KR20090050287A - Method of manufacture for fruit juice - Google Patents
Method of manufacture for fruit juice Download PDFInfo
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- KR20090050287A KR20090050287A KR1020070116645A KR20070116645A KR20090050287A KR 20090050287 A KR20090050287 A KR 20090050287A KR 1020070116645 A KR1020070116645 A KR 1020070116645A KR 20070116645 A KR20070116645 A KR 20070116645A KR 20090050287 A KR20090050287 A KR 20090050287A
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- Prior art keywords
- fruit
- juice
- vegetables
- washing
- bubbling
- Prior art date
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- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 235000015203 fruit juice Nutrition 0.000 title claims abstract description 7
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims abstract description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 24
- 238000005406 washing Methods 0.000 claims abstract description 22
- 235000013399 edible fruits Nutrition 0.000 claims abstract description 16
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims abstract description 15
- 229910052801 chlorine Inorganic materials 0.000 claims abstract description 15
- 239000000460 chlorine Substances 0.000 claims abstract description 15
- 230000005587 bubbling Effects 0.000 claims abstract description 14
- 235000012055 fruits and vegetables Nutrition 0.000 claims abstract description 14
- 235000013311 vegetables Nutrition 0.000 claims abstract description 14
- 230000001954 sterilising effect Effects 0.000 claims abstract description 13
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 12
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 7
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 9
- 235000013305 food Nutrition 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 4
- 229930091371 Fructose Natural products 0.000 claims description 3
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 claims description 3
- 239000005715 Fructose Substances 0.000 claims description 3
- 235000015192 vegetable juice Nutrition 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 7
- 239000003205 fragrance Substances 0.000 abstract 1
- 235000003953 Solanum lycopersicum var cerasiforme Nutrition 0.000 description 18
- 240000003040 Solanum lycopersicum var. cerasiforme Species 0.000 description 18
- 235000019640 taste Nutrition 0.000 description 10
- 239000002994 raw material Substances 0.000 description 6
- 235000007688 Lycopersicon esculentum Nutrition 0.000 description 5
- 240000003768 Solanum lycopersicum Species 0.000 description 5
- 241000220225 Malus Species 0.000 description 3
- 235000015197 apple juice Nutrition 0.000 description 3
- 238000005352 clarification Methods 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 239000002075 main ingredient Substances 0.000 description 3
- 230000000813 microbial effect Effects 0.000 description 3
- 235000009434 Actinidia chinensis Nutrition 0.000 description 2
- 244000298697 Actinidia deliciosa Species 0.000 description 2
- 235000009436 Actinidia deliciosa Nutrition 0.000 description 2
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- 244000000626 Daucus carota Species 0.000 description 2
- 235000002767 Daucus carota Nutrition 0.000 description 2
- 240000009088 Fragaria x ananassa Species 0.000 description 2
- 241000219094 Vitaceae Species 0.000 description 2
- 235000021016 apples Nutrition 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 235000021021 grapes Nutrition 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 241000411851 herbal medicine Species 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 235000016709 nutrition Nutrition 0.000 description 2
- 230000035764 nutrition Effects 0.000 description 2
- 239000003755 preservative agent Substances 0.000 description 2
- 239000011550 stock solution Substances 0.000 description 2
- 235000021012 strawberries Nutrition 0.000 description 2
- 241000332371 Abutilon x hybridum Species 0.000 description 1
- ZZZCUOFIHGPKAK-UHFFFAOYSA-N D-erythro-ascorbic acid Natural products OCC1OC(=O)C(O)=C1O ZZZCUOFIHGPKAK-UHFFFAOYSA-N 0.000 description 1
- 108010059820 Polygalacturonase Proteins 0.000 description 1
- 235000014443 Pyrus communis Nutrition 0.000 description 1
- 240000006079 Schisandra chinensis Species 0.000 description 1
- 235000008422 Schisandra chinensis Nutrition 0.000 description 1
- 229930003268 Vitamin C Natural products 0.000 description 1
- 244000273928 Zingiber officinale Species 0.000 description 1
- 235000006886 Zingiber officinale Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000001055 chewing effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 108010093305 exopolygalacturonase Proteins 0.000 description 1
- 235000008397 ginger Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 210000002445 nipple Anatomy 0.000 description 1
- 229920001542 oligosaccharide Polymers 0.000 description 1
- 150000002482 oligosaccharides Chemical class 0.000 description 1
- 235000015206 pear juice Nutrition 0.000 description 1
- 235000017924 poor diet Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000035922 thirst Effects 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
- 235000019154 vitamin C Nutrition 0.000 description 1
- 239000011718 vitamin C Substances 0.000 description 1
- 230000036642 wellbeing Effects 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/02—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
- A23L2/04—Extraction of juices
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/52—Adding ingredients
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2250/00—Food ingredients
- A23V2250/02—Acid
- A23V2250/032—Citric acid
Landscapes
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Non-Alcoholic Beverages (AREA)
Abstract
본 발명은 과채류의 주스제조방법에 관한 것으로서, 꼭지가 제거된 과채류를 식품세척용 염소수에서 버블링하여 세척하는 제 1공정과, 1차세척된 과채류를 오존수에서 버블링하여 염소내새 제거 및 살균을 이루는 제 2공정과, 제 2공정을 거친 과채류를 살균용기에 담아 자외선램프가 달려있는 스테인레스 캐비닛에 넣어서 1℃~4℃ 에서 3-5시간 저장하여 살균을 수행하는 제 3공정과, 착즙쵸우퍼(chopper)와 타공망을 이용하여 과채류를 씨앗과 과피를 포함하여 잘개 파쇄하는 제 4공정과, 파쇄된 과채류에 당도조절제를 첨가하는 제 5공정으로 이루어진 과채류 주스의 제조방법을 제공하여 과채주스의 맛과 향을 그대로 살릴 수 있는 효과를 갖는다.The present invention relates to a method for producing a juice of fruit vegetables, the first step of bubbling the fruit is removed from the chlorine water for washing the rinse, and the first washed fruit vegetables in the ozone water to remove the chlorine birds and sterilization The second step and the third step to put the fruit and vegetables passed through the second step into a sterilization container in a stainless cabinet equipped with ultraviolet lamps and stored for 3-5 hours at 1 ℃ ~ 4 ℃ to perform sterilization, and juice chopper (chopper) and a perforated network using a fourth process to crush the fruit and vegetables including seeds and peels, and the fifth step of adding a sugar control agent to the crushed fruit vegetables to provide a method of producing a fruit juice juice It has the effect of keeping the fragrance intact.
과채류, 주스, 세척, 파쇄, Fruit, juice, washing, shredding,
Description
본 발명은 과채류의 주스제조방법에 관한 것으로서, 더욱 상세하게는 토마토, 딸기, 당근.사과, 포도, 키위등의 과채류를 주스화하기 위한 방법에 관한 것이다.The present invention relates to a method for producing fruit juices, and more particularly, to a method for juice-making fruit vegetables, such as tomatoes, strawberries, carrots, apples, grapes, kiwi.
일반적으로 수확한 토마토를 선별하여 상품성 있는 것은 출하하고 상품성없는 下品은 시장출하시 상품의 10% 정도의 가치밖에 안되는 실정이었다. 이에 무농약 친환경토마토를 이용하여 웰빙시대에 부응하는 주스의 개발이 요구되고 있다.In general, the harvested tomatoes were selected and shipped with a commercial value, while the lower ones were worth only about 10% of the goods on the market. Therefore, the development of juices that meet the well-being era using pesticide-friendly eco-tomatoes is required.
대한민국 특허공개 10-2007-0076568에는 방울토마토 주스를 제조하는 방법이 개시되어 있다. 이기술은 방울토마토 주스를 제조하는 방법에 있어서, 꼭지를 제거하여 깨끗하게 세척한 방울토마토를 90℃ 이상의 물에 30초 정도 데치는 단계; 상기 방울토마토를 냉수에 담궈 식힌 후, 방울토마토의 껍질을 제거하여 방울토마토 알맹이를 획득하는 단계; 꼭지를 제거하여 깨끗하게 세척한 방울토마토를 자체 수분으로 90℃ 이상의 온도에서 15~20분 정도 삶은 후, 착즙하여 방울토마토 착즙액 을 획득하는 단계; 상기 방울토마토 알맹이와 방울토마토 착즙액을 중량비 1:1의 비율로 배합하여 혼합하되, 상기 방울토마토 알맹이와 착즙액의 혼합물에 올리고당을 중량비 10:1의 비율로 첨가한 후, 90℃ 이상의 온도에서 5분 정도 끓여서 냉각시켜 방울토마토 주스를 획득하는 단계;로 이루어지는 방울토마토 주스의 제조방법 및 이에 의해 제조된 방울토마토 주스를 개시하고 있다.Korean Patent Publication No. 10-2007-0076568 discloses a method for producing cherry tomato juice. This technique is a method for producing cherry tomato juice, the step of removing the tap clean the cleanly washed cherry tomatoes in water over 90 ℃ 30 seconds; Immersing the cherry tomatoes in cold water and cooling them, and then removing the shell of cherry tomatoes to obtain cherry tomatoes; Removing the spigot and boiling the cleanly washed cherry tomatoes at a temperature of 90 ° C. or more for 15 to 20 minutes, and then juice to obtain cherry tomatoes juice; After mixing the cherry tomato juice and cherry tomato juice at a ratio of 1: 1 by weight ratio, oligosaccharides are added to the mixture of cherry tomato kernels and juice at a ratio of 10: 1 by weight, and at a temperature of 90 ° C. or more. It boils for about 5 minutes to cool down to obtain cherry tomato juice. The method for producing cherry tomato juice and the cherry tomato juice produced thereby are disclosed.
이러한 기술은 방울토마토의 씹히는 맛을 느낄 수 있는 방울토마토 주스를 제공하여 소비자들의 기호감을 향상시키도록 하고, 방울토마토 자체의 유익한 성분으로 인해 다이어트 식품이나 소화가 원활하지 않은 노인 또는 환자 등의 식사대용으로 사용할 수 있도록 한 것이다.This technology provides cherry tomato juice that can feel chewy taste of cherry tomato, and improves consumers' tastes, and substitutes meals for elderly people or patients who have poor diet or foods due to the beneficial ingredients of cherry tomato itself. It is intended to be used as.
그러나 이러한 종래의 기술은 방울 토마토를 삶는 것은 물론 고온에서 끓이게 되므로 토마토 특유의 맛과 향이 떨어지는 문제를 갖고 있었다. However, this conventional technique has a problem that the unique taste and aroma of the tomato falls because it is boiled at high temperature as well as boiled cherry tomatoes.
또한, 대한민국 특허 공개 10-2005-0099356호에는 사과를 세정후 착즙여과한 다음, 펙티나아제 0.03%를 40℃에서 60분간 처리하여 청징하는 단계를 포함하고, 상기 청징 단계를 거친 사과주스를 한외여과에 의하여 농축하는 단계를 더욱 포함하여 제조되는 것을 특징으로 하는 사과주스의 제조방법이 개시되어 있다. In addition, the Republic of Korea Patent Publication No. 10-2005-0099356, after filtration of the apple after washing the juice, and the step of clarifying the treated pectinase 0.03% for 60 minutes at 40 ℃, ultrafiltration of the apple juice that went through the clarification step Disclosed is a method for producing apple juice, characterized in that the method further comprises the step of concentrating by filtration.
이러한 종래의 기술은 상기와 같은 청징 및 농축 방법에 의하여 제조된 사과주스는, 특히 비타민 씨(C) 함량이 현저히 높고, 그 청징 및 농축 효과 또한 뛰어나다는 효과를 갖는다.This conventional technique has the effect that the apple juice produced by the above-mentioned clarification and concentration method is particularly high in vitamin C (C) content, and its clarification and concentration effect is also excellent.
그러나 이러한 종래의 기술 또한, 주스를 농축처리하게 되므로 추후 희석에 의해 주스의 상품화를 이루게 되므로 주원료의 맛이 변질되는 우려를 갖고 있다. However, this conventional technology also has a concern that the juice is concentrated, so that the commercialization of the juice is achieved by dilution, thereby deteriorating the taste of the main raw material.
한편, 대한민국 특허 공개 10-2004-0033476호에는 배는 92중량% 내지 96중량%로, 도라지는 3중량% 내지 5중량%로, 오미자는 0.5중량% 내지 1.5중량%, 그리고 생강은 0.5중량% 내지 1.5중량%로 혼합하여, 혼합물을 압력솥에서 2시간 내지 3시간 가열하여 원액을 추출하는 단계; 및 상기 원액을 여과지를 이용하여 여과하는 단계; 를 포함하는 배주스 제조방법이 개시되어 있다.Meanwhile, Korean Patent Publication No. 10-2004-0033476 discloses a pear as 92% by weight to 96% by weight, a bellflower as 3% by weight to 5% by weight, Schisandra chinensis as 0.5% to 1.5% by weight, and ginger as 0.5% by weight. To 1.5% by weight, and extracting the stock solution by heating the mixture in an autoclave for 2 hours to 3 hours; And filtering the stock solution using filter paper. Disclosed is a method of preparing a juice.
이러한 종래의 기술은 배원액 및 한약재를 혼합하여 갈증해소 뿐만 아니라 건강음료로서의 기능을 수행할 수 있도록 하는 효과를 갖는다.This conventional technology has the effect of mixing the pear juice and herbal medicine to perform the function as a health drink as well as quench thirst.
그러나 이러한 종래의 기술은 주언료의 원액에 한약재를 혼합하고 있어 위에서 언급한 문제 즉, 주원료의 맛과 향을 그대로 유지할 수 없는 문제를 여전히 내표하고 있는 것이다.However, such a conventional technique is still presenting the problem mentioned above, that the main ingredient can not maintain the taste and aroma of the main ingredient as the herbal medicine is mixed with the main liquid.
따라서, 본 발명은 상기 문제점을 해결하기 위해 안출된 것으로서 그 목적은, 주언료의 맛과 향을 그대로 유지할 수 있는 과채류의 제조방법을 제공함에 있다.Accordingly, the present invention has been made to solve the above problems, the object is to provide a method for producing a fruit vegetable that can maintain the taste and aroma of the main ingredients as it is.
본 발명의 다른 목적은 음용시 과육의 느낌을 가질 수 있도록 하는 과채류 주스의 제조방법을 제공함에 있다.Another object of the present invention to provide a method for producing fruit juices that can have a feel of the flesh when drinking.
상기한 본 발명의 목적은, 꼭지가 제거된 과채류를 식품세척용 염소수에서 버블링하여 세척하는 제 1공정과, 1차세척된 과채류를 오존수에서 버블링하여 염소내새 제거 및 살균을 이루는 제 2공정과, 제 2공정을 거친 과채류를 살균용기에 담아 자외선램프가 달려있는 스테인레스 캐비닛에 넣어서 1℃~4℃ 에서 3-5시간 저장하여 살균을 수행하는 제 3공정과, 착즙쵸우퍼(chopper)와 타공망을 이용하여 과채류를 씨앗과 과피를 포함하여 잘개 파쇄하는 제 4공정과, 파쇄된 과채류에 당도조절제를 첨가하는 제 5공정으로 이루어진 과채류 주스의 제조방법에 의해 달성될 수 있다.The object of the present invention described above is a first step of bubbling and washing the fruit and vegetables in the chlorine water for washing the tap, and a second process of bubbling the first washed fruit and vegetables in ozone water to remove and disinfect chlorine birds And, the third step of putting the fruit and vegetables passed through the second step into a sterilization container in a stainless cabinet equipped with ultraviolet lamps and stored for 3-5 hours at 1 ℃ ~ 4 ℃ to perform sterilization, and a juice chopper (chopper) and It can be achieved by a method of producing a fruit vegetable juice consisting of a fourth step of crushing the fruit vegetables, including seeds and skins using a perforated network, and a fifth step of adding a sugar control agent to the crushed fruit vegetables.
상기 제 1공정은, 150ppm의 식품세척용염소수에서 5분간 버블링하는 제 1세척공정과, 100ppm의 염소수에서 3분간 버블링하는 2차 세척공정으로 이루어진다.The first step includes a first washing step of bubbling for 5 minutes in 150 ppm of chlorine water for food washing, and a second washing step of bubbling for 3 minutes in 100 ppm of chlorine water.
상기 제 1세척공정의 세척수는 식용구연산을 사용하여 ph값을 5이하로 유지하는 것이 바람직하다.The washing water of the first washing process is preferably maintained at a pH value of 5 or less using edible citric acid.
상기 제 2공정은 1ppm의 오존수에서 3분간 버블링하는 것이 바람직하다.The second step is preferably bubbled for 3 minutes in 1ppm ozone water.
상기 제 3공정에서는 주스에 과도한 씨 혼입을 방지하기 위해 타공망의 구경을 1.5~2.5mm로 하는 것이 바람직하다.In the third step, the diameter of the perforated network is preferably set to 1.5 to 2.5 mm to prevent excessive seed mixing in the juice.
상기 당도조절제는 천연과당 2.0- 2.5% 첨가하여 주스전체 당도를 9.0 브릭스(Brix)로 조절하는 것이 바람직하다.The sugar control agent is added 2.0-2.5% of natural fructose to adjust the overall sugar content of the juice to 9.0 Brix (Brix).
이상에서와 살펴본 바와 같이, 본 발명에 따른 과채류의 주스 제조방법은 제품의 저장성을 확보하기 위해 방부제사용과 가열살균을 이루고 있는 종래의 방에서 탈피하여 무방부제 및 비가열방법채택하여 원료물질에 있는 미생물제거와 가공과정중에서 미생물오염을 차단함으로써 과채원료의 맛과 향을 그대로 유지할 수 있게 된다.As described above, the juice preparation method of the fruit vegetable according to the present invention in order to ensure the shelf life of the product using a preservative and heat sterilization in a conventional room consisting of heat-free preservatives and non-heating method adopted in the raw material By blocking microbial contamination during microbial removal and processing, the taste and aroma of vegetable raw materials can be maintained.
또한, 과채원료는 씨앗과 과피가 함께 파쇄되어 최종 주스화 되고, 특히, 파쇄된 원료가 2mm 전후의 타공망을 통과하게 되므로써 주스에 과육이 포함되어 과일의 영양을 그대로 보존제공할 수 있게 되는 것은 물론 주스의 맛과 더불어 과채류를 씹는 맛을 함께 즐길 수 있는 효과를 갖는다. In addition, fruit and vegetable raw materials are crushed together with seeds and the final juice, and in particular, since the crushed raw material passes through the perforated network around 2mm, the juice is included in the juice to preserve the nutrition of the fruit as it is, of course. In addition to the taste of the juice has the effect of enjoying the taste of chewing fruit and vegetables.
이하, 본 발명의 바람직한 실시예를 보다 상세하게 설명한다. Hereinafter, preferred embodiments of the present invention will be described in more detail.
본 발명은 제 1내지 제 5공정으로 이루어진다. The present invention consists of the first to fifth processes.
제 1공정은, 꼭지가 제거된 과채류를 식품세척용 염소수에서 버블링하여 세척하는 공정으로서, 상세하게는 150ppm의 식품세척용염소수에서 5분간 버블링하는 제 1세척공정과, 100ppm의 염소수에서 3분간 버블링하는 2차 세척공정을 포함한다. 꼭지의 제거는 1차 세척공정을 수행한 이후에 수행되는 것도 가능하다. The first step is a step of bubbling and removing the squeezed fruit and vegetables in the chlorine water for food washing, in detail, the first washing step of bubbling for 5 minutes in 150 ppm food chlorine water, and 100 ppm chlorine water Including a secondary washing step of bubbling for 3 minutes. Removal of the nipple may also be carried out after the first washing process.
제 1세척공정의 세척수는 식용구연산을 사용하여 ph값을 5이하로 유지한다. 즉, 세척수 ph값이 7이상이면 염소수 살균력은 30%정도 감소하여 살균효과가 급격하게 저하된다.The washing water of the first washing process uses edible citric acid to maintain a pH value of 5 or less. That is, when the washing water ph value is 7 or more, the chlorine water sterilization power is reduced by about 30%, and the sterilization effect is drastically lowered.
제 2공정은, 1 공정에서 2차 세척 완료된 과채류를 오존수에서 버블링하여 염소내새 제거 및 살균을 이루는 공정으로서, 1ppm의 오존수에서 3분간 버블링하는 것이 바람직하다.The second step is a step of bubbling the washed vegetables in the first step in ozone water to remove the chlorine birds and sterilization, it is preferable to bubble in 1ppm ozone water for 3 minutes.
제 3공정은, 제 2공정을 거친 과채류를 살균용기에 담아 자외선램프가 달려있는 스테인레스 캐비닛에 넣어서 1℃~4℃ 에서 3-5시간 저장하여 살균을 수행하는 공정이다. 바람직하게는 2℃의 온도에서 저장되는 살균효과를 증대시킨다.The third step is to sterilize the fruit and vegetables after the second step in a sterilization container and put in a stainless cabinet equipped with ultraviolet lamps and stored for 3-5 hours at 1 ℃ ~ 4 ℃. Preferably increase the sterilization effect stored at a temperature of 2 ℃.
제4공정은, 착즙쵸우퍼와 타공망을 이용하여 과채류를 씨앗과 과피를 포함하여 잘개 파쇄하는 공정이다.The fourth step is a step of crushing fruit vegetables, including seeds and skins, using a juice chopper and a perforated network.
본 발명은 집에서 갈아먹는 느낌을 유지토록하게 위하여 쵸우퍼와 타공망을 이용한다. 착즙쵸우퍼와 타공망사이에 과채원료를 넣고 착즙쵸우퍼를 타공망상에 가압회전시키면서 씨와 과피를 함께 파쇄한다. 따라서, 영양의 보고인 씨와 과피를 그대로 함유하게 되고, 타공망의 구멍 직경을 2mm로 구성하여 과도한 씨의 혼입 및 파쇄되지 않고 큰 크기의 과피가 주스에 포함되지 못하도록 하여 시음시 입안에 잔존함으로 인해 느끼는 불쾌감을 갖지 않게 된다. 특히, 착즙쵸우퍼의 회전수 50RPM유지하여 토마토 과육이 너무 갈리지 않게 하여 소정의 점도를 유지토록 하는 것이 바람직하다.The present invention uses a chopper and a perforated network to maintain the feeling of changing at home. Put the vegetable raw materials between the juice chopper and the perforated net, and crush the seeds and skin together while rotating the juice chopper on the perforated net. Therefore, it contains the seeds and skins, which are the treasures of nutrition, and the hole diameter of the perforated network is 2 mm, so that the large size of skins cannot be contained in the juice without excessive incorporation and crushing of the seeds. You do not have the discomfort you feel. In particular, it is desirable to maintain the rotational speed of the juice chopper at 50 RPM so that the tomato pulp is not too ground to maintain a predetermined viscosity.
제 5공정은, 파쇄된 과채류에 당도조절제를 첨가하여 주스의 당도를 조절하는 공정이다. 일반적으로 과채류의 원물 당도는 4-6 Brix 이나 좀더 깊은 맛을 내기 위해 9.0 Brix 로 당도를 높이는 것으로서, 당도조절제로서는 천연액상과당이 사용된다.The fifth step is a step of controlling the sugar content of the juice by adding a sugar control agent to the crushed fruit vegetables. In general, the raw sugar content of fruit and vegetable is 4-6 Brix but to increase the sweetness to 9.0 Brix for a deeper taste, natural liquid fructose is used as a sugar control agent.
본 발명에 따르면, 상기 당도조절과정은 가공된 주스를 미생물오염을 차단하기위해 덮개가 있고 2℃로 온도를 맞춘 냉장충진통에 받아 충진통 교반기를 30RPM으로 가동시키며 수행된다. According to the present invention, the sugar control process is performed by operating the filling shaker stirrer at 30RPM in the refrigerated filling container with a cover to adjust the temperature to 2 ℃ to block the microbial contamination of the processed juice.
또한, 이러한 본 발명의 과채 주스는 자체가 점도가 있고, 씨와 과피가 함유되 있기에 구경이 작은 액체충진기가 아닌 1인치구경의 밸브충진기를 사용하는 것이 바람직하다.In addition, since the fruit juice of the present invention has its own viscosity and contains seeds and skin, it is preferable to use a valve filling machine having a diameter of 1 inch rather than a small filling machine.
본 발명은 토마토, 딸기, 당근.사과, 포도, 키위의 주스화에 더욱 적합하게 이용될 수 있다.The present invention can be used more suitably for the juice of tomatoes, strawberries, carrots, apples, grapes, kiwi.
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KR101685906B1 (en) * | 2016-10-04 | 2016-12-19 | 신인건 | A method for manufacturing apple juice |
KR102149500B1 (en) * | 2020-02-27 | 2020-08-31 | 농업회사법인주식회사 더끌림 | Manufacturing method of apple carbonated beverage and apple carbonated beverage there by the same that |
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JP4395862B2 (en) * | 2003-10-22 | 2010-01-13 | 行雄 柳原 | A pasteurization, pasteurization, and freeze sterilization manufacturing method for aloe-containing vegetables, fruits, seafood, mycelium, plants, and other foods. |
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KR101685906B1 (en) * | 2016-10-04 | 2016-12-19 | 신인건 | A method for manufacturing apple juice |
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