RU2702988C2 - Катализаторы scr с улучшенной низкотемпературной эффективностью и способы их создания и использования - Google Patents
Катализаторы scr с улучшенной низкотемпературной эффективностью и способы их создания и использования Download PDFInfo
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- RU2702988C2 RU2702988C2 RU2016138284A RU2016138284A RU2702988C2 RU 2702988 C2 RU2702988 C2 RU 2702988C2 RU 2016138284 A RU2016138284 A RU 2016138284A RU 2016138284 A RU2016138284 A RU 2016138284A RU 2702988 C2 RU2702988 C2 RU 2702988C2
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- molecular sieve
- iron
- temperature
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- containing molecular
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- 239000003054 catalyst Substances 0.000 title claims abstract description 74
- 238000000034 method Methods 0.000 title claims abstract description 69
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 304
- 239000002808 molecular sieve Substances 0.000 claims abstract description 149
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims abstract description 149
- 229910052742 iron Inorganic materials 0.000 claims abstract description 142
- 238000010335 hydrothermal treatment Methods 0.000 claims abstract description 87
- 239000010457 zeolite Substances 0.000 claims abstract description 81
- 229910021536 Zeolite Inorganic materials 0.000 claims abstract description 69
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims abstract description 69
- 239000012298 atmosphere Substances 0.000 claims abstract description 63
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 claims abstract description 30
- 238000010531 catalytic reduction reaction Methods 0.000 claims abstract description 21
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000004202 carbamide Substances 0.000 claims abstract description 12
- 230000001590 oxidative effect Effects 0.000 claims description 45
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 31
- 229910001657 ferrierite group Inorganic materials 0.000 claims description 31
- 239000000843 powder Substances 0.000 claims description 21
- 229910021529 ammonia Inorganic materials 0.000 claims description 15
- 150000002505 iron Chemical class 0.000 claims description 14
- 229910052760 oxygen Inorganic materials 0.000 claims description 12
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 11
- 239000001301 oxygen Substances 0.000 claims description 11
- 239000011248 coating agent Substances 0.000 claims description 10
- 238000000576 coating method Methods 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 abstract description 51
- 230000000694 effects Effects 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract description 2
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 abstract 1
- 238000010438 heat treatment Methods 0.000 description 65
- 239000007789 gas Substances 0.000 description 52
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 25
- 238000001354 calcination Methods 0.000 description 14
- 239000011148 porous material Substances 0.000 description 14
- 229910052757 nitrogen Inorganic materials 0.000 description 12
- 238000002156 mixing Methods 0.000 description 10
- 239000000203 mixture Substances 0.000 description 10
- 238000001228 spectrum Methods 0.000 description 10
- 229910052739 hydrogen Inorganic materials 0.000 description 8
- 238000005470 impregnation Methods 0.000 description 8
- 239000000758 substrate Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- UNYSKUBLZGJSLV-UHFFFAOYSA-L calcium;1,3,5,2,4,6$l^{2}-trioxadisilaluminane 2,4-dioxide;dihydroxide;hexahydrate Chemical compound O.O.O.O.O.O.[OH-].[OH-].[Ca+2].O=[Si]1O[Al]O[Si](=O)O1.O=[Si]1O[Al]O[Si](=O)O1 UNYSKUBLZGJSLV-UHFFFAOYSA-L 0.000 description 6
- 230000003197 catalytic effect Effects 0.000 description 6
- 229910052676 chabazite Inorganic materials 0.000 description 6
- 238000005342 ion exchange Methods 0.000 description 6
- -1 iron-activated zeolite Chemical class 0.000 description 6
- 150000002894 organic compounds Chemical class 0.000 description 6
- 238000007669 thermal treatment Methods 0.000 description 6
- 239000003638 chemical reducing agent Substances 0.000 description 5
- 239000006185 dispersion Substances 0.000 description 5
- 238000011049 filling Methods 0.000 description 5
- 238000001694 spray drying Methods 0.000 description 5
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 239000000523 sample Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 229910000859 α-Fe Inorganic materials 0.000 description 4
- 238000004813 Moessbauer spectroscopy Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 239000007791 liquid phase Substances 0.000 description 3
- 239000012266 salt solution Substances 0.000 description 3
- 241000894007 species Species 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- VTLYFUHAOXGGBS-UHFFFAOYSA-N Fe3+ Chemical compound [Fe+3] VTLYFUHAOXGGBS-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 238000001669 Mossbauer spectrum Methods 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- 238000001994 activation Methods 0.000 description 2
- 230000004913 activation Effects 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 238000004584 57Fe Moessbauer spectroscopy Methods 0.000 description 1
- 241000269350 Anura Species 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 240000006829 Ficus sundaica Species 0.000 description 1
- 230000010757 Reduction Activity Effects 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000003776 cleavage reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000013074 reference sample Substances 0.000 description 1
- 238000001055 reflectance spectroscopy Methods 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 230000007017 scission Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000004611 spectroscopical analysis Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000007725 thermal activation Methods 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- B01D2255/20—Metals or compounds thereof
- B01D2255/207—Transition metals
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D2255/50—Zeolites
- B01D2255/504—ZSM 5 zeolites
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D2258/00—Sources of waste gases
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D—SEPARATION
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2229/00—Aspects of molecular sieve catalysts not covered by B01J29/00
- B01J2229/10—After treatment, characterised by the effect to be obtained
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2229/00—Aspects of molecular sieve catalysts not covered by B01J29/00
- B01J2229/10—After treatment, characterised by the effect to be obtained
- B01J2229/18—After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself
- B01J2229/186—After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself not in framework positions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01J2229/00—Aspects of molecular sieve catalysts not covered by B01J29/00
- B01J2229/30—After treatment, characterised by the means used
- B01J2229/36—Steaming
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J2229/00—Aspects of molecular sieve catalysts not covered by B01J29/00
- B01J2229/30—After treatment, characterised by the means used
- B01J2229/40—Special temperature treatment, i.e. other than just for template removal
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/0009—Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
- B01J37/0027—Powdering
- B01J37/0045—Drying a slurry, e.g. spray drying
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
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| US201461946065P | 2014-02-28 | 2014-02-28 | |
| US61/946,065 | 2014-02-28 | ||
| PCT/GB2015/050569 WO2015128663A1 (en) | 2014-02-28 | 2015-02-27 | Scr catalysts having improved low temperature performance, and methods of making and using the same |
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| RU2016138284A RU2016138284A (ru) | 2018-04-02 |
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| GB2543165B (en) * | 2014-02-28 | 2020-09-02 | Johnson Matthey Plc | SCR Catalysts having improved low temperature performance, and methods of making and using the same |
| WO2015146482A1 (ja) * | 2014-03-26 | 2015-10-01 | 三菱樹脂株式会社 | 遷移金属含有ゼオライトの製造方法、及び該方法により得られる遷移金属ゼオライト、並びに該ゼオライトを用いた排ガス浄化処理用触媒 |
| KR20250174716A (ko) * | 2015-02-27 | 2025-12-12 | 바스프 코포레이션 | 배기 가스 처리 시스템 |
| GB2551871A (en) * | 2016-04-22 | 2018-01-03 | Johnson Matthey Plc | STA-18, A new member of the SFW family of molecular sieve zeotypes, methods of preparation and use |
| CN109790039B (zh) * | 2016-08-05 | 2023-08-04 | 巴斯夫公司 | 选择性催化还原制品和系统 |
| KR101879695B1 (ko) * | 2016-12-02 | 2018-07-18 | 희성촉매 주식회사 | 2가 구리 이온들을 특정비율로 담지한 제올라이트, 이의 제조방법 및 이를 포함하는 촉매조성물 |
| GB201705241D0 (en) * | 2017-03-31 | 2017-05-17 | Johnson Matthey Catalysts (Germany) Gmbh | Catalyst composition |
| WO2020227333A1 (en) * | 2019-05-09 | 2020-11-12 | Basf Corporation | Selective catalytic reduction catalyst comprising copper carbonate |
| KR102465459B1 (ko) | 2020-12-08 | 2022-11-10 | 한국생산기술연구원 | 바나듐 기반의 결정성 scr 촉매의 제조방법 및 이를 이용한 결정성 scr 촉매 |
| CN114345402B (zh) * | 2021-08-30 | 2024-09-17 | 武汉科技大学 | 一种铁基分子筛催化剂的制备方法 |
| CN114950576B (zh) * | 2022-06-20 | 2023-08-22 | 济南大学 | 一种提高金属基小孔分子筛水热稳定性的方法及所得产品和应用 |
| CN117680190A (zh) * | 2022-08-24 | 2024-03-12 | 中国神华能源股份有限公司国华电力分公司 | 一种蜂窝式高温脱硝催化剂及其制备方法 |
| WO2024237142A1 (ja) | 2023-05-12 | 2024-11-21 | 東ソー株式会社 | 鉄含有fer型ゼオライト及びその製造方法 |
| DE102024000427A1 (de) * | 2024-02-09 | 2025-08-14 | C&Cs Catalysts And Chemical Specialties Gmbh | Katalysator mit niedriger Aktivierungstemperatur zur Einstellung des temperaturabhängigen Gleichgewichtes von ortho-para Wasserstoffgemischen |
| CN121849999A (zh) * | 2024-10-14 | 2026-04-14 | 中国石油化工股份有限公司 | 一种scm-45分子筛及其制备方法和应用 |
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2015
- 2015-02-27 GB GB1616290.1A patent/GB2543165B/en active Active
- 2015-02-27 CN CN202310190014.3A patent/CN116037220A/zh active Pending
- 2015-02-27 EP EP15708039.1A patent/EP3110550B1/en active Active
- 2015-02-27 DE DE112015001052.1T patent/DE112015001052T5/de active Pending
- 2015-02-27 KR KR1020167026803A patent/KR20160129030A/ko not_active Withdrawn
- 2015-02-27 CN CN201580010624.4A patent/CN106029228A/zh active Pending
- 2015-02-27 JP JP2016554479A patent/JP6653661B2/ja active Active
- 2015-02-27 US US14/633,777 patent/US10272419B2/en active Active
- 2015-02-27 BR BR112016019834-4A patent/BR112016019834B1/pt active IP Right Grant
- 2015-02-27 RU RU2016138284A patent/RU2702988C2/ru active
- 2015-02-27 WO PCT/GB2015/050569 patent/WO2015128663A1/en not_active Ceased
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2019
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| CN106029228A (zh) | 2016-10-12 |
| US10272419B2 (en) | 2019-04-30 |
| CN116037220A (zh) | 2023-05-02 |
| US20150246346A1 (en) | 2015-09-03 |
| GB2543165A (en) | 2017-04-12 |
| KR20160129030A (ko) | 2016-11-08 |
| JP6653661B2 (ja) | 2020-02-26 |
| GB201616290D0 (en) | 2016-11-09 |
| RU2016138284A3 (enExample) | 2019-02-18 |
| DE112015001052T5 (de) | 2016-12-08 |
| US20190247836A1 (en) | 2019-08-15 |
| RU2016138284A (ru) | 2018-04-02 |
| US11000836B2 (en) | 2021-05-11 |
| JP2017510437A (ja) | 2017-04-13 |
| BR112016019834A2 (enExample) | 2017-08-15 |
| EP3110550A1 (en) | 2017-01-04 |
| BR112016019834B1 (pt) | 2021-09-28 |
| WO2015128663A1 (en) | 2015-09-03 |
| EP3110550B1 (en) | 2024-07-03 |
| GB2543165B (en) | 2020-09-02 |
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