KR20190099661A - A method for manufacturing fermented feed - Google Patents

Abstract

Disclosed is a one-pack three-day completely fermented feed manufacturing system capable of completely fermenting bales of hay for three days. According to the present invention, the fermented feed manufacturing system comprises: a feed supply unit automatically cutting or pulverizing and supplying a raw feed material including bales of hay or agricultural and food by-products; a first transfer screw unit transferring the feed cut or pulverized in the feed supply unit while mixing the feed to be soft and heated by friction; a first softening and heating mixing unit softening the feed transferred by the first transfer screw unit with a screw and mixing the feed to naturally generate frictional heat so as to start fermentation; a second transfer screw unit transferring mixed feed discharged from the first softening and heating mixing unit while mixing the mixed feed to be softened and heated by friction; a second softening and heating mixing unit receiving the mixed feed transferred by the second transfer screw unit in a closed space and maintaining a fermentation state of the mixed feed while softening and mixing the same with a screw to naturally generate frictional heat; a third transfer screw unit transferring the mixed feed discharged from the second softening and heating mixing unit while mixing the mixed feed to be softened and heated by friction; a softening and fermentation storage unit softening and frictionally heating the mixed feed transferred by the third transfer screw unit in the closed space with a screw to ferment and store the mixed feed; a fourth transfer screw transferring the feed discharged from the softening and fermentation storage unit in a fermented state by softening and mixing the feed to be heated; a packing unit packing the feed by a fixed amount; a discharge unit transferring the packed product from a packing unit to a load space; a monitoring unit monitoring the temperature and humidity of a raw material from the feed supply unit to the fourth transfer screw for each treatment process; and a control module operating and controlling the treatment process of the raw material from the feed supply unit to the discharge unit.

Description

One Pack 3-Day Fermented Feed Manufacturing Method and System {A METHOD FOR MANUFACTURING FERMENTED FEED}

The present invention relates to a one-pack three-day complete fermentation method and system for producing a bale of forage such as barley and rice straw by arranging a production line from cutting to packaging, and allowing a complete fermentation after three days in a packaged state. will be.

In general, farmers raising livestock store bales of wheat straw, corn straw, wheat, barley, etc. in winter to feed them as feed. Done.

The bale is cut to a size suitable for livestock and then selectively mixed with hay according to the nutritional status of the livestock.

Here, the feed manufacturing process is required to cut the bale as described above (package) and then package the desired feed through a plurality of processes, for which a large-scale feed plant facility is precincted.

For example, Korean Patent No. 10-0742526 (Patent Documents) includes a fine cutting machine for cutting the imported fertilizer (veil), a pneumatic conveyor for putting the fine fertilizer into the blender, and a thick feed (grain), if necessary. A belt conveyor for feeding feed, beer foil, etc. to the blender, a blender for mixing finely divided feed and rich feed, a first conveyor (belt conveyor) for transporting the TEM feed discharged from the blender to the product tank, Small plant for TEMAL feed preparation farming, consisting of a product tank for storing egg feed, a second conveyor (belt conveyor) for transferring TEM feed from the product tank to the packing machine, and a packing machine for weighing and packing TEM feed And a method of preparing a TEMAL feed is known.

However, the plant disclosed in this patent document has the following disadvantages.

1) The tractor towing type washer used to cut the bale (cut to desired length) has the disadvantage that the dust generated during the cutting operation is spread around because the bale is completely opened. .

2) As the mixer is installed in the pit, it has a disadvantage in that it is difficult to secure a copper wire that can safely move the working staff or work equipment (for example, the loader, etc.).

3) Because belt conveyors are used for inter-process transfers (from the mixer to the product tank, from the product tank to the packing machine), a large amount of debris (time feeds piled up from the belt conveyor to the floor of the workshop) and There is a disadvantage that the environment of the workplace is deteriorated due to the generation of dust and odor.

4) Since the product (processed TML feed) is shipped with several hundred kilograms in ton bags, it cannot be handled without the use of a forklift truck.

In addition, the TEM feed produced in the plant of the patent literature has the following disadvantages.

1) TEM feeds, which are formulated with finely divided feed and various rich feeds, have lower palatability than fermented feeds.

2) Due to the low palatability, the shipping age is long (average 30 months), and on average, the slaughter cattle's meat quality, grade, and weight are lower than expected, and they are vulnerable to disease.

3) TEM feed, which consumes about 7 tons per cow per day, varies in price depending on the amount of rich feed. However, the price is high and the profitability is poor for farmers.

That is, in view of such a point, there is an increasing demand for fermented feed having good palatability in recent years.

Patent Document: Republic of Korea Patent No. 10-0742526

The present invention was made in view of the above, one-pack three-day complete fermented feed manufacturing method that can be processed to be in a complete fermentation state for 3 days in the process of completing the bale supply, cutting, soft nitriding through packaging And to provide the system.

One pack three-day complete fermented feed manufacturing method of the present invention for achieving the above object, a) automatic feeding and cutting the bale; B) first feeding the feed cut in step a), using a screw, while softening and frictionally heating; C) starting fermentation by softening and frictionally exotherm using a screw while first storing the feed conveyed by step b); D) secondary feeding of the feed passed through step c) while softening and frictionally generating heat using a screw; E) fermentation by softening and frictional heating using a screw while secondarily storing the feed conveyed by step d); F) tertiary feeding the feed having passed through the step e) while softening and frictionally generating heat using a screw; G) fermenting and storing the feed conveyed by the bar); A) fourth step of feeding the feed passed through step 4) while fermenting with softening and frictional heating using a screw; I) measuring feed discharged through the step a); And c) packaging and discharging the feed metered in the step i).

As a result, the feed is automatically produced from the cutting process to the packaging, and after 3 days of production, it is possible to manufacture the product so that it becomes fully fermented.

Here, the main foreign matter removal step of removing the heavy foreign matter and the light foreign matter contained in the feed conveyed in step a) to b); And a sub foreign material removing step of removing the light foreign matter contained in the feed entering each of the first to third transporting steps.

In addition, the main foreign material removal step, the metal foreign material removal step of removing the metal material contained in the feed using a magnet; Separating the non-metallic weights including the lumps of stone contained in the feed step by step by weight to remove the weight foreign matter; And a lightweight foreign material removing step of separating and removing the lightweight foreign matter including the gravel inner soil remaining in the feed after the removing the metal foreign matter and the heavy foreign matter.

Thus, by removing the metal foreign matter and the foreign matter of the weight contained in the cut feed in the early stage can produce a high-quality feed.

In addition, in the step c), the nitriding, frictional heating and mixing process are performed while the feed is stored for 10 to 15 minutes, and in the step e), the nitrification, frictional heating and mixing is performed while the feed is stored for 15 to 20 minutes. The process is good to go.

As a result, the feed maintained at the fermentation temperature by soft nitriding and frictional heating may be managed to allow the fermentation process to proceed normally.

In addition, it is preferable to further include a step of heating the processing and transport space by measuring the external temperature, and if the measured external temperature is less than the reference temperature by driving the heater in each of the steps b) to a).

In this way, it is possible to maintain the fermentation temperature by providing an auxiliary heat to satisfy the fermentation temperature conditions required for each processing step of the feed according to the external temperature conditions.

In addition, it is preferable to further include a water spray step of injecting water to the feed in at least one step of the step b) to the step a).

As a result, water may be supplied according to the dry state of the feed so that the fermentation process may be smoothly performed.

In addition, the one-pack three-day complete fermentation feed production system of the present invention for achieving the above object, the feed supply for automatically cutting or crushing the feed material containing a veil or a by-product food; A primary conveying screw unit for conveying the mixed feed or cut by the feed supply unit so as to soften and frictionally generate heat; A first soft and exothermic blending unit which softens the feed connected by the primary feed screw unit using a screw and mixes it so that friction heat occurs naturally to start fermentation; A secondary conveying screw part for conveying the mixed feed discharged from the first soft and exothermic mixture part while mixing the soft feed material and the frictional heating part; A second soft and exothermic mixture for accommodating the mixed feed conveyed by the secondary conveying screw in a closed space, softening using a screw, and mixing so that friction heat is naturally generated to maintain a fermentation state; A tertiary conveying screw unit for conveying the mixed feed discharged from the second soft and exothermic mixture part while mixing the soft feed and the friction heat; Soft and fermentation storage for fermenting and storing the mixed feed conveyed by the tertiary feed screw unit by soft and frictional heating using a screw in a closed space; A fourth conveying crunch unit for conveying the feed discharged from the soft and fermentation storage unit into a fermented state by softening and mixing and heating the feed; A packing unit for quantitatively packing the feed; A discharge unit for transferring the packaged product from the packaging unit to a loading space; A monitoring unit for monitoring temperature and humidity for each processing process of the raw materials from the feeder to the fourth feed screw; And a control module for independently controlling and controlling the processing of raw materials from the feeder to the discharger, and determining and controlling a driving condition including a driving time based on the measurement result of the monitoring unit. do.

As a result, it is possible to mass-produce through an automated process from the feeder to the packaging and loading in the fermentation state of the feed.

Here, the first to fourth transfer screw unit, the first and second soft and exothermic mixing unit, and each of the soft and fermentation storage unit is provided with a heating heater for raising the internal temperature by the control module It is desirable to be drive controlled.

Thus, by processing while maintaining the fermentable temperature for each processing step of the feed irrespective of the external temperature, it is possible to allow the fermentation to proceed through the processing step.

In addition, the monitoring unit, an external temperature sensor for measuring the external temperature; A plurality of transfer part temperature sensors for measuring an internal temperature of each of the first to fourth transfer screw units; A plurality of compounding unit temperature sensors for measuring internal temperature of the first and second soft and exothermic mixtures; Fermentation storage unit temperature sensor for measuring the temperature inside the soft and fermentation storage unit; And a humidity sensor which is cut by the feeder and measures the humidity of the raw material supplied to the primary feed screw.

As a result, the process can be performed while checking the external and internal environmental conditions for each process to control the optimum fermentation state accordingly.

In addition, each of the first to fourth transfer screw portion, the U-shaped chute opening is formed, the discharge port formed at either end; A flat cover having a supply port formed at an end of the opposite ends of the both ends, the cover covering an open upper portion of the U-shaped chute; A closing plate mounted at both ends of the U-shaped chute; And a screw rotatably installed in the U-shaped chute, both ends of which are supported by the closing plate through bearings.

The apparatus may further include a main foreign matter removing unit for removing the foreign matter contained in the feed supplied from the feed supply unit to the primary transport screw unit, wherein the main foreign matter removing unit includes a discharge part of the feed supply unit and the primary transport screw. Feed moving housing connecting the inlet of the unit; A metal foreign material removal unit installed upstream of the inside of the feed moving housing to remove metal foreign matter included in the cut feed using a magnet; A weight foreign material removal unit for filtering the stones of the weight included in the feed passing through the metal foreign material removal unit step by step by weight size; It is preferable to include; and the main lightweight foreign material removal unit for filtering the lightweight foreign matter contained in the feed passed through the weight foreign material removal unit and the feed to the first transfer screw unit.

Thus, by effectively removing the relatively heavy foreign matters and metal foreign matters included when feeding the feed can be eliminated the problem caused by the foreign matters in the subsequent process.

In addition, it is preferable to further include a sub-lightweight foreign matter removal unit for filtering the lightweight foreign matter including the light stone and soil contained in the feed flowing into each of the second to fourth feed screw.

As a result, the remaining foreign matters can be removed step by step, so that the foreign substances remain in the final packaged feed, thereby providing a high quality feed.

In addition, the heavy foreign material removing unit, foreign matter opening and closing shutter is installed to open and close the foreign matter discharge hole formed in the bottom of the movement path of the mobile housing from the outside; And a pressurizing member for providing an elastic force to close the foreign substance opening and closing shutter to close the foreign substance discharge hole. When the foreign substance having a weight included in the feed passing through the mobile housing is located in the opening and closing shutter, the foreign substance having the weight By the elasticity of the pressing member by the foreign matter opening and closing the shutter is opened, the foreign matter of the weight is discharged to the foreign matter discharge hole is preferably separated.

According to this configuration, it is possible to effectively remove the foreign matter of weight, in particular by step by step by weight size can increase the removal efficiency of heavy foreign matter.

According to the one-pack three-day fully fermented feed manufacturing method and a manufacturing system according to the present invention, since the feed processing and inter-process transfer is carried out through a closed container and a screw conveyor, there is no residue or dust and odor spread in the workplace. . Therefore, the workplace environment can be kept clean.

In addition, since the feed manufacturing system according to the present invention is made automatically from the feed to the packaging, it is easy to ensure a safe field of view and movement of the working people and work equipment, and can be easily maintained in each part.

In addition, the feed production system and fermentation method according to the present invention can produce both large-volume and small-volume products.

In addition, the feed preparation system and the fermentation method according to the present invention, because the feed material is not only soft treatment during feed processing and inter-process transfer, the feed temperature reaches the initial fermentation temperature due to frictional heat during the processing and transfer process, probiotics Without product input and temperature control, fermentation and nitrogen stabilization by natural seed of feed can be achieved in a short time after product packaging. Fermented feed has better palatability and quality than TIM feed, and can reduce digestive heat and stabilize pH in the rumen, thus reducing the delivery age, improving the quality and grade of slaughtered cattle, increasing the shipment weight, and improving health. The effect can be expected. In addition, fermented fermented feed with nitrogen stabilization can be stored for more than 6 months without change in palatability and quality. Therefore, by using the fermented fermented feed produced in the feed manufacturing plant according to the present invention, it is possible to significantly improve the profitability of the farm.

In addition, according to the present invention, by removing the foreign matter in each step of the feed processing step by step, there is almost no foreign matter remains in the final packaged feed can provide a high-quality feed.

In particular, by initially removing the metal foreign matter and the weight foreign matter included in the feed after the bale cut, it is possible to prevent the damage of the equipment by such metal and heavy foreign matter, and that the debris or powder of the foreign matter is included in the feed. There is an advantage that can be removed at source.

In particular, since the entire process can be performed automatically, it is possible to drastically reduce the cost, it is possible to reduce the operating costs of livestock farming farmers can contribute to the income increase.

1 is a schematic side configuration diagram of a one-pack three-day complete fermented feed manufacturing system according to an embodiment of the present invention.
Figure 2 is a block diagram illustrating a one-pack three-day complete fermented feed manufacturing system according to an embodiment of the present invention.
3 is a perspective view illustrating the soft and exothermic mixture and the soft and fermentation storage shown in FIG.
4 is a side view illustrating the soft and exothermic mixture and the soft and fermentation storage shown in FIG.
5 is a plan view of one side of the secondary to fourth transfer screw portion.
6 is a plan view of the other side of the secondary to fourth transfer screw portion shown in FIG.
Figure 7 is a perspective view of a state in which the connection chute is mounted on the discharge port of the transfer screw unit.
8 is a front view of an R plate according to an embodiment of the present invention.
9 is a partial front cross-sectional view schematically showing the main foreign matter removing unit according to an embodiment of the present invention.
FIG. 10 is a schematic partial cross-sectional view of the main debris removing unit shown in FIG. 9.
11 and 12 are schematic partial cross-sectional views showing the heavy foreign material removing unit shown in FIG.
Figure 13 is a flow chart for explaining a one-pack three-day complete fermented feed manufacturing method according to an embodiment of the present invention.

Hereinafter, with reference to the accompanying drawings will be described in detail a one-pack three-day complete fermented feed manufacturing method and system according to a preferred embodiment of the present invention.

First, as shown in Figures 1 and 12, the one-pack three-day complete fermentation feed production system according to the present invention, the feed supply for crushing and feeding the feed 100, the cut and crushed in the feed supply 100 Primary feed screw unit 210, which feeds while mixing the feed to soften and frictional heating, the feed connected by the primary feed screw 210 is softened by using a screw to mix so that friction heat is naturally generated fermentation The first soft and exothermic mixture unit 300 to start, the second conveying screw unit 220 for conveying while feeding the feed discharged from the first soft and exothermic mixture unit 300 so as to soften and frictional heat generation, the The second soft and exothermic mixture part 300 'that accommodates the mixed feed transferred by the secondary feed screw unit 220 in a closed space and softens using a screw to mix so that friction heat is naturally generated to maintain the fermentation state. ), The third feed screw 230 and the third feed screw 230, the third feed screw 230 to convey the mixed feed discharged from the soft and heat-generating mixture 300 'so as to soften and heat the friction Soft and friction heat generated by fermentation and storage of mixed feed to be fermented and stored using a screw in a confined space, the soft and fermented storage 300 ", soft and mixed heat generated by the feed discharged from the soft and fermented storage 300" Fourth conveying screw unit 240 to be transferred in a fermented state, the packaging unit 410 for quantitatively packing the feed, the discharge unit 420 for transferring the product packed in the packaging unit 410 to the loading space, the loading unit (430), the monitoring unit 500 for monitoring the temperature and humidity of the raw material processing process from the feed supply unit 100 to the fourth feed screw 240, and the discharge unit (100) Independent drive control of raw material processing up to 420 And and a control module 600 for controlling to determine the drive condition based on the measurement result of the monitoring unit 500, including the driving time.

The feeder 100 to the packaging 410 is preferably disposed in a straight line on the ground.

The feeder 100 automatically feeds the veil 10 to cut it to a desired size, and the processed feed is fed to the primary feed screw 210.

The feeder 100 may be configured in various ways, and the veil 10 is automatically loaded and cut into a predetermined size.

The feed that has been cut by the feeder 100 is supplied to the primary transfer screw 210. The primary feed screw unit 210 has one inlet and the other end of the discharge port, it is preferable to be inclined upward from one end to the other end. The primary feed screw unit 210 has a sealed configuration, the inside of the pair of feed screw is rotated in the opposite direction to soften the feed entered, friction heat is generated naturally, as well as mixing feed It serves to transport. As such, the raw material, that is, the feed, from the first feed screw unit 210 may be heated so that the temperature required for fermentation is naturally generated by soft nitriding and mixed friction heat.

In addition, the feed supplied from the feed supply unit 100 may include various types of agri-food by-products including waste mushroom medium, bean curd, and the like.

The feed conveyed by the primary feed screw unit 210 is transferred to the primary soft and heat generating compounding unit (300).

Referring to FIGS. 3 and 4, the primary soft and exothermic mixture unit 300 includes a container 310, a pair of augers 320 rotatably installed inside the container 310, and an auger ( The motor 330 driving the 320, the opening and closing door 340 which is opened when the processed material is sent from the container 310 to the secondary transfer screw part 320 in a later process, and the material introduced into the container 310 The load cell 360 is installed at the connection portion of the container 310 and the lower structure 350 to measure the amount of.

The container 310 is formed in a box shape by welding or bolting the lower plate, the four-sided side plate, and the upper plate, which are called "R plates".

In the R plate 311, two curved plates 311a that are bent into a "J" shape are welded to each other to form an "ω" shape as a whole.

Among the four side plates, a rotating shaft of the auger 320 is provided on each of the front and rear plates freely rotating through the bearing. Two motors 330 are installed on the rear plate side. The left and right plates are provided with opening and closing doors 340, respectively, and a discharge port (not shown) is opened and closed by the opening and closing door 340.

The upper plate of the container 310 consists of two partition plates 312, and each partition plate 312 is opened and closed by the hydraulic cylinder 313. As shown in FIG. However, in another way, for example, the top plate may be composed of one flat plate, in which case there is no need for the top plate hydraulic cylinder.

Next, the auger 320 has a configuration in which a blade is spirally formed along the outer surface of the central axis, and a plurality of cutters are mounted at the end of the blade. Since the auger 320 can be understood from a known technique, a detailed description thereof will be omitted. Auger 320 is a pair is installed side by side while being rotated to drive each by the motor 330, may serve to crush the feed feed.

Next, a pair of motors 330 disposed on the rear plate side of the container 310 are coupled to the auger's central axis through couplings so as to independently reverse and rotate each auger 320.

Next, the opening / closing doors 340 provided on the left and right sides of the container 310 are configured to be opened and closed in the longitudinal direction (horizontal direction) of the container 310 by the hydraulic cylinder 351. The opening / closing door 350 is, for example, when the opening / closing door 350 is installed on the R plate 311 of the container 310, and the door shape is generally curved, and is installed on the left and right plates. In general, the shape is a plane, and when the R plate 311 and the left and right side plates span a portion of the opening and closing doors are made to form a curved surface while the rest. However, in another manner, for example, the opening and closing door may be configured to open and close in the height direction of the container as in the prior art.

Next, one load cell 360 is provided at four corners of the container 310. The measurement of the load cell 360 (amount of material injected) is displayed through an indicator on a control panel, not shown.

Next, the lower structure 360 is manufactured by welding or bolting a beam, an angle, a shaped steel, etc., cut into desired dimensions and shapes.

In addition, a feed inlet 315 into which the feed supplied by the primary feed screw unit 210 is formed in each of the left side plate and the right side plate of the container 310.

The first soft and exothermic mixture unit 300 of the above configuration is a sealed structure, and after the feed is continuously supplied, the fermentation is started by softening the feed by the auger 220 for about 10 minutes and mixed friction heating. do. That is, the fermentation is started by maintaining the temperature necessary for the fermentation, that is, 30 ° C. to 70 ° C. by spontaneous heat generation by frictional heating. The temperature required for fermentation may be determined according to the physical properties of the feed, that is, the humidity.

When the temperature rises to the fermentation temperature in the first soft and exothermic mixture unit 300, the feed is discharged and supplied to the secondary transfer screw unit 220. As shown in FIGS. 5 to 7, the secondary feed screw unit 220 includes a U-shaped chute 221 having an upper portion open and an outlet 201 formed at one end thereof, and a U-shaped chute 221 among both ends. Supply port 202 is formed at the end of the outlet (201) that does not correspond to the flat plate cover 222 that covers the open upper portion of the U-shaped chute 221 by welding or bolting, U-shaped The copper plate 223 is mounted on both ends of the chute 221, and the screw 224 is rotatably installed in the U-shaped chute 221 and both ends are supported by the copper plate 223 through a bearing.

The screw 224 has a blade 224a spirally formed along the outer surface of the central axis, is coupled to the transfer motor TM through a coupling, and is rotated forward and backward by the transfer motor TM.

In addition, a connection duct 227 is connected to the outlet 201.

The secondary feed screw unit 220 is soft nitriding and frictional heating, while conveying the feed similar to the primary feed screw unit 210 is transported. In other words. In the transfer process, by softening and exothermic to maintain the temperature at the fermentation temperature, so that the fermentation process also takes place in the transfer process. However, there is a difference in that a pair of screws are provided in the first feed screw unit 210 so that the pair is rotated in the opposite direction.

Next, the feed conveyed by the secondary transfer screw 220 is supplied to the secondary soft and exothermic mixture 300 'is accommodated. The secondary soft and exothermic mixture unit 300 ′ has the same structure as the primary soft and exothermic mixture unit 300 described above, and is driven and controlled by the control unit 600. In the secondary soft and exothermic mixture unit 300 ′, the feed is processed for 15 to 20 minutes, that is, soft nitriding, frictional heating, and mixed processing proceed with the fermentation process.

Next, the feed discharged from the secondary soft and exothermic mixture unit 300 'is transferred to the soft and fermentation storage unit 300 "through the tertiary transfer screw unit 230. The tertiary transfer screw unit 230 is also The same configuration and function as the secondary feed screw unit 220 to feed feed softening, frictional heating, mixing and fermentation.

The soft and fermentation storage unit 300 "stores the fermentation for a predetermined time while mooring the feed transferred by the tertiary transfer screw unit 230. The fermentation process proceeds while mooring for about 3 to 5 minutes. And the fermentation storage unit 300 ″ may have the same configuration as the first soft and exothermic mixture unit 300, and may be driven and controlled by the control unit 600 to soften and frictionally heat feed.

The feed through the fermentation process while mooring in the soft and fermentation storage unit 300 ″ is transferred to the packaging unit 410 through the fourth transfer screw unit 240.

Here, the fourth feed screw unit 240 also has the same structure as the second feed screw unit 220, and feeds the feed while soft, mixed, heat generated and fermented.

The packaging unit 410 quantitatively package the feed. The packaging unit 41 may include any one of a large-capacity packaging line for storing the feed in a ton bag, and a small packaging line or a compression packaging line for sealing the feed in a bag of 20-50 kg.

For example, a small packaging line consists of a weighing unit, a bag supply unit, a band sealer and a finished product forming unit, and the compression packaging line consists of a compression molding unit, a bag supply unit and a band sealer.

The detailed configuration of the large-capacity packaging line, small packaging line or compression packaging line is known to those skilled in the art, and since they can be purchased as a set, detailed description thereof will be omitted. .

Feed packaged in the packaging unit 410 is discharged to the loading unit 430 through the discharge unit 420. The discharge part 420 may include at least one conveyor belt. In the loading unit 430, the feed packed with the loading robot may be loaded at a predetermined place or a transport vehicle.

Packaged and loaded feeds are fully fermented in packaging after 3 days of storage and can be shipped to demand.

The monitoring unit 500 monitors the temperature and humidity for each processing process of the raw material from the feed supply unit 100 to the fourth transfer screw 240. Specifically, the monitoring unit 500 is an external temperature sensor 510 for measuring the external temperature, a plurality of transfer unit temperature sensors 520 for measuring the internal temperature of each of the first to fourth transfer screw (210, 220, 230, 240). ), A plurality of compounding unit temperature sensors 530 for measuring the internal temperature of the first and second soft and exothermic mixtures 300 and 300 ', and the temperature of the soft and fermentation storage unit 300 "are measured. The fermentation storage unit temperature sensor 540 and the humidity feeder 100 is provided with a humidity sensor 550 for measuring the humidity of the raw material is supplied to the primary feed screw unit (210).

The information measured by each of the sensors 510 to 550 is transmitted to the control unit 600. Humidity sensor 550 may be installed in the feeder 100, measure the humidity of the cut feed, the measured information is transmitted to the control unit 600.

Of course, the humidity sensor 550 may automatically measure the humidity of the raw material, and after the operator measures the humidity of the raw material using the humidity sensor, the operator may input a value measured through a separate input unit 730. have.

In addition, a heating heater 710 in each of the first to fourth transfer screw portions 210 to 240, the first and second soft and exothermic mixture parts 300 and 300 ′, and the soft and fermentation storage part 300 ″. And water injection unit 730 may be installed respectively.

The heating heater 710 is drive controlled by the control unit 600, when the process-specific temperature is less than the reference temperature can be driven to drive the temperature of the process to increase the temperature so that the fermentation process is normally performed. For example, when the external temperature measured by the external temperature sensor 510 is 18 degrees or more, since the raw materials can be raised to the temperature required for fermentation by soft nitriding and mixed friction heat, the fermentation temperature from the bale cutting process to the packaging process. Can be maintained. As an example, the heating heater 710 may be connected to interlock with a temperature sensor installed for each processing process, so that the heating heater 710 is automatically linked when the temperature is lower than the set temperature. Therefore, after the processing process is completed to maintain a constant temperature or more than the temperature required for fermentation for each feed processing process can be completed packaging complete. The heating heater 710 may include a heat transfer heater, a heater rod for directly heating the chamber for each process, in addition to a heating air supply for supplying air heated to a high temperature to the chamber for each process may be provided separately.

The water injection unit 720 is similar to the heating heater 710, the first to fourth transfer screw (210 ~ 240), the first and second soft and exothermic mixtures (300, 300 '), soft and fermentation storage Installed in each of the portions 300 ", it can be driven independently by the control unit 600.

In addition, the water injection unit 720 and the heating heater 710 may be replaced by a steam supply unit for generating a high-temperature steam to supply into the chamber for each process. In this case, the high-temperature steam is supplied to the chamber for each process, so that the temperature of the chamber for each process can be raised, and the humidity can be controlled.

In addition, the air circulation device for supplying and discharging dry air or heated air to the chamber for each process is installed to circulate the air in and out of the chamber to add the drying function of the feed and the temperature control function.

In addition, the feed cut in the feed supply unit 100 is further provided with a main foreign matter removal unit 800 for filtering foreign matter contained in the feed in the process of transferring to the first transfer screw unit (210). 9 to 12, the main debris removing unit 800, the mobile housing 810, the metal debris removing unit 820, the heavy debris removing unit 830 and the main lightweight debris removing unit 840 It is provided.

The mobile housing 810 connects the outlet of the feeder 100 with the inlet of the primary transfer screw 210. The metal foreign matter removing unit 820 is installed upstream of the feed moving housing 810 to remove the metal foreign matter contained in the cut feed by using a magnet 823. The metal foreign matter removing unit 820 includes a rotating roller 821 rotatably installed in the moving housing 810, and a plurality of magnets 823 installed on the outer circumference of the rotating roller 821. Rotating roller 812 is installed one or a plurality are spaced apart from each other, when moving the feed, adsorbs and removes the metal foreign matter contained in the feed. Here, the rotary roller 812 may be freely rotated by the moving feed or may be rotated by a separate motor 825. Rotating rollers 823 may be arranged at regular intervals in the feed direction, or spaced apart in the cross direction.

Stones of the weight included in the feed passing through the metal foreign material removing unit 820 are removed by the weight foreign material removing unit 830. The heavy foreign material removing unit 830 may be installed in plural for each feed transport path of the mobile housing 810, and may sequentially filter foreign substances having a small weight from foreign substances in steps. The foreign matter removal unit 830 is a foreign matter opening and closing shutter 831 and the foreign material opening and closing shutter 831 which is installed to open and close the foreign matter discharge hole 811 formed on the bottom of the movement path of the mobile housing 810 from the outside. It is provided with a pressing member 833 to provide an elastic force to close the foreign matter discharge hole (811). The foreign substance discharge hole 811 may be formed to be spaced apart from the plurality of mobile housing 810. The foreign material opening and closing shutter 831 is installed to be rotatable open and close to the outside of the foreign matter discharge hole (811). When the foreign matter 20 of the weight included in the feed passing through the moving housing 810 is located in the opening and closing shutter 831, the elasticity of the pressing member 833 by the weight of the foreign matter 20 of the weight and The foreign material opening and closing shutter 831 is opened so that the foreign matter 20 of the weight is discharged into the foreign substance discharge hole 811 and is separable. At this time, when the pressing force of the pressing member 833 of the foreign material opening and closing shutter 831 is sequentially set to be set in a weak step, the foreign material 20 is separated from the large weight first, and the relatively small weight 30 is It can then be separated off sequentially. That is, when the elastic force of the pressing member 833 supporting the foreign material opening and closing shutter 831 which is sequentially installed is set to be small in order, the foreign material having the largest weight and the smallest foreign material can be separated and removed in order. .

The main lightweight foreign material removal unit 840 filters the light foreign matter contained in the feed passed through the heavy foreign material removing unit 830 and the feed conveyed to the primary transfer screw unit 210. The main lightweight foreign material removal unit 840 is a filter net 841 is installed at the bottom of the connecting portion of the mobile housing 810 and the first transfer screw 210, and the drive unit 843 for operating the filter net 841. Equipped. The strainer 841 is movably installed at the bottom of the connection portion of the movable housing 810 and the primary transfer screw 210 or at the bottom of the inlet of the transfer screw 210. The strainer 841 can be reciprocated horizontally by the drive unit 843, or the vibration can be generated by shaking, so that the rubble or soil contained in the feed can be separated and removed. The driving unit 843 may include a vibration motor, and may include a cam and a driving motor for reciprocating driving, or may include an actuator.

In addition, when the primary feed screw 210 is disposed inclined upwardly from the inlet side to the discharge side, soil, sand, small gravel, etc. mixed in the feed moved upward by the screw flows downward to remove the strainer 841. Can be caught and discharged.

As such, the main foreign substance removal unit 800 is a heavy foreign substance and a light weight including a metal foreign substance, a relatively large stone, and the like among the foreign substances included in the feed supplied from the feed supply unit 100 to the primary feed screw unit 210. It filters out most foreign matter.

In addition, it is further provided with a sub-lightweight foreign material removal unit 900 for filtering the light foreign matter including the light stone and soil contained in the feed flowing into each of the second to fourth transfer screw unit (220, 230, 240). desirable. The sub-lightweight foreign matter removal unit 900 is a small amount of light material (small stones, sand, soil) that was buried in the feed and separated or buried in the feed during the process of soft-nitriding and mixing the feed for each process. ) Step by step. Since the sub lightweight foreign matter removing unit 900 is the same as the configuration of the main lightweight foreign material removing unit 840 described above, a detailed description thereof will be omitted.

On the other hand, the first conveying screw unit 210 has a similar configuration to the second to fourth conveying screw unit 220, 230, 240, except that a pair of internal screws 224 are arranged side by side, and rotate in opposite directions It can be understood that there is a difference in that it is installed.

The control module 600 independently drives and controls the respective processes according to the measured value measured by the monitoring unit 500 and a predetermined feed processing process.

Hereinafter, a method of fermenting a feed using a one-pack three-day complete fermented feed manufacturing system according to an embodiment of the present invention having the above configuration will be described.

1 to 13, the feed material is supplied to the feeder 100, and the feeder 100 crushes and cuts the feedstock to be supplied (S10). For example, when a bale is supplied as feed material, the supplied bale is cut to a constant size.

The cut and crushed feed is conveyed through the first conveying screw unit 210 while the soft nitriding, frictional heating and mixing process are made primarily (S11).

At this time, the metallic foreign matter, the heavy foreign matter and the light foreign matter contained in the feed supplied from the feed supply unit 100 to the primary transfer screw 210 are removed (S31).

Next, the feed fed by the primary feed screw unit 210 is supplied to the first soft and exothermic mixture unit 300 and starts fermentation while softening, frictional heating and mixing are performed by a screw in a state of being stored for a predetermined time. This rises to the possible temperature and the fermentation is started (S12). The step S12 is preferably performed for about 8 to 12 minutes.

Next, when it rises to the fermentation start temperature in the step (S12), and feeds to the secondary feed screw unit 200 is transferred to the secondary (S13). In this step (S13), the soft nitriding, frictional heating and mixing are continuously carried out by the screw, so that the feed is kept at a fermentation temperature or higher, so that the fermentation process proceeds during the transfer.

The feed conveyed through the step (S13) is sequentially accommodated in the secondary soft and exothermic mixture portion 300 'and the softening, frictional heating and mixing process by the screw proceeds for a predetermined time, the fermentation process is carried out (S14). The step (S14) is made of about 13 to 17 minutes, and after the time is passed to the third transfer screw unit 230 is made a third transfer process (S15). In the third transfer step (S15), the feed softening, frictional heating and mixing process is made, the feed moved through this process is supplied to the soft and fermentation storage unit 300 "and moored for a predetermined time It goes through a fermentation process (S16).

In step S16, the feed may be moored for about 3 to 5 minutes. Of course, depending on the size of the soft and fermentation storage unit 300 ", the time for which the feed is moored may be shortened or extended.

Feed through the fermentation storage step (S16) is transferred to the packaging unit 410 by the fourth transfer screw unit 240 while the fermentation process continues (S17). In the step (S17), the feed screw softening, frictional heating and mixing process is made, the fermentation process can be made while being transferred.

The feed delivered to the packaging unit 410 is weighed for each packaging unit by a measuring hopper (S18), and packed in a packed container (paper) by the measured amount (S19).

The packaged feed is discharged to the loading unit 430 by the discharge conveyor (S20), and the discharged packaged feed is loaded into the loading space by a loading robot (S21).

After that, the packaged feed loaded in the loading space is shipped to the required demand (farm) after 3 days (S22).

That is, the feed packaged in the fermentation state by the one-line processing process as described above is completed in three days after the packaged state, so that the fermentation process is completed in this state, it can be shipped as it is in the best state on the farm .

Here, the step (S32) is performed between the step (S12) (S13) to remove the lightweight foreign matter, that is, the lightweight foreign matter including small gravel or stone, sand, soil and the like (S32).

In addition, the lightweight foreign matter removal process (S33) is also performed between the steps (S14, S15), and the lightweight foreign material removal process (S34) is sequentially performed between the following steps (S16, S17).

As such, when the process of removing the foreign matter is carried out in each transfer process, the foreign matter mixed in the feed or mixed with the feed may be effectively removed after separation from the feed through softening and frictional heating. Therefore, the finally packaged feed contains almost no foreign matter such as soil or stone, it is possible to automatically produce and supply high-quality feed from cutting to processing and packaging.

On the other hand, in the feed processing process as described above, the entire process is automated by the control unit 600, wherein the progress time for each processing process and the rotational speed of the screw, etc. according to the measured value measured by the monitoring unit 500 Can be determined and controlled.

Particularly, the control unit 600 selectively drives and controls the heating heater 710 and the water jet unit 720 described above based on the measured values measured by the monitoring unit 500 to feed and package the feed. Each process can be controlled while satisfying the fermentation conditions.

That is, when the external temperature is 18 ° C. or higher, it may be maintained by raising the temperature (30 ° C. to 70 ° C.) required for fermentation by soft nitriding and mixed friction heat of raw materials in a natural state. In this way, the feed can be processed while transferring the feed from the primary soft and exothermic blending unit 300 to the fermentation and storage unit 300 "while maintaining the temperature up to the temperature required for fermentation. The fermentation state can be maintained using naturally occurring heat, and finally, the packaged feed can be ready for shipment after a full fermentation process after 3 days.

Here, the temperature (30 ° C. to 70 ° C.) required for the fermentation may be set to an appropriate temperature according to physical properties of raw materials, that is, humidity and dry conditions, and the set temperature may be set to an optimal temperature through a repeated test process. And when the temperature required for the set fermentation is set, it is possible to control by setting a sufficient overall processing time and the RPM of the screw in each step to be transferred while maintaining the temperature rise to the set fermentation temperature.

On the other hand, when the external temperature is less than 18 ℃, the control unit 600 drives the heating heater 710 selectively from the first conveying step (S11) to the fourth conveying step (S17) to the temperature conditions of the feed Can match. In addition, the water injection unit 720 may be driven and controlled according to the humidity state of the raw material, that is, the dry state, to control water to be sprayed for each required process to maintain an optimal state for fermentation.

Here, the water required for fermentation in the processing of the feed may be set to 30% to 70% depending on the physical properties of the raw material.

As described above, according to the one-pack three-day complete fermented feed manufacturing system and the fermented feed manufacturing method according to an embodiment of the present invention, it is possible to produce a high-quality feed at a low price by softening the forage. Thereby, quality satisfaction can be improved while reducing the feed cost burden of a farmhouse.

In addition, it is possible to produce a single person through the automation of the facility, it is possible to secure the visibility and the line for the workers can work safely. In addition, dust, residue, and odor are not generated at the time of feeding or processing of the feed, thereby maintaining the cleanliness of the workplace, and providing a feed manufacturing system that can be easily maintained in each part of the system.

In addition, the rumen-like feed preparation system and fermentation, in which a safe and complete fermentation can be carried out in a short period of time (for example, 3 days) by the natural seed of the feed after the product packaging is completed without input of probiotics. It may provide a method.

In addition, through the fermentation of the present invention, it is possible to easily produce a high-energy feed capable of long-term storage (for example, six months) without changing palatability and quality.

In addition, the present invention can provide a feed manufacturing plant that can be continuously preserved in the rumen and gut through the slowing digestive system heat and pH stabilization in the rumen.

While specific embodiments of the invention have been described and illustrated above, it is to be understood that the invention is not limited to the described embodiments, and that various modifications and changes can be made without departing from the spirit and scope of the invention. It is self-evident to those who have. Therefore, such modifications or variations are not to be understood individually from the technical spirit or viewpoint of the present invention, and the modified embodiments shall belong to the claims of the present invention.

10. Veil 100. Feed feed
210..1st Feed Screw Section 220..2nd Feed Screw Section
230..3rd feed screw section 240 .. 4th feed screw section
300 .. First soft and exothermic mixture 300 '. Second soft and exothermic mixture
300 ". Soft and fermented storage 410. Packaging
420 .. discharge part
500..Monitoring part
520. Transfer temperature sensor 530 Mixer temperature sensor
540. Fermentation storage temperature sensor 550. Humidity sensor
600. Control unit 710. Heating heater
720 .. water jet 730 .. input
800 .. Main debris removal unit 810. Mobile housing
820 .. Metal foreign material removing unit 830. Weight foreign material removing unit
840..Main lightweight foreign material removal unit 900..Sub lightweight foreign material removal unit

Claims (13)

A feeder for automatically cutting or crushing a feed material including a bale or agricultural food by-product;
A primary conveying screw unit for conveying the mixed feed or cut by the feed supply unit so as to soften and frictionally generate heat;
A first soft and exothermic blending unit which softens the feed connected by the primary feed screw unit using a screw and mixes it so that friction heat occurs naturally to start fermentation;
A secondary conveying screw part for conveying the mixed feed discharged from the first soft and exothermic mixture part while mixing the soft feed material and the frictional heating part;
A second soft and exothermic mixture for accommodating the mixed feed conveyed by the secondary conveying screw in a closed space, softening using a screw, and mixing so that friction heat is naturally generated to maintain a fermentation state;
A tertiary conveying screw unit for conveying the mixed feed discharged from the second soft and exothermic mixture part while mixing the soft feed and the friction heat;
Soft and fermentation storage for fermenting and storing the mixed feed conveyed by the tertiary feed screw unit by soft and frictional heating using a screw in a closed space;
A fourth conveying crunch unit for conveying the feed discharged from the soft and fermentation storage unit into a fermented state by softening and mixing and heating the feed;
A packing unit for quantitatively packing the feed;
A discharge unit for transferring the packaged product from the packaging unit to a loading space;
A monitoring unit for monitoring temperature and humidity for each processing process of the raw materials from the feeder to the fourth feed screw; And
And a control module for independently controlling and controlling the processing of raw materials from the feeder to the discharger, and determining and controlling a driving condition including a driving time based on the measurement result of the monitoring unit. One pack 3 days complete fermented feed manufacturing system. The method of claim 1,
Each of the first to fourth transfer screw units, the first and second soft and exothermic mixing units, and the soft and fermentation storage units are each provided with a heating heater for raising an internal temperature to be controlled by the control module. One pack 3 days complete fermented feed manufacturing system, characterized in that. The method of claim 2,
The monitoring unit,
An external temperature sensor for measuring an external temperature;
A plurality of transfer part temperature sensors for measuring an internal temperature of each of the first to fourth transfer screw units;
A plurality of compounding unit temperature sensors for measuring internal temperature of the first and second soft and exothermic mixtures;
Fermentation storage unit temperature sensor for measuring the temperature inside the soft and fermentation storage unit; And
And a humidity sensor which measures the humidity of the raw material which is cut by the feeder and is supplied to the primary feed screw unit. 3 days complete one pack fermented feed manufacturing system comprising a. The method of claim 2, wherein each of the first to fourth transfer screw portion,
A U-shaped chute having an upper portion open and having an outlet at one end thereof;
A flat cover having a supply port formed at an end of the opposite ends of the both ends, the cover covering an open upper portion of the U-shaped chute;
A closing plate mounted at both ends of the U-shaped chute; And
One pack three-day complete fermentation feed manufacturing system comprising a; rotatably installed in the U-type chute, both ends are supported on the closing plate through a bearing. The method according to any one of claims 1 to 4,
Further comprising a main foreign matter removal unit for removing the foreign matter contained in the feed supplied to the primary feed screw unit from the feeder,
The main foreign matter removal unit,
A feed moving housing connecting the discharge part of the feed supply part and the inlet part of the primary transfer screw part;
A metal foreign material removal unit installed upstream of the inside of the feed moving housing to remove metal foreign matter included in the cut feed using a magnet;
A weight foreign material removal unit for filtering the stones of the weight included in the feed passing through the metal foreign material removal unit step by step by weight size; And
One-pack three-day complete fermentation feed manufacturing system comprising a; the main lightweight foreign material removal unit for filtering the light foreign matter contained in the feed passed through the weight foreign material removal unit and the feed to the first transfer screw unit. The method of claim 5,
One-pack three-day full fermented feed further comprising a sub-lightweight foreign material removal unit for filtering lightweight foreign matter including light stones and soil contained in the feed flowing into each of the second to fourth feed screw portions Manufacturing system. The method of claim 5, wherein the heavy foreign material removing unit,
Foreign material opening and closing shutter is installed to open and close the foreign matter discharge hole formed in the bottom of the movement path of the mobile housing from the outside; And
And a pressing member configured to provide an elastic force to allow the foreign material opening and closing shutter to close the foreign material discharge hole.
When the foreign matter of the weight included in the feed passing through the mobile housing is located in the opening and closing shutter, the foreign material of the weight overcomes the elasticity of the pressing member and the foreign material opening and closing shutter is opened so that the foreign material of the weight is discharged into the foreign substance discharge hole. One pack 3 days complete fermented feed manufacturing system, characterized in that the discharge is separated. A) automatically feeding and cutting the bale;
B) first feeding the feed cut in step a), using a screw, while softening and frictionally heating;
C) starting fermentation by softening and frictionally exotherm using a screw while first storing the feed conveyed by step b);
D) secondary feeding of the feed passed through step c) while softening and frictionally generating heat using a screw;
E) fermentation by softening and frictional heating using a screw while secondarily storing the feed conveyed by step d);
F) tertiary feeding the feed having passed through the step e) while softening and frictionally generating heat using a screw;
G) fermenting and storing the feed conveyed by the bar);
A) fourth step of feeding the feed passed through step 4) while fermenting with softening and frictional heating using a screw;
I) measuring feed discharged through the step a); And
And c) packaging and discharging the feed metered in step i). The method of claim 8,
A main foreign substance removal step of removing the heavy foreign matter and the light foreign matter contained in the feed transferred from step a) to step b); And
One pack three days complete fermented feed manufacturing method further comprising; sub-foreign material removing step of removing the light foreign matter contained in the feed entering each of the first to third transfer step. The method of claim 9, wherein the main foreign material removal step,
A metal foreign material removing step of removing a metal material contained in the feed by using a magnet;
Separating the non-metallic weights including the lumps of stone contained in the feed step by step by weight to remove the weight foreign matter; And
One-pack three-day complete fermentation feed manufacturing method comprising a; and removing the light foreign matter to separate and remove the light foreign matter including the gravel inner soil remaining in the feed after the step of removing the foreign metal and foreign matter. The method of claim 8,
In the step c), the nitriding, frictional heating and mixing process are carried out while storing the feed for 10 to 15 minutes,
In the step e), the feed is stored for 15 minutes to 20 minutes, soft nitrile, frictional heating and mixing process is characterized in that the one-pack 3 days complete fermented feed manufacturing method. The method according to any one of claims 8 to 11,
Measuring the outside temperature, and if the measured outside temperature is less than the reference temperature, the one-pack three days, further comprising the step of heating the processing and transfer space by driving the heater in each of the steps b) to h) Fermented feed manufacturing method. The method of claim 12,
The one-pack three-day complete fermented feed manufacturing method characterized in that it further comprises a water spray step of spraying water to the feed in at least one of the steps b) to b).

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