KR102124253B1 - Film wrapping machine for feed - Google Patents

Abstract

The present invention is a molding supply unit for molding a packaging object such as feed; A first packaging unit for packaging one side of the object to be packaged; And a second packaging part for packaging the other side of the object to be packaged.
The film packaging device for feed according to the present invention packs the side of the object to be packaged in the first packaging part, and then transfers it to the second packaging part so as to cover the uncovered portion in the first packaging part, thereby automatically fully packaging the large-capacity object It can be packaged, and the surface of the object to be packaged can be repeatedly covered with the packaging film several times to safely protect the contents of the object to be packaged.

Description

Film wrapping machine for feed}

The present invention relates to a large-capacity feed film packaging device capable of coating a packaging film on the surface of the feed in a short time.

Recently, the demand for high-quality livestock products with excellent meat quality and taste has increased due to the improvement of national income and culture level, and to produce high-value-added livestock products through high-quality or multi-functionalization to reduce the production cost. Various attempts are being made.

In general, livestock farms provide feed for the raising of livestock such as beef cattle and cows, and feed or feed for feed is separately provided as a method of feeding the feed, or a total of mixed feed with a proper ratio of feed and feed (total) Mixed ration, TMR) is used.

Specifically, the fully mixed feed is prepared by mixing hay, grain feed, and other additives, which are the main raw materials, in a certain ratio in the manufacturing process, and contains about 35 to 40% moisture and a large amount of hay, about 30%, so that It has a very low specific gravity of 0.25 to 0.3 and poor flow properties.

In the past, the manufactured feed is commercialized by filling the packaging bag, such as a plastic film, when shipping, and manually sealing the inlet of the packaging bag using a device such as a heated band sealer.

However, the method described above is a method suitable for small-capacity packaging, and the packaging bag has a thin thickness of about 0.1 mm, which is not suitable for packaging large-capacity feed.

In the past, various studies have been conducted to package large-capacity feed including hay, etc., but in order to produce a large-capacity feed product, there is no suitable packaging method suitable for the characteristics of the feed, and research on a method capable of supplementing it is necessary.

US registered patent US5433058 (published date: July 18, 1995) US registered patent US5012631 (Publication date: 1991.05.07.) Korean Registered Patent No. 10-1880096 (Publication date: 2018.07.20.) Korean Registered Patent No. 10-1319406 (Notice: 2013.10.17.) Korean Registered Patent No. 10-1597626 (Notice: 2016.03.07.)

The present invention has been devised to solve the problems of the prior art as described above, and is intended to provide technical details of a film packaging device for feed that can easily and easily pack a large-capacity feed, thereby reducing labor.

In order to achieve the technical problems as described above, the present invention is provided with a receiving space and a molding means inside to receive feed and mold it to manufacture a packaged object, an opening and closing port is provided on one side, and a transfer means is provided inside to accommodate A molding supply unit for discharging the packaging object manufactured inside the space to the outside through the opening and closing at a constant speed; It is formed on one side of the opening and closing and accommodates the side of the packaging object discharged from the molding supply part, and the rotating drum provided with at least one rotating packaging film roll wound with a packaging film, and tightly coupled to the outer peripheral surface of the rotating drum A first packaging unit supporting the rotating drum and including a plurality of driving rollers rotating the rotating drum at an angle of 360° to cover and package the packaging film on one surface of a packaging object; And a rotating base provided at a lower portion to rotate at an angle of 360°, a first conveying unit provided on a top surface of the rotating base and provided with a plurality of conveying rollers for conveying the packaging object discharged at a constant speed from the forming supply part. , A first support unit and a second support unit formed on both sides of the first transfer unit to support the packaged object, and a rotation shaft unit for rotating the first support unit and the second support unit vertically and horizontally. A package having a first transport support composite, a shape and structure corresponding to the first transport support complex, and a second transport support complex and a packaging film wound around the first transport support complex to support the packaging object Including the film roll mounting hole on which the film roll is mounted, the packaging object packaged in the first packaging part is rotated up and down, left and right while rotating at an angle of 360° so that the packaging film is coated on the other surface of the packaging object to be packaged. It provides a film packaging device for a feed comprising a; second packaging unit.

According to a preferred embodiment of the present invention, the film packaging device for feed may be further provided with a transport unit for transporting the packaged product packaged in the second packaging unit.

According to a preferred embodiment of the present invention, the rotating drum of the first packaging part further includes a film roll mounting unit on which the rotating packaging film roll is mounted, and the film roll mounting unit is a film on which the rotating packaging film roll is mounted. A roll holder and a pair of guide stands installed parallel to the lengthwise direction on one side of the film roll holder may be formed to stretch the packaging film wound up in the rotating packaging film roll. 1 The packaging unit may further include a cutter for cutting the packaging film on one side.

In addition, according to a preferred embodiment of the present invention, the second packaging unit may further include a packaging film fixing unit fixing one end of the packaging film unwound from the packaging film roll on one side.

The film packaging device for feed according to the present invention packs the object to be packaged in the first packaging part which covers the packaging film on one side of the object to be packaged, and then transfers the packaged object to the second packaging part and is not covered in the first packaging part. By covering the other side, a large-capacity packaging object can be automatically and completely packaged, and it is possible to mass-produce large-capacity feed while reducing labor.

In addition, the film packaging device can protect the object to be packaged by repeatedly coating the surface of the object to be packaged several times.

In addition, the TMR feed manufacturing plant equipped with a film packaging device for feed according to the present invention stores a high-nutritive front-side chamber in a first storage tank such as a silo, and stores feed raw materials other than the front-side chamber in a second storage tank. In addition, it is possible to manufacture a high-quality TMR feed in a short amount of time by preparing a TMR feed using the stored cotton wool and feed raw material, and then packaging and commercializing the film using the film packaging device.

The TMR feed manufactured by the plant having the above-described structure can continuously supply the TMR feed to the farmhouse at a low price, which can maintain the brand-specific characteristics as it is when feeding ruminants such as Korean beef, so that the long-term development of the livestock industry And improve farm income.

1 is a perspective view showing a film packaging device for feed according to the present invention.
Figure 2 is a front view showing a film packaging device for feed according to the present invention.
3 is a structural diagram schematically showing a process of packaging an object to be packaged in a first packaging unit provided in the film packaging device for feed according to the present invention.
4 is a conceptual diagram schematically showing a process of packaging an object to be packaged in a first packaging unit provided in a film packaging device for feed according to the present invention.
Figure 5 is a perspective view showing a film roll holder mounted to the first drum packaging unit provided in the film packaging device for feed according to the present invention.
6 is a structural diagram schematically showing a process of packaging an object to be packaged in a second packaging unit provided in the film packaging device for feed according to the present invention.
7 is a conceptual diagram schematically showing a process of packaging an object to be packaged in a second packaging unit provided in the film packaging device for feed according to the present invention.
8 is an actual image of a process of packaging a large-capacity feed using a film packaging device for feed according to a preferred embodiment of the present invention in order.
9 is a conceptual diagram schematically showing a TMR feed plant equipped with a film packaging device for feed according to the present invention.
10 is a cross-sectional view showing a raw material supply tank provided in a TMR feed plant equipped with a film packaging device for feed according to the present invention.
Figure 11 is a feed film packaging device for feed according to the present invention to feed feed raw materials including a battery compartment to the first storage tank and the second storage tank through a first conveyor and a second conveyor provided in the TMR feed plant, respectively It is a sectional view schematically showing the process.

Hereinafter, the present invention will be described in detail.

1 is a perspective view showing a film packaging device 100 for feed according to the present invention, and FIG. 2 is a front view showing a film packaging device for feed according to the present invention.

1 and 2, the feed film packaging apparatus 100 according to the present invention includes a molding supply unit 110; The first packaging unit 130; And a second packaging part 150.

The molding supply unit 110 provided in the film packaging device for feed 100 is provided with a receiving space and a pressing means or a molding means inside to receive feed into the inner receiving space and mold it to form a packaging subject (S). Can be produced.

The molding supply unit 110 is a variety of conventional molding that can be formed into a shape such as a cube cube, a cylinder or the like by pressing a feed containing fibrous raw materials such as hay, silage, and battery compartment, or by means such as a baler. A device or a pressurizing device may be used, and in addition, the object to be packaged may be generated by pressing the feed in various shapes.

Preferably, the object to be packaged (S) may be a TMR feed, and the TMR feed has a high fiber content of 30% or more, thereby facilitating molding, and a small capacity of 20 kg or less greatly reduces the cost of packaging. Since an increasing problem may occur, it is preferable to package in a capacity exceeding 20 kg, and the film packaging device 10 for feed of the present invention is utilized as a method for packaging large-capacity feed of 100 kg or more, preferably 500 kg or more. It is suitable for

In addition, the molding supply unit 110 is formed with an opening and closing opening 111 that can be automatically opened and closed on one side, and through the opening and closing opening 111, the packaged object S manufactured in the inner accommodation space can be discharged to the outside at a constant speed. There is a structure in which a pressure discharging means (not shown) is provided on the other side of the opening and closing opening 111 inside the receiving space so that the packaging object S can be discharged through the opening and closing opening 111.

3 is a structural diagram schematically showing the process of packaging the object to be packaged in the first packaging unit 130 provided in the film packaging device 100 for feed according to the present invention, Figure 4 is for the feed according to the present invention It is a conceptual diagram schematically showing the process of packaging the object to be packaged S in the first packaging unit 130 provided in the film packaging device.

1 to 4, the first packaging unit 130 may be packaged by coating a packaging film on the surface of the packaging object S manufactured by the molding supply unit 110, and the first packaging unit 130 includes a rotating drum 131 formed adjacent to the opening 111 of the molding supply unit 110 and a plurality of driving rollers 133 for rotating the rotating drum 131, the rotating drum 131 ) Is provided with a plurality of rotating packaging film rolls FR1 and FR2 on which the packaging film is wound, to cover the packaging film on the side of the packaging object S discharged at a constant speed from the molding supply unit 110. At this time, the rotary packaging film roll is disclosed as being provided with two in the drawing, it may have a structure provided with one.

Specifically, the rotating drum 131 is a circular structure, has a structure to wrap and accommodate the object S in an inner receiving space, and is rotated by a plurality of driving rollers 133 fixed to the outside of the molding supply unit 110 The structure can be formed.

At this time, a plurality of driving rollers 133 are disposed to serve to support the rotating drum 131 and may form a structure to rotate the rotating drum 131.

The driving roller 133 may be a structure fixed to a fixed frame formed on one side of the molding supply unit, or, the driving roller 133 may have a structure fixed to a partition wall of the molding supply unit 110 to rotate the A structure for rotating the drum 131 may be formed.

Therefore, the driving roller 133 is located inside or outside the rotating drum 131, and may form a structure for supporting and rotating the rotating drum 131.

Particularly, the driving roller 133 for rotating the rotating drum 131 may be separately connected to a rotating motor (not shown) receiving power to form a rotating structure, as shown in FIGS. 3 and 4. , The rotating drum 131 is rotated by the driving roller 133 to rotate the side surface of the object to be packaged (S), at this time, the packaging film roll (FR1, FR2) fixed to one side of the rotating drum (131) As the packaging film is unwound in the structure to continuously cover the side surface of the object to be packaged (S), the molding supply unit (110) so that the packaging film is coated on the surface of the object to be packaged (S) discharged at a constant speed. By doing so, the side of the object to be packaged S can be packaged.

In addition, as shown in FIG. 1, when the packaging film is coated on the surface of the object to be packaged by rotating the rotating drum 131 in the first package part 130, the object to be packaged S will be described later. Located on the upper surface of the transfer unit (154, 161) formed on the base frame 151 of the second packaging unit 150, the transfer unit (154, 161) is provided with a plurality of transfer rollers are the packaging object located on the upper surface (S) to form a structure for transporting the packaging object (S) coated with a packaging film on the side from the molding supply unit (110) to the center of the second packaging unit (150) through the first packaging unit (130) I can do it.

And, the first packaging unit 130 having the structure as described above, in order to mount the rotating film roll (FR1, FR2) to the circular drum 131, respectively, the structure further comprises a film roll mounting unit 134 Can have

5 is a perspective view showing a film roll mounting unit 134 mounted to a circular drum 131 in the film packaging device for feed according to the present invention.

Referring to FIG. 5, the film roll holder unit 134 is a film roll holder for fixing the first packaging film roll FR1 or the second packaging film roll FR2 to the rotating drum 131, respectively. 134a), and the film roll holder 134a may be used by introducing a rod-like structure. In addition, one side of the film roll holder 134a has a structure in which a pair of guide stands 134b, 134c is formed, and the guide stands 134b, 134c are parallel to the vertical direction in the film roll holder 134a. It has a structure formed. Thereby, the film roll mounting unit 134 gives a constant tension to the packaging film unwound from the rotating packaging film rolls FR1, FR2 mounted on the film roll holder 134a, thereby packaging the packaging object S when packaging It may be configured such that the packaging film is coated on the surface of the object to be packaged in the tightly pulled state, and the film roll mounting unit 134 is the film roll holder 134a by a bracket fixed to the rotating drum 131 or the like. , It is possible to fix the guide stand (134b, 134c).

Meanwhile, FIG. 6 is a structural diagram schematically showing a process of packaging an object to be packaged in the second packaging unit 150 provided in the film packaging device for feed according to the present invention.

1 and 6, the second packaging unit 150 includes a rotating base 151, a first transfer support composite 153, a second transfer support composite 160, and a third packaging film roll (FR3). It has a structure including a film roll holder (168) to be mounted by mounting, the surface of the remaining portion of the packaging film is not covered in the packaging object (S), the packaging film is coated on one side in the first packaging unit 130 It can be commercialized by completely coating the object to be packaged.

Specifically, the rotating base 151 includes a plate-shaped structure supporting the first transfer support composite 152 and the second transfer support composite 160, which will be described later, and a rotating structure is provided at the bottom to rotate. The rotating means is provided with a rotating motor or the like connected to a separate power to form a structure in which the rotating base 151 rotates at an angle of 360°.

1 and 2, the first transport support composite 152 has a structure including a first transport unit 154, a first support unit 155 and a second support unit 156 , The first transport unit 154 may be provided with a plurality of transport rollers to transport the packaging object S located on the upper surface.

In particular, the first transfer unit 154 has a structure that can be elevated to the upper and lower portions of the first support unit 155 and the second support unit 156, and is elevated to the top when transporting the object to be packaged S The object to be packaged (S) is driven by a transport roller to form a structure for transportation, and after the object to be packaged (S) is transferred to the center of the second packaging unit 150, the object to be packaged (S) is lowered to the first support unit. A structure to be supported by the 155 and the second support unit 156 can be formed. The first transfer unit 154 may be used without limitation as long as it is a means capable of elevating or moving the transfer roller, such as hydraulic means.

The first support unit 155 and the second support unit 156 are rod-shaped structures, having a structure arranged parallel to both sides of the first transfer unit 154, and the first transfer unit 154. By transporting the object to be packaged (S), the first transfer unit 154 descends, and then a structure for supporting one side of the object to be packaged (S) can be formed.

In particular, the first support unit 155 and the second support unit 156 are respectively provided with a drive shaft (not shown) at one end, and the drive shaft (not shown) is connected to drive links 157 and 158, respectively, The first support unit 155 and the second support unit 156 are connected in chain with the rotation shaft 159 equipped with a rotation motor that is rotated by being supplied with power by a separate power source to form a structure that rotates up, down, left, and right. In addition, the driving links 157 and 158 may have a structure further including an auxiliary rotating link 157 ′ to be interconnected.

In addition, the second transfer support composite 160 is a structure having the same structure at a position corresponding to the first transfer support composite 152, as shown in Figures 1 and 2, such a first transfer The support composite 152 and the second transport support composite 160 form a structure that stably supports both sides of the object S to be packaged.

Specifically, the second transport support composite 160 has a structure including a second transport unit 161, a third support unit 162, and a fourth support unit 163, and the second transport unit 161 ) Is provided with a plurality of transport rollers to transport the packaging object (S) located on the upper surface.

In particular, the second transfer unit 161 has a structure capable of moving up and down in the same manner as the first transfer unit 154, and when the object to be packaged is transported, it is elevated to the top to transport the object to be packaged (S). A structure to be transported by driving is formed, and after the object to be packaged S is transferred to the center of the second packaging unit 150, the object to be packaged S is lowered, so that the object to be packaged S is supported by the third support unit 162 and the fourth support unit. A structure to be supported by 163 can be formed.

The third support unit 162 and the fourth support unit 163 are rod-shaped structures, having a structure arranged in parallel to both sides of the second transport unit 161, and the second transport unit 161 ) Can be formed to support a structure of one side of the object to be packaged (S), the first transport support composite 152 including the first to fourth support units (155, 156, 162, 163) as described above ) And the second transport support composite 160 serve to fix and support the package object S transferred by the first transport unit 154 and the second transport unit 161 in both directions.

In particular, the third support unit 162 and the fourth support unit 163 are provided with a drive shaft (not shown) at one end, respectively, as in the first support unit 155 and the second support unit 156, respectively. The driving shaft (not shown) is connected to the driving links 164 and 165, respectively, and is connected to a rotating shaft 166 equipped with a driving motor that is rotated by receiving power by a separate power source, and is connected to the third support unit 162. And a structure in which the fourth support unit 163 rotates up, down, left, and right, and may have a structure further including an auxiliary rotation link 164 ′.

FIG. 6 is a structural diagram schematically showing a process of packaging an object to be packaged in a second packaging unit provided in the film packaging device for feed according to the present invention, and FIG. 7 is a second packing provided in the film packaging device for feed according to the present invention. It is a conceptual diagram that schematically shows the process of packaging an object to be packaged in a department.

Referring to FIGS. 6 and 7, when the object to be packaged S is stably supported by the first transport support composite 152 and the second transport support composite 160 as described above, the third packaging film provided on one side In the roll FR3, the packaging film is attached to the packaging object S, and the rotating base 151 is formed to rotate at an angle of 360° to cover the packaging film on the surface of the packaging object S. .

At this time, the first transport support composite 152 and the second transport support composite 160 are rotated shafts 159, 166 through a rotating motor connected to the first to fourth support units 155, 156, 162, 163, etc. ) To rotate and rotate the object to be packaged (S) up and down, so that the packaging film unwound from the film roll holder 168 is uniformly coated on the entire side of the object to be packaged, thereby packaging on the front side. The film is coated so that the object S to be packaged can be packaged.

Furthermore, the second packaging unit 150 may further include a packaging film fixing unit (not shown) fixing one end of the packaging film unwound from the third packaging film roll FR3 on one side, and the packaging film The fixing unit (not shown) may have a structure provided with a second cutting blade on one side to cover the packaging film and then cut the packaging film, and the packaging film unwound from the third packaging film roll FR3 It is possible to form a structure in which one end is fixed to ensure strong adhesion to cover.

The packaging film fixing unit may be provided with a second cutting blade on an inner surface to form a structure for coating the packaging object S with a packaging film and then cutting the packaging film after coating is completed.

Through the above process, when the packaging of the packaging film on the object to be packaged (S) is completed, the rotation of the rotating base 151 is stopped, and the packaging film fixing unit can be operated to cut the packaging film, and the cutting blade Thereby, a structure in which the packaging film is cut can be formed.

Furthermore, the film packaging device for feed 10 may have a structure further comprising a transport unit (not shown) for transporting the packaged product in the second packaging unit 150, and the transport unit (not shown) C) can be used without limitation, as long as it can be moved up and down and rotated in both directions, and is a conventional transport device equipped with a means to pick up and transport the product, such as a clamp.

As an example, the transport unit 170 is a base plate-shaped base substrate that can be rotated at an angle of 360°, is formed to protrude in a direction perpendicular to the base substrate and is provided with hydraulic means, the elevating rail having a structure capable of elevating, the elevating A TMR product mounted on a descending rail, elevating and descending, a clamp arm capable of horizontally moving in both right and left directions, and a lower surface on which the elevating rail is mounted is provided with a rotation panel that can be rotated at an angle of 360° to locate the TMR By easily transporting it, the object to be packaged can be transported on the upper surface of a means such as a conveyor belt, and the transported TMR product can be loaded.

Meanwhile, the packaging process of the object to be packaged S using the film packaging device for feed 100 according to the present invention will be described in detail as follows.

8 is an actual image of a process of packaging a large-capacity feed using a film packaging device for feed according to a preferred embodiment of the present invention in order.

Referring to Figure 8, the feed film packaging apparatus 100 according to the present invention (a) step of molding the object to be packaged, (b) to (d) to discharge the packaged object formed in the molding supply through the opening and closing, While the rotating drum rotates to cover the outer surface of the object to be packaged with a packaging film, the object to be packaged in the state where the packaging film is coated is transferred through the conveying roller of the second packaging part, and (e) the packaging packaged in the first packaging part A packaged object that is not packaged in the first packaging portion as shown in (f) to (h) in a state where the first transportation support composite and the first transportation support composite are supported to position the object in the center of the rotating base of the second packaging portion The surface of the product is completely covered so that the object to be packaged can be manufactured.

Therefore, in the film packaging device for feed according to the present invention, when the object to be packaged is a hexahedron, all four sides of the object to be packaged are covered with a packaging film and then packaged, as shown in FIG. 8. A large-capacity feed can be easily packaged in a short period of time by a method of packaging a portion in which the packaging film is not coated in the first packaging portion 130 through the second packaging portion 150.

The film packaging device for feed 100 according to the present invention as described above, the side of the object to be packaged (S) is packaged in the first packaging unit 130, and then transferred to the second packaging unit 150, the first packaging unit By covering the uncovered portion at 130, a large-capacity object to be packaged can be automatically and completely packaged, and the surface of the object to be packaged is repeatedly coated with a packaging film several times to safely protect the contents of the object to be packaged S. have.

The film packaging device for feed having the structure as described above 100 has a structure suitable for large-capacity feed packaging manufactured at a weight of 100 to 3,000 kg in a feed manufacturing plant such as TMR feed, and thus, the film packaging for feed according to the present invention The apparatus may be introduced and used in the TMR feed production plant 10 as follows.

9 is a conceptual diagram schematically showing a TMR feed plant equipped with a film packaging device for feed according to an embodiment of the present invention.

In one example, the TMR feed manufacturing plant 10 according to the present invention, as shown in Figure 9, a raw material supply tank 200; A first storage tank 300; A second storage tank 400; First and second conveyors 500 and 600; Compounding tank 700; And it may have a structure including a film packaging device 100 for a feed having the structure as described above, such a TMR feed plant is a bulk storage of high-quality TMR feed even in the state stored in the storage tank feed material containing the front chamber. It can be easily manufactured.

10 is a cross-sectional view showing a raw material supply tank 200 provided in the TMR feed manufacturing plant 10 according to an exemplary embodiment of the present invention.

Referring to Figure 10, the raw material supply tank 200 is arranged on one side of the plant has a structure in which the upper portion is opened to receive the first feed material and the second feed material, respectively, and the receiving space is formed inside Each of the first feed material and the second feed material including the supplied battery compartment can be stored, and two or more rotary screws 210 are provided on the lower surface to crush and feed the supplied first feed material and second feed material, respectively. A structure can be formed.

The raw material supply tank 200 is designed to be positioned below the ground to form a structure that facilitates the transportation and supply of feedstock and the front chamber through means such as a vehicle, a fork crane, and the like.

In addition, the raw material supply tank 200 may further include a separate supply network structure 220 provided at the top of the open receiving space, the separate supply network structure 220 is the first feedstock and When the second feedstock is supplied in an excessive amount, it may have a structure that prevents damage to the rotating screw by preventing the upper surface of the rotating screw from directly hitting.

Specifically, the mesh structure 220 for the separate supply is manufactured to have a structure that narrows as the size of the formed pores descends from the top to the bottom, and the raw material supply tank (200) is supplied even when supplying excess first feed material and second feed material. ) To be supplied in an unfolded state when supplied to the receiving space of the feed material and the battery compartment can be prevented from falling directly on the rotating screw.

In addition, the raw material supply tank 200 may have a structure in which a propeller-type stirrer 230 is additionally provided inside, and the propeller-type stirrer 230 is a rotating shaft connected to a partition wall of the raw material supply tank 200 When the excess feedstock is supplied from the top of the raw material supply tank 200, the stirrer 230 is rotated to prevent the feedstock from falling directly onto the screw 210, and simultaneously feed the second feedstock. It serves to uniformly mix the raw materials.

The propeller-type stirrer may be mounted in a receiving space and used by mounting various types of propellers having a structure that can rotate, and for example, a rotating shaft driving the propeller-type stirrer 230 is a sprocket and a drive chain connected to the sprocket It is provided, it is connected to the drive chain and can be formed by a power driven by a separate power rotatable structure by a driving motor rotating.

In addition, the raw material supply tank 200 may have a structure further including a raw material supply hopper (not shown), and the raw material supply hopper (not shown) may be provided with various types of hoppers having a funnel shape. Can be.

The raw material supply hopper (not shown) serves to keep the input direction and speed of the first feed material and the second feed material constant, and the top surface is opened to receive the first feed material and the second feed material. It has a structure that controls the supply of the first feed raw material and the second feed raw material to be supplied to the raw material supply tank 200 by opening and closing the opening and closing structure. The first feed raw material and the second feed raw material may be supplied to the raw material supply hopper using heavy equipment such as a fork crane, or the first feed raw material and the second feed raw material may be respectively supplied using a separately installed belt conveyor for feeding the raw material.

Preferably, the raw material supply hopper (not shown) is to supply the first feed raw material and the second feed raw material for TMR feed production, respectively, so that the first storage tank 300 through the raw material supply tank 200 to be described later and It is preferable to separately supply the feedstock and the battery compartment to the second storage tank 400, respectively.

Specifically, the second feed raw material includes an all-cotton chamber, an irradiated feed, a by-product feed, a river shell, a thin meal, and a grain.

The fertilizer can be supplied by introducing a fiber-rich material, alfalfa, sudan grass, orchard grass, Italian ryegrass, red clover, radino Ladino clover, rice straw, corn hay, barley hay, sugarcane hay, sorghum, wheat, wheat, lupine, or mixtures thereof.

The by-product feed may include beer foil, cottonseed pellets, beet pulp pellets, rice balls, bean curds, pulse roots, apple foils, citrus fruits, peanut skins, spirits, jade embryos, or mixtures thereof.

The shellfish may include wheat bark, protein skin, soybean skin, lupine skin, jade skin, rice bran, skim steel, or a mixture thereof.

The meal may include soybean meal, cottonseed meal, yam-muk-bak, flax-cake, palm-cake, im-ja-bak, jangyu-bak, jade-germ-bak, chaejong-bak, sunflower-bak or mixtures thereof.

The second feed raw material may be used in a length of 2 to 5 cm in consideration of characteristics such as processability and intake, and a stationary cutter or a tractor attached cutter driven by an electric motor. ) Can be used to cut raw materials, and softened using a softening device such as a hammer mill can also be used.

In addition, the second feed raw material may be configured to further include an additive for enhancing preference including salt, seasoning, sugar, flavoring agent, volatile fatty acid and molasses fermentation solvents (CMS) or mixtures thereof. Examples include vitamins (including minerals in most cases), calcium chloride, limestone, lincals, sodium bicarbonate, magnesium oxide, salt, zinc, yeast, antioxidants, bypass fats, and bypass proteins.

On the other hand, the first feed raw material includes a whole cotton thread, and the whole cotton seeds have good palatability and a high energy content of 2.3 Mcal NEI/kg, a fat content of 15 to 17%, and a protein content of 15 to 21%, the total amount of digestible nutrients (TDN) is 85 to 90%, crude fiber (including 26 to 31% ADF) 20 to 25% and has various nutritional properties.

Since the whole cotton thread is surrounded by cotton lining and lint, it does not decompose in the rumen and shows a characteristic of bypassing the small intestine, has good digestibility, and has a high methionine content. For reference, lint is pure cellulose and has a property of being 100% digested and used by rumen microbes.

Since the vegetable fat inside the front chamber is protected by the seedling sheath surrounding the outside, energy efficiency is very high because it is not decomposed in the rumen of the ruminant and used in the small intestine.

In particular, when the whole cotton wool is fed to livestock, the methane production amount is reduced by 12 to 14%. When used as a cow feed, the respiratory rate and body temperature are reduced to reduce caloric production by about 7%, thus reducing the occurrence of heat. It is very beneficial for high temperature in summer.

However, if the oversized cotton thread is excessively fed, a problem of a decrease in fiber and energy digestibility may occur, so it is recommended to mix and feed the feed raw material in an appropriate amount, and the toxic substance called gossip contained in the front cotton thread can carry oxygen in the blood. It is desirable to supply an adequate amount of food because there is a problem of reducing lung and inducing respiratory depression and promoting lung disease.

Since the short cotton fiber remains on the surface, it is not easy to process, and when stored in a storage tank such as a silo with water as a wet feed, a large amount of alkaloids and fungi are generated and used for the purpose of manufacturing TMR feed. There is a difficult problem, and in the past, the whole cotton thread is added by hand when mixing the feed, but when blended in this way, it is difficult to uniformly mix the front cotton thread, which may cause digestive disorders when ingesting the prepared TMR feed.

In the present invention, in order to solve the problems as described above, by providing a separate storage tank for storing the battery compartment, and proposes the contents of a plant capable of producing a large amount of high-quality TMR feed containing the battery compartment in a short time and , It will be described in more detail in the storage tank to be described later.

The first storage tank 300 serves to store a first feedstock material including a battery compartment supplied from the raw material supply tank 200, and a combination of a battery compartment provided with a first outlet at the bottom is described below. It can be supplied to the tank (700).

The first storage tank 300 may be provided with a heating means and a pressing means therein to have a structure that suppresses germination of the battery compartment, generation of thorn grass, and growth of mold.

Specifically, the first storage tank 300 can heat the inner receiving space to a temperature of 40 to 130 ℃, and can form a structure that presses the front chamber with a pressure of 10 to 50 MPa, It is possible to suppress germination, generation of goofy grass and growth of mold.

Preferably, the first storage tank 300 is heated to a temperature of 70 to 130° C. for 1 to 6 hours in a state in which the battery compartment is stored in an internal accommodating space, so that the moisture content in the battery compartment is 10% or less. Dry heat treatment to the first time, and then heat the internal receiving space to a temperature of 50 to 70 ℃ and grow the spoilage and mold through a secondary treatment to press the front chamber for 18 to 48 hours at a pressure of 20 to 35 MPa In addition, it is possible to inactivate enzymes that produce harmful alkaloids such as gosipol and enzymes that promote germination, as well as to minimize starch gelatinization due to its low moisture content. The quality of the product can be maintained and the generation of harmful substances can be prevented, so that the front chamber can be stored in a storage tank such as a silo, thereby making it possible to manufacture high-quality TMR feed.

In addition, the first storage tank 300 is provided with a stirring means (not shown) therein to prevent the phenomenon that the battery compartment is entangled so that the heating by the heating means is made uniform, and the first discharge port It can be configured to uniformly supply the amount of the battery chamber that is discharged through.

In addition, the first storage tank 300 has a structure provided with a cutter at the first discharge port so as to uniformly supply the cut-off battery compartment to supply an appropriate amount of the battery compartment to the mixing tank 700 to be described later. Can have

The second storage tank 400 serves to store feed raw materials supplied from the raw material supply tank 200, and a second discharge port is provided at the bottom to store feed raw materials stored in the mixing tank 700 to be described later. In addition, temperature and humidity detection means and control means may be provided to maintain the internal temperature and humidity of the second storage tank 400. The above-described second storage tank 400 may be used by introducing silos having various structures conventionally mounted and used in a feed plant.

In addition, the TMR feed manufacturing plant 10 according to the present invention is stored for supplying feed raw materials and a battery compartment supplied from the raw material supply tank 200 to the first storage tank 300 and the second storage tank 400, respectively. It has a structure including a first conveyor 500 and the second conveyor 600 as a means.

Specifically, the first conveyor 500 is equipped with a conveying means such as the screw conveyor or the bucket conveyor inside the housing to transport the feedstock including the battery compartment in the vertical direction, and the feedstock at the top of the housing A discharge port is formed so that feed materials including the battery compartment can be transported and discharged for each type.

The first conveyor 500 may be used by introducing a grain-type feedstock, such as the screw conveyor or bucket conveyor, upwardly in a vertical direction, and having various conventional structures for discharging through a dispensing port.

11 is a first storage tank (300) for feeding raw material including a battery compartment through a first conveyor (500) and a second conveyor (600) provided in a plant for producing TMR feed containing cotton yarn according to a preferred embodiment of the present invention. ) And the second storage tank 400, respectively.

Referring to FIG. 11, the second conveyor 600 has a structure connected to an outlet of the first conveyor 500 and supplies feed raw materials other than the front chamber and the front chamber from the feed raw materials including the front chamber. Can play a role.

Specifically, the second conveyor 600 has a structure provided with a bidirectional conveying belt conveyor 610 that can be rotated in both directions inside the housing, and a belt to drive the bidirectional conveying belt conveyor 510 It has a structure provided with a rotating motor that can rotate in both directions on one side of the conveyor.

Accordingly, the second conveyor 600 may serve to supply the battery compartment to the first storage tank 300 by rotating in the forward direction when the battery compartment is input from the raw material supply tank 200.

In addition, when the feedstock other than the battery compartment is input from the raw material supply tank 200, it is rotated in the reverse direction to form a structure in which the second conveyor 600 does not transport feed ingredients other than the battery compartment in the forward direction. The feedstock may be supplied to the second storage tank 400 by supplying feedstock including irradiated materials other than the front chamber to the conveyor.

The second conveyor belt 500 as described above is an auxiliary capable of transferring feed raw materials other than the front and second front chambers supplied to the first storage tank and the second storage tank to the first storage tank and the second storage tank, respectively. It may further include a belt conveyor.

Therefore, the second conveyor rotated in both directions as described above may be configured to supply feed raw materials other than the battery compartment and the battery compartment in the single raw material supply tank 200 to the storage tanks 300 and 400, respectively.

The mixing tank 700 is directly connected to the first discharge port of the first storage tank 300 and the second discharge port of the second storage tank 400 or connected by means such as a conveyor belt to connect the battery compartment and feedstock. The TMR feed can be prepared by mixing each of the above-described cotton wool feed and feed ingredients.

The blending tank 700 may be used to prepare a TMR feed using a blending tank having various types commonly used for blending feed.

In one example, the mixing tank 700 is provided with a receiving space for receiving and receiving feed raw materials, and is provided with a plurality of mixing screws equipped with mixing wings at the bottom to provide batteries in the first storage tank and the second storage tank. TMR feed can be prepared by receiving and mixing feed raw materials including cotton yarn, and may have a structure in which a discharge hole (not shown) for discharging the produced TMR feed is formed. In addition, the mixing tank 700 is additionally provided with an input hole (not shown) on one side to further mix additives such as vitamins and minerals.

In addition, the mixing tank 700 may be mixed and pressurized by changing the content of feed raw materials such as a battery compartment and irradiated material according to characteristics such as the type of livestock products and uses.

In one example, the TMR feed production plant according to the present invention is a system for manufacturing a large amount of TMR feed containing a cotton wool, and the TMR feed as described above may be prepared by varying the content of the feedstock for each growth time of livestock products. .

Specifically, the growth period of the livestock product is largely divided into the growth period in which the skeleton and rumen of the livestock product grow, the pre-aging period in which the amount of meat is increased in the grown livestock product, and the maturation period in which the quality of meat is advanced. , It is possible to control the amount of additives.

In particular, the TMR feed produced by the feed production plant according to one preferred embodiment of the present invention is a feed suitable for maturation, including the front chamber, and has high palatability when supplied to livestock products that have entered the maturity stage, and is suitable for long-term fattening. In addition, TDN is maintained at 80 or higher to improve the quality of meat and stabilize the quality of livestock products.

To this end, the compounding tank includes 20 to 40 parts by weight of the fertilizer containing rice straw and alfalfa, 5 to 8 parts by weight of the front chamber, 30 to 40 parts by weight of the skin, 5 to 20 parts by weight of by-product feed, calcium chloride, limestone, and lincal preparation , It is preferable to prepare a TMR feed by mixing 1 to 3 parts by weight of minerals including sodium bicarbonate, magnesium oxide, salt and zinc, and 3 to 5 parts by weight of vitamins.

In addition, the TMR feed prepared in the mixing tank 700 can control the moisture content so that the moisture content or water content is 20 to 35%, and when the water content of the TMR feed is less than 20%, the TMR feed product is sufficient for storage and loading. A problem that natural fermentation is difficult to induce may occur, and when it exceeds 35%, a problem that unprofitable bacteria such as mold and the like may be generated may occur.

The film packaging device for feed 100 may be supplied with feed material blended in the compounding tank 700 and packaged to produce a large-capacity TMR feed product.

Furthermore, in the TMR feed manufacturing plant 10 according to the present invention, feed raw materials and TMR feed are used in a first storage tank 300, a second storage tank 400, a mixing tank 700, a feed film packaging device 100, and the like. It may be configured to additionally include a plurality of auxiliary conveyors so that each can be supplied, and such auxiliary conveyors may be configured to transfer feed power and feed feedstock and TMR feed separately.

The plant 10 for producing TMR feed containing cotton thread as described above may be configured to further include a control unit (not shown), whereby the desired ratio of the first feed material and the second feed material stored in each storage tank is desired. Can be mixed, and all functions can be controlled through a control unit, so that the entire process can be automated, and various products that the user wants to produce can be mass-produced in a short time with simple operation.

In addition, all processes are programmed to be automatically controlled sequentially so that unmanned operation is possible, and when an error occurs in the process line, the previous process is automatically controlled by the control unit in sequence.

The TMR feed production plant 10 according to the preferred embodiment of the present invention having the above-described structure stores a high-nutritive front-side chamber in a first storage tank 300 such as a silo, and feeds other than the front-side chamber. The raw materials are stored in the second storage tank 400, and high-quality TMR feed can be mass-produced in a short time using the stored front chamber and feed raw materials.

Manufactured TMR feed can continuously supply TMR feed, which can maintain the brand's unique characteristics when feeding ruminants such as Korean beef, to farms at low prices, enabling long-term development of the livestock industry and increasing farm income. Can be improved.

The plant 10 includes two storage tanks, a first storage tank 300 having a structure for stably storing and discharging the battery compartment for a long time and a second storage tank 400 storing feed raw materials other than the battery compartment. It can be prepared to improve the problems that are not utilized in the conventional TMR feed manufacturing process utilizing the front panel, thereby stably producing high-quality TMR feed.

In particular, the TMR feed can suppress high-quality TMR feed by suppressing germination of the front chamber, generation of harmful components, harmful microorganisms, and the like contained in the front chamber, and can contribute to mass production.

In addition, the plant 10 consumes significantly less heat energy than heat treatment processing, and can be executed at room temperature or low temperature, and in addition to microbial killing, protein denaturation, modification, enzyme activation, inactivation, enzyme substrate specificity change, carbohydrate, It can induce changes in fat properties.

10: TMR feed manufacturing plant 100: feed film packaging device
200: raw material supply tank 300: first storage tank
400: second storage tank 500: first conveyor
600: second conveyor 700: compounding tank

Claims (5)

A receiving space and a molding means are provided inside to form the object to be packaged by receiving feed, and an opening and closing port is provided on one side, and a conveying means is provided on the inside. A molding supply part discharged to the outside;
It is formed on one side of the opening and closing and accommodates the side of the packaging object discharged from the molding supply part, and the rotating drum provided with at least one rotating packaging film roll wound with a packaging film, and tightly coupled to the outer peripheral surface of the rotating drum A first packaging unit supporting the rotating drum and including a plurality of driving rollers rotating the rotating drum at an angle of 360° to cover and wrap the packaging film on one surface of the object to be packaged; And
A first conveying unit provided with a rotating base provided at the lower portion to rotate at an angle of 360°, a plurality of conveying rollers provided on an upper surface of the rotating base and conveying a packaging object discharged at a constant speed from the molding supply part, A first support unit and a second support unit which are respectively formed on both sides of the first transfer unit to support the packaged object, and a rotation shaft unit that rotates the first and second support units vertically and horizontally. A packaging film having a first transport support composite, a second transport support complex and a packaging film wound around the first transport support complex, having a shape and structure corresponding to the first transport support complex A roll-mounted film roll holder, so as to rotate the object to be packaged in the first packaging section at an angle of 360°, rotate up, down, left, and right to cover the packaging film on the other surface of the object to be packaged. The second packaging unit to include;
The first transfer unit,
After being elevated to the top of the first support unit and the second support unit to transport the object to be packaged, and after the object to be packaged is transferred to the center of the second packaging unit, to the bottom of the first and second support units It is characterized in that the object to be packaged by descending to be supported by the first support unit and the second support unit,
The first support unit and the second support unit,
A drive shaft is provided at one end, and the drive shaft and the rotation shaft are respectively connected by a drive link to form a structure in which the first support unit and the second support unit rotate up and down, and the drive link is interconnected by an auxiliary rotation link Feed film packaging device characterized in that it has a. According to claim 1,
Feed film packaging device, characterized in that further provided with a transport unit for transporting the packaged product packaged in the second packaging. According to claim 1,
The rotating drum of the first packaging part further includes a film roll mounting unit on which the rotating packaging film roll is mounted, and the film roll mounting unit is provided on one side of the film roll holder and the film roll holder on which the rotating packaging film roll is mounted. Feeding film packaging device comprising a pair of guides that are installed in the vertical direction in the longitudinal direction to form a structure for pulling the packaging film wound up in the rotating packaging film roll. According to claim 1,
The first packaging unit is a feed film packaging device characterized in that it further comprises a cutter for cutting the packaging film on one side. According to claim 1,
The second packaging unit further includes a packaging film fixing unit for fixing one end of the packaging film unwound from the packaging film roll on one side.

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