KR20130010806A - Apparatus for containing electrophoretic material and method of fabricaing electrophoretic display device using thereof - Google Patents
Apparatus for containing electrophoretic material and method of fabricaing electrophoretic display device using thereof Download PDFInfo
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- KR20130010806A KR20130010806A KR1020110071685A KR20110071685A KR20130010806A KR 20130010806 A KR20130010806 A KR 20130010806A KR 1020110071685 A KR1020110071685 A KR 1020110071685A KR 20110071685 A KR20110071685 A KR 20110071685A KR 20130010806 A KR20130010806 A KR 20130010806A
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133377—Cells with plural compartments or having plurality of liquid crystal microcells partitioned by walls, e.g. one microcell per pixel
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/165—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on translational movement of particles in a fluid under the influence of an applied field
- G02F1/166—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on translational movement of particles in a fluid under the influence of an applied field characterised by the electro-optical or magneto-optical effect
- G02F1/167—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on translational movement of particles in a fluid under the influence of an applied field characterised by the electro-optical or magneto-optical effect by electrophoresis
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09G—ARRANGEMENTS OR CIRCUITS FOR CONTROL OF INDICATING DEVICES USING STATIC MEANS TO PRESENT VARIABLE INFORMATION
- G09G3/00—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes
- G09G3/20—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters
- G09G3/34—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters by control of light from an independent source
- G09G3/3433—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters by control of light from an independent source using light modulating elements actuated by an electric field and being other than liquid crystal devices and electrochromic devices
- G09G3/344—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters by control of light from an independent source using light modulating elements actuated by an electric field and being other than liquid crystal devices and electrochromic devices based on particles moving in a fluid or in a gas, e.g. electrophoretic devices
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/165—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on translational movement of particles in a fluid under the influence of an applied field
- G02F1/1675—Constructional details
- G02F2001/1678—Constructional details characterised by the composition or particle type
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- Crystallography & Structural Chemistry (AREA)
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- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- Electrochromic Elements, Electrophoresis, Or Variable Reflection Or Absorption Elements (AREA)
Abstract
The present invention relates to a method for manufacturing an electrophoretic display device for forming a rapid electrophoretic layer, and furthermore, to an electrophoretic display device manufacturing method according to the present invention, an image display region in which a plurality of pixels are arranged and the display region; Providing a first substrate including a non-display area outside the image display area and a second substrate corresponding to the first substrate; Forming a thin film transistor for each pixel on the first substrate; Forming a protective layer on the first substrate on which the thin film transistor is formed; Forming a pixel electrode for each pixel on the passivation layer; Forming a partition between each pixel on the passivation layer; Disposing an accommodating part in which a discharge hole is formed in a mask and a lower portion of the first substrate on which the partition wall is formed, and accommodates the electrophoretic material therein; Advancing the housing from one side to the other side and discharging the electrophoretic material stored in the housing to a pixel between the partition walls through a discharge port and a mask; Forming a common electrode on the second substrate; And bonding the first substrate and the second substrate, wherein the viscosity of the electrophoretic material is 1-100 cps.
Description
The present invention relates to an electrophoretic material filling apparatus and a method for manufacturing an electrophoretic display device using the same, and in particular, by directly filling a low viscosity electrophoretic material on a substrate on which a thin film transistor is formed, manufacturing cost can be reduced and manufacturing time can be shortened. The present invention relates to an electrophoretic material filling apparatus and a method of manufacturing an electrophoretic display device using the same.
An electrophoretic display device is an image display device using a phenomenon in which colloidal particles move to either polarity when a pair of electrodes to which voltage is applied is immersed in a colloidal solution. Unlike the liquid crystal display device, such an electrophoretic display device does not use a backlight and has advantages such as a wide viewing angle, high reflectance, and low power consumption. Therefore, the electrophoretic display device has been spotlighted as a display that can be bent such as electronic paper.
Such an electrophoretic display device has a structure in which an electrophoretic layer is interposed between two substrates. One of the two substrates is composed of a transparent substrate and the other substrate is composed of an array substrate on which a driving element is formed to display an image in a reflective mode reflecting light input from the outside of the element.
1 is a view showing a structure of a conventional electrophoretic display element 1. Fig. 1, the electrophoretic display element 1 includes a
The thin film transistor includes a
On the
In addition, a
For example, when (-) voltage is applied to the
On the contrary, when a positive voltage is applied to the
However, in the conventional electrophoretic display element 1 having the above-described structure, the following problems arise.
First, in the conventional electrophoretic display device manufacturing method, it is difficult to attach the
In the conventional electrophoretic display device 1, the
However, since the unit pixels of the electrophoretic display device are generally formed in a small size of less than 150 micrometers in width and length, it is very difficult to align the electrophoretic layer to exactly match this size. When the electrophoretic layer is aligned, if the electrophoretic layer and the first substrate on which the thin film transistor is formed are not aligned correctly, the electric field may not be correctly transferred to the electrophoretic particles, which may cause driving errors.
Second, the manufacturing method of the conventional electrophoretic display device is complicated.
Since the
Third, in the bonding process of the
The
The present invention is to solve the above problems, by forming the electrophoretic layer directly on the substrate on which the thin film transistor is formed to prevent misalignment between the electrophoretic layer and the first substrate, to reduce the manufacturing cost and simplify the manufacturing process An object of the present invention is to provide a method for manufacturing an electrophoretic display device.
Another object of the present invention is to provide an electrophoretic material filling apparatus and a method of manufacturing an electrophoretic display device using the same, which can quickly fill the electrophoretic material between partition walls, thereby speeding up the entire manufacturing process.
In order to achieve the above object, the fluid filling apparatus according to the present invention comprises a mask; And an accommodating part disposed above the mask and having an outlet formed at the bottom thereof to accommodate the fluid therein, and discharging the received fluid to the mask through the outlet as the fluid flows from one side of the mask to the other side.
The fluid is a viscosity of 1-100cp, the filling speed of the fluid filled through the mask is the viscosity of the fluid, the pressure of the gas applied to the housing, the width of the opening formed in the housing, the speed of the housing to move the mask Determined by
In addition, a method of manufacturing an electrophoretic display device according to the present invention includes a first substrate including an image display region in which a plurality of pixels are arranged and a non display region outside the image display region; Providing a second substrate corresponding to the first substrate; Forming a thin film transistor for each pixel on the first substrate; Forming a protective layer on the first substrate on which the thin film transistor is formed; Forming a pixel electrode for each pixel on the passivation layer; Forming a partition between each pixel on the passivation layer; Disposing an accommodating part in which a discharge hole is formed in a mask and a lower portion of the first substrate on which the partition wall is formed, and accommodates the electrophoretic material therein; Advancing the housing from one side to the other side and discharging the electrophoretic material stored in the housing to a pixel between the partition walls through a discharge port and a mask; Forming a common electrode on the second substrate; And bonding the first substrate and the second substrate, wherein the viscosity of the electrophoretic material is 1-100 cps.
In the present invention, since the electrophoretic layer is directly formed on the array substrate on which the thin film transistor is formed, the protective film for protecting the adhesive layer or the adhesive layer for bonding the electrophoretic layer, compared to the conventional electrophoretic layer was formed on a separate substrate This eliminates the need to reduce manufacturing costs as well as simplifying the manufacturing process because the electrophoretic layer can be formed in-line on existing thin film transistor manufacturing lines. In addition, since the electrophoretic layer is formed directly on the array substrate, an alignment process for accurately aligning the electrophoretic layer and the array substrate is not necessary, and thus the problem of misalignment between the first substrate and the electrophoretic layer can be fundamentally solved.
In addition, in the present invention, the electrophoretic material having a low viscosity is filled by the mask and the accommodating portion to form the electrophoretic layer quickly, thereby making it possible to quickly manufacture the electrophoretic display device.
1 is a view showing a conventional electrophoretic display device.
2A-2G illustrate a method of manufacturing an electrophoretic display device according to the present invention.
3A and 3B are views showing the structure of an electrophoretic material filling apparatus according to the present invention, respectively.
4 is a view showing a method of forming a black and white electrophoretic layer of the electrophoretic display device according to the present invention.
5 is a view showing a method of forming a color electrophoretic layer of the electrophoretic display device according to the present invention.
Hereinafter, an electrophoretic display device according to the present invention will be described in detail with reference to the accompanying drawings.
In the present invention, the electrophoretic layer is formed on the first substrate on which the thin film transistor is formed. That is, in the present invention, the electrophoretic layer is formed following the thin film transistor manufacturing process. Therefore, by forming the electrophoretic layer on the second substrate in another process and then bonding the second substrate to the first substrate, the manufacturing process can be greatly simplified compared to the conventional method of completing the electrophoretic display device.
In a conventional electrophoretic display device manufacturing process of forming an electrophoretic layer on a second substrate, the electrophoretic layer is supplied from another factory or even another part supplier and transferred to a manufacturing factory where the thin film transistor is formed, There is a problem that the manufacturing process is delayed and troublesome, and the second substrate is damaged in the process of transferring the second substrate by the transfer means such as a vehicle.
2A-2G illustrate a method of manufacturing an electrophoretic display device according to the present invention. Although the electrophoretic display device is substantially composed of a plurality of unit pixels, only one pixel is shown in the drawing for convenience of description.
The terms used in this embodiment are defined. An area where pixels are arranged on the first substrate is called an image display area, and an outer portion of the image display area, that is, an area where no pixel is formed, is called an image non-display area.
First, as shown in FIG. 2A, Cr, Mo, Ta, Cu, Ti, Al, or Al alloys are formed on a
Subsequently, as illustrated in FIG. 2B, a semiconductor material such as amorphous silicon (a-Si) is deposited on the entire
Thereafter, as shown in FIG. 2C, an opaque metal having good conductivity such as Cr, Mo, Ta, Cu, Ti, Al, or Al alloy is laminated on the
Also, although not shown in the figure, the
In addition, a
Subsequently, as illustrated in FIG. 2D, a
The
Thereafter, as shown in FIG. 2E, the
The
In practice, the formation of the
Meanwhile, although the
First, image quality is improved by extending the
However, when the
Second, as the
However, when the
The
Thereafter, as shown in FIG. 2F, the electrophoretic material is filled in the pixels between the
The electrophoretic material is composed of particles having positive and negative charge characteristics. The particles may be
In the case of
Also, in the case of color particles, coloring matter having charge characteristics, color particles may have a negative charge or a negative charge.
The electrophoretic material may include a dispersion medium such as a liquid polymer. This dispersion medium is a black particle, a white particle, or a colored particle, and may be a liquid such as a liquid polymer or air itself. As described above, when the dispersion medium is the air itself, it means that the particles move in the air as the voltage is applied without the dispersion medium.
When a liquid polymer is used as the dispersion medium, a black dispersion medium or a color dispersion medium may be used as the dispersion medium. In the case of using the black dispersion medium, since the light incident from the outside is absorbed, a clear black is displayed in the black implementation, and the contrast can be improved. In addition, the color dispersion medium is used when the electrophoretic material realizes color, and each color pixel includes a dispersion medium of a corresponding color, so that it becomes possible to express a clearer color in a color implementation.
In addition, the electrophoretic material may be a material in which capsules filled with a polymer binder are filled with an electronic ink. At this time, the electronic ink distributed in the capsule is composed of white particles (or white ink) and black particles (or black ink). At this time, the white particles and the black particles have positive and negative charge characteristics, respectively.
On the other hand, white particles, black particles, and color particles may not be used for only specific materials, but all known particles may be used.
Filling of the electrophoretic material into the
3a and 3b is a view showing the structure of an electrophoretic material filling apparatus according to the present invention.
As shown in FIG. 3A, the electrophoretic material filling apparatus according to the present invention includes a
The
The
The gas supplied to the
As shown in FIG. 3B, the
In the electrophoretic material filling apparatus having the above configuration, the electrophoretic material is accommodated in the
In the electrophoretic material filling apparatus of the present invention, the
Typically, the electrophoretic material may be filled using a mask and a squeeze, but the filling device using the conventional mask and squeeze and the filling device according to the present invention have the following differences.
In the conventional filling apparatus, after placing the squeeze on the mask, the material is discharged through the mask while moving the squeeze. However, the conventional filling device using a mask and squeeze is mainly suitable for discharging a high viscosity material. That is, the mask is disposed at a predetermined distance from the filling object, for example, the substrate, and a filling material is applied thereon. When pressure is applied to the mask by squeeze, the mask contacts the surface of the electrophoretic display element, and the filling material collects in this area (i.e., the area where pressure is applied by the squeeze) and then is applied to the substrate through the opening of the mask. It is filled.
In the case of using a highly viscous material in this method, since only a part of the material applied to the surface of the mask is collected due to the viscosity of the material into the region where the pressure by the squeeze is applied, the emission of the material can be properly controlled. In the case of using the material, a large amount of the material is gathered at the same time by the pressure applied by the squeeze, making it impossible to control the amount of the material discharged. Therefore, when such a device is applied to the electrophoretic material filling method of the electrophoretic display device of the present invention, the electrophoretic material cannot be filled in the pixel between the partition wall and the partition wall, thereby causing a defect in the electrophoretic display device. Done.
However, in the present invention, instead of pushing the electrophoretic material into the
In general, the mask and squeeze method of discharge can control the amount of emissions emitted when the high viscosity material of about 30,000-200,000cp, while the electrophoretic material used in the present invention is a low viscosity material of about 1-100cp Therefore, the exact amount of filling is impossible by the conventional method using a mask and squeeze, but in the present invention, such a low-viscosity electrophoretic material can accurately control the emission amount.
4 and 5 are diagrams showing the actual filling of the electrophoretic material in the pixel between the partition walls using the filling device shown in FIG. At this time, Figure 4 is a view showing the filling black and white electrophoretic material and Figure 5 is a view showing the filling color electrophoretic material.
As shown in FIG. 4, after the filling device including the
In this case, the filling speed of the electrophoretic material filled through the
In addition, although the
In the electrophoretic material filling method shown in FIG. 5, the pixel is composed of R, G, and B pixels, and each of R, G, and B pixels is filled with R, G, and B color electrophoretic materials. At this time, Figure 5 is representatively shown to fill the R color electrophoretic material.
As shown in FIG. 5, after the filling device including the
Although not shown in the drawing, after removing the filling device consisting of the
After filling the electrophoretic material in the pixel between the
The
The
On the other hand, in order to solve the problem that the electrophoretic particles are electrically stuck to the
The interlayer insulating
Although the
The
Although not shown in the drawings, a color filter layer may be formed on the
The structure of the electrophoretic display device manufactured by the above method will be described in detail with reference to FIG. 2H.
As shown in FIG. 2H, in the electrophoretic display device according to the present invention, the
The driving of the electrophoretic display device having such a structure will be described below. When the electrophoretic material is composed of the
For example, when the
Since the density of the
On the other hand, when a negative voltage is applied to the
On the other hand, in the case where the
On the contrary, when a negative voltage is applied to the
When the electrophoretic material is composed of color particles, R, G, and B color particles or color particles such as cyan, magenta, and yellow are formed in accordance with a signal applied to the
When the electrophoretic material is composed of a polymer filled with white particles and a capsule filled with black particles, since the white particles and the black particles included in the electron ink distributed in the capsule have positive and negative charge characteristics, signals from outside When a signal is applied to the
On the contrary, when a positive voltage is applied to the
In this state, when light is input from the outside, that is, from the upper part of the
At this time, when the white particles and the black particles in the capsule have negative charge and positive charge characteristics, white and black can be realized by the opposite operation.
As described above, in the present invention, since the electrophoretic layer is directly formed on the first substrate, the electrophoretic layer is formed on the second substrate to protect the adhesive layer or the adhesive layer for attaching the electrophoretic layer to the second substrate. There is no need for a protective film. In addition, in the present invention, since the electrophoretic layer can be formed in a process line such as an existing thin film transistor forming process line, for example, an insulation layer, etc., a separate process line is not required, thereby further reducing manufacturing costs. do.
In addition, compared with the prior art in which an electrophoresis layer is manufactured by a separate factory or a manufacturer, and the electrophoresis layer is transported and attached to the second substrate and the second substrate is bonded to the first substrate again, It is possible to simplify the manufacturing process since the process such as adhesion of layers is not required.
In addition, in the present invention, a low viscosity electrophoretic material is quickly filled in the pixels between the partition walls by the mask and the receiving portion, so that the manufacturing process can be speeded up.
In the above description, the structure of the electrophoretic display device is limited to a specific structure, but the electrophoretic display device of the present invention is not limited to the specific structure. In particular, various electrophoretic layers currently used as electrophoretic layers may be applied. That is, it may be applied to the electrophoretic layer of any structure that can be formed on the first substrate.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments.
Therefore, the scope of the present invention is not limited thereto, and various modifications and improvements of those skilled in the art using the basic concept of the present invention defined in the following claims are also within the scope of the present invention.
120, 140: substrate 111: gate electrode
113: semiconductor layer 115: source electrode
116: drain electrode 118: pixel electrode
124: protective layer 142: common electrode
160: electrophoretic layer 220: mask
224: opening 230: housing
236: outlet
Claims (18)
A fluid filling apparatus comprising an accommodating portion disposed above the mask and having a discharge hole formed at a lower portion thereof, and accommodating a fluid therein, and discharging the stored fluid to the mask through the discharge hole as the fluid flows from one side of the mask to the other side.
Gas supply unit;
A gas supply pipe configured to supply a gas to the storage part by supplying gas to the storage part; And
And a flow meter installed in the gas supply pipe to adjust a flow rate of the gas supplied to the receiving unit.
Forming a thin film transistor for each pixel on the first substrate;
Forming a protective layer on the first substrate on which the thin film transistor is formed;
Forming a pixel electrode for each pixel on the passivation layer;
Forming a partition between each pixel on the passivation layer;
Disposing an accommodating part in which a discharge hole is formed in a mask and a lower portion of the first substrate on which the partition wall is formed, and accommodates electrophoretic material therein;
Advancing the housing from one side to the other side and discharging the electrophoretic material stored in the housing to a pixel between the partition walls through a discharge port and a mask;
Forming a common electrode on the second substrate; And
Bonding the first substrate and the second substrate to each other;
The viscosity of the electrophoretic material is an electrophoretic display device manufacturing method characterized in that 1-100cp.
Forming an insulating layer on the protective layer on which the first pixel electrode is formed; And
And removing a portion of the insulating layer by one of a photolithography process, a mold process, and an imprint process.
Supplying gas to the housing; And
And controlling the flow rate of the gas supplied to the receiving portion by the flowmeter.
Forming a gate electrode on the first substrate;
Forming a semiconductor layer on the gate electrode;
Forming a source electrode and a drain electrode on the semiconductor layer.
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