KR20130004008A - Module bonding apparatus for producing a plate type display - Google Patents
Module bonding apparatus for producing a plate type display Download PDFInfo
- Publication number
- KR20130004008A KR20130004008A KR1020110071763A KR20110071763A KR20130004008A KR 20130004008 A KR20130004008 A KR 20130004008A KR 1020110071763 A KR1020110071763 A KR 1020110071763A KR 20110071763 A KR20110071763 A KR 20110071763A KR 20130004008 A KR20130004008 A KR 20130004008A
- Authority
- KR
- South Korea
- Prior art keywords
- heating
- module
- pressurizer
- assembly
- substrate
- Prior art date
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Classifications
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1313—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells specially adapted for a particular application
Abstract
Description
The present invention is used in various bonding processes such as chip on glass, tape automated bonding (TAB), tape carrier package (TCP), heat seal, and the like during the manufacturing of flat panel displays. A module bonding apparatus for a flat panel display.
In general, a flat panel display is a display device used in various monitors, PDAs, TAB PCs, portable computers, mobile phone terminals, and the like, and the flat panel display uses LCD, PDP, LED, FED, and the like.
The process of manufacturing such a flat panel display necessarily includes a step of bonding a driver IC or FPC (Flexible Printed Circuit) to the side of the substrate, and in the case of such a bonding process, according to the conventional mechanical press method It is configured to press the hot bar by using a pneumatic cylinder in a state in which the substrate to be bonded to the upper portion of the predetermined holder is placed in the correct position, the pressure applied by the pneumatic cylinder is transferred to a part of the hot bar intensively As a result, there is not evenly distributed pressing force over the entire area of the hot bar, but it is biased to one side and has uneven distribution pressure. Consequently, the pressure bonding process of the module on the substrate cannot be made uniformly and evenly. It lowers and becomes a cause of product defect.
In addition, even if the hot bar is precisely processed to match the appearance of the module, there is a problem that cannot solve the above fundamental problems due to structural defects due to mechanical coupling between the pneumatic cylinder and the hot bar.
In addition, as a module to be bonded on the substrate, for example, when various chips are bonded and bonded, the surface of the substrate is not horizontally flat but pressurized when the projections appear irregularly. When the bonding process is performed, the surface on which the hot bar is pressurized is generally flat, so that the surface of the module and the surface of the hot bar on which the press is made are completely different from each other. Since the distribution is maintained in a non-uniform state is causing a fundamental problem that the pressure bonding operation can not be made properly.
In addition, in the conventional process of attaching the anisotropic conductive film on the substrate in the manufacturing process of the flat panel display, the anisotropic conductive film is attached after loading the substrate at a predetermined position and fixing it in position in the stage for attaching the film. Then, the process of hot pressing, peeling off the release paper, and then unloading the substrate on which the anisotropic conductive film is attached are carried out. The process of bonding the chip is performed by dividing the preliminary bonding process and the main bonding process. In the prebonding process of the chip, the anisotropic conductive film is attached in the process of attaching the above anisotropic conductive film, and the unloaded substrates, which have reached the corresponding order, are loaded into the stage for performing the prebonding process of the chip again. Many chips are picked up from the ready tray, flipped over and placed in position for splicing. After performing the preliminary bonding process and repeatedly performing the preliminary bonding on the next chip as necessary, the process of unloading the substrate on which the preliminary bonding of the chip is made is performed. The main bonding process of the chip is performed in the preliminary bonding process. Pre-bonded and unloaded boards are loaded into the stage for performing the main bonding of the chip, and then placed in place. Then, the main bonding process is performed. The process of unloading the substrate is performed.
As such, the process of attaching the anisotropic conductive film to the substrate, the process of pre-bonding the chips, and the process of main bonding of the chips all require loading and unloading for each process. The facilities for performing the loading unloading are required separately, causing inefficient problems.
In addition, these processes are separate and the working lines are configured to have different linear arrangements in the horizontal direction, which requires a relatively large amount of space for the layout of the work space or related equipment required for the joining operation of the entire electronic component. On the whole manufacturing line, the inefficient use of space has been pointed out, but there are no separate measures to solve it separately.
The present invention has been accomplished in order to solve the problems of the prior art, and has the following objectives.
The main object of the present invention is to provide a pressure mechanism that pressurizes various types of modules including a substrate and an anisotropic conductive film or a chip so that the pressure distribution can be uniformly applied throughout the entire area during the pressing operation. The pressure distribution on the uniform distribution is maintained at all times, so that the uniform pressing force is transmitted during the pressure bonding of the module on the substrate, so that accurate and precise bonding is possible, and the quality of the flat panel display product can be significantly improved.
Another object of the present invention is that even though the surface state of the entire electronic component to be pressure-bonded on the substrate is not the same and not flat, even if the surface of the module of various forms arranged on the substrate to maintain a non-flat state as a whole Correspondingly, the pressurization mechanism is set in a balanced manner and the pressurization operation is consistently to exclude the defective factors of the product in advance, so that it can be properly applied to various working conditions difficult to work.
Another object of the present invention is that once the loading of the substrate for the bonding of the module is not unloaded for each process, but instead of attaching the anisotropic conductive film without a separate unloading process in the loading state once, the preparation of the module Bonding and main bonding process are performed in sequence to improve the work efficiency by performing the process of unloading the substrate after the bonding of the module is completed, suitable for mass production, the above several processes are the displacement of the stage by the angular rotation of the turntable It is intended to enable three-dimensional equipment and work arrangements and to make efficient use of installation and work space.
The present invention is a work table for fixing the substrate to be bonded to the module on the surface in the adjacent position of the column in order to achieve the above object, a column which is installed in a fixed position adjacent to one side of the work table, and one side of the column And a lifter assembly installed at the upper portion of the substrate to heat and pressurize the module to the upper portion of the substrate, and a lift drive mechanism installed at the top of the column to move the lifter assembly up and down. The adapter structure assembly may include a heating pressurizer that is positioned inside the lower portion and moves up and down while joining by heating and pressing the module; A heating mechanism provided to heat the heating pressurizer in a state wrapped in a lower portion thereof; A diaphragm mechanism installed to press or raise the heating pressurizer from above; And there is provided a module bonding apparatus comprising a guider for guiding the heating pressurizer during the lowering or raising operation of the heating pressurizer.
Thus, according to the present invention, in the pressurizing mechanism that pressurizes various types of modules including the substrate and the anisotropic conductive film or chip, the pressurizing operation is configured so that the pressure distribution can be made uniformly over the entire part during the pressurizing operation. The pressure distribution in the uniform distribution is maintained at all times, so that even pressure is transmitted during pressure bonding of the module on the substrate, enabling accurate and precise bonding, which can dramatically improve the quality of flat panel display products. Even though the surface state of the entire electronic parts to be made is not the same and not flat, even if the surface of the module of various forms placed on the substrate is not flat as a whole, the pressure mechanism is placed in a balanced position accordingly. While pressing, the pressurized operation is performed regularly, which causes the defect of the product. This is to exclude the problem in advance, and to be able to appropriately apply to various working conditions that are difficult to work with.
1 is a schematic illustration of some omitted as a preferred example of the present invention,
2 is a front view of FIG. 1;
3 is a partially omitted enlarged side view in FIGS. 1 and 2;
4 is a front view of main parts of FIG. 3;
5 is a side view of main parts of FIG. 3;
6 is an operational state diagram of the present invention.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
First, referring to the apparatus of the present invention, a
At this time, the work table 1 is to fix the position of the
In addition, the
In addition, the heating presser 30 of the
In addition, the
In addition, the
In addition, the elevating driving mechanism (4) is to raise or lower the
In particular, in the present invention, in the case of the structure that constitutes the workbench (1), the column (2), the adapter structure assembly (3) and the elevating drive mechanism (4), in the past, high-strength steel should be used as a material. In the present invention, the diaphragm is made to perform a uniform pressurization operation while conforming and deforming according to the shape of the pressurizer units 30-1, 30-2 and 30-3 which are independently operated and the module to be joined or pressurized. By the characteristics of the
Next will be described in more detail by dividing the operation relationship of the bonding device made in this way step by step.
Loading stage
As a step of fixing the
Bonding Step
Next, the bonding module prepared in advance in the bonding portion of the
In addition, the heat other than the heat transmitted to the pressurizing
Unloading Step
In the unloading step, after the pressurized heating joining of the module is completed in the bonding step as described above, the
As described above, according to the present invention, in pressurizing and bonding various types of modules including a substrate and an anisotropic conductive film or a chip, the pressure distribution is configured so that the pressure distribution can be made uniformly over the entire area during the pressurizing operation. When the pressure distribution on the uniform distribution is always maintained, the uniform pressing force is transmitted during the pressure bonding of the module onto the
1: worktable, 2: column,
3: adapter structure assembly, 4: lift and lower drive mechanism,
10: substrate, 30: pressurizer,
30-1, 30-2, 30-3: pressurizer unit, 30a: holding member,
30b: pressurized body, 32: heating mechanism,
32a: heating source, 32b: radiator,
34: diaphragm mechanism, 34a: housing,
34b: air bag, 34c: air passage,
36: guider, 40: pneumatic cylinder,
42: assembly guider
Claims (5)
A column (2) fixed and installed in a position adjacent to one side of the work table (1),
A joint structure assembly (3) installed at one side of the column (2) and installed to heat and press the module on top of the substrate (10), and
It includes a lifting drive mechanism (4) installed on one side of the column (2) to raise and lower the adapter structure assembly 3,
The adapter structure (3)
A heating pressurizer 30 positioned inside the lower portion and configured to heat and press the module while lifting and lowering;
A heating mechanism (32) provided to heat the heating pressurizer (30) in a state wrapped in a lower portion thereof;
A diaphragm mechanism (34) installed to pressurize or raise the heating pressurizer (30) from above; And
And a guider (36) for guiding the heating pressurizer (30) during the lowering or raising operation of the heating pressurizer (30).
The heating pressurizer 30 of the adapter assembly 3 is formed in the form of a plurality of pressurizer units 30-1, 30-2, 30-3 which are separated from each other and move independently.
Each of the pressurizer units 30-1, 30-2, and 30-3 is formed by pressing the main body 30b into the inner side of the fixing member 30a positioned at the upper portion thereof, thereby guiding the inside of the guider 36. Module bonding apparatus for a flat panel display, characterized in that the configuration is made to enable the pressure operation independently by the diaphragm mechanism 34 located in the upper state.
The heating mechanism 32 of the adapter assembly 3 is formed to surround the pressurized body 30b from the outside as the lower position of the guider 36, and the heating source 32a is positioned inside to pressurized body 30b. Is heated from the outside and the radiator 32b is located on the outside of the heating source 32a to heat the pressurized body 30b in the heating source 32a, and is configured to quickly radiate the remaining heat to the outside quickly. Module bonding apparatus for flat panel displays.
The diaphragm mechanism 34 of the adapter structure assembly 3 is provided with an air bag 34b having an empty inside in the housing 34a, and supplies compressed air into the air bag 34b at the upper portion of the housing 34a. Or it is provided with an air passage (34c) for discharging the compressed air in the air bag (34b) to the outside, the lower portion of the air bag (34b) is characterized in that the configuration is made in contact with each other Module bonding device for flat panel displays.
The lifting and lowering drive mechanism 4 is to raise or lower the adapter assembly 3 in a state in which one side is fixed to the column 2, so that the joining operation can be made,
A module bonding apparatus for a flat panel display, characterized in that the assembly structure assembly (3) is configured to enable the ascending and descending operation of the assembly guider (42) by the reciprocating motion of the pneumatic cylinder (40) installed on one side.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020110071763A KR20130004008A (en) | 2011-07-20 | 2011-07-20 | Module bonding apparatus for producing a plate type display |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020110071763A KR20130004008A (en) | 2011-07-20 | 2011-07-20 | Module bonding apparatus for producing a plate type display |
Publications (1)
Publication Number | Publication Date |
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KR20130004008A true KR20130004008A (en) | 2013-01-09 |
Family
ID=47836044
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020110071763A KR20130004008A (en) | 2011-07-20 | 2011-07-20 | Module bonding apparatus for producing a plate type display |
Country Status (1)
Country | Link |
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KR (1) | KR20130004008A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107577072A (en) * | 2017-09-28 | 2018-01-12 | 苏州富强加能精机有限公司 | It is a kind of with this pressure device of the LCDs of hoistable platform |
-
2011
- 2011-07-20 KR KR1020110071763A patent/KR20130004008A/en not_active Application Discontinuation
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107577072A (en) * | 2017-09-28 | 2018-01-12 | 苏州富强加能精机有限公司 | It is a kind of with this pressure device of the LCDs of hoistable platform |
CN107577072B (en) * | 2017-09-28 | 2024-02-09 | 苏州富强加能精机有限公司 | Liquid crystal display screen pressing device with lifting platform |
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E601 | Decision to refuse application |