CN2234444Y

CN2234444Y - Granular pure culture preparing machine

Info

Publication number: CN2234444Y
Application number: CN 95225198
Authority: CN
Inventors: 徐年声
Original assignee: SENYUAN EDIBLE FUNGI CORP YUAN'AN COUNTY
Current assignee: SENYUAN EDIBLE FUNGI CORP YUAN'AN COUNTY
Priority date: 1995-10-31
Filing date: 1995-10-31
Publication date: 1996-09-04
Anticipated expiration: 2005-10-31

Abstract

The utility model relates to a granular pure culture preparing machine, which is composed of a driving part, a diaphragm transporting device, a filling device, a culture inoculating device and a plastic sheet covering device which are combined into integration. The utility model has the characteristics of good close performance, simple manufacturing processes, no pollution of other cultures, etc. The utility model is suitable for large-scale industrial production and automatic production for the edible fungi or other micro organism granular cultures.

Description

Material type bacterial classification production of hybrid seeds machine

The utility model belongs to bacterial classification production of hybrid seeds production unit.

The bacterial classification of domestic edible mushrooms is produced based on bottled and packed wood chip material form, though cost is lower, dibbling is time-consuming, needs other to beat bark cap seal mouth after the dibbling, and waste of raw materials is bigger, so the granular bacteria strain of moulding is the direction of researching and developing both at home and abroad at present.The wooden unit bacterial classification of existing different shape, and the wooden unit cost of manufacture is higher, waste of raw materials is also bigger, unsuitable mass production." particle kind " with excrement grass or wood chip material also arranged, and is after using tablets press molded earlier, to refill a bottle disinfection inoculation in the production, but bottling sterilization back particle is easily loose, only for the cultivation usefulness of mushroom, flat mushroom.Introduce according to " edible fungi of china encyclopaedia " chief editors such as (, agriculture press in 1993) yellow Nian Lai, Japan develops " gypsum bacterial classification " and " synthesizing bacterial classification ".The gypsum bacterial classification is that to add gypsum in culture materials such as wood chip be formed material, adds water and rubs up with shaper and be pressed into the cylindricality piece, and air-dry standby, again with bottled disinfection inoculation, production technique is also more loaded down with trivial details during production.Synthetic bacterial classification is a kind of wood chip bacterial classification that is added with plastic cover, and it is bottled or packed wood chip bacterial classification to be dug insert in the plastic mold pieces of moulding after broken again, treats growth shaping behind the mycelium germination.Still there is the loaded down with trivial details problem of operation in this.Use for reference the synthetic bacterial classification of Japan, domestic also have research, granular strains as the hawk development of Lee of Guangxi Academy Of Sciences institute of microbiology sea, the synthetic bacterial classification of shape and Japan is basic identical, in the production be with liquid spawn and wood chip material mix evenly after, in the plastic mold pieces through manually inserting moulding, again through this sealing machine of developing with every nib in plastic cover sheet on the gland, after cultivating the liquid strain sprouting,, become granular strains with cover with wood chip material growth shaping.But in the research, spice, filler are manual operations, and the aseptic technique environment is difficult to guarantee that not only work efficiency is low, and living contaminants is more serious, can not carry out a large amount of mechanize productions and practical application.

The purpose of this utility model provides and a kind of operations such as the conveying of moulding diaphragm-operated, filler, access liquid strain, gland is combined together, and the equipment closure is good, and technology is simple, the granular strains production of hybrid seeds machine of no living contaminants.

The purpose of this utility model is achieved in that a kind of granular strains production of hybrid seeds machine, its primary structure is that it comprises frame 27, and the driving part that is provided with in diaphragm support plate that the frame bottom is provided with and the frame, e Foerderanlage, filler unit, classification inoculation apparatus, pressing device are formed; Driving part is made up of each gear that collection is loaded in the wheel casing, and main shaft is by electric motor driving; E Foerderanlage is by driving the film feeding bobbin 2 that diaphragm linearly moves, 4,6 form, on the axle pulldown claw 26 is set, filler unit is by hopper 24, the interior stirring pawl 23 that is provided with of hopper, hopper bottom are provided with material falling hole 28 to be formed with the frame 5 that gathers materials on the frame 27, blanking axle 3 blanking axles is set by transmission mechanism and 23 interlocks of stirring pawl in the frame that gathers materials; The classification inoculation apparatus that is positioned at behind the filler unit is made up of overcoat 7 and mandrel 21, be provided with on the overcoat 7 and the feed-pipe joint 20 of liquid spawn basin by pipe connection, the corresponding discharge nozzle in hole on setting of overcoat below and the diaphragm, the through hole and the material chamber 22 of aliging with discharge nozzle are set on the mandrel 21, in each through hole on the mandrel slip valve rod 9 are set; Pressing device is by sending cover plate axle 14, cover plate punch-head assembly 15 and drive the gland ratchet wheel 19 that punch-head assembly moves up and down, be positioned at the waste material auger 10 that removes that reaches the punch-head assembly side on the frame to form.E Foerderanlage is made up of at least three identical film feeding bobbins, on the axle a plurality of pulldown claws 26 is set.Pulldown claw 26 spacings equate with hole spacing on the diaphragm.Gather materials in the frame and the frame that gathers materials respectively is provided with a film feeding bobbin along the direction of motion both sides.Punch-head assembly with the drift 15 that projection axially is connected, is enclosed within the pressing device retaining plate 17 on the projection by projection 18, and the knife plate 12 that the blade drift below that cuts plastic cover sheet is set on the pressing device retaining plate is formed.

The utility model is because collection respectively is installed on one, continuous operation, constantly finish the main production of granular strains such as filler, inoculation and gland, and it is simple to operate, level of automation is higher, and the equipment closure is good, and pollution rate is low, can be suitable for large-scale mechanize production, thoroughly change at present by manually-operated bacterial classification production status.

Below in conjunction with drawings and Examples the utility model is further described.

Fig. 1 is a structural representation of the present utility model

Fig. 2 is the diaphragm support plate vertical view

Fig. 3 is the classification inoculation apparatus synoptic diagram

Among the figure 1, plastic film, 2, first send matrix axle, 3, the blanking axle, 4, second send matrix axle, 5, the frame that gathers materials, 6, the 3rd send the matrix axle, 7, the classification inoculation apparatus overcoat, 8, discharge nozzle, 9, valve rod, 10, remove the waste material auger, 11, screw-conveyer-shaft, 12, knife plate, 13, bubble is moulded cover plate, 14, send the two thorn of cover plate over glaze, 15, drift, 16, blade, 17, the pressing device retaining plate, 18, projection, 19, the gland ratchet wheel, 20, liquid strain feed-pipe joint, 21, the classification inoculation apparatus mandrel, 22, the material chamber, 23, stir pawl, 24, hopper, 25, diaphragm support plate, 26, pulldown claw, 27, frame, 28, material falling hole.

Automatic production of the present utility model is achieved in that in the process that the diaphragm conveying axis is constantly sent into diaphragm, finish filler, inoculation and gland operation respectively successively by filler unit, classification inoculation apparatus, pressing device, send and cut into slices through machine exit and after cultivating about 7 days, be every with some granular strains.All devices are loaded on each gear drive in the wheel casing by collection, and main gear shaft is by the driven by motor of 0.7-1.5KW, and each gear is realized harmonious and automatic successive running operation under the cooperation of certain rotating ratio.E Foerderanlage has three identical

film feeding bobbins

2,4,6, and the pulldown claw of some amount is installed on every axle vertically, and pawl spacing (axially) equates with hole spacing on the diaphragm, with the rotation pulldown claw of axle diaphragm is fed forward by rows; Filler unit by can closed hopper 24, stir pawl 23, blanking axle 3 and the frame 5 that gathers materials is formed, stir that pawl 23 constantly rotates in case moistening wood chip bin is empty and drive blanking axle 3 blankings downwards again and again, carry diaphragm-operated simultaneously at the second and the 3rd film feeding bobbin, the wood chip material is pressed in the hole of plastic film; Classification inoculation apparatus is made up of a fixed overcoat 7 and mandrel 21, there is a feed-pipe joint 20 to link to each other with the liquid spawn basin on the overcoat 7 with sebific duct, there is the corresponding discharge nozzle 8 in hole on a row and the diaphragm overcoat below, the through hole that on mandrel 21, has a row to align with discharge nozzle, there is a slidable valve rod 9 in boring ratio discharge nozzle aperture on the mandrel in little each hole on mandrel, and valve rod is at liquid strain basin 0.03-0.05MPa/cm ²Pressure and the effect of own wt under finish the synchronization action of charging and discharging; Pressing device is made up of the row's drift 19 that send cover plate axle 14, gland ratchet wheel 9, removes waste material auger 10 and assembling, after bubble is moulded cover plate 13 and is sent into, under the pressure of 19 pairs of projections 18 of gland ratchet wheel, promote row's drift and mould the cover plate punching press to bubble, be pressed into after knife plate is die-cut into little garden sheet in the diaphragm hole of filler and inoculation, bubble is moulded the clout of cover plate after die-cut and is entered except that waste material auger 10 discharge machines by the blade that is installed together with drift 15 shape that cuts into dices.

The production rate of this production of hybrid seeds machine can realize at speed reduction unit between main shaft and motor and belt pulley adjusted rotating speed.But at rotating speed one regularly, also can change the design length of film feeding bobbin and classification inoculation apparatus, pressing device, and corresponding change diaphragm-operated width is how much realizing of every round cave quantity.This production of hybrid seeds machine also can carry out the production of other microbial solid bacterial classification simultaneously based on edible fungus species production.

To be the PVC plastics sheet through plastic uptake be processed into plastic film 1 gathers 13, the diaphragm in dark 13 millimeters circular cone cylindricality hole, and after inlet fed certainly, the first film feeding bobbin 2 was about to diaphragm and constantly is fed forward, and begins filler after arriving frame 5 belows that gather materials.Filler is under hopper is striven stirring pawl 23 continuous condition of stirring in 4, stirs by stirring pawl 23 that blade on the blanking axle 3 falls moistening wood chip material again and again.The second film feeding bobbin 4 in sending the diaphragm-operated process, the more important thing is on the axle send the sheet pawl play material grasping and and the diaphragm hole in the effect of compacting, continue to insert the vacant part in diaphragm hole thereafter again by the part clout in the frame that gathers materials.Diaphragm moves on, the 3rd film feeding bobbin 6 in conveying for the second time with the material compacting in the hole to reach the full purpose of filler in the diaphragm hole, when diaphragm advances to the classification inoculation apparatus below, be connected 0.03-0.05MPa/cm in jar with the liquid strain basin through sebific duct by liquid strain feed-pipe joint 20 ²The liquid under pressure kind enter in the material chamber 22 of classification inoculation apparatus mandrel 21, when inoculation mandrel 21 rotations 180 degree communicate with discharge nozzle 8, under the pressure in the liquid strain basin valve rod 9 is promoted downwards, portion's charging is finished synchronously so the discharging inoculation is slept, the aperture of discharge nozzle 8 is 3.5mm, less than the diameter of valve rod 5.9mm valve rod is deviate from.Bubble mould cover plate 13 enter under the propelling movement of sending the two thorn of cover plate over glaze 14 knife plate 12 above, promote projection 18 during 19 rotations of gland ratchet wheel and drift 15 is moulded cover plate 13 punching presses to bubble, the pitch-row and the diaphragm-operated hole that on the knife plate 12 are a row 13.5mm are apart from identical.Under dashing of drift 15 taken shearing action with knife plate 12 by force, bubble is moulded cover plate be washed into little garden sheet and be pressed on the diaphragm in the hole of filler and inoculation.Behind the gland bubble mould on the cover plate 13 between remaining hole waste material by enter after also sheet 16 cuts off except that waste material auger 10 by the external dump bin that falls into of screw-conveyer-shaft 11 continuous kickoff mechanisms.Finish above all processes rear film from the outlet constantly send, be cut into a certain size specification as required after, put into the cultivation of greenhouse about 7 days and be a material type bacterial classification with cover.

Claims

1, a kind of granular strains production of hybrid seeds machine is characterized in that it comprises frame (27), and the driving part that is provided with in diaphragm support plate that the frame bottom is provided with and the frame, e Foerderanlage, filler unit, classification inoculation apparatus, pressing device are formed; Driving part is made up of each gear that collection is loaded in the wheel casing, the film feeding bobbin (2 that main shaft is linearly moved by the drive diaphragm by electric motor driving 3 e Foerderanlages, 4,6) form, on the axle pulldown claw (26) is set, filler unit is by hopper (24), the stirring pawl (23) that is provided with in the hopper, the hopper bottom is provided with material falling hole (28) to be formed with the frame that gathers materials (5) on the frame (27), blanking axle (3) blanking axle is set by transmission mechanism and stirring pawl (23) interlock in the frame that gathers materials; The classification inoculation apparatus that is positioned at behind the filler unit is made up of overcoat (7) and mandrel (21), overcoat (7) is gone up and is provided with and the feed-pipe joint (20) of liquid spawn basin by pipe connection, the corresponding discharge nozzle in hole on setting of overcoat below and the diaphragm, mandrel (21) is gone up the through hole and the material chamber (22) of aliging with discharge nozzle is set, and slip valve rod (9) is set in each through hole on the mandrel; Pressing device is by sending cover plate axle (14), cover plate punch-head assembly (15) and drive the gland ratchet wheel (19) that punch-head assembly moves up and down, be positioned at the waste material auger (10) that removes that reaches the punch-head assembly side on the frame to form.

2, according to claim 1 material type bacterial classification production of hybrid seeds machine is characterized in that e Foerderanlage is made up of at least three identical film feeding bobbins, on the axle a plurality of pulldown claws (26) is set.

3, according to claim 1 and 2 material type bacterial classification production of hybrid seeds machine is characterized in that pulldown claw (26) spacing equates with hole spacing on the diaphragm.

4, according to claim 1 and 2 material type bacterial classification production of hybrid seeds machine is characterized in that gathering materials in the frame and the frame that gathers materials respectively is provided with a film feeding bobbin along the direction of motion both sides.

5, according to claim 1 material type bacterial classification production of hybrid seeds machine, it is characterized in that punch-head assembly is by projection (18), the drift (15) that axially is connected with projection, be enclosed within the pressing device retaining plate (17) on the projection, the blade and the knife plate (12) below the drift that cut plastic cover sheet be set on the pressing device retaining plate form.