KR100428415B1 - Hygiene processing method for vegetable salad - Google Patents
Hygiene processing method for vegetable salad Download PDFInfo
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- KR100428415B1 KR100428415B1 KR10-2003-0048247A KR20030048247A KR100428415B1 KR 100428415 B1 KR100428415 B1 KR 100428415B1 KR 20030048247 A KR20030048247 A KR 20030048247A KR 100428415 B1 KR100428415 B1 KR 100428415B1
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- 235000012033 vegetable salad Nutrition 0.000 title claims abstract description 16
- 238000003672 processing method Methods 0.000 title claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 74
- 235000013311 vegetables Nutrition 0.000 claims abstract description 39
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 25
- 238000005406 washing Methods 0.000 claims abstract description 24
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims abstract description 15
- 238000011282 treatment Methods 0.000 claims abstract description 10
- 238000001816 cooling Methods 0.000 claims abstract description 9
- 239000003112 inhibitor Substances 0.000 claims abstract description 9
- 230000002378 acidificating effect Effects 0.000 claims abstract description 6
- 238000011284 combination treatment Methods 0.000 claims abstract 2
- 230000007935 neutral effect Effects 0.000 claims description 11
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims description 4
- 229910001629 magnesium chloride Inorganic materials 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- 238000004806 packaging method and process Methods 0.000 abstract description 2
- 244000005700 microbiome Species 0.000 description 10
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 9
- 241000894006 Bacteria Species 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 240000008415 Lactuca sativa Species 0.000 description 4
- 230000001580 bacterial effect Effects 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 235000012045 salad Nutrition 0.000 description 4
- 210000001519 tissue Anatomy 0.000 description 4
- 238000007654 immersion Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000012858 packaging process Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000004506 ultrasonic cleaning Methods 0.000 description 3
- 241000588724 Escherichia coli Species 0.000 description 2
- 206010016952 Food poisoning Diseases 0.000 description 2
- 208000019331 Foodborne disease Diseases 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- WQYVRQLZKVEZGA-UHFFFAOYSA-N hypochlorite Chemical compound Cl[O-] WQYVRQLZKVEZGA-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000000813 microbial effect Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- 244000291564 Allium cepa Species 0.000 description 1
- 235000002732 Allium cepa var. cepa Nutrition 0.000 description 1
- 240000007087 Apium graveolens Species 0.000 description 1
- 235000015849 Apium graveolens Dulce Group Nutrition 0.000 description 1
- 235000010591 Appio Nutrition 0.000 description 1
- 241000193755 Bacillus cereus Species 0.000 description 1
- 240000007124 Brassica oleracea Species 0.000 description 1
- 235000003899 Brassica oleracea var acephala Nutrition 0.000 description 1
- 235000011301 Brassica oleracea var capitata Nutrition 0.000 description 1
- 235000001169 Brassica oleracea var oleracea Nutrition 0.000 description 1
- 240000004160 Capsicum annuum Species 0.000 description 1
- 235000008534 Capsicum annuum var annuum Nutrition 0.000 description 1
- YASYEJJMZJALEJ-UHFFFAOYSA-N Citric acid monohydrate Chemical compound O.OC(=O)CC(O)(C(O)=O)CC(O)=O YASYEJJMZJALEJ-UHFFFAOYSA-N 0.000 description 1
- 240000008067 Cucumis sativus Species 0.000 description 1
- 235000009849 Cucumis sativus Nutrition 0.000 description 1
- 244000000626 Daucus carota Species 0.000 description 1
- 235000002767 Daucus carota Nutrition 0.000 description 1
- 241001646719 Escherichia coli O157:H7 Species 0.000 description 1
- 206010019233 Headaches Diseases 0.000 description 1
- 241000208822 Lactuca Species 0.000 description 1
- 235000003228 Lactuca sativa Nutrition 0.000 description 1
- 241000186779 Listeria monocytogenes Species 0.000 description 1
- 241000191940 Staphylococcus Species 0.000 description 1
- 241000191967 Staphylococcus aureus Species 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 235000005911 diet Nutrition 0.000 description 1
- 230000037213 diet Effects 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 239000002001 electrolyte material Substances 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 231100000869 headache Toxicity 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 230000010220 ion permeability Effects 0.000 description 1
- 239000002648 laminated material Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 244000000010 microbial pathogen Species 0.000 description 1
- 230000002906 microbiologic effect Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 230000001717 pathogenic effect Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000000241 respiratory effect Effects 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 210000004872 soft tissue Anatomy 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2300/00—Processes
- A23V2300/48—Ultrasonic treatment
Landscapes
- Storage Of Fruits Or Vegetables (AREA)
Abstract
본 발명은 야채 샐러드의 위생가공방법에 관한 것으로서, 야채샐러드의 세척 및 가공이 보다 위생적으로 이루어질수 있게 됨으로서 야채 샐러드가 신선한 상태를 장기간 유지하는 가운데 소비자가 즉석에서 안전하게 먹을 수 있도록 공급하기 위한 것이다.The present invention relates to a sanitary processing method of vegetable salads, and the washing and processing of the vegetable salads can be made more hygienic to provide a vegetable salad so that consumers can eat immediately and safely while maintaining a fresh state for a long time.
이를 실현하기 위한 본 발명의 가공방법은, 농장에서 생산되어 운반되어진 야채를 선별작업한 뒤 적절한 크기로 세절하여 맑은물에서 세척하는 맑은물 세척과정(ST1); 상기 맑은물에 의해 세척되어진 야채를 3ppm농도의 오존수에 10분간 침지시킴과 함께 25~30KHz의 초음파를 병용 처리하여 세척을 실시하는 초음파, 오존수 세척과정(ST2); 상기 초음파, 오존수에 의한 세척이 이루어진 야채를 0∼5℃의 기능수에 5분간 침지시키되, 상기 기능수는 강산성수와 강알카리수를 동일 비율로 혼합하여 생성된 중성수에 구연산과 갈변저해제를 첨가하여 PH 2.1 ~ 2.3의 범위를 만족하도록 한 것을 사용함으로서 야채를 세척 및 예냉시키는 예냉과정(ST3); 상기 과정을 거친 야채를 탈수하여 포장하는 후처리과정(ST4, ST5);을 포함하는 것을 특징으로 한다.The processing method of the present invention for realizing this, the clean water washing process (ST1) for sorting the vegetables produced and transported in the farm and then chopped to a suitable size to wash in clear water (ST1); Ultrasonic, ozonated water washing process (ST2) to immerse the vegetables washed by the clear water in ozone water at a concentration of 3 ppm for 10 minutes and to perform a combination treatment with ultrasonic waves of 25 to 30 kHz; The ultrasonic and ozone water-washed vegetables were immersed in functional water at 0-5 ° C. for 5 minutes, and the functional water was mixed with strong acidic water and strong alkaline water in the same ratio to add citric acid and browning inhibitor. Pre-cooling process for washing and pre-cooling the vegetables by using the one to satisfy the range of PH 2.1 ~ 2.3 (ST3); It is characterized in that it comprises a; post-treatment process (ST4, ST5) for dewatering and packaging the vegetables undergoing the above process.
Description
본 발명은 야채 샐러드의 위생가공방법에 관한 것으로서, 더욱 상세하게는 야채샐러드를 제조 및 운송하는 과정에서 발생할 수 있는 변질요소를 제거하여 보다 위생적으로 소비자에게 제공할 수 있도록 하기위한 위생가공방법을 제공하기 위한 것이다.The present invention relates to a sanitary processing method of a vegetable salad, and more particularly, to provide a sanitary processing method to be provided to consumers more hygienically by removing the deterioration elements that may occur in the process of manufacturing and transporting vegetable salads. It is to.
일반적으로, 야채샐러드는 우리가 손쉽게 만들어 먹을 수 있는 기호 식품중의 하나이며 각종 비타민이 다량 함유되어져 있는 것으로 알려지면서 다이어트 식품으로도 많이 사용되고 있다.Generally, vegetable salad is one of the favorite foods that we can easily make and eat, and it is known that it contains a large amount of various vitamins and is also used as a diet food.
그러나 이를 대량으로 제조하는 식당이나 제조공장에서는 칼로 야채를 썰어 샐러드를 가공과정에서 위생적인 부분이 소홀하여 대장균이 발생할 위험성이 높으며, 특히 하절기에는 보관상 부주의로 인하여 식중독 발생의 원인으로 작용하는 문제점이 있었다.However, in restaurants or manufacturing plants that produce large quantities of this, vegetables are sliced with a knife and the risk of developing E. coli is high due to neglect of the sanitary part of the salad processing process.In particular, there is a problem of causing food poisoning due to carelessness in the summer. there was.
한편, 종래에는 이러한 가공과정에서 미생물 발생의 문제를 개선하기 위해 이온수 및 맑음물로 일정시간 세척 및 침지하는 별도의 세척공정을 수행하는 방법이 제시되었으나, 이는 단기간의 보존기간을 연장시킬 뿐 야채의 장기 유통시 야채조직이 공기중의 산소에 산화되어 미생물에 오염되어지는것을 방지하는 데에는 한계가 있었다.On the other hand, in order to improve the problem of microbial generation in the conventional process, a method of performing a separate washing process of washing and immersing with ionized water and clear water for a predetermined time has been proposed, but this extends the short-term preservation period only In the long-term distribution, there was a limit in preventing vegetable tissues from being oxidized by oxygen in the air and contaminated with microorganisms.
본 발명은 상기한 문제점을 개선키위해 제안된 것으로서, 야채를 샐러드용으로 가공함에 있어 인체에 무해한 세척수를 이용하여 위생적으로 세척 및 후처리과정을 수행토록 하는 가운데 갈변과 미생물 방지를 동시에 만족할 수 있는 세척방법을 제공함으로서 야채 샐러드가 청결하면서 신선한 상태를 장기간 유지되면서 소비자에게 유통되어질 수 있도록 하는데 목적이 있다.The present invention has been proposed to improve the above problems, in the processing of vegetables for salads can be satisfied at the same time to prevent browning and microorganisms while performing hygienic washing and post-treatment process using the washing water harmless to the human body By providing a washing method, the vegetable salad can be distributed to consumers while maintaining a clean and fresh state for a long time.
도 1은 본 발명에 따른 샐러드 위생가공순서 흐름도.1 is a salad hygienic processing flow chart according to the present invention.
도 2는 본 발명의 실시예에 따른 오존수 및 초음파를 병용 처리하였을때의 세균농도 변화상태를 나타낸 그래프.Figure 2 is a graph showing the state of bacterial concentration change when combined treatment with ozone water and ultrasonic waves according to an embodiment of the present invention.
도 3은 상기 도 2와의 비교예로서 오존수만을 처리하였을때의 세균농도 변화상태를 나타낸 그래프.FIG. 3 is a graph showing a bacterial concentration change state when only ozone water is treated as a comparative example with FIG. 2. FIG.
도 4는 여러가지 성분의 기능수를 이용하여 예냉처리실험에 따른 양상치의 초기균수 비교 그래프.도 5는 일반적인 전기분해수 제조를 위한 원리도.Figure 4 is a graph showing the initial bacterial count comparison of the modal value according to the precooling experiment using the functional water of various components.
상기 목적은, 농장에서 생산되어 운반되어진 야채를 선별작업한 뒤 적절한 크기로 세절하여 맑은물에서 수회 세척하는 맑은물 세척과정; 상기 맑은물에 의해세척되어진 야채를 3ppm농도의 오존수에 10분간 침지시킴과 함께 25~30KHz의 초음파를 병용 처리하여 세척을 실시하는 초음파, 오존수 세척과정; 상기 이온수에 의한 세척이 이루어진 야채를 다시 중성수가 혼합되어진 PH 2.1 ~ 2.3의 기능수에 5분간 침지시켜 저온분위기에서 예냉시키는 예냉과정; 상기 과정을 거친 야채를 탈수하여 포장하는 후처리과정;을 포함하는 것을 특징으로 하는 야채 샐러드의 위생가공방법을 통해 이룰 수 있게된다.The object of the present invention is a clear water washing process for sorting the vegetables produced and transported in a farm and then washing them in clear water several times in fine size; Ultrasonic, ozone water washing process for immersing the vegetables washed by the clear water in ozone water of 3ppm concentration for 10 minutes and washing by using a combination of ultrasonic waves of 25 ~ 30KHz; A pre-cooling process of immersing the washed vegetables by the ionized water in functional water of PH 2.1 ~ 2.3 mixed with neutral water for 5 minutes to pre-cool in a low temperature atmosphere; It is possible to achieve through the sanitary processing method of a vegetable salad comprising a ;;
이하, 본 발명의 구체적인 가공방법의 실시예를 첨부된 도면을 참조하여 공정순으로 살펴보기로 한다.Hereinafter, an embodiment of a specific processing method of the present invention will be described with reference to the accompanying drawings in order of process.
도 1은 본 발명에서 야채샐러드의 위생가공을 위한 과정을 개략적으로 나타낸 순서도이다.1 is a flow chart schematically showing a process for sanitary processing of vegetable salad in the present invention.
먼저, 농장에서 생산되어진 오이, 양배추, 양상추, 당근, 셀러리, 피망, 양파 등의 야채를 0∼5℃의 온도로 가동되고 있는 냉장차에 적재하여 운반시킨 후, 이를 저온의 야채저장고에 입고시키고 이들중 선별작업을 통해 신선한 야채들을 가공작업장으로 이송시키게 된다.First, vegetables such as cucumbers, cabbage, lettuce, carrots, celery, bell peppers, and onions produced on a farm are loaded and transported in a refrigerated car operated at a temperature of 0 to 5 ° C., and then they are put in a low temperature vegetable store. In the middle of the sorting process, fresh vegetables are transferred to the processing workshop.
이와같이 이송되어진 야채들을 샐러드로 가공하기 위한 가공과정을 거치게 되는데 이는 도 1에 순서도로 나타내어진 바와같다.In this way, the processed vegetables are processed to process the salad, as shown in the flowchart in FIG. 1.
먼저, 각각의 야채들을 적절한 크기로 절단 세절하게 된다.(ST 1)First, each vegetable is cut into pieces of appropriate size (ST 1).
이후, 상기 세절되어진 야채를 약 18℃의 맑은물에서 2회 내지 3회에 걸쳐 세척하는 세척과정(ST 1)을 실시함으로서, 야채에 묻어있는 미세한 이물질들을 제거토록 한다.Then, by performing the washing process (ST 1) to wash the chopped vegetables in clear water of about 18 ℃ twice or three times, to remove the fine foreign substances on the vegetables.
그리고, 다음단계로 위생적인 처리를 위하여 오존수에 채소를 침지시킨 상태에서 초음파세척을 실시함으로써 일반세균을 완전 사멸시킬뿐만 아니라 식중독을 발생시킬 수 있는E.coliO157:H7(병원성 대장균)과,Staphylococcus aureus(황색포도상구균), 그리고Listeria monocytogenes및Bacillus cereus등의 병원성 미생물을 크게 감소시킬 수 있게된다.(ST 3)In the next step, E. coli O157: H7 (pathogenic E. coli) and Staphylococcus , which can cause food poisoning as well as complete killing of general bacteria by performing ultrasonic cleaning while immersing vegetables in ozone water for hygienic treatment. It can significantly reduce pathogenic microorganisms such as aureus (Staphylococcus aureus) and Listeria monocytogenes and Bacillus cereus (ST 3).
상기 초음파는 압전세라믹이 전압에 의해 신축하여 압력이 발생되는 과정의 반복으로 1초당 2만회 이상으로 매질중에 압력이 높은 부분과 낮은부분에 발생되는데, 이러한 주기로 압력이 높은 부분은 낮게, 압력이 낮은부분은 높게 매줄중을 전파되는 현상을 말한다.The ultrasonic wave is a repetition of a process in which a piezoelectric ceramic is stretched by a voltage to generate pressure, which is generated in a high pressure part and a low pressure part of a medium more than 20,000 times per second. In this cycle, a high pressure part is low and a pressure is low. The part is a phenomenon that propagates highly every single line.
이때, 초음파를 이용한 세척을 실시함에 있어 일반적인 금속의 세척에 사용하는 초음파는 40KHz대 이상이 사용되지만, 이러한 주파수의 초음파를 야채에 적용하였을때는 야채 조직이 손상되어 신선도를 저해시킬 수 있다.In this case, in the cleaning using ultrasonic waves, the ultrasonic waves used for general metal cleaning are used at 40 KHz or more. However, when ultrasonic waves of this frequency are applied to vegetables, vegetable tissues may be damaged and the freshness may be inhibited.
따라서, 본 발명에서는 야채의 조직이 연약한 것을 감안하여 25~30kHz로 셋팅하여 실험하였을때 야채조직의 손상을 최소화하는 가운데 최적의 세척효과를 나타낼 수 있었다.Therefore, in the present invention, when the experiment was set to 25 ~ 30kHz in consideration of the soft tissue of the vegetable was able to exhibit the optimum washing effect while minimizing damage to the vegetable tissue.
이와같이, 열처리 및 기타 화학적 처리가 곤란한 채소류의 물리적 물리적, 화학적 및 미생물학적 안전성을 높이기 위하여 초음파와 오존수의 병용 처리를 실시함으로서, 일반 세척과정을 통하여 쉽게 제거되지 않는 물리적 및 화학적 위해요소 제거와 미생물학적 안전성을 확보할 수 있게되는 것이다.In this way, the combination of ultrasonic and ozone water treatment is performed to enhance the physical, physical, chemical and microbiological safety of vegetables that are difficult to heat treatment and other chemical treatments. It will be able to secure safety.
도 2의 그래프는 본 실시예에 따른 초음파 및 오존수를 병행처리함으로 인한야채내의 미생물 잔류량을 나타낸 것이고, 도 3은 비교예로서 오존수만을 사용했을때의 미생물 잔류량을 실험하여 나타낸 것이다.2 shows the residual amount of microorganisms in the vegetables due to the parallel treatment of the ultrasonic wave and ozone water according to the present embodiment, and FIG.
상기 실험결과, 비교예인 오존수만을 사용하여 세척을 하였을 경우 도 3에 나타내어진 바와같이 10분이 경과하더라도 대부분의 세균 및 미생물들이 잔존하고 있음을 알 수 있다.As a result of the experiment, when using only ozone water as a comparative example, it can be seen that most bacteria and microorganisms remain even after 10 minutes as shown in FIG.
그러나, 본 실시예로서 오존수와 초음파를 병용하여 세척을 수행한 경우에는 도 2에 나타내어진 바와같이 침지한 시간이 경과할수록 점차 감소하다가 침지시간 5분만에 일반세균이 완전 사멸하였고, 10분만에는E.coli균이 완전 사멸되어짐과 함께 기타 미생물의 존재량이 급격히 감소한 것을 확인할 수 있었다.However, in the present embodiment, when washing is performed by using ozone water and ultrasonic waves together, as shown in FIG. 2, as the immersion time is gradually decreased, general bacteria are completely killed after 5 minutes of immersion time, and E after 10 minutes. It was confirmed that the presence of other microorganisms decreased drastically with the disappearance of .coli bacteria.
따라서, 야채를 오존수에 침지시킨 상태에서 초음파 세척을 병용하여 실시해야만 만족한 세척결과를 얻을 수 있게됨을 알 수 있다.Therefore, it can be seen that satisfactory washing results can be obtained only when ultrasonic cleaning is performed in combination with vegetables immersed in ozone water.
한편, 상기 침지실험에서 오존수의 농도는 3ppm이 가장 적당한데, 농도가 3ppm이상이 되는 경우 제작단가의 증가 및 작업자의 두통발생 등 부작용이 나타나게 되며, 3ppm보다 낮은 농도에서는 세균의 사멸효과가 저하되는것을 확인할 수 있었다.On the other hand, the concentration of ozone water in the immersion test is 3ppm is most suitable, if the concentration is more than 3ppm side effects such as an increase in production cost and headache of the worker appears, and at a concentration lower than 3ppm is the effect of killing bacteria I could confirm that.
상기 초음파세척이 이루어진 야채는 아직 남아있는 미량의 미생물을 완전히 제거하기 위해서 다시 0∼5℃의 기능수에 5분간 침지하여 예냉처리를 실시한다.(ST 4)Vegetables subjected to the ultrasonic cleaning are immersed in functional water at 0 to 5 ° C. for 5 minutes again in order to completely remove the microorganisms still remaining.
여기서 저온의 기능수에 의한 예냉과정을 거치는 이유는 찬물 냉각과정을 수행함으로서 야채가 갖고 있는 품온을 낮추어 호흡작용을 억제할 수 있고, 또한 신선도 및 안전성이 유지되어질 수 있기 때문이다. 실제 실험결과 예냉처리전에는 보존기간이 1∼2일정도였으나, 예냉처리후에는 2∼3일로 제품의 유통기간이 약 24시간 가량 연장되어질 수 있었다.The reason for the pre-cooling process by the low-temperature functional water is because by performing the cold water cooling process to lower the product temperature of the vegetable can inhibit the respiratory action, and also freshness and safety can be maintained. As a result of the experiment, the preservation period was about 1 to 2 days, but after precooling, the shelf life of the product could be extended to about 24 hours.
또한, 저온수의 온도가 0℃ 이하인 경우에는 야채조직에 손상이 발생할 수 있으며, 5℃보다 고온이 되면 미생물이 활성화될 가능성이 있으므로 0∼5℃가 바람직하였다.In addition, when the temperature of the low temperature water is 0 ℃ or less may damage the vegetable tissue, when the temperature is higher than 5 ℃ there is a possibility that the microorganism is activated 0 to 5 ℃ was preferred.
그리고, 본 발명의 실험예로서 상기 기능수는 PH 2.5의 강산성수와 PH 11.5의 강알카리수를 5:5의 혼합비율로 혼합하여 PH 7.5의 중성수를 생성시킨 뒤, 상기 중성수에 1중량%의 구연산(Citric acid)과 1.5중량%의 갈변저해제를 혼합하여 PH 2.1을 맞춘 기능수를 사용하였다.한편, 상기 기능수 제조를 위한 강산성수와 강알카리수의 제조를 위한 전해수 제조장치는 공지된 기술로서 도 5에서와 같이 전해조 내부에 내방이 절연체이면서 투수 및 이온 투광성을 가지는 격막이 중심부에 위치하며, 이를 중심으로 하여 양극실과 음극실로 나누어진 상태에서 전해질로서 전해물질(NaCl, KCl...)이 첨가된 상수도를 전해조 내부에 투입하면 내부에서 통전된 양전극과 음전극에 의해 전기분해가 이루어짐으로써 양극실에서는 강산성의 전해수(PH 2.5)를 음극실에서는 강알카리성의 전해수(PH 11.5)가 생성되어 각각의 저장탱크에 저장된 것을 혼합사용하게 된다.And, as an experimental example of the present invention, the functional water is mixed with a strong acidic water of PH 2.5 and a strong alkaline water of PH 11.5 in a mixing ratio of 5: 5 to produce a neutral water of PH 7.5, 1% by weight of the neutral water Citric acid and 1.5 wt% browning inhibitor were mixed to use a functional water adjusted to pH 2.1. Meanwhile, an electrolytic water producing apparatus for producing strong acidic water and strong alkaline water for producing the functional water is known as a known technique. As shown in Fig. 5, a diaphragm having an inner insulator and permeability and ion permeability is located at the center, and an electrolyte material (NaCl, KCl ...) is added as an electrolyte in a state divided into an anode chamber and a cathode chamber. When the supplied tap water is put into the electrolytic cell, electrolysis is performed by the positive and negative electrodes energized therein, so that strongly acidic electrolytic water (PH 2.5) is used in the anode chamber and strongly alkaline in the cathode chamber. The electrolytic water (PH 11.5) is generated and used mixture that is stored in the respective storage tanks.
도 4는 이와같이 제조된 여러가지 성분의 기능수를 이용하여 5분간 예냉처리에 따른 양상치의 초기균수를 비교한 것으로서, 각 샘플에 사용된 예냉처리 기능수의 성분 및 결과를 하기 [표 1]에 나타내었다.4 is a comparison of the initial bacterial counts of the modal value according to the pre-cooling treatment for 5 minutes using the functional water of the various components prepared in this way, the components and results of the pre-cooled functional water used in each sample are shown in the following [Table 1] It was.
즉, 상기 표 및 도 4의 결과를 살펴보면 샘플 6번과 7번 기능수를 이용하여 야채를 예냉 세척할 경우 이온수 및 다른 세척수에 비해 선도가 길어지고 미생물제거효과가 탁월함을 알 수 있었다.In other words, looking at the results of the table and FIG. 4, when pre-cooling the vegetables using the samples 6 and 7 functional water, the freshness was longer and the microbial removal effect was superior to the ionized water and other washing water.
따라서, 기능수의 PH는 2.1~2.3 범위를 만족토록 하되, 중성수에 구연산과 함께 1.5중량%의 혼합량으로 첨가되어지는 갈변저해제는 0.5중량%의 Nacl(식염)과 1중량%의 Mgcl2(염화마그네슘)을 혼합했을때 균수가 가장 적은것을 확인할 수 있었다.Therefore, the pH of the functional water is within the range of 2.1 to 2.3, but the browning inhibitor added in a mixture of 1.5 wt% with citric acid in neutral water is 0.5 wt% Nacl (salt) and 1 wt% Mgcl 2 ( Magnesium chloride) was found to be the least number of bacteria.
이와같이 세척 및 예냉과정을 거치면서 일반세균은 물론 미생물까지 제거되어 위생적으로 가공되어진 야채는 탈수과정(ST 5)을 거쳐 물기를 제거시킨 후, 혼합용기에 넣어 양념으로 들어가는 야채들과 혼합하여 개량한 다음 포장과정을 거치게 된다.(ST 6)In this way, vegetables that have been cleaned and pre-cooled and removed microorganisms as well as microorganisms are sanitarily processed and then drained by dehydration (ST 5), mixed with vegetables that are put in seasoning in mixed containers. The packaging process is then followed (ST 6).
이러한 포장과정에는 2가지 포장방법이 사용되어지게 되는데, 그중 첫째는 비닐봉투로 재질은 OPP+PE로 합지시킨 재질을 사용하여 포장하게 되며, 두번째 방법으로는 OPP계열인 OPS재질로 된 용기를 사용하여 포장하게 된다.Two kinds of packaging methods are used in this packaging process, the first of which is plastic bag, and the material is packaged using OPP + PE laminated material, and the second method uses OPS material container which is OPP series. Will be packed.
그리고 상기 포장과정이 완료되면 0∼5℃의 저온저장고로 입고되어 보관한 뒤 냉장차로 배송하고(ST 7) 매장에서는 공급받은 야채샐러드를 냉장상태에서 판매하게 된다.And when the packaging process is completed, the stock is stored in a cold storage of 0 ~ 5 ℃ and then shipped to the refrigerated vehicle (ST 7) in the store to sell the supplied vegetable salad in the refrigerated state.
따라서, 야채샐러드는 유통과정에서 갈변현상이나 미생물 발생이 억제되어질 수 있게되어 소비자는 신선한 상태의 위생적인 야채샐러드를 공급받을 수 있게되는것이다.Therefore, the vegetable salad can be suppressed browning phenomenon or microorganisms in the distribution process, so that consumers can be supplied with fresh hygienic vegetable salad.
그리고, 상기에서 본 발명의 특정한 실시예가 설명 및 도시되었지만 본 발명의 야채 가공방법이 당업자에 의해 다양하게 변형되어 실시될 가능성이 있는 것은 자명한 일이다.In addition, although specific embodiments of the present invention have been described and illustrated above, it is obvious that the vegetable processing method of the present invention may be variously modified and implemented by those skilled in the art.
그러나, 이와 같은 변형된 실시예들은 본 발명의 기술적 사상이나 전망으로부터 개별적으로 이해되어져서는 안되며, 이와 같은 변형된 실시예들은 본 발명의 첨부된 특허청구범위 안에 속한다 해야 할 것이다.However, such modified embodiments should not be individually understood from the technical spirit or the prospect of the present invention, and such modified embodiments shall fall within the appended claims of the present invention.
이상에서 살펴본 바와같은 본 발명의 가공방법에 따르면, 야채샐러드의 세척 및 가공시 수차례의 위생세척 및 처리과정을 거치도록 함으로서 야채에 남아있던 세균을 완전 사멸시킬 수 있게 되고, 이로인해 야채 샐러드가 공급과정에서 신선한 상태를 장기간 유지하는 가운데 소비자가 즉석에서 안전하게 먹을 수 있도록 공급시키게 되는 효과를 나타낸다.According to the processing method of the present invention as described above, it is possible to completely kill the bacteria remaining in the vegetables by going through several sanitary washing and processing process during the washing and processing of the vegetable salad, thereby the vegetable salad It has the effect of supplying consumers to eat immediately and safely while maintaining a fresh state for a long time.
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KR100748439B1 (en) | 2005-12-20 | 2007-08-10 | 강원대학교산학협력단 | The washing composition comprising electrolyzed-water for preventing microbial contamination of raw materials of livefood and cereals |
KR102093741B1 (en) | 2019-10-24 | 2020-03-26 | 농업회사법인 주식회사 반디 | Manufacturing method of instant food salad |
KR20210048971A (en) | 2019-10-24 | 2021-05-04 | 농업회사법인 주식회사 반디 | Manufacturing method of instant food salad and instant food salad manufactured by using the same |
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KR100934510B1 (en) * | 2007-11-15 | 2009-12-29 | 최승국 | How to make fruit juice |
KR20180002901U (en) | 2017-03-30 | 2018-10-11 | (주) 제이오비즈 | Box for separate garbage |
KR101950729B1 (en) * | 2018-12-07 | 2019-02-21 | 김광석 | Processing Method For Mixing Leafy Vegetables Such As Lettuce With Mineral Water And Vitamin Nutrient |
CN114834777B (en) * | 2022-05-13 | 2024-04-05 | 张家界康华实业股份有限公司 | Fresh wet bagged rice dumpling leaf and production method thereof |
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KR100748439B1 (en) | 2005-12-20 | 2007-08-10 | 강원대학교산학협력단 | The washing composition comprising electrolyzed-water for preventing microbial contamination of raw materials of livefood and cereals |
KR102093741B1 (en) | 2019-10-24 | 2020-03-26 | 농업회사법인 주식회사 반디 | Manufacturing method of instant food salad |
KR20210048971A (en) | 2019-10-24 | 2021-05-04 | 농업회사법인 주식회사 반디 | Manufacturing method of instant food salad and instant food salad manufactured by using the same |
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