KR102248218B1 - An feed manufacturing plant - Google Patents

Abstract

A bale cutting part that automatically cuts and mixes the bale supplied to the inside of the pressure chamber blocked from the outside, and a crushing part that cuts and crushes roughage with a pair of augers that are rotatably installed inside the container, A pair of augers rotatably installed inside the container to produce feed by mixing other materials and chopped roughage, and a pair of augers rotatably installed inside the container to discharge a certain amount of feed in the container. In the packing part, the packing part for quantitative packing of feed, the bale cutting part and the crushing part, the blending part and the screw conveyor installed between the filling part and the packing part for material transfer between two consecutive processes, and the packing part. A feed manufacturing plant, characterized in that it includes a belt conveyor that transfers the packaged finished product to the loading and unloading process, and characterized in that the bale cutting part, the crushing part, the blending part, the filling part, the packing part, and the belt conveyor are arranged in this order. Is initiated.

Description

Feed manufacturing plant {AN FEED MANUFACTURING PLANT}

The present invention relates to a feed manufacturing plant, and more particularly, to a feed manufacturing plant formed by arranging a production line from cutting to packaging a bale of forage, such as barley and rice straw.

In general, farmhouses raising livestock store bales compressed by rolling rice straw, cornstalk, wheat, barley, etc. in a circle so that they can be used as feed (feed) for livestock in winter, and then supplied as feed for livestock when necessary. It is done.

After the bale is cut into a size suitable for livestock to eat, it is selectively mixed with hay and supplied according to the nutritional status of the livestock. Therefore, various methods for efficiently cutting the bale have been proposed. As an example, as in Korean Patent Application Publication No. 10-2012-0109545 (Patent Document 1), in a state in which the bale is lifted and mounted one by one on the cutting means, cutting There is a method of cutting the bale using means.

However, in this case, since a separate equipment must be mounted on the cutting device individually by operating a separate equipment for a bale having a large size while having a weight, the cutting operation is very cumbersome and there is a problem that a lot of time is required for the cutting operation.

In addition, since the cutting means of the cutting device is exposed to the outside, there is a safety problem.

In addition, there is a problem in that the bale is pushed out of the cutting means by the cutting pressure during the cutting operation by the cutting means, so that it is not possible to cut normally. Therefore, the cutting operation must be performed several times, and since the operator must re-insert the bale or rice straw that has been pushed out to the cutting means, it takes a long time and has a safety problem.

In addition, a feed manufacturing process in which the bale is cut (sliced) as described above and then the desired feed must be packaged through a plurality of processes is performed. For this purpose, a large-scale feed plant facility is established.

For example, in Korean Patent Registration No. 10-0742526 (Patent Document 2), a shredder for shredding the imported roughage (veil), a pneumatic conveyor for putting the shredded roughage into a blender, and, if necessary, a thick feed ( A belt conveyor for introducing grain feed, beer gourd, etc.) into a blender, a blender for mixing chopped roughage and thick feed, a first conveyor (belt conveyor) for transferring the TMR feed discharged from the blender to the product tank, TMR feed preparation small size for farmers consisting of a product tank that stores TMR feed, a second conveyor (belt conveyor) that transfers TMR feed discharged from the product tank to a packing machine, and a packing machine that measures and packs TMR feed. Plants and methods of making TMR feed are known.

However, the plant disclosed in this patent document 2 has the following disadvantages.

1) Tractor-traction type shredders used to shred (cut to desired length) have the disadvantage of spreading dust generated during the shredding operation because the part where the bale is inserted/cut is completely open. ..

2) As the blender is installed in the pit, there is a disadvantage in that it interferes with securing a moving line through which workers and work equipment (eg, loaders, etc.) can safely move.

3) Since a belt conveyor is used for inter-process transfer (transfer from blender to product tank, product tank to packaging machine), a large amount of debris (TMR feed that accumulates from the belt conveyor to the floor of the workshop) and There is a disadvantage in that the environment of the workplace is deteriorated due to the generation of dust and odor.

4) Since the product (processed TMR feed) is shipped with hundreds of kg each in a ton bag, there is a disadvantage that it cannot be handled without using a forklift.

In addition, the TMR feed produced in the plant of Patent Document 2 has the following disadvantages.

1) TMR feed, which is mixed with chopped roughage and various concentrated feeds, has a disadvantage of lower palatability than fermented feed.

2) Due to the low palatability, the shipping date is long (average 30 months), the meat quality and grade of slaughter cattle on average, and the shipping weight are not as expected, and they are vulnerable to diseases.

3) TMR feed, which uses about 7 tons of feed per cow until the shipping date, varies in price depending on the amount of concentrated feed, but has a disadvantage of poor profitability from the perspective of farmers due to high prices.

Patent Document 1: Korean Patent Application Publication No. 10-2012-0109545 Patent Document 2: Korean Patent Registration No. 10-0742526

The present invention is invented in consideration of the above points, and can automatically supply and cut a bale, suppress the occurrence of branches, residues, and odors during transfer or processing between processes according to the manufacture of feed, and automation of equipment It is possible to provide a feed manufacturing plant with improved productivity.

The feed manufacturing plant of the present invention for achieving the above object comprises: a bale cutting unit for automatically cutting and mixing the bale supplied to the inside of the pressure chamber blocked from the outside; A crushing unit for shredding and crushing the roughage with a pair of augers rotatably installed inside the container; Mixing unit for preparing feed by mixing other materials and chopped roughage with a pair of augers rotatably installed inside the container; A filling unit for discharging a predetermined amount of feed in the container with a pair of augers rotatably installed inside the container; Packaging unit for quantitatively packaging the feed; A screw conveyor installed between the bale cutting unit, the crushing unit, the blending unit, the filling unit, and the packaging unit for transporting material between two consecutive processes; And a belt conveyor for transferring the finished product packaged in the packaging unit to a loading and unloading process, wherein the bale cutting unit, the crushing unit, the blending unit, the filling unit, the packaging unit, and the belt conveyor are in this order. It is characterized in that it is arranged in a row.

As a result, it is possible to perform the cutting, crushing, blending, filling and packaging processes of the bale in a one-line continuous process.

Here, the packaging unit is preferably made of a small-capacity packaging line that packs and seals the feed in a bag of 20-50 kg each.

As a result, it is possible to continuously produce in large quantities with a small capacity of a desired size.

In addition, the small-capacity packaging line is preferably a small packaging line or a compression packaging line.

In addition, it is preferable that the packaging unit further includes a large-capacity packaging line for feeding the feed into a ton bag.

Thus, it is possible to produce not only small packaging but also large packaging in one production facility.

In addition, it is preferable that the opening and closing doors installed in the container of the crushing portion, the container of the blending portion, and the container of the filling portion are opened and closed in the longitudinal direction of the container. Thereby, the container in each process can be selectively sealed and processed, and after processing, the opening and closing door can be opened and transported.

In addition, the screw conveyor, while the upper part is opened, a U-shaped chute formed at one end of the outlet; A flat plate-shaped cover having a supply port formed at an end of both ends that do not correspond to the discharge port, and covering the open upper portion of the U-shaped chute; Maguri plates mounted on both ends of the U-shaped suit; And a screw that is rotatably installed in the U-shaped chute and has both ends supported by the maguri plate through a bearing.

As a result, it is possible to generate heat through softening and softening of the feed even when moving by processing process, so that, at the time of packaging, fermentation and nitrogen stabilization by the natural seed of the feed can be achieved in a short period of time after product packaging without the introduction of probiotics and temperature control can do.

In addition, the bale cutting unit, the apparatus main body having a supply port for receiving a bale to be cut; A cutter installed inside the apparatus main body, dividing the inside of the apparatus main body into a pressurizing chamber and a mixing chamber, and cutting a bale that is moved from the pressurizing chamber to the mixing chamber; A pressing unit for pressing the bale supplied into the pressing chamber toward the cutter; A safety cover installed to selectively open and close the supply port; And an automatic bale supply unit for automatically supplying the bale to the supply port.

This makes it possible to automatically cut and process the bale while automatically supplying the bale.

Here, it is preferable that the cutter includes a plurality of vertical blades and horizontal blades which are arranged to cross each other to form a lattice structure.

Thereby, the bale can be cut to a desired size by one pressing operation.

In addition, the safety cover may be installed to be reciprocally moved to the device body so as to be driven independently of the pressing unit.

Accordingly, the supply port can be opened and closed by operating the safety cover, and safety is secured by blocking the supply port when the bale is cut, and the bale is pressed and moved only toward the cutter so that the processing process can be performed smoothly. have.

In addition, the safety cover may be installed to be reciprocally moved together by being connected to the pressing unit.

As a result, the safety cover secures safety by selectively blocking the supply port according to the moving position of the bale during the bale cutting process, and supports passing through the cutter while maintaining a stable state of pressure of the bale while moving together when the bale is moving. And guide.

In addition, the automatic bale supply unit, the conveyor sequentially supplying the bale toward the supply port; A plurality of stoppers positioned by maintaining the bale moved by the conveyor at a predetermined interval; And a pushing unit installed to push and insert the bale positioned at the inlet of the supply port into the supply port.

Thereby, it is possible to continuously supply large and heavy bales in sequence, so that the cutting process can be performed continuously without interruption, thereby improving workability and shortening the process time, enabling mass production, and reducing cost. Can be saved.

In addition, it is preferable that a pair of augers is rotatably installed inside the mixing chamber, and the screw conveyor is connected to the side of the mixing chamber to supply the mixed feed to the crushing unit after cutting.

In the feed manufacturing plant according to the present invention, since feed processing and transfer between processes are performed through a sealed container and a screw conveyor, residues or dust and odors do not spread in the workplace. Therefore, the workplace environment can be kept clean.

In addition, in the feed manufacturing plant according to the present invention, since the cutting part, the crushing part, the blending part, the filling part, the packing part, and the loading automation robot are arranged in a row on the ground, it is easy to secure a safe view and movement line of the workers and work equipment. It is easy, and maintenance of each part can be made easily.

In addition, the feed manufacturing plant according to the present invention can produce both large-capacity products and small-capacity products.

In addition, the feed manufacturing plant according to the present invention not only softens the forage during feed processing and transfer between processes, but also causes the feed temperature to reach the initial fermentation temperature due to frictional heat in the processing and transfer process, Even without temperature control, after product packaging, aging fermentation and nitrogen stabilization by natural seeds of feed can be achieved in a short period of time. Fermented feed has superior palatability and quality compared to TMR feed, and can reduce the digestive body heat and stabilize the pH in the rumen, thus shortening the shipping date, improving the meat quality and grade of slaughtered cattle, increasing the weight of shipment, and promoting health. You can expect effects and the like. In addition, aged fermented feeds that have been stabilized with nitrogen can be stored for more than 6 months without any change in palatability and quality. Therefore, if the fermented feed produced in the feed manufacturing plant according to the present invention is used, the profitability of farmers can be dramatically improved.

In addition, according to the bale cutting unit of the present invention, it is possible to automatically cut and process large and heavy bales while automatically continuously supplying them. Therefore, when processing and producing feed by cutting the bale, it is possible to reduce cost and improve productivity by shortening the feed processing production process time.

In particular, since the entire process can be performed by automation, it is possible to dramatically reduce costs, thereby reducing the operating cost of livestock breeding farms, thereby contributing to an increase in income.

In addition, by blocking the inside of the device body from the outside when cutting the bale, safety can be secured to prevent safety accidents, reducing the occurrence of dust generated during the cutting of the bale, and preventing the bale from scattering around. can do.

1 is a schematic configuration diagram of a feed manufacturing plant according to an embodiment of the present invention.
Figure 2 is a side view of Figure 1;
3 is a perspective view showing an extract of the crushing portion shown in FIGS. 1 and 2.
4 is a side view of a compounding unit and a filling unit shown in Figs. 1 and 2;
5 is a plan view of one side of the screw conveyor shown in FIGS. 1 and 2.
6 is a plan view of the other side of the screw conveyor shown in FIG. 5.
7 is a perspective view of a state in which the connection chute is mounted at the outlet of the screw conveyor.
8 is a front view of an R plate according to an embodiment of the present invention.
9 is a front view schematically showing a bale cutting apparatus according to an embodiment of the present invention.
10 is a left side view schematically showing the bale cutting apparatus shown in FIG. 9.
11 is a front view showing the apparatus main body, the pressing unit and the cutter shown in FIG. 9.
12 is a side view showing the cutter shown in FIG. 11.
12 to 14 are diagrams for sequentially explaining a process of cutting a bale using the bale cutting device according to an embodiment of the present invention.
15 to 18 are views for sequentially explaining a process of cutting a bale using a bale cutting device according to another embodiment of the present invention.
19 is a schematic plan view for explaining a cutter according to another embodiment of the present invention.
20 is a plan layout view of a feed production plant according to another embodiment of the present invention.

Hereinafter, a feed manufacturing plant according to a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.

First, as shown in Figs. 1 and 2, the feed manufacturing plant according to the present invention includes a bale cutting unit (F), a crushing unit (A), a blending unit (B), a filling unit (C), and a packaging unit (D). ) And the loading/unloading part (E) are arranged in a straight line on the ground as a basic configuration.

Here, "ground" means a floor surface of a workshop (eg, a factory) in which the feed manufacturing plant according to the present invention is installed, and the floor surface is preferably flattened with green or blue epoxy. By this epoxy treatment, the environment of the workplace can be substantially or visually cleaned.

In addition, screw conveyors (SC1 to SC4) are installed between the bale cutting section (F), the crushing section (A), the blending section (B), the filling section (C), and the packaging section (D), respectively. , The material (feed being processed) is transferred from the pre-process to the post-process without generating dust.

In addition, a belt conveyor BC is installed between the packaging portion D and the loading/unloading portion E for conveying the finished product (for example, a state in which a certain amount of feed is contained in a PE bag).

First, the bale cutting unit F automatically supplies the bale 10 and cuts it to a desired size, and the cut feed is supplied to the crushing unit A by a screw conveyor SC1.

The bale cutting part (F), that is, the bale cutting device 100, referring to FIGS. 9 to 19, includes a device body 110, a cutter 120 installed inside the device body 110, and a pressing unit 130. ), a safety cover 140, and a bale automatic supply unit 150.

The device main body 110 has a housing structure having a lower wall 111, an upper wall 112, and side walls 113 and 114 on both sides and having a space therein.

In addition, at least one side wall 113 has a supply port 115 through which the bale 10 is supplied.

A cutter 120 is fixedly installed inside the device main body 110. With the cutter 120 interposed therebetween, the space on the side of the supply port 115 is provided with a pressure chamber G1 that allows the bale 10 to be supplied and moved toward the cutter 120 pressed by the pressing unit 130, and , The space on the opposite side may be divided into a bale cut while passing through the cutter 120, that is, a discharge chamber G2 in which the cut straw is moved. A separate conveyor screw is connected to the discharge chamber G2 or a feed mixing chamber 160 is connected. As a result, it is possible to transfer the automatically cut bale while mixing and fermenting it, and to connect it to a facility capable of performing the packaging process.

In addition, a plurality of augers 161 are installed inside the mixing chamber 160 to mix the feed that is cut and supplied, and transport the feed to the screw conveyor SC1 so that the feed is discharged.

The supply port 115 is selectively opened and closed by the safety cover 140. Therefore, when the bale 10 is supplied into the pressure chamber (G1), the supply port 115 is closed by the safety cover 140, so that the cutting operation can be safely performed while the pressure chamber (G1) is blocked from the outside. It is possible to prevent the bale 10 to be pressed from escaping to the outside, so that it can be moved by being pressed only toward the cutter 120. In addition, when the cutting operation is completed, the supply port 115 is opened again, and a new bale 10 to be cut can be supplied again.

The cutter 120 is fixedly installed inside the device body 110, and is arranged in a grid structure based on the direction in which the bale 10 is pressed and moved by the pressing unit 130. And more preferably, the central portion of the grid-structured cutter 120 is preferably formed to have a smaller width than other portions. Accordingly, when the bale 10 having a cylindrical shape is pressed and contacts the cutter 120, the cutter 120 can be efficiently cut at a uniform interval (length) while being in contact with the cutter 120 while receiving a uniform pressure as a whole. .

The cutter 120 is installed so that a plurality of horizontal blades 121 and vertical blades 123 intersect each other in a lattice structure, and it is preferable that the lengths of the cutters 120 are different from each other. For example, as shown, since the vertical blade 123 has a larger width than the horizontal blade 121, the vertical blade 123 is preferably formed to protrude further toward the pressure chamber G1. Of course, the horizontal blade 121 may be formed with a larger width (left and right width) than the vertical blade 123.

The pressing unit 130 includes a pressing plate 131 installed to be reciprocated in the interior of the apparatus main body 110 and an actuator 133 for reciprocating the pressing plate 131.

The pressure plate 131 presses the bale 10 toward the cutter 120 when the actuator 133 is driven in a state that is disposed as close as possible to the space inside the device body 110, that is, the inner surface of the pressure chamber A. (See Figs. 14 and 15). The pressing plate 131 may be formed such that the central portion of the contact surface contacting the bale 10 protrudes more than the periphery. In addition, the pressing plate 131 is configured so that the pressing plate 131 can be in close contact with the front end of the horizontal blade 121 in order to pressurize the bale 10 so that the cutting operation can be performed completely as much as possible. To this end, a blade receiving groove (not shown) for accommodating the vertical blade 123 or the horizontal blade 121 formed in a large width may be formed on the pressing surface of the pressing plate 131. Therefore, when the pressing plate 131 is pushed toward the cutter 120 as much as possible to press the bale 10, the bale 10 may be cut while completely passing through the cutter 120.

The actuator 133 may include a hydraulic cylinder installed on the device body 110 to reciprocate the pressure plate 131. In addition, it is natural that the actuator 133 may include various known reciprocating driving means in addition to the hydraulic cylinder. That is, the actuator 133 may include an operation cylinder reciprocally driven by a lead screw that is rotationally driven by a driving motor.

The safety cover 140 is installed to be reciprocally moved to the device body 110 and is driven to selectively open and close the supply port 115. As an example of such a safety cover 140, as shown in FIGS. 13 to 15, it is slidably installed on the side wall 113 of the device body 110 to open and close the supply port 115, and the pressure plate ( Separately from 131), it may be installed to be opened and closed independently. The safety cover 140 may be reciprocally driven to enable an opening/closing operation by a driving means such as an actuator, a linear motor, or a lead screw, which is not shown.

The automatic bale supply unit 150 includes a conveyor 151 for moving the bale 10, a plurality of stoppers 153, 154, 155 and a conveyor for positioning the bale 10 moved by the conveyor 151 at a predetermined position. A pushing part 156 is provided for pushing and supplying the bale 10 moved by 151 into the inside of the apparatus main body 110 individually.

The conveyor 151 is installed with a predetermined length to sequentially move the plurality of bales 10 toward the supply port 115. The bale 10 from which the packaging pack has been removed is mounted on the conveyor 151, and the raised bale 10 is moved toward the supply port 115. In addition, the distance of the moving bale 10 is adjusted by a plurality of stoppers 153, 154, and 155 installed on the moving path of the conveyor 151.

It is preferable that a plurality of stoppers 153, 154, and 155 are disposed at predetermined intervals from a position adjacent to the supply port 115. These stoppers (153, 154, 155) may include a cylinder having a piston protruding from the bottom of the conveyor 151 to the top. These stoppers (153, 154, 155) serve to position the bale 10 to be supplied to the device main body 110 at a standby position while maintaining the bale 10 at a certain interval on the moving path of the conveyor 151.

The pushing part 156 pushes the bale 10 located at the entrance side of the supply port 115 of the conveyor 151 to supply the inside of the device body 110, and a pushing member 156a. And a pushing actuator 156b for reciprocating drive. The pushing actuator 156b may include a hydraulic cylinder, and various driving means may be applied.

The effect of the bale cutting device 100 having the above configuration will be described in detail.

First, when the bale 10 from which the packaging pack has been removed is placed on the conveyor 151, the bale 10 is moved toward the supply port 115 in steps. The bale 10 that is moved toward the supply port 115 is maintained at its interval by the stoppers 153, 154, and 155, and can be moved stepwise toward the supply port 115. At this time, the stoppers 153, 154, and 155 are moved in position to selectively block the bale 10 under the conveyor 151, and when the bale 10 is moved, it may be operated so as to deviate from the movement path of the bale 10.

The bale 10 located at the entrance of the supply port 115 is supplied into the pressure chamber G1 of the apparatus main body 110 by driving the pushing part 156. That is, when the pushing member 156a pushes the bale 10 in the state positioned in the solid line in FIG. 9, the pushing member 156a moves into the pressure chamber G1 as shown by the solid line. Push in. At this time, as shown in FIG. 13, the safety cover 140 is positioned so as to escape from the supply port 115 so that the bale 10 can be supplied.

After the bale 10 is supplied, the pushing member 156a is returned to the initial position, as shown in FIG. 14, and the safety cover 140 is moved to block the supply port 115.

In this state, when the pressing unit 130 is driven to move the pressing plate 131 toward the cutter 120, the pressing plate 131 presses the bale 10 toward the cutter 120, thereby preventing the cutting operation of the bale 10. Will come true. And, as shown in Figure 15, when the pressing plate 131 is pressed until the pressing plate 131 is in close contact with the end of the cutter 120, the bale 10 passes through the cutter 120 without leaving a whole, while the cutting operation is efficient. It can be done with.

Then, the cut feed moves to the mixing chamber 160 having the discharge chamber G2, is mixed, and then automatically transferred to the next process.

In addition, when the bale 10 is pressed by the pressing plate 131, since the pressing chamber G1 is blocked from the outside by the safety cover 140, the bale 10 is prevented from being pushed out, It is possible to move by pressing only toward the cutter 120, and since it is possible to fundamentally block an operator from accidentally accessing the inside of the pressurization chamber (G1), it is possible to prevent safety accidents and ensure safety.

In this way, since the operation of sequentially supplying and cutting the bale 10 can be performed repeatedly, it is possible to continuously cut while automatically supplying a large amount of bale 10, thereby shortening the processing time and shortening the working time. And reduce costs, and improve productivity.

In addition, as shown in FIGS. 16 to 18, according to the bale cutting device according to another embodiment, the safety cover 140 ′ has a technical feature in that it is installed to be reciprocally movable on the pressure plate 131. In this case, the safety cover 240 can be independently reciprocated with respect to the pressing plate 131 and can be reciprocated together with the pressing plate 131. According to this configuration, as shown in FIG. 16, in a state where the pressure plate 131 is spaced as far as possible from the cutter 120, the safety cover 140 ′ is moved rearward to open the supply port 115 to open the bale 10. It can be supplied to the pressure chamber (G1). And when the bale 10 is moved to press the bale 10 by using the pressing plate 131, as shown in FIG. 17, in a state in which the bale 10 has entered the pressure chamber G1, the safety cover 140' When moving toward the cutter 120, as shown in FIG. 17, the safety cover 140 ′ blocks the movement of the bale 10 toward the supply port 115 and may be supported to be pressed toward the cutter 120.

If the pressing plate 131 is further pressed toward the cutter 120 in this state, the safety cover 140 ′ together with the pressing plate 131 moves toward the cutter 120 and supports the bale 10 to support the supply port 115 ) To prevent it from being pushed to the side. Accordingly, the bale 10 is pressed toward the cutter 120 while being guided to the safety cover 240 and the inner wall surface of the device body 110 so that the cutting operation can be effectively performed.

In addition, as shown in FIG. 19, when pressing the bale 10 toward the cutter 120, the bale 10 is guided to the center of the cutter 120 to enter the guide blade 125 is further provided. It is good. The guide blade 125 is installed on the inner wall surface of the device main body 110, and an inclined portion 125a for guiding the bale 10 to enter the center when it is moved toward the cutter 120 may be formed at the tip end.

The feed that has been cut in the bale cutting device 100 is moved to the crushing part A by the screw conveyor SC1. The crushing unit A in which the crushing process is performed is composed of a crushing machine 200 and a lower structure 200A, as shown in FIG. 3.

The crusher 200 is opened when a container 210, a pair of augers 220 rotatably installed at the inner lower side of the container 210, and a material such as forage, are opened and the material is loaded into the container 110. A bucket 230 that closes when crushed, a hydraulic cylinder 231 that opens and closes the bucket 230, a motor 240 that drives the auger 220, and a blender in a post-process from the container 210 A load cell 260 installed at the connection part between the container 210 and the lower structure 200A in order to measure the amount of material injected into the container 210 and an opening and closing door 250 that is opened when sending to 300 is provided. do.

The container 210 has a box shape by welding or bolting a lower plate, a four-sided side plate, and an upper plate called "R plate".

As shown in FIG. 8, the R plate 211 has a shape of “ω” as a whole by welding two curved plates 211a bent in a “J” shape to each other.

Among the four side plates, a bucket 230 and a hydraulic cylinder 231 are installed on the front side plate in which the rotation shaft of the auger 220 is rotatably supported through a bearing, and an inlet (not shown) opened and closed by the bucket 230 is formed. Has been. Two motors 240 are installed on the rear plate side. Opening and closing doors 250 are respectively installed on the left and right panels, and a discharge port (not shown) that is opened and closed by the opening and closing door 250 is formed. Here, the bucket 230 and the hydraulic cylinder 231 may be excluded, and the container 210 by opening the bucket 230 without receiving the cut feed from the bale cutting device 100 is installed as needed. It is better to be prepared so that feed can also be fed directly into the furnace.

The upper plate of the container 210 is composed of two partition plates 212, and each of the partition plates 212 can be opened and closed by a hydraulic cylinder 213. However, in a different way, for example, the upper plate may be composed of one flat plate, and in this case, there is no need for a hydraulic cylinder for opening and closing the upper plate.

Next, the auger 220 has a configuration in which a blade is formed in a spiral shape along an outer surface of a central axis, and a plurality of cutters are mounted at the ends of the blades. Since the auger 220 can be understood from a known technique, a detailed description thereof will be omitted. The auger 220 may serve to crush the input feed while a pair is installed side by side and is driven and rotated by the motor 240, respectively.

Next, the lower end of the bucket 230 and the lower end of the hydraulic cylinder 231 are hinged to the front side plate, respectively, and the upper end of the hydraulic cylinder 231 is hinged to the middle point of the bucket 230. However, if the bucket 230 can be opened and closed by the hydraulic cylinder 231, the coupling position of the front plate, the bucket 230, and the hydraulic cylinder 231 may be different from the position shown in FIG. 3.

Next, a pair of motors 240 disposed on the rear plate side of the container 210 are coupled to the central axis of the auger through a coupling so that each auger 220 can be independently rotated forward and backward.

Next, the opening and closing doors 250 respectively installed on the left and right sides of the container 110 are configured to be opened and closed in the longitudinal direction (horizontal direction) of the container 210 by a hydraulic cylinder 251. When the opening and closing door 250 is installed at the installation point, for example, when the opening and closing door 250 is installed on the R plate 211 of the container 210, the shape of the door is generally curved, and is installed on the left and right plates. In the case, the shape of the opening and closing door is formed as a flat surface as a whole, and when it is spanned between the R plate 211 and the left and right side plates, a part of the opening and closing door forms a curved surface while the rest of the door is manufactured to form a plane. However, in a different way, for example, the opening and closing door may be configured to open and close in the height direction of the container, as in the prior art.

Next, the load cells 260 are installed one by one at the four corners of the container 210. The measured value of the load cell 260 (the amount of material injected) is displayed through an indicator on a control panel, not shown.

Next, the lower structure 200A supporting the crusher 200 is manufactured by welding or bolting a beam, an angle, or a section steel cut to a desired size and shape.

In addition, a feed inlet 215 into which feed supplied by the screw conveyor SC1 is input is formed in each of the left and right plates of the container 210.

As shown in Fig. 4, the blending portion B is composed of a blender 300 and a lower structure 300A.

The blender 300 includes a container 310, a pair of augers 320 that are rotatably installed at the inner lower side of the container 310, a motor 330 that drives the auger 320, and the machined The opening and closing door 340 that is opened when the material is sent from the container 310 to the filler 400 in the post process, and the container 310 and the lower structure 300A are It consists of a load cell 350 installed at the connection part.

The container 310 is formed in a box shape by welding or bolting the R plate 211 and the four-sided side plate and the top plate shown in FIG. 8. The rotation shaft of the auger 320 is supported freely through bearings on the front side plate and the rear side plate, and two motors 330 are disposed on the rear side plate side. In addition, an open/close door 340 is provided on the left plate and the right plate, and a discharge port (not shown) that is opened and closed by the open/close door 340 is formed. In addition, the top plate is composed of one flat plate.

Meanwhile, as shown in FIG. 4, an inlet 311 leading to an outlet of the screw conveyor SC2 and a connection chute is formed on the upper side of the container 310.

Next, the auger 320 has a configuration in which blades are spirally installed along the outer surface of the central axis, and a plurality of cutters are mounted at the ends of the blades.

Next, a pair of motors 330 disposed on the rear plate side of the container 310 are coupled to the central axis of the auger through a coupling so that each auger 320 can be independently rotated forward and backward.

Next, the opening and closing doors 340 respectively installed on the left and right sides of the container 310 are configured to be opened and closed in the longitudinal direction (horizontal direction) of the container 310 by a hydraulic cylinder 341. The opening/closing door 340 has a curved shape depending on the installation point, for example, when the opening/closing door 340 is installed on the R plate 211 of the container 310, and when installed on the left plate and the right plate, When the shape is flat and spans the R plate 211 and the left and right side plates, a part is formed to form a curved surface while the remaining part is manufactured to form a plane. However, this opening/closing door may also be configured to open and close by sliding in the height direction of the container, as in the prior art.

Next, the load cells 350 are installed one by one at the four corners of the container 310. The value measured by the load cell 350 is displayed through an indicator of a control panel (not shown).

Next, the lower structure 300A supporting the blender 300 is manufactured by welding or bolting a beam, an angle, or a section steel.

As shown in FIG. 4, the filling part C is composed of a filling machine 400 and a lower structure 400A.

The container 410 of the filler 400 has the same configuration as the container 310 of the blender.

In addition, compared with the corresponding components of the blender 300, the motor 430, the opening and closing door 440, the hydraulic cylinder 441 and the load cell 450 installed in the filling machine 400 differ in size and output, etc. Although there may be, the configuration can be said to be substantially the same.

Next, the auger 420 of the filler 400 has a configuration in which the cutter is removed from the auger 320 of the blender 300, but both may have the same configuration.

Next, the value measured by the load cell 450 is displayed through an indicator of a control panel (not shown).

As shown in Figs. 1, 2, and 20, the packaging unit (D) for quantitatively packaging feed includes a large-capacity packaging line 500B that contains feed in a ton bag, and packs and seals the feed in a bag by 20-50 kg. It may be configured as a small-capacity packaging line that is either a small package line 500 or a compression packaging line 500A.

More specifically, the packaging line 500 is composed of a measuring unit, a bag supply unit, a band sealer and a finished product forming unit, and the compression packaging line 500A is composed of a compression molding unit, a bag supply unit, and a band sealer.

The detailed configuration of the large-capacity packaging line 500B, the small packaging line 500, or the compression packaging line 500A is known to those of ordinary skill in the art, and they can be purchased as a set. Detailed descriptions will be omitted.

Screw conveyors (SC1 to SC4) installed between the bale cutting part (F), the crushing part (A), the blending part (B), the filling part (C) and the packaging part (D) are shown in FIGS. 5 to 7 As described above, a U-shaped chute 600 with an open top and an outlet 601 formed at either end, and a supply port at the end of both ends that do not correspond to the outlet 601 of the U-shaped chute 600 611 is formed and a flat plate cover 610 that covers the open upper portion of the U-shaped chute 600 by welding or bolting, a maguri plate 620 mounted on both ends of the U-shaped chute 600, and U It is provided with a screw 630 that is rotatably installed in the mold chute 600 and supported at both ends of the maguri plate 620 through bearings.

The screw 630 has a blade 631 formed in a spiral shape along the outer surface of the central axis, is coupled through a coupling with a transfer motor TM, and is rotated forward and backward by the transfer motor TM.

In addition, when transporting feed from the previous process to the post process, in order to prevent dust from spreading in the workplace, the mixing chamber 160, the crusher 100, the blender 200, the filler 300 and the packaging unit ( A connection chute CC is provided at, for example, the outlet 601 and the supply port 611 at the connection portion between the metering unit and the compression molding unit of D).

Small-capacity products packaged from the packaging section (D) are loaded onto a belt conveyor (BC) and transferred to the loading and unloading section (E), and are loaded onto the pallet by a loading automation robot constituting the loading and unloading section (E). When a certain amount of product is loaded on a pallet, it is taken out by a forklift.

On the other hand, although not shown in the drawing, the bale cutting part (F), the crushing part (A), the blending part (B), the filling part (C), the packing part (D), and the loading/unloading part (E) have a motor and hydraulic pressure. A control panel (also referred to as a "local panel") for controlling a cylinder, a pneumatic cylinder, a loading automation robot, and the like, and displaying a measured value of the load cell may be provided, respectively.

20 is a view showing a plan layout of a feed manufacturing plant according to another embodiment of the present invention, in which a bale cutting part (F), a crushing part (A), a blending part (B), and a filling part (C) are arranged in three rows. In addition, four small packaging lines 500 are connected and installed in two rows, while a compression packaging line 500A and a large-capacity (ton bag) packaging line 500B are connected and installed in the remaining one column. Has been. However, with a different configuration, for example, the number of small packaging lines may be increased or decreased.

Therefore, with such a variable configuration, it is possible to simultaneously produce three kinds of finished products with different packaging quantities as required.

That is, according to the feed manufacturing plant according to the embodiment of the present invention, it is possible to produce high-quality feed at a low price by softening the forage. As a result, it is possible to improve quality satisfaction while reducing the burden on the feed cost of the farm. In addition, it is possible to produce one person through the automation of the facility, and it is possible to secure a view and a line of movement for the working personnel to work safely. In addition, it is possible to provide a feed manufacturing plant in which dust, residue, and odor are not generated at all during transport or processing of feed, so that the cleanliness of the workplace can be maintained, and maintenance of each part of the plant can be easily performed.

In addition, without adding probiotics, after product packaging is completed, a feed manufacturing plant that resembles a cow's rumen can be safely and completely matured and fermented in a short period of time (for example, 3 days) by the natural seed of the feed. Can provide.

In addition, through the aging fermentation of the present invention, it is possible to easily manufacture a high-energy feed capable of long-term storage (for example, 6 months) without changing palatability and quality.

In addition, the present invention can provide a feed manufacturing plant in which predominant strains can be continuously preserved in the rumen and intestines through slowing of digestive body heat and stabilization of pH in the rumen.

In the above, although specific embodiments of the present invention have been described and illustrated, the present invention is not limited to the described embodiments, and various modifications and variations can be made without departing from the spirit and scope of the present invention. It is self-evident to those who have. Therefore, such modifications or variations should not be individually understood from the technical spirit or point of view of the present invention, and the modified embodiments should be said to belong to the claims of the present invention.

A: crushing part
200… Shredder 200A... Lower structure
210... Container 220… Auger
230... Bucket 231... Hydraulic cylinder
240... Motor 250... Open and close door
251... Hydraulic cylinder 260... Load cell
B: Mixing part
300… Blender 300A... Lower structure
310... Container 320… Auger
330... Motor 340... Open and close door
341... Hydraulic cylinder 350... Load cell
C: filling part
400… Filler 400A... Lower structure
410... Container 420… Auger
430... Motor 440... Open and close door
441... Hydraulic cylinder 450... Load cell
D: packaging
500… Small packing line 500A… Compression packaging line
500B... Large capacity packaging line
E: loading and unloading part
F: Bale cutting part
100..Bale cutting device 110..Main body of the device
120..cutter 130..pressing unit
131..pressing plate 133..actuator
140,140'..safety cover 150..automatic bale supply unit
151..conveyor 153,154,155..stopper
156..Pushing unit
BC: Belt conveyor
CC: connection suit
BP: curved plate
211: R version
SC1∼SC4: Screw conveyor
600... U-shaped suit 601... outlet
610... Cover 611... Supply port
620... Maguripan 630... screw
TM: feed motor

Claims (12)

A bale cutting unit that automatically cuts and mixes the bale supplied to the inside of the pressure chamber blocked from the outside;
A crushing unit for shredding and crushing the roughage with a pair of augers rotatably installed inside the container;
Mixing unit for preparing feed by mixing other materials and chopped roughage with a pair of augers rotatably installed inside the container;
A filling unit for discharging a predetermined amount of feed in the container with a pair of augers rotatably installed inside the container;
Packaging unit for quantitatively packaging the feed;
A screw conveyor installed between the bale cutting unit, the crushing unit, the blending unit, the filling unit, and the packaging unit for transferring material between two consecutive processes; And
Containing; a belt conveyor for transferring the finished product packaged in the packaging unit to a loading and unloading process,
The bale cutting part, the crushing part, the blending part, the filling part, the packaging part, and the belt conveyor are arranged in a row in this order,
The bale cutting part,
An apparatus main body having a supply port through which a bale to be cut is supplied;
A cutter installed inside the apparatus main body, dividing the inside of the apparatus main body into a pressurizing chamber and a mixing chamber, and cutting a bale that is moved from the pressurizing chamber to the mixing chamber;
A pressing unit for pressing the bale supplied into the pressing chamber toward the cutter;
A safety cover installed to selectively open and close the supply port; And
Includes; an automatic bale supply unit for automatically supplying the bale to the supply port,
The cutter is disposed so as to intersect and includes a plurality of vertical and horizontal blades having a lattice structure, and the center portion of the lattice-structured cutter is formed to have a smaller width than other parts. The method of claim 1,
The packaging unit is a feed manufacturing plant, characterized in that consisting of a small-capacity packaging line that packs and seals the feed in a bag of 20-50 kg. The method of claim 2,
The small-capacity packaging line is a feed production plant, characterized in that the small packaging line or compression packaging line. The method of claim 2,
The packaging unit feed production plant, characterized in that the feed further comprises a large-capacity packaging line to put the feed in the ton bag. The method of claim 1,
The feed manufacturing plant, characterized in that the opening and closing doors installed in the container of the crushing unit, the container of the blending unit, and the container of the filling unit are opened and closed in the longitudinal direction of the container. The method of claim 1, wherein the screw conveyor,
U-shaped chute with an upper portion open and an outlet formed at either end;
A flat plate-shaped cover having a supply port formed at an end of both ends that do not correspond to the discharge port, and covering the open upper portion of the U-shaped chute;
Maguri plates mounted on both ends of the U-shaped suit; And
A feed production plant comprising: a screw that is rotatably installed in the U-shaped chute, and both ends thereof are supported by the maguri plate through bearings. delete delete The method of claim 1,
The safety cover is a feed production plant, characterized in that the reciprocating movement is installed to the device body so as to be driven independently of the pressing unit. The method of claim 1,
The safety cover is connected to the pressurizing unit, characterized in that the feed production plant, characterized in that the reciprocating movement together. The method of claim 1, wherein the automatic bale supply unit,
A conveyor sequentially supplying a bale toward the supply port;
A plurality of stoppers positioned by maintaining the bale moved by the conveyor at a predetermined interval; And
And a pushing unit installed to push and insert the bale located at the entrance of the supply port into the supply port. The method of claim 1,
A pair of augers are rotatably installed inside the mixing chamber,
Feed production plant, characterized in that the screw conveyor is connected to the side of the mixing chamber to supply the mixed feed to the crushing unit after cutting.

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