RU201596U1 - Extruder for the processing of dissimilar secondary polymer and building materials - Google Patents

Abstract

The utility model relates to the field of pressure processing of polymeric materials and can be used in the processing of polymeric and construction waste to obtain high-quality products. The device contains a housing consisting of a feed zone, a compression zone, a dosing zone, a gripper, a prefabricated screw, in the feed zone the screw is made in the form of a conical section, in the compression zone the screw is made in the form of a sequentially located barrier section and a decompression section, and in the dosing zone, the screw is made of two successively located conical and mixing sections with two baffles in the form of springs on the side surface of the auger in the mixing section, located at an equal distance from each other, baffles in the form of springs have an outer diameter equal to the height of the turn ridge, an inner diameter, equal to 0.5 of the height of the turn ridge, the pitch of the turn equal to the height of the ridge of the turn. The technical result consists in obtaining new high-quality products by extrusion and coextrusion. 2 ill.

Description

The technical solution relates to the processing of polymer materials by pressure and can be used in the processing of polymer and construction waste to obtain high-quality products.

Known extruder for processing thermoplastics (patent UA No. 5779, publ. 03/15/2005, bull. No. 3), selected as a prototype. The extruder contains a housing, a gripper, a screw, a feed zone, a compression zone, which consists of a barrier section and a decompression section, a dosing zone made of successive conical and cylindrical sections.

The disadvantage of the known design is that in the case of processing dissimilar secondary polymer and building materials, consisting of secondary, primary raw materials, fillers, dyes and other components necessary for secondary polymer and building materials (secondary polymer mixture), a set of expensive equipment is required for preliminary preparation raw materials (mixers, presses, plasticizers, granulators). The use of directly unprepared preliminary raw materials for a known design does not give a good quality of the resulting secondary products due to insufficient mixing capabilities of the design.

The task of the technical solution is to improve the extruder due to the new design of the screw in the dosing zone.

The essence of the technical solution: an extruder for the processing of dissimilar secondary polymer and building materials, including a housing consisting of a feed zone, a compression zone, a metering zone, a gripper, a screw made of assembly, in the feed zone the screw is made in the form of a conical section, in the compression zone a screw is made in the form of a sequentially located barrier section and a decompression section, and in the dosing zone the auger is made of two sequentially located conical and mixing sections with two baffles in the form of springs on the side surface of the auger in the mixing section, located at an equal distance from each other, baffles in the form the springs have an outer diameter equal to the height of the turn ridge, an inner diameter equal to 0.5 of the height of the turn ridge, the pitch of the turn equal to the height of the turn ridge. With smaller diameters and the pitch of the baffles in the form of springs, uniform mixing of coarse fractions of secondary materials is not ensured, and with large diameters and pitch of the coil, rotation of the screw is not ensured due to the contact of the baffles of the extruder body. When the mixture passes from the barrier section 7 to the decompression section 8, the pressure decreases, which contributes to the effective removal of volatile compounds. The use of two baffles in the form of mixing springs ensures high-quality mixing of chemically active fillers and secondary polymer and building materials due to the creation of an additional pressure difference between the springs and the body. With a smaller number of partitions, uniform mixing of secondary materials and finely dispersed filler is not ensured, and with a larger number of partitions on each side surface of the screw, it is possible to create stagnant zones of materials and fillers, which can lead to their destruction.

The features common to the prototype are:

a body consisting of a feed zone, a compression zone, a dosing zone,

gripping device,

modular auger,

in the feed area, the auger is made in the form of a conical section,

in the compression zone, the screw is made in the form of a sequentially located barrier section and a decompression section.

Distinctive features of the device are:

in the dosing zone, the auger is made of two successively located conical and mixing sections with two baffles in the form of springs on the side surface of the auger,

partitions are located at an equal distance from each other,

the partitions have an outer diameter equal to the height of the turn ridge, an inner diameter equal to 0.5 of the height of the ridge of the turn, the pitch of the turn equal to the height of the ridge of the turn.

The use of the claimed extruder in the processing of dissimilar secondary polymer and building mixtures allows you to combine preparatory operations (filling, pressing, mixing, granulating) and the operation of obtaining new high-quality products by extrusion and coextrusion.

FIG. 1 shows a general view of the device.

FIG. 2 shows a mixing section of the dosing zone with two baffles in the form of springs on the side surface of the screw.

The extruder for processing dissimilar secondary polymer and building materials (Fig. 1) contains a housing 1, a gripper 2, a screw 3, made in the form of a prefabricated structure. The body consists of a feed zone 4, a compression zone 5, a dosing zone 6. In the feed zone 4, the screw is made in the form of a conical section. In the compression zone 5, the auger consists of a barrier section 7 and a decompression section 8. In the dosing zone 6, the auger is made of two successively arranged conical 9 and mixing 10 sections with two baffles in the form of springs on the side surface of the auger. (Fig. 2) shows a mixing section 10 with two baffles in the form of springs on the side surface of the screw, containing baffles in the form of springs 11, placed at an angle of 90 ° to the loop 12 on the surface of the screw 3, while the mixture of polymer and building materials passes from an inlet channel with low shear deformations 13 between the body and the inner open part of the partition along the direction of rotation of the screw, into the outlet channel with high shear deformations 14 between the body and the outer part of the partition along the direction of rotation of the auger, through the gap of the inner opening of the partition 15. Hole 16 made in decompression section 8, compression zone 5, is used to remove volatile compounds contained in waste.

An extruder for processing dissimilar secondary polymer and building materials works as follows.

Various polymeric materials (primary, secondary, dyes and other fillers) and waste of building materials are fed by separate dispensers into the gripper 2, captured by the screw 3, which rotates in the housing 1, transported in solid form, mixed, and compacted in the feed zone 4, then in the compression zone 5 in the barrier section 7, the polymer mixture is completely melted, in the decompression section of the secondary polymer melt 8 in the compression zone 5, volatile compounds are removed through the hole 16, which are contained in the waste, the conical section 9 of the dosing zone 6 determines the magnitude and stability of pressure and productivity , which the extruder develops, the mixing section 10 of the dosing zone 6 with two baffles in the form of springs on the side surface of the screw ensures uniform mixing of the components in the molten state.

Example. When the height of the ridge of the auger turn in the feed zone is 8 mm, the partitions have an outer diameter equal to 8 mm, an inner diameter equal to 4 mm, and a turn pitch equal to 8 mm. Baffles in the form of springs are made of steel with subsequent nitriding, which provides the necessary rigidity and hardness for mixing primary and secondary polymer materials.

The use of the claimed extruder in the processing of dissimilar secondary polymer and building mixtures filled with chemically active substances makes it possible to combine preparatory operations (filling, mixing, granulating, pressing) and the operation of obtaining new high-quality products by extrusion and coextrusion.

Claims (1)

Extruder for the processing of dissimilar secondary polymer and building materials, including a housing consisting of a feed zone, a compression zone, a dosing zone, a gripper, a screw made of assembly, in the feed zone the screw is made in the form of a conical section, in the compression zone the screw is made of two in series located barrier section and decompression section, characterized in that the auger in the dosing zone is made of two successively located conical and mixing sections with two baffles in the form of springs on the side surface of the auger, located at an equal distance from each other, the baffles have an outer diameter equal to the height ridge ridge, inner diameter equal to 0.5 of the ridge ridge height, loop pitch equal to the ridge ridge height, and forming an inlet channel with low shear deformations, an outlet channel with high shear deformations and the gap of the inner opening of the baffle.

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