KR100561275B1 - 표면 열처리 견면 - Google Patents
표면 열처리 견면 Download PDFInfo
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- KR100561275B1 KR100561275B1 KR1020020062262A KR20020062262A KR100561275B1 KR 100561275 B1 KR100561275 B1 KR 100561275B1 KR 1020020062262 A KR1020020062262 A KR 1020020062262A KR 20020062262 A KR20020062262 A KR 20020062262A KR 100561275 B1 KR100561275 B1 KR 100561275B1
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- 239000011094 fiberboard Substances 0.000 title 1
- 239000000835 fiber Substances 0.000 claims abstract description 62
- 229920000728 polyester Polymers 0.000 claims abstract description 52
- 229920000742 Cotton Polymers 0.000 claims abstract description 8
- 238000002844 melting Methods 0.000 claims description 44
- 230000008018 melting Effects 0.000 claims description 42
- 239000011230 binding agent Substances 0.000 claims description 23
- 238000010438 heat treatment Methods 0.000 claims description 22
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- 238000000034 method Methods 0.000 claims description 13
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- 238000009960 carding Methods 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 7
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- 238000000576 coating method Methods 0.000 description 4
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- 238000010998 test method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
Description
[비교예 3]
바인더섬유로서 단섬도 4데니어인 시스코어형 폴리에스터 복합섬유(시스부 융점 120℃) 30중량%와, 매트릭스 섬유로써 단섬도 3데니어인 폴리에틸렌테레프탈레이트 섬유(융점 260℃) 70중량% 사용하여 오프닝(opening), 믹싱(mixing) 및 카딩(carding)하여 얻은 웹을 적층(laying)하고 예열한 후 130℃에서 용융열처리하여 바인더 섬유와 메트릭스 섬유를 열접착시키고, 이를 냉각한 후 온도가 150℃로 설정되고 접촉압력이 38.5㎏/㎝(10 Ton/롤러) 이상으로 설정된 핫프레스 롤러를 통과시켜 양면에 열처리피막이 형성된 두께 50㎜, 밀도 32 ㎏/㎥의 표면열처리 견면을 제조한 후, 소정의 크기로 절단(cutting)하여 시료를 채취하였다. 채취된 시료의 평균공극크기, 흡음성능과 휨강도를 실시예 1과 동일한 방법으로 측정하였으며, 또한 투습계수를 KS F 2607(건축재료의 투습성 측정방법)의 5.2 컵법을 적용하여 측정하였다. 측정결과는 표 2에 제시된다.
[비교예 4]
표 1에 나타낸 바와 같이 핫프레스에 의한 열처리 조건을 변경한 것을 제외하고는 비교예 3과 동일한 절차를 반복하였다.
구분 | 두께 (mm) | 밀도 (㎏/㎥) | 섬유의 구성 | 핫프레스 롤러 | ||
바인더섬유 | 매트릭스섬유 | 온도(℃) | 처리면 | |||
실시예 1 | 25 | 100 | 4 de 60wt% | 15de 40wt% | 150 | 양면 |
실시예 2 | 25 | 100 | 4 de 60wt% | 15de 40wt% | 200 | 양면 |
실시예 3 | 25 | 100 | 4 de 60wt% | 15de 40wt% | 200 | 한면 |
실시예 4 | 25 | 100 | 4 de 60wt% | 15de 40wt% | 250 | 양면 |
비교예 1 | 25 | 100 | 4 de 60wt% | 15de 40wt% | - | - |
비교예 2 | 50 | 32 | 4 de 30wt% | 3de 70wt% | - | - |
비교예 3 | 50 | 32 | 4 de 30wt% | 3de 70wt% | 200 | 한면 |
비교예 4 | 50 | 32 | 4 de 30wt% | 3de 70wt% | 200 | 양면 |
구분 | 표면공극크기 (㎛) | 물성 | ||
흡음성 (NRC) | 휨강도 (N/㎠) | 투습계수 (g/㎡hmmHg) | ||
실시예 1 | 300 | 0.45 | 11.3 | - |
실시예 2 | 150 | 0.46 | 14.1 | - |
실시예 3 | 150 | 0.46 | 12.0 | - |
실시예 4 | 80 | 0.48 | 17.9 | - |
비교예 1 | 750 | 0.42 | 11.3 | - |
비교예 2 | 1300 | 0.70 | 0.289 | 0.340 |
비교예 3 | 400 | 0.75 | 0.294 | 0.580 |
비교예 4 | 400 | 0.75 | 0.302 | 0.360 |
Claims (4)
- 융점이 80 ~ 120℃인 저융점 폴리에스테르를 전체 또는 부분적으로 함유하는 폴리에스테르 바인더섬유와 융점이 상기 저융점 폴리에스테르 보다 상대적으로 높은 폴리에스테르 매트릭스섬유로 구성된 열융착 견면에 있어서, 상기 견면의 표면층에 150 ~ 250℃의 온도로 설정된 핫프레스 롤러로 가압하는 것에 의해 형성된 열처리 피막을 가지며, 상기 열처리 피막의 평균공극크기가 300㎛이하인 것을 특징으로 하는 표면열처리 견면.
- 제1항에 있어서, 상기 열처리 피막의 평균공극크기가 50 ~ 300㎛인 것을 특징으로 하는 표면열처리 견면.
- 삭제
- 융점이 80 ~ 120℃인 저융점 폴리에스테르를 전체 또는 부분적으로 함유하는 폴리에스테르 바인더섬유와 융점이 상기 저융점 폴리에스테르 보다 상대적으로 높은 폴리에스테르 매트릭스섬유를 혼합 및 카딩하여 얻은 웹을 적층하고 적층된 웹을 상기 저융점 폴리에스테르의 융점보다 높고 폴리에스테르 메트릭스 섬유의 융점보다 낮은 온도에서 열융착하여 견면을 제조하는 공정, 상기 열융착된 견면을 냉각하는 공정, 냉각된 견면의 일면 또는 양면을 150 ~ 250℃의 온도로 설정된 핫프레스 롤러로 가압하여 평균공극크기 300㎛이하의 열처리 피막을 형성하는 공정을 포함하는 것을 특징으로 하는 표면 열처리 견면의 제조방법.
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KR1020020062262A KR100561275B1 (ko) | 2002-10-12 | 2002-10-12 | 표면 열처리 견면 |
US10/453,725 US20040071947A1 (en) | 2002-10-12 | 2003-06-04 | Fiber sheet with heat-treated surface layer |
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KR1020020062262A KR100561275B1 (ko) | 2002-10-12 | 2002-10-12 | 표면 열처리 견면 |
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KR100939960B1 (ko) | 2009-09-02 | 2010-02-04 | (주) 비앤비 | 열수축방지 패턴견면의 제조방법 |
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KR101055264B1 (ko) * | 2010-02-26 | 2011-08-09 | (주)코레쉬텍 | 저융점사를 이용한 폴리에스테르 절연시트의 제조방법 |
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GB2516859A (en) * | 2013-08-01 | 2015-02-11 | John Cotton Group Ltd | Fibres |
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CN107245808A (zh) * | 2017-06-27 | 2017-10-13 | 杭州豫扬新材料科技有限公司 | 一种用于沙发的新型无胶棉及其制备方法 |
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US20040071947A1 (en) | 2004-04-15 |
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