KR100372319B1 - Appratus for growing a mushroom - Google Patents

Abstract

The present invention relates to a mushroom growing device. The present invention is a stirrer for mixing the raw materials to form a medium; An extruder installed at the other side of the stirrer to mix the medium with water and to adjust the moisture of the medium; Sterilization fermentation apparatus for sterilizing the medium; A chiller for cooling the fermented medium; Compressed and softened the raw material to a high temperature of 190 ~ 210 ℃ and a high pressure of 9 ~ 11kg / ㎠ to form a medium, and a variety of materials in accordance with the moisture, C / N ratio stirrer Mixed with water, and controlled the moisture of the medium to 60 to 70% through an extruder, and then maintained the internal conditions at an initial temperature of 60 to 65 ℃ at a late temperature of 50 to 55 ℃, air supply for aerobic bacteria culture, Discharge harmful gas, transfer it to the 1st and 2nd conveying screw conveyor through horizontal screw conveyor for 5 ~ 10 days while adjusting pH 6 ~ 7. After sterilization, fermentation, cooling, and spawning, it is cultured in a clean room and then moved to the growing room. By producing this, to eliminate the excessive efforts of the initial material preparation stage, that is, moisture infiltration, sterilization fermentation, spawn inoculation, and can produce a certain amount of medium and mushroom production every day.

Description

Mushroom growing device {APPRATUS FOR GROWING A MUSHROOM}

The present invention relates to a mushroom cultivation apparatus, and in particular, it is easy to harvest and manage mushrooms, thereby minimizing manpower, and to produce the same amount of products every day to always supply fresh products to consumers. .

In general, mushrooms are made of basidiomycetes and fungi, but there are many basidiomycetes in the form of what are called mushrooms. As such, mushrooms belonging to basidiomycete have fruiting bodies that grow and decompose and decompose various organic materials, and are known as important food resources and medicinal plants.In recent years, as the standard of living has improved, interest in public health has gradually increased interest in cultivating clean agricultural products. This is concentrated.

These mushrooms are unique in taste and aroma, and contain a lot of protein, vitamins, and other inorganic nutrients. Especially, they contain a lot of fiber, which is good for beauty and health foods as well as constipation and anti-cancer effects.

In the conventional mushroom cultivation method, by using a cultivation company, mushroom mushrooms, which were put in a large capital for mushroom generation, were forced to produce 1.8 mushrooms per year.

The present invention has been made to solve the above problems, the technical problem of the present invention is easy to harvest and manage mushrooms, thereby minimizing the manpower, by producing the same amount of products every day is always fresh to consumers The aim is to be able to supply products and to significantly increase farm incomes.

Technical problem of the present invention, in the mushroom cultivation apparatus, agitator blade is provided therein and agitator to form a medium by mixing the input raw materials; It is installed on the other side of the stirrer and a hopper is provided at the upper end, and inside the horizontal screw conveyor and the other side of the horizontal screw conveyor so that the medium transported through the hopper is mixed through the hopper by mixing with water. An extruder with a built-in compression screw conveyor for controlling the water content; It is installed in a multi-stage inside the sterilization fermentation chamber installed on the other side of the extruder, and the inlet is formed in communication with the upper end of one side of the extruder and the inside of the medium introduced through the inlet for 5 to 10 days to transfer the sterilization fermentation 1 A sterilization fermentation device having a conveying screw conveyor and a plurality of second conveying screw conveyors, and having a discharge port having a discharge screw conveyor formed therein, which may discharge the fermented medium therein at the lower end of the other side; A cooling device installed at the other side of the discharge port to cool the medium fermented by the sterilizing fermentation device; A hopper is installed to inject the seed into the medium cooled by the cooling device, and one side of the hopper is provided with cutting means to cut the medium mixed with the seed to a predetermined size, and on one side of the cutting means. Compression molding machine is installed to package the cut medium, by providing a cultivation apparatus of the mushroom, characterized in that it comprises a clean room equipped with a compressor to produce a polygonal shape when the discharged packaged medium to the outside Is achieved.

1 is a schematic diagram of a mushroom growing device according to the present invention.

Figure 2 is a process for growing mushrooms in accordance with the present invention.

<Description of the code | symbol about the principal part of drawing>

10: stirrer 12: stirring blade

20 extruder 32 hopper

33: horizontal screw conveyor 37: compression screw conveyor

40: sterilization fermentation device 41: inlet

42: moving passage 43: first feed screw conveyor

44: second feed screw conveyor

46: outlet 47: discharge screw conveyor

50: sterilization fermentation chamber 60: cooling device

61 cooling unit 62 first pipe

63: second pipe 64: tank

65 pump 70 clean room

71: cutting means 72: compression molding machine

73: compressor 80: conveyor

96: nonwoven fabric 98: speed detection sensor

B: badge

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to FIGS. 1 to 2 as follows.

1 is a schematic diagram of a mushroom cultivation apparatus according to the present invention, Figure 2 is a process diagram of a mushroom cultivation apparatus according to the present invention, the cultivation apparatus of the present invention is a stirrer 10, an extruder 20, sterilization fermentation apparatus 40 ), A cooling device 60 and a sterile chamber 70.

Specifically, the stirrer 10 is provided with a stirring blade 12 therein to form a medium (B) by mixing the raw materials.

The extruder 20 installed on the other side of the stirrer 10 may include the first and second extrusion containers 30 and 36, the hopper 32, the horizontal screw conveyor 33, the compression screw conveyor 37, and the first and second machines. It consists of a motor (35) (39), the first extrusion container (30) has a hollow shape and is installed horizontally, the upper side is formed with an opening 31 opened upwards, the opening 31 ) Is provided with a hopper 32 so that the medium transported to the conveyor 80 can be injected. The horizontal screw conveyor 33 is disposed at the lower end of the first extrusion container 30 in the same axial direction, and one end of the horizontal screw conveyor 33 is exposed to the outside of one side of the first extrusion container 30. And a pulley 34 is provided at its tip, and the pulley 34 is connected to the pulley 35a provided on the shaft of the first motor 35 by a belt 90 to drive the driving force of the first motor 35. Is rotated by the hopper 32 is introduced through the hopper 32 to horizontally transport the water and agitated medium (B) by a predetermined amount, the other side of the horizontal screw conveyor 33 is provided with a second extrusion vessel 36, The second extrusion container 36 has a hollow shape and is installed vertically, and the compression screw conveyor 37 is provided in the same axial direction inside the second extrusion container 36, and the compression screw conveyor 37 One end is exposed outside the lower side of the second extrusion container (36) A pulley 38 is provided at the end thereof, and the pulley 38 is connected to the pulley 39a provided on the shaft of the second motor 39 by a belt 90 so as to be driven by the driving force of the second motor 39. It is configured to vertically convey a certain amount of the medium (B) transferred through the horizontal screw conveyor 33 while being rotated.

Here, the pitch of the compression screw conveyor 37 is formed to be smaller as the upper rises in order to properly control the moisture of the medium (B) to be conveyed.

The sterilization fermentation apparatus 40 is installed in the sterilization fermentation chamber 50 in a multistage manner, including a moving passage 42, first and second conveying screw conveyors 43, 44, discharge screw conveyors 47, and a third motor ( 45), one end of the sterilization fermentation device 40, the inlet 41 is formed so as to communicate with the upper end of the second extrusion vessel 30 of the extruder 20, there is a zigzag-type mobile passage (42) is formed, the moving passage 42 is provided with a first conveying screw conveyor 43 and a plurality of second conveying screw conveyors 44, the first and second conveying screw conveyor 43 Both ends of the 44 are exposed to the outside of both sides of the moving passage 42, and the pulley 43a is provided at the front end thereof, and the pulley 43a and the pulley 43a are connected by a chain or a belt 90. Is installed. At this time, the pulley 43a provided at one end of the second conveying screw conveyor 44 installed at the lower end of the moving passage 42 is connected to the pulley 45a provided at the shaft of the third motor 45 by the belt 90. It is connected and transmits power to the second pull screw conveyor 44 and the pulley 43a provided in the first feed screw conveyor 43 while rotating by the driving force of the third motor (45).

In addition, an outlet 46 is formed at the lower end of the other side of the sterilization fermentation apparatus 40, and a discharge screw conveyor 47 is provided inside the discharge port 46, and one end of the discharge screw conveyor 47 is provided. Is exposed to the outside of one side of the discharge port 46 is provided with a pulley 48 at its tip, the pulley 48 is connected to the pulley 49a provided on the shaft of the fourth motor 49 by a belt 90 The medium B is discharged into the aseptic chamber 70 while being rotated by the driving of the fourth motor 49. In addition, the upper end of the sterilization fermentation device 40 is attached with a speed sensor 98 that can adjust the speed of the first and second conveying screw conveyor 43, 44.

The cooling device 60 is to cool the medium (B) fermented through the sterilization fermentation device 40 when passing through the outlet 46, the cooling unit 61 is installed on the outer periphery of the outlet 46 One end of the first pipe 62 is installed at one side of the cooling unit 61, and one end of the second pipe 63 is installed at the other side, and the other end of the first pipe 62 and the second pipe ( 63 is connected to the other end of the tank 64 and the coolant is stored therein, the pump 64 is provided with a drive motor connected to the tank 64 to circulate the coolant to the cooling unit 61 consist of.

The sterile chamber 70 is to be able to commercialize the medium (B), the hopper 74 is installed inside the hopper 74 to insert the seed into the medium (B) cooled through the cooling device 60, One side of the hopper (74) is provided with cutting means (71) for cutting the medium mixed with the spawn to a certain size, and one side of the cutting means (71) is a compression molding machine (72) for packing the cut medium (B) ) Is installed, the lower portion is provided with a compressor (73) to produce a predetermined shape when discharging the packaged medium (B) to the outside.

On the other hand, Figure 2 shows a step of the mushroom cultivation process according to the present invention step by step, mixing step 100, stirring step 106, moisture control step 110, spawn fermentation step 116 and , Cooling treatment step 120, spawning step 126, packaging step 130, discharge step 136, culturing step 140, and fruiting body forming step 146.

In the mixing step 100, the raw material mixed in the stirrer 10 is instantaneously softened to a high temperature of 190 to 210 ° C. and a high pressure of 9 to 11 kg / cm 2 to obtain a medium B.

Stirring step 106 is to stir the softened medium (B) in the mixing step 100, such as water in the extruder (20).

Moisture control step 110 to transfer the medium (B) through the stirring step 106 through the horizontal screw conveyor 33 and the compression screw conveyor 37 to adjust the moisture of the medium (B) to 60 to 70%. It is.

Aseptic sterilization fermentation step 116 is a fermentation by transferring the medium (B) is adjusted in the moisture control step 110 through the sterilization fermentation device 40 installed in the sterilization fermentation chamber 50 for about 5 to 10 days. Herein, the internal conditions of the sterilization fermentation chamber 50 are preferably maintained at 64 to 66% of water, 60 to 65 ° C of sterilization temperature, 50 to 55 ° C of fermentation temperature, and 6 to 7 pH.

The cooling treatment step 120 maintains the temperature of the medium (B) sterilized and fermented for about 5 to 10 days in the aseptic sterilization fermentation step 116 at about 20 to 30 ° C. through the cooling device 60. At this time, the cooling water is preferably used unpolluted ground water.

The seed feeding step 126 is to feed the seed through the hopper 74 during the transfer of the medium B cooled by the cooling step 120 to the aseptic chamber 70.

The packaging step 130 is to package the medium (B) constant cut through the seed feeding step 126 with a compression molding machine 72.

Discharge step 136 is to form a medium (B) packaged through the packaging step 130 in a rectangular shape with a compressor (73) to discharge to the outside.

The culturing step 140 is to pass the discharge step 136 and to move the packed medium (B) to a culture chamber (not shown) to incubate for about 21 days in the culture chamber. In this case, air is supplied to the packaged medium B using a vacuum pump (not shown).

Fruiting body forming step 146 is to transfer the cultured medium (B) through the culture step 140 to the cultivation room (not shown) to harvest the mushrooms.

On the other hand, the raw material in the present invention is cultivated mushrooms using wood, sawdust, rice husk, rice bran, crest.

Referring to the operation of the present invention configured as described in detail based on the accompanying drawings as follows.

As shown in FIGS. 1 and 2, in the mixing step 100, raw materials are introduced into the stirrer 10. Then, the raw materials introduced into the stirrer 10 were mixed using a stirring blade 12 built into the stirrer 10 by adjusting the ratio of carbon and nitrogen necessary for mushroom cultivation, and the mixed raw materials were heated at a high temperature of 190 to 210 ° C. The medium (B) is obtained by softening at a high pressure of 9 to 11 kg / cm 2.

In the stirring step 106, the medium B obtained in the mixing step 100 is transferred along the conveyor 80 to introduce the medium B through the hopper 32 provided in the extruder 20.

Then, the first and second motors 35 and 39 installed in the extruder 20 are driven. When the first motor 35 is driven, the horizontal screw conveyor 33 connected to the belt 90 is rotated by the rotational force of the pulley 35a provided on the shaft of the first motor 35, and the horizontal screw conveyor rotates. (33) is to stir the added medium (B) and water.

In the moisture control step 110, the medium B stirred by the rotation of the horizontal screw conveyor 33 is horizontally moved using a horizontal screw conveyor 33, and the horizontal medium B is compressed again. Vertical movement using the conveyor (37). That is, when the medium B is horizontally moved by the horizontal screw conveyor 33, the second motor 39 is driven, and the belt 90 is rotated by the rotational force of the pulley 39a provided on the shaft of the second motor 39. Compression screw conveyor 37 is connected to the rotating (), and the rotating screw conveyor 37 is rotated while the medium (B) transferred through the horizontal screw conveyor 33 in the upward direction of the water of the medium (B) To about 60-70%. Here, it is possible to adjust the moisture of the medium B because the diameter of the upper end of the compression screw conveyor 37 is smaller than the lower diameter.

In the spawn sterilization fermentation step 116, the medium (B) in which the moisture is controlled through the water control step 110, the internal conditions of 64 to 66% moisture, sterilization temperature 60 ~ 65 ℃, fermentation temperature 50 ~ 55 ℃, PH 6-7 is put into the inlet 41 of the sterilization fermentation apparatus 40 installed in the sterilization fermentation chamber 50 which is 6-7. When the medium B is introduced into the inlet 41, the third motor 45 installed in the sterilization fermentation device 40 is driven and the belt is driven by the rotational force of the pulley 45a provided on the shaft of the third motor 45. The first feed screw conveyor 43 connected to the 90 rotates, and the second feed screw conveyor 44 is also connected to the belt 90 by the rotation of the first feed screw conveyor 43. Each rotates by.

As described above, when the first and second transfer conveyor screws 43 and 44 are rotated, the medium B introduced into the inlet 41 is zigzag along the first passage screw conveyor 43 along the moving passage 42. By sterilization for 1 day at a temperature of 60 ~ 65 ℃, and fermentation of the medium (B) for 5 to 10 days at a temperature of 50 ~ 55 ℃ by a second feed screw conveyor (44) Is discharged to the outlet 46. The medium B discharged to the discharge port 46 is driven by the rotational force of the pulley 49a provided on the shaft of the fourth motor 49 by the driving of the fourth motor 49 installed at one side of the discharge port 46. The discharge screw conveyor 47 connected by the belt 90 rotates, and the medium B is horizontally transferred by the rotation of the discharge screw conveyor 47.

At this time, it is preferable to supply air when the medium is transferred through the first transfer screw conveyor 43. The first and second feed screw conveyors 43 and 44 are rotated at a constant speed by the speed sensor 98 installed in the fermentation device 40.

In the cooling treatment step 120, when the medium (B) fermented through the sterilization and fermentation step 116 is discharged through the outlet 46, the medium (B) is cooled to maintain about 20 to 25 ℃. That is, when the fermentation medium (B) is discharged through the discharge port 46, the driving motor (65a) provided in the pump 65 is operated while cooling water stored in the tank 64 through the first pipe 62 through the cooling unit. The cooling water moved to the cooling unit 61, the cooling medium 61 is cooled to a predetermined temperature and then moved to the second pipe 63 installed on the other side of the cooling unit 61 while the tank again Will be moved to (64).

In the seed feeding step 126, the medium B cooled in the cooling processing step 120 is transferred to the aseptic chamber 70, and the seed is introduced into the hopper 74 installed on the other side of the cutting means 71 during the transfer process. And, the medium (B) in which the seed is added is cut into a predetermined length by the cutting means (71).

Then, in the packaging step 130, the seed medium is introduced in the seed seed input step 126, the vinyl is packed in a compression molding machine 72.

In the discharging step 136, the vinyl packaged medium B in the packing step 130 is made into a quadrangular shape by a compressor 73 provided inside the aseptic chamber 70, and then discharged to the outside.

When the rectangular medium B is discharged to the outside, an air hole B1 is formed in the medium B by using a tool such as a press, and the upper surface of the medium B on which the air hole B1 is formed. The nonwoven fabric 96 is covered.

In the culture step 140, the medium (B), which is vinyl-packed and covered with the nonwoven fabric 96 through the discharge step 136, is transferred to a culture chamber maintained at a temperature of 20 to 25 ° C. In this state and incubated for about 21 days, air is injected into the vinyl-packed medium (B) using a vacuum pump.

The fruiting body forming step 146 transfers the cultured medium B through the culturing step 140 to the cultivation room, and then generates and harvests mushrooms in the cultivation room after about 10 days.

As such, the present invention is to automatically produce a certain amount of the medium (B) 356 days, it is possible to supply fresh products directly to the consumer, easy harvesting and management of mushrooms, thereby minimizing manpower.

Meanwhile, in the present invention, the horizontal screw conveyor 33, the compression screw conveyor 37, the transfer screw conveyor 43, and the discharge screw conveyor 47 are pulleys 34, 38, 43a, 48 and a belt ( 90), but it can be used by installing a power means such as a gear.

According to the cultivation apparatus of the present invention as described in detail above, the stirrer to form a medium by mixing the raw materials; An extruder installed at the other side of the stirrer to mix the medium with water and to adjust the moisture of the medium; Sterilization fermentation apparatus for sterilizing the medium; A chiller for cooling the fermented medium; According to the present invention, a raw material mixed in a stirrer is instantaneously softened to a high temperature of 190 to 210 ° C. and a high pressure of 9 to 11 kg / cm 2 to form a medium, and through an extruder. After controlling the moisture of the medium to 60-70%, through the sterilization fermentation device installed inside the sterilization fermentation chamber with internal conditions of 64-66% moisture, sterilization temperature 60-65 ℃, fermentation temperature 50-55 ℃, PH 6-7 The medium is sterilized and fermented for about 5 to 10 days, and the fermented medium is lowered to about 20 to 25 ° C. through a cooling device, and then the seed is added to the medium in a clean room, and the medium mixed with the seed is cut to a constant length. When the vinyl is packaged in the medium and the vinyl-packed medium is passed through the culture chamber and the cultivation room, the mushroom is obtained. The mushroom is easily cultivated and managed, and accordingly, the manpower can be minimized. By producing the media automatically every day, not only can you supply fresh products directly to consumers, but also increase the value of mushrooms.

While the invention has been shown and described with respect to certain preferred embodiments thereof, the invention is not limited to the embodiments described above, and is typically defined in the art to which the invention pertains without departing from the spirit of the invention as claimed in the claims. Anyone with knowledge of the world can make many variations.

Claims (6)

In the mushroom growing device, Agitator 10 is provided therein and agitator 10 for mixing the raw materials introduced to form a medium (B); It is installed on the other side of the stirrer 10 and the hopper 32 is provided at the upper end, and the medium (B) transferred through the conveyor 80 therein is introduced through the hopper 32 and mixed with water to move a certain amount horizontally. An extruder 20 in which a horizontal screw conveyor 33 and a compression screw conveyor 37 for controlling moisture of the medium B are installed on the other side of the horizontal screw conveyor 33 so as to be able to be provided; It is installed in a multi-stage inside the sterilization fermentation chamber 50 installed on the other side of the extruder 20, one end of the inlet 41 is formed in communication with the upper end of the extruder 20 is introduced through the inlet 41 The first conveying screw conveyor 43 and the plurality of second conveying screw conveyors 44 are installed so that the fermented medium B can be sterilized and fermented for 5 to 10 days, and the fermented medium B is disposed at the lower end of the other medium. A sterilization fermentation device 40 in which a discharge port 46 in which the discharge screw conveyor 47 is installed may be discharged; A cooling device (60) installed at the other side of the discharge port (46) to cool the medium (B) fermented by the sterilization fermentation device (40); A hopper 74 is installed to inject the seed into the medium (B) cooled by the cooling device (60), and one side of the hopper 74 cuts the medium (B) mixed with the seed to a predetermined size. Cutting means 71 is provided so that it can be, one side of the cutting means 71 is provided with a compression molding machine 72 to pack the cut medium (B), the lower end of the packaged medium (B) Aseptic chamber 70 is provided with a compressor (73) to produce a polygonal shape when discharged to the outside; Mushroom cultivation device, characterized in that it comprises a. The cooling device (60) of claim 1, further comprising: a cooling unit (61) installed at an outer circumference of the discharge port (46); One end of the first pipe 62 is installed on one side of the cooling unit 61 and one end of the second pipe 63 is installed on the other side, and the other end and the second pipe 63 of the first pipe 62 are installed. The other end of the tank 64 is installed and the coolant is stored therein; A pump 65 connected to the tank 64 and provided with a driving motor 65a to circulate the cooling water to the cooling unit 61; Mushroom growing device, characterized in that consisting of. The mushroom cultivation apparatus of claim 1, wherein a speed sensor (98) is attached to the sterilizing fermentation apparatus (40). delete delete delete