KR101795913B1

KR101795913B1 - Feed manufacturing plant

Info

Publication number: KR101795913B1
Application number: KR1020160030168A
Authority: KR
Inventors: 김중관
Original assignee: 김중관
Priority date: 2016-03-14
Filing date: 2016-03-14
Publication date: 2017-11-09
Also published as: KR20170106723A

Abstract

The present invention can produce high quality feed through the softening of the domestic forage, and it is possible to increase and decrease the production volume by replacing the packaging line, improve the quality satisfaction while reducing the burden of the feed cost of the farmer, It is possible to produce products only by arranging the entire production line from material input to product packaging in a line so that it is possible to secure visibility and movement line for worker and work equipment to work safely, The present invention relates to a feed manufacturing plant capable of realizing a clean plant by preventing dust, debris or odor from spreading in a work site when processing in a process, and maintenance of each part of the plant can be easily performed.
A feed manufacturing plant according to the present invention comprises a crushing section for cutting a pair of auger forage crops, a mixing section for mixing feeds of the other materials with a pair of auger and a trimming feed, a pair of auger feed A crushing section and a mixing section, a screw conveyor provided between the filling section and the packaging section for conveying the material between two consecutive processes, and a conveying section for conveying the finished article And a belt conveyor for conveying the same to a carrying-out step, characterized in that the crushing portion, the blending portion, the filling portion, the packing portion, and the belt conveyor are arranged in a row in this order.

Description

[0001] FEED MANUFACTURING PLANT [0002]

The present invention relates to a feed manufacturing plant, and more specifically, it can produce high quality feeds by 1) soft processing of domestic raw materials such as barley and rice straw, and 2) 3) It is possible to improve the quality satisfaction by reducing the feed expenses to be paid by the end user, 4) It is possible to produce products with only one working person through automation of the facilities, and 5) By arranging the entire production line from input to product packaging in a line, it is possible to secure the field of view and the copper line that can safely work the worker and the work equipment. 6) When the feed is transferred to the post- It is possible to realize a clean HACCP plant by preventing dust, residues or odor from spreading in the work place, 7) easy maintenance of each part of the plant It related to feed manufacturing plants that can be the lure.

As a background of the present invention, for example, Japanese Patent Application Laid-Open Publication No. 2001-325850 discloses a method of producing a three-compartment lawn mower, which is divided into three seasons, in which a forage bale is introduced, a pneumatic conveyor, (A belt conveyor) for conveying the TM al feed discharged from the blender to the product tank, and a second conveyor for conveying the TM al feed discharged from the blender to the product tank, A product tank for storing the feed, a second conveyor (belt conveyor) for transferring the TM al feed discharged from the product tank to the packing machine, and a small plant for preparing the TM al feed for farming comprising a packing machine for weighing and packing the TM al feed A method for producing TM al feed is known.

However, the plant disclosed in Patent Document 1 has the following disadvantages.

1) Tractor used for trimming the veil (cutting to the desired length) The traction type trestle has the disadvantage that the dust generated during the trimming operation spreads around because the part where the veil is inserted / cut is completely opened.

2) Disadvantages of the worker and the work equipment (eg loader, etc.) are obstructed in securing the movement line to move safely as the blender is installed in the pit.

3) Since belt conveyors are used for inter-process transfer (transfer from the mixer to the product tank, transfer from the product tank to the packing machine), a large amount of residue (residue, TiMAL feedstock deposited from the belt conveyor to the floor of the workshop) Disadvantages are that the working environment is poor due to dust and odor.

4) The disadvantage is that the product (processed TM al feed) is shipped with hundreds of kilograms per ton bag, so it can not be handled without using a forklift.

In addition, the TM al feed produced in the plant of Patent Document 1 has the following disadvantages.

1) Thymalogic diet, which contains a mixture of chopped forage and various concentrated feeds, is less desirable than fermented feed.

2) Due to low palatability, the age of shipment is long (average 30 months), the average meat quality, grade, and shipment weight of slaughter are below expectation and vulnerable to disease.

3) Thiemal feeds, which use about 7 tons per shipment per cow per day, vary in price depending on the amount of concentrated feed, but the price is generally high, which means that profitability is poor for farmers.

Patent Document 1: Registration No. 10-0742526

The present invention was conceived to solve the disadvantages and problems of the prior art such as Patent Document 1, and it is possible to produce high-quality feed at a low price by softening the domestic roughage, thereby reducing the burden of the feed cost of the farm, Can be improved, and it is possible to produce one person through the automation of the facility, and it is possible to secure the view and the copper line that can safely work the worker and the work equipment. In addition, The present invention is directed to a feed manufacturing plant which can maintain the cleanliness of a workplace without causing odor at all and can easily maintain the maintenance of each part of the plant.

The present invention also provides a feed manufacturing plant similar to a bovine rumen, which can be safely and completely fermented by natural seed bacterium of the feed after completion of product packaging, for a short period of time (for example, three days) The purpose is to provide.

It is another object of the present invention to provide a plant capable of easily producing a high-energy feed which is capable of long-term storage (for example, 6 months) without changing palatability and quality through such aging fermentation.

It is another object of the present invention to provide a feed manufacturing plant capable of continuously preserving a dominant strain in rumen and intestines through slowing digestion and stabilizing pH in rumen.

As means for solving the above problems, the feed production plant according to the present invention adopts the following constitution.

[1] a crushing section for dividing the roughage with a pair of augers rotatably installed on the inner lower side of the container; A mixing unit for mixing the other ingredients and the fine roots in a pair of augers rotatably installed on the inner lower side of the container to produce a feed; A filling part for discharging feeds in a pair of auger containers rotatably installed on the inner lower side of the container by a predetermined amount; A packing section for quantitatively packing the feed; A screw conveyor installed between the crushing portion and the blending portion, between the filling portion and the packing portion, for conveying the material between two consecutive processes; And a belt conveyor for conveying the packaged finished product to the loading and unloading process, wherein the crushing portion, the blending portion, the filling portion, the packing portion, and the belt conveyor are arranged in a row in this order.

[2] The feed manufacturing plant according to the above [1], wherein the packaging section comprises a small-capacity packaging line in which the feed is enclosed in a bag by 20 to 50 kg.

[3] The feed manufacturing plant according to the above [2], wherein the small capacity packaging line is a small-scale production line or a compression packing line.

[4] The feed manufacturing plant according to [3] above, wherein the small-capacity line is composed of a metering unit, a bag feeding unit, a band sealer, and a finished product forming unit.

[5] In the above-mentioned [3], the compression packing line is composed of a compression forming unit, a bag feeding unit, and a band sealer.

[6] The feed manufacturing plant according to any one of [2] to [5], wherein the packaging section further comprises a large-capacity packaging line for storing the feed in a tone bag.

[7] The feed producing plant according to any one of [1] to [6] above, wherein the opening and closing doors provided respectively in the container of the crushing portion, the container of the mixing portion and the container of the filling portion are opened and closed in the longitudinal direction of the container.

[8] The feed manufacturing plant according to the above [7], wherein the opening / closing door is partially or wholly curved in conformity with the lower shape of the container in which the opening / closing door is installed.

[9] In the above-mentioned [1] to [8], the screw conveyor includes a U-shaped chute in which an upper portion is opened and an outlet is formed at one end portion thereof, and a supply port is formed at an end portion, Shaped cover covering the open top of the U-shaped chute by bolting or welding, a swash plate mounted on both ends of the U-shaped chute, and a screw rotatably installed in the U-shaped chute and supported at both ends by a swash plate through a bearing &Lt; / RTI >

The feed manufacturing plant according to the present invention does not involve the formation of a residue or the spread of dust and odor in the work place since feed processing and inter-process transfer are performed through the closed container and the screw conveyor. Thus, the workplace environment can be kept clean.

In addition, the feed manufacturing plant according to the present invention is easy to secure the safety field of view and the movement line of the worker and the work equipment since the crushing part, the mixing part, the filling part, the packing part and the loading automation robot are arranged in line on the ground. Maintenance of the part can be made easily.

In addition, the feed manufacturing plant according to the present invention can produce both large-volume and small-volume products.

In addition, the feed manufacturing plant according to the present invention not only softens the forage during feed processing and feeding to the process but also feedstock temperature reaches the initial fermentation temperature due to frictional heat during processing and transportation, Without temperature control, aging fermentation and nitrogen stabilization by natural seedling of feed can be achieved in a short time after product packaging. Fermented feeds have better palatability and quality than TMJ feeds, and can reduce digestion temperature and stabilize pH in rumen. Therefore, it is possible to reduce the shipment date, improve meat quality and grade in slaughtering, increase shipment weight, Effects can be expected. In addition, the nitrogen-stabilized fermented feed can be stored for more than six months without any change in taste and quality. Therefore, the use of the aged fermented feed produced in the feed manufacturing plant according to the present invention can remarkably improve the profitability of the farm.

1 is a bird's-eye view of a feed production plant according to an embodiment of the present invention.
Fig. 2 is a side view of Fig. 1; Fig.
3 is a perspective view of a shredding portion according to an embodiment of the present invention;
4 is a side view of a blending part and a filling part according to an embodiment of the present invention;
5A is a plan view of one side of a screw conveyor according to one embodiment of the present invention.
Fig. 5B is a plan view of the other side of the screw conveyor shown in Fig. 5A. Fig.
FIG. 5c is a perspective view of a screw conveyor according to an embodiment of the present invention, in which a connection chute is mounted at an outlet of the screw conveyor; FIG.
6 is a front view of an R plate according to an embodiment of the present invention;
7 is a top plan view of a feed production plant according to another embodiment of the present invention.

Hereinafter, various embodiments of the feed producing plant according to the present invention will be specifically described with reference to the accompanying drawings, but the scope of protection of the present invention should not be limited to the embodiments. In other words, the embodiments described below are provided only for the purpose of fully and easily understanding the present invention by those skilled in the art. Therefore, detailed description of known configurations that may distract the gist of the present invention will be omitted.

1 and 2, a feed manufacturing plant according to the present invention includes a crushing portion A, a mixing portion B, a filling portion C, a packing portion D, and a loading / unloading portion E ) Are arranged in a straight line on the ground.

Here, the term "ground" means the bottom surface of a work site (e.g., a factory) where a feed manufacturing plant according to the present invention is installed, and preferably the bottom surface is treated with a green or blue epoxy. By such an epoxy treatment, the environment of the workplace can be substantially or visually clean.

Screw conveyors SC1 to SC3 are respectively provided between the crushing portion A and the mixing portion B and between the filling portion C and the packing portion D so that no dust is generated , Material (feed in process) is transferred from the previous process to the post process.

A belt conveyor BC for conveying finished articles (for example, a state in which a certain amount of feed is contained in the PE bag) is provided between the packaging section D and the loading / unloading section E.

More specifically, as shown in FIG. 3, the crushing unit A in which the crushing process is performed is composed of the crusher 100 and the lower structure 100A.

The crusher 100 is provided with a container 110, a pair of augers 120 rotatably installed inside the container 110, a material such as forage material that is opened when the material is put into the container 110, A hydraulic cylinder 131 for opening and closing the bucket 130, a motor 140 for driving the auger 120, and a motor 140 for driving the processed material from the container 110 to the post- And a load cell 160 installed at a connection portion between the container 110 and the lower structure 100A for measuring the amount of the material introduced into the container 110 have.

The container 110 is formed in a box shape by welding or bolt-fastening the bottom plate, the four-sided side plate and the top plate called "R plate ".

As shown in Fig. 6, the R plate RP is formed by welding two curved plates BP bent in a "J" shape to form an overall "[omega]" shape.

A bucket 130 and a hydraulic cylinder 131 are provided on a front side plate on which a rotational axis of the auger 120 is rotatably supported via bearings and a charging port (not shown) opened and closed by the bucket 130 Respectively. And two motors 140 are disposed on the rear side plate side. An opening / closing door 150 is provided on the left side plate and the right side plate, respectively, and a discharge opening (not shown) opened / closed by the opening / closing door 150 is formed.

The upper plate is composed of two divided plates, and each of the divided plates can be opened and closed by a hydraulic cylinder. However, in a different manner, for example, the upper plate may be constituted by one flat plate, and in this case, the hydraulic cylinder for opening / closing the upper plate is not necessary.

Next, the auger 120 has the same shape as that disclosed in the applicant's registration utility model No. 20-0436540, identified by reference numerals [0034] and [0037], that is, the blade is spirally formed along the outer surface of the central axis, And a structure in which a plurality of cutters are mounted.

The lower end of the bucket 130 and the lower end of the hydraulic cylinder 131 are hinged to the front plate and the upper end of the hydraulic cylinder 131 is hinged to the intermediate point of the bucket 130. However, if the bucket 130 can be opened and closed by the hydraulic cylinder 131, the engagement position of the front plate, the bucket 130, and the hydraulic cylinder 131 may be different from the position shown in Fig.

Next, a pair of motors 140 disposed on the rear plate side of the container 110 are coupled with the center axis of the auger through coupling, so that each auger 120 can be independently rotated in the normal and reverse directions.

The opening and closing doors 150 provided on the left and right sides of the container 110 are configured to be opened and closed in the longitudinal direction (horizontal direction) of the container 110 by the hydraulic cylinder 151. When the door 150 is installed on the R plate RP of the container 110, for example, when the door 150 is installed on the left and right sides of the door 110, The door is formed such that a part of the opening and closing door forms a curved surface and the other part forms a plane. However, in a different manner, for example, the opening and closing door may be configured to be opened and closed in the height direction of the container as in the conventional manner.

Next, the load cells 160 are installed at four corners of the container 110, respectively. The measured value of the load cell 160 (the amount of introduced material) is displayed through an indicator of a control panel (not shown).

Next, the lower structure (100A) supporting the crusher (100) is manufactured by welding or bolting the beams, angles, and sections cut to a desired dimension and shape.

As shown in Fig. 4, the blend part B comprises a blender 200 and a lower structure 200A.

The blender 200 includes a container 210, a pair of augers 220 rotatably installed inside the container 210, a motor 230 driving the auger 220, An opening and closing door 240 which is opened when the material is sent from the container 210 to the filling machine 300 of the postprocessing process and an opening and closing door 240 for opening and closing the container 210 and the lower structure 200A And a load cell 250 installed at a connection site.

The container 210 is formed in a box shape by welding or bolting the R plate RP, the four-sided plate and the top plate shown in Fig. The rotation shafts of the auger 220 are rotatably supported on the front side plate and the rear side plate through bearings, and two motors 230 are disposed on the rear side plate side. An opening / closing door 240 is provided on the left side plate and the right side plate, and a discharge opening (not shown) opened / closed by the opening / closing door 240 is formed. Further, the upper plate is constituted by one flat plate.

Although not shown in FIG. 4, a discharge port of the screw conveyor and a discharge port leading to the connection chute are formed on the upper side of the container 210.

Next, the auger 220 has a configuration in which the blade is formed in a spiral shape along the outer surface of the central axis and a plurality of cutters are mounted on the end of the blade.

Next, a pair of motors 230 disposed on the rear plate side of the container 210 are coupled with the central axis of the auger through couplings so that each auger 220 can rotate independently and inversely.

The opening and closing doors 240 provided on the left and right sides of the container 210 are configured to be opened and closed in the longitudinal direction (horizontal direction) of the container 210 by the hydraulic cylinder 241. [ When the opening / closing door 240 is installed on the R plate RP of the container 210, for example, when the opening / closing door 240 is installed on the left side plate and the right side plate, If the shape is flat and extends over the R plate (RP) and the right and left side plates, the part is formed to be a curved surface and the other part to be a plane. However, the opening and closing door may also be configured to be opened and closed by sliding in the height direction of the container as in the conventional case.

Next, one load cell 250 is provided at each of the four corners of the container 210. The value measured by the load cell 250 is displayed through an indicator of a control panel (not shown).

Next, the lower structure 200A supporting the blender 200 is manufactured by welding or bolting beams, angles, or sections.

As shown in FIG. 4, the filling part C is composed of a filling machine 300 and a lower structure 300A.

The container 310 of the filling machine 300 has the same configuration as the container 210 of the blender.

The motor 330, the opening / closing door 340, the hydraulic cylinder 341, and the load cell 350 installed in the filling machine 300 are different from each other in the size and the output in comparison with the corresponding components of the compounding machine 200 But the composition is substantially the same.

Next, the auger 320 of the filling machine 300 is configured to remove the cutter from the auger 220 of the blender 200, but they may have the same configuration.

Next, the value measured by the load cell 350 is displayed through an indicator of a control panel (not shown).

As shown in Figs. 1, 2 and 7, the packing section D for quantitatively packing the feed includes a large-capacity packaging line 400B for containing the feed in a tone bag, A small-capacity packaging line, which is either a small-pack line 400 or a compact packing line 400A.

More specifically, the small-capacity line 400 is composed of a metering unit, a bag supply unit, a band sealer, and a finished product molding unit, and the compression and packaging line is composed of a compression molding unit, a bag supply unit, and a band sealer.

The detailed configurations of the large-capacity packaging line 400B, the small-size packaging line 400 and the compression / packaging line 400A are well known to those skilled in the art, and since they are available in one set, The detailed description thereof will be omitted.

Screw conveyors SC1 to SC3 provided between the crushing portion A and the mixing portion B and between the filling portion C and the packing portion D are opened at the upper portion as shown in Figs. A supply port 511 is formed at an end of the U-shaped chute 500 not corresponding to the discharge port 501 of the U-shaped chute 500 among the both end portions, Shaped cover 500 that covers the opened upper portion of the U-shaped chute 500 by bolts fastening, a swash plate 520 mounted on both ends of the U-shaped chute 500, And a screw 530 whose both ends are supported on the swash plate 520 through bearings.

The screw 530 is formed in a spiral shape along the outer surface of the center shaft and is coupled to the feed motor TM through a coupling and rotated in the forward and reverse directions by the feed motor TM.

In order to prevent the dust from spreading in the workplace when the feed is transferred from the previous process to the later process, the crusher 100, the mixer 200, the filler 300, and the weighing unit of the packing unit D In the connecting portion with the compression forming unit, for example, a discharge chute (CC) is provided in the discharge port (501) and the supply port (511).

The small-capacity products packaged in the packaging section D are transferred to the loading / unloading section E loaded on the belt conveyor BC and stacked on the pallet by the loading automation robot constituting the loading / unloading section E. When a certain amount of product is loaded on the pallet, it is carried out by a forklift.

Although not shown in the drawings, the crushing portion A, the mixing portion B, the filling portion C, the packing portion D and the loading / unloading portion E are provided with a motor, a hydraulic cylinder, a pneumatic cylinder, And a control panel (also referred to as "local panel") for controlling the robot and the like and for displaying the measured values of the load cell.

7 is a plan view of a feed producing plant according to another embodiment of the present invention. The crushing portion A, the blending portion B, and the filling portion C are arranged in three rows, Four packing lines 400 are connected to one another, and one packing line 400A and a large capacity (tone bag) packing line 400B are connected to the remaining one line. However, it is also possible to increase or decrease the number of the small-capacity lines, for example.

Therefore, by this variable configuration, it is possible to simultaneously produce three kinds of finished products having different packaging quantities in a required amount.

A:
100 ... Crusher 100A ... Lower structure
110 ... Container 120 ... Auger
130 ... Bucket 131 ... Hydraulic cylinder
140 ... Motor 150 ... Opening door
151 ... Hydraulic cylinder 160 ... Load cell
B:
200 ... Blender 200A ... Lower structure
210 ... Container 220 ... Auger
230 ... Motor 240 ... Opening door
241 ... Hydraulic Cylinder 250 ... Load cell
C: filling part
300 ... Filler 300A ... Lower structure
310 ... Container 320 ... Auger
330 ... The motor 340 ... Opening door
341 ... Hydraulic cylinder 350 ... Load cell
D: Packing section
400 ... Small package line 400A ... Packing and packaging lines
400B ... Large-capacity packaging line
E:
BC: Belt Conveyor
CC: connection suits
BP:
RP: R version
SC1 to SC3: Screw conveyor
500 ... U-shaped suit 501 ... outlet
510 ... Cover 511 ... Supply port
520 ... 5:30 ... screw
TM: Feed motor

Claims

A crushing unit for crushing the roughage with a pair of augers rotatably installed on the inner lower side of the container;
A mixing unit for mixing the other ingredients and the fine roots in a pair of augers rotatably installed on the inner lower side of the container to produce a feed;
A filling part for discharging feeds in a pair of auger containers rotatably installed on the inner lower side of the container by a predetermined amount;
A packing section for quantitatively packing the feed;
A screw conveyor provided between the crushing portion and the blending portion, between the filling portion and the packing portion, for material transfer between two consecutive processes;
And a belt conveyor for conveying the packaged finished product to the loading and unloading process,
The screw conveyor includes:
A U-shaped chute in which an upper portion is opened and an outlet is formed at an end of the U-shaped chute;
A flat plate-shaped cover having a supply port formed at an end of the both ends that does not correspond to the discharge port and covering an open top of the U-shaped chute by bolting or welding;
A waggon mounted on both ends of a U-shaped suit; And
And a screw which is rotatably installed in the U-shaped chute and whose both ends are supported by a swash plate through a bearing.

The method according to claim 1,
Wherein the packaging section comprises a small-capacity packaging line in which the feed is sealed in a bag by 20 to 50 kg each.

The method of claim 2,
Characterized in that the small-capacity packaging line is a small-scale production line or a compression packing line.

The method of claim 3,
The small-scale production line is constituted by a weighing unit, a weft supply unit, a band sealer, and a finished product forming unit.

The method of claim 3,
Wherein the compression packing line comprises a compression forming unit, a bag feeding unit, and a band sealer.

6. The method according to any one of claims 2 to 5,
Characterized in that the packaging section further comprises a large-capacity packaging line for containing the feed in a tone bag.

The method of claim 6,
Wherein the opening and closing doors provided respectively in the container of the crushing portion, the container of the mixing portion, and the container of the filling portion are opened and closed in the longitudinal direction of the container.

The method of claim 7,
Wherein a part or the whole of the opening / closing door is formed into a curved surface in conformity with the lower shape of the container in which the opening / closing door is installed.

delete