CN207978922U - System for producing functional pet food by adopting baking process - Google Patents
System for producing functional pet food by adopting baking process Download PDFInfo
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- CN207978922U CN207978922U CN201820644448.0U CN201820644448U CN207978922U CN 207978922 U CN207978922 U CN 207978922U CN 201820644448 U CN201820644448 U CN 201820644448U CN 207978922 U CN207978922 U CN 207978922U
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Abstract
Description
技术领域technical field
本实用新型涉及宠物食品生产技术领域,特别涉及一种采用烘焙工艺生产功能性宠物食品的系统。The utility model relates to the technical field of pet food production, in particular to a system for producing functional pet food by using a baking process.
背景技术Background technique
目前的宠物食品是采用膨化工艺加工制成,膨化是采用140℃的高温灭菌成品,这种工艺会破坏食品原料中的营养元素,膨化后,在食品中加入人工维生素等营养元素,再加入人造诱食剂改善味道,然而采用膨化工艺制造的宠物食品,与方便面相对于人的口感类似,味道单一,缺乏营养,宠物长期使用会导致营养不良,因人造诱食剂引起的厌食,情绪低落,缺钙引起的骨质酥松,缺少蛋白质引起的毛发干枯,缺铁引起的贫血,以及抵抗力低下等问题,严重影响宠物的身体健康,目前市场上缺少满足这一生产工艺的配套设备系统,尤其是目前的现有的搅拌装置搅拌效果不好,无法满足生产需要。The current pet food is processed by the puffing process. The puffing is a high-temperature sterilization product at 140°C. This process will destroy the nutritional elements in the food raw materials. After puffing, add artificial vitamins and other nutritional elements to the food, and then add Artificial food attractants improve the taste. However, pet food made by puffing technology is similar to instant noodles in human taste. It has a single taste and lacks nutrition. Long-term use of pets will lead to malnutrition, anorexia and depression caused by artificial food attractants. , osteoporosis caused by calcium deficiency, dry hair caused by lack of protein, anemia caused by iron deficiency, and low resistance, etc., seriously affect the health of pets. At present, there is a lack of supporting equipment systems that meet this production process in the market. Especially the current existing stirring device has poor stirring effect and cannot meet the production needs.
因此,发明一种采用烘焙工艺生产功能性宠物食品的系统来解决上述问题很有必要。Therefore, it is necessary to invent a system for producing functional pet food using a baking process to solve the above problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种采用烘焙工艺生产功能性宠物食品的系统,通过设置螺杆搅拌装置,当物料进入第二腔室内部时,打开第一电机,第一电机通过转轴带动搅拌螺杆,同时通过搅拌螺杆外侧设有第一齿环带动两个第二齿环,之后两个第二齿环带动两个第一转杆进行旋转,之后通过固定在第一转杆外侧设有搅拌齿环对物料进行搅拌粉碎,以解决上述背景技术中提出的传统膨化宠物食品,营养成分低,还需要后期加入人工营养剂,生产出的食品质量差的问题。The purpose of this utility model is to provide a system for producing functional pet food by using a baking process. By setting a screw stirring device, when the material enters the second chamber, the first motor is turned on, and the first motor drives the stirring screw through the rotating shaft. At the same time, the first gear ring on the outside of the stirring screw drives the two second gear rings, and then the two second gear rings drive the two first rotating rods to rotate, and then the stirring gear ring is fixed on the outside of the first rotating rod The materials are stirred and pulverized to solve the problems of the traditional puffed pet food proposed in the above-mentioned background technology, which has low nutritional content and needs to be added with artificial nutrients later, resulting in poor quality food.
为实现上述目的,本实用新型提供如下技术方案:一种采用烘焙工艺生产功能性宠物食品的系统,包括螺杆搅拌装置,所述螺杆搅拌装置包括搅拌箱,所述搅拌箱一侧设有进料管,所述进料管顶部设有进料口,所述进料口一侧设有营养料口,所述搅拌箱内部设有第一腔室,所述第一腔室内部设有第一电机,所述第一电机两侧均设有支撑杆,所述支撑杆与第一腔室固定连接,所述第一电机底部设有转轴,所述第一电机输出轴与转轴固定连接,所述转轴底部设有隔板,所述隔板底部设有第二腔室,所述转轴贯穿隔板且延伸至第二腔室内部,所述转轴底部设有搅拌螺杆,所述搅拌螺杆外侧设有第一齿环,所述第一齿环两侧均设有第二齿环,所述第二齿环内侧设有第一转杆,所述第一转杆外侧设有搅拌齿环。In order to achieve the above purpose, the utility model provides the following technical solutions: a system for producing functional pet food using a baking process, including a screw stirring device, the screw stirring device includes a stirring box, and one side of the stirring box is provided with a feeding tube, the top of the feed pipe is provided with a feeding port, the side of the feeding port is provided with a nutrient material port, the inside of the mixing box is provided with a first chamber, and the inside of the first chamber is provided with a first Motor, both sides of the first motor are provided with support rods, the support rods are fixedly connected to the first chamber, the bottom of the first motor is provided with a rotating shaft, and the output shaft of the first motor is fixedly connected to the rotating shaft, so The bottom of the rotating shaft is provided with a partition, the bottom of the partition is provided with a second chamber, the rotating shaft runs through the partition and extends to the inside of the second chamber, the bottom of the rotating shaft is provided with a stirring screw, and the outside of the stirring screw is provided There is a first toothed ring, second toothed rings are provided on both sides of the first toothed ring, a first rotating rod is provided inside the second toothed ring, and a stirring toothed ring is provided outside the first rotating rod.
优选的,所述搅拌齿环顶部和底部均设有研磨锥,所述研磨锥与搅拌齿环固定连接。Preferably, grinding cones are provided on the top and bottom of the stirring gear ring, and the grinding cones are fixedly connected to the stirring gear ring.
优选的,所述搅拌箱底部设有出料管,所述出料管底部设有切颗粒机,所述切颗粒机一侧设有杀菌烘烤机。Preferably, a discharge pipe is provided at the bottom of the stirring tank, a granulator is provided at the bottom of the discharge pipe, and a sterilizing roaster is provided on one side of the granulator.
优选的,所述进料管内部设有挤压筒,所述挤压筒外侧设有挤压条,所述挤压筒内侧设有第二转杆,所述第二转杆贯穿进料管且延伸至外部,所述第二转杆一侧设有第二电机,所述第二电机输出轴与第二转杆固定连接。Preferably, the inside of the feed pipe is provided with an extruding cylinder, the outside of the extruding cylinder is provided with an extruding bar, the inside of the extruding cylinder is provided with a second rotating rod, and the second rotating rod runs through the feeding pipe And extending to the outside, a second motor is provided on one side of the second rotating rod, and the output shaft of the second motor is fixedly connected to the second rotating rod.
优选的,所述第二电机底部设有支撑板,所述支撑板与搅拌箱固定连接。Preferably, a support plate is provided at the bottom of the second motor, and the support plate is fixedly connected with the stirring box.
优选的,所述挤压筒和挤压条均由合金材料制成。Preferably, both the extruded cylinder and the extruded strip are made of alloy materials.
本实用新型的技术效果和优点:Technical effect and advantage of the present utility model:
1、通过设有螺杆搅拌装置,当物料进入第二腔室内部时,打开第一电机,第一电机通过转轴带动搅拌螺杆,同时通过搅拌螺杆外侧设有第一齿环带动两个第二齿环,之后两个第二齿环带动两个第一转杆进行旋转,之后通过固定在第一转杆外侧设有搅拌齿环对物料进行搅拌粉碎,有利于有效的提升了物料的粉碎率,提高加工质量,通过物料和营养料的均匀缓和保证产品在烘烤时产品内的营养成分不会损失,有利于增加物料的粉碎量,大大增加了本实用新型的粉碎效率;1. Through the screw stirring device, when the material enters the second chamber, the first motor is turned on, the first motor drives the stirring screw through the rotating shaft, and at the same time, the first gear ring on the outside of the stirring screw drives the two second teeth. Then the two second gear rings drive the two first rotating rods to rotate, and then the materials are stirred and pulverized by fixing the stirring gear rings on the outside of the first rotating rods, which is beneficial to effectively improve the crushing rate of the materials. Improve the processing quality, ensure that the nutritional components in the product will not be lost when the product is baked through the uniform relaxation of the material and the nutrient material, which is conducive to increasing the crushing amount of the material and greatly increasing the crushing efficiency of the utility model;
2、通过设有第二转杆、挤压筒、挤压条和研磨锥,将物料从进料口倒入进料管,同时将营养料从营养料口倒入进料管,之后打开第二电机,第二电机通过第二转杆带动挤压筒进行挤压,进而通过挤压条将进入进料管内部的物料进行一次粉碎,有利于使得物料和营养料粉碎的更加彻底,防止对螺杆搅拌装置内部进行磨损,有利于提升使用寿命,研磨锥可以进一部的将物料进行分离搅拌,防止物料与搅拌齿环粘合。2. Through the second rotating rod, extruding barrel, extruding bar and grinding cone, the material is poured into the feeding pipe from the feeding port, and the nutrient material is poured into the feeding pipe from the nutrient feeding port at the same time, and then the second The second motor, the second motor drives the extruding barrel to extrude through the second rotating rod, and then crushes the material entering the feeding pipe through the extruding bar, which is conducive to making the material and nutrient material crushed more thoroughly and preventing damage to the material. The inside of the screw stirring device is worn, which is beneficial to improve the service life. The grinding cone can enter a part to separate and stir the material to prevent the material from sticking to the stirring gear ring.
附图说明Description of drawings
图1为本实用新型的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the utility model.
图2为本实用新型的螺杆搅拌装置结构示意图。Fig. 2 is a structural schematic diagram of the screw stirring device of the present invention.
图3为本实用新型的图1中A部局部结构图。Fig. 3 is a partial structural diagram of part A in Fig. 1 of the present utility model.
图4为本实用新型的螺杆搅拌装置侧视图。Fig. 4 is a side view of the screw stirring device of the present invention.
图中:1螺杆搅拌装置、2搅拌箱、3进料管、4进料口、5营养料口、6第一腔室、7第一电机、8转轴、9隔板、10第二腔室、11搅拌螺杆、12第一齿环、13第二齿环、14第一转杆、15搅拌齿环、16研磨锥、17出料管、18切颗粒机、19杀菌烘烤机、20挤压筒、21挤压条、22第二转杆、23第二电机、24支撑板、25微波炉、26切断刀。In the figure: 1 screw stirring device, 2 stirring box, 3 feed pipe, 4 feed inlet, 5 nutrient material inlet, 6 first chamber, 7 first motor, 8 rotating shaft, 9 partition, 10 second chamber , 11 stirring screw, 12 first gear ring, 13 second gear ring, 14 first rotating rod, 15 stirring gear ring, 16 grinding cone, 17 discharge pipe, 18 granulator, 19 sterilizing baking machine, 20 extrusion Pressure cylinder, 21 extrusion bar, 22 second rotating rod, 23 second motor, 24 support plate, 25 microwave oven, 26 cutting knife.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
本实用新型提供了如图1-4所示的一种采用烘焙工艺生产功能性宠物食品的系统,包括螺杆搅拌装置1,所述螺杆搅拌装置1包括搅拌箱2,所述搅拌箱2一侧设有进料管3,所述进料管3顶部设有进料口4,所述进料口4一侧设有营养料口5,所述搅拌箱2内部设有第一腔室6,所述第一腔室6内部设有第一电机7,所述第一电机7两侧均设有支撑杆,所述支撑杆与第一腔室6固定连接,所述第一电机7底部设有转轴8,所述第一电机7输出轴与转轴8固定连接,所述转轴8底部设有隔板9,所述隔板9底部设有第二腔室10,所述转轴8贯穿隔板9且延伸至第二腔室10内部,所述转轴8底部设有搅拌螺杆11,所述搅拌螺杆11外侧设有第一齿环12,所述第一齿环12两侧均设有第二齿环13,所述第二齿环13内侧设有第一转杆14,所述第一转杆14外侧设有搅拌齿环15。The utility model provides a system for producing functional pet food using a baking process as shown in Figures 1-4, comprising a screw stirring device 1, the screw stirring device 1 including a stirring box 2, one side of the stirring box 2 A feeding pipe 3 is provided, and the top of the feeding pipe 3 is provided with a feeding port 4, and one side of the feeding port 4 is provided with a nutrient material port 5, and the inside of the mixing box 2 is provided with a first chamber 6, The inside of the first chamber 6 is provided with a first motor 7, and both sides of the first motor 7 are provided with support rods, the support rods are fixedly connected with the first chamber 6, and the bottom of the first motor 7 is provided with There is a rotating shaft 8, the output shaft of the first motor 7 is fixedly connected to the rotating shaft 8, the bottom of the rotating shaft 8 is provided with a partition 9, the bottom of the partition 9 is provided with a second chamber 10, and the rotating shaft 8 runs through the partition 9 and extend to the inside of the second chamber 10, the bottom of the rotating shaft 8 is provided with a stirring screw 11, the outside of the stirring screw 11 is provided with a first toothed ring 12, and both sides of the first toothed ring 12 are provided with second The gear ring 13, the first rotating rod 14 is arranged inside the second gear ring 13, and the stirring gear ring 15 is arranged outside the first rotating rod 14.
进一步的,在上述技术方案中,搅拌齿环15顶部和底部均设有研磨锥16,所述研磨锥16与搅拌齿环15固定连接,通过设置研磨锥16,有利于进一部的将物料进行分离搅拌,防止物料与搅拌齿环15粘合;Further, in the above technical solution, the top and bottom of the stirring gear ring 15 are provided with grinding cones 16, and the grinding cones 16 are fixedly connected with the stirring gear ring 15. By setting the grinding cones 16, it is beneficial to feed the material Separation and stirring are carried out to prevent the material from adhering to the stirring gear ring 15;
进一步的,在上述技术方案中,搅拌箱2底部设有出料管17,所述出料管17通过传送带与微波炉25相连接,微波炉25通过传送带与切断刀26相连接,切断刀26通过传送带与切颗粒机18相连接,所述切颗粒机18通过传送带与杀菌烘烤机19相连接;Further, in the above technical solution, the bottom of the mixing box 2 is provided with a discharge pipe 17, the discharge pipe 17 is connected to the microwave oven 25 through the conveyor belt, the microwave oven 25 is connected to the cutting knife 26 through the conveyor belt, and the cutting knife 26 passes through the conveyor belt Be connected with granulator 18, and described granulator 18 is connected with sterilizing roaster 19 by conveyer belt;
进一步的,在上述技术方案中,进料管3内部设有挤压筒20,所述挤压筒20外侧设有挤压条21,所述挤压筒20内侧设有第二转杆22,所述第二转杆22贯穿进料管3且延伸至外部,所述第二转杆22一侧设有第二电机23,所述第二电机23输出轴与第二转杆22固定连接,通过设置第二转杆22、挤压筒20和挤压条21,有利于使得物料和营养料粉碎的更加彻底,防止对螺杆搅拌装置1内部进行磨损,有利于提升使用寿命;Further, in the above technical solution, the feeding tube 3 is provided with an extruding cylinder 20, the extruding cylinder 20 is provided with an extruding bar 21, and the inside of the extruding cylinder 20 is provided with a second rotary rod 22, The second rotating rod 22 runs through the feed pipe 3 and extends to the outside. A second motor 23 is provided on one side of the second rotating rod 22 . The output shaft of the second motor 23 is fixedly connected to the second rotating rod 22 . By arranging the second rotary rod 22, the extruding cylinder 20 and the extruding bar 21, it is beneficial to make the materials and nutritional materials more thoroughly crushed, prevent the inside of the screw stirring device 1 from wearing and tearing, and is beneficial to improve the service life;
进一步的,在上述技术方案中,第二电机23底部设有支撑板24,所述支撑板24与搅拌箱2固定连接,通过设置支撑板24,可以对第二电机23进行支撑保证了第二电机23运行的稳定性;Further, in the above technical solution, the bottom of the second motor 23 is provided with a support plate 24, and the support plate 24 is fixedly connected with the mixing box 2. By setting the support plate 24, the second motor 23 can be supported to ensure the second The stability of motor 23 operation;
进一步的,在上述技术方案中,挤压筒20和挤压条21均由合金材料制成,通过设置由合金材料制成的挤压筒20和挤压条21,有利于对物料进行长期挤压,避免产生磨损。Further, in the above technical solution, both the extrusion cylinder 20 and the extrusion strip 21 are made of alloy material, and by setting the extrusion cylinder 20 and the extrusion strip 21 made of alloy material, it is beneficial to carry out long-term extrusion of the material. pressure to avoid wear.
进一步的,在上述技术方案中,所述切颗粒机18为切粒机、颗粒机、饲料颗粒机、食品颗粒机,所述杀菌烘烤机19为烘烤机、烘焙机、电烤箱或者食品烘焙器。Further, in the above technical solution, the granulator 18 is a granulator, a granulator, a feed granulator, and a food granulator, and the sterilizing roaster 19 is a baking machine, a baking machine, an electric oven or a food granulator. baker.
本实用工作原理:The working principle of this utility:
参照说明书附图1-3,当物料进入第二腔室10内部时,打开第一电机7,第一电机7通过转轴8带动搅拌螺杆11,同时通过搅拌螺杆11外侧设有第一齿环12带动两个第二齿环13,之后两个第二齿环13带动两个第一转杆14进行旋转,之后通过固定在第一转杆14外侧设有搅拌齿环15对物料进行搅拌粉碎,可以有效的提升了物料的粉碎率,提高加工质量,通过物料和营养料的均匀缓和保证产品在烘烤时产品内的营养成分不会损失,同时增加了物料的粉碎量,大大增加了本实用新型的粉碎效率,之后物料和营养料的混合物依次经过微波炉25、切断刀26、切颗粒机18和杀菌烘烤机19,进而加工成成品;Referring to the accompanying drawings 1-3 of the specification, when the material enters the second chamber 10, the first motor 7 is turned on, the first motor 7 drives the stirring screw 11 through the rotating shaft 8, and the first gear ring 12 is provided on the outside of the stirring screw 11 Drive the two second gear rings 13, and then the two second gear rings 13 drive the two first rotating rods 14 to rotate, and then the materials are stirred and pulverized by setting the stirring gear rings 15 fixed on the outside of the first rotating rods 14, It can effectively improve the crushing rate of materials, improve the processing quality, ensure that the nutrients in the product will not be lost when the product is baked through the uniform relaxation of materials and nutrients, and at the same time increase the crushing amount of materials, greatly increasing the utility model. New crushing efficiency, after that, the mixture of materials and nutrients passes through microwave oven 25, cutting knife 26, granulator 18 and sterilizing baking machine 19, and then processed into finished products;
参照说明书附图4,将物料从进料口4倒入进料管3,同时将营养料从营养料口5倒入进料管3,之后打开第二电机23,第二电机23通过第二转杆22带动挤压筒20进行挤压,进而通过挤压条21将进入进料管3内部的物料进行一次粉碎,使得物料和营养料粉碎的更加彻底,防止对螺杆搅拌装置1内部进行磨损,进而提升使用寿命。With reference to the accompanying drawing 4 of the description, the material is poured into the feed pipe 3 from the feed port 4, and the nutrient material is poured into the feed pipe 3 from the nutrient feed port 5 at the same time, and then the second motor 23 is opened, and the second motor 23 passes through the second The rotating rod 22 drives the extruding cylinder 20 to extrude, and then through the extruding bar 21, the material entering the feeding pipe 3 is crushed once, so that the material and nutritional material are more thoroughly crushed, and the inside of the screw stirring device 1 is prevented from being worn out. , thereby increasing the service life.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model, All should be included within the protection scope of the present utility model.
Claims (6)
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| Publication number | Priority date | Publication date | Assignee | Title |
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