KR940013789A - 빙햄 플래스틱형 재료를 압출하기 위한 방법 및 장치 - Google Patents

빙햄 플래스틱형 재료를 압출하기 위한 방법 및 장치 Download PDF

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KR940013789A
KR940013789A KR1019930027784A KR930027784A KR940013789A KR 940013789 A KR940013789 A KR 940013789A KR 1019930027784 A KR1019930027784 A KR 1019930027784A KR 930027784 A KR930027784 A KR 930027784A KR 940013789 A KR940013789 A KR 940013789A
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die
auger
hole
root portion
passage
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케이. 레오나드 윌리엄
디. 로웬호스트 돈레이
에이. 쉐르저 제럴드
알. 윈버그 도날드
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게리 리 그리스윌드
미네소타 마이닝 앤드 매뉴팩츄어링 컴패니
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Publication of KR940013789A publication Critical patent/KR940013789A/ko

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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/0009—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/04—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
    • B24D3/06—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic metallic or mixture of metals with ceramic materials, e.g. hard metals, "cermets", cements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/04—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
    • B24D3/14—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic ceramic, i.e. vitrified bondings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07—Flat, e.g. panels
    • B29C48/08—Flat, e.g. panels flexible, e.g. films
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/30—Extrusion nozzles or dies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/30—Extrusion nozzles or dies
    • B29C48/305—Extrusion nozzles or dies having a wide opening, e.g. for forming sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50—Details of extruders
    • B29C48/505—Screws
    • B29C48/53—Screws having a varying channel depth, e.g. varying the diameter of the longitudinal screw trunk
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50—Details of extruders
    • B29C48/505—Screws
    • B29C48/54—Screws with additional forward-feeding elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50—Details of extruders
    • B29C48/505—Screws
    • B29C48/55—Screws having reverse-feeding elements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
    • C04B35/111—Fine ceramics
    • C04B35/1115—Minute sintered entities, e.g. sintered abrasive grains or shaped particles such as platelets
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00—Materials not provided for elsewhere
    • C09K3/14—Anti-slip materials; Abrasives
    • C09K3/1409—Abrasive particles per se
    • C09K3/1418—Abrasive particles per se obtained by division of a mass agglomerated by sintering
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/0058—Liquid or visquous
    • B29K2105/0061—Gel or sol
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/0058—Liquid or visquous
    • B29K2105/007—Paste, dough
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2503/00—Use of resin-bonded materials as filler
    • B29K2503/04—Inorganic materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2503/00—Use of resin-bonded materials as filler
    • B29K2503/04—Inorganic materials
    • B29K2503/08—Mineral aggregates, e.g. sand, clay or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2509/00—Use of inorganic materials not provided for in groups B29K2503/00 - B29K2507/00, as filler
    • B29K2509/02—Ceramics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2709/00—Use of inorganic materials not provided for in groups B29K2703/00 - B29K2707/00, for preformed parts, e.g. for inserts
    • B29K2709/02—Ceramics

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  • Manufacturing & Machinery (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Polymerisation Methods In General (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

본 발명은 빙햄 플래스틱형 재료의 특정 량을 수납하여 균일하게 압출시키기 위한 장치에 관한 것이다.

Description

빙햄 플래스틱형 재료를 압출하기 위한 방법 및 장치
본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음
제1도는 선행기술에 따른 단일 압출기의 단면도,
제2도는 선형기술에 따라 단일 시이트 부재를 압출하기 위해 서로 연동되는 다중 압출기의 단면도,
제3도는 선행 기술에 따른 오거의 일부분을 나타내는 도면,
제4도는 본 발명에 따라 다이내에 배설되는 오거의 단면도,
제5도는 본 발명에 따른 다이 본체의 제2실시예를 나타내는 도면,
제6도는 본 발명에 따라 다이 본체내에 배설되는 오거의 제2실시예를 나타내는 도면,
제7도는 본 발명에 따른 재료 압출장치를 개략적으로 나타내는 도면,
제8도는 재료를 무한 벨트상으로 압출시킴으로써 연마제 전구 입자들을 제조하기 위한 공정을 개략적으로 나타내는 도면.

Claims (13)

  1. 빙햄 플래스틱형 재료(20)을 압출하기 위한 방법에 있어서, (a) 종축을 포함하는 종방향 구멍 (60)과 내부에 형성되고 구멍의 길이를 따라 상기 구멍과 연통되게 되는 다이 통로(71)을 갖는 다이 본체(40), 및 다이 본체의 외부와 상기 구멍을 연통시키는 공급 포트(54)를 제공하는 단계 ; (b) 상기 다이 통로와 다이 본체의 외부를 연통시키는 하나 이상의 다이 개구부(72)를 제공하는 단계 ; (c) 공급 포트로 부터 다이 통로로 재료를 반송하고 구멍의 종축을 따라 0의 평균 압력구배를 유지하여 상기 통로를 관통한 재료의 유동을 제공하기 위해 사용되는 오거(100)을, 오거의 회전축이 구멍의 종축에 평행하게 되는 상태로, 상기 구멍 내에서 회전적으로 지지하는 단계 ; (d) 공급 포트를 관통하여 상기 구멍내로 가압하에 재료를 공급하는 단계 ; 및 (e) 오거의 길이를 따라 다이 통로를 관통하여 그리고 다이 개구부를 관통하여 재료를 균일하게 전진시키기 위해 다이 본체에 관하여 오거를 상대적으로 회전시키는 단계 ; 로 구성되는 것을 특징으로 하는 빙행 플래스틱형 재료를 압출하기 위한 방법.
  2. 제1항에 있어서, (f)내부에 다수의 형상화된 개구부들(36)을 갖는 벨트상으로 재료가 균일하게 압출될 수 있도록 다이 개구부에 근접하여 무한 벨트(32)를 반송시키는 단계 ; (g) 벨트에 대해 재료를 압압하여 재료를 개구부내로 압입시키는 단계 ; (h) 벨트내의 재료를 가열하여 다수의 연마 전구 입자들을 형성하는 단계 ; 및 (i) 벨트로 부터 입자들을 제거하는 단계 ; 를 추가로 구비하는 것을 특징으로 하는 방법.
  3. 제1항에 있어서, 상기 재료가 졸 젤 세라믹 전구물질인 것을 특징으로 하는 방법.
  4. 빙햄 플래스틱형 재료(30)을 수납하여 압출시키기 위한 장치에 있어서, (a) 종방향 구멍(60)을 갖는 다이 본체(40), 및 상기 다이 본체의 외부와 상기 구멍을 연통시키는 공급 포트(54) ; (b)상기 공급 포트와 연통되는 빙햄 플래스틱형 재료 공급원(38) ; (c) 상기 다이 본체내에 형성되고 상기 다이 본체의 길이를 따라 상기 구멍과 연통되는 다이 통로(71) ; (d) 상기 다이 통로와 상기 다이 본체의 외부를 연통시키는 하나 이상의 다이 개구부(72) ; 및 (e) 다이 본체에 관한 그 회전에 따라 상기 공급 포트로 부터 상기 다이 통로로 그리고 상기 다이 개구부를 관통하여 재료를 반송시키고 구멍의 종축을 따라 0의 평균 압력구배를 유지하여 상기 통로 및 상기 다이 개구부를 관통한 재료의 균일한 유동을 제공하기 위해 상기 구멍내에서 회전가능하게 지지되는 오거 수단(100)으로 구성되는 것을 특징으로 하는, 빙햄 플래스틱형 재료를 수납하여 압출시키기 위한 장치.
  5. 제4항에 있어서, 상기 오거 수단이 제1단부(106)과 제2단부(108)을 갖는 오거, 뿌리부(102) 및 상기 뿌리부에 결합되고 일정한 플라이트 직경을 갖는 플라이트(104)로 구성되고 ; 상기 뿌리부는 상기 오거의 상기 제1단부에서 제1뿌리부 직경을 갖고 상기 오거의 상기 제2단부에서 상기 제1뿌리부 직경보다 큰 제2뿌리부 직경을 갖는 것을 특징으로 하는 장치.
  6. 제5항에 있어서, 상기 오거가 10° 내지 45°의 나사각을 갖는 플라이트로 구성되는 것을 특징으로 하는 장치.
  7. 제4항에 있어서, 상기 오거수단이 제1단부(106)과 제2단부(108)을 갖는 오거, 뿌리부(102) 및 상기 뿌리부에 결합되고 일정한 플라이트 직경을 갖는 나선형 플라이트(104)로 구성되며 ; 상기 뿌리부는 상기 공급포트에 근접하여 제1뿌리부 직경을 갖고 상기 제1단부와 제2단부중의 하나 이상에 근접하여 상기 제1뿌리부 직경보다 큰 제2뿌리부 직경을 갖게 되는 것을 특징으로 하는 장치.
  8. 제7항에 있어서, 상기 오거가 10° 내지 45°의 나사각을 갖는 플라이트로 구성되는 것을 특징으로 하는 장치.
  9. 제4항에 있어서, 상기 구멍이 원통형으로 되는 것을 특징으로 하는 장치.
  10. 제4항에 있어서, 상기 재료가 믹서 및 압출기의 조합체에 의해 상기 공급원으로부터 상기 공급포트로 이송되는 것을 특징으로 하는 장치.
  11. 제4항에 있어서, 상기 다이 개구부가 두께보다 큰 폭은 갖는 균일한 시이트 부재를 형성하기 위해 사용되게 되는 것을 특징으로 하는 장치.
  12. 제4항에 있어서, 상기 빙햄 플래스틱형 재료가 알파 알루미늄 옥사이드 모노하이드레이트와 물로 구성되는 존 젤 세라믹 전구물질인 것을 특징으로 하는 장치.
  13. 제4항에 있어서, (f)내부에 형성되는 다수의 형상화된 개구부들(36)을 갖고 상기 개구부내에 재료를 수납하기 위해 상기 다이 개구부에 근접하여 지지되는 무한 벨트(32) ; (g) 상기 개구부들내로 재료를 압압하기 위한 수단(80,81) ; 및 (h) 벨트내의 상기 재료를 가열하여 다수의 연마재 전구 입자등을 형성하기 위한 수단(84) ; 를 추가로 구비하는 것을 특징으로 하는 장치.
    ※ 참고사항 : 최초출원 내용에 의하여 공개하는 것임.
KR1019930027784A 1992-12-17 1993-12-15 빙햄 플래스틱형 재료를 압출하기 위한 방법 및 장치 KR940013789A (ko)

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EP0605823A1 (en) 1994-07-13
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ATE184539T1 (de) 1999-10-15
EP0605823B1 (en) 1999-09-15
CA2110535A1 (en) 1994-06-18
US5304331A (en) 1994-04-19
JPH06278113A (ja) 1994-10-04
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