KR101682038B1 - Inspection device - Google Patents
Inspection device Download PDFInfo
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- KR101682038B1 KR101682038B1 KR1020140061744A KR20140061744A KR101682038B1 KR 101682038 B1 KR101682038 B1 KR 101682038B1 KR 1020140061744 A KR1020140061744 A KR 1020140061744A KR 20140061744 A KR20140061744 A KR 20140061744A KR 101682038 B1 KR101682038 B1 KR 101682038B1
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- substrate
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- inspection
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Abstract
An inspection apparatus of the present invention includes: an imaging section for imaging an image of a substrate after a reflow process at a predetermined inspection position to acquire an image; a control section for inspecting the substrate based on the sensed image; And a flux suction fan.
Description
The present invention relates to an inspection apparatus, and more particularly to an inspection apparatus for inspecting a substrate after reflowing.
Conventionally, an inspection apparatus for inspecting a substrate after reflow is known. Such an inspection apparatus is disclosed in, for example, Japanese Patent Application Laid-Open No. 1208082/1990
Japanese Unexamined Patent Application Publication No. 12-18082 discloses an inspection apparatus comprising an image pickup section for picking up an image of a substrate after a reflow process at a predetermined inspection position and a control section for inspecting the substrate based on the picked- And is disclosed in Japanese Patent Application Laid-Open Publication No. 2012-18082.
However, in the inspection apparatus described in Japanese Unexamined Patent Publication (KOKAI) No. 12-18082, the imaging unit is contaminated by the flux generated (vaporized) from the solder on the substrate due to heat when the substrate is reflowed. As a result, Is lowered.
It is an object of the present invention to provide an inspection apparatus capable of suppressing deterioration of inspection accuracy due to flux.
An inspection apparatus according to one aspect of the present invention includes: an imaging section for picking up an image of a substrate after a reflow process at a predetermined inspection position; a control section for inspecting the substrate based on the picked-up image; And a flux suction fan for sucking the generated flux.
As described above, in the inspection apparatus according to one aspect of the present invention, the flux suction fan for sucking the flux generated from the solder on the substrate is provided, so that the flux generated (vaporized) from the solder on the substrate can be positively removed Therefore, exposure of the imaging section to the vaporized flux can be suppressed. This can prevent the image pickup portion from being contaminated by the flux, so that it is possible to suppress deterioration of the inspection accuracy due to the flux. Further, space saving can be achieved in comparison with a configuration in which a cooling device for cooling the substrate is provided on the upstream side of the inspection apparatus in the transport direction of the substrate in order to suppress the generation of flux from the solder. In addition, unlike the configuration in which the case covers the imaging section in order to suppress exposure of the imaging section to the vaporized flux, it is possible to suppress heat from being applied to the imaging section.
The inspection apparatus according to one aspect preferably further comprises a first blower fan for blowing upward the first conveyor for conveying the substrate to the inspection position and the substrate conveyed to the inspection position, And a first flux suction fan disposed so as to face the first blowing fan with the substrate conveyed to the inspection position between the first blowing fan and the first blowing fan. With this configuration, the flux blown (vaporized) from the solder on the substrate can be positively fed into the first flux suction fan by the first blowing fan, so that the vaporized flux can be reliably sucked into the first flux suction fan . In addition, since the first blowing fan forms a flow of air above the substrate conveyed to the inspection position, the substrate can be cooled by the flow of the air. As a result, the amount of flux generated from the substrate can be gradually reduced.
Preferably, the inspection apparatus according to the one aspect further comprises a detection sensor for detecting that the substrate is transported to the inspection position, and the control unit operates the flux suction fan when it is determined by the detection sensor that the substrate is detected . With this configuration, since the flux suction fan can be operated only when the substrate is transported to the inspection position (the position in the vicinity of the image pickup unit), power consumption can be reduced while suppressing contamination of the image pickup unit.
In this case, it is preferable that the inspection head further includes an inspection head including an illumination unit that irradiates light when the imaging is performed by the imaging unit and the imaging unit, and the inspection head moves to a retreat position above the inspection position and away from the substrate, And the control unit is configured to move the inspection head from the retracted position to the upper position of the inspection position after imaging the substrate with the imaging unit after operating the flux suction fan when it is determined that the substrate has been transported to the inspection position. With this configuration, when the image pickup of the substrate is not performed, the inspection head is retracted to the retreat position where it is hardly exposed to the flux generated from the solder on the substrate, so that contamination of the image pickup unit can be further suppressed.
Preferably, the first conveyor is a movable conveyor movable in a direction perpendicular to the conveying direction of the substrate, at least one of the flux suction fan and the first blowing fan is disposed on the movable conveyor, In addition, the position of the movable conveyor is changed with the movement of the movable conveyor. According to this structure, at least one of the flux suction fan and the first blowing fan can be disposed at a position close to the substrate to be transported, so that the flux generated from the solder on the substrate can be efficiently removed.
The inspection apparatus according to one aspect preferably further comprises a housing provided to surround the image sensing unit and an external air suction fan installed in the housing and sucking air from the outside of the housing into the inside. With this configuration, since the inside of the housing can be made static by the external air suction fan, the flux sucked by the flux suction fan can be easily discharged to the outside of the housing.
In this case, preferably, the flux suction fan is configured to exhaust the drawn flux to the outside of the housing. With such a configuration, it is not necessary to store the sucked flux in the housing, so that the inspection apparatus can be downsized.
In the inspection apparatus according to one aspect of the present invention, preferably, the second conveyor for transporting the substrate to the substrate standby position on the upstream side of the inspection position in the transport direction of the substrate and the substrate conveyed to the substrate standby position are blown The flux suction fan further includes a second blowing fan. The flux suctioning fan includes a second flux suction fan disposed between the second blowing fan and the substrate conveyed to the substrate standby position, and arranged to face the second blowing fan. According to this configuration, even at the substrate stand-by position, the flux generated (vaporized) from the solder on the substrate by the second blowing fan can be positively fed to the second flux suction fan, so that exposure of the image pickup section to the vaporized flux . In addition, since the second blowing fan forms a flow of air above the substrate conveyed to the substrate standby position, the substrate can be cooled by the flow of the air. Thereby, the amount of flux generated from the substrate can be reduced before the substrate is transported to the inspection position.
In this case, preferably, the control unit waits the substrate at the substrate standby position, and if the inspection time of the substrate at the inspection position is longer than the predetermined waiting time, And the operation of the blowing fan and the second flux suction fan is continued. With this configuration, it is possible to positively feed the vaporized flux to the second flux suction fan for a longer period of time by using the waiting time for inspection, and to cool the substrate conveyed to the substrate standby position.
In the inspection apparatus according to one aspect, preferably, the control section is configured to control the number of rotations of the flux suction fan based on the information of the substrate to be inspected. With such a configuration, for example, by performing control to set the number of revolutions to a high value in the case of inspecting a large substrate based on the information of the substrate size (in the case of a large amount of flux to be vaporized) Can be reliably removed. By setting the appropriate number of revolutions of the flux suction fan based on the information on the substrate in this manner, contamination of the imaging section can be suppressed more effectively.
In the configuration for controlling the number of rotations of the flux suction fan, preferably, the control unit is configured to perform control to increase or decrease the number of rotations of the flux suction fan according to the width of the direction perpendicular to the carrying direction of the substrate. With this configuration, the number of rotations of the flux suction fan can be increased or decreased in accordance with the size of the substrate, and the rotation speed can be set to an appropriate number of revolutions.
And a detection sensor for detecting that the substrate has been transported to the inspection position, preferably further comprising a substrate removal detection sensor for detecting that the substrate is transported from the inspection position to the downstream side, The operation of the flux suction fan is stopped. With such a configuration, it is possible to reduce power consumption and reduce the noise caused by the flux suction fan.
According to the present invention, as described above, it is possible to suppress deterioration of inspection accuracy due to flux.
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing an appearance of an inspection apparatus according to a first embodiment of the present invention; Fig.
2 is a plan view showing the inside of the inspection apparatus according to the first embodiment of the present invention.
3 is a side view showing the inside of the inspection apparatus according to the first embodiment of the present invention.
Fig. 4 is a view showing a state in which the inspection apparatus according to the first embodiment of the present invention sucks the vaporized flux. Fig.
5 is a block diagram showing a configuration of an inspection apparatus according to the first embodiment of the present invention.
6 is a flowchart for explaining an inspection process of the inspection apparatus according to the first embodiment of the present invention.
Fig. 7 is a view showing a state in which the inspection apparatus according to the second embodiment of the present invention sucks the vaporized flux. Fig.
8 is a block diagram showing a configuration of a testing apparatus according to a second embodiment of the present invention.
9 is a flowchart for explaining an inspection process of the inspection apparatus according to the second embodiment of the present invention.
10 is a flowchart showing the first waiting process (subroutine) in the inspection process shown in Fig.
11 is a flowchart showing a second waiting process (subroutine) in the inspection process shown in Fig.
12 is a flowchart showing the inspection process (subroutine) shown in Fig.
13 is a side view showing the inside of the inspection apparatus according to the third embodiment of the present invention.
Fig. 14 is a view showing a state in which the inspection apparatus according to the modification of the first embodiment of the present invention sucks the vaporized flux. Fig.
DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the present invention will be described with reference to the drawings.
(First Embodiment)
First, the structure of the
The
2, the
2, the
The
The
The X-beam 20 is configured to movably support the
The
The
Here, in the first embodiment, the
As shown in Fig. 3, the external
The blowing
The
The
The
The
The
The
Next, the inspection process of the
First, in step S1, the
Next, in step S2, the
Next, in step S3, the
Next, in step S4, the
Next, in step S5, the
Next, in step S6, the
Next, in step S7, the
Next, in step S8, the
Next, in step S9, the
Next, in step S10, the
In the first embodiment, the following effects can be obtained.
In the first embodiment, as described above,
In the first embodiment, as described above, a
In the first embodiment, as described above, the
Further, in the first embodiment, as described above, the
As described above, in the first embodiment, the
In the first embodiment, as described above, external
Further, in the first embodiment, as described above, the flux sucked by the
In the first embodiment, as described above, the
In the first embodiment, as described above, the
In the first embodiment, as described above, when the
Step S3 may be performed after step S1 and step S2 may be performed after step S3 and step S4 may be performed after step S2. Thereby, before the
(Second Embodiment)
Hereinafter, the configuration of the
In the second embodiment, unlike the first embodiment in which the standby position of the
Here, in the second embodiment, as shown in Fig. 7, a
Between the pair of
The
Here, in the second embodiment, in addition to the external
The blowing
The
The
The
Next, the inspection process of the
First, in step S100, the
Next, in step S200, the
Next, in step S300, the
Next, the first waiting process (subroutine) shown in Fig. 9 will be described with reference to Figs. 7 and 10. Fig. The second conveyor CPU 260 controls the driving of the
First, in step S101, the second conveyor CPU 260 raises the
Next, in step S102, the
Next, in step S103, the
Next, in step S104, the
Next, in step S105, the
Next, in step S106, the second conveyor CPU 260 lowers the
Next, in step S107, the
Next, in step S108, the
Next, in step S109, the
Next, the second waiting process (subroutine) shown in Fig. 9 will be described with reference to Figs. 7 and 11. Fig. The processing of step S201, step S202, step S204, step S206, and step S207 in the second waiting process are the same as those in step S101 and step Substantially the same processing as that in steps S102, S104, S106, and S107 is performed in the second standby position. Therefore, detailed description of the processes of step S201, step S202, step S204, step S206, and step S207 will be omitted.
In step S201, the
Next, in step S2O4, the
Next, in step S205, the
By the processes of steps S204 and S205, the
If the
Next, in step S209, the
Next, the inspection process (subroutine) shown in Fig. 9 will be described with reference to Figs. 7 and 12. Fig. In the inspection process shown in Fig. 9, the process with the process number in the inspection process of the first embodiment is the same process as that of the first embodiment, and the description thereof will be omitted.
In step S1, the
If it is determined in step S2 that the
When the
Next, in step S303, the
Next, in step S304, the
In the second embodiment, the following effects can be obtained.
In the second embodiment, as described above,
In the second embodiment, as described above, the
When the inspection time of the
In the second embodiment, as described above, in the first standby position, when the
Similarly, the
(Third Embodiment)
Hereinafter, the configuration of the
The third embodiment differs from the first embodiment in that the external
Here, in the third embodiment, the external
In the third embodiment, the following effects can be obtained.
In the third embodiment, as described above,
It is also to be understood that the embodiments disclosed herein are illustrative and non-restrictive in all respects. The scope of the present invention is defined by the appended claims rather than by the description of the embodiments, and includes all modifications within the meaning and range equivalent to the claims.
For example, although the external air suction fan, the blowing fan (the first blowing fan, the second blowing fan), and the flux suction fan are provided in the first and second embodiments, the present invention is not limited thereto. In the present invention, if at least a flux suction fan is provided, another fan may not be installed.
In the first embodiment, an example is described in which the external air suction fan, the blowing fan (first blowing fan), and the flux suction fan are turned on based on the substrate being transported to the inspection position. However, Is not limited to this. In the present invention, the external air suction fan, the first blowing fan, and the flux suction fan may be always turned on.
In the first to third embodiments, the inspection head is moved to the retreat position. However, the present invention is not limited to this. In the present invention, it is not necessary to move the inspection head to the retreat position.
In the second embodiment, two substrate waiting positions (the first waiting position and the second waiting position) are provided, but the present invention is not limited to this. In the present invention, one or more substrate standby positions may be formed.
In the first to third embodiments, the flux suction fan is provided on the rail of the conveyor. However, the present invention is not limited to this. In the present invention, as shown in Fig. 14, a flux suction fan may be formed on the rail of the conveyor through a
In the first to third embodiments, the present invention is applied to an inspection apparatus for picking up a substrate using light irradiated by a lighting unit, but the present invention is not limited to this. The present invention may be applied to an inspection apparatus which mounts an X-ray source and picks up an image of the substrate by using X-rays. The present invention may also be applied to a hybrid type inspection apparatus capable of picking up a substrate using light and X-rays irradiated by the illumination unit.
In the first and third embodiments, the number of rotations of the
In the first to third embodiments, the conveyor is configured so that the rail in the Y1 direction is movable, and the air blowing fan is provided on the rail in the Y1 direction. However, the present invention is not limited to this. In the present invention, the conveyor may be constituted so that the rail on the Y2 direction side is movable, and the flux suction fan may be provided on the rail on the Y2 direction side.
In the first to third embodiments, a flow-driven flow for sequentially performing the processing of the control unit according to the processing flow has been described for convenience of explanation. However, for example, (Event driven type) processing in which the processing is performed in the event driven type. In this case, it may be a complete event driving type, or may be a combination of event driving and flow driving.
Claims (12)
A control unit for inspecting the substrate based on the sensed image,
And a flux suction fan for sucking flux generated from the solder on the substrate,
Wherein the flux suction fan is configured to suck the flux in a direction along the surface of the substrate from a suction unit disposed between the image pickup unit and the substrate in the vertical direction.
A first conveyor for conveying the substrate to the inspection position,
Further comprising: a first blowing fan for blowing upward the substrate conveyed to the inspection position,
Wherein the flux suction fan comprises a first flux suction fan arranged so as to face the first blowing fan with the substrate conveyed to the inspection position between the first blowing fan and the flux suction fan.
Wherein the substrate further comprises a detection sensor for detecting that the substrate has been transported to the inspection position,
Wherein the controller is configured to operate the flux suction fan when it is determined by the detection sensor that the substrate has been detected.
Further comprising: an inspection head including an imaging section and an illumination section for irradiating light when imaging is performed by the imaging section,
Wherein the inspection head is configured to be movable to a retreat position different from the upper side of the inspection position and the upper side of the substrate,
Wherein the controller moves the inspection head from the retracted position to a position above the inspection position after operating the flux suction fan when the substrate is determined to have been transported to the inspection position, And the inspection device is provided with an inspection device.
Wherein the first conveyor is a movable conveyor movable in a direction perpendicular to the conveying direction of the substrate,
Wherein at least one of the flux suction fan and the first blowing fan is disposed on the movable conveyor and the arrangement position is changed with the movement of the movable conveyor.
A housing provided so as to surround the imaging unit,
Further comprising an external air suction fan installed in the housing and sucking air from the outside of the housing to the inside thereof.
Wherein the flux suction fan is configured to discharge the flux aspirated to the outside of the housing.
A second conveyor for conveying the substrate to a substrate standby position on the upstream side of the inspection position in the conveying direction of the substrate,
Further comprising: a second blowing fan for blowing upward toward the substrate conveyed to the substrate standby position,
Wherein the flux suction fan includes a second flux suction fan disposed so as to face the second blowing fan with the substrate conveyed to the substrate standby position between the substrate and the second blowing fan .
Wherein when the inspection time of the substrate at the inspection position is longer than a predetermined waiting time for waiting the substrate at the substrate standby position, the control unit waits the substrate at the substrate standby position after the waiting time elapses, The second fan blowing fan, and the second flux suction fan.
Wherein the controller is configured to control the number of rotations of the flux suction fan based on information of the substrate to be inspected.
Wherein the control unit is configured to perform control to increase or decrease the number of rotations of the flux suction fan according to a width of a width in a direction perpendicular to the carrying direction of the substrate.
Further comprising a substrate carry-out detection sensor for detecting that the substrate is transported from the inspection position to the downstream side,
Wherein the control unit is configured to stop the operation of the flux suction fan when it is determined that the substrate is taken out by the substrate carry-out detection sensor.
Applications Claiming Priority (2)
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JP2013272265A JP6285714B2 (en) | 2013-12-27 | 2013-12-27 | Inspection device |
JPJP-P-2013-272265 | 2013-12-27 |
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KR20150077259A KR20150077259A (en) | 2015-07-07 |
KR101682038B1 true KR101682038B1 (en) | 2016-12-02 |
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CN116197484B (en) * | 2023-03-07 | 2024-01-05 | 深圳市鸿宇顺软件有限公司 | Welding method of PCB (printed circuit board) main board |
Citations (1)
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JP2012145484A (en) * | 2011-01-13 | 2012-08-02 | Omron Corp | Solder inspection method, solder inspection machine, and board inspection system |
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JPH05138343A (en) * | 1991-11-21 | 1993-06-01 | Matsushita Electric Ind Co Ltd | Flux applying device |
JP3407963B2 (en) * | 1994-01-24 | 2003-05-19 | 株式会社タムラ製作所 | Flux coating device |
JPH10200251A (en) * | 1997-01-09 | 1998-07-31 | Taiyo Yuden Co Ltd | Manufacture of circuit module |
JPH11261209A (en) * | 1998-03-10 | 1999-09-24 | Aisan Ind Co Ltd | Wave soldering device |
JP2000014752A (en) * | 1998-06-29 | 2000-01-18 | Kawai Musical Instr Mfg Co Ltd | Cleaning device |
JP2001244700A (en) * | 2000-03-02 | 2001-09-07 | Toyo Commun Equip Co Ltd | Equipment for inspecting component mounting state, and component mounting/inspecting equipment |
JP3411890B2 (en) * | 2000-07-03 | 2003-06-03 | アンリツ株式会社 | Print solder inspection equipment |
JP4319646B2 (en) * | 2005-06-30 | 2009-08-26 | 株式会社タムラ古河マシナリー | Reflow furnace |
JP4680778B2 (en) * | 2006-01-10 | 2011-05-11 | ヤマハ発動機株式会社 | Printing inspection method and printing apparatus |
KR100838656B1 (en) * | 2006-04-03 | 2008-06-16 | (주)쎄미시스코 | Quality tester of glass board |
JP2010122228A (en) * | 2009-12-25 | 2010-06-03 | Suzuka Fuji Xerox Co Ltd | Appearance inspection apparatus |
JP2012021852A (en) * | 2010-07-13 | 2012-02-02 | Olympus Corp | Substrate inspection device and substrate inspection method |
JP3166557U (en) * | 2010-12-27 | 2011-03-10 | 修 寺田 | Smoke exhaust device for heating cooker |
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Publication number | Priority date | Publication date | Assignee | Title |
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JP2012145484A (en) * | 2011-01-13 | 2012-08-02 | Omron Corp | Solder inspection method, solder inspection machine, and board inspection system |
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KR20150077259A (en) | 2015-07-07 |
JP6285714B2 (en) | 2018-02-28 |
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