RU2016107491A - Алмазное покрытие и способ его осаждения - Google Patents
Алмазное покрытие и способ его осаждения Download PDFInfo
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- RU2016107491A RU2016107491A RU2016107491A RU2016107491A RU2016107491A RU 2016107491 A RU2016107491 A RU 2016107491A RU 2016107491 A RU2016107491 A RU 2016107491A RU 2016107491 A RU2016107491 A RU 2016107491A RU 2016107491 A RU2016107491 A RU 2016107491A
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- nanocrystalline
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- 239000010432 diamond Substances 0.000 title claims 27
- 229910003460 diamond Inorganic materials 0.000 title claims 19
- 239000011248 coating agent Substances 0.000 title claims 4
- 238000000576 coating method Methods 0.000 title claims 4
- 238000000034 method Methods 0.000 title claims 3
- 230000008021 deposition Effects 0.000 title claims 2
- 238000000151 deposition Methods 0.000 claims 10
- 239000000758 substrate Substances 0.000 claims 9
- 239000007789 gas Substances 0.000 claims 4
- 239000012535 impurity Substances 0.000 claims 4
- 239000000463 material Substances 0.000 claims 4
- 239000000203 mixture Substances 0.000 claims 4
- 230000003698 anagen phase Effects 0.000 claims 3
- 230000012010 growth Effects 0.000 claims 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims 2
- 229910052796 boron Inorganic materials 0.000 claims 2
- 239000000919 ceramic Substances 0.000 claims 2
- 229910052735 hafnium Inorganic materials 0.000 claims 2
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 claims 2
- 238000010438 heat treatment Methods 0.000 claims 2
- 239000001257 hydrogen Substances 0.000 claims 2
- 229910052739 hydrogen Inorganic materials 0.000 claims 2
- 150000001247 metal acetylides Chemical class 0.000 claims 2
- 229910052750 molybdenum Inorganic materials 0.000 claims 2
- 239000011733 molybdenum Substances 0.000 claims 2
- 150000004767 nitrides Chemical class 0.000 claims 2
- 230000006911 nucleation Effects 0.000 claims 2
- 238000010899 nucleation Methods 0.000 claims 2
- 229910052710 silicon Inorganic materials 0.000 claims 2
- 239000010703 silicon Substances 0.000 claims 2
- 229910052715 tantalum Inorganic materials 0.000 claims 2
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims 2
- 229910052719 titanium Inorganic materials 0.000 claims 2
- 239000010936 titanium Substances 0.000 claims 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims 2
- 229910052721 tungsten Inorganic materials 0.000 claims 2
- 239000010937 tungsten Substances 0.000 claims 2
- 229910052720 vanadium Inorganic materials 0.000 claims 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims 2
- 229910052726 zirconium Inorganic materials 0.000 claims 2
- 230000004913 activation Effects 0.000 claims 1
- 238000002360 preparation method Methods 0.000 claims 1
- 239000004575 stone Substances 0.000 claims 1
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- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
- C30B29/02—Elements
- C30B29/04—Diamond
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- C30B28/00—Production of homogeneous polycrystalline material with defined structure
- C30B28/12—Production of homogeneous polycrystalline material with defined structure directly from the gas state
- C30B28/14—Production of homogeneous polycrystalline material with defined structure directly from the gas state by chemical reaction of reactive gases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
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- B81C1/00—Manufacture or treatment of devices or systems in or on a substrate
- B81C1/00436—Shaping materials, i.e. techniques for structuring the substrate or the layers on the substrate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82B—NANOSTRUCTURES FORMED BY MANIPULATION OF INDIVIDUAL ATOMS, MOLECULES, OR LIMITED COLLECTIONS OF ATOMS OR MOLECULES AS DISCRETE UNITS; MANUFACTURE OR TREATMENT THEREOF
- B82B3/00—Manufacture or treatment of nanostructures by manipulation of individual atoms or molecules, or limited collections of atoms or molecules as discrete units
- B82B3/0009—Forming specific nanostructures
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- B82—NANOTECHNOLOGY
- B82B—NANOSTRUCTURES FORMED BY MANIPULATION OF INDIVIDUAL ATOMS, MOLECULES, OR LIMITED COLLECTIONS OF ATOMS OR MOLECULES AS DISCRETE UNITS; MANUFACTURE OR TREATMENT THEREOF
- B82B3/00—Manufacture or treatment of nanostructures by manipulation of individual atoms or molecules, or limited collections of atoms or molecules as discrete units
- B82B3/008—Processes for improving the physical properties of a device
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- B82—NANOTECHNOLOGY
- B82B—NANOSTRUCTURES FORMED BY MANIPULATION OF INDIVIDUAL ATOMS, MOLECULES, OR LIMITED COLLECTIONS OF ATOMS OR MOLECULES AS DISCRETE UNITS; MANUFACTURE OR TREATMENT THEREOF
- B82B3/00—Manufacture or treatment of nanostructures by manipulation of individual atoms or molecules, or limited collections of atoms or molecules as discrete units
- B82B3/009—Characterizing nanostructures, i.e. measuring and identifying electrical or mechanical constants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y40/00—Manufacture or treatment of nanostructures
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- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/25—Diamond
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/26—Deposition of carbon only
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- C23C16/271—Diamond only using hot filaments
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/26—Deposition of carbon only
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/46—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for heating the substrate
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- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/40—Coatings including alternating layers following a pattern, a periodic or defined repetition
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- C30B25/00—Single-crystal growth by chemical reaction of reactive gases, e.g. chemical vapour-deposition growth
- C30B25/02—Epitaxial-layer growth
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- C30B25/00—Single-crystal growth by chemical reaction of reactive gases, e.g. chemical vapour-deposition growth
- C30B25/02—Epitaxial-layer growth
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- C30B25/00—Single-crystal growth by chemical reaction of reactive gases, e.g. chemical vapour-deposition growth
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- C30B25/22—Sandwich processes
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- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
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- F16H55/06—Use of materials; Use of treatments of toothed members or worms to affect their intrinsic material properties
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Claims (34)
1. Микромеханическая деталь, включающая подложку, имеющую поверхность с алмазным покрытием, отличающаяся тем, что указанное алмазное покрытие включает по меньшей мере одну стопку из первого нанокристаллического алмазного слоя с размером зерен на поверхности, меньшим, чем 50 нанометров, и второго микрокристаллического слоя с размером зерен на поверхности порядка 100 нанометров, отличающаяся тем, что алмазным слоем, наиболее приближенным к подложке, является нанокристаллический слой, а поверхность алмазов, наиболее удаленная от подложки, является микрокристаллической.
2. Микромеханическая деталь по п. 1, отличающаяся тем, что указанное покрытие включает последовательность из по меньшей мере двух упомянутых стопок, где микрокристаллический алмазный слой первой стопки находится в контакте с нанокристаллическим алмазным слоем следующей стопки.
3. Микромеханическая деталь по п. 1 или 2, отличающаяся тем, что толщина нанокристаллического алмазного слоя находится в диапазоне от 50 нанометров до 1 микрометра.
4. Микромеханическая деталь по п. 3, отличающаяся тем, что толщина нанокристаллического алмазного слоя находится в диапазоне от 100 до 200 нанометров.
5. Микромеханическая деталь по п. 1, отличающаяся тем, что толщина микрокристаллического алмазного слоя находится в диапазоне от 100 нанометров до 1 микрометра.
6. Микромеханическая деталь по п. 5, отличающаяся тем, что толщина микрокристаллического алмазного слоя находится в диапазоне от 200 до 500 нанометров.
7. Микромеханическая деталь по п. 1, отличающаяся тем, что размер зерен нанокристаллического алмазного слоя на поверхности является меньшим, чем 30 нанометров.
8. Микромеханическая деталь по п. 1, отличающаяся тем, что размер зерен нанокристаллического алмазного слоя на поверхности является меньшим, чем 10 нанометров.
9. Микромеханическая деталь по п. 1, отличающаяся тем, что подложку выбирают из группы материалов, включающих кремний, титан, цирконий, гафний, ванадий, тантал, молибден, вольфрам, бор, бориды, карбиды, нитриды и оксиды этих материалов и керамику.
10. Микромеханическая деталь по п. 1, включающая зубчатое колесо, шестеренный вал, анкерное колесо, анкерную вилку, палетный камень, тарельчатую пружину, ходовую пружину, балансирную пружину, оправку и/или подпятники.
11. Способ получения микромеханической детали по п. 1, включающий по меньшей мере следующие стадии:
a) стадию подготовки подложки;
b) стадию начального зародышеобразования;
c) стадию роста, при этом стадия роста включает по меньшей мере одну последовательность из двух последовательных фаз, включающих фазу выращивания нанокристаллических алмазов для получения нанокристаллического алмазного слоя с последующей еще одной фазой выращивания микрокристаллических алмазов, при этом указанный нанокристаллический алмазный слой используется в качестве слоя зародышеобразования для роста указанного микрокристаллического алмазного слоя.
12. Способ осаждения по п. 11, отличающийся тем, что стадию с) повторяют несколько раз.
13. Способ осаждения по п. 11 или 12, отличающийся тем, что во время фазы роста нанокристаллического алмазного слоя на стадии с) параметры осаждения устанавливают таким образом, чтобы размер зерен для нанокристаллических алмазов не превышал 50 нанометров, предпочтительно не превышал 30 нанометров и еще более предпочтительно не превышал 10 нанометров.
14. Способ осаждения по п. 11, отличающийся тем, что продолжительность фазы выращивания микрокристаллических алмазов на стадии с) может приводить к получению толщины микрокристаллических алмазов в диапазоне от 200 нанометров до 1 микрометра, предпочтительно в диапазоне от 200 до 500 нанометров.
15. Способ осаждения по п. 11, отличающийся тем, что продолжительность фазы выращивания нанокристаллических алмазов на стадии с) может приводить к получению толщины нанокристаллических алмазов в диапазоне от 100 до 200 нанометров.
16. Способ осаждения по п. 11, отличающийся тем, что подложку выбирают из группы материалов, включающих кремний, титан, цирконий, гафний, ванадий, тантал, молибден, вольфрам, бор, бориды, карбиды, нитриды и оксиды этих материалов и керамику.
17. Способ осаждения по п. 11, отличающийся тем, что этот способ осуществляют в реакторе с раскаленной нитью.
18. Способ осаждения по п. 11, отличающийся тем, что температура подложки во время стадии с) находится в диапазоне от 500 до 1000°С.
19. Способ осаждения по п. 11, отличающийся тем, что фазу выращивания
нанокристаллических алмазов осуществляют в следующих условиях:
продолжительность в диапазоне от 1 часа до 5 часов,
нагрев, соответственно, прямая или опосредованная активация, газовой смеси СН4/Н2/Х, где X представляет собой газообразную примесь, при этом уровень процентного объемного содержания газообразной примеси находится в диапазоне от 0% до 10%, и уровень процентного объемного содержания CH4 по отношению к совокупному объему находится в диапазоне от 3% до 9%,
расход водорода при давлении 1 бар находится в диапазоне от 20 до 50 литров в минуту, и предпочтительно составляет 40 литров в минуту,
давление газовой смеси в камере находится в диапазоне от 2 до 6 мбар, и предпочтительно составляет 4 мбар,
температура подложки находится в диапазоне от 500 до 1000°С.
20. Способ осаждения по п. 11, отличающийся тем, что фазу выращивания микрокристаллических алмазов осуществляют в следующих условиях:
продолжительность в диапазоне от 1 часа до 5 часов,
нагрев, соответственно, прямой или опосредованный, газовой смеси CH4/Н2/Х, где X представляет собой газообразную примесь, при этом уровень процентного объемного содержания газообразной примеси находится в диапазоне от 0% до 10%, и уровень процентного объемного содержания CH4 по отношению к совокупному объему находится в диапазоне от 0,05% до 1%,
расход водорода при давлении 1 бар находится в диапазоне от 30 до 90 литров в минуту, и предпочтительно составляет 60 литров в минуту,
давление газовой смеси в камере находится в диапазоне от 0,5 до 2 мбар, и предпочтительно составляет 1 мбар,
температура подложки находится в диапазоне от 500 до 1000°С.
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EP13179159.2 | 2013-08-02 | ||
EP13179159.2A EP2832899A1 (fr) | 2013-08-02 | 2013-08-02 | Revêtement de diamant et procédé de dépôt d'un tel revêtement |
PCT/EP2014/064043 WO2015014562A1 (fr) | 2013-08-02 | 2014-07-02 | Revetement de diamant et procede de depot d'un tel revetement |
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EP (1) | EP2832899A1 (ru) |
JP (1) | JP6259915B2 (ru) |
CN (1) | CN105452543B (ru) |
HK (1) | HK1222893A1 (ru) |
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EP3144412A1 (de) * | 2015-09-15 | 2017-03-22 | HILTI Aktiengesellschaft | Schneidplatte und herstellungsverfahren |
WO2017096145A1 (en) | 2015-12-04 | 2017-06-08 | Berkshire Grey Inc. | Systems and methods for dynamic processing of objects |
US10049927B2 (en) * | 2016-06-10 | 2018-08-14 | Applied Materials, Inc. | Seam-healing method upon supra-atmospheric process in diffusion promoting ambient |
US10622214B2 (en) | 2017-05-25 | 2020-04-14 | Applied Materials, Inc. | Tungsten defluorination by high pressure treatment |
US10276411B2 (en) | 2017-08-18 | 2019-04-30 | Applied Materials, Inc. | High pressure and high temperature anneal chamber |
CN111095513B (zh) | 2017-08-18 | 2023-10-31 | 应用材料公司 | 高压高温退火腔室 |
CN109750291A (zh) * | 2017-11-07 | 2019-05-14 | 深圳先进技术研究院 | 一种硼掺杂金刚石电极及其制备方法 |
CN117936417A (zh) | 2017-11-11 | 2024-04-26 | 微材料有限责任公司 | 用于高压处理腔室的气体输送系统 |
WO2019099255A2 (en) | 2017-11-17 | 2019-05-23 | Applied Materials, Inc. | Condenser system for high pressure processing system |
WO2019173006A1 (en) | 2018-03-09 | 2019-09-12 | Applied Materials, Inc. | High pressure annealing process for metal containing materials |
US10950429B2 (en) | 2018-05-08 | 2021-03-16 | Applied Materials, Inc. | Methods of forming amorphous carbon hard mask layers and hard mask layers formed therefrom |
US10748783B2 (en) | 2018-07-25 | 2020-08-18 | Applied Materials, Inc. | Gas delivery module |
US11187040B2 (en) | 2018-07-30 | 2021-11-30 | XR Downhole, LLC | Downhole drilling tool with a polycrystalline diamond bearing |
US11014759B2 (en) | 2018-07-30 | 2021-05-25 | XR Downhole, LLC | Roller ball assembly with superhard elements |
WO2020117462A1 (en) | 2018-12-07 | 2020-06-11 | Applied Materials, Inc. | Semiconductor processing system |
WO2020243030A1 (en) * | 2019-05-29 | 2020-12-03 | XR Downhole, LLC | Material treatments for diamond-on-diamond reactive material bearing engagements |
US11901222B2 (en) | 2020-02-17 | 2024-02-13 | Applied Materials, Inc. | Multi-step process for flowable gap-fill film |
US11594416B2 (en) | 2020-08-31 | 2023-02-28 | Applied Materials, Inc. | Tribological properties of diamond films |
WO2022099184A1 (en) | 2020-11-09 | 2022-05-12 | Gregory Prevost | Continuous diamond surface bearings for sliding engagement with metal surfaces |
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CN112981362B (zh) * | 2021-02-08 | 2023-11-28 | 上海电气集团股份有限公司 | 一种金刚石涂层材料及其制备方法和应用 |
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DE3578081D1 (de) * | 1984-09-14 | 1990-07-12 | Konishiroku Photo Ind | Verfahren zur umwandlung eines radiographischen bildes und schirm zum speichern einer strahlungsenergie mit einer anregbaren phosphorschicht. |
US5432003A (en) * | 1988-10-03 | 1995-07-11 | Crystallume | Continuous thin diamond film and method for making same |
US6592839B2 (en) * | 1991-11-25 | 2003-07-15 | The University Of Chicago | Tailoring nanocrystalline diamond film properties |
JP3416967B2 (ja) * | 1992-12-10 | 2003-06-16 | 日本精工株式会社 | 人工ダイヤモンド被覆膜及びその形成方法 |
JP3675577B2 (ja) * | 1995-07-05 | 2005-07-27 | 日本特殊陶業株式会社 | ダイヤモンド被覆物品の製造方法 |
FR2798397A1 (fr) * | 1999-09-03 | 2001-03-16 | Lionel Gerard Vandenbulcke | Procede de fabrication d'une piece revetue de diamant nanocristallin de rugosite faible |
JP3477162B2 (ja) * | 2000-06-29 | 2003-12-10 | オーエスジー株式会社 | ダイヤモンド被覆工具およびその製造方法 |
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EP2453038A1 (en) * | 2010-11-16 | 2012-05-16 | The Swatch Group Research and Development Ltd. | Method for coating micromechanical parts with dual diamond coating |
EP2734897B1 (fr) * | 2011-07-21 | 2024-06-12 | The Swatch Group Research and Development Ltd. | Ensemble fonctionnel de micromecanique |
-
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2014
- 2014-07-02 WO PCT/EP2014/064043 patent/WO2015014562A1/fr active Application Filing
- 2014-07-02 JP JP2016530399A patent/JP6259915B2/ja active Active
- 2014-07-02 US US14/909,659 patent/US20160186363A1/en not_active Abandoned
- 2014-07-02 CN CN201480043361.2A patent/CN105452543B/zh active Active
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JP2016531202A (ja) | 2016-10-06 |
JP6259915B2 (ja) | 2018-01-10 |
WO2015014562A1 (fr) | 2015-02-05 |
EP2832899A1 (fr) | 2015-02-04 |
HK1222893A1 (zh) | 2017-07-14 |
US20160186363A1 (en) | 2016-06-30 |
CN105452543B (zh) | 2018-10-23 |
CN105452543A (zh) | 2016-03-30 |
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