ethyl ester resin, a polyoxyn oxy resin, or a polyimide resin may be used. Other synthetic resins. The (meth)acrylic resin crosslinked body is not particularly limited, and a (meth)acrylate polymer is preferred. When the main component of the non-adhesive film 4 is a (meth) acrylate polymer, the dicing film 3 is peeled off from the non-adhesive film 4, and the viscous film 3 is less likely to be defective. Further, the machinability at the time of cutting or the peeling property after dicing can be further improved. Further, in the case of using a (meth) acrylate polymer, the storage elastic modulus and the elongation at break can be easily controlled. The (meth) acrylate polymer is not particularly limited, and a (meth) acrylate polymer having an alkyl group having 1 to 18 carbon atoms is preferred. When a (meth) acrylate polymer having an alkyl group having 1 to 18 carbon atoms is used, the polarity can be sufficiently lowered, and the surface energy of the non-adhesive film 4 can be lowered, and the peeling property can be further improved. If the carbon number of the alkyl group exceeds 18, there is a solution concentration of 128480.doc -17- 200842957. The carbon number of the alkyl group becomes difficult, and it is difficult to produce the non-adhesive film 4, which is more preferable, and the polarity can be further lowered.

作為上述(甲基)丙烯酸輯聚合物,較好的是以具有碳數 1〜18之烷基的(甲基)丙烯酸烷基酯單體為主要單體,將該 單體、含有官能基之單體、及進而根據需要之可與該等: 行共聚合的其他改性用單體,根據常法進行共聚合而得之 (甲基)丙烯酸醋聚合物。於該情形時,(甲基)丙烯酸烧基 酯單體之烷基的碳數更好的是2以上,尤其好的是6以上。 上述(甲基)丙烯酸酯聚合物之重量平均分子量,較好的 t在20萬〜200萬之範圍内。若未達2〇萬,則存在塗佈成形 時大量產生外觀缺陷的情況,若超過2〇〇萬,則存在製造 時過於增稠而無法取出聚合物溶液的情況。 作為上述改性用單體,並無特別限定,較好的是不為含 有羧基之單體。若使用含有羧基之單體,則存在非黏著膜 4之極性提高,而對拾取性造成不良影響的情況。 作為可用作上述改性用單體之單體,例如可列舉具有雙 鍵之丁二烯、笨乙烯、異戊二浠、或丙烯腈等。 作為上述(甲基)丙烯酸烧基酯單體,並無特別限定,較 好的疋藉由具有碳數1〜18之炫基之一級或二級烧醇、與 (曱基)丙烯酸之酯化反應而得之(甲基)丙烯酸烷基酯單體。 作為上述(曱基)丙烯酸烧基酯單體,具體可列舉:(曱 基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙醋、 (甲基)丙烯酸異丙酯、(曱基)丙烯酸正丁酯、(甲基)丙烯酸 三級丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸辛 128480.doc -18- 200842957 =、或(甲基)丙烯酸月桂_等。其中,尤其好的是院基之 石反數?4以上的(甲基)丙烯酸烷基酯單體。(甲基)丙烯酸烷 基酉曰單體可單獨使用,亦可併用2種以上。As the (meth)acrylic acid-based polymer, a (meth)acrylic acid alkyl ester monomer having an alkyl group having 1 to 18 carbon atoms is preferably used as a main monomer, and the monomer and the functional group are contained. The (meth)acrylic acid vinegar polymer obtained by copolymerization of a monomer and, if necessary, other modifying monomers which are copolymerized with each other according to a usual method. In this case, the carbon number of the alkyl group of the (meth)acrylic acid alkyl ester monomer is more preferably 2 or more, particularly preferably 6 or more. The weight average molecular weight of the above (meth) acrylate polymer is preferably in the range of 200,000 to 2,000,000. If it is less than 20,000, a large number of appearance defects may occur during coating and molding. If it exceeds 20,000, the polymer solution may be too thick to be taken out during production. The monomer for modification is not particularly limited, and it is preferably not a monomer having a carboxyl group. When a monomer having a carboxyl group is used, there is a case where the polarity of the non-adhesive film 4 is increased and the pickup property is adversely affected. Examples of the monomer which can be used as the monomer for the above-mentioned modification include butadiene having a double bond, stupid ethylene, isoprene, or acrylonitrile. The (meth)acrylic acid alkyl ester monomer is not particularly limited, and a preferred oxime is esterified with (mercapto)acrylic acid by a grade having a carbon number of 1 to 18 or a secondary alcohol. The alkyl (meth) acrylate monomer obtained by the reaction. Specific examples of the (mercapto)acrylic acid alkyl ester monomer include methyl (meth)acrylate, ethyl (meth)acrylate, propyl acrylate (meth)acrylate, and isopropyl (meth)acrylate. (fluorenyl) n-butyl acrylate, butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, octyl 128480.doc -18- 200842957 =, or (methyl )Acrylic Laurel _ and so on. Among them, it is especially good that the stone of the courtyard is reversed? 4 or more alkyl (meth)acrylate monomers. The alkyl (meth) acrylate monomer may be used singly or in combination of two or more.

If為非黏著膜4之主成分的上述(甲基)丙烯酸酯聚合物 ,酸值,較好的是2以下。若酸值為2以下,則可減少表面 能,且可進一步提高剝離性。 /乍為,上述酸值調整為2以下之方法,並無特別限定, 較好的是不使用含有羧基之單體作為上述改性用單體的方 或者以1合反應過程中不產生酯之水解的方式調整反 應的方法。 再者,於本說明書中,所謂酸值係指用以中和丨g(甲基) 丙烯酸酯聚合物中所含之游離酸所需之氫氧化鉀的毫克 數。 非黏著膜4,較好的是除含有作為上述主成分之(甲基) 丙烯酸系樹脂交聯體以外,$而含有具有可與丙烯基反應 之雙鍵性基團,重量平均分子量處於500〜50000之範圍 内,且玻璃轉化溫度Tg&25^以下的募聚物。於使用該募 聚物之情形時,可進一步提高黏晶膜3對非黏著膜4之剝離 性。又,可容易地將非黏著膜4之斷裂伸長率設計在 5〜100%之範圍内。若上述募聚物之重量平均分子量未達 500,則存在無法充分獲得藉由調配募聚物而產生之效果 的情況,若超過50000,則存在黏晶膜3對於非黏著膜4之 剝離性下降的情況。 對於上述募聚物,並無特別限定,較好的是含有具有柔 128480.doc -19- 200842957 軟性之骨架’例如聚醚骨架、聚酯骨架、丁二烯骨架、聚 胺基甲酸乙醋骨架、石夕酸醋骨架、或二環戊二烯骨架。所 謂具有柔軟性之骨架,咅% μ、+、宣身 木日上述养聚物之Tg為25t以下的 骨架。 又’作為上述寡聚物,承辟认9 更好的疋具有聚醚骨架或聚酯骨 架之丙烯酸寡聚物。作兔且亡 為/、有上述聚醚骨架或聚酯骨架之 丙烯酉夂寡承物,可列舉··聚環氧丙烧二丙婦酸醋、或聚酵 系胺基甲酸乙酯丙烯酸寡聚物。作為其市售品,可列舉: M-225(東亞合成公司製造)、.π⑼(根上工業公司製造) 等。 作為可與上述寡聚物之丙烯基反應之雙鍵性基團,並盈 ㈣限定,可列舉:丙婦基、甲基丙烯基、乙稀基或烯丙 基等。其中’較好的是丙烯基。上述寡聚物較好的是含有 2個以上可與丙烯基反應之雙鍵性基團。 又’可與上述丙稀基反應之雙鍵性基團,可於分子之兩 末端存在2個’亦可存在於分子鍵中。其中,較好的是僅 於分子之兩末端存在2個可與上述丙烯基反應之雙鍵性基 團,f好的是僅於分子之兩末端存在2個丙烯基。又,較 的疋於刀子之兩末端及分子鏈中存在可與上述丙稀基反 應之雙鍵性基團。 作為上述聚鱗骨, 月架例如可列舉聚環氧丙烷骨架或聚環 氧乙烷骨架等。 作為具有上述聚越骨架且僅於分子之兩末端具有丙稀基 的丙稀酉夂养小物’可列舉:聚環氧丙烧二丙烯酸醋、或聚 128480.doc -20- 200842957 。作為其市售品,可列 由中村化學工業公司製 M-220(以上,均由東亞 酯系胺基甲酸乙酯丙稀酸寡聚物 舉:UA340P、UA4200(以上,均If the (meth) acrylate polymer which is the main component of the non-adhesive film 4, the acid value is preferably 2 or less. When the acid value is 2 or less, the surface energy can be reduced, and the peeling property can be further improved. The method of adjusting the acid value to 2 or less is not particularly limited, and it is preferred that the monomer having a carboxyl group is not used as the monomer for the modification or that no ester is produced during the reaction. The method of adjusting the reaction by means of hydrolysis. Further, in the present specification, the acid value means the number of milligrams of potassium hydroxide required to neutralize the free acid contained in the 丨g (meth) acrylate polymer. The non-adhesive film 4 preferably contains, in addition to the (meth)acrylic resin crosslinked body as the main component, a double bond group having a reactive group with a propylene group, and the weight average molecular weight is 500~. A concentrating polymer having a glass transition temperature of Tg & 25 cm or less in the range of 50,000. When the polymer is used, the peeling property of the die film 3 to the non-adhesive film 4 can be further improved. Further, the elongation at break of the non-adhesive film 4 can be easily designed in the range of 5 to 100%. When the weight average molecular weight of the above-mentioned polymerized polymer is less than 500, the effect by the polymerization of the polymerizable polymer may not be sufficiently obtained. If it exceeds 50,000, the peeling property of the adhesive film 3 to the non-adhesive film 4 may be lowered. Case. The above-mentioned polymer is not particularly limited, and it is preferred to contain a skeleton having a softness of 128480.doc -19-200842957, such as a polyether skeleton, a polyester skeleton, a butadiene skeleton, and a polyurethane urethane skeleton. , Shixi vinegar skeleton, or dicyclopentadiene skeleton. It is said to have a soft skeleton, 咅% μ, +, and the Tg of the above-mentioned nutrient of the woody day is 25t or less. Further, as the above oligomer, it is preferable to use an acrylic oligomer having a polyether skeleton or a polyester skeleton. A propylene oxime oligosaccharide which is a rabbit and has a polyether skeleton or a polyester skeleton, and may be exemplified by a polyglycol propylene diacetate vinegar or a polyacrylic acid urethane oligoacrylate. Polymer. Examples of the commercially available product include M-225 (manufactured by Toagosei Co., Ltd.), .π(9) (manufactured by Kokusai Industrial Co., Ltd.), and the like. The double bond group which can react with the propylene group of the above oligomer is not limited, and examples thereof include a propyl group, a methacryl group, an ethylene group or an allyl group. Of these, 'preferably, it is a propylene group. The above oligomer preferably contains two or more double bond groups reactive with a propylene group. Further, a double bond group which is reactive with the above propylene group may be present at two terminals of the molecule or may be present in a molecular bond. Among them, it is preferred that only two double-bonded groups which are reactive with the above propylene group are present at both ends of the molecule, and it is preferable that only two propylene groups are present at both ends of the molecule. Further, a double bond group which is reactive with the above propylene group is present at both ends of the knives and in the molecular chain. Examples of the scale bone include a polypropylene oxide skeleton or a polyethylene oxide skeleton. As the acrylonitrile small article having the above-mentioned poly-crosslinking skeleton and having an acryl group only at both ends of the molecule, polyacrylonitrile-acrylic acid vinegar or poly-128480.doc -20-200842957 can be cited. As a commercial product, it can be listed as M-220 manufactured by Nakamura Chemical Industry Co., Ltd. (above, all from East Asian ester urethane acrylate oligomers: UA340P, UA4200 (above, both)

造);ARONIX M-1600、AR〇]sjIX 合成公司製造)等。Made); ARONIX M-1600, AR〇] manufactured by sjIX Synthetic Company).

又,作為上述丙烯酸募聚物,可較好地使用3〜1〇官能之 胺基甲酸乙醋丙烯酸寡聚物。若胺基f酸乙s旨丙稀酸寡聚 物為3〜H)官能’則骨架會成為具有適當柔軟性者。若胺基 甲酸乙醋丙稀酸寡聚物未達3官能,㈣軟性過低,切斷 黏明膜3 %,谷易產生鬚狀之切割屑,若超過丨〇官能,則 柔軟性過高’存在切斷黏晶膜3時會汚染黏晶膜3的情況。 作為上述3〜10官能之胺基甲酸乙酯丙烯酸募聚物,可列 舉聚環氧丙烧主鏈之胺基甲酸乙s旨丙稀酸寡聚物等。作為 上述3〜10官能之胺基甲酸乙酯丙烯酸募聚物之市售品,可 列舉:1;-21>1>八、1;-姐、11_嶋、1;_1观、11八_321>、1;· 324A > U-108A ^ U-200AX . UA-4400 . UA-2235PE ^ UA-160TM、UA_6100(以上,均由新中村化學工業公司製 造);UN-7_、UN-7700、UN_333、UN_1255(以上,均由 根上工業公司製造)等。 對於上述寡聚物之調配量,並無特別限定,為了獲得調 配寡聚物之效果,相對於100重量份之(甲基)丙烯酸酯聚合 物,較好的是調配1重量份以上。較好的上限為5〇重量 份。若上述募聚物過多,則存在原料不溶解,而無法製造 非Ιέ著膜4的情況。 於使用兩末端具有丙烯基之募聚物之情形時,該寡聚物 128480.doc -21 - 200842957 之调配量相對於(甲基)丙烯酸酯聚合物1 〇〇重量份,較好的 是1〜100重量份,更好的是1〜5〇重量份。於多官能之胺基 甲酸乙酯丙烯酸募聚物之情形時,該募聚物之調配量相對 於1〇〇重量份之(甲基)丙烯酸酯聚合物,較好的是卜“重 量份,更好的是1〜3 0重量份。 於使用光硬化性樹脂或者熱硬化性樹脂來形成非黏著膜 4之情形時,必須使用光反應引發劑或熱反應引發劑,預 先藉由光照射或加熱使樹脂硬化。作為光反應引發劑,並 無特別限定,例如可使用··光自由基產生劑或光陽離子產 生劑等。又,作為熱反應引發劑,可列舉熱自由基產生劑 等。 作為上述光自由基產生劑,並無特別限定,作為市售 者,例如可列舉 Irgacure 184、Irgacure 2959、hgaeUre 907 > Irgacure 819 ^ Irgacure 651 ^ Irgacure 369 ^ Irgacure 379(以上,均由汽巴精化(ciba Speciahy chemia⑷公司 製造);安息香甲醚;安息香乙醚;安息香異丙醚; 1^(^]:|11丁?0(8八8?1&卩&11公司製造)等。 作為上述光陽離子產生劑,可使用:芳香族重氮鹽、芳 香族_鹽、芳香族鈑鹽等鑌鹽類;鐵_丙二烯錯合物、二 茂鈦錯合⑲、芳基矽烷醇鋁錯合物等有機金屬錯合物 類。 作為上述熱自由基產生劑,可列舉:過氧化氫異丙苯、 過乳化二異丙基笨、過氧化二三級了基、過氧化月桂基、 過氧化苯甲醯、三級丁基過氧異丙基碳酸酯、過氧_2-乙己 ^8480^00 -22 - 200842957 酸三級:醋、過氧·2-乙己酸三級戊醋等有機過氧化物; 2,2-偶氮雙(異丁腈)、〗,】,_偶氮雙 ’ Λ (衣己腈)、2,2,-偶氮雔 (2,4-二,基戍猜)、二甲基2,2,_偶氮雙 = 氮化合物等。 ^文軸)等偶 非黏著膜4較好的是進而含有填充料。 料,可進一步提高切削性。因此,可抑制切割屑附著2 晶膜3或半導體晶片上。 者於站 s上述填純之平均粒徑,較好的是Gi〜ig_,更好的 〜5 Μ"1。若平均粒徑過大,則存在非黏著膜4之面内 =不均的情況,若過小,則存在無法充分提高切削性的 作為上述填充料’並無特別限定,可使用:氧化石夕或氧 填充料之調配量相對於1〇〇重量份之除填充料以 卜之構成非黏著膜4之材料的合計’較好的是Ο」·重量 填充料之調配量過多,則存在非黏著膜4在膨脹時 :破4的情況’若過少,則存在無法充分提高切削性的情 況0 又,非黏著膜4亦可進而含有紫外線吸收劑。若含有紫 外線吸㈣,則可容㈣對黏晶膜3進行㈣㈣。、 作為非黏著膜4之製作方法,並無特別限定,可列舉: 將構成非黏著膜4之材料塗佈於脫模膜上,進行光照射及/ ^加熱’而於脫模膜上形成非黏著膜4後,再剝離脫模膜 的方法。 非黏著膜4之厚度並無特別限定,較好的是30〜100 μιη。 128480.doc -23- 200842957 若厚度未達30 μιη,則存在無法獲得充分之膨脹性的情 况,若厚度超過丨00 μιη,則存在難以獲得均勻之厚度的产 況。若厚度不均,則存在於製造半導體晶片時無法:確二 行切割的情況。 非黏著膜4貼附有黏晶膜3之表面4a的表面能,較好的是 4〇 N/m以下。若非黏著膜4具有非黏著性且表面飩之表面 能為40 N/m以下,則可更加容易地自非黏著膜4剥離黏晶 ^3。進而,於剝離時,黏晶膜之一部分缺損而作為臈= 刀離,該膜片不易附著於非黏著膜4上。因此,不易產生 黏晶膜3之缺損,故而可更準確地進行黏晶。 _非黏著膜4之表面化的表面能,更好的是在3〇〜35 I之 乾圍内。若表面能過高,則存在於拾取時會產生剝離不良 2情況,若過低,則存在因切晶時之水壓而產生飛片的情 表面他例如可使用濡濕性試劑,並依據MS 〖π% 而進行測定。 〜非黏著臈4於23t下的儲存彈性模數,較好的是在 〇〇G MPa之1έ圍内。若料彈性模數未達1 MPa,則存 你沾Χί±降低的情況’若超過1000 MPa,則存在拾取性降 低的情況。更好的是1〇〜1〇〇〇Mpa。 下H者。膜4於破裂點的伸長率’即斷裂伸長率之較好的 / ; 5/更好的下限為10%。若斷裂伸長率為5¾以 上’則膨服性合担古 古 曰 ^ 半導體晶片之拾取性會進一步提 南°非黏著膜4 > I别/丄ΓΓ 、 辦^伸長率之較好的上限為1 〇〇%。若斷 128480.doc * 24 - 200842957 裂伸長率超過100%,則存在於切晶時無法充分抑制鬚狀 切割屑之產生的情況。非黏著膜4之斷裂伸長率之更好的 上限為60%。 作為上述(甲基)丙烯酸酯聚合物較好的是使含有丙烯酸 丁酯與丙烯酸乙酯中之至少一者之成分產生交聯而獲得之 (甲基)丙烯酸酯聚合物,其原因在於··該(甲基)丙烯酸酯 聚合物之玻璃轉化溫度較低且柔軟性優異。於該情形時, 可提高非黏著膜4對黏晶膜3之密著性及切削性。Further, as the acrylic acid-polymerizable polymer, a 3 to 1 oxime-functional urethane hydroxyacetate oligomer can be preferably used. If the amino group f acid s is an acrylic acid oligomer of 3 to H) functional group, the skeleton will have appropriate flexibility. If the aminoglycolic acid acetoacetic acid oligomer is less than trifunctional, (4) the softness is too low, the viscous membrane is cut by 3%, and the grain is liable to produce whisker-like cutting chips. If it exceeds the hydrazine function, the softness is too high. 'There is a case where the die film 3 is contaminated when the die film 3 is cut. The above 3- to 10-functional urethane acrylate polymer may be an acrylic acid sulfonate or a acrylic acid oligomer having a polyglycidyl alcohol main chain. As a commercially available product of the above 3- to 10-functional urethane acrylate polymer, 1;-21>1>8,1;-sister, 11_嶋, 1;_1 view, 11-8_ 321>, 1;· 324A > U-108A ^ U-200AX . UA-4400 . UA-2235PE ^ UA-160TM, UA_6100 (above, all manufactured by Shin-Nakamura Chemical Industry Co., Ltd.); UN-7_, UN-7700 , UN_333, UN_1255 (above, all manufactured by Root Industrial Co., Ltd.). The amount of the oligomer to be added is not particularly limited, and in order to obtain the effect of blending the oligomer, it is preferred to blend 1 part by weight or more with respect to 100 parts by weight of the (meth)acrylate polymer. A preferred upper limit is 5 parts by weight. If the amount of the above-mentioned polymer is too large, the raw material may not be dissolved, and the film 4 may not be produced. In the case where a polymer having a propenyl group at both terminals is used, the amount of the oligomer 128480.doc -21 - 200842957 is preferably 1 part by weight based on 1 part by weight of the (meth) acrylate polymer. It is preferably 100 parts by weight, more preferably 1 to 5 parts by weight. In the case of a polyfunctional urethane acrylate polymer, the amount of the polymer is preferably 1 part by weight based on 1 part by weight of the (meth) acrylate polymer. More preferably, it is 1 to 30 parts by weight. When a non-adhesive film 4 is formed using a photocurable resin or a thermosetting resin, it is necessary to use a photoreaction initiator or a thermal reaction initiator in advance by light irradiation or The photoreaction initiator is not particularly limited, and for example, a photoradical generator or a photocation generator can be used. Examples of the thermal reaction initiator include a thermal radical generator. The photo-radical generating agent is not particularly limited, and examples thereof include Irgacure 184, Irgacure 2959, hgaeUre 907 > Irgacure 819 ^ Irgacure 651 ^ Irgacure 369 ^ Irgacure 379 (above, all by Cibafin (Ciba Speciahy chemia (4) company); benzoin methyl ether; benzoin ethyl ether; benzoin isopropyl ether; 1 ^ (^): | 11 butyl? 0 (8 8 8? 1 & 卩 & 11 company made), etc. As the photocation generating agent, an anthracene salt such as an aromatic diazonium salt, an aromatic salt or an aromatic sulfonium salt; an iron-propadiene complex, a titanocene complex 19, and an aryl sulfoxide aluminum can be used. An organic metal complex such as a complex compound. Examples of the thermal radical generating agent include cumene hydroperoxide, emulsified diisopropyl benzoate, a secondary oxidized secondary group, and a lauryl peroxide. Benzoyl peroxide, tertiary butyl peroxy isopropyl carbonate, peroxy-2-ethylhexyl^8480^00 -22 - 200842957 Acid tertiary: vinegar, peroxy-2-ethylhexanoic acid, tertiary pentyl vinegar, etc. Organic peroxide; 2,2-azobis(isobutyronitrile), 〗 〖, _ azobis' Λ (hexonitrile), 2,2,-azo (2,4-di, yl)戍 guess), dimethyl 2, 2, _ azo bis = nitrogen compound, etc. ^ 文 axis) and other non-adhesive film 4 preferably further contains a filler material, which can further improve machinability. Suppressing the adhesion of cutting chips to the 2 crystal film 3 or the semiconductor wafer. The average particle size of the above-mentioned filling pure in the station s is preferably Gi~ig_, preferably ~5 Μ"1. If the average particle size is too large, it exists In the case where the surface of the adhesive film 4 is uneven, if it is too small, the filler is not particularly limited as long as it does not sufficiently improve the machinability. The amount of the oxide oxide or the oxygen filler may be used in comparison with 1 〇. The total amount of the material of the non-adhesive film 4, which is the weight of the filler, is preferably 'Ο'. If the amount of the weight filler is too large, the non-adhesive film 4 may be broken when it is expanded. If the amount is too small, the machinability cannot be sufficiently improved. Further, the non-adhesive film 4 may further contain an ultraviolet absorber. If it contains ultraviolet (4), it can carry (4) (4) to the adhesive film 3. The method for producing the non-adhesive film 4 is not particularly limited, and examples thereof include applying a material constituting the non-adhesive film 4 to a release film, and performing light irradiation and/or heating to form a non-adhesive film on the release film. After the film 4 is adhered, the release film is peeled off. The thickness of the non-adhesive film 4 is not particularly limited, and is preferably 30 to 100 μm. 128480.doc -23- 200842957 If the thickness is less than 30 μm, there is a case where sufficient expansion property cannot be obtained. If the thickness exceeds 00 μm, there is a case where it is difficult to obtain a uniform thickness. If the thickness is not uniform, there is a case where it is impossible to cut the two rows when manufacturing the semiconductor wafer. The non-adhesive film 4 is attached with the surface energy of the surface 4a of the adhesive film 3, preferably 4 〇 N/m or less. If the non-adhesive film 4 has non-adhesive properties and the surface energy of the surface is 40 N/m or less, the adhesion crystals can be more easily peeled off from the non-adhesive film 4. Further, at the time of peeling, one part of the adhesive film is partially broken, and as a 臈 = knife, the film is less likely to adhere to the non-adhesive film 4. Therefore, the defect of the crystal film 3 is less likely to occur, so that the crystal can be more accurately performed. The surface energy of the surface of the non-adhesive film 4 is more preferably in the dry circumference of 3 〇 to 35 I. If the surface energy is too high, there is a case where the peeling failure 2 occurs at the time of picking up. If it is too low, there is a surface of the flying sheet due to the water pressure at the time of the crystal cutting. For example, a wettable agent can be used, and according to the MS The measurement was performed at π%. The storage elastic modulus of the non-adhesive crucible 4 at 23t is preferably within 1 〇〇 of 〇〇G MPa. If the elastic modulus of the material is less than 1 MPa, the case where you are Χ±± decreases. If it exceeds 1000 MPa, the pickup property may be lowered. Better is 1〇~1〇〇〇Mpa. Under H. The elongation of the film 4 at the breaking point, i.e., the elongation at break, is preferably /; 5 / a lower limit of 10%. If the elongation at break is 53⁄4 or more', the swelling property of the semiconductor wafer will be further improved. The upper limit of the non-adhesive film is further improved. 1 〇〇%. If the elongation at break of 128480.doc * 24 - 200842957 exceeds 100%, the occurrence of whisker cutting chips cannot be sufficiently suppressed at the time of crystal cutting. The upper limit of the elongation at break of the non-adhesive film 4 is preferably 60%. The (meth) acrylate polymer is preferably a (meth) acrylate polymer obtained by crosslinking a component containing at least one of butyl acrylate and ethyl acrylate, because the · The (meth) acrylate polymer has a low glass transition temperature and is excellent in flexibility. In this case, the adhesion and machinability of the non-adhesive film 4 to the die film 3 can be improved.

(黏晶膜) “上述黏晶膜3,可於切割時,連同半導體晶圓進行切 斷。黏晶膜3,可於切割後,連同半導體晶片進行取出, 而用於黏接半導體晶片。 上述黏晶膜3 ’例如可使用含有適#之硬化性樹脂的硬 化性樹脂組合物等而形成。硬化前之上述硬化性組合物非 常柔^因此容易因外力而變形。但是,獲得半導體晶片 後,藉由對黏晶臈3賦予熱或光之能量使之硬化,可使半 導體晶片牢固接合於基板等被著體上。作為硬化性樹脂, 並無特別限定’可列舉:熱塑性樹脂、熱硬化性樹脂、或 光硬化性樹脂等。 作為上述熱塑性樹脂,並無特別限 (甲基)丙烯酸醋樹脂、聚酯樹脂、聚乙烯醇樹塘、或聚1 酸乙《樹m等熱塑性樹月旨可單獨使用 2種以上。 J J 1开用 例如可列舉: 作為上述熱硬化性樹脂,並無特別限定 128480.doc -25- 200842957 環氧樹脂、或聚胺基曱酸乙酯樹脂等。該等熱硬化性樹脂 可單獨使用,亦可併用2種以上。 作為上述光硬化性樹脂,並無特別限定,例如可列舉: 含有感光性鑌鹽等光陽離子觸媒之環氧樹脂、或具有感光 性乙烯基之丙烯酸系樹脂等。該等光硬化性樹脂可單獨使 用’亦可併用2種以上。 作為上述硬化性樹脂,尤其較好是使用環氧樹脂(Mold film) "The above-mentioned die film 3 can be cut together with a semiconductor wafer during dicing. The die film 3 can be removed after being diced, together with a semiconductor wafer, for bonding a semiconductor wafer. The adhesive film 3' can be formed, for example, by using a curable resin composition containing a curable resin, etc. The curable composition before curing is very flexible, and thus is easily deformed by an external force. However, after obtaining a semiconductor wafer, The semiconductor wafer is firmly bonded to a substrate such as a substrate by applying energy to heat or light to the die 3. The curable resin is not particularly limited, and examples thereof include thermoplastic resin and thermosetting property. Resin, photocurable resin, etc. The thermoplastic resin is not particularly limited to a (meth)acrylic acid vinegar resin, a polyester resin, a polyvinyl alcohol tree pond, or a polyacrylic acid B. Two or more types are used alone. For example, the JJ 1 is not particularly limited as the above-mentioned thermosetting resin, and the epoxy resin or the polyamino phthalate resin is not particularly limited. The thermosetting resin may be used alone or in combination of two or more. The photocurable resin is not particularly limited, and examples thereof include an epoxy resin containing a photocationic catalyst such as a photosensitive sulfonium salt, or An acrylic resin having a photosensitive vinyl group, etc. These photocurable resins may be used singly or in combination of two or more. As the curable resin, epoxy resin is particularly preferably used.

樹月曰、以甲基丙烯酸甲酯或丙烯酸丁酯等作為主要單體單 凡之聚(甲基)丙烯酸酯樹脂等熱熔型黏接樹脂。 曰黏晶膜3 ,更好的是包含熱硬化性樹脂組合物。又,黏 =膜3較好的是含有環氧樹脂、具有可與環氧基反應之官 能基的高分子聚合物、及熱硬化劑。於該情形時,可進一 步提高使用黏晶膜3所接合之半導體晶片與基板之間、或 者複數半導體晶片之間的接合可靠性。再者,所謂環氧樹 脂,通常表示i個分子中具有2個以上環氧基之分子量為 3〇〇:_G左右的較低分子量之聚合物(預聚物),及藉由其 之環氧基的開環反應而產生之熱硬化性樹脂。 黏晶膜3相料環氧樹脂⑽重量份,較好的是以ι〇〜⑽ :份之比率^有具有可與環氧基反應之官能基的高分子 二:物。上述高分子聚合物之調配量,更好的是Η,重 上述高分子聚合物過多,則存在流動性不足,而 “ΓΤ與晶圓之密著不良、或者於切晶時增加鬚狀 切割屑之產生的情況。芸古八 刀子1合物過少,則存在於成 /黏日日膜3%,會引起外觀不良的情況。 128480.doc •26- 200842957 作為上述環 有多環式烴骨::;:並無特別限定,較好的是主鏈中具 骨架之環氧樹r之=樹脂。於使用主鍵中具有多環式烴 ^ ^ ^ 硬化物之機械強度或耐埶性,#日 提南耐濕性。 …注,亚且 作為主鍵中呈右炙 _ ^ 有辰式烴骨架之上述環氧樹脂,並|桩 別限定,例如可列皇·卜 日亚無特 夕J舉·二氧化二環戊二烯、呈 烯骨架之酚類酚醛、生、木- /、有一 %戍二 以員…漆環氧樹脂等具有 %虱樹脂(以下,揣;& 「 W月永< 缩水甘不為二環戊二烯型環氧樹脂」),卜 細尺甘油基奈、2-縮水甘油其芡 μ-二縮水甘…二基奈、以二縮水甘油基萘、 由基*、1,6-二縮水甘油基萘 油基萘、27-始^1 ,’一縮水甘 2,7-一鈿水甘油基萘、三縮水甘油基 四縮水甘油基萃等且 八 ’A5,6· 「蔡型環氧樹; 環氧樹脂(以下,揭示為 甘油氧=:四經苯基乙院型環氧樹腊,四(縮水 二:二本幻乙^或认環氧基-”基環己基甲基-甲基%己燒錢g|f。其巾,較好的是使 二核戊二烯型環氧樹脂或萘型環氧樹脂。 主鏈中具有多環式烴骨牟 之邊專裱氧樹脂可單獨使用, ^ U用2種以上。又’上述二環戊二烯型環氧樹脂及萘 %氧樹脂,可分別單獨使用,亦可併用兩者。 主鏈令具有多環式煙骨架之上述環氧樹脂之重量平均分 子量之較好的下限為500’較好的上限為簡。若重量平 1 句分子量未達500’則存在未充分提高硬化後之硬化物的 機械強度、耐熱性及/或对濕性等的情況,若重量平均分 128480.doc -27- 200842957 =過則存在硬化物變得過於剛硬,而變得跪弱 作為具有可與上述環氣基反應之官能基的高分子聚合 物,並無特別限定’例如可· 丨J如J列舉·具有胺基、胺基甲酸乙 酿基:亞醯胺基、羥基、羧基、或環氧基等之聚合物。其 中車又好的疋具有%氧基之高分子聚合物。於使用具有環 氧基之高分子聚合物之情形時,可提高硬化物之可撓性: 又’於使用主鏈中呈右客声& 甲”有夕%式烴骨架之環氧樹脂及具有 環氧基之高分子聚合物之愔 ^ f月形%,硬化物可藉由主鏈中呈 有多環式烴骨架之上诚擇g μ 攻衣乳树月曰而提高機械強度、耐熱 性、及耐濕性,並且可藉由 … 稭宙具有上述壞氧基之高分子聚合 物而提高可撓性。 具有上述環氧基之高分子聚合物的分子量,可使用重量 平:分子量在1〇萬〜200萬之範圍内者。作為具有該環氧基 之兩分子聚合物’若為末端及/或侧鏈(側位)中具有環氧基 之高分子聚合物,則無特別限定,例如可列舉:具有環氧 基之丙稀酸橡膠、具有環氧美 — 曰 I乳暴之丁一烯橡膠、雙酚型高分 子量環氧樹脂、具有環氧其贫 /、3衣虱基之本乳基樹脂、具有環氧基之 丙晞酸系樹脂、具有環氧其 成〆 虱基之基甲酸乙酯樹脂、或具有 環氧基之聚酯樹脂等。1中, 古 "Ψ 就& Ν硬化物之機械強度或 耐熱性之方面而言,較好的 早乂野的疋使用具有環氧基之丙烯酸系 树月曰。具有該等環氧基之古八2 羊丞之阿刀子聚合物可單獨使用,亦可 併用2種以上。 作為上述熱硬化劑,並無特別限定,例如可列舉:三烧 128480.doc -28- 200842957 基四氫鄰苯二曱酸野等加熱硬化型酸酐系硬化劑、苯紛系 硬化劑、胺系硬化劑、二氰基二醯胺等潛伏性硬化劑、或 陽離子系觸媒型硬化劑等。該等熱硬化劑可單獨使用,亦 可併用2種以上。 上述熱硬化劑之中,較好的是使用於常溫下呈液狀之加 熱硬化型硬化劑’或為多官能且當量上添加量小且良好之 —氰基二醯胺等潛伏性硬化劑。藉由使用如此之硬化劑, 可提尚硬化前之黏晶膜於常溫下的柔軟性,且提高操作 性。 作為上述於常溫下呈液狀之加熱硬化型硬化劑的代表 例例如可列舉··甲基四氫鄰苯二甲酸酐、甲基六氫鄰苯 甲酉文酐、甲基耐地酸酐、或三烷基四氫鄰苯二甲酸酐等 酸酐系硬化劑。其中,就疏水化方面而言,較好的是使用 甲基耐地酸酐或三烷基四氫鄰苯二甲酸酐。該等酸酐系硬 化劑可單獨使用,亦可併用2種以上。 於上述熱硬化性樹脂組合物中,為了調整硬化速度或硬 化物之物性等,亦可併用上述熱硬化劑及硬化促進劑。 作為上述硬化促進劑,並無特別限定,例如可列舉:咪 唑系硬化促進劑、3級胺系硬化促進劑等。其中,就易於 控制用以調整硬化速度或硬化物之物性等的反應體系方面 而言,較好的是咪唑系硬化促進劑。該等硬化促進劑可單 獨使用’亦可併用2種以上。 作為上述咪唑系硬化促進劑,並無特別限定,例如可列 舉:以氰乙基保護咪唑之1位的1-氰乙基_2•苯基咪唑、或 128480.doc -29- 200842957 以異二聚氰酸保護鹼性之商品名「2MA〇K_pw」(四國化 成工業公司製造)等。該等咪唑系硬化促進劑可單獨使 用’亦可併用2種以上。 於將馱酐系硬化劑,與例如咪唑系硬化促進劑等硬化促 、叫併用之情开》時,較好的是將酸酐系硬化劑之添加量, 相對於%氧基之當量,設為理論上之必需當量以下。若酸 酐系硬化劑之添加量過剩至必需量以上,則有因水分而導 :離子谷易自熱硬化性樹脂組合物之硬化物中溶出之 2。例如,於使用熱水,自硬化後之硬化物萃取溶出成分 蚪,存在萃取液之pH值降低至4〜5左右,而導致自環氧樹 月旨中抽出之氣離子大量溶出的情況。 又,於將胺系硬化劑,與例如咪唑系硬化促進劑等硬化 促進劑併用之情形時,較好的是將胺系硬化劑之添加量, 相對於環氧基,而設為理論上之必需當量以下。若胺系硬 化劑之添加量過剩至必必需量以上,則有因水分而導致氯 離子容易自熱硬化性樹脂組合物之硬化物中溶出之虞。例 如’於使用熱水,自硬化後之硬化物中萃取溶出成分時, 存在萃取液之pH值較高而成為鹼性,導致自環氧樹脂中抽 出之氯離子大量溶出的情況。 作為將上述熱硬化性樹脂組合物成形為膜狀,獲得黏晶 膜3之方法,並無特別限定,可使用模具塗佈機 coater)、唇口塗佈機(up c〇ater)、逗點式塗佈機(c〇mma eoater)、或凹版塗佈機(Gravure coater)等。其中較好的是 凹版印刷塗佈機,其原因在於:其黏晶膜之厚度精度提 128480.doc -30- 200842957 高,故而即使混人有異物,亦不易形成條紋狀斑點等。 黏晶膜3於硬化前於25t:下的儲存彈性模數, β 在1〇6〜1〇9 h之範圍内。若點晶膜3之儲存彈性模數過低疋 則存在自身形狀保持性能下降,拾取時黏晶膜上會^缺 損^況,若過大,則存在黏晶膜3無法充分密著於非黏 者膜4上,而無法製作切晶/黏晶帶1的情況。 (切晶膜) 二! = 5係用於貼附在切割環上。又,切晶臈5係用 尚曰曰後之膨脹性,或者用於提高附帶黏晶膜3之半 導體晶片的拾取性。上述切晶膜5,具有基材&、及縣 ==面上塗佈有黏著劑而構成之黏著劑讣。切晶 日曰πΐ具備切晶膜5,亦可不必具備切晶膜5。 作為上述基材5a,並無特別限定, 酸乙二醋膜等聚醋系膜,聚四氣乙稀膜、聚乙稀二: 歸膜I甲基戊歸膜、聚乙酸乙稀醋膜等聚稀煙系膜,聚 氯乙烯膜或聚酸亞胺膜等塑膠膜等。其中,較好的是使用 k稀:^系膜’其原因在於:其膨脹性優異且環境負擔小。 :為上述黏著劑5b,並無特別限定,可列舉:丙稀酸系 七著^特殊合成橡膠系黏著劑、合成樹脂系黏著劑、橡 膠系黏著劑等。其中,較好的是感壓型丙烯酸系黏著劑。 於使:丙烯酸系黏著劑之情形時,可提高對於非黏著膜4 之黏者力、及自切割環之剝離性,且可降低成本。再者, 黏著劑5b較好的是以可貼附例如切割環之方式構成。 作為構成上述基材5a之材料,尤其好的是聚烯烴或聚氣 128480.doc -31 - 200842957 作為黏著劑5b,較好的是丙浠酸系黏著劑 T糸黏者劑。藉由使用該等較好的材料’可於拾取半導體 曰曰片時’獲得適度之膨脹性。 一 (脫模膜) =脫模膜2係用於保護貼附有半導體晶圓之黏晶膜3之 、& 〇切晶/黏晶帶1具備脫模膜2,但亦可不必1 模膜2。 Γ不必具備脫 作為脫模膜2,並無特別限定,可列舉:以矽等,對聚 對苯二甲酸乙二醋膜等聚醋系膜,聚四氟乙烯骐、聚乙綠 烯膜、聚甲基戊烯臈、聚乙酸乙烯醋膜等聚婦烴 '、、,來虱乙烯膜或聚醯亞胺膜等塑膠膜等之單面進 椟處理而成者。其中較好的是聚對苯二甲酸乙二醋膜等人 =樹脂膜’其原因在於:其於平滑性、厚度精度等方面; 上述脫模臈,可由一層之上述膜構成,亦可積層上述臈 而由2層以上之積層膜構成。於脫模膜為積層有複數膜之 積層膜之情形時,亦可積層有2種以上之不同的上述膜。 圖2中,係以部分欠缺正面剖面圖表 * 施形態之切晶/黏晶帶。 另Λ 於圖2所示之切晶/黏晶帶u中’依序積層有上述脫模膜 2、黏晶膜3及非黏著膜4。即,切晶/黏晶帶u,除了不另 外設置切晶膜5以外’係以與切晶/黏晶帶!相同之方式構 成如此亦可不必設置切晶膜5。於切晶/黏晶帶1 1中, 亦可將非黏著膜4用作切晶臈。 128480.doc -32- 200842957 圖3中,係以部分欠缺正面剖面圖表示本發明之另一實 施形態之切晶/黏晶帶。 圖3所示之切晶/黏晶帶15,除了非黏著臈之構成不㈣ 外,係以與切晶/黏晶帶W同之方式構成。於切晶/黏晶帶 15中,依序積層有脫模膜2、黏晶膜3、非黏著㈣及切晶 膜5 〇 非黏著膜16具有非黏著性。即,第—層17及第二層财 有非黏著性。又,非黏著膜1 6会古 妨考膘16 3有(甲基)丙烯酸系樹脂交 聯體作為主成分。 非黏著膜16貼附有黏晶膜3之表面16a,即第一層Η貼附 有點晶膜之表面的表面能,較好的是4〇 N/m以下。於节情 形時,於拾取時,黏晶膜之-部分缺損而作為膜片分離, ==附?於非黏著膜16上,,可容易地自非點 時,可M ^曰曰膜3 c X ’於黏晶膜3上不產生缺損之情形 守可準確地進行黏接。 =晶/黏晶帶15中’非黏著膜Μ具有積層有兩個層 之2層結構,因此,可使第一、第二層17、a 具有不同之At ,, #此°列如’可使第一層17具有提高黏黏接臈 功能1者膜16之剝離性的功能^^ 机,出#此,糟由使非黏著膜16具有2層結構,可容易地 二出作為切晶/黏晶帶之最佳物性。 (半導體晶片之製造方法) 使用圖4〜圖10,於以下說明使用上述切晶 ^之情形之半導體晶片的製造方法。 128480.doc •33- 200842957 首先,準備上述切晶/黏晶帶卜 之半導體晶圓21。 α τ以十面圖表不 上述半$體晶圓21且右圓形 μ 〃有囡形千面形狀。半導體晶圓21之 狀之各3區域中雖然未圖示,但於藉由道⑻贈)劃分為矩陣 半導體形成有用以構成各個半導體晶片之電路。 2體日日囫21係以達到特定厚度之方式,對裏面2It is a hot-melt adhesive resin such as poly (meth) acrylate resin which is mainly composed of methyl methacrylate or butyl acrylate. The ruthenium film 3 is more preferably a thermosetting resin composition. Further, the adhesive film 3 is preferably a high molecular polymer containing an epoxy resin, a functional group reactive with an epoxy group, and a thermal curing agent. In this case, the bonding reliability between the semiconductor wafer bonded to the bonding film 3 and the substrate or between the plurality of semiconductor wafers can be further improved. Further, the epoxy resin generally means a lower molecular weight polymer (prepolymer) having two or more epoxy groups in the i molecule and having a molecular weight of about 3 Å: _G, and an epoxy resin therewith. A thermosetting resin produced by a ring opening reaction of a group. The adhesive film 3-phase epoxy resin (10) parts by weight, preferably in the ratio of ι 〇 to (10): parts, has a polymer having a functional group reactive with an epoxy group. The amount of the above polymer is more preferably Η. If the amount of the polymer is too large, the fluidity is insufficient, and “the adhesion between the ruthenium and the wafer is poor, or the whisker is increased during the dicing. The situation is caused by the fact that there are too few bismuth knives, which are present in the 3% of the smear/adhesive day, which may cause poor appearance. 128480.doc •26- 200842957 As the above ring, there are polycyclic hydrocarbon bones: :;: It is not particularly limited, and it is preferably an epoxy tree having a skeleton in the main chain = resin. The mechanical strength or stagnation resistance of the polycyclic hydrocarbon in the primary bond is used. Tinan moisture resistance. ... Note that the sub-epoxy resin in the main bond is the right 炙 _ ^ The olefinic hydrocarbon skeleton, and the pile is not limited, for example, it can be listed in the emperor. Dicyclopentadiene dioxide, phenolic phenolic aldehydes in the olefinic skeleton, raw, wood - /, one% 戍 以 ... ... 漆 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ; shrinking is not a dicyclopentadiene type epoxy resin), 细 尺 甘油 甘油 、, 2-glycidol 芡 μ- Di-sweet, di-n-butyl, diglycidyl-naphthalene, from ketone, 1,6-diglycidylnaphthalene naphthalene, 27-starting ^1, '----------- Naphthalene, triglycidyl tetraglycidyl extract, etc. and eight 'A5,6·" Tsai-type epoxy tree; epoxy resin (hereinafter, revealed as glycerol oxygen =: tetraphenyl-phenyl-epoxy wax , four (shrinking two: two phantom ethyl or epoxide-cyclohexylmethyl-methyl% hexanthene g|f. Its towel, preferably dinuclear pentylene type epoxy Resin or naphthalene type epoxy resin. The side of the main chain with polycyclic hydrocarbon skeletons can be used alone. ^U can be used in two or more. 'The above dicyclopentadiene type epoxy resin and naphthalene% The oxygen resin may be used singly or in combination. The main chain is preferably a lower limit of the weight average molecular weight of the above epoxy resin having a polycyclic smoky skeleton of 500 Å. If the molecular weight of one sentence is less than 500', the mechanical strength, heat resistance, and/or wetness of the cured product after hardening may not be sufficiently improved. If the weight average is 128480.doc -27 - 200842957 = The cured product is too rigid and becomes weak. The polymer having a functional group reactive with the above-mentioned ring gas group is not particularly limited. For example, 如J. · A polymer having an amine group or an amino carboxylic acid ethyl amide group: a mercaptoamine group, a hydroxyl group, a carboxyl group, or an epoxy group, etc. Among them, a high molecular weight polymer having a % oxy group is used. In the case of a polymer of an oxy group, the flexibility of the cured product can be improved: and an epoxy resin having an epoxy group having a right-handed sound & The high molecular weight polymer has a % of the shape of the polymer, and the hardened material can improve the mechanical strength, heat resistance, and resistance by the choice of g μ on the polycyclic hydrocarbon skeleton in the main chain. It is wet, and it can be improved by the high molecular weight polymer of the above-mentioned bad oxygen. The molecular weight of the polymer having the above epoxy group may be a weight: a molecular weight of from 10,000 to 2,000,000. The polymer having the epoxy group is not particularly limited as long as it is a polymer having an epoxy group in the terminal group and/or the side chain (lateral position), and examples thereof include a group having an epoxy group. Dilute acid rubber, butadiene rubber with epoxy-I-milk emulsion, bisphenol-type high molecular weight epoxy resin, this dairy-based resin with epoxy depleted/3 fluorene base, epoxy group A propionic acid resin, a urethane resin having an epoxy group, or a polyester resin having an epoxy group. In the first place, in the case of the mechanical strength or heat resistance of the hardened material, it is preferred that the early wilderness uses an epoxy-based acrylic tree. The guar polymer of the ancient octagonal arsenic having such an epoxy group may be used singly or in combination of two or more. The thermosetting agent is not particularly limited, and examples thereof include a tricarbone 128480.doc -28-200842957 a tetrahydrohydrophthalic acid field-like heat-hardening type acid anhydride-based hardener, a benzene-based hardener, and an amine system. A latent curing agent such as a curing agent or dicyanodiamine or a cationic catalyst type curing agent. These heat curing agents may be used singly or in combination of two or more. Among the above-mentioned thermosetting agents, a latent curing agent such as a heat-curing type curing agent which is liquid at normal temperature or a polyfunctional amount and a small amount of an equivalent amount of cyanoguanamine is preferably used. By using such a hardener, the softness of the adhesive film before curing can be improved at room temperature, and the workability can be improved. Representative examples of the heat-curing type hardener which is liquid at normal temperature include, for example, methyltetrahydrophthalic anhydride, methylhexahydrophthalic anhydride, methylic acid anhydride, or An acid anhydride-based curing agent such as trialkyltetrahydrophthalic anhydride. Among them, in terms of hydrophobization, it is preferred to use methylalic acid anhydride or trialkyltetrahydrophthalic anhydride. These acid anhydride-based hardeners may be used singly or in combination of two or more. In the above thermosetting resin composition, the above-mentioned thermosetting agent and curing accelerator may be used in combination in order to adjust the curing rate or the physical properties of the cured product. The hardening accelerator is not particularly limited, and examples thereof include an imidazole-based curing accelerator and a tertiary amine-based curing accelerator. Among them, an imidazole-based hardening accelerator is preferred in terms of a reaction system for adjusting the curing rate or the physical properties of the cured product. These hardening accelerators may be used singly or in combination of two or more. The imidazole-based hardening accelerator is not particularly limited, and examples thereof include 1-cyanoethyl-2-phenylimidazole at the 1-position of imidazole with a cyanoethyl group, or 128480.doc -29-200842957 The trade name "2MA〇K_pw" (manufactured by Shikoku Chemical Industry Co., Ltd.) of polycyanic acid is used to protect alkaline. These imidazole-based hardening accelerators may be used singly or in combination of two or more kinds. When the phthalic anhydride-based curing agent is used together with, for example, an imidazole-based hardening accelerator, it is preferred to set the amount of the acid anhydride-based curing agent to the equivalent of the % oxygen group. In theory, the required equivalent is below. When the amount of the acid anhydride-based curing agent is excessively increased to a required amount or more, it is guided by moisture: ionic grains are easily eluted from the cured product of the thermosetting resin composition. For example, in the case of using hot water, the hardened material is extracted from the hardened material, and the pH of the extract is lowered to about 4 to 5, which causes a large amount of gas ions extracted from the epoxy tree to be eluted. In the case where an amine-based curing agent is used in combination with a curing accelerator such as an imidazole-based curing accelerator, it is preferred that the amount of the amine-based curing agent added is theoretically based on the epoxy group. Less than the required equivalent. When the amount of the amine-based hardener added is more than necessary, the chlorine ions are likely to be eluted from the cured product of the thermosetting resin composition due to moisture. For example, when the eluted component is extracted from the hardened hardened material by using hot water, the pH of the extract liquid is high and becomes alkaline, and the chlorine ions extracted from the epoxy resin are largely eluted. The method of forming the above-mentioned thermosetting resin composition into a film shape to obtain the die-bonding film 3 is not particularly limited, and a die coater coater, a lip coater (up c〇ater), and a comma can be used. A coater (c〇mma eoater), or a gravure coater (Gravure coater). Among them, a gravure coater is preferred because the thickness of the die bond film is as high as 128480.doc -30-200842957, so that even if there is foreign matter mixed, it is difficult to form streak spots. The storage elastic modulus of the adhesive film 3 at 25t: before hardening, β is in the range of 1〇6~1〇9h. If the storage elastic modulus of the crystal film 3 is too low, the shape retention performance is degraded, and the film is damaged when picked up. If it is too large, the film 3 cannot be sufficiently adhered to the non-sticky layer. On the film 4, the dicing/adhesive tape 1 could not be produced. (Cut crystal film) Second! = 5 is used to attach to the cutting ring. Further, the dicing crucible 5 is used for the expansion property after the dicing, or for improving the pick-up property of the semiconductor wafer with the acicular film 3. The above-mentioned diced film 5 has an adhesive 讣 which is formed by coating an adhesive on a substrate & The dicing film ΐ ΐ has a dicing film 5, and it is not necessary to have the dicing film 5. The base material 5a is not particularly limited, and is a polyester film such as a acid vinegar film, a polytetraethylene film, a polyethylene film 2: a film I methyl glutamate film, a polyethylene acetate film, and the like. Polycrystalline flue film, plastic film such as polyvinyl chloride film or polyimide film. Among them, it is preferred to use k-thin: a film because of its excellent expandability and low environmental burden. The adhesive 5b is not particularly limited, and examples thereof include a acrylic acid-based adhesive, a synthetic resin-based adhesive, and a rubber-based adhesive. Among them, a pressure sensitive acrylic adhesive is preferred. In the case of an acrylic adhesive, the adhesion to the non-adhesive film 4 and the peelability from the self-cutting ring can be improved, and the cost can be reduced. Further, the adhesive 5b is preferably constructed by attaching, for example, a cutting ring. As the material constituting the above-mentioned substrate 5a, polyolefin or polygas 128480.doc -31 - 200842957 is particularly preferable as the adhesive 5b, and a propionate-based adhesive T 糸 adhesive is preferable. By using these better materials ', a moderate expansion property can be obtained when the semiconductor wafer is picked up. (release film) = release film 2 is used to protect the die-bonded film 3 to which the semiconductor wafer is attached. & The 〇-cut/adhesive tape 1 is provided with the release film 2, but it is not necessary to have a die. Membrane 2. Γ Γ 作为 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 脱 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 聚 脱 聚 聚 聚 聚Polymethylpentene oxime, polyvinyl acetate vinegar film and other polyglycols, and plastic film such as vinyl film or polyimide film, etc. Among them, a polyethylene terephthalate film or the like = a resin film is preferred because it is in terms of smoothness, thickness precision, etc.; the above-mentioned release enamel may be composed of one layer of the above film, or may be laminated as described above. It is composed of two or more laminated films. In the case where the release film is a laminate film in which a plurality of films are laminated, two or more different films may be laminated. In Fig. 2, the tangential/adhesive zone is partially deficient in the front section. Further, the above-mentioned release film 2, the adhesive film 3 and the non-adhesive film 4 are sequentially laminated in the dicing/adhesive tape u shown in Fig. 2 . That is, the dicing/adhesive tape u is not the same as the dicing film 5; In the same manner, it is not necessary to provide the dicing film 5. In the dicing/mulet zone 1, the non-adhesive film 4 can also be used as a dicing die. 128480.doc -32- 200842957 In Fig. 3, a dicing/adhesive strip of another embodiment of the present invention is shown in a partially missing front cross-sectional view. The dicing/adhesive strip 15 shown in Fig. 3 is constructed in the same manner as the dicing/adhesive strip W except that the non-adhesive crucible is not (4). In the dicing/adhesive strip 15, the release film 2, the viscous film 3, the non-adhesive (4), and the diced film 5 are sequentially laminated. The non-adhesive film 16 has non-adhesive properties. That is, the first layer 17 and the second layer are non-adhesive. Further, the non-adhesive film 16 will have a (meth)acrylic resin crosslinked body as a main component. The non-adhesive film 16 is attached with the surface 16a of the die-bonding film 3, i.e., the surface energy of the surface of the first layer of enamel attached to the surface of the crystal film, preferably 4 〇 N/m or less. In the case of the knot, at the time of picking up, the part of the die film is defective and is separated as a film, == is attached to the non-adhesive film 16, and can be easily removed from the point, the M ^ film 3 c X' does not cause a defect on the adhesive film 3, and the adhesion can be accurately performed. = The non-adhesive film of the crystal/adhesive tape 15 has a two-layer structure in which two layers are laminated, so that the first and second layers 17 and a can have different At, and #°° column can be The first layer 17 has a function of improving the peeling property of the film 16 of the adhesive bonding function, and the non-adhesive film 16 has a two-layer structure, which can be easily used as a dicing/ The best physical properties of the sticky layer. (Method of Manufacturing Semiconductor Wafer) A method of manufacturing a semiconductor wafer using the above-described dicing is described below with reference to Figs. 4 to 10 . 128480.doc •33- 200842957 First, the semiconductor wafer 21 of the above-described dicing/bonding layer is prepared. The α τ is not the above-mentioned half-body wafer 21 and the right circular μ 〃 has a 千-shaped shape. Although not shown in the respective three regions of the semiconductor wafer 21, they are divided into matrix semiconductors by the vias (8) to form circuits for forming the respective semiconductor wafers. 2 body day 囫 21 series to achieve a certain thickness, the inside 2

半導體晶圓21之厚度’較好的是30 _以上。若半導體 晶圓Η之厚度小於30 μιη ’則於研磨時或於操作時,會產 生裂隙專’而造成破損。 再者,於下述切晶時,可按劃分為矩陣狀之每個 割半導體晶圓21。 如圖5所tf ’將所準傷之半導體晶圓21以翻轉之狀態承 載於載物台22上。#,以半導體晶_之表面2u接觸到 載物台22之方式’將半導體晶圓21承载於載物台以。於 載物台22上’自半導體晶圓21之外周側面2ic隔開固定間 隔,而設置有圓環狀之切割環23。將切割環23之高度設為 與半導體晶圓21、黏晶膜3、非黏著膜4之合計厚度相等, 或略小於合計厚度。 其次,如圖6所示,於切晶/黏晶帶丨之黏晶臈3之表面 3a,接合半導體晶圓21。切晶膜5具有超出黏晶膜3及非黏 著膜4之外邊緣延而伸至外側之延伸部九。如圖6所示,一 面剝離切晶/黏晶帶1之脫模膜2,一面將暴露出之切晶膜5 之延伸部5c之黏著劑5b貼附於切割環23上。進而,將暴露 128480.doc -34- 200842957 出之黏晶膜3接合於半導體晶圓21之裏面21b上。 圖7中,係以正面剖面圖表示黏晶膜3上接合有半導體晶 圓21之狀態。於半導體晶圓21之正割裏面21b上,接合有 黏曰曰膜3。切晶膜5之延伸部5c係以切割環23進行支撐,以 免對半導體晶圓2 1施加多餘力量。The thickness ' of the semiconductor wafer 21' is preferably 30 Å or more. If the thickness of the semiconductor wafer is less than 30 μm, cracking may occur during polishing or during operation, causing damage. Further, in the case of the following dicing, the semiconductor wafer 21 can be cut into a matrix. The semiconductor wafer 21 to be wounded is loaded on the stage 22 in an inverted state as shown in Fig. 5 tf'. #, The semiconductor wafer 21 is carried on the stage in such a manner that the surface 2u of the semiconductor crystal is in contact with the stage 22. On the stage 22, a ring-shaped cutting ring 23 is provided from the outer peripheral side surface 2ic of the semiconductor wafer 21 at a fixed interval. The height of the dicing ring 23 is set to be equal to the total thickness of the semiconductor wafer 21, the die-bonding film 3, and the non-adhesive film 4, or slightly smaller than the total thickness. Next, as shown in Fig. 6, the semiconductor wafer 21 is bonded to the surface 3a of the dicing/mud ribbon. The dicing film 5 has an extension portion 9 which extends beyond the outer edges of the viscous film 3 and the non-adhesive film 4 to the outside. As shown in Fig. 6, the release film 2 of the dicing/adhesive tape 1 is peeled off on one side, and the adhesive 5b of the exposed portion 5c of the exposed dicing film 5 is attached to the dicing ring 23. Further, the adhesive film 3 exposed from 128480.doc -34 - 200842957 is bonded to the inside 21b of the semiconductor wafer 21. In Fig. 7, a state in which the semiconductor wafer 21 is bonded to the die film 3 is shown in a front sectional view. The adhesive film 3 is bonded to the secant inner surface 21b of the semiconductor wafer 21. The extension portion 5c of the dicing film 5 is supported by the dicing ring 23 so as not to apply excess force to the semiconductor wafer 21.

其次,如圖8中之正面剖面圖所表示,自載物台22上取 出接合有黏晶膜3之半導體晶圓21,並將其翻轉。此時, 可以切割環23貼附於切晶膜5上之狀態取出。以表面…為 上方之方式,將所取出之半導體晶圓21承載於另一載物台 …欠’切割接合有黏晶膜3之半導體晶圓2ι,將其分割 :、、、各個半導體晶片。如圖8中附帶箭頭χ所表示 晶圓21侧進行切晶。 目千¥體 如圖9所示,於進行切晶後, 完全切斷。若_黏晶膜3:方 例如亦可將切割刀片插入至非黏著 :: +以下的位置。圖9中,切割刀片係插入至比--黏考膜4之界面更深的位置,而形成切入部分“:曰…、非 再者,圖9中,藉由二段(階段切割) 割時可防止丰導體日圓21 > & 4 進仃切割。若切 程進行切割8之破損’則亦可藉由-: 欠切斷製 作為半導體晶圓21之切割 列舉:利用一個刀片進行切 刀片進行切割之階段切割法 方法’並無特別限定,例如可 割之單切割法;依序使用兩個 ,利用兩個刀片進行切 128480.doc -35- 200842957 而對經切割之半導體晶圓之表面使用v字形刀片的斜向切 割法等。I中’由於切斷時不易破壞半導體晶圓,故而可 較好地使用階段切割法。 又,上述切割,亦可使用雷射光而不使用切割刀片。 即’亦可藉由雷射光之照射而切割半導體晶圓。於該情形 時,可以貫穿半導體晶圓21、及黏晶膜3之方式進行切 口1J 口此,雷射光可貫穿黏晶膜3,而到達非黏著膜4中。 即使藉由上述雷射光之照射進行切割,非黏著膜4亦不易 溶著於黏晶膜3上。 對於放射線硬化型切晶膜貼附於黏晶膜之先前之切晶/ 黏晶帶,於藉由雷射光進行㈣之情形日寺,存在切晶膜1 ^溶融而附著於黏晶膜上的情況。因&,存在無法取出半 導體晶片的情況。相對於此,於切晶/黏晶帶丨中,非黏著 膜4不會由於光照射而使黏著力下降,且含有(甲基)丙烯酸 系樹脂交聯體作為主成分,因此,即使照射雷射光,亦不 易產生溶著。 切割半導體晶圓21,而將其分割成各個半導體晶片後, 拉伸非黏著膜4及切晶膜5,以擴張被分割之各個半導體晶 片之間隔。由於切晶/黏晶帶丨具有切晶膜5,故膨脹性優 異’且可谷易地拉伸非黏著膜4及切晶膜5。 拉伸非黏著膜4及切晶膜5後,於接合有半導體晶片之狀 恶下,自非黏著膜4剝離黏晶膜3,可取出圖〗〇所示之半導 體晶片3 1。 再者,作為自非黏著膜4剝離接合有半導體晶片之黏晶 128480.doc -36- 200842957 膜3之方法,可列舉 複數頂4W ·、 目牛V體晶圓21之裏面21b側,使用 法…導體晶圓21之=或:用多級針將其頂起的方 或利用超聲波㈣面仏側進行真空剝離的方法; 由於可進一步防止半 Μ , ^ ^ 卞夺體日日片31之破壞,因此較好的是 τ ^ ¥體日日圓21與黏晶膜3之接合面大致 正父之方向作用之六旦 ,,....^ 里,而以接合有黏晶膜3之狀態,自 非站者膜4剝離半導體晶片31。 於切日日/黏晶帶1中,魏曰 坦& 黏日日膜3與非黏著膜4之剝離性獲得Next, as shown in the front cross-sectional view of Fig. 8, the semiconductor wafer 21 to which the die-bonding film 3 is bonded is taken out from the stage 22 and turned over. At this time, the cutting ring 23 can be taken out in a state of being attached to the dicing film 5. The semiconductor wafer 21 taken out is carried on the other stage so that the surface of the semiconductor wafer 21 is etched and bonded to the semiconductor wafer 2, and the semiconductor wafer 2 is divided. The wafer 21 side is diced as indicated by an arrow χ in Fig. 8 .目千¥体 As shown in Fig. 9, after dicing, it is completely cut. For example, the dicing film 3: square can also be inserted into the non-adhesive :: + position. In Fig. 9, the cutting blade is inserted deeper than the interface of the adhesive film 4, and the cut-in portion is formed: "曰..., not again, in Fig. 9, when cutting by two stages (stage cutting) Preventing the growth of the conductors of the Japanese yen 21 && 4 cutting and cutting. If the cutting is performed, the cutting of the cutting 8 can also be performed by -: cutting the semiconductor wafer 21 by the undercut: The cutting method at the cutting stage is not particularly limited, for example, a cuttable single cutting method; two in sequence, using two blades for cutting 128480.doc -35- 200842957 and using the surface of the cut semiconductor wafer The oblique cutting method of the v-shaped blade or the like. In the case of I, since the semiconductor wafer is not easily broken during cutting, the stage cutting method can be preferably used. Further, the above-described cutting can also use laser light without using a cutting blade. 'The semiconductor wafer can also be cut by irradiation of laser light. In this case, the slit 1J can be penetrated through the semiconductor wafer 21 and the die film 3, and the laser light can penetrate the die film 3, and Reaching non-adhesive film 4. Even if the dicing is performed by the irradiation of the above-mentioned laser light, the non-adhesive film 4 is not easily dissolved on the viscous film 3. The cleavage/bonding crystal of the radiation-hardened dicing film attached to the viscous film In the case where the laser is carried out by the laser light (4), there is a case where the crystal film is melted and adhered to the crystal film. The semiconductor wafer cannot be taken out due to & In the adhesive tape, the non-adhesive film 4 does not have an adhesive force due to light irradiation, and contains a (meth)acrylic resin crosslinked body as a main component. Therefore, even if laser light is irradiated, it is less likely to be dissolved. After the semiconductor wafer 21 is diced and divided into individual semiconductor wafers, the non-adhesive film 4 and the dicing film 5 are stretched to expand the interval between the divided semiconductor wafers. Since the dicing/adhesive tape has a cut Since the crystal film 5 is excellent in expandability, the non-adhesive film 4 and the diced film 5 can be easily stretched. After the non-adhesive film 4 and the diced film 5 are stretched, the semiconductor wafer is bonded to the semiconductor wafer. The non-adhesive film 4 peels off the adhesive film 3, and can be taken out as shown in the figure 〇 The semiconductor wafer 31. Further, as a method of peeling and bonding the film 3 of the semiconductor wafer from the non-adhesive film 4, a method of dicing the film 3 can be exemplified by a plurality of top 4W, and a V-body wafer 21 Inside the 21b side, use method...conductor wafer 21 = or: the method of jacking up with a multi-stage needle or vacuum peeling using the ultrasonic (four) surface side; since it can further prevent the half-turn, ^ ^ The destruction of the Japanese film 31 is therefore preferable. It is preferable that the joint surface of the Japanese yen 21 and the bonding film 3 is substantially in the direction of the father, and the bonding is sticky. In the state of the crystal film 3, the semiconductor wafer 31 is peeled off from the non-station film 4. In the day of the cut/adhesive tape 1, the peeling property of the Weitiantan & viscous day film 3 and the non-adhesive film 4 was obtained.

&兩。因此,即使不逢并I 進仃糟由光照射等而降低剝離力之作 ’、亦可谷易地連同黏晶膜取出半導體晶片。即,於切晶, =晶帶1中,無須例如以藉由光照射等而降低剝離力之方 “秦成非黏著膜。非黏著膜,較好的是不會藉由光照射等 而降低剝離力者。於非黏著膜為不會藉由光照射等而降低 ’ j離力者之h4 ’亦可不進行藉由光照射等而降低剝離 :之作業’而提咼半導體晶片之製造效率。再者,所謂光 照射’不包括暴露於自然光下之情形,而是指有意照射紫 外線等之情形。 以下,列舉實施例更詳細說明本發明,但本發明並不僅 限定於該等實施例。 、於製作實施例丨〜^及比較例丨〜3之切晶/黏晶帶時,準備 以下之黏晶膜A-D、非黏著膜L1〜L1〇、及切晶膜 DC1 〜DC4。 " (1)黏晶膜之形成 128480.doc •37- 200842957 (黏晶膜A ) 調配15重量份之G-2050M(日本油脂公司製造,含有環 氧基之丙:fcff酸糸局分子聚合物,重量平均分子量Mw為2〇 萬)、80重量份之EXA_720〇hh(大曰本油墨公司製造,二 環戊二烯型環氧樹脂)、5重量份之HP-4032D(大日本油墨 公司製造,萘型環氧樹脂)、35重量份之ΥΗ-3〇9(日本環氧 树脂公司製造’酸酐系硬化劑)、8重量份之2MA〇K_ PW(四國化成公司製造,咪唑)、2重量份之s320(智索 (Chisso)公司製造,胺基矽烷),而獲得混合物。以固體成 分達到60%之方式,將該混合物添加到作為溶劑之甲基乙 基明(MEK)中’加以攪拌,而獲得塗佈液。將其塗佈於脫 模膜上’於110°c之烘箱中加熱乾燥3分鐘,而脫模膜上形 成厚度為40 μιη之黏晶膜A。 (黏晶膜B) 調配100重量份之G-2050M(日本油脂公司製造,含有環 氧基之丙烯酸系高分子聚合物,重量平均分子量Mw為20 萬)、80重量份之ΕΧΑ_7200ΗΗ(大日本油墨公司製造,二 锿戊二烯型環氧樹脂)、5重量份之HP-4032D(大日本油墨 公司製造,萘型環氧樹脂)、35重量份之γΗ-3〇9(日本環氧 樹脂公司製造,酸酐系硬化劑)、8重量份之2ΜΑ0Κ_ pw(四國化成公司製造,咪唑)、2重量份之832〇(智索公司 製造,胺基矽烷),而獲得混合物。然後,以與黏晶膜八相 同之方式形成黏晶膜Β。 (黏晶膜C) 128480.doc -38- 200842957 調配7重量份之G-2050M(日本油脂公司製造,含有環氧 基之丙稀酸系高分子聚合物,重量平均分子量Mw為20 萬)、88重量份之EXA-7200HH(大日本油墨公司製造,二 環戊二烯型環氧樹脂)、5重量份之HP-4032D(大日本油墨 公司製造’萘型環氧樹脂)、35重量份之γΗ_3〇9(日本環氧 樹脂公司製造,酸酐系硬化劑)、8重量份之2ΜΑΟΚ-PW(四國化成公司製造,咪唑)、2重量份之S320(智索公司 製造’胺基石夕烷),而獲得混合物。然後,以與黏晶膜A相 同之方式形成黏晶膜C。 (黏晶膜D) 日立化成工業公司製造之DF402 (2)非黏著膜之形成 首先’合成以下之丙烯酸聚合物。 (聚合物1) 將95重量份之丙烯酸2_乙基己酯、5重量份之丙烯酸 每基乙醋、0.2重量份之作為光自由基產生劑之Irgacure 651(A巴-嘉基(Ciba-Geigy)公司製造,50%之乙酸乙酯溶 液)、及0.01重量份之十二硫醇,溶解於乙酸乙酯中,而獲 得溶液。對該溶液照射紫外線進行聚合,而獲得聚合物之 乙酸乙酯溶液。進而,相對於100重量份之該溶液之固體 成分,使3_5重量份之異氰酸2_甲基丙烯醯氧基乙酯(昭和 電工公司製造,Karenz MOI)與其反應,而獲得作為(甲基) 丙烯酸系樹脂交聯體之丙烯酸共聚合體(聚合物1)。聚合物 1之重里平均分子量為70萬,酸值為〇.86(mgK〇H/g)。 128480.doc -39- 200842957 (聚合物2) 將94重量份之丙烯酸2_乙基己_、5重量份之丙烯酸2_ 經基乙1旨、1重量份之丙烯酸、〇·2重量份之作為光自由基 產生劑之1rgaCUre 651(汽巴-嘉基公司製造,5〇%之乙酸^ 酯溶液)、及0.01重量份之十二硫醇,溶解於乙酸乙酯中, 而獲得溶液。對該溶液照射紫外線進行聚合,而獲得聚合 物之乙酸乙酯溶液。進而,相對於100重量份之該溶液之 固體成分,使3.5重量份之異氰酸2_甲基丙烯醯氧基乙酯 (昭和電工公司製造,Karenz M〇I)^其反應,而獲得作為 (甲基)丙稀酸系樹脂交聯體之丙烯酸共聚合體(聚合物2)。 聚合物2之重量平均分子量為76萬,酸值為 6.73(mgKOH/g) 〇 (聚合物3) 將97重i伤之丙烯酸2-乙基己酯、3重量份之丙烯酸 經基乙自旨、0.2重1份之作為光自由基產生劑之Irgacure 651(汽巴·嘉基公司製造,5〇%之乙酸乙酯溶液)、及〇 〇1重 量伤之十二硫醇’溶解於乙酸乙酯中,而獲得溶液。對該 溶液照射紫外線進行聚合,而獲得聚合物之乙酸乙酯溶 液。進而,相對於100重量份之該溶液之固體成分,使1.8 重量份之異氰酸2-甲基丙烯醯氧基乙酯(昭和電工公司製 造,Karenz MOI)與其反應,而獲得作為(甲基)丙烯酸系樹 脂交聯體之丙烯酸共聚合體(聚合物3)。聚合物3之重量平 均分子量為89萬,酸值為O.SMmgKOH/g)。 (聚合物4) 128480.doc -40- 200842957 、,;重里伤之丙烯酸乙基己酯、1重量份之丙烯酸2-經基^醋、0.2重量份之作為光自由基產生劑之irgacure (汽巴-嘉基公司製造,5〇%之乙酸乙酯溶液)、及〇 〇ι重 =伤之十二硫醇,溶解於乙酸乙酯中,而獲得溶液。對該 六、'’、、、射备、外線進行聚合,而獲得聚合物之乙酸乙酯溶 液進而’相對於100重量份之該溶液之固體成分,使0.9 重里伤之異氰酸2_甲基丙烯醯氧基乙酯(昭和電工公司製 ^ Karenz MOI)與其反應,而獲得作為(甲基)丙烯酸系樹 脂交聯體之丙烯酸共聚合體(聚合物4)。聚合物4之重量平 均刀子ϊ為73萬,酸值為〇34(mgK〇H/g)。 (聚合物5) 將95重置份之丙烯酸2_乙基己酯、5重量份之丙烯酸2_ 經基乙S旨、〇·2重量份之作為光自由基產生劑之。胖⑶代 651 (K巴-嘉基公司製造,50%之乙酸乙酯溶液)、及0.01重 里份之十二硫醇,溶解於乙酸乙酯中,而獲得溶液。對該 溶液照射紫外線進行聚合,而獲得聚合物之乙酸乙酯溶 液。進而,相對於1〇〇重量份之該溶液之固體成分,使7重 量份之異氰酸2-甲基丙烯醯氧基乙酯(昭和電工公司製造, Karenz MOI)與其反應,而獲得作為(甲基)丙烯酸系樹脂交 聯體之丙烯酸共聚合體(聚合物5)。聚合物5之重量平均分 子量為92萬,酸值為1 〇〇(mgK〇H/g)。 (非黏著膜L1〜L7) 以下述表1所示之比例,調配所得之聚合物1〜5之任一聚 合物、U-324A(新中村化學工業公司製造,胺基甲酸乙酯 128480.doc -41- 200842957 丙烯酸寡聚物)、作為光自由基產生劑之Irgacure 65 1(汽 巴-嘉基公司製造)、及作為填充料之SE4050(Admatechs公 司製造,二氧化矽填充料),將其溶解於乙酸乙酯中,而 獲得溶液。使用塗佈器(Applicator),將該溶液塗佈於脫模 PET(聚對苯二曱酸乙二酯)膜上。進而於11(TC之烘箱中加 熱乾燥3分鐘,形成厚度為50 μιη之膜。於高壓水銀燈下, 以1000 mJ對該膜照射365 nm之紫外線。如此而獲得經交 聯之非黏著膜L1〜L7。 (非黏著膜L9)& two. Therefore, even if it is not possible to reduce the peeling force by light irradiation or the like, the semiconductor wafer can be taken out together with the adhesive film. In other words, in the crystal cutting, the crystal ribbon 1 does not need to be reduced in peeling force by, for example, light irradiation. "Qin Cheng non-adhesive film. Non-adhesive film, preferably, does not reduce the peeling force by light irradiation or the like. In the non-adhesive film, it is possible to reduce the manufacturing efficiency of the semiconductor wafer by reducing the peeling operation by light irradiation or the like without lowering the h4 of the 'li-dissipating force by light irradiation or the like. The term "light irradiation" does not include exposure to natural light, but refers to a situation in which ultraviolet rays or the like are intentionally irradiated. Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited to the examples. In the example 丨~^ and the dicing/adhesive tape of the comparative example 丨3, the following adhesive film AD, non-adhesive film L1 to L1 〇, and dicing films DC1 to DC4 are prepared. " (1) Adhesive Crystal film formation 128480.doc •37- 200842957 (Met film A) Formulated with 15 parts by weight of G-2050M (manufactured by Nippon Oil & Fat Co., Ltd., containing epoxy group: fcff acid group molecular polymer, weight average molecular weight Mw 20 million), 80 parts by weight of EXA_720〇hh (big book) Manufactured by Ink Co., Ltd., dicyclopentadiene type epoxy resin), 5 parts by weight of HP-4032D (manufactured by Dainippon Ink Co., Ltd., naphthalene type epoxy resin), 35 parts by weight of ΥΗ-3〇9 (Japanese epoxy resin) The company produced 'an acid anhydride hardener', 8 parts by weight of 2MA〇K_PW (manufactured by Shikoku Chemical Co., Ltd., imidazole), and 2 parts by weight of s320 (manufactured by Chisso Co., Ltd., amino decane) to obtain a mixture. The mixture was added to methyl ethyl ketone (MEK) as a solvent in a manner of 60% solid content, and stirred to obtain a coating liquid. It was coated on a release film at 110 ° C. The oven was heated and dried for 3 minutes, and a 40 μm thick film of the adhesive film A was formed on the release film. (Met film B) 100 parts by weight of G-2050M (manufactured by Nippon Oil Co., Ltd., epoxy group containing epoxy group) High molecular weight polymer, weight average molecular weight Mw is 200,000), 80 parts by weight of ΕΧΑ7200ΗΗ (manufactured by Dainippon Ink Co., Ltd., dipentadiene type epoxy resin), 5 parts by weight of HP-4032D (Daily Ink Company) Manufactured, naphthalene type epoxy resin), 35 parts by weight of γΗ-3〇9 ( An epoxy resin company, an acid anhydride hardener), 8 parts by weight of 2ΜΑ0Κ_pw (manufactured by Shikoku Chemical Co., Ltd., imidazole), and 2 parts by weight of 832〇 (manufactured by Chisso Corporation, amino decane) to obtain a mixture. Then, a mucium film is formed in the same manner as the adhesive film 8. (Met film C) 128480.doc -38- 200842957 7 parts by weight of G-2050M (manufactured by Nippon Oil & Fat Co., Ltd., containing epoxy group C) Dilute acid polymer, weight average molecular weight Mw is 200,000), 88 parts by weight of EXA-7200HH (manufactured by Dainippon Ink Co., Ltd., dicyclopentadiene type epoxy resin), and 5 parts by weight of HP-4032D ( Dainippon Ink Co., Ltd. manufactures 'naphthalene type epoxy resin', 35 parts by weight of γΗ_3〇9 (manufactured by Nippon Epoxy Resin Co., Ltd., anhydride-based hardener), and 8 parts by weight of 2-ΜΑΟΚ-PW (manufactured by Shikoku Chemical Co., Ltd., imidazole) 2 parts by weight of S320 (manufactured by Chisso Corporation) was obtained to obtain a mixture. Then, the die film C is formed in the same manner as the die film A. (Met film D) DF402 manufactured by Hitachi Chemical Co., Ltd. (2) Formation of non-adhesive film First, the following acrylic polymer was synthesized. (Polymer 1) 95 parts by weight of 2-ethylhexyl acrylate, 5 parts by weight of acrylic acid per ethyl acetate, and 0.2 parts by weight of Irgacure 651 as a photoradical generator (Aba-Jia-Ciba-Ciba- A Geithy company, 50% ethyl acetate solution, and 0.01 part by weight of dodecyl mercaptan were dissolved in ethyl acetate to obtain a solution. The solution was irradiated with ultraviolet rays to carry out polymerization to obtain an ethyl acetate solution of the polymer. Further, 3 to 5 parts by weight of isocyanate 2-methacryloxyethyl ester (manufactured by Showa Denko, Karenz MOI) is reacted with 100 parts by weight of the solid component of the solution to obtain (methyl) An acrylic copolymer (polymer 1) of an acrylic resin crosslinked body. The average molecular weight of the polymer 1 was 700,000 and the acid value was 86.86 (mgK〇H/g). 128480.doc -39- 200842957 (Polymer 2) 94 parts by weight of 2-ethylhexyl acrylate, 5 parts by weight of acrylic acid 2_ by weight, 1 part by weight of acrylic acid, 〇·2 parts by weight A photoradical generator 1rgaCUre 651 (manufactured by Ciba-Cargill Corporation, 5% by weight of an acetic acid ester solution), and 0.01 part by weight of dodecanol were dissolved in ethyl acetate to obtain a solution. The solution was irradiated with ultraviolet rays to carry out polymerization to obtain an ethyl acetate solution of the polymer. Furthermore, 3.5 parts by weight of isocyanate 2-methacryloxyethyl ester (manufactured by Showa Denko Co., Ltd., Karenz M〇I) was reacted with respect to 100 parts by weight of the solid component of the solution to obtain Acrylic copolymer (polymer 2) of (meth)acrylic resin crosslinked body. Polymer 2 has a weight average molecular weight of 760,000 and an acid value of 6.73 (mgKOH/g) 〇 (Polymer 3) 97-injury 2-ethylhexyl acrylate and 3 parts by weight of acrylic acid 0.2 parts by weight of Irgacure 651 as a photoradical generator (manufactured by Ciba Jiaji Co., Ltd., 5% by weight of ethyl acetate solution), and 〇〇1 weight of dodecafuryl alcohol 'dissolved in acetic acid B In the ester, a solution is obtained. The solution was irradiated with ultraviolet rays to carry out polymerization to obtain an ethyl acetate solution of the polymer. Further, 1.8 parts by weight of 2-methylpropenyloxyethyl isocyanate (manufactured by Showa Denko Co., Ltd., Karenz MOI) was reacted with 100 parts by weight of the solid component of the solution to obtain (methyl group). An acrylic copolymer (polymer 3) of an acrylic resin crosslinked body. The polymer 3 had an average weight molecular weight of 890,000 and an acid value of 0.1 mg KOH/g. (Polymer 4) 128480.doc -40- 200842957,;; hexyl acrylate, 1 part by weight of acrylic acid 2-base vinegar, 0.2 parts by weight of irgacure as a photoradical generator Manufactured by Ba-Jiakey Co., Ltd., 5% by weight of ethyl acetate solution, and 〇〇ι weight = injured dodecanol, dissolved in ethyl acetate to obtain a solution. The six, '',,, and the outer line are polymerized to obtain an ethyl acetate solution of the polymer and further 'with respect to 100 parts by weight of the solid component of the solution, causing 0.9% of the isocyanate 2_A The acryloyloxyethyl ester (manufactured by Showa Denko Co., Ltd., Karenz MOI) was reacted thereto to obtain an acrylic copolymer (polymer 4) which is a (meth)acrylic resin crosslinked body. The weight of the polymer 4 was an average of 730,000 knives and an acid value of 〇34 (mgK〇H/g). (Polymer 5) 95 parts by weight of 2-ethylhexyl acrylate, 5 parts by weight of acrylic acid 2 to 2 parts by weight of hydrazine, and 2 parts by weight of a photoradical generator. Fat (3) generation 651 (manufactured by KBA-Jacker Co., Ltd., 50% ethyl acetate solution), and 0.01 parts by weight of dodecanol were dissolved in ethyl acetate to obtain a solution. The solution was irradiated with ultraviolet rays to carry out polymerization to obtain an ethyl acetate solution of the polymer. Furthermore, 7 parts by weight of 2-methylpropenyloxyethyl isocyanate (manufactured by Showa Denko, Karenz MOI) was reacted with 1 part by weight of the solid content of the solution, and obtained as ( A copolymer of acrylic acid (polymer 5) of a methylated acrylic resin crosslinked body. The polymer 5 had a weight average molecular weight of 920,000 and an acid value of 1 〇〇 (mgK 〇 H / g). (Non-adhesive films L1 to L7) The polymer of any of the obtained polymers 1 to 5, U-324A (manufactured by Shin-Nakamura Chemical Co., Ltd., ethyl urethane 128480.doc) was blended at a ratio shown in Table 1 below. -41- 200842957 Acrylic oligomer), Irgacure 65 1 (manufactured by Ciba-Jacky) as a photo-radical generator, and SE4050 (manufactured by Admatechs, cerium oxide filler) as a filler It was dissolved in ethyl acetate to obtain a solution. This solution was coated on a release PET (polyethylene terephthalate) film using an applicator. Further, it was dried by heating in an oven of 11 (TC) for 3 minutes to form a film having a thickness of 50 μm. Under a high pressure mercury lamp, the film was irradiated with ultraviolet rays of 365 nm at 1000 mJ. Thus, a crosslinked non-adhesive film L1 was obtained. L7. (non-adhesive film L9)

Tamapoly公司製造之聚稀烴系膜GF-8 (非黏著膜L10)Polycarbonate film GF-8 (non-adhesive film L10) manufactured by Tamapoly

Lintec公司製造之經矽脫模處理之聚對苯二曱酸乙二酯 膜 PET 5011 (3)切晶膜 (切晶膜DC1) PE膠帶#631 8-B :積水化學公司製造,於聚乙烯基材之 單面形成有包含橡膠系黏著劑之黏著劑層的PE膠帶,基材 之厚度為60 μιη,黏著劑層之厚度為1 0 μπι (切晶膜DC2)Polyethylene terephthalate film PET 5011 (3) diced film (cut film DC1) PE tape #631 8-B manufactured by Lintec Co., Ltd. A PE tape containing a rubber-based adhesive layer is formed on one side of the substrate, the thickness of the substrate is 60 μm, and the thickness of the adhesive layer is 10 μm (cut film DC2)

Adwill D650 : Lintec公司製造,於烯烴基材之單面形成 有包含丙烯酸系樹脂糊之黏著劑層的UV硬化型切晶帶 (切晶膜DC3)Adwill D650: manufactured by Lintec, a UV-curable dicing tape (cut film DC3) formed on one side of an olefin substrate with an adhesive layer containing an acrylic resin paste.

Elegrip UHP-0805MC :電氣化學工業公司製造,於烯烴 基材之單面形成有包含丙烯酸系樹脂糊之黏著劑層的UV 128480.doc -42- 200842957 硬化型切晶帶,基材層之厚度為80 μηι,黏著劑層之厚度 為 5 μιη (切晶膜DC4) 使上述切晶膜DC2(AdwillD650)光硬化,而製成非黏著 狀態之切晶膜 (實施例1)Elegrip UHP-0805MC: manufactured by Denki Chemical Co., Ltd., UV 128480.doc -42- 200842957 hardened dicing tape formed on one side of an olefin substrate with an adhesive layer containing an acrylic resin paste. The thickness of the substrate layer is 80 μηι, the thickness of the adhesive layer is 5 μηη (cut film DC4) The above-mentioned diced film DC2 (Adwill D650) is photohardened to form a non-adhesive dicing film (Example 1)

於脫杈膜上之黏晶膜A之表面上,於6{rc下層壓非黏著 膜L1。其次,於非黏著膜u之與貼附於黏晶膜a之面為相 反側的面i,自#著劑側貼附切晶膜DC1。“匕而製作依 序積層有脫模膜/黏晶膜/非黏著膜/切晶膜之切晶/ 册 阳 ηρ* ° (實施例2〜13) 除了將黏晶膜、非黏著膜及/或切晶膜,分別更換為下 述幻所示之膜以外,以與實施例1相同之方式,製作切晶/ t晶帶。再者’於貼附時’切晶臈具有黏著劑層之情形 時,切晶膜係自黏著劑側貼附於非黏著膜上。 (比較例1) 於脫模膜上之黏晶膜A之表面上,使切晶膜 沉曰2陶咖〇)光硬化’自黏著劑侧貼_On the surface of the film A on the release film, a non-adhesive film L1 was laminated at 6{rc. Next, the non-adhesive film u and the surface i attached to the surface of the die-bonding film a are opposite to each other, and the dicing film DC1 is attached from the agent side. “匕 制作 制作 制作 制作 制作 有 有 有 依 依 依 依 依 依 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Or a dicing film, which was replaced with a film shown by the following phantom, and a dicing/t crystal ribbon was produced in the same manner as in Example 1. Further, when affixed, the dicing layer had an adhesive layer. In the case, the dicing film is attached to the non-adhesive film from the side of the adhesive. (Comparative Example 1) On the surface of the smear film A on the release film, the dicing film is sunken. Hardened 'self-adhesive side stickers _

切日日膜DC4 〇使用單層之切晶膜D 日日^DC4作為非黏著膜及切晶 膜。製作依序積層有脫模膜/黏晶 日勝/切日日膜(相當於非黏著 膜)之切晶/黏晶帶。 (比較例2〜3) 除了將非黏著膜更換為下述们所示之非黏著臈以外, 128480.doc -43- 200842957 以與實施例1相同之方式,製作切晶/黏晶帶。 (切晶/黏晶帶之評價) (1) 黏晶膜於硬化前於25°C下的儲存彈性模數 將It由加熱進行硬化前之黏晶膜,切取厚度Q 5 mm、寬 度5 mm、及長度3 cm之大小,而獲得評價樣本。對於所得 之評價樣本,使用it計測公司製造之dva_200,於10 Hz • 及畸變為0·1%之條件下測定於25°C下的儲存彈性模數。 (2) 黏晶膜與非黏著膜之剝離強度 • 於黏晶膜之一面上,於60°C下層壓非黏著膜。其次,於 黏晶膜之與貼附有非黏著膜之面為相反側的面上,貼附不 鏽鋼板,將黏晶膜與不鏽鋼板進行黏接,而獲得評價樣 本d後,以於非黏著膜與黏晶膜之界面上產生剝離之方 式固定評價樣本之狀態,以300 mm/分鐘之剝離速度,沿 著相對於黏晶膜與非黏著膜之界面為18〇度方向,自黏晶 膜剝離非黏著膜。使用島津製作所製造之AGS-100D,以 敎寬度25贿測定此時剝離所需之力量,將所得值之平 均值設為剝離強度。 (3) 非黏著膜之斷裂伸長率 ‘ 使用拉伸試驗機抓IS(島圖製作戶斤製造),於300匪/分 里之條件下拉伸非黏著膜(厚度〇·5 mmx寬度5 mmx長度7 ⑽)’將破裂時之伸長率設為斷裂伸長率。 (4) 非黏著膜之表面能 使用^濕性試劑(Nacalai Tes科公司製造),依據爪 K6798測定非黏著臈貼附於黏晶膜之面的表面能。 128480.doc -44- 200842957 (5)製造半導體晶片時之評價 剝離切晶/黏晶帶之脫模膜,將暴露出之黏晶膜,於 60°C之溫度下層壓於直徑8英吋、厚度80 μπι之矽晶圓之一 面上,而製作評價樣本。 使用切晶裝置DFD651 (DISCO公司製造),以50 mm/秒 之搬送速度,將評價樣本切割成1 〇 mm X 10 mm之晶片尺 寸。 於進行切晶後,使用黏晶機bestein D_02 (Canon Machinery公司製造),於夾盤尺寸8 mm見方、上推速度5 mm/秒、及膨脹4 mm之各條件下,連續拾取所分割之半導 體晶片。如上所述,評價切割時之切削性及可否進行拾 取。進而,於拾取後,針對所拾取之5個半導體晶片之每4 個邊共計2G個邊,觀察黏晶膜是否有部分缺損。對不存在 沿邊之長度大於50 0爪之缺損之邊的數量進行計數。 再者’根據下述評價標準評價切削性。 [切削時之鬚狀之切割屑之產生評價標準] 〇:切割時幾乎看不到鬚狀切割屬。或者,即使存在鬚 狀之切割屑,亦對拾取無影響的程度。 、 A存在產生鬚狀切割屑的情況。 X •於複數晶片上可見鬚狀切割屑。 將結果示於下述表1。 [切削時之飛片評價標準] Ο :不產生飛片。 △:一部分晶片產生飛片。 128480.doc -45- 200842957 χ :飛片明顯(大量晶片於切割時產生飛片)。 [表1]The divalent film DC4 was used as a non-adhesive film and a diced film. A cleavage/adhesive ribbon with a release film/adhesive film and a dicing film (corresponding to a non-adhesive film) is produced. (Comparative Examples 2 to 3) A dicing/adhesive tape was produced in the same manner as in Example 1 except that the non-adhesive film was replaced with the non-adhesive enamel shown in the following, 128480.doc-43-200842957. (Evaluation of dicing/adhesive zone) (1) Storage modulus of the film before storage at 25 ° C. The film of the film before it is hardened by heating, cutting thickness Q 5 mm, width 5 mm And the length of 3 cm, and get the evaluation sample. For the obtained evaluation sample, the storage elastic modulus at 25 ° C was measured under the conditions of 10 Hz • and distortion of 0.1% using dva_200 manufactured by the company. (2) Peel strength of the adhesive film and non-adhesive film • Laminated non-adhesive film at 60 ° C on one side of the die film. Next, on the opposite side of the surface of the adhesive film to which the non-adhesive film is attached, a stainless steel plate is attached, and the adhesive film is bonded to the stainless steel plate to obtain the evaluation sample d, so as to be non-adhesive. The state of the evaluation sample is fixed by peeling at the interface between the film and the die film, at a peeling speed of 300 mm/min, along the interface with respect to the interface between the die film and the non-adhesive film, in the direction of 18 ,, the self-adhesive film Peel off the non-adhesive film. Using the AGS-100D manufactured by Shimadzu Corporation, the force required for peeling at this time was measured by the width of 25 贿, and the average value of the obtained values was taken as the peeling strength. (3) Elongation at break of non-adhesive film 'Using a tensile tester to grasp IS (manufactured by Shima Toki), stretching a non-adhesive film at a thickness of 匪·5 mm×width 5 mmx Length 7 (10)) 'Elongation at break is taken as elongation at break. (4) Surface energy of non-adhesive film The surface energy of the non-adhesive enamel attached to the surface of the morphological film was measured according to the claw K6798 using a wet reagent (manufactured by Nacalai Tes Co., Ltd.). 128480.doc -44- 200842957 (5) Evaluation of the release of the die-cut film of the dicing/adhesive tape when manufacturing the semiconductor wafer, and laminating the exposed film at a temperature of 60 ° C for 8 inches in diameter, An evaluation sample was prepared on one side of the wafer with a thickness of 80 μm. The evaluation sample was cut into a wafer size of 1 〇 mm X 10 mm at a transport speed of 50 mm/sec using a dicing apparatus DFD651 (manufactured by DISCO Corporation). After the dicing, the bonded semiconductor bestein D_02 (manufactured by Canon Machinery Co., Ltd.) was used to continuously pick up the divided semiconductor under the conditions of a chuck size of 8 mm square, a push-up speed of 5 mm/sec, and an expansion of 4 mm. Wafer. As described above, the machinability at the time of cutting and the possibility of picking up were evaluated. Further, after picking up, a total of 2 G sides were formed for every four sides of the five semiconductor wafers picked up, and whether or not the die film was partially defective was observed. Counts the number of edges that do not have a defect along the edge that is greater than 50 cm. Further, the machinability was evaluated according to the following evaluation criteria. [Evaluation criteria for the generation of cutting chips in the shape of a whisker when cutting] 〇: The whisker is almost invisible when cutting. Or, even if there is a whisker, it has no effect on the pick. , A There is a case where whisker chips are generated. X • Shabby cutting chips are visible on a plurality of wafers. The results are shown in Table 1 below. [Evaluation criteria for flying chips during cutting] Ο : No flying pieces are produced. △: A part of the wafer produces a flying piece. 128480.doc -45- 200842957 χ: The flying piece is obvious (a large number of wafers produce flying blades when cutting). [Table 1]

128480.doc 46- 200842957 比較例 3 〇 < U Q jn <N Ο rn 1 X X 1 1 比較例 2 3 < U D CN: 沄 00 1 < <3 98/100 15/20 比較例 1 DC4 < DC4 jn ο ο νο 〇 〇 § 1 4¾ 2 ο Η 1 I t 1 (N — 1 Q Q 1500 <N ο <Ν ro 〇 80/80 20/20 實施例 12 2 Ο 1 1 1 1 (N 1 U Q yn o ο <Ν m 〇 〇 35/100 10/20 實施例 11 Ο ^-1 t V 1 1 CN 1 CQ U 〇 寸 OO «Ν ο (Ν ΓΟ 〇 <1 85/85 20/20 實施例 9 I 1 1 1 ο ψ^4 1 < U 〇 jn OO €Ν 寸 ΟΊ 〇 〇 100/100 20/20 實施例 8 » 1 1 Ο 1 <N 一 1 < U Q jn VsO m S νη ΓΟ 〇 〇 55/100 10/20 實施例 7 2 I 1 ο 1 1 <N — 1 < Q 00 m m rr) 〇 〇 100/100 20/20 實施例 6 3 1 ο f—Η 1 1 1 CN — 1 < U Q οο - 〇 〇 85/100 〇 04 〇〇 實施例 5 2 ο 1 1 1 1 S — § < U Ο tn 寸 rsi ON rn 〇 〇 100/100 20/20 2 ο I 1 曹 1 (N — 〇 < U Q JO OO t〇 rn 〇 〇 100/100 20/20 實施例 3 ο 1 1 k 1 — 1 < 1 — DC3 j jn fN rn ο (N rn 〇 〇 100/100 20/20 實施例 2 2 ο 1 1 1 1 <N 一 麵 < | DC2 I jn <N ro ο (N rn 〇 〇 100/100 20/20 實施例 1 2 ο t f 1 1 <N 一 1 < jn (N ro ο rsj m 〇 〇 100/100 20/20 I非黏著膜種類 ^ Co 钱=键 聚合物 2(Mw 76 萬 酸值6·73) 聚合物 3(Mw 89萬 酸值0.58) 聚合物 4(Mw73 萬 酸值0.34) 聚合物 5(Mw92 萬 酸值LOO) U-324A VO ο SE4050 黏晶膜種類 切晶膜種類 黏晶膜於硬化前之儲存彈 性模數(25°C)(MPa) 黏晶膜與非黏著膜之剝離 力(N/m) 非黏著膜之斷裂伸長率(%) 非黏著膜之表面能(N/m) 切削時之鬚狀切割屑之產 生評價 切削時之飛片評價 可否拾取 可拾取數/拾取總數 趟1 m ^ 驟·1 _ *碡砌琏 128480.doc -47- 200842957 【圖式簡單說明】 圖1 u)及(b)係表示本發明之一實施形態之切晶/黏晶帶 的部分欠缺正面剖面圖及部分欠缺平面圖。 圖2係表示本發明之另一實施形態之切晶/黏晶帶的部分 欠缺正面剖面圖。 圖3係表示本發明之另一實施形態之切晶/黏晶帶的部分 欠缺正面剖面圖。128480.doc 46- 200842957 Comparative Example 3 〇< UQ jn <N Ο rn 1 XX 1 1 Comparative Example 2 3 < UD CN: 沄00 1 <<3 98/100 15/20 Comparative Example 1 DC4 < DC4 jn ο ο νο 〇〇§ 1 43⁄4 2 ο Η 1 I t 1 (N — 1 QQ 1500 <N ο <Ν ro 〇80/80 20/20 Example 12 2 Ο 1 1 1 1 ( N 1 UQ yn o ο <Ν m 〇〇35/100 10/20 Example 11 Ο ^-1 t V 1 1 CN 1 CQ U 〇 inch OO «Ν ο (Ν ΓΟ 〇<1 85/85 20 /20 Example 9 I 1 1 1 ο ψ^4 1 < U 〇jn OO €Ν inch ΟΊ /100/100 20/20 Example 8 » 1 1 Ο 1 <N a 1 < UQ jn VsO m S νη ΓΟ 〇〇 55/100 10/20 Example 7 2 I 1 ο 1 1 < N — 1 < Q 00 mm rr) 〇〇 100/100 20/20 Example 6 3 1 ο f—Η 1 1 1 CN — 1 < UQ οο - 〇〇 85/100 〇 04 〇〇 Example 5 2 ο 1 1 1 1 S — § < U Ο tn inch rsi ON rn 〇〇100/100 20/20 2 ο I 1 Cao 1 (N - 〇 < UQ JO OO t〇rn 〇〇 100/100 20/20 Example 3 ο 1 1 k 1 — 1 < 1 — DC3 j jn fN rn ο (N rn 〇〇100/100 20/20 Embodiment 2 2 ο 1 1 1 1 <N one side < | DC2 I jn <N ro ο (N rn 〇〇100/100 20/20 embodiment 1 2 ο tf 1 1 <N a 1 < jn (N ro ο rsj m 〇〇100/100 20/20 I non-adhesive film type ^ Co money = bond polymer 2 (Mw 76 million acid value 6.73 ) Polymer 3 (Mw 890,000 acid value 0.58) Polymer 4 (Mw73 million acid value 0.34) Polymer 5 (Mw 92 million acid value LOO) U-324A VO ο SE4050 Mut film type Crystal film type Mu Clay film Storage modulus before hardening (25 ° C) (MPa) Peel force of non-adhesive film (N / m) Elongation of non-adhesive film (%) Surface energy of non-adhesive film (N / m ) Production of whisker-like cutting chips during cutting Evaluation of flying blade evaluation during cutting Can pick up the number of pick-ups/pickup 趟1 m ^ ··1 _ *碡 碡 480 128480.doc -47- 200842957 [Simple diagram] BRIEF DESCRIPTION OF THE DRAWINGS Figures 1 a) and (b) show a partially missing front cross-sectional view and a partially missing plan view of a diced/adhesive tape according to an embodiment of the present invention. Fig. 2 is a partially broken front sectional view showing a dicing/adhesive tape according to another embodiment of the present invention. Fig. 3 is a partially broken front sectional view showing a dicing/adhesive tape according to another embodiment of the present invention.

圖4係表示製造半導體晶片時所使用之半導體晶圓的平 面圖。 圖5係用以說明使用本發明之一實施形態之切晶/黏晶帶 而製造半導體晶片之方法的圖,且係表示半導體晶圓承载 於載物台上之狀態的正面剖面圖。 圖6係用以說明使用本發明之一實施形態之切晶/黏晶帶 而製造半導體晶片之方法的圖,且係表示於黏接著層上接 合半導體晶圓時之狀態的正面剖面圖。 圖7係用以說明使用本發明之一實施形態之切晶/黏晶帶 而製造半導體晶片之方法的圖,且係表示於黏接著層上接 百有半導體晶圓之狀悲的正面剖面圖。 圖8係用以說明使用本發明之—實施形態之切日日日/黏晶帶 而製造半導體晶片之方法的圖’且係表示將附帶半導體晶 圓之黏接著層翻轉而承載於另—載物台上之狀態的正^ 面圖。 圖9係用以說明使用本發明之_者 ^ μ施形態之切晶/黏晶帶 而製造半導體裝置之方法的圖,且 ^ 且係表不對接合有黏接著 I28480.doc -48- 200842957 層之半導體晶圓進行切割,將其分割成各個半導體晶片之 狀態的部分欠缺正面剖面圖。 圖ίο係表示使用本發明之一實施形態之切晶/黏晶帶而 製造之半導體晶片的正面剖面圖。 【主要元件符號說明】Fig. 4 is a plan view showing a semiconductor wafer used in the manufacture of a semiconductor wafer. Fig. 5 is a view for explaining a method of manufacturing a semiconductor wafer using a dicing/adhesive tape according to an embodiment of the present invention, and is a front cross-sectional view showing a state in which a semiconductor wafer is placed on a stage. Fig. 6 is a view for explaining a method of manufacturing a semiconductor wafer using a dicing/adhesive tape according to an embodiment of the present invention, and is a front cross-sectional view showing a state in which a semiconductor wafer is bonded to an adhesive layer. Figure 7 is a view for explaining a method of manufacturing a semiconductor wafer using a dicing/adhesive tape according to an embodiment of the present invention, and showing a sinuous front cross-sectional view of a plurality of semiconductor wafers bonded to an adhesive layer. . Figure 8 is a view for explaining a method of manufacturing a semiconductor wafer using the sunday/adhesive tape of the embodiment of the present invention, and showing that the adhesive layer attached to the semiconductor wafer is flipped over and carried on another load. The positive side of the state on the stage. Figure 9 is a view for explaining a method of manufacturing a semiconductor device using the dicing/adhesive tape of the present invention, and is not bonded to the layer of I28480.doc -48- 200842957 The semiconductor wafer is diced and partially divided into front side sections of the state of each semiconductor wafer. Figure 349 is a front cross-sectional view showing a semiconductor wafer manufactured using a diced/adhesive tape according to an embodiment of the present invention. [Main component symbol description]

1 切晶帶·黏晶帶 2 脫模膜 2a 上面 3 黏晶膜 3a 表面 4 非黏著膜 4a、4b 表面 5 切晶膜 5a 基材 5b 黏著劑 5c 延伸部 6 > 7 保護片 11 切晶/黏晶帶 15 切晶/黏晶帶 16 非黏著膜 16a、16b 表面 17 第一層 18 第二層 21 半導體晶圓 128480.doc -49- 200842957 21a 21b 21c 22 23 " 24 ^ 31 41 表面 長面 外周侧面 載物台 切割環 載物台 半導體晶片 切入部分1 dicing tape/adhesive tape 2 release film 2a upper 3 viscous film 3a surface 4 non-adhesive film 4a, 4b surface 5 dicing film 5a substrate 5b adhesive 5c extension 6 > 7 protective sheet 11 dicing /Adhesive tape 15 dicing/adhesive tape 16 Non-adhesive film 16a, 16b Surface 17 First layer 18 Second layer 21 Semiconductor wafer 128480.doc -49- 200842957 21a 21b 21c 22 23 " 24 ^ 31 41 Surface Long face peripheral side stage cutting ring stage semiconductor wafer cutting part

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Claims (1)

200842957 十、申請專利範圍: :種切晶/黏晶帶’其特徵在於:其係於切割半導體晶 圓,獲付半導體晶片,以及黏接半導體晶片時所使用 者, 其具有黏晶膜與貼附於上述黏晶膜之其中一面的非黏 著膜, 上述非黏著膜含有(甲基)丙烯酸系樹脂交聯體作為主 成分。 2. 如明求項1之切晶/黏晶帶,其中上述非黏著膜於破裂點 的伸長率在5〜1〇〇%之範圍内。 3. 如請求項1或2之切晶/黏晶帶,其中上述非黏著膜貼附有 上述黏晶膜之面的表面能為4〇 N/m以下。 4. 如明求項1至3中任一項之切晶/黏晶帶,其中上述非黏著 膜貼附有上述黏晶膜之面未經脫模處理。 5. 如明求項1至4中任一項之切晶/黏晶帶,其中上述(甲基) 丙烯酸系樹脂交聯體包含具有碳數丨〜i 8之烷基之(甲基) 丙稀酸g旨聚合物。 6·如請求項5之切晶/黏晶帶,其中上述(甲基)丙烯酸酯聚 合物之酸值為2以下。 7·如請求項5或6之切晶/黏晶帶,其中上述(曱基)丙烯酸酯 聚合物係使丙烯酸丁酯與丙烯酸乙酯中之至少一者聚合 而獲得的(甲基)丙烯酸酯聚合物。 8·如請求項1至7中任一項之切晶/黏晶帶,其中上述黏晶膜 包含熱硬化性樹脂組合物。 9·如請求項8之切晶/黏晶帶,其中上述黏晶膜於熱硬化前 128480.doc 200842957 之23°C下的儲存彈性模數在l〇6〜ίο9 Pa之範圍内。 1〇.=求項8或9之切晶/黏晶帶,其中上述黏晶膜含有環氧 樹脂、具有與環氧基反應之官能基的高分子聚 熱硬化劑。 i i ^ ^ Γ求項Mm99 /黏晶帶’其中上述黏晶膜相對於上述 裱氧樹脂100重量份,以10〜100重量份之比率含有上述 具有與環氧基反應之官能基的高分子聚合物。 12·如=求項中任一項之切晶/黏晶帶,《中於上述非 I著膜之與貼附有上述黏晶膜之面為相反側的面上,貼 附有切晶膜。 13. —種半導體晶片之製造方法,其特徵在於包含以下步 驟: 準備如睛求項1至12中任一項之切晶/黏晶帶與半導體 晶圓; 將半導體晶圓接合於切晶/黏晶帶之與上述黏晶膜貼附 有上述非黏著膜之面為相反側的面上, 將接合有切晶/黏晶帶之半導體晶圓連同上述黏晶膜切 割,將其分割成各個半導體晶片;以及 於切割後,將接合有上述半導體晶片<上述黏晶膜自 上述非黏著膜剝離,將半導體晶片連同黏晶膜取出。 14·如請求項13之半導體晶片之製造方法,其中於上述切晶 後取出半導體晶片的步驟中,係不改變上述黏晶膜與上 述非黏著膜之間的剝離力,而取出半導體晶片。 128480.doc200842957 X. Patent application scope: The seed dicing/adhesive tape is characterized in that it is used for cutting semiconductor wafers, receiving semiconductor wafers, and users of bonding semiconductor wafers, which have an adhesive film and paste. A non-adhesive film attached to one surface of the above-mentioned die-bonding film, wherein the non-adhesive film contains a (meth)acrylic resin crosslinked body as a main component. 2. The cleavage/adhesive ribbon of claim 1, wherein the non-adhesive film has an elongation at a breaking point in the range of 5 to 1%. 3. The cleavage/adhesive tape of claim 1 or 2, wherein the surface of the non-adhesive film to which the surface of the die film is attached is 4 〇 N/m or less. 4. The cleavage/adhesive tape according to any one of items 1 to 3, wherein the non-adhesive film is attached to the surface of the above-mentioned die film without being subjected to mold release treatment. 5. The cleavage/polycrystalline ribbon according to any one of items 1 to 4, wherein the (meth)acrylic resin crosslinked body comprises (meth) propyl having an alkyl group having a carbon number of 丨~i 8 Dilute acid g polymer. 6. The cleavage/bonding ribbon of claim 5, wherein the (meth) acrylate polymer has an acid value of 2 or less. 7. The cleavage/polycrystalline ribbon of claim 5 or 6, wherein the (mercapto) acrylate polymer is a (meth) acrylate obtained by polymerizing at least one of butyl acrylate and ethyl acrylate. polymer. The cleavage/adhesive tape according to any one of claims 1 to 7, wherein the above-mentioned die film comprises a thermosetting resin composition. 9. The cleavage/adhesive ribbon of claim 8, wherein the storage modulus of the above-mentioned viscous film at 23 ° C before thermal hardening is in the range of from 10 ί 6 to ί ο Pa. 1 〇. = a cleavage/polycrystalline ribbon of claim 8 or 9, wherein the above-mentioned viscous film contains an epoxy resin and a polymer heat-curing agent having a functional group reactive with an epoxy group. Ii ^ ^ 项 M M M M / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Things. 12. If the cleavage/adhesive zone of any of the above-mentioned non-I-films is on the opposite side to the surface to which the above-mentioned viscous film is attached, a dicing film is attached . 13. A method of fabricating a semiconductor wafer, comprising the steps of: preparing a dicing/bonding ribbon and a semiconductor wafer according to any one of items 1 to 12; bonding the semiconductor wafer to a dicing/ a surface of the adhesive layer opposite to the surface of the above-mentioned non-adhesive film to which the above-mentioned non-adhesive film is attached, and a semiconductor wafer bonded with a dicing/adhesive tape is cut along with the above-mentioned adhesive film, and is divided into individual a semiconductor wafer; and after the dicing, the semiconductor wafer is bonded to the above-mentioned non-adhesive film, and the semiconductor wafer is taken out together with the die-bonding film. The method of manufacturing a semiconductor wafer according to claim 13, wherein in the step of removing the semiconductor wafer after the dicing, the semiconductor wafer is taken out without changing the peeling force between the die film and the non-adhesive film. 128480.doc
TW97102094A 2007-04-19 2008-01-18 Crystalline crystal / sticky ribbon and semiconductor wafer manufacturing method TWI414010B (en)

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TWI414010B (en) 2013-11-01

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