KR100436240B1 - Titanium dioxide photocatalyst comprising an antimicrobial metallic component and method of preparation thereof - Google Patents
Titanium dioxide photocatalyst comprising an antimicrobial metallic component and method of preparation thereof Download PDFInfo
- Publication number
- KR100436240B1 KR100436240B1 KR10-2001-0068034A KR20010068034A KR100436240B1 KR 100436240 B1 KR100436240 B1 KR 100436240B1 KR 20010068034 A KR20010068034 A KR 20010068034A KR 100436240 B1 KR100436240 B1 KR 100436240B1
- Authority
- KR
- South Korea
- Prior art keywords
- photocatalyst
- antimicrobial
- titanium
- titanium dioxide
- hydroxide
- Prior art date
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- 230000000845 anti-microbial effect Effects 0.000 title claims abstract description 55
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 title claims abstract description 54
- 239000011941 photocatalyst Substances 0.000 title claims abstract description 53
- 238000000034 method Methods 0.000 title claims abstract description 31
- 239000004599 antimicrobial Substances 0.000 title claims abstract description 22
- 239000004408 titanium dioxide Substances 0.000 title claims abstract description 14
- 238000002360 preparation method Methods 0.000 title description 3
- 229910052751 metal Inorganic materials 0.000 claims abstract description 60
- 239000002184 metal Substances 0.000 claims abstract description 60
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 40
- 230000000844 anti-bacterial effect Effects 0.000 claims abstract description 29
- 239000011248 coating agent Substances 0.000 claims abstract description 25
- 238000000576 coating method Methods 0.000 claims abstract description 25
- 239000002245 particle Substances 0.000 claims abstract description 20
- 229910052802 copper Inorganic materials 0.000 claims abstract description 15
- 229910001853 inorganic hydroxide Inorganic materials 0.000 claims abstract description 15
- 239000000843 powder Substances 0.000 claims abstract description 13
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 13
- 150000001875 compounds Chemical class 0.000 claims abstract description 11
- 229910052809 inorganic oxide Inorganic materials 0.000 claims abstract description 11
- 238000003980 solgel method Methods 0.000 claims abstract description 10
- 238000000975 co-precipitation Methods 0.000 claims abstract description 7
- 239000003094 microcapsule Substances 0.000 claims abstract description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 25
- 229910052709 silver Inorganic materials 0.000 claims description 23
- 229910010413 TiO 2 Inorganic materials 0.000 claims description 19
- 239000006185 dispersion Substances 0.000 claims description 17
- 239000010936 titanium Substances 0.000 claims description 13
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 12
- 239000000377 silicon dioxide Substances 0.000 claims description 11
- 150000003839 salts Chemical class 0.000 claims description 10
- LLZRNZOLAXHGLL-UHFFFAOYSA-J titanic acid Chemical compound O[Ti](O)(O)O LLZRNZOLAXHGLL-UHFFFAOYSA-J 0.000 claims description 9
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 6
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 5
- 229910052719 titanium Inorganic materials 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000013078 crystal Substances 0.000 claims description 3
- 229910052684 Cerium Inorganic materials 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims description 2
- 235000012239 silicon dioxide Nutrition 0.000 claims description 2
- 229910052726 zirconium Inorganic materials 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 abstract description 10
- 238000001027 hydrothermal synthesis Methods 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 7
- 238000002156 mixing Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000001747 exhibiting effect Effects 0.000 abstract 1
- 150000002978 peroxides Chemical class 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 28
- 238000003756 stirring Methods 0.000 description 19
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 17
- 239000010949 copper Substances 0.000 description 16
- -1 titanium alkoxides Chemical class 0.000 description 16
- 239000000203 mixture Chemical class 0.000 description 14
- 239000011701 zinc Substances 0.000 description 13
- 235000019441 ethanol Nutrition 0.000 description 11
- 239000000084 colloidal system Substances 0.000 description 10
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 description 10
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 9
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 238000001816 cooling Methods 0.000 description 9
- 239000004332 silver Substances 0.000 description 9
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 9
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 8
- 239000003513 alkali Substances 0.000 description 8
- DCKVFVYPWDKYDN-UHFFFAOYSA-L oxygen(2-);titanium(4+);sulfate Chemical compound [O-2].[Ti+4].[O-]S([O-])(=O)=O DCKVFVYPWDKYDN-UHFFFAOYSA-L 0.000 description 8
- 229910000348 titanium sulfate Inorganic materials 0.000 description 8
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 7
- 235000011114 ammonium hydroxide Nutrition 0.000 description 7
- 238000006460 hydrolysis reaction Methods 0.000 description 7
- 150000002500 ions Chemical class 0.000 description 7
- 229910000000 metal hydroxide Inorganic materials 0.000 description 7
- 150000004692 metal hydroxides Chemical class 0.000 description 7
- 238000006386 neutralization reaction Methods 0.000 description 7
- 239000002244 precipitate Substances 0.000 description 7
- 239000010944 silver (metal) Substances 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- 238000004448 titration Methods 0.000 description 7
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 6
- 239000000460 chlorine Substances 0.000 description 6
- 230000001699 photocatalysis Effects 0.000 description 6
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 5
- 239000007864 aqueous solution Substances 0.000 description 5
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 5
- 238000002845 discoloration Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 239000002243 precursor Substances 0.000 description 5
- 229910001961 silver nitrate Inorganic materials 0.000 description 5
- 101710134784 Agnoprotein Proteins 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 239000011324 bead Substances 0.000 description 4
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 description 4
- 239000010408 film Substances 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 230000007062 hydrolysis Effects 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 229910000029 sodium carbonate Inorganic materials 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- HDUMBHAAKGUHAR-UHFFFAOYSA-J titanium(4+);disulfate Chemical compound [Ti+4].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O HDUMBHAAKGUHAR-UHFFFAOYSA-J 0.000 description 4
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical compound CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 description 4
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 3
- 229910021536 Zeolite Inorganic materials 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- 239000007791 liquid phase Substances 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 229910017604 nitric acid Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 230000002468 redox effect Effects 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- 239000000741 silica gel Substances 0.000 description 3
- 229910002027 silica gel Inorganic materials 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 241000894007 species Species 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- 239000010457 zeolite Substances 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- 241000191967 Staphylococcus aureus Species 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 150000005215 alkyl ethers Chemical class 0.000 description 2
- 229910000323 aluminium silicate Inorganic materials 0.000 description 2
- 239000003242 anti bacterial agent Substances 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 239000007853 buffer solution Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- KWIUHFFTVRNATP-UHFFFAOYSA-N glycine betaine Chemical compound C[N+](C)(C)CC([O-])=O KWIUHFFTVRNATP-UHFFFAOYSA-N 0.000 description 2
- 238000005342 ion exchange Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910021645 metal ion Inorganic materials 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 239000011368 organic material Substances 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 229910052763 palladium Inorganic materials 0.000 description 2
- 239000012071 phase Substances 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 150000003608 titanium Chemical class 0.000 description 2
- 238000004383 yellowing Methods 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 2
- 229910000368 zinc sulfate Inorganic materials 0.000 description 2
- 229960001763 zinc sulfate Drugs 0.000 description 2
- CUNWUEBNSZSNRX-RKGWDQTMSA-N (2r,3r,4r,5s)-hexane-1,2,3,4,5,6-hexol;(z)-octadec-9-enoic acid Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO.OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO.CCCCCCCC\C=C/CCCCCCCC(O)=O.CCCCCCCC\C=C/CCCCCCCC(O)=O.CCCCCCCC\C=C/CCCCCCCC(O)=O CUNWUEBNSZSNRX-RKGWDQTMSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- RUPBZQFQVRMKDG-UHFFFAOYSA-M Didecyldimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCC[N+](C)(C)CCCCCCCCCC RUPBZQFQVRMKDG-UHFFFAOYSA-M 0.000 description 1
- 241000588724 Escherichia coli Species 0.000 description 1
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Natural products NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 description 1
- 239000004471 Glycine Substances 0.000 description 1
- CBSOFSBFHDQRLV-UHFFFAOYSA-N N-methylbenzylamine hydrochloride Chemical compound [Cl-].C[NH2+]CC1=CC=CC=C1 CBSOFSBFHDQRLV-UHFFFAOYSA-N 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 229920001214 Polysorbate 60 Polymers 0.000 description 1
- 229910019899 RuO Inorganic materials 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- HVUMOYIDDBPOLL-XWVZOOPGSA-N Sorbitan monostearate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O HVUMOYIDDBPOLL-XWVZOOPGSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- LWZFANDGMFTDAV-BURFUSLBSA-N [(2r)-2-[(2r,3r,4s)-3,4-dihydroxyoxolan-2-yl]-2-hydroxyethyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O LWZFANDGMFTDAV-BURFUSLBSA-N 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- INNSZZHSFSFSGS-UHFFFAOYSA-N acetic acid;titanium Chemical compound [Ti].CC(O)=O.CC(O)=O.CC(O)=O.CC(O)=O INNSZZHSFSFSGS-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 125000002252 acyl group Chemical group 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 125000005037 alkyl phenyl group Chemical group 0.000 description 1
- 150000008051 alkyl sulfates Chemical class 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 239000000908 ammonium hydroxide Substances 0.000 description 1
- 239000002280 amphoteric surfactant Substances 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- YSJGOMATDFSEED-UHFFFAOYSA-M behentrimonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCCCCCCCC[N+](C)(C)C YSJGOMATDFSEED-UHFFFAOYSA-M 0.000 description 1
- 229960003237 betaine Drugs 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 description 1
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- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- SFVFIFLLYFPGHH-UHFFFAOYSA-M stearalkonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCCCC[N+](C)(C)CC1=CC=CC=C1 SFVFIFLLYFPGHH-UHFFFAOYSA-M 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 229940104261 taurate Drugs 0.000 description 1
- XOAAWQZATWQOTB-UHFFFAOYSA-N taurine Chemical compound NCCS(O)(=O)=O XOAAWQZATWQOTB-UHFFFAOYSA-N 0.000 description 1
- JBQYATWDVHIOAR-UHFFFAOYSA-N tellanylidenegermanium Chemical compound [Te]=[Ge] JBQYATWDVHIOAR-UHFFFAOYSA-N 0.000 description 1
- VDWRUZRMNKZIAJ-UHFFFAOYSA-N tetradecylazanium;acetate Chemical compound CC(O)=O.CCCCCCCCCCCCCCN VDWRUZRMNKZIAJ-UHFFFAOYSA-N 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- 229910000349 titanium oxysulfate Inorganic materials 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 238000004876 x-ray fluorescence Methods 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/08—Heat treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/06—Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
- B01J21/063—Titanium; Oxides or hydroxides thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
- B01J35/39—Photocatalytic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0215—Coating
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Catalysts (AREA)
Abstract
본 발명은 태양광 또는 자외선의 조사뿐만 아니라 광선의 조사량이 부족하거나 없는 상태에서도 강력한 항균작용을 나타낼 수 있도록 하는 항균금속성분 함유 이산화티타늄 광촉매와 그의 제조방법에 관한 것으로 좀더 상세히는 좀더 상세히는 Ag, Cu, Zn 등의 항균금속성분과 무기수산화물을 공침법에 의해 화합물로 제조하고 이를 수중에 분산하여 콜로이드화하는 과정, 과산화티탄산 용액과 상기 콜로이드화 용액을 혼합한 후 수열합성반응을 통하여 결정성 산화물을 제조하는 과정 및 졸-겔법을 이용하여 상기 항균금속성분 함유 산화물을 다공성 무기산화물로 입자표면을 코팅처리하여 마이크로캡슐(microcapsule)화하는 공정에 의하여 이산화티타늄과 항균금속을 보다 안정한 상태로 공존하게 함으로써 두 성분의 특성이 동시에 잘 발현될 수 있도록 하는 이산화티타늄 광촉매 및 그의 제조방법에 관한 것이다.The present invention relates to an antimicrobial metal component-containing titanium dioxide photocatalyst and a method for producing the same, which are capable of exhibiting a strong antimicrobial effect even in a state in which the irradiation amount of light as well as sunlight or ultraviolet rays is insufficient or absent. Process of preparing antimicrobial metal components such as Cu and Zn and inorganic hydroxide as a compound by coprecipitation method and dispersing them in water and colloiding, mixing titanic peroxide solution and colloidal solution and hydrothermal synthesis reaction By using a sol-gel process and coating the surface of the particles with a porous inorganic oxide to form a microcapsule to coexist titanium dioxide and antibacterial metal in a more stable state. So that the properties of both components can be expressed well at the same time. Relates to a titanium dioxide photocatalyst and a process for producing the same.
본 발명에 의하여 제조된 광촉매는 입자 크기가 1nm 내지 100nm이하의 수분산 콜로이드용액 또는 분말상으로 제조되는 항균력 강화 광촉매 물질이다.The photocatalyst prepared by the present invention is an antimicrobial-enhanced photocatalyst material prepared in the form of an aqueous colloidal solution or powder having a particle size of 1 nm to 100 nm or less.
Description
본 발명은 항균성 금속성분과 광반응성 촉매 물질인 이산화티타늄(anatase)을 화합물 또는 혼합물 형태로 합성하여 콜로이드(colloid)화함으로서 우수한 광촉매 성능뿐만 아니라 항균능력의 강화 또는 광조사가 부족한 환경에서도 강력한 항균능력을 발현할 수 있는 항균성 광촉매 및 그의 제조방법에 대한 것이다.The present invention synthesizes the antimicrobial metal component and the photoreactive catalyst material titanium dioxide (anatase) in the form of a compound or a mixture to form a colloid (colloid), not only excellent photocatalytic performance, but also strong antibacterial ability even in an environment in which antibacterial ability is enhanced or light irradiation is insufficient It relates to an antimicrobial photocatalyst capable of expressing and a method for producing the same.
본 발명에 의하여 제조된 광촉매는 함유금속을 산화물의 형태로합성하여 인체에 안정하며, 무기산화물 성분으로 코팅 및 마이크로 캡슐화시키므로써 환경 친화적인 광촉매 콜로이드 용액 또는 광촉매 항균코팅제로 이용될 수 있다.The photocatalyst prepared according to the present invention is stable to the human body by synthesizing the containing metal in the form of an oxide, and can be used as an environmentally friendly photocatalyst colloid solution or photocatalyst antimicrobial coating agent by coating and microencapsulating with an inorganic oxide component.
광촉매에 의한 환경 정화는 무한한 광에너지를 활용할 수 있고 2차 오염 부산물을 방출하지 않는다는 점에서 미래의 에너지 저감 기술로 기대되고 있다. 특히 유기물질에 대한 강력한 산화환원 작용과 초친수성 및 자기정화(self cleaning)능력이 우수하여 이를 응용한 산업제품이 점차 증가하는 추세이다. 현재까지 개발된 광촉매 물질의 해결해야 할 과제를 몇 가지로 요약하면 다음과 같다.Environmental purification by photocatalysts is expected as a future energy reduction technology in that it can utilize infinite light energy and does not emit secondary pollution by-products. In particular, strong redox effect on organic materials, super hydrophilicity and self-cleaning ability are excellent, and industrial products applying them are gradually increasing. Some of the challenges of the photocatalytic materials developed so far are summarized below.
1. 반응속도가 느리고 분해반응이 불완전하다.1. The reaction rate is slow and the decomposition reaction is incomplete.
2. 효율이 낮다.2. Low efficiency.
3. 특정의 물질만을 처리할 수 있다.3. Only certain substances can be treated.
4. 오염물질의 제거 분해속도가 서서히 저하된다.4. Removal of contaminants The degradation rate is slowed down.
5. 광조사가 약해지면 처리속도가 낮아진다.5. The weaker the light irradiation, the lower the processing speed.
상기의 여러 문제점을 극복하기 위한 여러 시도가 이루어지고 있는데 일례로 TiO2광촉매 입자에 Pt, Au, Ag, Pd, Ru, Co, Ni, Fe, Cu, Cr 등의 금속 성분을 첨가함으로서 보다 용이하게 산화 환원작용이 일어날 수 있도록 유도하게 되는데 이는 첨가 금속이 도너(donor)로서 작용하여 가전자대(valance band)의 전자들이 용이하게 여기(exiting) 될 수 있기 때문이다. 또한 흡착물질을 첨가하여 탈취 성능을 향상시키고, Ag, Cu 등의 항균금속을 첨가하여 광조사가 없는 상태에서도 항균능을 나타낼 수 있도록 하는 등 여러 가지의 개선작업이 진행되고 있다.Various attempts have been made to overcome the above problems, for example, by adding metal components such as Pt, Au, Ag, Pd, Ru, Co, Ni, Fe, Cu, Cr to TiO 2 photocatalyst particles more easily. The redox action can be induced to occur because the additive metal acts as a donor so that the electrons in the valence band can be easily excited. In addition, various improvements are being made, such as the addition of an adsorbent to improve the deodorizing performance, and the addition of antibacterial metals such as Ag and Cu to exhibit antibacterial activity even in the absence of light irradiation.
광촉매를 제조하는 방법은 크게 고상법, 액상법 그리고 기상법을 들 수 있는데, 이중 가장 널리 알려져 있는 방법이 액상법이며 이는 다성분계의 조성을 보다 균질하게 합성하기 용이한 장점이 있다. 액상법으로는 중화적정에 의한침전법(precipitation), 공침법(coprecipitation), 함침법(impregnation) 그리고 금속알콕사이드(metal alkoxide)를 전구체로 하는 졸-겔법(sol-gel process)등을 들 수 있다. 이중 중화적정법은 티타늄클로라이드(titanium chloride), 티타늄설페이트(titanium sulfate), 티타닐설폐이트(titanyl sulfate) 등의 티타늄염을 암모니아수(amonia water), 탄산소다(sodium carbonate), 수산화나트륨(sodium hydroxide)등의 알칼리로 중화하여 티타늄하이드로옥사이드(titanium hydroxide)를 생성하고 세척, 건조와 열처리 공정을 통하여 아나타제(anatase)상의 티타늄산화물 분말(titanium oxide powder)를 제조하게 된다. 이는 분말상과 수분산체를 용이하게 제조할 수 있는 방법으로 알려져 있다. 또한 졸겔법은 titanium tetraisopropoxide, titanium tetrabutoxide 등의 titanium alkoxide를 전구체(precursor)로 하여 알코올, 물, 촉매 등을 첨가하고 가수분해반응을 통하여 티타니아졸(titania sol)을 얻는 방법으로 여러 종류의 성분을 합성하기 용이하며 고순도의 순수 졸을 얻을 수 있고 이를 여러 종류의 담체(substrate)에 코팅(coating)하고 열처리하여 균질한 박막을 얻을 수 있는 방법으로 이용되고 있다.The photocatalyst may be classified into a solid phase method, a liquid phase method, and a vapor phase method. Among them, the most widely known method is a liquid phase method. Examples of the liquid phase method include precipitation by neutralization titration, coprecipitation, impregnation, and a sol-gel process using metal alkoxide as a precursor. In the neutralization titration method, titanium salts such as titanium chloride, titanium sulfate, and titanyl sulfate are used for ammonium water, sodium carbonate, and sodium hydroxide. It is neutralized with an alkali such as to produce titanium hydroxide (titanium hydroxide) and through the washing, drying and heat treatment process to produce an anatase (titanium oxide powder). This is known as a method of easily preparing powder and water dispersion. In addition, the sol-gel method uses titanium alkoxides such as titanium tetraisopropoxide and titanium tetrabutoxide as precursors to add alcohol, water, catalysts, etc. and to obtain titania sol through hydrolysis. It is easy and easy to obtain a pure sol of high purity and is used as a method to obtain a homogeneous thin film by coating (coating) and heat treatment to various kinds of carrier (substrate).
한편 Ag, Cu, Zn 등의 항균금속을 이용한 무기항균제 및 이들을 첨가하여 항균능력을 강화한 경우는 여러 가지가 알려져 있다. 우선 금속이온 치환능력을 가진 제올라이트를 이용하여 은이온을 첨가한 무기항균제(미국특허 USP5,468,699)가 대표적이고 이 이외에도 은착염을 인산염 등에 포접하여 항균 및 항곰팡이에 대한 효과(일본특허 특개2000-44415), 그리고 일본특허, 특개평3-205436에는 제올라이트에이온교환 하여 건조 열처리하여 제작하거나 실리카겔에 첨착하여 분말형태의 항균제를 제조하였다.On the other hand, inorganic antibacterial agents using antibacterial metals such as Ag, Cu, Zn and the like are known to enhance the antibacterial ability by adding them. First, an inorganic antimicrobial agent (US Pat. No. 5,468,699) containing silver ions using a zeolite having a metal ion substitution ability is representative. In addition, the effect of silver salts on phosphate is included to prevent antibacterial and anti mold (Japanese Patent Laid-Open No. 2000-). 44415), and Japanese Patent Application Laid-Open No. Hei 3-205436 were prepared by dry heat treatment by zeolite ion exchange or by impregnating silica gel to prepare a powdered antimicrobial agent.
일본특허, 특개평10-25435에는 다공질 실리카겔 표면에 은, 동등의 항균금속을 코팅하였다. 일본특허, 특개평3-287508을 보면 알루미나 입자의 표면에 은이온을 함유한 알루미노규산염의 피막을 형성하여 항균성 조성물로 하였고 일본특허, 특개평3-252308에서는 실리카겔의 표면에 은이온을 함유하는 알루미노규산염의 피막을 형성하여 항균성조성물로 하였다. 또한 WO96/29375의 경우 졸겔법에 의해 제조된 광촉매입자의 현탁액에 Ag, Cu, Zn 등의 금속염을 첨가하여 용액화하고 코팅하거나 광촉매 코팅(coating)을 형성한 후 금속염을 도포해서 광환원 석출을 행하는 경우이다. 또한 일본특허 특개평11-322524의 경우 TiO2졸에 CuSO4등의 항균금속염을 첨가하여 유약층에 코팅하여 300-900℃로 열처리하여 항균층을 형성하였다.항균성능을 나타내는 대표적인 금속은 Ag, Cu 그리고 Zn이다. 이들을 이온상태의 금속염이나 화합물상으로 광촉매체에 첨가할 경우 자칫 응집이나, 도막 상태의 결함을 유발할 수 있으므로 사용하는 데 많은 제약을 받게 된다. 특히 Ag의 경우 대기 중에서 햇빛에 노출되면 자외선의 영향으로 서서히 변색이 되는 황변 현상이 발생되기 때문에 사용의 제한을 받게되는 문제점이 있다. 따라서 아주 미량의 첨가나 다른 물질과 화합물을 형성시켜 사용하고 있다. 그러나 화합물의 경우 입자의 크기가 커져 콜로이드 용액을 제조하기 어려운 단점이 있다. 또한 은성분을 광촉매에 첨가 코팅제로 사용할 경우 WO96/29375의 경우 극미량을 제외하고는 변색의 가능성을 배제하기 어려운 상태이고, 일본특허 특개평11-322524의 경우도 마찬가지로 변색의 위험성과 항균금속의 도포시 작업공정을 추가하여야하는 불편 그리고 광촉매능의 저하 등의 문제점을 야기할 수 있다. 그리고 일반적으로 Ag의 경우 금속이온 치환능을 가진 제올라이트(zeolite)에 Ag이온을 치환하여 건조와 열처리 공정을 거쳐 제품으로 사용하게되는데 이역시 장기간 동안 햇빛에 노출시 변색을 유발하는 문제점과 입자의 크기문제로 수분산 콜로이드 용액을 제조하는 것은 불가능하며, 코팅제에 첨가시 불투명해지게 된다. 특개평3-252308의 경우도 분말상으로 만 가능하여 콜로이드나 광촉매에 첨가하여 투명한 피막을 얻는데는 적합하지 않다.이산화티탄에 빛이 조사되면 광촉매상에서 활성산소, OH 라디칼(radical) 이 발생되어 강력한 산화환원 작용에 의해 악취물질 등을 분해 정화하는 특성을 나타내게된다. 전기적으로 반도체성질을 갖고있는 대표적인 광촉매로서는 TiO2, ZnO, RuO2, CoO, Ce2O3, Cr2O3, Rh2O3, V2O5등의 산화물과 ZnS, CdS 등의 황화물을 들 수 있다. 단파장(380nm이하)의 자외선이 조사되면 여기상태가 되어 강력한 산화력을 나타낸다. 유사한 거동을 나타내는 반도체에는 상기와 같이 여러 종류가 있지만 TiO2가 주목되어지는 이유는 화학적으로 안정성이 높은 물질이면서 광반도체로서도 우수한 장점을 갖고 있기 때문이다. 반도체 에너지밴드는 가전자대(valance band), 전도대(conduction band) 및 이들 사이에 금지대(gap)가 존재한다. 산화티탄의 경우 금지대의 에너지 차이(gap)가 3.2eV로서, 그 이상의 에너지를 흡수한 가전자대의 전자는 여기(exciting)되어 전도대로 이동하게 되고, 가전자대에는 정공(hole)이 만들어지고 이동은 자유롭게 된다. 따라서 자외선(UV)을 조사하게되면 여기상태 즉, 활성상태가 되어진다.전자와 홀은 표면으로 이동하여 각각 산소, 수산기와 결합하여 라디칼을 형성한다. 산화티탄의 경우 홀의 산화력이 보다 강력하기 때문에 주로 수산기 라디칼이 유기물질을 산화해서 탄산가스(CO2)와 물(H2O)로 산화 분해시킨다. 또한 균이 사멸하지 않는 약한 자외선 광량 에서도 항균력을 나타낸다.Japanese Patent Application Laid-open No. Hei 10-25435 coated silver and an equivalent antibacterial metal on the surface of a porous silica gel. Japanese Patent Laid-Open No. 3-287508 shows an antimicrobial composition by forming a film of aluminosilicate containing silver ions on the surface of alumina particles, and Japanese Patent Laid-Open No. 3-252308 contains silver ions on the surface of silica gel. A film of aluminosilicate was formed to obtain an antimicrobial composition. In addition, in the case of WO96 / 29375, a metal salt such as Ag, Cu, Zn or the like is added to a suspension of the photocatalyst particles prepared by the sol-gel method to be liquefied and coated or a photocatalyst coating is formed, and then a metal salt is applied to the photoreduction precipitate. This is the case. In addition, in Japanese Patent Application Laid-Open No. 11-322524, an antimicrobial layer was formed by adding an antimicrobial metal salt such as CuSO 4 to TiO 2 sol and coating the glaze layer, followed by heat treatment at 300-900 ° C. Cu and Zn. When these are added to the photocatalyst in the form of ionic metal salts or compounds, they may cause aggregation or defects in the coating film state, and thus they are subject to many restrictions in use. Particularly, in the case of Ag, the yellowing phenomenon is gradually changed due to the effect of ultraviolet rays when exposed to sunlight in the air there is a problem that the use is limited. Therefore, they are used in very small amounts, or by forming compounds with other substances. However, the compound has a disadvantage in that it is difficult to prepare a colloidal solution due to the larger particle size. In addition, when the silver component is used as an additive coating agent to the photocatalyst, it is difficult to exclude the possibility of discoloration except for a very small amount in the case of WO96 / 29375. It may cause inconvenience such as adding work process and deterioration of photocatalytic ability. In general, Ag is used as a product by replacing Ag ions with zeolite having a metal ion substitution ability and then drying and heat-treating processes, which causes discoloration when exposed to sunlight for a long period of time and particle size. The problem is that it is not possible to produce a waterborne colloidal solution, which becomes opaque when added to the coating. In the case of Japanese Patent Application Laid-Open No. 3-252308, it is possible only in powder form and is not suitable for adding a colloid or a photocatalyst to obtain a transparent film. When light is irradiated on titanium dioxide, active oxygen and OH radicals are generated on the photocatalyst, resulting in strong oxidation. It exhibits the property of decomposition and purification of odorous substances by the reducing action. Representative photocatalysts having an electrically semiconducting property include oxides such as TiO 2 , ZnO, RuO 2 , CoO, Ce 2 O 3 , Cr 2 O 3 , Rh 2 O 3 , V 2 O 5 , and sulfides such as ZnS and CdS. Can be mentioned. When ultraviolet rays of short wavelength (380 nm or less) are irradiated, they become excited and exhibit strong oxidizing power. Although there are many kinds of semiconductors showing similar behavior as described above, TiO 2 is attracting attention because it is a chemically stable material and has excellent advantages as an optical semiconductor. Semiconductor energy bands have a valence band, a conduction band, and a gap between them. In the case of titanium oxide, the energy gap of the forbidden band is 3.2 eV, and electrons in the valence band that absorbed more energy are excited to move to the conduction band, and holes are made in the valence band. Free Thus, when irradiated with ultraviolet (UV) light, it becomes excited, that is, active. The electrons and holes move to the surface and combine with oxygen and hydroxyl groups to form radicals. In the case of titanium oxide, the oxidizing power of the hole is stronger, and mainly hydroxyl radicals oxidize organic substances and oxidize and decompose the carbon dioxide (CO 2 ) and water (H 2 O). In addition, it exhibits antibacterial activity even in the weak ultraviolet light amount that bacteria do not die.
따라서 본 발명에서는 항균성금속을 보다 안정하게 광촉매입자와 조합시키기 위하여 공침법을 통하여 항균성금속성분을 무기수산화물에 접합시킨 후 티탄산용액에 분산시키고 수열반응(hydrothermal reaction)을 유도하여 다량의 항균성 금속성분을 함유하는 결정성 광촉매 입자를 얻을 수 있게 되고, 후처리법으로 다공성 무기산화물 코팅 또는 마이크로캡슐(microcapsule)화하므로써 보다 안정한 상태의 항균력이 배가된 광촉매 물질을 얻고자 한다. 이러한 광촉매는 수분산 콜로이드 형태, 분말상으로 가공하여 이용할 수 있을 뿐만 아니라, 적합한 바인더(binder)를 첨가하여 황변현상을 일으키지 않는 투명 코팅막을 얻을 수 있다. 광촉매 입자를 실리카 또는 티타니아(titania)로 다공질 코팅처리 즉, 분산입자를 마이크로캡슐화 함으로서 햇빛에 장기 노출 시에도 변색이나 성능저하를 유발하지 않고, 강력한 산화환원 작용을 유지하면서 미생물에 대한 항균, 살균 능력이 탁월한 초미세(1nm 내지 100nm) 무기항균제인 항균력 강화 광촉매 콜로이드 또는 광촉매 분말을 제공하고자 한다.Therefore, in the present invention, in order to combine the antimicrobial metal more stably with the photocatalytic particles, the antimicrobial metal component is bonded to the inorganic hydroxide by coprecipitation method, dispersed in the titanic acid solution, and the hydrothermal reaction is induced to produce a large amount of the antimicrobial metal component. It is possible to obtain crystalline photocatalyst particles, and to obtain a photocatalyst material having a more stable antimicrobial activity by a porous inorganic oxide coating or microcapsule by post-treatment. Such a photocatalyst can be used in the form of an aqueous colloidal form and powder, and can be used to obtain a transparent coating that does not cause yellowing by adding a suitable binder. Microporous coating of photocatalyst particles with silica or titania, that is, microcapsule of dispersed particles, does not cause discoloration or deterioration even after long-term exposure to sunlight, and maintains strong redox effect while maintaining strong redox effect. It is to provide an antimicrobial enhanced photocatalyst colloid or photocatalyst powder which is an excellent ultrafine (1 nm to 100 nm) inorganic antibacterial agent.
도 2는 본 발명의 실시예 1에 의해 제조된 광촉매를 균주 1(Staphylococcus aureus, ATCC 6538)을 이용하여 항균도를 시험한 결과를 나타낸 사진이다.Figure 2 is a photograph showing the results of testing the antibacterial using the photocatalyst prepared in Example 1 of the present invention strain 1 (Staphylococcus aureus, ATCC 6538).
도 3은 본 발명의 실시예 1에 의해 제조된 광촉매를 균주 2(Escherichia coli, ATCC 25922)를 이용하여 항균도를 시험한 결과를 나타낸 사진이다.Figure 3 is a photograph showing the results of testing the antibacterial using the photocatalyst prepared in Example 1 of the strain 2 (Escherichia coli, ATCC 25922).
본 발명자는 본 발명자는 항균금속성분을 금속수산화물에 공침법으로 조합시키고 이것을 1nm 내지 100nm이내의 미세한 콜로이드 상으로 제조하여 광촉매 졸에 첨가하고 수열반응을 통하여 구조의 결정화를 이루고, 다공질의 무기산화물로 마이크로캡슐화함으로서 보다 안정한 상태로 광촉매 입자와 공존할 수 있도록 하는 항균력 강화 광촉매 물질을 제조하였다.본 발명은 Ag, Cu 또는 Zn 중 1종 이상의 항균금속성분과 무기수산화물을 공침법에 의해 화합물로 제조하고 이를 수중에 분산하여 콜로이드화하여 항균금속 함유 무기수산화물 졸을 제조하는 단계;수산화티타늄(Ti(OH)2) 수분산액에 과산화수소를 첨가하고 가열하여 과산화티타늄산 용액을 제조하고 상기 항균금속 함유 무기수산화물 졸을 혼합한 후 수열합성반응과정을 통하여 결정형(anatase)의 이산화티타늄(TiO2)과 항균금속성분 함유 이산화티타늄 결정체를 제조하는 단계;졸-겔법을 이용하여 상기 항균금속성분 함유 이산화티타늄을 다공성 무기산화물로 입자표면을 코팅처리하여 마이크로캡슐(microcapsule)화하는 단계;를 포함하는 항균금속성분을 함유하는 이산화티타늄 광촉매의 제조방법에 관한 것이다.또한, 본 발명은 상기 무기수산화물이 Ti, Al, Zr, Ce 또는 Zn 중 1종의 수산화물인 것을 특징한다.또한, 본 발명은 다공성 무기산화물이 이산화규소(SiO2) 또는 산화티타늄인 것을 특징으로 한다.뿐만 아니라, 본 발명은 무기수산화물로 안정화시킨 Ag, Cu 또는 Zn 중 1종 이상의 항균금속염을 이용하고, 표면이 다공성 무기산화물로 코팅하거나 마이크로 캡슐화하여 분말상 또는 1~100㎚ 입자 크기를 갖는 수분산 콜로이드용액으로 제조되는 것을 특징으로 하는 항균금속성분을 함유하는 이산화티타늄 광촉매에 관한 것이다.또한, 본 발명은 상기 제조되 광촉매가 pH 7~8인 것을 특징으로 한다.The inventors have combined the antimicrobial metal component with the metal hydroxide by coprecipitation method, prepared it into fine colloidal phase within 1 nm to 100 nm, added to the photocatalyst sol, and crystallization of the structure through hydrothermal reaction. By microencapsulation, an antimicrobial-enhanced photocatalyst material was prepared to coexist with the photocatalytic particles in a more stable state. The present invention is to prepare an antimicrobial metal component and inorganic hydroxide of Ag, Cu or Zn as a compound by coprecipitation method. Dispersing it in water and colloiding to prepare an antimicrobial metal-containing inorganic hydroxide sol; adding hydrogen peroxide to a titanium hydroxide (Ti (OH) 2) aqueous solution and heating to prepare a titanium peroxide solution and the antimicrobial metal-containing inorganic hydroxide After the sol was mixed, hydrothermal synthesis Preparing titanium dioxide crystals containing titanium oxide (TiO 2) and an antimicrobial metal component; microcapsule forming the surface of the antimicrobial metal component containing titanium dioxide with a porous inorganic oxide by using a sol-gel method The present invention relates to a method for producing a titanium dioxide photocatalyst containing an antimicrobial metal component. The present invention is also characterized in that the inorganic hydroxide is one of Ti, Al, Zr, Ce or Zn. The present invention is characterized in that the porous inorganic oxide is silicon dioxide (SiO 2 ) or titanium oxide. In addition, the present invention utilizes at least one antibacterial metal salt of Ag, Cu or Zn stabilized with inorganic hydroxide, Coated with microporous inorganic oxide or microencapsulated to prepare a water-based colloidal solution with powder or 1-100nm particle size Relates to a titanium dioxide photocatalyst containing an antibacterial metal to the addition, the present invention is characterized in that the photocatalyst is in the pH 7 ~ 8 are prepared.
이산화티타늄은 여러 가지의 공정을 통하여 제조될 수 있다. 예를 들면 황산티타늄(Ti(SO4)2), 황산티타닐(TiOSO4), 염화티타늄(TiCl4), 유기티타늄화합물 (organic titanium compound) 등을 가수분해하는 방법, 황산티타늄, 황산티타닐, 염화티타늄, 유기티타늄화합물 등에 알카리를 첨가하여 중화하여 얻는 방법 및 염화티타늄 등을 기상 산화하여 얻는 방법 등이 있다. 또한, 최근에는 상기 방법 등에 의하여 만들어진 광촉매의 성능을 향상시키기 위하여 산화티타늄입자의 표면에 Ag, Cu, Pd, Fe, Ni, Cr, Co, Pt, Au, Li, Ca, Mg, Zn, Al 또는 Rh 중에서 선택된 1종 이상의 성분을 부착시켜 전자의 광 여기를 용이하게 하여 광촉매의 성능을 향상시키는 방법 등이 시도되고 있으며, 이중 Ag, Cu, Zn 등을 광촉매에 첨가할 경우 태양광이나 자외선이 조사되지 못할 때 항균성을 유지할 수 있음을 확인하였다. 이러한 항균금속을 광촉매 졸이나 분산체에 첨가하기 위해서는 금속염, 화합물, 무기물과 이온교환 또는 표면 첨착 등 다양한 방법이 있으나 본 발명에서는 항균성금속성분을 금속수산화물에 공침법으로 조합시키는 방법을 사용하였다.본 발명은 황산티타늄, 황산티타닐, 염화티타늄 등의 티타늄 염과 황산아연, 질산아연 등의 아염염 중 1성분 이상을 선택하여 알칼리 성분인 암모니아수(NH4OH), 탄산소다(NaCO3), 수산화나트륨(NaOH) 등을 이용하는 중화적정법으로 Ag, Cu, Zn 등의 항균금속을 무기수산화산화물로 안정화처리 하여 다량 첨가함으로서 강력한 항균력을 발휘할 수 있도록 하였다. 좀더 구체적으로 설명하면 상기의 금속염을 이온교환수나 증류수에 회석한 용액에 Ag, Cu, Zn 등의 항균 금속염을 일정량 첨가하고 충분히 용해하고 혼합한다. 이어서 이를 빙냉교반 하면서 상기의 알카리 성분 용액을 서서히 적하하여 중화하고 이를 8시간 이상 정지하여 항균금속이 함유된 금속수산화물을 얻을 수 있다. 이어서 이온교환수로 충분히 세척하고 염화물을 사용했을 경우 은거울 반응으로 잔류 염소이온의 유무를 확인한다. 그런 후 적정량의 이온교환수를 혼합한 후 고정도의 분산기를 이용하여 이온교환수에 분산처리한다. 이때 고형분 농도는 10중량부가 되도록 한다.Titanium dioxide can be produced through various processes. For example, a method of hydrolyzing titanium sulfate (Ti (SO 4 ) 2 ), titanium sulfate (TiOSO 4 ), titanium chloride (TiCl 4 ), organic titanium compound, etc., titanium sulfate, titanium sulfate And neutralization by adding alkali to titanium chloride, organotitanium compounds, and the like, and gasification of titanium chloride and the like. In addition, recently, in order to improve the performance of the photocatalyst made by the above method, Ag, Cu, Pd, Fe, Ni, Cr, Co, Pt, Au, Li, Ca, Mg, Zn, Al or A method of improving the performance of the photocatalyst by attaching at least one component selected from Rh to facilitate electron photoexcitation has been attempted. Of these, when Ag, Cu, Zn, etc. are added to the photocatalyst, sunlight or ultraviolet rays are irradiated. When it can not be confirmed that the antimicrobial properties can be maintained. In order to add such an antimicrobial metal to a photocatalyst sol or dispersion, there are various methods such as metal salts, compounds, and inorganic ion exchange or surface deposition, but in the present invention, a method of combining an antimicrobial metal component with a metal hydroxide by coprecipitation method. The invention is selected from at least one component of titanium salts such as titanium sulfate, titanium sulfate, titanium chloride, and zinc salts such as zinc sulfate and zinc nitrate, and ammonia water (NH 4 OH), sodium carbonate (NaCO 3 ), and hydroxides. The neutralization titration method using sodium (NaOH), etc. stabilizes the antimicrobial metals such as Ag, Cu, Zn with inorganic hydroxides and adds a large amount so that the antibacterial activity can be exerted. In more detail, a predetermined amount of antimicrobial metal salts such as Ag, Cu, Zn, and the like are added to a solution of the metal salts immersed in ion-exchanged water or distilled water, and then sufficiently dissolved and mixed. Subsequently, the alkali component solution is slowly added to the mixture while ice-cooling and neutralized, and the mixture is stopped for 8 hours or longer to obtain a metal hydroxide containing an antibacterial metal. Subsequently, it is sufficiently washed with ion-exchanged water, and chloride is used to check the presence of residual chlorine ion by silver mirror reaction. Then, an appropriate amount of ion exchanged water is mixed and then dispersed in ion exchanged water using a high precision disperser. At this time, the solid content concentration is to be 10 parts by weight.
특히 은(silver)은 자외선의 영향으로 쉽게 변색되거나 염소(Cl) 이온과 결합하여 염화은(Ag chloride)을 형성하거나 그리고 다른 이온이나 염기와 결합할 경우 항균능력이 현저히 감소, 변색 등의 문제점으로 산업적으로 이용하는데 제약점이 많이 있다. 그러나 본 발명에서는 강력한 자외선 흡수체인 티타늄산화물 또는 아연산화물에 함유 또는 조합시킴으로서 자외선으로부터의 변색을 방지할 수 있고, TiO2, SiO2등으로 피복 처리함으로서 물리 화학적인 외부의 영향, 즉 자외선, 산알칼리, Cl이온 그리고 기계적 충격으로 인한 탈리현상 등을 방지할 수 있도록 함으로서 보다 안정한 상태로 광촉매 성능과 항균능력을 부여할 수 있도록 하였다. 여기서 TiO2, SiO2를 피복시키는 방법은 여러 가지를 들 수 있으나 대표적으로 졸-겔법(sol-gel process)을 들 수 있다. SiO2의 전구체로 테트라에톡실란(Si(OC2H5)4), 그리고 TiO2의 전구체(precursor, Titanium alkoxide)로 티타늄 테트라이소프로폭사이드(Ti(OC2H5)4), 티타늄 테트라에톡사이드(Ti(OC3H7)4), 티타늄 아세테이트 (Titanium acetate) 등을 사용하여 여기에 메탄올, 에탄올, 이소프로필알코올(2-propanol) 등의 알코올과 물 그리고 졸(sol) 형성제인 염산, 질산 등을 첨가하고 일정시간동안 교반함으로써 가수분해를 통하여 얻을 수 있다. 즉, 항균금속함유 광촉매 수분산체에 상기의 졸겔 법으로 만들어진 실리카졸(silica sol), 실리카-티타니아 졸(silica-titania sol) 또는 중간생성물을 첨가하여 충분히 가수분해반응이 일어날 수 있도록 하여 보다 안정된 항균성 강화 광촉매를 얻을 수 있게 된다.이하 본 발명의 구성을 보다 구체적으로 설명한다.In particular, silver is easily discolored under the influence of UV rays or combines with chlorine (Cl) ions to form Ag chloride, and when combined with other ions or bases, the antimicrobial ability is significantly reduced and discolored. There are many limitations in using it. However, in the present invention, it is possible to prevent discoloration from ultraviolet rays by containing or combining titanium oxide or zinc oxide, which is a strong ultraviolet absorber, and by coating with TiO 2 , SiO 2, etc. to influence physical and chemical external influences, namely ultraviolet rays and acid alkalis. By preventing the desorption caused by the Cl, ion and mechanical impact, the photocatalyst performance and the antibacterial ability can be imparted in a more stable state. Here, the TiO 2 and SiO 2 may be coated with various methods, but a typical sol-gel process may be mentioned. Tetraethoxysilane (Si (OC 2 H 5 ) 4 ) as a precursor of SiO 2 , titanium tetraisopropoxide (Ti (OC 2 H 5 ) 4 ), titanium as a precursor (Titanium alkoxide) of TiO 2 Tetraethoxide (Ti (OC 3 H 7 ) 4 ), titanium acetate, etc., are used to form alcohol, water, and sol such as methanol, ethanol, and isopropyl alcohol (2-propanol). It can be obtained through hydrolysis by adding zeric hydrochloric acid, nitric acid and the like and stirring for a certain time. That is, a more stable antimicrobial activity is achieved by adding a silica sol, silica-titania sol, or an intermediate product made to the sol-gel method of the photocatalyst aqueous dispersion containing antimicrobial metal to sufficiently hydrolyze the reaction. The enhanced photocatalyst can be obtained. Hereinafter, the configuration of the present invention will be described in more detail.
본 발명에서는 황산티타늄(Ti(SO4)2), 황산티타닐(TiOSO4), 염화티타늄(TiCl4), 황산아연(ZnSO4·3H2O), 질산아연 {Zn(NO3)2·6H2O} 등에서 1종을 선택하여 여기에 항균금속염을 첨가하고 알칼리 수용액으로 중화 적정하여 항균금속을 포함하는 무기수산화물을 생성한 다음, 이것을 물리적 또는 화학적 방법에 의해 1nm 내지 100nm 정도로 미분산하여 콜로이드상을 만드는 제 1단계, 황산티타늄(Ti(SO4)2), 황산티타닐(TiOSO4), 염화티타늄(TiCl4) 등에서 1종을 선택하고 여기에 알칼리 성분인 암모니아수(NH4OH), 탄산소다(NaCO3), 수산화나트륨(NaOH) 등에서 1종으로 중화 적정하여 얻은 수산화티타늄(Ti(OH)2) 수분산액에 과산화수소를 첨가하여 가열하고 과산화티타늄산용액을 만든다. 이렇게 만들어진 과산화티타늄산용액에 1단계에서 만들어진 항균금속 수산화티타늄 sol을 첨가하고 분산 처리한 다음 100℃이상에서 수열합성을 통하여 결정형(anatase)의 TiO2와 항균금속함유 TiO2결정체를 제조하는 제 2단계 그리고 2단계에서 얻어진 분산체를 졸겔 법을 이용하여 다공성의 무기 산화물로 피복 시키는 3단계 공정으로 이루어져있다.In the present invention, titanium sulfate (Ti (SO 4 ) 2 ), titanium sulfate (TiOSO 4 ), titanium chloride (TiCl 4 ), zinc sulfate (ZnSO 4 · 3H 2 O), zinc nitrate {Zn (NO 3 ) 2 · 6H 2 O}, etc., select one species, add an antibacterial metal salt thereto, neutralize and titrate with an aqueous alkali solution to produce an inorganic hydroxide containing an antibacterial metal, and then disperse it to about 1 nm to 100 nm by physical or chemical methods to colloid In the first step of making a phase, one type is selected from titanium sulfate (Ti (SO 4 ) 2 ), titanium sulfate (TiOSO 4 ), titanium chloride (TiCl 4 ), and the like, and an aqueous alkali ammonia solution (NH 4 OH), Hydrogen peroxide was added to a titanium hydroxide (Ti (OH) 2 ) aqueous dispersion obtained by neutralization titration with sodium carbonate (NaCO 3 ), sodium hydroxide (NaOH), and the like to prepare a titanium peroxide solution. The second antimicrobial metal hydroxide sol prepared in step 1 was added to the thus prepared titanium peroxide solution and dispersed therein, followed by hydrothermal synthesis at a temperature of 100 ° C. or higher to prepare a TiA 2 and TiO 2 crystals containing an antimicrobial metal. The dispersion obtained in step 2 and step 2 is coated with a porous inorganic oxide using a sol-gel method.
본 발명에서는 중화적정시 완충용액으로서 수산화암모늄(NH4OH)과 염화암모늄(NH4Cl)을 1:1 비율로 혼합하여 사용하였다. 그리고 항균금속은 항균금속의 염화물(chloride), 질화물(nitrate), 황화물(sulfate) 그리고 초화물(acetate) 중에서 선정하여 무기염 수용액에 첨가하고 충분히 혼합한 후 중화 적정하여 항균금속이 포함된 금속수산화물을 생성하였다. 좀더 자세히 설명하면 상기의 알칼리성분을 일정비율로 이온교환수에 희석하여 수용액을 만들어 빙냉 교반 하면서 각종 성분을 첨가한 후 알칼리 수용액을 서서히 적하하여 pH가 7이 되도록 하여 항균금속성분이 포함된 금속수산화물을 형성시키고 교반을 정지한 후 약 12시간 동안 유지시킨다. 그런 후 이온교환수로 충분히 세척한 후 일정량의 물과 혼합하고 수분산처리(1nm 내지 100nm의 sol)하였다. 수분산 처리의 일례로 산이나 알칼리를 이용하여 콜로이드화하는 화학적 방법, 볼분쇄기(ball mill), 유리비드분쇄기(glass bead mill), 마찰분쇄기(attrition mill) 또는 유화혼합기(homo. mixer)를 이용하는 물리적인 방법으로 미분쇄 또는 미분산 처리를 할 수 있다.In the present invention, a buffer solution for neutralization titration was used by mixing ammonium hydroxide (NH 4 OH) and ammonium chloride (NH 4 Cl) in a 1: 1 ratio. The antimicrobial metal is selected from chloride, nitrate, sulfide, and acetate of the antimicrobial metal, added to the inorganic salt aqueous solution, mixed sufficiently, neutralized and titrated, and the metal hydroxide containing antimicrobial metal. Produced. In more detail, the alkali component is diluted in ion-exchanged water at a predetermined ratio to make an aqueous solution, and various components are added with ice-cooling stirring, and the aqueous alkali solution is slowly added dropwise so that the pH is 7 so that the metal hydroxide contains the antibacterial metal component. Form and hold for about 12 hours after stopping stirring. Thereafter, the mixture was sufficiently washed with ion-exchanged water, mixed with a predetermined amount of water, and treated with water (1 nm to 100 nm of sol). As an example of the water dispersion treatment, a chemical method of colloidating with an acid or an alkali, a ball mill, a glass bead mill, an attrition mill, or a homomixer is used. The pulverization or microdispersion treatment can be performed by physical methods.
다음 공정에서는 TiCl4, Ti(SO4)2, TiOSO4중에서 1종을 선택하여 이온교환수에 일정량을 용해하고 암모니아수(NH4OH), 탄산소다(HaCO3), 수산화나트륨(NaOH) 등에서 1종을 선택하고, 완충용액으로서 NH4OH와 NH4Cl을 1:1 비율로 혼합하여 사용하여 중화적정법으로 Ti(OH)4침전물을 얻고 이를 이온교환수로 충분히 세척(chloride를 사용하였을 경우 은거울 반응으로 치 이온의 잔류를 확인)한 다음 일정량의 이온교환수에 분산하였다. 여기에 과산화수소(H2O2)를 첨가하고 50℃로 가열하고 교반을 계속하여 진노랑색의 투명용액인 과산화티타늄산용액을 만든다. 여기에 항균성금속수산화물을 1nm내지 100nm 입자크기로 분산시키고, 냉각사관이 부착된 환류장치를 이용하여 80℃내지 100℃에서 3시간동안 유지하여 과산화수소를 분해한 다음 이어서 100℃내지 200℃에서 8시간 내지 30시간 동안 수열합성을 하게 되면 항균성금속성분을 안정하게 함유(주로 화합물 형성)하는 아나타제형(anatase type)의 TiO2콜로이드를 얻게된다. 이것을 상온으로 냉각한 후 수세 후 100℃내지 120℃에서 5시간동안 건조하고 450℃에서 3시간동안 열처리하여 항균성금속이 함유된 아나타제형의 TiO2광촉매 분말을 얻게된다.In the next process, one of TiCl 4 , Ti (SO 4 ) 2 , and TiOSO 4 is selected to dissolve a certain amount in ion-exchanged water, and 1 in ammonia water (NH 4 OH), sodium carbonate (HaCO 3 ), sodium hydroxide (NaOH), and the like. Select the species and mix the NH 4 OH and NH 4 Cl in a 1: 1 ratio as a buffer solution to obtain Ti (OH) 4 precipitate by neutralization titration and wash it sufficiently with ion-exchanged water. The residual reaction of chi ions was confirmed by wool reaction) and then dispersed in a predetermined amount of ion-exchanged water. Hydrogen peroxide (H 2 O 2 ) is added thereto, heated to 50 ° C., and stirring is continued to form a dark yellow transparent solution, titanium peroxide solution. Disperse the antimicrobial metal hydroxide in the particle size of 1nm to 100nm, using a reflux device attached to the cooling pipe for 3 hours at 80 ℃ to 100 ℃ to decompose hydrogen peroxide and then 8 hours at 100 ℃ to 200 ℃ Hydrothermal synthesis for 30 hours to obtain an anatase type TiO 2 colloid containing a stable antibacterial metal component (mainly compound formation). After cooling to room temperature, the resultant was washed with water, dried at 100 ° C. to 120 ° C. for 5 hours, and heat treated at 450 ° C. for 3 hours to obtain an anatase-type TiO 2 photocatalyst powder containing antimicrobial metal.
상기와 같이 얻어진 항균금속성분을 함유하는 TiO2광촉매 분말을 일정량의 이온교환수와 함께 유리비드밀에 투입한 후 1000 내지 2000rpm으로 30분간 고속회전하여 수분산시킨다. 이렇게 하여 얻어진 수분산체의 고형분 농도는 약 0.1 내지 30중량%, 바람직하게는 0.8 내지 20중량% 정도로 조정한다. 그런 후 다른 용기에 옮긴 후 실리카 코팅작업을 수행한다. 여기서 실리카 코팅방법은 졸겔법을 이용하여 가수분해의 반응을 통하여 피복작업을 하게된다. 먼저 실리카의 전구체로 테트라에톡시실란(Tetraethoxysilane, Si(OC2H5)4를 사용하였으며, 가수분해 반응의 촉매로서는 염산(HCl), 질산(HNO3), 초산(CH3COOH) 중 선정한 1종의 산(acid)을 사용하였고, 가수분해 액의 용매로는 물과 탄소수가 1 내지 4인 저급알코올 즉, 메틸알코올, 에틸알코올 이소프로필알코올 등에서 1종을 선택하여 사용하였다. 먼저 상기 일정량의 알콜에 테트라에톡시실란을 혼합교반하여 둔다. 다른 용기에 알콜과 이온교환수 혼합용액을 만들고 이를 상기의 테트라에톡시실란 용액에 서서히 첨가하고 30℃정도를 유지하면서 30분 내지 3시간동안 교반하여 부분가수분해반응이 이루어지도록 한 다음 60℃ 내지 90℃ 정도로 가열하여 총량의 절반을 증발시킨다. 한편 이온교환수에 본 발명의 항균금속성분 함유 TiO2광촉매 수분산 콜로이드용액을 20℃ 내지 40℃를 유지하면서 교반한다. 여기에 상기의 가수분해 반응산물을 서서히 적하 하면서 교반을 계속한다. 적하가 끝난 후 약 3시간동안 동일온도에서 교반을 계속하여 실리카 코팅 항균광촉매 수분산 콜로이드를 완성한다. 이때 본 발명의 조성물은 고형분이 1중량부 내지 30중량부이고 더욱 적절하게는 5중량부 내지 20중량부이다. 본 발명의 조성물을 기재(substrate) 표면에 코팅하고 상온에서 건조한 다음 30℃ 내지 200℃의 저온소성에 의해 도막화가 가능하다. 코팅방법은 기재의 형상에 따라 다르지만 일반적인 방법으로는 스핀코팅(spin coating), 스프레이코팅(spray coating), 바코드법, 딥코팅(deep coating) 등이 이용된다.또한 상기 수산화물 또는 산화물의 수분산시 분산의 안정성을 부여하기 위하여 계면활성제를 사용할 수 있다. 사용이 가능한 계면활성제로는 술폰산폴리옥시에틸렌알킬페닐에테르, 지방산나트륨비누, 디옥틸술포석신산나트륨, 알킬설페이트, 폴리카르복실산, 디소듐라우릴폴리옥시에틸렌술포석시네이트, 아미드에테르설페이트, 소듐알킬에테르설페이트, 아실메틸타우린산나트륨, 도데실벤젠술폰산나트륨 등의 음이온성 계면활성제, 폴리옥시에틸렌솔비탄알킬에테르, 폴리옥시에틸렌알킬에스테르, 폴리옥시에틸렌노닐폐닐에테르, 폴리옥시에틸렌라우릴에테르, 솔비탄스테아레이트, 폴리에테르변성실리콘, 옥시에틸렌도데실아민, 폴리에스테르변성실리콘, 솔비탄라우레이트, 폴리옥시에틸렌옥틸폐닐에테르, 솔비탄세스퀴올리에이트 등의 비이온성계면활성제, 디메틸알콜베타인, 알킬글리신, 이미다졸린 등의 양성계면활성제, 알킬디메틸벤질클로라이드, 테트라데실디메틸벤질암모늄클로라이드, 핵사데실트리메틸암모늄클로라이드, 베헤닐트리메틸암모늄클로라이드, 알킬프로필렌디아민아세테이트, 옥타데실아민이세테이트, 테트라데실아민아세테이트, 디데실디메틸암모늄클로라이드, 옥타데실디메틸벤질암모늄클로라이드 등의 양이온성계면활성제 등을 들수 있으며 이들의 첨가량은 0.1 중량부 내지 2중량부 정도가 적합하다.The TiO 2 photocatalyst powder containing the antimicrobial metal component obtained as described above was added to a glass bead mill together with a predetermined amount of ion-exchanged water, and then rotated at a high speed at 1000 to 2000 rpm for 30 minutes for water dispersion. The solid content concentration of the aqueous dispersion thus obtained is adjusted to about 0.1 to 30% by weight, preferably about 0.8 to 20% by weight. Then transfer to another container and silica coating. Here, the silica coating method is a coating operation through the reaction of hydrolysis using the sol-gel method. First, tetraethoxysilane (Si (OC 2 H 5 ) 4 ) was used as a precursor of silica, and hydrochloric acid (HCl), nitric acid (HNO 3 ), and acetic acid (CH 3 COOH) were selected as a catalyst for the hydrolysis reaction. An acid of a species was used, and a solvent of the hydrolysis solution was selected from water and lower alcohols having 1 to 4 carbon atoms, that is, methyl alcohol, ethyl alcohol, isopropyl alcohol, etc. First, the predetermined amount of Tetraethoxysilane was mixed and stirred in alcohol, and the mixture of alcohol and ion-exchanged water was prepared in another vessel and slowly added to the tetraethoxysilane solution and stirred for 30 minutes to 3 hours while maintaining the temperature at about 30 ° C. The partial hydrolysis reaction is carried out and then heated to about 60 ° C. to 90 ° C. to evaporate half of the total amount, while for the TiO 2 photocatalyst aqueous colloid containing the antibacterial metal component of the present invention in ion-exchanged water. The solution is stirred while maintaining the temperature between 20 ° C. and 40 ° C. The stirring is continued while the above hydrolysis reaction product is slowly added dropwise, and stirring is continued at the same temperature for about 3 hours after the dropping is finished. A dispersion colloid is completed, wherein the composition of the present invention has a solid content of 1 to 30 parts by weight, more preferably 5 to 20 parts by weight, and the composition of the present invention is coated on a substrate surface at room temperature After drying, coating is possible by low-temperature firing at 30 ° C. to 200 ° C. The coating method depends on the shape of the substrate, but in general, spin coating, spray coating, barcode coating, and dip coating ( deep coating) and the like. In addition, a surfactant may be used to impart stability of dispersion in the dispersion of the hydroxide or oxide. As surfactant, sulfonic acid polyoxyethylene alkyl phenyl ether, fatty acid sodium soap, sodium dioctyl sulfosuccinate, alkyl sulfate, polycarboxylic acid, disodium lauryl polyoxyethylene sulfosuccinate, amide ether sulfate, sodium alkyl ether sulfate Anionic surfactants such as sodium acyl methyl taurate, sodium dodecyl benzene sulfonate, polyoxyethylene sorbitan alkyl ether, polyoxyethylene alkyl ester, polyoxyethylene nonyl pentyl ether, polyoxyethylene lauryl ether, sorbitan stearate Nonionic surfactants such as latex, polyether modified silicone, oxyethylene dodecylamine, polyester modified silicone, sorbitan laurate, polyoxyethylene octyl pentyl ether, sorbitan sesquioleate, dimethyl alcohol betaine, alkyl glycine Amphoteric surfactants, such as imidazoline, alkyldimethylbenzyl chloride, tetradecyldi Cationic such as methylbenzyl ammonium chloride, nuxadecyltrimethylammonium chloride, behenyltrimethylammonium chloride, alkyl propylene diamine acetate, octadecylamine acetate, tetradecylamine acetate, didecyldimethylammonium chloride, octadecyldimethylbenzyl ammonium chloride Surfactant etc. are mentioned, These addition amount is about 0.1 weight part-about 2 weight part suitably.
광촉매인 TiO2와 항균금속고정화입자를 코팅하는 2가지 목적은 첫째, TiO2입자의 표면을 다공성 실리카(porous silica) 또는 다공성티타니아(porous titania)로 코팅함으로서 급격한 산화반응을 조절, 항균금속성분의 안정화 그리고 2차 응집현상 등을 방지할 수 있는 효과를 부여하기 위한 것이고, 둘째는 실리카가 바인더로서의 기능으로 본 발명의 항균 광촉매를 다른 종류의 표면에 용이하게 코팅할 수 있도록 하는 것이다.Two purposes of coating TiO 2 photocatalyst and antimicrobial metal-fixed particles are to control the rapid oxidation reaction by coating the surface of TiO 2 particles with porous silica or porous titania. To provide stabilization and the effect of preventing the secondary agglomeration phenomenon, and the second is to enable the silica to easily coat the antimicrobial photocatalyst of the present invention on the surface of another kind as a function of the binder.
(실시예 1)(Example 1)
1. 항균금속을 고정화하는 무기수산화물 수분산체의 제조1. Preparation of inorganic hydroxide water dispersion which immobilizes antibacterial metal
증류수 또는 이온교환수 1000ml를 0℃가 유지되도록 빙냉 교반하면서 황산티타늄{Ti(SO4)2} 15ml를 서서히 적하 후 10분동안 서서히 교반, 혼합하였다. 교반을 계속하면서 질산구리{Cu(NO3)2·3H2O} 0.5g과 질산은(AgNO3) 0.3g을 차례로 서서히 투입하고 30분동안 교반한 후 pH 7이 되도록 암모니아수(NH4OH, 0.5mol/ℓ)를 서서히 적하였다. 그러면 유백색의 침전 생성물을 얻을 수 있게 되는데 그 상태에서 교반을 멈추고 12시간동안 유지시켰다. 이어서 침전물을 필터한 후 이온교환수로 충분히 세척함으로써 Cu와 Ag 성분이 포함된 수산화티타늄 겔을 얻게되었다. 여기에 이온교환수를 첨가하여 적정농도(TiO2로 환산하여 약 0.9wt%)의 혼합액을 만들고, 여기에 암모니아수(28%)를 첨가하여 pH가 9.5가 되도록 한 후 유화믹서(homo. mixer)를 이용하여 3시간동안 분산처리하여 미립자 상태(1nm 내지100nm)의 콜로이드를 형성하도록 하였다. 이로써 Cu와 Ag 항균금속성분이 고정화된, 즉 화합물 형태로된 수산화티타늄 콜로이드 용액을 만들었다.15 ml of titanium sulfate {Ti (SO 4 ) 2 } was slowly added dropwise while ice-cooling stirring 1000 ml of distilled or ion-exchanged water at 0 ° C., followed by stirring and mixing for 10 minutes. While continuing to stir, slowly add 0.5 g of copper nitrate {Cu (NO 3 ) 2 · 3H 2 O} and 0.3 g of silver nitrate (AgNO 3 ) in order, stir for 30 minutes, and then add ammonia water (NH 4 OH, 0.5) to pH 7. mol / l) was slowly added dropwise. This gave a milky precipitate product, where stirring was stopped and held for 12 hours. Subsequently, the precipitate was filtered and washed thoroughly with ion-exchanged water to obtain a titanium hydroxide gel containing Cu and Ag components. Add ion-exchanged water to make a mixed solution of the proper concentration (converted to TiO 2 to about 0.9wt%), and add ammonia water (28%) to make the pH to 9.5, and then add a homomixer. Dispersion was carried out using for 3 hours to form a colloid in the particulate state (1 nm to 100 nm). This produced a titanium hydroxide colloidal solution in which Cu and Ag antibacterial metal components were immobilized, that is, in the form of a compound.
2. 항균금속이 함유된 TiO2(anatase) 광촉매 분말의 제조2. Preparation of TiO 2 (anatase) Photocatalyst Powder Containing Antibacterial Metal
증류수 또는 이온교환수 1000ml를 0℃의 온도가 유지되도록 빙냉 교반하면서 사염화티타늄(TiCl4) 10ml를 서서히 적하한 후 10분 이상 충분하게 혼합하여 두고, 다른 용기에서 암모니아수 용액(NH4OH, 0.5mol/l)을 제조한 후 사염화티타늄용액에 서서히 적하하면서 교반하여 pH 7이 될 때까지 계속하여 중화적정을 행하였다. 이로서 유백색의 침전 생성물이 얻어지면 교반을 멈추고 그 상태에서 12시간 동안 유지시키고, 침전물을 필터링하고 이온교환수로 충분히 수세한 후 질산은 수용액을 이용하여 은거울 반응으로 염소이온의 잔량여부를 확인하였다. 이상이 없으면 이온교환수를 첨가하여 총량이 700ml가 되도록 하고 유화기를 이용하여 1시간 정도 교반을 계속하여 수중에 고르게 침전물을 분산시켰다. 따라서 Ti(OH)4수분산액을 얻었으며, 여기에 28% 과산화수소(H2O2) 20m1를 약 30분에 걸쳐 적하하면서 교반하고, 50℃로 가열하면서 완전 투명의 진노랑색으로 용해되면 온도를 80℃로 가온하고 프로펠러 믹서기(propeller mixer)를 이용하여 80℃를 유지하면서 100rpm 내지 500rpm으로 1시간 동안 교반하였다. 이때 상당량의 과산화수소가 분해하여 산소기포가 발생되어 제거되고 동시에 진노랑색의 투명용액이 만들어지게 되는데 이는 과산화티탄산용액으로 수 nm크기의 콜로이드 용액이다. 여기에 이온교환수를 첨가하여 900ml가 되도록 한 다음 30℃로 유지하면서 서서히 교반하고 상기 항균금속이 고정화된 수산화티타늄 수분산액 300ml를 30분에 걸쳐 서서히 첨가하고 다시 프로펠러 믹서기를 이용하여 700rpm으로 1시간 동안 계속 교반하였다. 이와 같이 충분히 혼합된 상태에서 오토클래이브(autoclave) 반응기에 투입하고 800rpm으로 프로펠러 교반기로 교반을 계속하면서 200℃에서 3시간동안 수열합성 반응시켰다.10 ml of titanium tetrachloride (TiCl 4 ) is slowly added dropwise while ice-cooling stirring 1000 ml of distilled or ion-exchanged water to maintain a temperature of 0 ° C., and the mixture is mixed for at least 10 minutes, and ammonia water solution (NH 4 OH, 0.5 mol / l) was prepared, and then neutralized titration was continued until the solution was slowly added dropwise to the titanium tetrachloride solution and stirred to pH 7. As a result, when a milky white precipitate was obtained, the stirring was stopped and maintained for 12 hours. The precipitate was filtered and washed with ion-exchanged water sufficiently, and then the remaining amount of chlorine ions was confirmed by a silver mirror reaction using an aqueous solution of silver nitrate. If there was no abnormality, ion-exchanged water was added so that the total amount was 700 ml, and stirring was continued for about 1 hour using an emulsifier to uniformly disperse the precipitate in water. Thus, an aqueous solution of Ti (OH) 4 was obtained, and 20 ml of 28% hydrogen peroxide (H 2 O 2 ) was added dropwise over about 30 minutes, stirred, and heated to 50 ° C. to dissolve to a completely transparent dark yellow color. Warmed to 80 ° C. and stirred at 100 rpm to 500 rpm for 1 hour while maintaining 80 ° C. using a propeller mixer. At this time, a considerable amount of hydrogen peroxide is decomposed to generate and remove oxygen bubbles, and at the same time, a dark yellow transparent solution is formed, which is a colloidal solution of several nm size with titanium peroxide solution. Add ion-exchanged water to 900 ml, and then stir slowly while maintaining at 30 ° C., and slowly add 300 ml of an aqueous titanium hydroxide dispersion having the antimicrobial metal immobilized there over 30 minutes, and again at 700 rpm for 1 hour using a propeller mixer. Stirring was continued. The mixture was introduced into an autoclave reactor in a sufficiently mixed state and hydrothermal synthesis reaction was carried out at 200 ° C. for 3 hours while stirring was continued with a propeller stirrer at 800 rpm.
그리고, 상온으로 냉각한 후 필터링하고 이온교환수로 충분히 세척하였으며 이때의 생성물을 X선회절분석기(XRD)를 이용하여 분산입자가 아나타제(anatase)임을 확인하고, X선형광분석기(XRF)를 이용하여 아연(Zn)과 은(Ag)성분의 존재를 확인하였다. 이어서 100℃에서 8시간동안 건조한 후 450℃에서 3시간 동안 열처리하여 항균금속고정화 TiO2광촉매 분말을 제조하였다.After cooling to room temperature, the mixture was filtered and washed sufficiently with ion-exchanged water. The product was then identified by X-ray diffractometer (XRD) to confirm that the dispersed particles were anatase, and X-ray fluorescence analyzer (XRF) was used. The presence of zinc (Zn) and silver (Ag) component was confirmed. Subsequently, the resultant was dried at 100 ° C. for 8 hours and then heat treated at 450 ° C. for 3 hours to prepare an antimicrobial metal-fixed TiO 2 photocatalyst powder.
3. 다공성 실리카 코팅3. Porous Silica Coating
냉각사관이 부착된 반응 용기에 에탄올 200ml와 테트라에톡시실란 {Si(OC2H5)4} 7ml를 첨가하고 30℃를 유지하면서 10분동안 교반한 후 에탄올 100ml, 이온교환수 20ml 그리고 HNO32ml를 혼합한 용액을 서서히 첨가하고 1시간동안 교반을 계속하면서 30℃를 유지하였다. 냉각사관을 제거하고 대기 중에서 온도를 80℃로 상승하고 교반 속도를 빨리하여 전체 용량의 절반이 줄어들면 정지하고 상온으로 냉각하여 실리카 코팅용액으로 만들었다.200 ml of ethanol and 7 ml of tetraethoxysilane {Si (OC 2 H 5 ) 4 } were added to the reaction vessel to which the cooling tube was attached and stirred for 10 minutes while maintaining at 30 ° C., 100 ml of ethanol, 20 ml of ion-exchanged water, and HNO 3 The mixed solution of 2 ml was slowly added and maintained at 30 ° C. while continuing stirring for 1 hour. The cooling tube was removed, the temperature was raised to 80 ° C. in the air, the stirring speed was increased, and when half of the total capacity was reduced, the mixture was stopped and cooled to room temperature to obtain a silica coating solution.
이와 달리 이미 만들어진 항균금속 고정화 TiO2광촉매 분말과 이온교환수 300ml를 혼합한 후 유리비드밀(glass bead의 크기는 2mmØ)에 투입하고 1000 내지 3000rpm으로 30분동안 밀링(milling)하여 입자크기가 10 내지 100nm인 무기산화물 분산졸(sol)을 제조하였다. 여기에 상기 실리카 코팅용액을 첨가하고 80rpm의 속도로 2시간동안 교반한 후 이온교환수 200ml를 첨가하고 로터리증발기(rotary evaporator)를 이용하여 감압증류하여 알콜성분을 제거함으로써 다공성 실리카가 코팅된 항균금속 함유 광촉매분산 콜로이드 용액을 얻었다.On the other hand, after mixing the antimicrobial metal immobilized TiO 2 photocatalyst powder and 300ml of ion-exchanged water, it is added to a glass bead mill (glass bead is 2mmØ) and milled at 1000 to 3000rpm for 30 minutes to obtain a particle size of 10 An inorganic oxide dispersion sol having a thickness of about 100 nm was prepared. The silica coating solution was added thereto, stirred for 2 hours at a speed of 80 rpm, 200 ml of ion-exchanged water was added, and the alcohol was removed by distillation under reduced pressure using a rotary evaporator to remove alcohol. A containing photocatalyst dispersed colloidal solution was obtained.
(실시예 2)(Example 2)
실시예 1에서 질산구리 {Cu(NO3)2·3H2O} 1g과 질산은(AgNO3) 0.3g 대신에 질산아연 {Zn(NO3)2·6H2O} 2g과 질산동 {Cu(NO3)2·3H2O} 1g을 첨가하였다.Example 1 Copper nitrate in the {Cu (NO 3) 2 · 3H 2 O} 1g and silver nitrate (AgNO 3) of nitric acid in place of 0.3g of zinc {Zn (NO 3) 2 · 6H 2 O} 2g and copper nitrate Cu {( 1 g of NO 3 ) 2 .3H 2 O} was added.
(실시예 3)(Example 3)
실시예 1에서 질산구리 {Cu(NO3)2·3H2O} 1g과 질산은(AgNO3) 0.3g 대신에 질산은(AgNO3) 0.5g 만을 첨가하였다.Example 1 Copper nitrate in the {Cu (NO 3) 2 · 3H 2 O} 1g and silver nitrate (AgNO 3) was added only silver nitrate (AgNO 3) 0.5g to 0.3g instead.
(실시예 4)(Example 4)
항균력 시험을 다음과 같이 행하였다. 균주 1로는 증가율이 46배인, (1.5±0.3)X105/ml 농도의 황색포도상구균(Staphylococcus aureus, ATCC 6538)과 균주 2로는 증가율이 42배인 (1.3±0.3)X105
본 본 발명의 항균금속 함유 광촉매 수분산 콜로이드 용액은 광촉매 활성도를 보다 향상시키고 광조사가 부족한 상태에서도 지속적으로 강력한 항균작용을 나타낼 수 있는 특징이 있다. 콜로이드 상태가 장기간 안정하며 함유된 항균금속의 변질 또는 변색을 방지할 수 있다. 박테리아에 대한 강력한 항균성과 유기물질에 대하여 산화환원반응을 나타내고, 박막가공시 표면이 초친수성을 나타내는 특징 등으로 그 용도는 항균, 탈취, 방오, 유해가스 제거, 자정작용 등의 목적으로 그 용도는 광범위하며, 특히 인체에 대한 안정성이 높아 환경친화적 측면에서 한층 효과적인 환경 정화재료로 기대된다.The antimicrobial metal-containing photocatalyst aqueous dispersion colloidal solution of the present invention has a feature that can further enhance photocatalytic activity and exhibit a strong antimicrobial activity even in a state in which light irradiation is insufficient. The colloidal state is stable for a long time and can prevent the deterioration or discoloration of the contained antibacterial metal. It has strong antimicrobial activity against bacteria and redox reaction against organic materials and super hydrophilicity on the surface of thin film. It is expected to be a more effective environmental purification material in terms of environment-friendliness due to its wide range and high stability to the human body.
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KR20220113066A (en) | 2021-02-05 | 2022-08-12 | (주)그린시스템 | Organic-inorganic hybrid photocatalyst coating agent and its manufacturing method |
WO2023022266A1 (en) * | 2021-08-20 | 2023-02-23 | 주식회사 태림바이오텍 | Nose hair trimmer having antibacterial function |
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