KR102381820B1 - System for manufacturing rice cake - Google Patents

Abstract

The present invention relates to a rice cake manufacturing system, wherein the rice cake manufacturing system according to the present invention comprises a first hopper for supplying rice cake dough, a first cylinder-shaped extruded barrel connected to the first hopper, and the inside of the first extruded barrel. A first extrusion unit comprising a twin-screw extrusion screw installed, an extrusion die coupled to the end of the extrusion barrel, and extruding the rice cake dough to produce a first extrudate; A second hopper for supplying the first extrudate, a second cylinder-shaped extrusion barrel connected to the second hopper, a first single screw screw installed inside the second extrusion barrel, coupled to the end of the second extrusion barrel a second extrusion unit comprising a second extrusion die to be used, and extruding the first extrudate to produce a second extrudate; and a third hopper for supplying the second extrudate, a third cylinder-shaped extrusion barrel connected to the third hopper, a second single screw screw installed inside the third extrusion barrel, and the end of the third extrusion barrel A third extrusion unit comprising a combined third extrusion die, and extruding the second extrudate to produce a rice cake; Garaetteok with texture can be prepared.

Description

Garaetteok manufacturing system {System for manufacturing rice cake}

The present invention relates to a garaetteok manufacturing system capable of manufacturing garaetteok having a chewy texture by automating the process of kneading the tteok dough by pressing repeatedly several times.

Rice cake is one of the representative traditional foods of the Korean people made from rice, one of the world's three major crops along with corn and wheat. So its popularity is growing.

In particular, Garae-tteok, called white rice cake, is mainly used for tteok-guk or tteok-bokki cooked with red pepper paste and various seasonings.

In general, rice cakes are manufactured by grinding washed rice to produce rice powder, steaming the manufactured rice powder to cook it sufficiently, then molding it with an extruder, etc. It is manufactured by spraying and cooling, and recently, various types of rice cake manufacturing devices have been developed and used to automate processes such as extrusion and cooling to produce rice cake products in a short time.

For example, Korean Patent No. 10-1294822, which is document 1, relates to a bottle making machine in which an extruder is formed in two stages. A two-stage extruder is formed by hooking a pair of screw connecting shafts connected to a pair of extruding screws on a chain gear or pulley to be vertically separated by a chain or a belt so that the upper and lower screw connecting shafts can be driven at the same time. As a weapon, there has been disclosed a technical content regarding a bottle making machine that evenly distributes the power of the motor rotating the extrusion screw to the upper and lower screw connection shafts so that no load is applied to the motor.

As another example, Korean Patent No. 10-0896252, which is document 2, relates to a rice cake forming machine, and in document 2, a pair of transfer screws are connected to upper and lower cases of a gearbox fixed to a support frame through a rotating shaft, respectively. to be rotated by a motor, and the transfer unit having a pair of transfer screws is located in the first transfer pipe and the second transfer tube of the housing that are connected and fixed to the gearbox side, respectively, and the mold is separated at the end of the second transfer pipe Independent lubrication action by making the upper and lower casings of the gearbox each have a sealed gear chamber, so that a pair of rotation shafts of the first and second transfer screws are meshed by gears in the upper and lower cases, respectively. Any one of the pair of rotation shafts of the first and second transfer screws are each projected outward from the case to be connected to each other by a chain belt, and any one of the rotation shafts is connected to the motor. The motor power is transmitted to the first and second transfer screws, and the first and second transfer pipes of the housing are connected to be blocked from the outside through the communication pipe, so that the pressure of the first transfer screw is applied even within the communication pipe. The technical contents of the rice cake forming machine that can simplify the process and reduce wear and noise of parts have been disclosed.

However, as in Documents 1 and 2, conventionally disclosed rice cake manufacturing apparatuses have insufficient research on methods for improving the texture and sensuality of rice cakes.

Korea Patent Registration No. 10-1294822 (Announcement Date: August 8, 2013) Korean Patent No. 10-0896252 (Announcement Date: 2009.05.08) Korean Patent Registration No. 10-0320041 (published on October 5, 1999) Korea Registered Utility Model No. 20-0441223 (Announcement date: 2008.07.31)

The present invention has been devised to solve the problems of the prior art as described above, and by repeatedly extruding the rice cake dough several times to sufficiently press and knead the rice cake dough, the tenacity and elasticity of the tissue are improved to produce a rice cake with excellent chewy texture. This is to provide technical details about the rice cake manufacturing system that can do this.

The technical problems to be solved by the present invention are not limited to the technical problems mentioned above, and other technical problems not mentioned are clearly understood by those of ordinary skill in the art to which the present invention belongs from the description below. it could be

In order to achieve the technical problem as described above, the present invention includes an extrusion molding unit for manufacturing rice cake by molding rice cake dough, wherein the extrusion molding unit includes a first hopper for supplying rice cake dough, a cylinder connected to the first hopper A first extrusion barrel of the shape, a twin-screw extrusion screw installed inside the first extrusion barrel, and an extrusion die coupled to the end of the extrusion barrel, and extruding the rice cake dough to produce a first extrudate extrusion unit; A second hopper for supplying the first extrudate, a second cylinder-shaped extrusion barrel connected to the second hopper, a first single screw screw installed inside the second extrusion barrel, coupled to the end of the second extrusion barrel a second extrusion unit comprising a second extrusion die to be used, and extruding the first extrudate to produce a second extrudate; and a third hopper for supplying the second extrudate, a third cylinder-shaped extrusion barrel connected to the third hopper, a second single screw screw installed inside the third extrusion barrel, and the end of the third extrusion barrel It provides a rice cake manufacturing system comprising a; a third extrusion unit comprising a coupled third extrusion die, and extruding the second extrudate to produce a rice cake.

According to a preferred embodiment of the present invention, the twin screw extrusion screw may include an extrusion screw having a double structure including a kneading unit having a plurality of disk-shaped kneading blocks formed on one side and a transfer unit formed by connecting a screw blade to the other side. can

In addition, according to a preferred embodiment of the present invention, the second extrusion unit, the second extrusion barrel including one or more pressure protrusions protruding from the inner circumferential surface, and a second single axis formed with one or more shaft exposed parts and screw blades Two or more partitioned spaces may be formed in the internal accommodation space of the second extrusion barrel, including the screw.

In addition, according to a preferred embodiment of the present invention, the second extrusion unit may include a second extrusion die having an outlet having a rectangular or oval cross-section on one side to produce a plate-shaped second extrudate.

In addition, according to a preferred embodiment of the present invention, the second extrusion unit and the third extrusion unit may use a cooling water inlet hole on one side of the extrusion barrel and a cooling water outlet hole on the other side of the extrusion barrel, respectively.

In addition, the rice cake manufacturing system according to the present invention is provided on one side of the third extrusion unit, and may include a cooling unit provided with a cooling chamber in which cooling water is loaded in order to receive and cool the rice cake manufactured by the third extrusion unit. there is.

The rice cake manufacturing system according to the present invention can continuously mass-produce rice cakes having a uniform texture by automating the process of manufacturing rice cakes by extruding rice cake dough.

In addition, the rice cake manufacturing system according to the present invention realizes the effect of kneading rice cake dough by repeating it several times in the process of extruding it, giving a chewy texture, and making it possible to manufacture a rice cake with small changes in physical properties even when stored for a long time.

1 is a conceptual diagram showing a rice cake manufacturing system according to the present invention.
2 is a perspective view showing an extrusion molding unit provided in the rice cake manufacturing system according to the present invention.
Figure 3 (a) is a general twin screw extrusion screw, (b) is a plan view showing a twin screw extrusion screw formed with a dough block, (c) is a cross-sectional view showing the dough block.
4 is a cross-sectional view showing a second extrusion unit according to a preferred embodiment of the present invention.

Hereinafter, with reference to the accompanying drawings, embodiments of the present invention will be described in detail so that those of ordinary skill in the art can easily carry out the present invention. However, since the description of the present invention is merely an embodiment for structural or functional description, the scope of the present invention should not be construed as being limited by the embodiment described in the text. That is, since the embodiment is capable of various changes and may have various forms, it should be understood that the scope of the present invention includes equivalents capable of realizing the technical idea. In addition, since the object or effect presented in the present invention does not mean that a specific embodiment should include all of them or only such effects, it should not be understood that the scope of the present invention is limited thereby.

The meaning of the terms described in the present invention should be understood as follows.

Terms such as “first” and “second” are for distinguishing one component from another, and the scope of rights should not be limited by these terms. For example, a first component may be termed a second component, and similarly, a second component may also be termed a first component. When a component is referred to as being “connected to” another component, it may be directly connected to the other component, but it should be understood that other components may exist in between. On the other hand, when it is mentioned that a certain element is "directly connected" to another element, it should be understood that the other element does not exist in the middle. Meanwhile, other expressions describing the relationship between elements, that is, "between" and "between" or "neighboring to" and "directly adjacent to", etc., should be interpreted similarly.

The singular expression is to be understood to include the plural expression unless the context clearly dictates otherwise, and terms such as "comprise" or "have" are not intended to refer to the specified feature, number, step, action, component, part or any of them. It is intended to indicate that a combination exists, and it should be understood that it does not preclude the possibility of the existence or addition of one or more other features or numbers, steps, operations, components, parts, or combinations thereof.

All terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present invention belongs, unless otherwise defined. Terms defined in the dictionary should be interpreted as being consistent with the meaning of the context of the related art, and cannot be interpreted as having an ideal or excessively formal meaning unless explicitly defined in the present invention.

Hereinafter, the present invention will be described in detail.

1 is a conceptual diagram illustrating a rice cake manufacturing system 10 according to the present invention, and FIG. 2 is a perspective view showing an extrusion molding unit 100 provided in the rice cake manufacturing system according to the present invention.

1 and 2, the rice cake manufacturing system 10 according to the present invention includes an extrusion molding unit 100 for manufacturing rice cake dough by molding the rice cake dough, and continuously mass-produces rice cake dough by molding the rice cake dough It is possible to automate the process of repeatedly kneading the rice cake dough several times to produce garaetteok having a chewy texture.

To this end, the rice cake manufacturing system 10 according to the present invention includes an extrusion molding unit 100 having a triple extrusion structure, including the first to third extrusion units 110 , 130 , and 150 .

Looking at the structure of the extrusion molding unit 100 in detail, first, the first extrusion unit 110 is a first hopper 111 for supplying rice cake dough, a first cylinder-shaped first hopper 111 connected to the first hopper 111 . Extrusion barrel 113, twin-screw extrusion screws (115a, 115b) installed in the interior of the first extrusion barrel 113, and an extrusion die 117 coupled to the end of the extrusion barrel 113, rice cake dough can be extruded to prepare a first extrudate.

The first extrusion unit having the above structure serves to uniformly mix each raw material of rice cake included in the rice cake dough by extruding the high-viscosity rice cake dough at a low temperature.

Specifically, the first extrusion unit 110 includes a first hopper 111 of a structure connected to a first extrusion barrel 113 with an open upper portion and a lower portion to be described later to the first extrusion barrel 113 for steamed rice cake dough. ) can be supplied. The first hopper 111 introduces a tubular-shaped structure in which the area of the upper open surface is wider than the area of the lower open surface connected to the first extrusion barrel 113, and has an inclined structure inclined from the upper part to the lower part. and can be formed, whereby the rice cake dough can be easily supplied to the first extrusion barrel 113, and the second hopper and the third hopper to be described later may also have the same structure.

The first extrusion barrel 113 is a cylinder-shaped structure having a first hopper 111 connected to one side and a discharge part, that is, a nozzle-shaped extrusion die 117 at one end, and an extrusion screw 115a therein. , 115b) and supplied with rice cake dough from the first hopper 111, the extrusion screws 115a and 115b rotate to transfer the rice cake dough to the extrusion die 117 direction, and in this process, the rice cake dough is pressurized. It may be extruded while being mixed to prepare a first extrudate.

The twin-screw extrusion screw 115 provided in the first extrusion unit 110 is provided inside the first extrusion barrel 113, and includes two extrusion screws 115a and 115b, and each extrusion screw is a first extrusion When the drive shaft is connected to the drive motor installed on one side of the unit 110 and receives power from the power supply member, and the drive shaft rotates by the drive motor, it rotates along the drive shaft and barrels the rice cake dough supplied from the first hopper 111. (113) It is transported through the inner receiving space and extruded, thereby uniformly mixing each rice cake material contained in the rice cake dough.

Figure 3 (a) is a general twin-screw extrusion screw, (b) is a plan view showing a twin-screw extrusion screw in which a dough block is formed, (c) is a cross-sectional view showing a dough block.

Specifically, the twin screw extrusion screws 115a and 115b are, as shown in FIG. 3(a), rotate in opposite directions to each other to extrude rice cake dough, and a pair of a pair having a conventional structure used for food processing. Extrusion screws may be used.

Alternatively, as shown in FIG. 3(b), the twin-screw extrusion screws 115a' and 115b' each have a plurality of disk-shaped kneading blocks (KB) formed on one side, and screw blades on the other side. , SB) are connected to each other to form a kneading part (KP) in which a plurality of disk-shaped kneading blocks are formed and a conveying part (CP) formed by connecting a screw blade to the other side of an extrusion screw of a double structure ( 115a', 115b') can be introduced and used. For reference, the dough block (KB), as shown in Fig. 3(c), is different from the screw blade (SB) formed by being connected along the shaft (S) of the extrusion screw, the disk-shaped block on one side of the shaft (S). It has a structure in which a plurality of dough blocks (KB, KB') are formed, and the dough block (KB) may be disposed in a structure inclined at an angle of 45° or 90° to the adjacent dough block (KB'), and two or more The kneading block KB may be disposed to form the kneading part KP. The twin screw extrusion screws 115a ′ and 115b ′ in which the kneading part KP is formed as described above perform a role of mixing the dough block KB after stretching the tissue of the rice cake dough, and in the portion where the screw blade SB is formed. It is re-kneaded through extrusion so that it can be kneaded more uniformly in a short time compared to using a general type twin screw extrusion screw.

Accordingly, the twin screw extrusion screws 115a ′ and 115b ′ in which the dough block SB is formed as described above, the dough block KB is formed in the portion adjacent to the first hopper 111 , and is supplied from the first hopper 111 . To increase the texture of the rice cake dough, a screw blade is formed in the portion adjacent to the first extrusion die 117 to mix and transfer the stretched rice cake dough, and to extrude the rice cake dough to prepare a first extrudate (FIG. 3) see (b)).

The first extrusion die 117 provided in the first extrusion unit 110 is formed at one end of the first extrusion barrel 113, and may discharge the first extrudate. Specifically, the first extrusion die 117 has a structure in which an outlet including a discharge passage 118 and a first outlet 119 is formed, and the first outlet 119 is a first extrusion through the discharge passage 118 . It is connected to the barrel 113, and can be configured to be supplied to the second extrusion unit 130 to be described later by inducing the rice cake dough through the discharge passage 118 and discharging it through the first outlet 119, and the second extrusion The first extrudate may be dropped and supplied to the second hopper 131 of the unit 130 .

In addition, the second extrusion unit 130 is a second hopper 131 for supplying the first extrudate manufactured in the first extrusion unit 130, a second extrusion of a cylinder shape connected to the second hopper 131 A barrel 133, a first single screw screw 135 installed inside the second extrusion barrel 133, and a second extrusion die 137 coupled to the end of the second extrusion barrel 133, A second extrudate may be prepared by extruding the rice cake dough.

The second extrusion unit 130 may be formed by introducing various extrusion members commonly used for food processing, including a hopper, a barrel, a single screw extrusion screw, and an extrusion die.

Preferably, the second extrusion unit 130 having a structure in which a pressing member is additionally formed so as to maximize the effect of pressing the first extrudate in the extrusion process to produce a rice cake having a chewy texture is introduced. can

4 is a cross-sectional view showing the first single screw screw 135 provided in (a) the second extrusion unit 130 and (b) the second extrusion unit 130 according to a preferred embodiment of the present invention.

4 (a) and 4 (b), the second extrusion unit 130 according to a preferred embodiment of the present invention is a second extrusion barrel formed with one or more pressing protrusions 134 protruding from the inner circumferential surface. The second extrusion barrel 133, including a 133, and a second single screw 135 having at least one shaft exposure part SE and one or more screw blade parts SBP. Two or more partitioned spaces (C1, C2, C3) are formed in the internal accommodation space of It maximizes the effect of kneading by pressurizing water to make Garaetteok with a chewy texture.

Specifically, the second extrusion unit 130 has a pressure protrusion 134 fixed to the inner circumferential surface of the second extrusion barrel 133 to partition the inner receiving space of the second extrusion barrel 133, and the second extrusion barrel ( 133) to form a section in which the diameter is reduced. As such, the second extrusion unit 130 having the pressure protrusion 134 formed moves the first extrudate supplied from the second hopper 131 according to the rotation of the first single screw screw 135 in the second extrusion die 137 direction. In the process of transporting the first extrudate to the pressure protrusion 134, the first extrudate is accumulated to high density in the section where the diameter is reduced, and the first extrudate can be strongly pressurized by inducing a bottleneck, such a pressure protrusion ( 134) induces a punching effect of hitting the rice cake dough with a rice cake stick, thereby making it possible to manufacture garaetteok with a chewy texture.

In particular, one or more pressing protrusions 134 may be formed, and the first extrudate is accumulated to high density for each section of the second extrusion barrel 133 in which the pressing protrusions 134 are formed, thereby causing a bottleneck. By increasing the number of times, it is possible to manufacture rice cakes having a chewy texture.

In addition, the first single screw screw 135 provided in the second extrusion barrel 133 as described above includes a shaft exposed portion SE that is not provided with a screw blade SB on the shaft for each section in which the pressing protrusion 134 is formed, and The screw blade parts SBP are formed, respectively, so that a space is formed in the front portion where the pressing protrusion 134 is formed, and the first extrudate is accumulated in the formed space, thereby generating a bottleneck, which causes the first Allow the extrudate to be mechanically pressed strongly.

And, the pressing protrusion 134 is a ring-shaped member protruding along the inner circumferential surface of the second extrusion barrel 133, and in order to maximize the effect of being pressed and extruded, a triangular rotating body shape having a right-angled triangular cross section or one It can be introduced to have a structure in the shape of a quadrangular rotating body that is a quadrangular structure with an obliquely inclined side, and the pressing protrusion 134 having such a structure forms an inclined structure so that the first extrudate fills the space C1. The inner diameter of the second extrusion barrel 133 may be gradually reduced in the process of being transported through the screw blade unit SBP, thereby strongly causing a bottleneck.

And, in order to further improve such a pressing effect, the first single screw screw 135 may adjust the spacing of the screw blades SB, and accordingly, each space partitioned on the inner surface of the second extrusion barrel 133 . The extrudate passing through is gradually strongly pressured, and is transferred to and extruded from the second extrusion die 137 in a compressed state at high pressure.

For example, the space r1 between the screw blades SB of the first single-screw screw 135 in the space C1 area partitioned by the pressing protrusion 134, and the first single-screw screw 135 in the space C2 area The spacing r2 between the screw blades SB of The spacing r2 between the SBs is made shorter than the spacing r1 between the screw blades SB in the C1 area, and similarly, the spacing r3 between the screw blades SB in the C3 area is the screw blades in the C2 area ( The pressing effect can be further increased by making it shorter than the interval r2 between the SBs.

At the same time, the pressure effect can be further increased by adjusting the diameter of the discharge part formed by the pressure projections 134 and 134' and the diameter of the second discharge port 139, and the pressure projection 134 is the pressure projection 134. It is possible to adjust the diameter of the outlet formed by the pressing protrusion 134 by adjusting the height (h, h') of a triangle or a rectangle based on the cross section of .

This means that when the extrudate is extruded from the C1 region and transferred to the C2 region, the volume of the extrudate of the C2 region is reduced compared to the extrudate of the C1 region, and the size of the outlet of the C2 region is larger than the size of the outlet of the C2 region. When it is small, it is possible to prevent a decrease in the pressing effect due to a decrease in the extrudate volume, and thereby induce an additional pressing effect in the C2 and C3 regions.

Accordingly, the outlet diameter d1 of the space C1, the outlet diameter d2 of the space C2, and the diameter d3 of the second outlet which is the outlet of the space C3 are 3:2:1, 4:3: It can be adjusted to have a length ratio of 2, 5:4:3, 6:5:4, 7:6:5, 8:7:6, 9:8:7 or 10:9:8.

According to a preferred embodiment of the present invention, the second extrusion unit 130 has two pressing protrusions 134 are fixedly formed on the inner circumferential surface to form a space C1, a space C2 and a space C3 partitioned from each other. and a first single screw screw 135 having a length ratio of 9:8:7 with a spacing (r1, r2, r3) between the screw blades (SB) is introduced, and the outlet diameter (d1) of the space (C1), the space A second extrusion barrel 133 and a second extrusion die 137 in which the diameter d2 of the outlet of (C2) and the diameter d3 of the second outlet, which is the outlet of the space C3, have a length ratio of 9:8:7 ) can be introduced.

In addition, the second extrusion die 137 provided in the second extrusion unit 130 is transferred through the first single screw 135 and has a second outlet 139 for discharging the extruded second extrudate is formed. has The second outlet 139 may form an outlet of a nozzle structure of various shapes, such as circular, square, rectangular, oval, and the like in cross section, thereby continuously manufacturing a second extrudate having a plate-shaped or rod-shaped structure to produce a third extrusion It can be supplied to the unit 150 .

The second outlet 139 is produced in a rectangular or oval shape to increase the structure of the second extrudate to produce a plate-shaped second extrudate, and additionally direct it through the second outlet 139 of the second extrusion die 137 to produce a plate-shaped second extrudate. A second extrudate of can be prepared.

The second extrusion unit 130 as described above partitions a plurality of spaces, and the first extrudate is accumulated at a high density for each space partitioned by the pressing protrusion 134 and then is extruded to punch the first extrudate with a rice cake mallet. A second outlet 139 that can induce an effect and increase the structure of the second extrudate to produce a plate-shaped second extrudate is provided, so that a rice cake having a chewy texture can be manufactured.

On the other hand, the third extrusion unit 150 is a third hopper 151 for supplying the second extrudate manufactured by the second extrusion unit 130, a third extrusion of a cylinder shape connected to the third hopper 151 A barrel 153, a second single screw screw 155 installed inside the third extrusion barrel 153, and a third extrusion die 157 coupled to the end of the third extrusion barrel 155, The second extrudate may be extrusion-molded to prepare a rice cake.

Specifically, the third extrusion unit 150 is a component for continuously manufacturing rice cakes having a rod-shaped structure by extruding the second extrudate kneaded through extrusion in the second extrusion unit 130, and the third hopper 151 ), the plate-shaped second extrudate supplied through the third extrusion barrel 153 is transferred by the second single screw screw 155 through the internal structure of the second extruded screw 155 to be extruded, and then the circular product formed in the third extrusion die 157 . It is possible to manufacture the rice cake by discharging molding through the 3 outlet 159 , and one or more third outlet ports 159 formed in the third extrusion die 157 may be formed.

In addition, in the rice cake manufacturing system 10 according to the present invention, the second extrusion unit 130 and the third extrusion unit 150 may each have a temperature control means to adjust the temperature inside the extrusion barrels 133 and 153 . .

Specifically, the temperature control means as described above may be a cooling water supply pump, etc. as a representative example, and the cooling water is supplied to the inside of the extrusion barrels 133 and 153 of the second extrusion unit 130 and the third extrusion unit 150 . It can prevent the loss of moisture in the dough or extrudate.

To this end, in the second extrusion unit 130 and the third extrusion unit 150, a first coolant inlet hole 141 and a second coolant inlet hole 161 are formed on one side of the extrusion barrels 133 and 153, respectively, and , a first cooling water discharge hole 143 and a second cooling water discharge hole 163 are respectively formed in portions adjacent to the extrusion dies 137 and 157 of the other end to form a structure through which the cooling water flows in and out, thereby It is possible to form a structure that prevents loss of moisture due to repeated extrusion by supplying moisture to the rice cake and prevents the temperature rise of the rice cake by extrusion.

The first cooling water inlet hole 141 and the second cooling water inlet hole 161 as described above are respectively connected to the cooling water supply pump and the cooling water supplied from the cooling water storage means or the cooling water supply means to the second extrusion barrel 133 or the second extrusion barrel. 3 It can be supplied to the inner accommodation space of the extrusion barrel 153, respectively.

Preferably, the cooling water outlet hole and the coolant outlet hole as described above may be formed only in the third extrusion unit 150 in consideration of the damping effect of pressing the dough, but is not limited thereto.

As described above, the rice cake manufacturing system 10 according to the present invention can sufficiently knead rice cake dough compared to a conventional rice cake manufacturing apparatus that extrudes one or more times using a conventional single screw screw, thereby improving the tenacity and elasticity of the rice cake. Garaetteok with excellent chewy texture can be prepared.

In addition, the rice cake manufacturing system 10 according to the present invention may further include a cooling unit 200 to form a structure for cooling the rice cake.

To this end, the cooling unit 200 is provided with a cooling chamber 210 with an open surface on which the cooling water is loaded, and the cooling chamber 210 is disposed below the third extrusion die 157 of the third extrusion unit 150 . It can be supplied with the rice cake that is manufactured in the extrusion molding unit 100 and then falls, and the supplied rice cake can be immersed in cooling water to cool it to form a chewy texture in the rice cake. In addition, the cooling chamber 210 may have a structure in which a cooling water supply pipe is connected to one side to compensate for a shortage of cooling water, and a discharge port is provided at the other side to discharge the used cooling water. In addition, the cooling chamber 210 may have a cooling module provided on one side to form a structure for cooling the stored cooling water, a temperature sensor may be provided to sense the temperature of the stored discharge water, and a cooling module to be described later. It can also be configured to control the on-off operation of the cooling module by transmitting it to a constant control of the temperature of the cooling water.

The rice cake manufacturing system 10 as described above can continuously extrude rice cake dough through the extrusion molding unit 100 to manufacture a rice cake in the shape of a rice cake. It can be used for the purpose of manufacturing, etc.

To this end, the rice cake manufacturing system may be configured to further include a cutting unit (not shown) equipped with a cutting means such as a cutter, and the cutting unit (not shown) is a conventional rice cake used to cut the rice cake manufactured by extrusion. Various cutting devices may be introduced, but are not limited thereto.

Specifically, the cutting unit (not shown) is installed on one side of the extrusion molding unit to cut the rice cake manufactured by extruding in the extrusion molding unit to a preset length, or installed on one side of the cooling unit to cut the cooled rice cake. there is.

As an example, the cutting unit has a structure including a knife, a rotary shaft to which the knife is coupled to one end, and a rotary motor that rotates the rotary shaft by receiving power separately, so as to continuously cut rice cakes manufactured by being connected in the longitudinal direction through extrusion. can be formed, and the cutting unit having such a structure is installed on one side of the extrusion molding unit to cut the manufactured rice cake and supply it to the cooling unit, or it is installed on one side of the cooling unit and cut the cooled rice cake to be commercialized for each use. .

In particular, the cutting part as described above can cut the rice cake to 2 to 20 cm in length to prepare a rice cake for tteokbokki or a rice cake for roasting.

In addition, the rice cake manufacturing system 10 according to the present invention may be configured to additionally include a conveying unit (not shown) for conveying the rice cakes continuously manufactured through the extrusion molding unit 100, and the power is supplied to the motor It is possible to form a structure for automatically transporting the prepared rice cakes through a transport means such as a conveyor belt that rotates and transports the stacked objects by the rotation of the .

Garaetteok manufacturing system 10 according to the present invention as described above automates the process of manufacturing rice cake by extruding rice cake dough to continuously mass-produce rice cakes having a uniform texture.

In addition, in the process of extruding the rice cake, the effect of kneading the dough repeatedly is realized, giving a chewy texture, and even when stored for a long period of time, it is possible to manufacture a rice cake with little change in physical properties.

On the other hand, the rice cake manufacturing system 10 of the present invention can manufacture a rice cake having a chewy texture by supplying a rice cake dough prepared by uniformly mixing a raw material mixture containing grain powder to the extrusion molding unit 100 .

Mochi dough can be prepared by uniformly mixing a mixture of raw materials including grain powder, and grain powder is non-glutinous rice, barley, brown rice, oats, wheat, sorghum, corn, soybeans, mung beans, barley radish, millet, millet, buckwheat, or these One obtained by grinding a mixture of

Specifically, the grain powder is washed with water and then immersed in water for a certain period of time (1 to 12 hours) to infiltrate moisture into the grain and remove moisture from the surface, and then pulverize the grain impregnated with moisture using a roller mill, etc. It can be manufactured through a method of pulverizing using a device, and pulverization is repeated one or more times to adjust the average particle size of the grain powder.

In particular, the grain powder may be a finely pulverized powder pulverized to have an average particle size of 50 to 500 μm, but is not limited thereto, and a finely pulverized powder having an average particle size of 50 to 200 μm and an average particle size of 1 to 5 A mixed powder of coarsely pulverized powder pulverized to mm may be used.

Preferably, the grain powder is 80 to 95% by weight of a finely pulverized powder obtained by immersing a grain mixed with glutinous rice and non-glutinous rice in a weight ratio of 1:1 in water and then pulverizing the mixed grain to an average particle size of 50 to 200 μm, A mixed powder prepared by mixing 5 to 20 wt% of a coarsely pulverized powder pulverized to have an average particle size of 1 to 5 mm can be used, and such a mixed powder is introduced into the rice cake manufacturing system according to the present invention. In this case, it is possible to manufacture Garaetteok, which has a texture similar to that of traditional rice cakes made by punching rice using rice cakes.

In addition, rice cake dough may be prepared by supplying 100 parts by weight of grain powder, 0.5 to 5 parts by weight of flour, 0.1 to 3 parts by weight of salt, and 10 to 50 parts by weight of water as described above, and homogeneously mixing them.

Flour, which is a raw material for making rice cake, can prevent the rice cake from hardening for a long time, and can improve properties such as adhesion and cohesiveness to the dough tissue by mixing wheat flour with the rice cake dough, and the mixing ratio of the flour is above If it is less than the range, there may be a problem that the adhesiveness and cohesiveness of the dough do not significantly increase, and if it exceeds the above range, the stickiness of the dough increases, and the content of gluten increases, which may cause indigestion problems.

Salt, a raw material for making rice cakes, serves to brighten the color and enhance the taste of rice cakes, and is added to prevent the propagation and decay of microorganisms for a certain period of time, and 0.1 to 3 parts by weight based on 100 parts by weight of grain powder can be mixed in proportion.

The prepared rice cake dough can be heated for 10 to 30 minutes by supplying steam at 85 to 100 ℃, and if the steaming time is less than 10 minutes, it may be difficult to sufficiently steam the rice cake dough, and if it exceeds 30 minutes The moisture content may increase, which may cause the dough to become tough.

The rice cake dough heated in the above method can be configured to be cooled so that the internal temperature is 50 to 75 ° C. In this way, the rice cake dough prepared by heating and cooling the grain powder is supplied to the extrusion molding unit 100 . Thus, garaetteok can be prepared.

Hereinafter, the present invention will be described in more detail by way of examples.

The presented examples are only specific examples of the present invention, and are not intended to limit the scope of the present invention.

<Production Example> Steamed rice cake dough production

Rice cake dough was prepared by mixing and stirring raw materials for rice cake dough with the composition (standard: weight ratio) as shown in Table 1 below. Non-pulverized non-pulverized powder and finely pulverized non-glutinous rice powder were soaked in water and then dried non-glutinous rice and non-glutinous rice were pulverized using an airflow type grinder to have an average particle size of 70 to 100 μm. It was pulverized using a roll milling method to have an average particle size of 1 to 3 mm.

The rice cake dough was prepared by mixing the raw materials for the rice cake dough, and the prepared rice cake dough was put into a steamer, and then steam at 100 ± 10 ° C was supplied and heated for 15 minutes to steam the rice cake dough.

<Example 1> First Garaetteok Manufacturing System

The manufacturing system for manufacturing rice cake was designed by installing a twin-screw extrusion screw to the first extrusion barrel, and fixing the first extrusion die having the discharge passage and discharge hole formed at the end of the first extrusion barrel to design the first extrusion unit. For the twin screw extrusion screw, an extrusion screw having 8 screw blades was used.

In addition, the second extrusion unit was designed so that the plate-shaped extrudate was discharged by installing a single screw extrusion screw to the second extrusion barrel and fixing the second extrusion die having a rectangular outlet at the end of the second extrusion barrel. By installing the extrusion screw on the third extrusion barrel, and fixing the third extrusion die with two circular outlets at the end of the third extrusion barrel, the third extrusion unit is designed so that the plate-shaped extrudate is discharged to realize a rice cake manufacturing system. did

The rice cake manufacturing system is configured such that the first extrudate discharged from the first extrusion barrel falls and is supplied to the hopper of the second extrusion unit, and the second extrudate discharged from the second extrusion barrel falls and falls into the hopper of the third extrusion unit It was configured so that the rice cake dough was continuously extruded.

<Example 2> Second Garaetteok Manufacturing System

A second extrusion barrel having two pressure protrusions in the shape of a triangular rotating body having a right triangle cross section is used, and the blade is not formed in the portion where the pressure protrusion is formed, and the spacing between the screw blades for each section divided by the pressure protrusion (r1, r2, r3) and the outlet diameter d1 of the space C1, the outlet diameter d2 of the space C2, and the diameter d3 of the second outlet of the space C3 are 9:8:7, respectively A rice cake manufacturing system having the same structure as in Example 1 was implemented, except for manufacturing and installing a second extrusion unit having a structure as shown in FIG.

<Example 3> Third Garaetteok Manufacturing System

3(b), except that a twin-screw extrusion screw having 5 dough blocks and 6 screw blades formed at one end by designing the structure as shown in FIG. 3(b) is installed in the first extrusion barrel The system was implemented.

<Comparative Example 1> 4th rice cake manufacturing system

The first extrusion unit having the same structure as in Example 1 was designed to have the same extrusion unit as the third extrusion unit located at the lower portion, and a two-stage extrusion structure of upper and lower portions was installed.

<Comparative Example 2> 4th rice cake manufacturing system

3 (b) was designed to have the same structure as in Comparative Example 1, except that a twin-screw extrusion screw having five dough blocks and six screw blades formed at one end was installed in the first extrusion barrel. The system was implemented.

<Experimental example>

(1) Evaluation of the physical properties of Garae-tteok

Garaetteok was manufactured by using a rice cake manufacturing system designed with the configuration according to Examples and Comparative Examples, and steamed rice cake dough prepared by the method according to Preparation Examples 1 to 3 was supplied at a rate of 100 g/min, respectively, to prepare Garaetteok. The prepared rice cake was immediately supplied to a cooling chamber loaded with cooling water and cooled for 10 minutes.

Each prepared rice cake was cut to a certain size, and then the physical properties of the prepared rice cake were measured using a texture analyzer (TAXT2i), hardness (hardness, kg), elasticity (springiness), chewiness (chewiness, kg), etc. was evaluated, and the results are shown in Table 2 below.

As a result of evaluating the physical properties of the rice cake prepared by using each rice cake manufacturing system, as shown in Table 2, in the case of the rice cake manufactured through the systems according to Examples 2 and 3, hardness, elasticity, and Changes in physical properties such as chewability are small, and in particular, in the case of the rice cakes prepared by the system of Examples 2 and 3, it can be confirmed that the initial hardness and elasticity are high due to the formation of pressure protrusions inside the extrusion barrel, but when 24 hours have elapsed It was confirmed that the change in physical properties of Edo Garaetteok was small, making it possible to manufacture rice cakes with the best texture.

In particular, in the case of the systems of Examples 2 and 3, physical properties are further improved when rice cakes are prepared using rice cake dough containing both finely pulverized powder and coarsely pulverized powder as in Preparation Examples 1 (A) and 2 (B). It was confirmed that it can be done, and in the case of rice cake dough containing only finely ground powder as in Preparation Example 3 (C), it was confirmed that the effect of improving physical properties was somewhat inferior to that of the mixed grain powder.

(2) Sensory evaluation of Garaetteok

The sensory properties of the rice cake prepared by using the rice cake manufacturing system according to Examples and Comparative Examples were evaluated, and the results are shown in Table 3 below. Garaetteok was cut and provided after being cooled at room temperature for 2 hours after production. For sensory evaluation, 15 males and 15 females in their 20s each were selected and evaluated. evaluated. The evaluation criteria were very good 9 points, good 7 points, average 5 points, not good 3 points, and very bad 1 point.

As a result of evaluating the sensory properties of the rice cakes prepared by using each of the rice cake manufacturing systems, as shown in Table 3, the rice cakes prepared through the systems according to Examples 2 and 3 had excellent chewiness and excellent overall preference. In particular, in the case of rice cake containing coarsely pulverized powder, it was predicted that the overall palatability was further improved as the finely pulverized powder and the coarsely pulverized powder were uniformly mixed to improve the texture.

Through the above results, it was confirmed that, in the case of producing a rice cake by using the rice cake manufacturing system according to the present invention, there is little change in physical properties during storage and it is possible to manufacture a rice cake having an excellent texture.

In particular, when rice cakes prepared by mixing finely pulverized powder and coarsely pulverized powder are manufactured by the system according to Examples 2 and 3, the number of pressurizations is increased by the pressurizing protrusion to further improve overall preference, and rice cakes are manufactured using rice cakes It was judged that the same effect as the traditional rice cake manufacturing method could be realized.

The detailed description of the preferred embodiments of the present invention disclosed as described above is provided to enable any person skilled in the art to make and practice the present invention. Although the above has been described with reference to preferred embodiments of the present invention, it will be understood by those skilled in the art that various modifications and changes can be made to the present invention without departing from the scope of the present invention. For example, a person skilled in the art may use each configuration described in the above-described embodiments in a way of combining with each other. Accordingly, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

The present invention may be embodied in other specific forms without departing from the spirit and essential characteristics of the present invention. Accordingly, the above detailed description should not be construed as restrictive in all respects but as exemplary. The scope of the present invention should be determined by a reasonable interpretation of the appended claims, and all modifications within the equivalent scope of the present invention are included in the scope of the present invention. The present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein. In addition, claims that are not explicitly cited in the claims may be combined to form an embodiment, or may be included as new claims by amendment after filing.

10: rice cake manufacturing system 100: extrusion molding unit
110: first extrusion unit 111: first hopper
113: first extrusion barrel 115: twin screw extrusion screw
117: first extrusion die 118: discharge flow path
119: first outlet 130: second extrusion unit
131: second hopper 133: second extrusion barrel
135: first single screw screw 137: second extrusion die
139: second outlet 141: first coolant inlet hole
143: first cooling water discharge hole 150: third extrusion unit
151: third hopper 153: third extrusion barrel
155: second single screw screw 157: third extrusion die
159: third outlet 161: second coolant inlet hole
163: second cooling water discharge hole 200: cooling unit
210: cooling chamber

Claims (6)

Including an extrusion molding unit for manufacturing rice cake by molding the rice cake dough,
The extrusion molding unit,
A first hopper for supplying rice cake dough, a first cylinder-shaped extrusion barrel connected to the first hopper, a twin-screw extrusion screw installed inside the first extrusion barrel, and an extrusion die coupled to the end of the extrusion barrel, , a first extrusion unit for producing a first extrudate by extruding the dough;
A second hopper for supplying the first extrudate, a second cylinder-shaped extrusion barrel connected to the second hopper, a first single screw screw installed inside the second extrusion barrel, coupled to the end of the second extrusion barrel a second extrusion unit comprising a second extrusion die to be used, and extruding the first extrudate to produce a second extrudate; and
A third hopper for supplying the second extrudate, a third cylinder-shaped extrusion barrel connected to the third hopper, a second single screw screw installed inside the third extrusion barrel, coupled to the end of the third extrusion barrel A third extrusion unit comprising a third extrusion die to be used, and extruding the second extrudate to produce a rice cake;
The second extrusion unit,
A second extrusion barrel including one or more pressure protrusions protruding from the inner circumferential surface, and
It includes a second single screw screw having at least one shaft exposed part and one or more screw blade parts,
In order to form a section in which the diameter is reduced in the interior of the second extrusion barrel, the pressing protrusion has a triangular rotating body shape having a right triangle cross section,
The two pressing protrusions are formed inside the second extrusion barrel, and three partitioned spaces (C1, C2, C3) are formed in the inner receiving space,
A blade is not formed in the portion where the pressing protrusion is formed,
The ratio of the spacing between the screw blades in the C1 space (r1), the spacing between the screw blades in the C2 space (r2), and the spacing between the screw blades in the C3 space (r3) is 9:8:7, and ,
The ratio of the outlet diameter (d1) of the C1 space, the outlet diameter (d2) of the C2 space, and the diameter (d3) of the second outlet of the C3 space is 9:8:7. system. The method of claim 1,
The twin-screw extrusion screw comprises a double-structured extrusion screw comprising a kneading part having a plurality of disk-shaped dough blocks on one side and a transfer part formed by connecting a screw blade to the other side. delete The method of claim 1,
The second extrusion unit,
Garaetteok manufacturing system, characterized in that for producing a plate-shaped second extrudate, including a second extrusion die having a discharge port having a rectangular or oval cross section on one side. The method of claim 1,
The second extrusion unit and the third extrusion unit are each additionally formed with a cooling water inlet hole on one side of the extrusion barrel and a cooling water discharge hole on the other side of the extrusion barrel. The method of claim 1,
Garaetteok manufacturing system, characterized in that it is provided on one side of the third extrusion unit, comprising a cooling unit provided with a cooling chamber in which cooling water is supported in order to receive and cool the rice cake manufactured by the third extrusion unit.

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